JP5031466B2 - Food processing equipment - Google Patents

Food processing equipment Download PDF

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JP5031466B2
JP5031466B2 JP2007178546A JP2007178546A JP5031466B2 JP 5031466 B2 JP5031466 B2 JP 5031466B2 JP 2007178546 A JP2007178546 A JP 2007178546A JP 2007178546 A JP2007178546 A JP 2007178546A JP 5031466 B2 JP5031466 B2 JP 5031466B2
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water
treatment
side edge
water tank
rod
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JP2009011268A (en
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格万 山本
有孝 山本
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Alss Co Ltd
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Alss Co Ltd
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  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Description

この発明は、処理対象物の洗浄や加温処理等の処理、及び搬送を行う食品処理装置に関する。   The present invention relates to a food processing apparatus that performs processing such as cleaning of a processing target and heating processing, and conveyance.

従来、食品を洗浄する装置としては、特許文献1に示すような、上面が開放された水槽内に、上面が開放された処理籠を収納し、上記処理籠を上記水槽内で支持すると共に、これを水槽外部まで持ち上げてこの処理籠の開放面が一方向に傾斜するように回動させる駆動装置を設けてなる装置があげられる。   Conventionally, as a device for washing food, as shown in Patent Document 1, a treatment tank with an open upper surface is stored in a water tank with an open upper surface, and the treatment tank is supported in the water tank, There is a device provided with a driving device that lifts the outside of the water tank and rotates it so that the open surface of the treatment tank is inclined in one direction.

この装置は、水槽の底部に空気噴出装置を設け、これから空気を噴出してバブリングすることにより、処理籠内の食品が洗浄され、この食品に付着している除外物を分離させることができる。   In this apparatus, an air blowing device is provided at the bottom of the water tank, and air is blown out from this device so that the food in the treatment basket is washed, and the excluding substances adhering to the food can be separated.

特開平11−266800号公報Japanese Patent Laid-Open No. 11-266800

ところで、上記の空気噴出装置を用いて分離された除外物は、その大半が樋部から外部に出されるものの、一部のごみは、再び食品と接触するため、除外物と食品の付着が生じてしまい、洗浄が不十分となってしまうおそれがある。   By the way, although most of the exceptions separated using the above-mentioned air blowing device are taken out from the buttocks, some garbage comes into contact with the food again, so the adherence between the exception and the food occurs. This may result in insufficient cleaning.

そこで、この発明は、より効率的に、除外物を食品から分離したり、食品を殺菌したりすることを目的とする。   Then, this invention aims at isolate | separating an exclusion from a foodstuff or sterilizing foodstuff more efficiently.

この発明は、上面が開放された水槽内に、上面が開放された処理籠を収納し、上記処理籠を上記水槽内で支持すると共に、これを水槽外部まで持ち上げてこの処理籠の開放面が一方向に傾斜するように回動させる駆動装置を設けてなる食品処理装置において、上記処理籠は、その壁面が網目状に形成されるか、又は多数の穴を有し、この処理籠の内外を水の出入りが自在であり、上記処理籠の傾斜時に低位となる側縁部にシュートを設けると共に、上記処理籠の傾斜時に高位となる側縁部に、側縁開口部を設け、上記処理籠の側縁開口部が設けられた側の上記水槽の側壁又は底壁に、上記水槽の底壁又は相対する側壁に向かう水流を生じさせる水送出装置を設け、上記処理籠の底部に、段差部を設け、この段差部の段差面を、上記水送出装置により生じる水流を受ける方向に向けるように配すると共に、この処理籠の上記段差面から上記側縁開口部側の上方の面に、めくら板を配し、上記処理籠の傾斜回動時の回転中心となる支点ピンを上記処理籠両端面において重量バランスのとれる位置に設け、上記処理籠の両端面の上記支点ピンより高い位置に支持板を突設し、上記シュートの外側の固定部分に上記駆動装置を設け、この駆動装置の駆動軸に一端を固定した2本の回動アームを上記処理籠の上記シュート両側縁から上記処理籠の両端面に沿ってそれぞれ配置し、その先端近傍の支持部において上記支点ピンを回動自在に支持し、上記回動アームに上記支持部を越えて延びるアーム先端部を設け、上記アーム先端部と上記支持板との間に上下方向の所要の間隔を設け、上記回動アームを回動させ、上記アーム先端部と上記支持板とが接触するまでは、上記処理籠は平行に上下動し、上記アーム先端部と上記支持板とが接触した後、上記処理籠は上記駆動軸を中心に傾斜回動することを特徴とする。   In the present invention, a treatment tank having an open upper surface is accommodated in a water tank having an open upper surface, the treatment tank is supported in the water tank, and is lifted to the outside of the water tank so that the open surface of the treatment tank is In a food processing apparatus provided with a drive device that rotates so as to incline in one direction, the processing trough has a mesh-like wall surface or a plurality of holes, and the inside and outside of the processing trough Water can enter and exit freely, and a chute is provided at the side edge that is low when the treatment rod is inclined, and a side edge opening is provided at the side edge that is high when the treatment rod is inclined. A water delivery device is provided on the side wall or bottom wall of the water tank on the side where the side edge opening of the tank is provided, and a water delivery device for generating a water flow toward the bottom wall or the opposite side wall of the water tank is provided. And the stepped surface of the stepped portion is connected to the water delivery device. In addition to arranging it so that it is directed in the direction to receive the generated water flow, a blanking plate is arranged from the stepped surface of the treatment bowl to the upper surface on the side edge opening side, and the treatment bowl is rotated at the time of tilt rotation. A center fulcrum pin is provided at a position where the weight balance can be obtained on both end faces of the processing rod, and a support plate is protruded at a position higher than the fulcrum pins on both end faces of the processing rod. A driving device is provided, and two rotating arms each having one end fixed to the driving shaft of the driving device are arranged from both side edges of the chute to the both ends of the processing rod, and support in the vicinity of the tip is provided. The fulcrum pin is pivotally supported at a portion, and an arm tip portion extending beyond the support portion is provided on the pivot arm, and a required vertical distance is provided between the arm tip portion and the support plate. Provided above rotation The processing rod moves up and down in parallel until the arm tip and the support plate are in contact with each other. After the arm tip and the support plate are in contact, the processing rod is It is characterized by tilting and turning around the drive shaft.

