JP5084070B2 - Electrode winding method and electrode winding apparatus - Google Patents

Electrode winding method and electrode winding apparatus Download PDF

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JP5084070B2
JP5084070B2 JP2012523747A JP2012523747A JP5084070B2 JP 5084070 B2 JP5084070 B2 JP 5084070B2 JP 2012523747 A JP2012523747 A JP 2012523747A JP 2012523747 A JP2012523747 A JP 2012523747A JP 5084070 B2 JP5084070 B2 JP 5084070B2
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electrode
winding
defective
length
product
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JPWO2012023422A1 (en
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勉 杉原
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Komatsu NTC Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B65H43/04Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable detecting, or responding to, presence of faulty articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • H01M10/0409Machines for assembling batteries for cells with wound electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0431Cells with wound or folded electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Description

本発明は、電池または蓄電器のケース内部の電極を製造する工程において、帯状の電極をセパレータとともに巻き取り装置によって巻き取って、積層状態の電極を形成する過程で、電極の不良部分を排出する技術に関する。   The present invention relates to a technology for discharging a defective portion of an electrode in a process of forming a laminated electrode by winding a strip-shaped electrode together with a separator by a winding device in a process of manufacturing an electrode inside a battery or a capacitor case. About.

例えば二次電池は、ケースの内部に正負一対の電極をコア(巻き芯)に巻き付けた状態で備えている。一対の電極は、それらの間にセパレータを介在させながらコアに必要な長さだけ巻き取られ、1製品単位に切断される。   For example, a secondary battery is provided with a pair of positive and negative electrodes wound around a core (winding core) inside a case. The pair of electrodes are wound up by a length necessary for the core while a separator is interposed between them, and cut into one product unit.

各電極の製造工程で、電極に不良が発生したとき、電極の不良箇所に付箋やマーキングによって目印(不良マーク)が付されている。このため、電極巻き取り工程で、不良マークが検出されたとき、不良マークに対応する電極の不良部分は、不良電極として排出し、製品中に入り込まないようにしなければならない。   In the manufacturing process of each electrode, when a defect occurs in the electrode, a mark (defect mark) is attached to the defective portion of the electrode by a sticky note or marking. For this reason, when a defective mark is detected in the electrode winding process, the defective portion of the electrode corresponding to the defective mark must be discharged as a defective electrode so as not to enter the product.

従来、例えば正極側の電極に不良マークが検出されたとき、巻き取り装置は、当該電極のほか、負極側の電極、それらの間のセパレータを製品1個分相当の長さにわたって巻き取り、その後に1個分の製品を不良品として排出していた。このため、不良品の巻き取りという製造上の無駄があり、また電極の浪費も避けられなかった。   Conventionally, for example, when a defect mark is detected on the positive electrode, the winding device winds the negative electrode and the separator between them over a length corresponding to one product in addition to the electrode. One product was discharged as a defective product. For this reason, there is a manufacturing waste such as winding a defective product, and the waste of the electrode is inevitable.

一方、特許文献1は、フィルム内装機において、フィルムの不良部分をマークにより検出し、マークに対応する不良部分を排除する、ことを開示している。しかし、特許文献1の技術は、1枚もののフィルムであり、積層巻きでなく、巻き取りの製造工程も異なることから、電池または蓄電器の製造技術にそのまま応用できない。   On the other hand, Patent Document 1 discloses that in a film interior machine, a defective portion of a film is detected by a mark and a defective portion corresponding to the mark is excluded. However, since the technique of Patent Document 1 is a single film and is not laminated winding, and the manufacturing process of winding is different, it cannot be directly applied to the manufacturing technique of a battery or a capacitor.

また、特許文献2は、テープ・ワインダにおいて、不良情報にもとづいて不良のテープを捨巻きリールに巻き取り、良品のテープのみをカセットに巻き取る、ことを開示している。この技術も、1枚もののテープであることから、上記と同様に電池または蓄電器の製造技術に応用できない。   Further, Patent Document 2 discloses that in a tape winder, a defective tape is wound around a reel based on defect information and only a non-defective tape is wound around a cassette. Since this technology is also a single tape, it cannot be applied to the manufacturing technology of a battery or a capacitor as described above.

特開平2000−275785公報JP 2000-275785 A 特開平7−37362公報JP-A-7-37362

したがって、本発明の課題は、電池または蓄電器の積層巻き工程において、不良マークの検出時に、製品1個分を不良品として排出しないで、電極の不良部分のみを単独で排出できるようにすることである。   Accordingly, an object of the present invention is to allow only a defective portion of an electrode to be discharged independently without detecting one product as a defective product when a defective mark is detected in a stacking winding process of a battery or a capacitor. is there.

上記の課題のもとに、本発明の電極巻き取り方法は、正負一対の電極の間にセパレータを介在させ、1製品長さの電極およびセパレータをコアに巻き取り、1製品単位毎に電極およびセパレータを切断する電極巻き取り工程において、それぞれの電極について製品巻き取り位置から1製品長さ以上の電極移動方向の上流位置で、各電極に付された不良マークの検出を行い、次に巻き取られる1製品長さ内の電極に不良マークが検出されたとき、不良マークが検出された1製品分の電極の巻き取り開始端から不良マークに対応する位置までの電極の長さを測定し、この測定した電極の長さに応じて、電極の不良部分を含ませた電極の長さ分についてだけ、電極の不良部分の巻き取りを行い、当該電極から不良部分を分離し、排出を行うようにしている(請求項1)。 Based on the above problems, the electrode winding method of the present invention is such that a separator is interposed between a pair of positive and negative electrodes, and an electrode of one product length and a separator are wound around a core, and the electrode and In the electrode winding process for cutting the separator, the defective mark attached to each electrode is detected at the upstream position in the electrode moving direction of one product length or more from the product winding position for each electrode. When a defective mark is detected on the electrode within one product length, the length of the electrode from the winding start end of the electrode for one product where the defective mark is detected to the position corresponding to the defective mark is measured, According to the measured length of the electrode, the defective portion of the electrode is wound only for the length of the electrode including the defective portion of the electrode, and the defective portion is separated from the electrode and discharged. West Are (claim 1).

本発明は、上記電極巻き取り方法において、不良マークの検出位置を、それぞれの電極について製品巻き取り位置から電極移動方向の上流位置で、1製品長さ以上2製品長さ内に設定している(請求項2)。   According to the present invention, in the above-described electrode winding method, the defective mark detection position is set within one product length or more and two product lengths at the upstream position in the electrode movement direction from the product winding position for each electrode. (Claim 2).

