JP5005207B2 - Tapered roller bearing - Google Patents

Tapered roller bearing Download PDF

Info

Publication number
JP5005207B2
JP5005207B2 JP2005311654A JP2005311654A JP5005207B2 JP 5005207 B2 JP5005207 B2 JP 5005207B2 JP 2005311654 A JP2005311654 A JP 2005311654A JP 2005311654 A JP2005311654 A JP 2005311654A JP 5005207 B2 JP5005207 B2 JP 5005207B2
Authority
JP
Japan
Prior art keywords
tapered
tapered roller
cage
outer ring
roller bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2005311654A
Other languages
Japanese (ja)
Other versions
JP2007120576A (en
Inventor
崇 辻本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Corp
Original Assignee
NTN Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTN Corp filed Critical NTN Corp
Priority to JP2005311654A priority Critical patent/JP5005207B2/en
Priority to PCT/JP2006/320095 priority patent/WO2007049450A1/en
Publication of JP2007120576A publication Critical patent/JP2007120576A/en
Application granted granted Critical
Publication of JP5005207B2 publication Critical patent/JP5005207B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/56Selection of substances
    • F16C33/565Coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/364Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/4617Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages
    • F16C33/4623Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages
    • F16C33/4635Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages made from plastic, e.g. injection moulded window cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/467Details of individual pockets, e.g. shape or roller retaining means
    • F16C33/4676Details of individual pockets, e.g. shape or roller retaining means of the stays separating adjacent cage pockets, e.g. guide means for the bearing-surface of the rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/54Cages for rollers or needles made from wire, strips, or sheet metal
    • F16C33/542Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal
    • F16C33/543Cages for rollers or needles made from wire, strips, or sheet metal made from sheet metal from a single part
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6637Special parts or details in view of lubrication with liquid lubricant
    • F16C33/6681Details of distribution or circulation inside the bearing, e.g. grooves on the cage or passages in the rolling elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/70Diameters; Radii
    • F16C2240/80Pitch circle diameters [PCD]
    • F16C2240/82Degree of filling, i.e. sum of diameters of rolling elements in relation to PCD
    • F16C2240/84Degree of filling, i.e. sum of diameters of rolling elements in relation to PCD with full complement of balls or rollers, i.e. sum of clearances less than diameter of one rolling element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2361/00Apparatus or articles in engineering in general
    • F16C2361/61Toothed gear systems, e.g. support of pinion shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6696Special parts or details in view of lubrication with solids as lubricant, e.g. dry coatings, powder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • F16H48/42Constructional details characterised by features of the input shafts, e.g. mounting of drive gears thereon
    • F16H2048/423Constructional details characterised by features of the input shafts, e.g. mounting of drive gears thereon characterised by bearing arrangement

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • General Details Of Gearings (AREA)

Description

この発明は円すいころ軸受に関し、たとえば自走車両のデファレンシャルやトランスミッション等の動力伝達軸を支持する軸受に適用することができる。   The present invention relates to a tapered roller bearing and can be applied to a bearing that supports a power transmission shaft such as a differential of a self-propelled vehicle or a transmission.

図7は、自動車 のトランスミッションの一構成例を示している。このトランスミッションは同期噛合式のもので、同図で左方向がエンジン側、右方向が駆動車輪側である。メインシャフト41とメインドライブギヤ42との間に円すいころ軸受 43が介装される。この例では、メインドライブギヤ42の内周に円すいころ軸受 43の外輪軌道面が直接形成されている。メインドライブギヤ42は、円すいころ軸受 44でケーシング45に対して回転自在に支持される。メインドライブギヤ42にクラッチギヤ46が係合連結され、クラッチギヤ46に近接してシンクロ機構47が配設される。   FIG. 7 shows an example of the configuration of a vehicle transmission. This transmission is of a synchronous mesh type, and in the figure the left direction is the engine side and the right direction is the drive wheel side. A tapered roller bearing 43 is interposed between the main shaft 41 and the main drive gear 42. In this example, the outer ring raceway surface of the tapered roller bearing 43 is directly formed on the inner periphery of the main drive gear 42. The main drive gear 42 is rotatably supported with respect to the casing 45 by a tapered roller bearing 44. A clutch gear 46 is engaged and connected to the main drive gear 42, and a synchronization mechanism 47 is disposed in the vicinity of the clutch gear 46.