この発明にかかる食品処理装置は、水槽内に水を入れ、水送出装置を駆動させると、この水送出装置から、上記処理籠の段差面を通ってこの処理籠内部、上記シュートが設けられた側の上記水槽の水面付近、及び上記水槽の水面を経由して、上記処理籠の側縁開口部に向かう水流が生じる。すると、除外物を分離した処理対象物及び除外物は、上記水流に乗って、側縁開口部に送られる。そして、この側縁開口部において、処理対象物は、この側縁開口部を乗り越え難いが、処理対象物より軽い除外物は、この側縁開口部を乗り越え、処理籠の外部に送り出される。一方、側縁開口部に引っかかった処理対象物は、側縁開口部から下方の処理籠の段差部に送られ、再び、上記水流にしたがう。これを繰り返すことにより、除外物が除外される。
次いで、駆動装置によって、処理籠を持ち上げることにより、処理籠内の除外物の除去された処理対象物が、次工程に送られる。
In the food processing apparatus according to the present invention, when water is put into a water tank and the water delivery apparatus is driven, the chute is provided from the water delivery apparatus through the stepped surface of the treatment bowl. A water flow toward the side edge opening of the treatment tank is generated near the water surface of the water tank on the side and through the water surface of the water tank. Then, the object to be processed and the exclusion object from which the exclusion object has been separated ride on the water stream and are sent to the side edge opening. In this side edge opening, the object to be processed is difficult to get over the side edge opening, but an object that is lighter than the object to be processed gets over the side edge opening and is sent out of the processing rod. On the other hand, the processing object caught in the side edge opening is sent from the side edge opening to the stepped portion of the processing bowl below, and again follows the water flow. By repeating this, the exclusion is excluded.
Next, the processing object is removed from the processing container by lifting the processing container by the driving device, and then sent to the next process.

この機作により、処理対象物から除外物を除去することができる。
また、水槽の水を加温した場合は、食品が上記水流にのって撹拌されるので、食品の加温をすることができる。
さらに、水槽に殺菌剤を添加した場合は、食品が上記水流にのって撹拌されるので、食品の殺菌をすることができる。
With this mechanism, it is possible to remove the exclusion from the object to be processed.
In addition, when the water in the water tank is heated, the food is stirred in the water stream, so that the food can be heated.
Furthermore, when a disinfectant is added to the water tank, the food is stirred in the water stream, so that the food can be sterilized.

以下、この発明の実施形態を、図面を参照して説明する。
この発明にかかる食品処理装置11は、図1〜図2に示すように、上面が開放された水槽13内に、上面が開放された処理籠12を収納し、処理籠12を水槽13内で支持すると共に、これを水槽13の外部まで持ち上げてこの処理籠12の開放面が一方向に傾斜するように回動、すなわち、傾斜回動させる駆動装置14を設けたものである。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIGS. 1 to 2, the food processing apparatus 11 according to the present invention stores the treatment basket 12 with the top surface opened in the water tank 13 with the top surface opened, and the treatment basket 12 is stored in the water tank 13. A driving device 14 is provided that supports and lifts the outside of the water tank 13 so that the open surface of the treatment basket 12 is inclined in one direction, that is, tilted and rotated.

処理籠12は、各種の食品や食品加工品等からなる処理対象物16(図3(c)参照)を入れて洗浄、加温処理又は殺菌処理するための籠である。そして、この処理籠12は、その壁面が網目状によって形成されるか、又は多数の穴を有し(図2参照)、これにより、この処理籠の内外を水の出入りが自在となっている。   The treatment basket 12 is a bowl for containing a processing object 16 (see FIG. 3C) made of various foods, processed food products, and the like for cleaning, heating treatment, or sterilization treatment. And this processing trough 12 has the wall surface formed by mesh shape, or has many holes (refer FIG. 2), and thereby the inside and outside of this processing trough can freely enter and exit water. .

上記の処理籠12には、その傾斜時に低位となる側縁にシュート21が設けられる。このシュート21は、図2に示すように、その先端が絞られており、隣接する次の食品処理装置11等の次工程に、処理籠12内の処理対象物16を移すのが容易となる。シュート21の処理籠12側の幅は、処理籠12を傾斜させて処理籠12内の処理対象物16を移すときに、処理対象物16が外部にこぼれない幅を有すればよく、図2に示すように、側縁の長さをシュート21の幅とするのが好ましい。また、シュート21の処理籠12とのつけ根の部分(処理籠12側の側縁)から先端までの長さは、隣接する食品処理装置11等の次工程に送ることのできる長さを有すればよい。   The treatment rod 12 is provided with a chute 21 on a side edge that is low when the processing rod 12 is inclined. As shown in FIG. 2, the tip of the chute 21 is narrowed, and it becomes easy to move the processing object 16 in the processing basket 12 to the next process such as the next next food processing apparatus 11. . The width of the chute 21 on the side of the processing rod 12 only needs to be such that the processing object 16 does not spill outside when the processing rod 12 is tilted and the processing object 16 in the processing rod 12 is moved. As shown in the figure, the length of the side edge is preferably the width of the chute 21. Further, the length from the root portion (side edge on the side of the treatment basket 12) to the tip of the chute 21 with the treatment basket 12 has a length that can be sent to the next process of the adjacent food processing apparatus 11 or the like. That's fine.

上記処理籠12の傾斜時に高位となる側縁部に、側縁開口部22が設けられる。この側縁開口部22は、図3(a)(c)に示すように、処理対象物16から分離されたごみや食品くず、油脂分(以下、「除外物」と称する。)17を、後述する水槽13の樋部32に送り出すための開口部である。この側縁開口部22の下側辺は、図2や図3(a)に示されるように、ギザギザ状の形状に形成される。これにより、処理後の処理対象物16が、後述する水流に乗ってこの側縁開口部22にきた際、この処理対象物16が後述する樋部32に留出するのを抑制することができ、一方、除外物17を樋部32に送り出すことができる。このギザギザ状の形状は、そのピッチや、ギザギザ部の高さは、処理対象物16や除外物17の形状や大きさに合わせて、適宜調節すればよい。   A side edge opening 22 is provided at a side edge that becomes higher when the treatment basket 12 is inclined. As shown in FIGS. 3 (a) and 3 (c), the side edge opening 22 is configured to remove garbage, food waste, and oil and fat (hereinafter referred to as “exclusion”) 17 separated from the processing object 16. It is an opening part for sending out to the collar part 32 of the water tank 13 mentioned later. The lower side of the side edge opening 22 is formed in a jagged shape as shown in FIGS. 2 and 3A. As a result, when the processed object 16 after treatment reaches the side edge opening 22 in a water stream which will be described later, it is possible to suppress the processing object 16 from distilling on the collar part 32 which will be described later. On the other hand, the exclusion 17 can be sent to the collar 32. This jagged shape may have its pitch and the height of the jagged portion adjusted appropriately according to the shape and size of the processing object 16 and the exclusion object 17.