本発明は、上記電極巻き取り方法において、先の電極巻き取り中に次の1製品長さ内の各電極に付された不良マークの検出を行い、先の電極巻き取り終了時に、次の1製品長さ内に前記不良マークが検出されていたとき、次の1製品長さの電極およびセパレータの正常な巻き取りを行わず、不良マークに対応する電極の不良部分の巻き取りを実行し、当該電極から電極の不良部分を分離し、排出を行うようにしている(請求項)。 In the above-described electrode winding method, the present invention detects a defect mark attached to each electrode within the next one product length during the previous electrode winding, and at the end of the previous electrode winding, When the defective mark is detected within the product length, the normal winding of the electrode and separator of the next one product length is not performed, and the defective portion of the electrode corresponding to the defective mark is wound, The defective portion of the electrode is separated from the electrode and discharged (claim 3 ).

さらに本発明は、上記電極巻き取り方法において、電極の不良部分の巻き取りで巻き取った電極の不良部分を分離し、排出した後、次の1製品長さ内の各電極に不良マークが検出されていなかった場合には、当該電極の巻き取り開始端を製品巻き取り位置へ案内し、正常な電極の巻き取りを開始するようにしている(請求項)。 Furthermore, the present invention provides the electrode winding method as described above, wherein after the defective portion of the electrode wound up by winding the defective portion of the electrode is separated and discharged, a defective mark is detected in each electrode within the next one product length. If not, the winding start end of the electrode is guided to the product winding position, and normal winding of the electrode is started (claim 4 ).

そして、本発明は、正負一対の電極の間にセパレータを介在させ、1製品長さの電極およびセパレータをコアに巻き取り、1製品単位毎に電極およびセパレータを切断する電極巻き取り装置において、それぞれの電極について製品巻き取り位置から1製品長さ以上の電極移動方向の上流位置で、先の電極巻き取り中に次に巻き取られる1製品長さ内の各電極に付された不良マークの検出を行う不良検出器と、不良検出器が不良マークを検出した1製品長さの電極の巻き取り開始端から不良マークの検出位置までの電極長さを測定する測長器と、測長器で測定された電極の巻き取り開始端から不良マークの検出位置までの長さに応じて電極の不良部分を含ませた長さ分だけ電極を巻き取り、当該電極から不良部分を分離し、分離した電極を不良電極として排出する不良電極巻き取り装置と、不良電極巻き取り装置よりも電極移動方向の上流位置で、不良電極の巻き取り時に電極の巻き取り開始端を不良電極巻き取り装置に案内する電極クランプと、不良電極の巻き取り終了時に不良電極巻き取り装置と電極クランプとの間で電極を切断する電極カッタと、で電極巻き取り装置を構成している(請求項)。 And this invention is the electrode winding apparatus which interposes a separator between a pair of positive and negative electrodes, winds up the electrode and separator of 1 product length around a core, and cuts an electrode and a separator for every 1 product unit, Detection of defective marks attached to each electrode within one product length to be wound next during the previous electrode winding at an upstream position in the electrode moving direction of one product length or more from the product winding position. A defect detector that performs measurement, a length measuring device that measures the electrode length from the winding start end of the electrode of one product length where the defect detector has detected a defect mark to the detection position of the defect mark, and a length measuring instrument The electrode is wound up by the length including the defective portion of the electrode according to the measured length from the winding start end of the electrode to the detection position of the defective mark, and the defective portion is separated from the electrode and separated. Defective electrode A defective electrode winding device that discharges as a pole, and an electrode clamp that guides the winding start end of the electrode to the defective electrode winding device when winding the defective electrode at a position upstream of the defective electrode winding device in the electrode movement direction. constitutes an electrode cutter for cutting the electrode between the winding ends defective electrode winding apparatus and the electrode clamp when the defective electrode, in the electrode winding apparatus (claim 5).

本発明の電極巻き取り方法および電極巻き取り装置によると、一対の電極のうち不良部分を含む電極のみを分離し、排出できるため、従来技術すなわち不良部分を含む電極のみならず、正常な電極およびセパレータをも巻き取り後に不良品として排出していた従来例と比較して、不良品となる製品の無駄な巻き取り工程が無くなり、材料費の浪費がなく、これら観点から製造コストを削減できる(請求項および請求項)。 According to the electrode winding method and the electrode winding apparatus of the present invention, since only the electrode including the defective portion of the pair of electrodes can be separated and discharged, not only the conventional technology, that is, the electrode including the defective portion, but also the normal electrode and Compared to the conventional example in which the separator is also discharged as a defective product after winding, there is no useless winding process for the defective product, there is no waste of material costs, and manufacturing costs can be reduced from these viewpoints ( Claims 1 and 5 ).

特に、上記電極巻き取り方法および電極巻き取り装置において、電極の不良部分の巻き取りを不良マークが検出された1製品分の電極の巻き取り開始端から不良マークに対応する位置までの電極の長さを測定し、この測定結果に応じて、電極の不良部分を含む測定長さ分についてだけ、電極の不良部分の巻き取りを実行するから、1製品長さ分の電極を排出する場合と比較して、さらに電極の材料を節約することができる(請求項1)。In particular, in the above-described electrode winding method and electrode winding apparatus, the length of the electrode from the winding start end of the electrode for one product in which the defective mark is detected to the position corresponding to the defective mark is wound on the defective portion of the electrode. Compared with the case of discharging the electrode for one product length because the defective part of the electrode is wound only for the measurement length including the defective part of the electrode according to the measurement result. Thus, the electrode material can be further saved (claim 1).

上記電極巻き取り方法において、不良マークの検出位置を、それぞれの電極について製品巻き取り位置から電極移動方向の上流位置で、1製品長さ以上2製品長さ内に設定しているから、電極の不良部分が電極巻き取り過程に入る前に検出ができ、当該不良部分がコアに巻き付けられる前に、当該不良部分の分離・排出ができることになり、これによって無駄な巻き取り工程が排除できる(請求項2)。   In the above-described electrode winding method, since the detection position of the defective mark is set to be one product length or more and two product lengths at the upstream position in the electrode movement direction from the product winding position for each electrode. The defective portion can be detected before entering the electrode winding process, and before the defective portion is wound around the core, the defective portion can be separated and discharged, thereby eliminating a wasteful winding process. Item 2).

上記電極巻き取り方法において、先の電極巻き取り中に次の1製品長さ内の各電極に付された不良マークの検出を行い、先の電極巻き取り終了時に、次の1製品長さ内に前記不良マークが検出されていたとき、次の1製品長さの電極およびセパレータの正常な巻き取りを行わず、不良マークに対応する電極の不良部分の巻き取りを実行し、当該電極から電極の不良部分を分離し、排出を行うから、先の電極巻き取り、不良マークに対応する電極の不良部分の巻き取り・分離排出を連続的に順序よく進められる(請求項)。 In the above-described electrode winding method, a defective mark attached to each electrode in the next one product length is detected during the previous electrode winding, and the next one product length is detected at the end of the previous electrode winding. When the defective mark is detected in the electrode, the normal winding of the next one product length electrode and the separator is not performed, and the defective portion of the electrode corresponding to the defective mark is wound, and the electrode is removed from the electrode. Since the defective portion is separated and discharged, the previous electrode winding and winding / separating discharge of the defective portion of the electrode corresponding to the defective mark can be continuously performed in order (claim 3 ).

