JP5072759B2 - 太陽電池の製造方法及び太陽電池モジュールの製造方法 - Google Patents
太陽電池の製造方法及び太陽電池モジュールの製造方法 Download PDFInfo
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- JP5072759B2 JP5072759B2 JP2008192718A JP2008192718A JP5072759B2 JP 5072759 B2 JP5072759 B2 JP 5072759B2 JP 2008192718 A JP2008192718 A JP 2008192718A JP 2008192718 A JP2008192718 A JP 2008192718A JP 5072759 B2 JP5072759 B2 JP 5072759B2
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- 229920005989 resin Polymers 0.000 claims description 125
- 238000006243 chemical reaction Methods 0.000 claims description 77
- 239000000463 material Substances 0.000 claims description 47
- 238000003825 pressing Methods 0.000 claims description 8
- 239000000969 carrier Substances 0.000 claims description 7
- 238000007639 printing Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 description 13
- 239000000758 substrate Substances 0.000 description 12
- 239000003566 sealing material Substances 0.000 description 8
- 239000004065 semiconductor Substances 0.000 description 8
- 238000007645 offset printing Methods 0.000 description 6
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- 239000007788 liquid Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- -1 Polyethylene Terephthalate Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920001709 polysilazane Polymers 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
- H01L31/0504—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Description
以下において、本発明の実施形態に係る太陽電池モジュールの構成について、図1を参照しながら説明する。図1は、本発明の実施形態に係る太陽電池モジュール100の側面図である。
以下において、本発明の実施形態に係る太陽電池の構成について、図2を参照しながら説明する。図2は、本発明の実施形態に係る太陽電池10の受光面側の平面図である。
次に、樹脂層15の詳細な形状について図面を参照しながら説明する。図3は、図2のX部分の拡大図である。図4は、図2のY−Y線における拡大断面図である。
次に、本発明の実施形態に係る太陽電池モジュールの製造方法について説明する。
本発明の実施形態に係る太陽電池モジュール100の製造方法は、複数本の細線電極13aそれぞれの一端部を接続用電極14Lに接続する工程Aと、ブランケット63上に樹脂層15を特定パターンで配置する工程Bと、光電変換部12にブランケット63を押し付けることによって、光電変換部63上に樹脂層15を転写する工程Cとを備える。工程Bでは、第1樹脂層15aのうち接続用電極14Lと隣接して配置される部分に複数の凹部15pを形成する。工程Cでは、光電変換部12の平面視において、複数の凹部15pそれぞれを複数本の細線電極13aそれぞれの一端部上に配置する。
本発明は上記の実施形態によって記載したが、この開示の一部をなす論述及び図面はこの発明を限定するものであると理解すべきではない。この開示から当業者には様々な代替実施形態、実施例及び運用技術が明らかとなろう。
11…太陽電池基板
12…光電変換部
13…細線電極
14…接続用電極
15…樹脂層
20…配線材
30…受光面側保護材
40…裏面側保護材
50…封止材
61…版胴
62…樹脂槽
63…ブランケット
64…搬送装置
65…載置台
100…太陽電池モジュール
Claims (3)
- 複数の太陽電池と、前記複数の太陽電池を互いに接続する配線材とを備える太陽電池モジュールの製造方法であって、
前記複数の太陽電池それぞれの光電変換部上に、光生成キャリアを収集する複数本の細線電極と、前記配線材が接続される接続用電極とを形成する工程Aと、
印刷機のブランケット上に、透光性を有する樹脂層を配置する工程Bと、
前記複数の太陽電池それぞれの前記光電変換部に前記ブランケットを押し付けることによって、前記光電変換部上に前記樹脂層を転写する工程Cと、
前記複数の太陽電池それぞれの前記接続用電極に前記配線材を接続することによって、前記複数の太陽電池を互いに電気的に接続する工程Dと
を備え、
前記工程Aでは、
前記複数本の細線電極それぞれの一端部を前記接続用電極に接続し、
前記工程Bでは、
前記ブランケットの平面視において、前記樹脂層のうち前記接続用電極に隣接して配置される部分に複数の凹部を形成し、
前記工程Cでは、
前記光電変換部の平面視において、前記複数の凹部それぞれを前記複数本の細線電極それぞれの前記一端部上に配置し、前記接続用電極上に前記樹脂層が塗布されないようにした
ことを特徴とする太陽電池モジュールの製造方法。 - 前記工程Cでは、
前記複数本の細線電極それぞれの他端部上から前記一端部上に向かって前記樹脂層を順次転写する
ことを特徴とする請求項1に記載の太陽電池モジュールの製造方法。 - 配線材が電気的に接続される太陽電池の製造方法であって、
光電変換部上に、光生成キャリアを収集する複数本の細線電極と、前記配線材が接続される接続用電極とを形成する工程Aと、
印刷機のブランケット上に、透光性を有する樹脂層を配置する工程Bと、
前記光電変換部に前記ブランケットを押し付けることによって、前記光電変換部上に前記樹脂層を転写する工程Cと
を備え、
前記工程Aでは、
前記複数本の細線電極それぞれの一端部を前記接続用電極に接続し、
前記工程Bでは、
前記ブランケットの平面視において、前記樹脂層のうち前記接続用電極に隣接して配置される部分に複数の凹部を形成し、
前記工程Cでは、
前記光電変換部の平面視において、前記複数の凹部それぞれを前記複数本の細線電極それぞれの前記一端部上に配置し、前記接続用電極上に前記樹脂層が塗布されないようにした
ことを特徴とする太陽電池の製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008192718A JP5072759B2 (ja) | 2008-07-25 | 2008-07-25 | 太陽電池の製造方法及び太陽電池モジュールの製造方法 |
CN2009101733579A CN101651168B (zh) | 2008-07-25 | 2009-07-24 | 太阳电池模块的制造方法和太阳电池的制造方法 |
KR1020090067633A KR20100011943A (ko) | 2008-07-25 | 2009-07-24 | 태양 전지 모듈의 제조 방법 및 태양 전지의 제조 방법 |