処理籠12の側縁開口部22が設けられた側の水槽13の側壁の下方部又は底壁に、水槽13の底壁又は相対する側壁に向かう水流を生じさせる水送出装置31が設けられる。この水送出装置31は、撹拌羽根36を有し、この撹拌羽根36を回転させて、水を送り出す装置である。この水送出装置31としては、スクリュー装置、ポンプ等があげられる。   A water delivery device 31 that generates a water flow toward the bottom wall or the opposite side wall of the water tank 13 is provided at the lower part or the bottom wall of the water tank 13 on the side where the side edge opening 22 of the treatment tank 12 is provided. This water delivery device 31 has a stirring blade 36 and is a device that rotates the stirring blade 36 to send out water. Examples of the water delivery device 31 include a screw device and a pump.

また、上記処理籠12の底部には、段差部41が設けられる。この段差部41を形成する段差面42は、上記水送出装置31による水流を受ける方向に向けるように配される。この段差面42は、上記処理籠12の壁面と同様に、網目状によって形成されるか、又は多数の穴を有するので、この段差面42を水が行き来することが自在となっている。このため、上記水送出装置31からの水流は、上記段差面42を通って、処理籠12の内部に伝わる。   Further, a step portion 41 is provided at the bottom of the treatment basket 12. The step surface 42 forming the step portion 41 is arranged so as to be directed in the direction of receiving the water flow by the water delivery device 31. Since the step surface 42 is formed in a mesh shape or has a large number of holes, like the wall surface of the treatment basket 12, water can freely pass through the step surface 42. For this reason, the water flow from the water delivery device 31 is transmitted to the inside of the treatment basket 12 through the step surface 42.

また、上記処理籠12の段差面42から側縁開口部22側の上方の面に、めくら板43が配される。このめくら板43は、水の行き来を妨害するためのものであり、処理籠12の上記特定の位置に配することにより、この部分において、処理籠12の内外の水の行き来が困難となる。   Further, a blanking plate 43 is arranged on the surface above the side edge opening 22 side from the step surface 42 of the treatment basket 12. This blind plate 43 is for obstructing the passage of water. By arranging the blind plate 43 at the specific position of the treatment basket 12, it is difficult to move the water inside and outside the treatment basket 12 in this portion.

したがって、上記の水送出装置31を駆動させると、この水送出装置31から、上記処理籠12の段差面42を通ってこの処理籠12の内部に上記水流が入り、上記シュート21が設けられた側の上記水槽13の水面付近、次いで、上記処理籠12の側縁開口部22に向かう水流が生じる。そして、上記側縁開口部22から水槽13の樋部32に流れる水流と、上記側縁開口部22から水槽13の底部に向かう水流に分かれるが、後者の水流は、上記処理籠12に沿って降下し、上記水送出装置31によって送り出される水流と合流するので、水槽13内は、上記水送出装置31により、一方向に循環する水流を生じさせることとなる。   Therefore, when the water delivery device 31 is driven, the water flow enters the treatment basket 12 from the water delivery apparatus 31 through the stepped surface 42 of the treatment basket 12, and the chute 21 is provided. A water flow is generated near the water surface of the water tank 13 on the side, and then toward the side edge opening 22 of the treatment tank 12. And it is divided into the water flow which flows from the said side edge opening part 22 to the collar part 32 of the water tank 13, and the water flow which goes to the bottom part of the said water tank 13 from the said side edge opening part 22, but the latter water flow follows the said processing bowl 12 Since it descends and merges with the water flow sent out by the water delivery device 31, the water delivery device 31 creates a water flow that circulates in one direction in the water tank 13.

また、上記処理籠12の段差面42から側縁開口部22側の上方の面に、めくら板43が配されるので、上記処理籠12に沿って降下する上記の水流が、処理籠12の外側に出て、上記水送出装置31から生じる水流と混じり、この水送出装置31から生じる水流の勢いを低減させるのを防止できる。   In addition, since the blind plate 43 is arranged on the surface on the side edge opening 22 side from the stepped surface 42 of the treatment basket 12, the water flow descending along the treatment basket 12 It is possible to prevent the water flow generated from the water delivery device 31 from being mixed with the water flow generated from the water delivery device 31 and reducing the momentum of the water flow produced from the water delivery device 31.

上記処理籠12には、傾斜回動時の回転中心となる支点ピン24が、処理籠12両端面において重量バランスのとれる位置に設けられる。したがって、2本の支点ピン24を支持することにより、処理籠12は、その開放面を上方に向けた状態を維持することができる。また、処理籠12の両端面の支点ピン24より高い位置に支持板25が突設される。この支持板25は、後述するように、処理籠12を傾斜させるのに使用される。この支持板25は、処理籠12の両端面の支点ピン24のある付近にのみ設ければ十分であるが、処理籠12の側縁や側縁に鍔状に設けてもよい。   The processing rod 12 is provided with a fulcrum pin 24 serving as a rotation center at the time of tilt rotation at a position where the weight balance can be achieved on both end surfaces of the processing rod 12. Therefore, by supporting the two fulcrum pins 24, the treatment rod 12 can maintain a state in which the open surface is directed upward. In addition, support plates 25 are protruded at positions higher than the fulcrum pins 24 on both end faces of the treatment rod 12. The support plate 25 is used to incline the treatment basket 12 as will be described later. Although it is sufficient that the support plate 25 is provided only in the vicinity of the fulcrum pins 24 on both end faces of the treatment rod 12, the support plate 25 may be provided in a bowl shape on the side edge or side edge of the treatment rod 12.