さらに、上記電極巻き取り方法において、電極の不良部分の巻き取りで巻き取った電極の不良部分を分離し、排出した後、次の1製品長さ内の各電極に不良マークが検出されていなかった場合には、当該電極の巻き取り開始端を製品巻き取り位置へ案内し、正常な電極の巻き取りを開始するから、正常な電極の巻き取りによって製造された製品が不良品とならず、電極の不良部分の巻き取り・分離排出、正常な電極の巻き取りが選択的に合理的に進められる(請求項)。 Furthermore, in the above electrode winding method, after the defective part of the electrode wound up by winding the defective part of the electrode is separated and discharged, no defective mark is detected in each electrode within the next one product length. In this case, since the winding start end of the electrode is guided to the product winding position and the normal electrode winding is started, the product manufactured by winding the normal electrode does not become a defective product, Winding / separating discharge of the defective portion of the electrode and winding of the normal electrode are selectively and rationally advanced (claim 4 ).

本発明の電極巻き取り装置によると、前記電極巻き取り方法の効果の他に、不良マークが検出された1製品分の電極の巻き取り開始端から不良マークに対応する位置までの電極の長さが測定され、測定された長さ分についてだけ電極の不良部分の巻き取りを実行するから、電極材料の排出が最小限度に抑えられる(請求項)。 According to the electrode winding apparatus of the present invention, in addition to the effects of the electrode winding method, the length of the electrode from the winding start end of the electrode for one product in which the defective mark is detected to the position corresponding to the defective mark There is measured, because to perform the winding of the defective portion of only the electrodes for measuring length fraction, the discharge of the electrode material can be suppressed to a minimum (claim 5).

本発明の電極巻き取り方法およびその装置の概略的な正面図である。1 is a schematic front view of an electrode winding method and apparatus of the present invention. 本発明の電極巻き取り方法およびその装置の要部の拡大正面図である。It is an enlarged front view of the principal part of the electrode winding method of this invention and its apparatus. 本発明による電極巻き取り方法による電極に対する不良マークの検出位置および測長位置の説明図である。It is explanatory drawing of the detection position and length measurement position of the defect mark with respect to the electrode by the electrode winding method by this invention. 本発明による電極巻き取り工程のフローチャート図である。It is a flowchart figure of the electrode winding-up process by this invention.

図1および図2の本発明の電極巻き取り方法にもとづく電極巻き取り装置1において、帯状の正極側の電極2、負極側の電極3およびこれらの一対の電極2,3の間に介在する絶縁用帯状のセパレータ4,5は、それぞれリール6,7,8,9から送り出され、必要に応じて複数のガイドローラ11,12,13,14や、図示しないダンサローラなどにより、一対のニップローラ10に案内され、一対のニップローラ10の間を経て最終的にコア38の外周に巻き取られる。   In the electrode winding device 1 based on the electrode winding method of the present invention shown in FIGS. 1 and 2, the strip-shaped positive electrode 2, the negative electrode 3, and the insulation interposed between the pair of electrodes 2 and 3. The strip-shaped separators 4 and 5 are fed out from the reels 6, 7, 8, and 9, respectively. If necessary, a plurality of guide rollers 11, 12, 13, and 14, a dancer roller (not shown), and the like are attached to the pair of nip rollers 10. Guided and finally wound around the outer periphery of the core 38 through the pair of nip rollers 10.

一対のニップローラ10は、製品巻き取り位置Sの近くにおいて、必要に応じて設けられるが、それらのうち少なくとも一方のものは、他方のものに対して接離自在となっている。電極2,3は、一対のニップローラ10の位置よりも電極移動方向の上流側で、それぞれ電極クランプ23,24の間、一対の電極カッタ25,26の間、さらに不良電極巻き取り装置31,32の前を経て一対のニップローラ10の間に至る。   The pair of nip rollers 10 are provided as necessary near the product winding position S, but at least one of them is capable of contacting and separating from the other. The electrodes 2 and 3 are upstream of the position of the pair of nip rollers 10 in the electrode moving direction, between the electrode clamps 23 and 24, between the pair of electrode cutters 25 and 26, and further, the defective electrode winding devices 31 and 32, respectively. To reach between the pair of nip rollers 10.

一対の電極カッタ25,26は、一例として操作用アクチュエータ付きの剪断式のものであり、各電極2,3を1製品ごとの所定の長さすなわち1製品長Lさに切断するために設けられており、また電極クランプ23,24は、それぞれ電極カッタ25,26により切断された電極2,3の後続の切断側先端を保持し、一対のニップローラ10の位置に移動することにより、各電極2,3の後続の切断側先端をそれぞれの巻き取り開始端Pとして一対のニップローラ10の間の巻き込み可能な位置に案内する。   The pair of electrode cutters 25 and 26 is, for example, a shearing type with an operation actuator, and is provided for cutting each electrode 2 and 3 into a predetermined length for each product, that is, one product length L. In addition, the electrode clamps 23 and 24 hold the subsequent cutting-side tips of the electrodes 2 and 3 cut by the electrode cutters 25 and 26, respectively, and move to the positions of the pair of nip rollers 10 so that each electrode 2 , 3 as the respective winding start ends P are guided to positions where they can be wound between the pair of nip rollers 10.

不良電極巻き取り装置31,32は、それぞれの電極2,3毎に設けられ、電極2,3に予め付されている付箋やマーキングによる不良マーク15,16に対応する電極2,3の不良部分を巻き取り、電極2,3の不良部分を不良電極として排出するために、一対の電極カッタ25,26と一対のニップローラ10との間において紙面に対し垂直方向に進退自在に設けられている。   The defective electrode winding devices 31 and 32 are provided for the respective electrodes 2 and 3, and defective portions of the electrodes 2 and 3 corresponding to the defective marks 15 and 16 by sticky notes or markings attached in advance to the electrodes 2 and 3. Is provided between the pair of electrode cutters 25 and 26 and the pair of nip rollers 10 so as to be able to advance and retract in the direction perpendicular to the paper surface.

それぞれの不良電極巻き取り装置31,32は、不動作時に、待機位置に後退し、待機しているが、動作時すなわち電極2,3の不良部分を巻き取る時に、待機位置から動作位置へ前進し、電極2,3に近づき、2枚一対の不良電極巻き取り用のチャック33,34により対応の電極2,3を挟み込み、それぞれのチャック軸29,30の回転によってチャック33,34の外周面で電極2,3の不良部分を巻き取る。   Each defective electrode take-up device 31, 32 retracts to the standby position when not in operation and is on standby, but advances from the standby position to the operation position during operation, that is, when the defective portion of the electrodes 2, 3 is taken up. Then, the electrodes 2 and 3 are approached, the corresponding electrodes 2 and 3 are sandwiched by a pair of two defective electrode winding chucks 33 and 34, and the outer peripheral surfaces of the chucks 33 and 34 are rotated by the rotation of the chuck shafts 29 and 30, respectively. Then, the defective portion of the electrodes 2 and 3 is wound up.