US12/509,242 US7803651B2 (en) | 2008-07-25 | 2009-07-24 | Method of manufacturing solar cell module and method of manufacturing solar cell |
EP09251869A EP2148379A3 (en) | 2008-07-25 | 2009-07-24 | Method of manufacturing solar cell module and method of manufacturing solar cell |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008192718A JP5072759B2 (ja) | 2008-07-25 | 2008-07-25 | 太陽電池の製造方法及び太陽電池モジュールの製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2010034163A JP2010034163A (ja) | 2010-02-12 |
JP5072759B2 true JP5072759B2 (ja) | 2012-11-14 |
Family
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JP2008192718A Expired - Fee Related JP5072759B2 (ja) | 2008-07-25 | 2008-07-25 | 太陽電池の製造方法及び太陽電池モジュールの製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US7803651B2 (ja) |
EP (1) | EP2148379A3 (ja) |
JP (1) | JP5072759B2 (ja) |
KR (1) | KR20100011943A (ja) |
CN (1) | CN101651168B (ja) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI475702B (zh) * | 2010-07-09 | 2015-03-01 | Sakamoto Jun | A panel, a panel manufacturing method, a solar cell module, a printing apparatus, and a printing method |
KR101110826B1 (ko) * | 2010-08-17 | 2012-02-24 | 엘지전자 주식회사 | 태양전지 패널 |
JP5899400B2 (ja) * | 2010-10-26 | 2016-04-06 | パナソニックIpマネジメント株式会社 | 太陽電池モジュールの製造方法 |
FR3002083B1 (fr) * | 2013-02-12 | 2015-03-13 | Commissariat Energie Atomique | Structure photovoltaique pour chaussee. |
KR102084383B1 (ko) | 2013-04-12 | 2020-04-14 | 에스케이텔레콤 주식회사 | 상황 인지 기반의 아웃도어 활동 지원 서비스 제공 시스템, 그 시스템에서의 아웃도어 활동 지원 서비스 제공 방법 및 이를 위한 장치 |
JP6326890B2 (ja) * | 2013-04-30 | 2018-05-23 | 日立化成株式会社 | 太陽電池モジュールの製造方法 |
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JPH04290295A (ja) * | 1991-03-19 | 1992-10-14 | Matsushita Electric Ind Co Ltd | 回路基板 |
JPH07244298A (ja) * | 1994-03-07 | 1995-09-19 | G T C:Kk | アクティブマトリクス液晶表示装置 |
JP2001345469A (ja) * | 2000-06-01 | 2001-12-14 | Canon Inc | 光起電力素子および光起電力素子の製造方法 |
CN100570905C (zh) * | 2005-03-16 | 2009-12-16 | 富士电机系统株式会社 | 制造太阳能电池模块的方法 |
JP2007123240A (ja) * | 2005-09-28 | 2007-05-17 | Sony Corp | 表示装置の製造方法および表示装置 |
JP2007103473A (ja) * | 2005-09-30 | 2007-04-19 | Sanyo Electric Co Ltd | 太陽電池装置および太陽電池モジュール |
JP5084133B2 (ja) * | 2005-11-15 | 2012-11-28 | 三洋電機株式会社 | 光起電力素子、光起電力モジュールおよび光起電力モジュールの製造方法 |
JP5025135B2 (ja) * | 2006-01-24 | 2012-09-12 | 三洋電機株式会社 | 光起電力モジュール |
JP5121181B2 (ja) * | 2006-07-28 | 2013-01-16 | 三洋電機株式会社 | 光起電力素子及びその製造方法 |
JP2008135654A (ja) * | 2006-11-29 | 2008-06-12 | Sanyo Electric Co Ltd | 太陽電池モジュール |
JP4429306B2 (ja) * | 2006-12-25 | 2010-03-10 | 三洋電機株式会社 | 太陽電池セル及び太陽電池モジュール |
JP4652351B2 (ja) | 2007-02-02 | 2011-03-16 | 大日本印刷株式会社 | 基板支持装置、基板支持方法 |
JP4578510B2 (ja) * | 2007-08-24 | 2010-11-10 | 三洋電機株式会社 | 太陽電池の製造方法 |
-
2008
- 2008-07-25 JP JP2008192718A patent/JP5072759B2/ja not_active Expired - Fee Related
-
2009
- 2009-07-24 CN CN2009101733579A patent/CN101651168B/zh not_active Expired - Fee Related
- 2009-07-24 US US12/509,242 patent/US7803651B2/en not_active Expired - Fee Related
- 2009-07-24 KR KR1020090067633A patent/KR20100011943A/ko not_active Application Discontinuation
- 2009-07-24 EP EP09251869A patent/EP2148379A3/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
US7803651B2 (en) | 2010-09-28 |
CN101651168A (zh) | 2010-02-17 |
CN101651168B (zh) | 2012-11-14 |
EP2148379A3 (en) | 2012-06-20 |
US20100022047A1 (en) | 2010-01-28 |
JP2010034163A (ja) | 2010-02-12 |
KR20100011943A (ko) | 2010-02-03 |
EP2148379A2 (en) | 2010-01-27 |
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