ところで、上記処理籠12は、上記の段差面42からシュート21を設けた側縁部にかけて、円弧状の部分を有する。これにより、処理籠12内の処理対象物16が、上記水流にのって、対流するのが容易となる。   By the way, the treatment rod 12 has an arc-shaped portion from the step surface 42 to the side edge portion where the chute 21 is provided. Thereby, it becomes easy for the processing object 16 in the processing rod 12 to convect on the said water flow.

また、上記水槽13は、水を溜めることのでき、架台35に取り付けられる。
さらに、図1や図2に示すように、上記処理籠12の側縁開口部22が設けられた端部側の上記水槽13の側縁に、上記樋部32が設けられる。この樋部32は、水槽13から水をオーバーフローさせたとき、溢れた水を回収することができる。回収された水は、排水管44を通って、外部に排出される。なお、この回収された水は、除外物17を除去することにより、水槽13に戻し、再利用してもよい。
The water tank 13 can store water and is attached to the gantry 35.
Further, as shown in FIGS. 1 and 2, the flange 32 is provided on the side edge of the water tank 13 on the end side where the side edge opening 22 of the treatment tank 12 is provided. The flange 32 can collect the overflowed water when the water overflows from the water tank 13. The recovered water passes through the drain pipe 44 and is discharged to the outside. The recovered water may be returned to the water tank 13 by removing the exclusion 17 and reused.

水槽13内に温水又はスチームを供給して水槽13内の水の温度を上昇させると、水槽13内の処理籠12に供給される処理対象物の加温処理をすることができる。この加温処理とは、処理対象物に水を介して熱を加える処理をいい、例えば、処理対象物を炊いたり、煮たり、茹でたりする処理があげられる。   When hot water or steam is supplied into the water tank 13 to raise the temperature of the water in the water tank 13, the treatment object supplied to the treatment tank 12 in the water tank 13 can be heated. This heating process refers to a process in which heat is applied to the object to be processed through water, for example, a process in which the object to be processed is cooked, boiled or boiled.

上記水槽13内の温度を上昇させるために、温水を供給する手段としては、水槽13に設けられた給水口(図示せず)から直接、温水を供給する方法や、水送出装置31に送られ、噴射される水の一部(又は全部)として、温水又はスチームを供給する方法があげられる。   In order to increase the temperature in the water tank 13, as means for supplying hot water, a method of supplying hot water directly from a water supply port (not shown) provided in the water tank 13 or a water sending device 31 is used. A method of supplying warm water or steam as a part (or all) of the water to be injected can be mentioned.

また、水槽13内に殺菌剤を添加して溶解又は分散させることにより、水槽13内の処理籠12に供給される処理対象物の殺菌処理をすることができる。この殺菌剤としては、次亜塩素酸ナトリウム、貝殻焼成カルシウム等があげられる。   Further, by adding a disinfectant to the water tank 13 to dissolve or disperse it, the processing object supplied to the treatment tank 12 in the water tank 13 can be sterilized. Examples of this bactericidal agent include sodium hypochlorite, calcined shell calcium, and the like.

上記シュート21の外側の固定部分に、上記駆動装置14が設けられる。この駆動装置14は、処理籠12を回動させるための装置であれば任意の装置を用いることができ、例えば、図1〜図3に示すように、駆動軸14a、軸受14b、スプロケット14c等があげられる。これは、別の位置に設けたモータ14dとチェーン14eで連結される。この駆動装置14、特に駆動軸14aが設けられるシュート21の外側の固定部分とは、処理籠12の開放面の外側であり、かつ、シュート21が設けられる処理籠12の側縁の外側であって、水槽13やこの水槽13を支持する架台35等の固定された部分をいう。具体的には、図1や図2に示すように、シュート21が設けられる側の水槽13の側縁より外側に、処理籠12の側縁と平行な駆動軸14aが配置され、その両端部が架台35上で軸受14bを介して支持される。また、図示しないが、シュート21が設けられる側の水槽13の側縁より外側に、処理籠12の側縁と平行な駆動軸14aが配置され、その両端部が、水槽13の開放面の両端縁に設けられる鍔部上で軸受14bを介して支持されてもよい。   The driving device 14 is provided at a fixed portion outside the chute 21. As the drive device 14, any device can be used as long as it is a device for rotating the processing rod 12. For example, as shown in FIGS. 1 to 3, a drive shaft 14a, a bearing 14b, a sprocket 14c, etc. Can be given. This is connected to a motor 14d and a chain 14e provided at different positions. The fixed portion outside the chute 21 where the drive device 14, particularly the drive shaft 14 a is provided, is outside the open surface of the treatment rod 12 and outside the side edge of the treatment rod 12 where the chute 21 is provided. The fixed portion of the water tank 13 or the gantry 35 that supports the water tank 13 is referred to. Specifically, as shown in FIG. 1 and FIG. 2, a drive shaft 14a parallel to the side edge of the treatment rod 12 is disposed outside the side edge of the water tank 13 on the side where the chute 21 is provided. Is supported on the gantry 35 via a bearing 14b. Moreover, although not shown in figure, the drive shaft 14a parallel to the side edge of the treatment tank 12 is arrange | positioned outside the side edge of the water tank 13 in the side in which the chute | shoot 21 is provided, The both ends are the both ends of the open surface of the water tank 13 You may support via the bearing 14b on the collar part provided in an edge.

なお、駆動主体としては、モータ14dに限られず、エアシリンダ等任意のものを用いることができる。また、駆動主体の位置は、駆動軸14aの設置場所と異なった位置に限られるものではなく、同じ位置であってもよい。   Note that the driving body is not limited to the motor 14d, and an arbitrary one such as an air cylinder can be used. Further, the position of the drive main body is not limited to a position different from the installation place of the drive shaft 14a, and may be the same position.

この駆動装置14の駆動軸14aには、この駆動軸14aに一端を固定した回動アーム15が取り付けられる。この回動アーム15は、2本を有し、駆動軸14aを起点とし、途中の角部で折れ曲がり、処理籠12のシュート21の両側縁から処理籠12の両端面に沿って、それぞれ支持板25の下方に配置される。   A rotation arm 15 having one end fixed to the drive shaft 14a is attached to the drive shaft 14a of the drive device 14. The rotating arm 15 has two, starts from the drive shaft 14a, bends at a corner in the middle, and supports the support plate from both side edges of the chute 21 of the processing rod 12 along both end surfaces of the processing rod 12. 25 is disposed below.