不良マーク15,16は、それぞれ不良検出器17,18によって検出される。不良検出器17,18は、図3に例示すように、それぞれの電極2,3について製品巻き取り位置Sから電極移動方向の上流位置で1製品長さL以上で、好ましくは2製品長さ2×L内に設置されている。   The defect marks 15 and 16 are detected by defect detectors 17 and 18, respectively. As shown in FIG. 3, the defect detectors 17 and 18 have one product length L or more, preferably two product lengths at the upstream position in the electrode movement direction from the product winding position S for each of the electrodes 2 and 3. It is installed in 2 × L.

上記の1製品長さLや2製品長さ2×Lは、電極巻き取り装置1上での製品巻き取り位置Sからの距離であり、電極カッタ25,26による切断位置(切断端)から電極2,3に沿った上流方向の距離に対応している。後述するように、電極2,3が対応の電極カッタ25,26によって切断位置された後に、電極2,3の電極移動方向の上流側の切断端は、製品巻き取り位置Sに案内されるが、その時、各電極2,3の巻き取り開始端Pは、製品巻き取り位置Sと一致し、電極移動方向の上流側に、1製品長さL毎に現れることになる。   The above-mentioned 1 product length L and 2 product length 2 × L are distances from the product winding position S on the electrode winding device 1, and the electrodes are cut from the cutting positions (cut ends) by the electrode cutters 25 and 26. This corresponds to the upstream distance along the lines 2 and 3. As will be described later, after the electrodes 2 and 3 are cut by the corresponding electrode cutters 25 and 26, the upstream cut ends of the electrodes 2 and 3 in the electrode movement direction are guided to the product winding position S. At that time, the winding start end P of each of the electrodes 2 and 3 coincides with the product winding position S and appears for each product length L on the upstream side in the electrode movement direction.

各不良電極巻き取り装置31,32による電極2,3の巻き取り長さは、好ましくは不良マーク15,16が検出された1製品分の巻き取り開始端Pから不良マーク15,16に対応する位置までの長さL1に、所定の余裕長さαを加算した長さ(L1+α)とし、長さ(L1+α)中に電極2,3の不良部分を含ませるように設定するか、または上記長さ(L1+α)に代えて、不良マーク15,16が検出された1製品分の電極2,3の巻き取り開始端Pから1製品長さLとし、それらの長さL内に電極2,3の不良部分を含ませるように設定する。   The winding length of the electrodes 2 and 3 by the respective defective electrode winding devices 31 and 32 preferably corresponds to the defective marks 15 and 16 from the winding start end P for one product in which the defective marks 15 and 16 are detected. The length (L1 + α) obtained by adding a predetermined margin length α to the length L1 up to the position is set so that the defective portion of the electrodes 2 and 3 is included in the length (L1 + α), or the length Instead of (L1 + α), one product length L is set from the winding start end P of the electrodes 2 and 3 for one product in which the defect marks 15 and 16 are detected, and the electrodes 2 and 3 are included in the length L. Set to include the defective part.

1製品分の巻き取り開始端Pから不良マーク15,16に対応する位置までの長さL1は、各電極2,3についてそれぞれ測長器19,20により測定される。各測長器19,20は、図1および図3に示す通り、それぞれ測長ローラ21,22を有しており、図示のように、不良検出器17,18の設置位置に一致させて設置するか、または図示しないが、それぞれの不良検出器17,18の電極移動方向の上流側に適当な距離だけ離して設置されている。各測長ローラ21,22は、対応の電極2,3に対して転がり接触し、電極2,3の移動に応じて回転する。   The length L1 from the winding start end P for one product to the position corresponding to the defective marks 15 and 16 is measured by the length measuring devices 19 and 20 for the electrodes 2 and 3, respectively. As shown in FIGS. 1 and 3, the length measuring devices 19 and 20 have length measuring rollers 21 and 22, respectively, and are installed in accordance with the installation positions of the defect detectors 17 and 18, as shown. Although not shown, the detectors 18 and 18 are arranged at an appropriate distance on the upstream side in the electrode movement direction of the respective defect detectors 17 and 18. Each length measuring roller 21, 22 is in rolling contact with the corresponding electrode 2, 3 and rotates according to the movement of the electrode 2, 3.

測長器19,20は、電極2,3の移動に応じて測長ローラ21,22の回転を積算しており、先に巻き取られている正常な電極2,3の巻き取り動作中に、または電極2,3の不良部分の巻き取り巻き取り動作中に、次に巻き取られる1製品長さLの電極2,3について、不良検出器17,18から不良マーク15,16の検出信号を受けたときに、次に巻き取られる電極2,3についての巻き取り開始端Pから不良マーク15,16に対応する位置までの長さL1を測長ローラ21,22の回転量(回転の数)から測定し、この後の電極2,3の不良部分の巻き取りに備えて長さL1を記憶するとともに、長さL1に余裕長さαを加算するか、または長さ(L1+α)に対応する位置において直接に長さ(L1+α)を測定することによって、電極2,3の不良部分の排出に必要な長さ(L1+α)を決定する。このようにして、電極2,3の長さ(L1+α)は、電極2,3の測定長さに応じて、電極の不良部分を含む長さとなっている。 The length measuring devices 19 and 20 integrate the rotation of the length measuring rollers 21 and 22 according to the movement of the electrodes 2 and 3, and during the winding operation of the normal electrodes 2 and 3 that have been wound up earlier. Or, during the winding operation of the defective portion of the electrodes 2 and 3, the detection signals of the defective marks 15 and 16 are output from the defect detectors 17 and 18 for the electrodes 2 and 3 of one product length L to be wound next. When it is received, the length L1 from the winding start end P of the electrodes 2 and 3 to be wound next to the position corresponding to the defective marks 15 and 16 is determined by the amount of rotation of the length measuring rollers 21 and 22 (the number of rotations). ) And the length L1 is stored in preparation for the subsequent winding of the defective portion of the electrodes 2 and 3, and the extra length α is added to the length L1, or the length (L1 + α) is supported. By measuring the length (L1 + α) directly at the position where , Determined length required for the discharge of the defective portions of the electrodes 2 and 3 (L1 + α). In this way, the length (L1 + α) of the electrodes 2 and 3 is a length including the defective portion of the electrodes according to the measured length of the electrodes 2 and 3.

正常な電極2,3は、セパレータ4,5とともにニップローラ10を経て製品巻き取り位置S、すなわち巻きステーションの位置で筒状のコア38の外周に巻き取られる。コア38は、一例として割り型の巻き取り芯37に挿入され、巻き取り動作時に、巻き取り芯37およびそれと一体の回転軸36とともに回転する。なお、回転軸36は、図示しない駆動モータに連結され、1製品毎に、巻き取りに必要な回数だけ回転できるようになっている。   The normal electrodes 2 and 3 are wound around the outer periphery of the cylindrical core 38 at the product winding position S, that is, the position of the winding station, through the nip roller 10 together with the separators 4 and 5. The core 38 is inserted into the split type winding core 37 as an example, and rotates together with the winding core 37 and the rotating shaft 36 integral therewith during the winding operation. The rotating shaft 36 is connected to a drive motor (not shown) so that each product can rotate as many times as necessary for winding.