シンクロ機構47は、セレクタ(図示省略)の作動によって軸方向(同図で左右方向)に移動するスリーブ48と、スリーブ48の内周に軸方向移動自在に装着されたシンクロナイザーキー49と、メインシャフト41の外周に係合連結されたハブ50と、クラッチギヤ46の外周(コーン部)に摺動自在に装着されたシンクロナイザーリング51と、シンクロナイザーキー49をスリーブ48の内周に弾性的に押圧する押さえピン52及びスプリング53とを備えている。   The synchronizer 47 includes a sleeve 48 that moves in the axial direction (left and right in the figure) by the operation of a selector (not shown), a synchronizer key 49 that is mounted on the inner periphery of the sleeve 48 so as to be axially movable, A hub 50 engaged and connected to the outer periphery of the shaft 41, a synchronizer ring 51 slidably mounted on the outer periphery (cone portion) of the clutch gear 46, and a synchronizer key 49 are elastically attached to the inner periphery of the sleeve 48. A pressing pin 52 and a spring 53 are provided.

同図に示す状態では、スリーブ48及びシンクロナイザーキー49が押さえピン52によって中立位置に保持されている。この時、メインドライブギヤ42はメインシャフト41に対して空転する。一方、セレクタの作動により、スリーブ48が同図に示す状態から例えば軸方向左側に移動すると、スリーブ48に従動してシンクロナイザーキー49が軸方向左側に移動し、シンクロナイザーリング51をクラッチギヤ46のコーン部の傾斜面に押し付ける。これにより、クラッチギヤ46の回転速度が落ち、逆にシンクロ機構47側の回転速度が高められる。そして、両者の回転速度が同期した頃、スリーブ48がさらに軸方向左側に移動して、クラッチギヤ46と噛み合い、メインシャフト41とメインドライブギヤ42との間がシンクロ機構47を介して連結される。これにより、メインシャフト41とメインドライブギヤ42とが同期回転する。   In the state shown in the figure, the sleeve 48 and the synchronizer key 49 are held in the neutral position by the pressing pin 52. At this time, the main drive gear 42 idles with respect to the main shaft 41. On the other hand, when the sleeve 48 is moved to the left side in the axial direction, for example, by the operation of the selector, the synchronizer key 49 is moved to the left side in the axial direction following the sleeve 48 and the synchronizer ring 51 is moved to the clutch gear 46. Press against the inclined surface of the cone. As a result, the rotational speed of the clutch gear 46 decreases, and conversely, the rotational speed on the synchro mechanism 47 side is increased. When the rotational speeds of the two are synchronized, the sleeve 48 further moves to the left in the axial direction, meshes with the clutch gear 46, and the main shaft 41 and the main drive gear 42 are connected via the sync mechanism 47. . Thereby, the main shaft 41 and the main drive gear 42 rotate synchronously.

図8は、自動車のデファレンシャルの構成を例示したものである。このデファレンシャルは、プロペラシャフト(図示省略)に連結され、デファレンシャルケース21内に挿入したドライブピニオン22が差動歯車ケース23に取り付けたリングギヤ24とかみ合い、差動歯車ケース23の内部に取り付けたピニオンギヤ25が、差動歯車ケース23に左右から挿入されるドライブシャフト(図示省略)と結合するサイドギヤ26とかみ合って、エンジンの駆動力をプロペラシャフトから左右のドライブシャフトに伝達するようになっている。このデファレンシャルでは、動力伝達軸であるドライブピニオン22と差動歯車ケース23が、それぞれ一対の円すいころ軸受1a,1bで支持してある。そして、デファレンシャルケース21はシール部材27a、27b、27cで密封され、内部にており潤滑油が貯留される。各円すいころ軸受1a、1bはこの潤滑油の油浴に下部が漬かった状態で回転する。   FIG. 8 shows an example of the configuration of the automobile differential. This differential is connected to a propeller shaft (not shown), and a drive pinion 22 inserted into the differential case 21 meshes with a ring gear 24 attached to the differential gear case 23, and a pinion gear 25 attached to the inside of the differential gear case 23. However, the drive gear of the engine is transmitted from the propeller shaft to the left and right drive shafts by meshing with the side gear 26 coupled to the drive shaft (not shown) inserted into the differential gear case 23 from the left and right. In this differential, a drive pinion 22 that is a power transmission shaft and a differential gear case 23 are supported by a pair of tapered roller bearings 1a and 1b, respectively. The differential case 21 is sealed with seal members 27a, 27b, and 27c, and the lubricating oil is stored inside. Each tapered roller bearing 1a, 1b rotates with its lower part immersed in this lubricating oil bath.