この回動アーム15の先端部近傍に凹状の支持部15aが設けられ、その支持部15aに支点ピン24が回動自在に支持される。回動アーム15は、支持部15aを越えて延びるアーム先端部15bを有する。   A concave support portion 15a is provided in the vicinity of the distal end portion of the rotation arm 15, and a fulcrum pin 24 is rotatably supported by the support portion 15a. The rotating arm 15 has an arm tip portion 15b extending beyond the support portion 15a.

上記回動アーム15の形状は、途中で折れ曲がっているので、図1に示すように、回動アーム15の回転中心、すなわち、駆動軸14aの位置を処理籠12の支点ピン24より上方に設定することができる。これにより、処理籠12を回動させたとき、図4に示すように、シュート21を上方に移動させることができ、水槽13や架台35に衝突するのを防止できる。なお、上記回動アーム15の形状は、処理籠12の上下運動及び回動運動が可能となれば、途中で折れ曲がった形状に限られず、直線状等、任意の形状のものを採用することができる。   Since the shape of the pivot arm 15 is bent halfway, the center of rotation of the pivot arm 15, that is, the position of the drive shaft 14a is set above the fulcrum pin 24 of the processing rod 12, as shown in FIG. can do. Thereby, when the processing rod 12 is rotated, as shown in FIG. 4, the chute 21 can be moved upward, and collision with the water tank 13 or the gantry 35 can be prevented. The shape of the pivot arm 15 is not limited to a bent shape in the middle as long as the processing rod 12 can be moved up and down and can be rotated, and may be any shape such as a straight line. it can.

上記のアーム先端部15bと上記の支持板25との間には、上下方向の所要の間隔が設けられる。このため、図4に示すように、回動アーム15を回動させ、回動アーム15のアーム先端部15bと支持板25とが接触するまで(図5の位置(II)の位置まで)は、処理籠12は、支点ピン24を支点としてそのバランスを保つことができ、処理籠12は平行に上下動する。また、回動アーム15のアーム先端部15bと支持板25とが接触した後(図5の位置(II)から位置(III)までの間)は、処理籠12は、回動アーム15と、支点ピン24及び支持板25の2か所で接触する。このため、処理籠12は回動アーム15に対して一定の角度で支持されることとなる。したがって、回動アーム15の上方への回動に伴い、処理籠12は駆動軸14aを中心に傾斜回動する。   A predetermined gap in the vertical direction is provided between the arm tip 15b and the support plate 25. For this reason, as shown in FIG. 4, the turning arm 15 is turned until the arm tip 15b of the turning arm 15 comes into contact with the support plate 25 (to the position (II) in FIG. 5). The treatment rod 12 can maintain its balance with the fulcrum pin 24 as a fulcrum, and the treatment rod 12 moves up and down in parallel. In addition, after the arm tip 15b of the rotating arm 15 and the support plate 25 come into contact (between the position (II) and the position (III) in FIG. 5), the processing rod 12 has the rotating arm 15, Contact is made at two points of the fulcrum pin 24 and the support plate 25. For this reason, the processing rod 12 is supported at a fixed angle with respect to the rotating arm 15. Accordingly, as the pivot arm 15 pivots upward, the processing rod 12 tilts and pivots about the drive shaft 14a.

上記の回動アーム15のアーム先端部15bのうち、支持板25と接触する部分は、特別な形状を有することはないが、図4に示すように、回動アーム15のアーム先端部15bと支持板25とが接触するとき、面接触をするように回動アーム15のアーム先端部15bの接触部に傾斜部15cを設けると、処理籠12をより安定して傾斜させることができる。   Of the arm tip 15b of the pivot arm 15, the portion that contacts the support plate 25 does not have a special shape. However, as shown in FIG. When the inclined portion 15c is provided at the contact portion of the arm tip portion 15b of the rotating arm 15 so as to make surface contact with the support plate 25, the treatment rod 12 can be inclined more stably.

図1や図4に示すように、支持部15aは外部に連通した凹入された長穴となっているが、これは、回動アーム15が支点ピン24を挿入し易くするためのものである。したがって、回動アーム15が支点ピン24に対して回転自在であれば、支点ピン24のみを収納できる穴のみを設けてもよい。また、図示しないが、凹入された長穴を設ける場合、その凹入部に長穴の途中の径より大きい径を有する円形状の丸みを設けることができる。そうすれば、処理籠12を傾斜させた際に支点ピン24が回動アーム15から外れることを防止できる。   As shown in FIGS. 1 and 4, the support portion 15 a is a recessed long hole communicating with the outside. This is to make it easier for the rotating arm 15 to insert the fulcrum pin 24. is there. Therefore, if the pivot arm 15 is rotatable with respect to the fulcrum pin 24, only a hole that can accommodate only the fulcrum pin 24 may be provided. Moreover, although not shown in figure, when providing the recessed long hole, the circular roundness which has a diameter larger than the diameter in the middle of a long hole can be provided in the recessed part. By doing so, it is possible to prevent the fulcrum pin 24 from being detached from the rotating arm 15 when the processing rod 12 is tilted.

次に、この発明にかかる食品処理装置11の機作について説明する。まず、洗浄又は加温等の処理の対象となる処理対象物16を水槽13に収納した処理籠12内に入れる。次いで、回動アーム15を所定の範囲内で上向きの運動と下向きの運動を繰り返し、処理籠12の上下運動を行う。回動アーム15を上向きに回動させると、回動アーム15と回転自在に連結された支点ピン24を有する処理籠12が同様に回動運動を生じる。このとき、回動アーム15の先端部が支持板25と接触するまで、処理籠12はその開放面が一方向に傾斜するような回動運動をせず、バランスを保ったまま平行移動する。すなわち図4に示すように、回動アーム15と支持板25が実線で示すように互いに離れた状態(位置(I))から、一点鎖線で示す支持板25と回動アーム15とが接触する位置(位置(II))にくるまでは、処理籠12は、平行移動する。   Next, the mechanism of the food processing apparatus 11 according to the present invention will be described. First, the processing object 16 to be processed such as washing or warming is placed in the processing tank 12 accommodated in the water tank 13. Next, the upward movement and the downward movement of the rotating arm 15 are repeated within a predetermined range, and the vertical movement of the processing rod 12 is performed. When the turning arm 15 is turned upward, the treatment rod 12 having the fulcrum pin 24 rotatably connected to the turning arm 15 similarly causes a turning movement. At this time, the treatment rod 12 does not rotate so that the opening surface thereof is inclined in one direction until the tip of the rotation arm 15 comes into contact with the support plate 25, and moves in parallel while maintaining a balance. That is, as shown in FIG. 4, the support plate 25 and the rotation arm 15 indicated by the alternate long and short dash line come into contact with each other from the state where the rotation arm 15 and the support plate 25 are separated from each other as indicated by the solid line (position (I)). Until it reaches the position (position (II)), the processing rod 12 moves in parallel.