なお、割り型の巻き取り芯37は、回転軸36の直径方向にずれている時には、大きな外周長さとなって、コア38を摩擦的に抜け止め状態としているが、電極2,3、セパレータ4,5を巻き取った後には、完全に重なる位置に変位することによって、外周長さを縮小し、コア38や、コア38の外周に対して巻き付け状態の電極2,3およびセパレータ4,5を抜き取りやすい状態とする。このため、巻き取り芯37に変位操作手段が付設されているが、それらは、図示しないが、回転軸36の内部に組み込まれている。   The split-type winding core 37 has a large outer peripheral length when it is displaced in the diameter direction of the rotary shaft 36, and keeps the core 38 from slipping out, but the electrodes 2 and 3, the separator 4. , 5 after being wound, the outer peripheral length is reduced by displacing it to the position where it completely overlaps, and the electrodes 2, 3 and the separators 4, 5 wound around the outer periphery of the core 38 are removed. Make it easy to remove. For this reason, although a displacement operating means is attached to the winding core 37, they are incorporated in the rotary shaft 36, although not shown.

電極巻き取り装置1は、制御装置35のプログラムによって制御され、以下の順序により動作する。まず、セパレータ4,5は、予め一対のニップローラ10の間を通過するように案内され、それらの先端部分でコア38の外周面に溶着などの手段により重ね合わせ状態で固定される。   The electrode winding device 1 is controlled by a program of the control device 35 and operates in the following order. First, the separators 4 and 5 are guided in advance so as to pass between the pair of nip rollers 10, and are fixed in an overlapped state on the outer peripheral surface of the core 38 by means of welding or the like at their tip portions.

一方、電極クランプ23は、正極側の電極2の先端を保持して前進し、離れている一対のニップローラ10の間に持ち込んでから後退する。同様に、電極クランプ24は、負極側の電極3の先端を保持して前進し、離れている一対のニップローラ10の間に持ち込んでから後退する。   On the other hand, the electrode clamp 23 moves forward while holding the tip of the electrode 2 on the positive electrode side, and moves backward after being brought between the pair of separated nip rollers 10. Similarly, the electrode clamp 24 moves forward while holding the tip of the electrode 3 on the negative electrode side, and then moves back between the pair of nip rollers 10 that are separated from each other.

ここで一対のニップローラ10は、接近して電極2,3およびセパレータ4,5を挟み、その後、所定の圧接力を維持して、それらを挟み込んでいる。この状態で、電極2,3はそれぞれ待機位置にある不良電極巻き取り装置31,32の前を通過するため、不良電極巻き取り装置31,32は、それぞれの電極2,3の移動の障害とならない。 Here, the pair of nip rollers 10 approach each other to sandwich the electrodes 2 and 3 and the separators 4 and 5, and then maintain a predetermined pressure contact force to sandwich them. In this state, since the electrodes 2 and 3 pass in front of the defective electrode take-up devices 31 and 32 in the standby position, the defective electrode take-up devices 31 and 32 are obstructed by movement of the respective electrodes 2 and 3. Don't be.

図示の例によると、コア38は、巻き取り芯37とともに反時計方向に回転するため、電極2,3は、コア38に対して時計方向の積層巻きとなる。この積層巻きのために、一対のニップローラ10の間で、一対の電極2,3およびセパレータ4,5は、図面上右側から左側の方向に、電極2、セパレータ4、電極3およびセパレータ5の順序で重なり、コア38に対して時計方向に積層状態として巻き取りできるようになっている。   According to the illustrated example, the core 38 rotates counterclockwise together with the winding core 37, so that the electrodes 2 and 3 are stacked in a clockwise direction with respect to the core 38. Due to this laminated winding, the pair of electrodes 2 and 3 and the separators 4 and 5 are arranged in the order of the electrode 2, the separator 4, the electrode 3 and the separator 5 from the right side to the left side in the drawing between the pair of nip rollers 10. So that the core 38 can be wound up as a laminated state in the clockwise direction.

つぎに、巻き取り芯37は、図示しない駆動モータおよび回転軸36に駆動されて反時計方向に回転し、コア38の外周面に電極2、セパレータ4、電極3、セパレータ5の順に積層状態として1製品長さLに対応する巻き数だけ巻き込んで停止する。このときに、電極カッタ25,26は、電極クランプ23,24によって保持されている電極2,3を順次に切断し、次の巻き動作に備える。   Next, the winding core 37 is driven counterclockwise by being driven by a drive motor and a rotating shaft 36 (not shown), and the electrode 2, the separator 4, the electrode 3, and the separator 5 are sequentially stacked on the outer peripheral surface of the core 38. The number of windings corresponding to one product length L is wound and stopped. At this time, the electrode cutters 25 and 26 sequentially cut the electrodes 2 and 3 held by the electrode clamps 23 and 24 to prepare for the next winding operation.

このあと、割り型の巻き取り芯37が外周長を縮小方向に変位して、コア38およびその外周に巻き付けた電極2,3およびセパレータ4,5が巻き取り芯37から抜ける状態とするため、図示しない取り出し装置は、コア38およびその外周に巻き付けた電極2,3およびセパレータ4,5を一体として巻き取り芯37から抜いて取り出す。   Thereafter, the split-type winding core 37 is displaced in the direction of reduction in the outer peripheral length, so that the core 38 and the electrodes 2 and 3 and the separators 4 and 5 wound around the outer periphery are removed from the winding core 37. A take-out device (not shown) takes out the core 38, the electrodes 2 and 3 wound around the outer periphery thereof, and the separators 4 and 5 from the take-up core 37 as a unit.

この取り出し後にセパレータ4,5は、コア38から切断される。このときの巻き終わり側の端部は、コア38の外周に巻き付けた電極2,3およびセパレータ4,5の外周に巻き止めされ、また巻き取り開始端Pは、次の巻き動作のために、巻き取り芯37に装着された次のコア38の外周に溶着などにより固定される。このようにして、先の電極2,3に続いて、次の1製品長さLの電極2,3についての巻き取り動作が開始される。   After this removal, the separators 4 and 5 are cut from the core 38. The end portion on the winding end side at this time is wound around the outer periphery of the electrodes 2 and 3 and the separators 4 and 5 wound around the outer periphery of the core 38, and the winding start end P is used for the next winding operation. It is fixed to the outer periphery of the next core 38 attached to the winding core 37 by welding or the like. In this way, following the previous electrodes 2 and 3, the winding operation for the next electrode 2 and 3 having one product length L is started.

以上の巻き取り動作の制御は、制御装置35の制御プログラムによって実行されるが、この制御装置35は、本発明の電極巻き取り方法を実行するためのプログラムをも内蔵しており、上記の巻き取り動作の制御プログラムの途中に、本発明の電極巻き取り方法を実行する。   The control of the winding operation described above is executed by the control program of the control device 35. The control device 35 also has a built-in program for executing the electrode winding method of the present invention. The electrode winding method of the present invention is executed in the middle of the control program for the winding operation.

既に記載したように、電極2,3の製造段階で、電極2,3に塗工不良などがあったとき、その位置に不良マーク15,16が付されている。巻き取り動作の工程で、不良検出器17,18によって不良マーク15,16が検出されたときに、電極2,3の不良部分は、本発明の電極巻き取り方法に従って、それぞれ不良電極巻き取り装置31,32により巻き取られ、以下のようにして排出される。なお、電極2,3の何れの動作も同じであるため、以下の説明は、必要に応じて一方のものについてのみ記載されている。   As already described, when the electrodes 2 and 3 are defective in coating in the manufacturing stage of the electrodes 2 and 3, defective marks 15 and 16 are attached to the positions. When defective marks 15 and 16 are detected by the defect detectors 17 and 18 in the winding operation process, defective portions of the electrodes 2 and 3 are respectively defective electrode winding devices according to the electrode winding method of the present invention. It is wound up by 31 and 32 and discharged as follows. Since the operations of the electrodes 2 and 3 are the same, the following description is given only for one of them as necessary.

図4は、電極巻き取り工程において、制御装置35のプログラムによって本発明の電極巻き取り方法を実行するときのフローチャートを示している。本発明の電極巻き取り方法にもとづくプログラムは、スタート後の最初のステップS1で、先の電極2,3についての1製品の正常な巻き取り終了または電極2,3の不良部分の巻き取り排出終了を確認したら、これに続くステップS2で、次の1製品長さL中に正または負の電極2,3のいずれかに不良検出器17,18によって不良マーク15,16が検出されたか?の判断を行う。   FIG. 4 shows a flowchart when the electrode winding method of the present invention is executed by the program of the control device 35 in the electrode winding process. In the program based on the electrode winding method of the present invention, in the first step S1 after the start, the normal winding of one product with respect to the previous electrodes 2 and 3 or the winding and discharging of the defective portion of the electrodes 2 and 3 is completed. In step S2 following this, is the defect mark 15, 16 detected by the defect detector 17, 18 on either the positive or negative electrode 2, 3 during the next product length L? Make a decision.

上記のステップS2で、いずれかの電極2,3、例えば電極2に不良マーク15が検出されていてYESとなっているときに、プログラムは、ステップS3で、不良マーク15が検出された電極2の不良部分の巻き取り、排出工程を実行するとともに、ステップS4で、電極2の不良部分の巻き取り中に、これに続く次の1製品長さLの電極2について不良マーク15を検出して、終了し、スタートに戻る。   When the defect mark 15 is detected in any of the electrodes 2 and 3, for example, the electrode 2 in step S <b> 2 and the answer is YES, the program reads the electrode 2 in which the defect mark 15 is detected in step S <b> 3. In step S4, during the winding of the defective portion of the electrode 2, a defective mark 15 is detected for the next electrode 2 of the next product length L in step S4. Exit and return to the start.

上記のステップS3での電極2の不良部分の巻き取り、排出は、次のように行われる。電極2に対応する不良電極巻き取り装置31は、待機位置から電極2の移動経路の位置へと前進し、不良電極巻き取り用のチャック33を解放した状態で待機する。電極クランプ23は、先に巻き取られた電極2の巻き取り終了後、電極カッタ25によって切断された電極2の切断端をチャック33の間に案内する。   The winding and discharging of the defective portion of the electrode 2 in the above step S3 is performed as follows. The defective electrode winding device 31 corresponding to the electrode 2 advances from the standby position to the position of the movement path of the electrode 2 and waits in a state where the chuck 33 for winding the defective electrode is released. The electrode clamp 23 guides the cut end of the electrode 2 cut by the electrode cutter 25 between the chucks 33 after the winding of the previously wound electrode 2 is completed.

ここで、不良電極巻き取り装置31は、一対のチャック33の間で電極2を挟み、チャック軸29を回転させることによって電極2の不良部分を不良電極として巻き取る。このときの巻き取り長さは、チャック33の回転の数によって設定できる。電極2の巻き取り長さは、測長器19により測定した長さL1に、余裕長さα(定数)を加算した長さ(L1+α)とする Here, the defective electrode winding device 31 winds the defective portion of the electrode 2 as a defective electrode by sandwiching the electrode 2 between the pair of chucks 33 and rotating the chuck shaft 29. Winding the length of this time, you can configure the number of rotation of the chuck 33. Reel length of the electrodes 2, a length L1 measured by length measuring device 19, a length obtained by adding a margin length alpha (a constant) (L1 + α).

その後に、電極カッタ25は、チャック33の回転によって巻き取った電極2と後続の電極2とを切断により分離する。分離後に、不良電極巻き取り装置31は、待機位置に後退し、不良部分を含む巻き付け状態の電極2を排出できる状態とする。   Thereafter, the electrode cutter 25 separates the electrode 2 wound by the rotation of the chuck 33 and the subsequent electrode 2 by cutting. After the separation, the defective electrode take-up device 31 moves back to the standby position so that the wound electrode 2 including the defective portion can be discharged.

一対のチャック33に巻き取った不良部分を含む電極2は、チャック33から手動により、あるいは図示しないが、引き抜き方向に変位する引き抜きバーや、不良電極巻き取り装置31の後退時に電極2をチャック33から押し出す定位置のストッパなどによって、容易に引き抜いて取り外せる。取り外された不良部分を含む電極2は、図示しない回収箱へ排出される。また、この排出は、チャック33を下向きにして、電極2のみを下方の回収箱へ落下させるようにしてもよい。   The electrode 2 including the defective portion wound around the pair of chucks 33 is manually pulled from the chuck 33 or, although not shown in the drawing, the electrode 2 is chucked 33 when the defective electrode winding device 31 is retracted, or a pulling bar that is displaced in the pulling direction. It can be easily pulled out and removed with a stopper in a fixed position that is pushed out. The electrode 2 including the removed defective part is discharged to a collection box (not shown). Further, this discharge may be such that only the electrode 2 is dropped to the lower collection box with the chuck 33 facing downward.

不良部分を含む電極2を排出した後、電極クランプ23は、後続の正常な電極2の巻き取り開始端Pを一対のニップローラ10の間に持ち込んでから後退し、正常な電極2の巻き取りを再開できる状態にする。これらの動作は、電極3についても同様である。   After discharging the electrode 2 including the defective portion, the electrode clamp 23 brings the winding start end P of the succeeding normal electrode 2 between the pair of nip rollers 10 and then moves backward to take up the normal electrode 2. Make it ready to resume. These operations are the same for the electrode 3.