このため、処理籠12が水槽13内に収納された位置から、回動アーム15の先端部が支持板25と接触する位置までの範囲において、回動アーム15を上向き及び下向きの回動を繰り返すと、処理籠12はバランスを保ちながら、その開放面を上方に向けた状態で上下運動を行う。この上下運動によって処理籠12内の処理対象物16を上下に揺らすことができ、処理対象物16に付随していた除外物17を処理対象物16から分離することができる。   For this reason, in the range from the position where the treatment rod 12 is stored in the water tank 13 to the position where the tip of the rotation arm 15 contacts the support plate 25, the rotation arm 15 is repeatedly rotated upward and downward. Then, the processing rod 12 moves up and down with its open surface facing upward while maintaining balance. By this vertical movement, the processing object 16 in the processing rod 12 can be swung up and down, and the exclusion object 17 attached to the processing object 16 can be separated from the processing object 16.

さらに、上記水送出装置31の撹拌速度や供給される水の供給速度を調節することにより、上記の一方向に循環する水流に上記処理対象物16をのせながら撹拌することにより、処理対象物16に付随していた除外物17を処理対象物16から分離することができる。   Further, by adjusting the stirring speed of the water delivery device 31 and the supply speed of the supplied water, the processing object 16 is stirred by placing the processing object 16 on the water flow circulating in the one direction. Can be separated from the object 16 to be processed.

また、加温処理する場合は、水槽13内の水をかきまわすことができ、水の対流を助長し、温度むらをなくし、処理対象物を均一に加温処理することができる。   Moreover, when performing a heating process, the water in the water tank 13 can be stirred, convection of water can be promoted, a temperature nonuniformity can be eliminated, and a process target object can be heated uniformly.

さらに、殺菌処理する場合は、水槽13内の水をかきまわすことができ、水の対流を助長し、処理対象物16と殺菌剤の接触機会をより増加させることができ、処理対象物をより効率的に殺菌処理することができる。   Furthermore, when sterilizing, the water in the water tank 13 can be stirred, the convection of water can be promoted, the contact opportunity of the processing object 16 and a disinfectant can be increased, and a processing object can be made more efficient. Can be sterilized.

上記水送出装置31を駆動させると、この水送出装置31から、処理籠12の段差面42を通って、この水流が処理籠12の内側に入り、シュート21が設けられた側の水槽13の水面付近に水流が向かう。次いで、水槽13の水面付近を通って、処理籠12の側縁開口部22に、この水流は向かう。   When the water delivery device 31 is driven, the water flow enters the inside of the treatment vessel 12 through the step surface 42 of the treatment vessel 12 from the water delivery device 31, and the water tank 13 on the side where the chute 21 is provided. The water flow is near the surface of the water. Next, the water flow passes through the vicinity of the water surface of the water tank 13 and toward the side edge opening 22 of the treatment tank 12.

上記の側縁開口部22で、処理対象物16は、進路を妨害されるので、処理籠12に沿って、水槽13の底部に向かう水流にのる。そして、処理籠12の段差面42付近で再び水送出装置31から発する水流に合流し、上記の処理対象物16は、この一方向に循環する水流にのる。   In the side edge opening 22 described above, the processing object 16 is obstructed in the course, and thus flows along the treatment tank 12 toward the bottom of the water tank 13. Then, near the step surface 42 of the treatment rod 12, it joins again with the water flow generated from the water delivery device 31, and the processing object 16 is placed in the water flow circulating in this one direction.

一方、上記除外物17は、上記側縁開口部22を通過し、水と共に水槽13端部の樋部32に送られる。樋部32に送られた水は、排水管44を通って、外部に送り出される。   On the other hand, the said exclusion thing 17 passes the said side edge opening part 22, and is sent to the collar part 32 of the water tank 13 edge part with water. The water sent to the collar portion 32 is sent out through the drain pipe 44.

そして、回動アーム15を上向きに回動させる。図4に示すように、位置(II)までは、処理籠12は平行移動するが、アーム先端部15bの傾斜部15cが支持板25と接触した後は、回動アーム15と支持板25の接触状態が維持されるので、位置(III)で示すように、処理籠12は、位置(II)以降、駆動軸14aを中心に傾斜回動する。このため、処理籠12の開放面が一方向に傾斜する。この動きにあわせて、シュート21も同様に傾いていくので、処理籠内の処理対象物を外部に搬出することができる。   Then, the turning arm 15 is turned upward. As shown in FIG. 4, the processing rod 12 moves in parallel until the position (II), but after the inclined portion 15 c of the arm tip 15 b comes into contact with the support plate 25, the rotation arm 15 and the support plate 25 are moved. Since the contact state is maintained, as shown by the position (III), the processing rod 12 is tilted and rotated around the drive shaft 14a after the position (II). For this reason, the open surface of the processing rod 12 inclines in one direction. Along with this movement, the chute 21 tilts in the same manner, so that the processing object in the processing basket can be carried out to the outside.

その後、処理籠12を元の位置に戻して、次の処理対象物の洗浄や加温処理等の処理を行う。このとき、水槽13の水が多い場合は、水槽13の底から、排水口を経由して、水を排出すればよい。また、水槽中の水の量が少ないときは、水槽13や水送出装置31に設けられた給水口(図示せず)から水を供給すればよい。   Thereafter, the processing rod 12 is returned to the original position, and processing such as cleaning of the next processing object and heating processing is performed. At this time, when the water in the water tank 13 is large, the water may be discharged from the bottom of the water tank 13 through the drain port. Moreover, when there is little quantity of the water in a water tank, what is necessary is just to supply water from the water supply port (not shown) provided in the water tank 13 or the water delivery apparatus 31. FIG.