このように、本発明の電極巻き取り方法は、先の電極2,3の巻き取り中に、次の1製品長さL内の各電極2,3に付された不良マーク15,16の検出を行い、先の電極2,3の巻き取り終了時に、次の1製品長さL内に不良マーク15,16が検出されていたとき、次の1製品長さLの電極2,3およびセパレータ4,5の正常な巻き取りを行わず、不良マーク15,16に対応する電極2,3の不良部分の巻き取りを実行することによって、当該電極2,3から電極2,3の不良部分を分離し、排出を行う。   As described above, the electrode winding method of the present invention detects the defective marks 15 and 16 attached to the electrodes 2 and 3 within the next one product length L during the winding of the previous electrodes 2 and 3. When defective marks 15 and 16 are detected within the next product length L at the end of winding of the previous electrodes 2 and 3, the electrodes 2 and 3 and separators of the next product length L are detected. The defective portions of the electrodes 2 and 3 corresponding to the defective marks 15 and 16 are not taken up, and the defective portions of the electrodes 2 and 3 are removed. Separate and discharge.

一方、前記のステップS2で、いずれの電極2,3にも不良マーク15,16が検出されておらず、NOのとき、プログラムは、つぎのステップS5で、次の1製品長さLの電極2,3についての1製品長さLの正常な巻き取り工程を実行し、ステップS6で、現在の1製品長さLの正常な巻き取り中に、これに続く次の1製品長さLの電極2,3について不良マーク15,16の検出を行って、スタートに戻る。   On the other hand, when the defect marks 15 and 16 are not detected in any of the electrodes 2 and 3 in the above step S2, and the determination is NO, the program in the next step S5, the next one product length L electrode The normal winding process of one product length L for 2 and 3 is executed, and in the normal winding of the current one product length L in step S6, the subsequent one product length L The defective marks 15 and 16 are detected for the electrodes 2 and 3, and the process returns to the start.

この動作の結果、電極2,3の不良部分の巻き取り、不良部分を分離し、排出した後、次の1製品長さL内の各電極に不良マーク15,16が検出されていなかった場合には、当該電極2,3の巻き取り開始端Pを製品巻き取り位置Sへ案内し、正常な電極2,3の巻き取りを開始することになる。   As a result of this operation, after the defective portions of the electrodes 2 and 3 are wound up, the defective portions are separated and discharged, the defective marks 15 and 16 are not detected on the respective electrodes within the next one product length L. In this case, the winding start end P of the electrodes 2 and 3 is guided to the product winding position S, and normal winding of the electrodes 2 and 3 is started.

上記のように、本発明の電極巻き取り方法は、正負一対の電極2,3の間にセパレータ4,5を介在させ、1製品長さLの電極2,3およびセパレータ4,5をコア38に巻き取り、1製品単位毎に電極2,3およびセパレータ4,5を切断する電極巻き取り工程において、それぞれの電極2,3について製品巻き取り位置Sから1製品長さL以上の電極移動方向の上流位置で、各電極2,3に付された不良マーク15,16の検出を行い、次に巻き取られる1製品長さL内の電極2,3に不良マーク15,16が検出されたとき、不良マーク15,16に対応する電極2,3についてのみ、不良マーク15,16が検出された1製品長さLの電極の巻き取り開始端Pから不良部分の巻き取りを行い、当該電極2,3から不良部分を分離し、排出を行う。   As described above, in the electrode winding method of the present invention, the separators 4 and 5 are interposed between the pair of positive and negative electrodes 2 and 3, and the electrodes 2 and 3 having one product length L and the separators 4 and 5 are connected to the core 38. In the electrode winding process in which the electrodes 2 and 3 and the separators 4 and 5 are cut for each product unit, the electrode movement direction of each product 2 and 3 from the product winding position S by one product length L or more. The defective marks 15 and 16 attached to the respective electrodes 2 and 3 are detected at the upstream position of, and the defective marks 15 and 16 are detected on the electrodes 2 and 3 within one product length L to be wound next. At this time, only the electrodes 2 and 3 corresponding to the defect marks 15 and 16 are wound on the defective portion from the winding start end P of the electrode of one product length L where the defect marks 15 and 16 are detected, and the electrodes Separate the defective part from 2, 3 Perform out.

したがって、本発明によると、一対の電極2,3のうち不良部分を含む電極2,3のみが排出できるため、従来技術すなわち不良部分を含む電極2,3のみならず、1製品分の正常な電極2,3およびセパレータ4,5をも巻き取り後に不良品として排出していた従来例と比較して、不良品となる製品の無駄な巻き取り工程が無くなり、しかも材料費の浪費がなく、これら観点から製造コストを削減できることになる。   Therefore, according to the present invention, since only the electrodes 2 and 3 including the defective portion of the pair of electrodes 2 and 3 can be discharged, the conventional technology, that is, not only the electrodes 2 and 3 including the defective portion but also the normal for one product. Compared to the conventional example in which the electrodes 2 and 3 and the separators 4 and 5 are discharged as defective products after winding, there is no useless winding process for defective products, and there is no waste of material costs. Manufacturing costs can be reduced from these viewpoints.

以上の動作のために、本発明の電極巻き取り装置1は、正負一対の電極2,3の間にセパレータ4,5を介在させ、1製品長さLの電極2,3およびセパレータ4,5をコア38に巻き取り、1製品単位毎に電極2,3およびセパレータ4,5を切断する装置を前提として、不良検出器17,18、測長器19,20、不良電極巻き取り装置31,32、電極クランプ23,24、および電極カッタ25,26によって構成される。   For the above operation, the electrode winding device 1 of the present invention has separators 4 and 5 interposed between a pair of positive and negative electrodes 2 and 3, and electrodes 2 and 3 having a product length L and separators 4 and 5. Assuming a device that cuts the electrodes 2 and 3 and the separators 4 and 5 for each product unit, the defect detectors 17 and 18, the length measuring devices 19 and 20, the defective electrode take-up device 31, 32, electrode clamps 23 and 24, and electrode cutters 25 and 26.