この食品処理装置11は、単独で使用されることもあるが、複数の食品処理装置11を並べて使用する場合が多い。このとき、架台35を立方体や直方体等の所定の形状とし、その架台35の内部に、水槽13、軸受14b、モータ14d等のほとんどの部品を収納し、架台35から外部に設けられる装置を極力小さくすることにより、食品処理装置11の架台の周囲に食品処理装置11を設置することができる。すなわち、図5に示すように、架台35を立方体又は直方体としたとき、1つの食品処理装置11aを基準とした場合、洗浄された処理対象物が搬出される方向の端面に次の食品処理装置11bを設置すると共に、残りの端面及び両側面の3方にこの食品処理装置11aに処理対象物を搬送する食品処理装置11cを設置することができる。したがって、複数の食品処理装置11を並べて使用する場合、一直線方向に並べるだけでなく、設置場所の状況に応じて、T字状、十字状等の任意の並べ方をすることができる。   Although this food processing apparatus 11 may be used independently, there are many cases where a plurality of food processing apparatuses 11 are used side by side. At this time, the gantry 35 has a predetermined shape such as a cube or a rectangular parallelepiped, and most of the components such as the water tank 13, the bearing 14b, and the motor 14d are accommodated in the gantry 35, and an apparatus provided outside from the gantry 35 is provided as much as possible. By reducing the size, the food processing apparatus 11 can be installed around the frame of the food processing apparatus 11. That is, as shown in FIG. 5, when the gantry 35 is a cube or a rectangular parallelepiped, when one food processing apparatus 11 a is used as a reference, the next food processing apparatus is disposed on the end surface in the direction in which the cleaned processing object is carried out. In addition to installing 11b, a food processing apparatus 11c that conveys the object to be processed to the food processing apparatus 11a can be installed on the remaining end surface and both side surfaces. Therefore, when using a plurality of food processing apparatuses 11 side by side, they can be arranged not only in a straight line direction but also in an arbitrary arrangement such as a T shape or a cross shape depending on the situation of the installation location.

この発明にかかる食品処理装置11の処理籠12の動きは、最初は平行移動し、その後傾斜回動する。このため、傾斜回動を開始するとき、処理籠12は水槽13から所定距離だけ上がっており、初めから回動させる場合に比べてより大きい処理籠を使用することができる。   The movement of the treatment basket 12 of the food processing apparatus 11 according to the present invention first translates and then tilts and rotates. For this reason, when the tilt rotation is started, the treatment basket 12 is raised by a predetermined distance from the water tank 13, and a larger treatment basket can be used as compared with the case where the treatment basket 12 is rotated from the beginning.

なお、洗浄時、加温処理時、又は殺菌処理時に、処理対象物添加物等を添加すれば、味付けや処理対象物加工も洗浄、加温処理、又は殺菌処理と同時に行うことができる。さらにまた、洗浄時に、加温したり、殺菌剤を添加したりすることにより、洗浄処理と、加温処理や殺菌処理を同時に行うことができる。   In addition, seasoning and processing target object processing can be performed simultaneously with cleaning, warming processing, or sterilization treatment by adding a processing target additive or the like at the time of washing, heating treatment, or sterilization treatment. Furthermore, the washing process, the heating process, and the sterilization process can be performed at the same time by heating or adding a bactericidal agent at the time of washing.

また、水槽内の水温を沸点近くの水で加温処理をする場合等の必要に応じて、水槽13の開放面の上部又は上方にカバーを取り付けることもできる。   Moreover, a cover can also be attached to the upper part or the upper part of the open surface of the water tank 13 as needed when the water temperature in the water tank is heated with water near the boiling point.

この発明にかかる食品処理装置で処理できる処理対象物16は特に限定されず、肉類、魚、貝、甲殻類等の水産物、野菜類、穀物類、果物類、豆類等の農産物、肉類や農産物、水産物等のカット、調理等された中間加工品や食品加工品等の任意の処理対象物があげられる。   The processing object 16 that can be processed by the food processing apparatus according to the present invention is not particularly limited, fishery products such as meat, fish, shellfish, and crustaceans, agricultural products such as vegetables, grains, fruits, and beans, meats and agricultural products, Examples of processing objects include intermediate processed products and food processed products that have been cut and cooked for marine products.

上記除外物としては、油脂分、髪の毛、加温処理で生じたあく、規格より小さい処理対象物やその片等の食品くず、小石、紙くず、虫、わら等があげられる。   Examples of the exclusion include oils and fats, hair, heat generated by heating treatment, food waste such as processing objects smaller than the standard, and fragments thereof, pebbles, paper waste, insects, straw, and the like.

この発明にかかる食品処理装置の例を示す正面断面図Front sectional view showing an example of a food processing apparatus according to the present invention 図1の平面図Plan view of FIG. (a)図1に示す食品処理装置の樋部及び側縁開口部の関係を示す一部拡大斜視図、(b)図1に示す食品処理装置の段差面の部分を示す一部拡大斜視図、(c)図1に示す食品処理装置の処理対象物と除外物を分離する状態を示す模式図(A) Partially enlarged perspective view showing the relationship between the heel part and the side edge opening of the food processing apparatus shown in FIG. 1, (b) Partially enlarged perspective view showing the stepped surface part of the food processing apparatus shown in FIG. (C) The schematic diagram which shows the state which isolate | separates the process target object and exclusion thing of the food processing apparatus shown in FIG. 図1に示す食品処理装置の処理籠の動きを示す作用図Operational diagram showing the movement of the processing bowl of the food processing apparatus shown in FIG. 複数の図1に示す食品処理装置を配列した状態を示す平面図The top view which shows the state which arranged the several food processing apparatus shown in FIG.

符号の説明Explanation of symbols

11、11a、11b、11c 食品処理装置
12 処理籠
13 水槽
14 駆動装置
14a 駆動軸
14b 軸受
14c スプロケット
14d モータ
14e チェーン
15 回動アーム
15a 支持部
15b アーム先端部
15c 傾斜部
16 処理対象物
17 除外物
11, 11a, 11b, 11c Food processing device 12 Treatment bowl 13 Water tank 14 Drive device 14a Drive shaft 14b Bearing 14c Sprocket 14d Motor 14e Chain 15 Rotating arm 15a Support portion 15b Arm tip portion 15c Inclined portion 16 Object to be processed 17 Exclusion

21 シュート
22 側縁開口部
24 支点ピン
25 支持板
31 水送出装置
32 樋部
35 架台
36 撹拌羽根
21 chute 22 side edge opening 24 fulcrum pin 25 support plate 31 water delivery device 32 eaves part 35 mount 36 stirring blade

41 段差部
42 段差面
43 めくら板
41 Stepped portion 42 Stepped surface 43 Blown plate

Claims (6)

上面が開放された水槽内に、上面が開放された処理籠を収納し、上記処理籠を上記水槽内で支持すると共に、これを水槽外部まで持ち上げてこの処理籠の開放面が一方向に傾斜するように回動させる駆動装置を設けてなる食品処理装置において、
上記処理籠は、その壁面が網目状に形成されるか、又は多数の穴を有し、この処理籠の内外を水の出入りが自在であり、
上記処理籠の傾斜時に低位となる側縁部にシュートを設けると共に、上記処理籠の傾斜時に高位となる側縁部に、側縁開口部を設け、
上記処理籠の側縁開口部が設けられた側の上記水槽の側壁又は底壁に、上記水槽の底壁又は相対する側壁に向かう水流を生じさせる水送出装置を設け、
上記処理籠の底部に、段差部を設け、この段差部の段差面を、上記水送出装置により生じる水流を受ける方向に向けるように配すると共に、この処理籠の上記段差面から上記側縁開口部側の上方の面に、めくら板を配し、
上記処理籠の傾斜回動時の回転中心となる支点ピンを上記処理籠両端面において重量バランスのとれる位置に設け、
上記処理籠の両端面の上記支点ピンより高い位置に支持板を突設し、
上記シュートの外側の固定部分に上記駆動装置を設け、
この駆動装置の駆動軸に一端を固定した2本の回動アームを上記処理籠の上記シュート両側縁から上記処理籠の両端面に沿ってそれぞれ配置し、その先端近傍の支持部において上記支点ピンを回動自在に支持し、上記回動アームに上記支持部を越えて延びるアーム先端部を設け、
上記アーム先端部と上記支持板との間に上下方向の所要の間隔を設け、
上記回動アームを回動させ、上記アーム先端部と上記支持板とが接触するまでは、上記処理籠は平行に上下動し、上記アーム先端部と上記支持板とが接触した後、上記処理籠は上記駆動軸を中心に傾斜回動することを特徴とする食品処理装置。
The treatment tank with the upper surface opened is stored in the water tank with the upper surface opened, and the treatment tank is supported in the water tank and is lifted to the outside of the water tank so that the open surface of the treatment tank is inclined in one direction. In a food processing apparatus provided with a drive device that rotates so as to
The treatment tank has a wall surface formed in a mesh shape or has a large number of holes, and water can freely enter and exit from the inside and outside of the treatment tank.
A chute is provided at the side edge that is low when the treatment basket is inclined, and a side edge opening is provided at the side edge that is high when the treatment bowl is inclined,
A water delivery device is provided on the side wall or bottom wall of the water tank on the side provided with the side edge opening of the treatment tank to generate a water flow toward the bottom wall or the opposite side wall of the water tank,
A step portion is provided at the bottom of the treatment rod, and the step surface of the step portion is arranged to face the direction of receiving the water flow generated by the water delivery device, and the side edge opening from the step surface of the treatment rod. Place a blanking board on the upper surface of the club,
A fulcrum pin serving as a center of rotation when the processing rod is tilted and rotated is provided at a position where the weight balance is achieved on both end surfaces of the processing rod,
Protruding a support plate at a position higher than the fulcrum pins on both end faces of the treatment rod,
The driving device is provided on a fixed portion outside the chute,
Two pivot arms having one end fixed to the drive shaft of the drive device are arranged along both end faces of the treatment rod from both side edges of the chute, and the fulcrum pin is disposed at a support portion near the tip. Is provided so as to be pivotable, and the pivot arm is provided with an arm tip that extends beyond the support,
Provide a required vertical distance between the arm tip and the support plate,
The processing arm moves up and down in parallel until the arm tip and the support plate come into contact with each other until the arm tip and the support plate come into contact with each other until the arm tip and the support plate come into contact with each other. The food processing apparatus characterized in that the bowl is tilted and rotated about the drive shaft.
上記処理籠は、その段差面からシュートを設けた側縁部にかけて、円弧状の部分を有することを特徴とする請求項1に記載の食品処理装置。   The food processing apparatus according to claim 1, wherein the treatment basket has an arc-shaped portion from a step surface thereof to a side edge portion provided with a chute. 上記側縁開口部の下側辺は、キザギザ状である請求項1又は2に記載の食品処理装置。   The food processing apparatus according to claim 1 or 2, wherein a lower side of the side edge opening has a jagged shape. 上記水槽内には、水が溜められ、上記水送出装置を駆動させることにより、この水送出装置から、上記処理籠の段差面を通ってこの処理籠内部、上記シュートが設けられた側の上記水槽の水面付近、次いで上記処理籠の側縁開口部に向かう水流が生じる請求項1乃至3のいずれかに記載の食品処理装置。   In the water tank, water is stored, and by driving the water delivery device, the water delivery device passes through the stepped surface of the treatment well, and the inside of the treatment well, on the side where the chute is provided. The food processing apparatus according to any one of claims 1 to 3, wherein a water flow is generated near a water surface of a water tank and then toward a side edge opening of the treatment tank. 上記駆動装置の駆動軸は、上記シュートが設けられる処理籠の側縁より外側に配置され、その両端部が、上記水槽が取り付けられる架台上で軸受を介して支持される請求項1乃至4のいずれかに記載の食品処理装置。   The drive shaft of the said drive device is arrange | positioned outside the side edge of the processing rod in which the said chute | shoot is provided, The both ends are supported via the bearing on the mount frame to which the said water tank is attached. The food processing apparatus in any one. 上記駆動装置の駆動軸は、上記シュートが設けられる処理籠の側縁より外側に配置され、その両端部が、上記水槽の開放面の両側縁に設けられる鍔部上で軸受を介して支持される請求項1乃至4のいずれかに記載の食品処理装置。   The drive shaft of the drive device is disposed outside the side edge of the treatment tank provided with the chute, and both ends thereof are supported via bearings on the flange parts provided on both side edges of the open surface of the water tank. The food processing apparatus according to any one of claims 1 to 4.
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