1 電極巻き取り装置
2 正極の電極
3 負極の電極
4 セパレータ
5 セパレータ
6 リール
7 リール
8 リール
9 リール
10 ニップローラ
11 ガイドローラ
12 ガイドローラ
13 ガイドローラ
14 ガイドローラ
15 不良マーク
16 不良マーク
17 不良検出器
18 不良検出器
19 測長器
20 測長器
21 測長ローラ
22 測長ローラ
23 電極クランプ
24 電極クランプ
25 電極カッタ
26 電極カッタ
29 チャック軸
30 チャック軸
31 不良電極巻き取り装置
32 不良電極巻き取り装置
33 不良電極巻き取り用のチャック
34 不良電極巻き取り用のチャック
35 制御装置
36 回転軸
37 巻き取り芯
38 コア
S 製品巻き取り位置
P 電極の巻き取り開始端
L 1製品長さ
α 余裕長さ
L1 長さ(電極の巻き取り開始端Pから不良マーク15、16までの測定長さ)
S1,S2,S3,S4,S5,S6 プログラムのステップ
DESCRIPTION OF SYMBOLS 1 Electrode winding apparatus 2 Positive electrode 3 Negative electrode 4 Separator 5 Separator 6 Reel 7 Reel 8 Reel 9 Reel 10 Nip roller 11 Guide roller 12 Guide roller 13 Guide roller 14 Guide roller 15 Defect mark 16 Defect mark 17 Defect detector 18 Defective detector 19 Measurer 20 Measurer 21 Measurer roller 22 Measurer roller 23 Electrode clamp 24 Electrode clamp 25 Electrode cutter 26 Electrode cutter 29 Chuck shaft 30 Chuck shaft 31 Defective electrode take-up device 32 Defective electrode take-up device 33 Defective electrode winding chuck 34 Defective electrode winding chuck 35 Controller 36 Rotating shaft 37 Winding core 38 Core S Product winding position P Electrode winding start end L 1 Product length α Margin length L1 length (From the winding start end P of the electrode, the defect mark 15, Measurement length up to 16)
S1, S2, S3, S4, S5, S6 Program steps

Claims (5)

正負一対の電極の間にセパレータを介在させ、1製品長さの電極およびセパレータをコアに巻き取り、1製品単位毎に電極およびセパレータを切断する電極巻き取り工程において、
それぞれの電極について製品巻き取り位置から1製品長さ以上の電極移動方向の上流位置で、各電極に付された不良マークの検出を行い、次に巻き取られる1製品長さ内の電極に不良マークが検出されたとき、不良マークが検出された1製品分の電極の巻き取り開始端から不良マークに対応する位置までの電極の長さを測定し、この測定した電極の長さに応じて、電極の不良部分を含ませた電極の長さ分についてだけ、電極の不良部分の巻き取りを行い、当該電極から不良部分を分離し、排出を行うことを特徴とする電極巻き取り方法。
In an electrode winding process in which a separator is interposed between a pair of positive and negative electrodes, an electrode of one product length and a separator are wound around a core, and the electrode and the separator are cut for each product unit.
For each electrode, the defective mark attached to each electrode is detected at an upstream position in the direction of electrode movement that is one product length or more from the product winding position, and the electrode within one product length to be wound next is defective. When the mark is detected, the length of the electrode from the winding start end of the electrode for one product in which the defective mark is detected to the position corresponding to the defective mark is measured, and according to the measured electrode length An electrode winding method characterized by winding the defective portion of the electrode only for the length of the electrode including the defective portion of the electrode, separating the defective portion from the electrode, and discharging.
不良マークの検出位置を、それぞれの電極について製品巻き取り位置から電極移動方向の上流位置で、1製品長さ以上2製品長さ内に設定することを特徴とする請求項1に記載の電極巻き取り方法。  2. The electrode winding according to claim 1, wherein the detection position of the defective mark is set within one product length or more and two product lengths at the upstream position in the electrode moving direction from the product winding position for each electrode. How to take. 先の電極巻き取り中に次の1製品長さ内の各電極に付された不良マークの検出を行い、先の電極巻き取り終了時に、次の1製品長さ内に前記不良マークが検出されていたとき、次の1製品長さの電極およびセパレータの正常な巻き取りを行わず、不良マークに対応する電極の不良部分の巻き取りを実行し、当該電極から電極の不良部分を分離し、排出を行うことを特徴とする請求項1又は請求項2に記載の電極巻き取り方法。A defective mark attached to each electrode within the next one product length is detected during the previous electrode winding, and the defective mark is detected within the next one product length at the end of the previous electrode winding. When the next one product length electrode and separator are not normally wound, the defective portion of the electrode corresponding to the defective mark is wound, and the defective portion of the electrode is separated from the electrode, 3. The electrode winding method according to claim 1 , wherein discharging is performed. 電極の不良部分の巻き取りで巻き取った電極の不良部分を分離し、排出した後、次の1製品長さ内の各電極に不良マークが検出されていなかった場合には、当該電極の巻き取り開始端を製品巻き取り位置へ案内し、正常な電極の巻き取りを開始することを特徴とする請求項1、請求項2又は請求項3に記載の電極巻き取り方法。After the defective part of the electrode wound up by winding up the defective part of the electrode is separated and discharged, if no defective mark is detected on each electrode within the next one product length, the winding of the electrode 4. The electrode winding method according to claim 1, wherein the winding start end is guided to a product winding position to start normal electrode winding. 正負一対の電極の間にセパレータを介在させ、1製品長さの電極およびセパレータをコアに巻き取り、1製品単位毎に電極およびセパレータを切断する電極巻き取り装置において、
それぞれの電極について製品巻き取り位置から1製品長さ以上の電極移動方向の上流位置で、先の電極巻き取り中に次に巻き取られる1製品長さ内の各電極に付された不良マークの検出を行う不良検出器と、不良検出器が不良マークを検出した1製品長さの電極の巻き取り開始端から不良マークの検出位置までの電極長さを測定する測長器と、測長器で測定された電極の巻き取り開始端から不良マークの検出位置までの長さに応じて電極の不良部分を含ませた長さ分だけ電極を巻き取り、当該電極から不良部分を分離し、分離した電極を不良電極として排出する不良電極巻き取り装置と、不良電極巻き取り装置よりも電極移動方向の上流位置で、不良電極の巻き取り時に電極の巻き取り開始端を不良電極巻き取り装置に案内する電極クランプと、不良電極の巻き取り終了時に不良電極巻き取り装置と電極クランプとの間で電極を切断する電極カッタとからなることを特徴とする電極巻き取り装置。
In an electrode winding device for interposing a separator between a pair of positive and negative electrodes, winding an electrode and a separator of one product length around a core, and cutting the electrode and the separator for each product unit,
For each electrode, a defect mark attached to each electrode within one product length that is wound next during the previous electrode winding at an upstream position in the electrode movement direction of one product length or more from the product winding position. A defect detector for detecting, a length measuring device for measuring an electrode length from a winding start end of one product-length electrode where the defect detector has detected a defect mark to a detection position of the defect mark, and a length measuring instrument Take up the electrode by the length including the defective part of the electrode according to the length from the winding start end of the electrode measured in step 1 to the detection position of the defective mark, and separate and separate the defective part from the electrode A defective electrode take-up device that discharges the damaged electrode as a defective electrode, and guides the winding start end of the electrode to the defective electrode take-up device when winding the defective electrode at a position upstream of the defective electrode take-up device in the electrode movement direction. Electrode clamp , The electrode winding apparatus characterized by comprising an electrode cutter for cutting the electrode between the winding ends defective electrode winding apparatus and the electrode clamp when the defective electrode.
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KR101392622B1 (en) 2014-05-07
WO2012023422A1 (en) 2012-02-23

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