前記トランスミッションやデファレンシャルに使用し得る円すいころ軸受は、円すい状の軌道面を有する外輪と、円すい状の軌道面を有し、この軌道面の小径側端部に小鍔部、大径側端部に大鍔部を有する内輪と、外輪の軌道面と内輪の軌道面との間に転動自在に配された複数の円すいころと、円すいころを円周方向等間隔に保持する保持器とを備えている。   The tapered roller bearing that can be used in the transmission and the differential has an outer ring having a conical raceway surface, a conical raceway surface, and a small flange portion and a large diameter side end portion at a small diameter side end portion of the raceway surface. An inner ring having a large collar portion, a plurality of tapered rollers arranged to roll between the raceway surface of the outer ring and the raceway surface of the inner ring, and a cage for holding the tapered rollers at equal intervals in the circumferential direction. I have.

このような円すいころ軸受では、柱部の内径面の両側に前記円すいころの外径面が摺接するテーパ面を設け、円すいころの外径面に接触疵が生じないようにしている。従来では、このテーパ面の幅方向の長さ寸法を、前記円すいころの平均直径の11%〜20%としている。   In such a tapered roller bearing, tapered surfaces on which the outer diameter surfaces of the tapered rollers are slidably contacted are provided on both sides of the inner diameter surface of the column portion, so that contact wrinkles are not generated on the outer diameter surface of the tapered rollers. Conventionally, the length of the tapered surface in the width direction is 11% to 20% of the average diameter of the tapered rollers.

前記したように、デファレンシャルやトランスミッションでは、円すいころ軸受はこの潤滑油の油浴に下部が漬かった状態で回転する。このように、油浴潤滑状態で使用される円すいころ軸受では、円すいころ4の外径面と保持器5の柱部内径面のテーパ面との間も、これらの面で形成されるくさび空間に入り込む潤滑油で潤滑される。   As described above, in the differential and the transmission, the tapered roller bearing rotates with the lower part immersed in the oil bath of this lubricating oil. As described above, in the tapered roller bearing used in the oil bath lubricated state, the wedge space formed by these surfaces is also formed between the outer diameter surface of the tapered roller 4 and the tapered surface of the columnar inner diameter surface of the cage 5. Lubricated with lubricating oil.

したがって、保持器のテーパ面の幅方向の長さ寸法Lが、円すいころの平均直径の11%〜20%である場合、円すいころの外径面と柱部内径面のテーパ面との間に比較的大きいくさび空間が形成され、多量の潤滑油がくさび空間に入り込む。このくさび空間からころの外径面と保持器のテーパ面との界面に入る潤滑油の量は限られているので、このように大量の潤滑油がくさび空間に入り込むと、これらの潤滑油の逃げ場がなくなって軸受回転の抵抗となり、トルク損失が大きくなる問題がある。また、このように軸受内部への流入する円すいころ軸受では、保持器の回転に対する潤滑油の流動抵抗も、無視できないトルク損失の要因となる。   Therefore, when the length dimension L in the width direction of the tapered surface of the cage is 11% to 20% of the average diameter of the tapered roller, it is between the outer diameter surface of the tapered roller and the tapered surface of the columnar inner diameter surface. A relatively large wedge space is formed, and a large amount of lubricating oil enters the wedge space. Since the amount of lubricating oil entering the interface between the outer diameter surface of the roller and the tapered surface of the cage is limited from this wedge space, if a large amount of lubricating oil enters the wedge space in this way, There is a problem that there is no escape space and there is resistance to rotation of the bearing, and torque loss increases. Further, in the tapered roller bearing that flows into the bearing as described above, the flow resistance of the lubricating oil with respect to the rotation of the cage also causes a torque loss that cannot be ignored.

そのため、軸受内部に潤滑油が流入する円すいころ軸受における潤滑油の流動抵抗によるトルク損失を低減させる必要がある。すなわち、低トルク化のために油の流動抵抗を減少させる必要がある。しかしながら、大幅な低トルク化を行うためには、転がり粘性抵抗が低下するように軸受諸元を変更することが必要である。ところが、従来の低トルク化手法(特許文献1〜3参照)では、定格荷重を低下させない低トルク化は可能であるが、軸受剛性はいくらか低下する。
特開平09−096352号公報 特開平11−0210765公報 特開2003−343552号公報 特開2003−28165号公報
Therefore, it is necessary to reduce torque loss due to the flow resistance of the lubricating oil in the tapered roller bearing in which the lubricating oil flows into the bearing. That is, it is necessary to reduce the oil flow resistance in order to reduce the torque. However, in order to significantly reduce the torque, it is necessary to change the bearing specifications so that the rolling viscous resistance is reduced. However, with the conventional torque reduction technique (see Patent Documents 1 to 3), it is possible to reduce the torque without reducing the rated load, but the bearing rigidity is somewhat reduced.
JP 09-096352 A Japanese Patent Laid-Open No. 11-0210765 JP 2003-343552 A JP 2003-28165 A

一方、自動車のトランスミッションには、近年、ミッションのAT・CVT化、低燃費化などのため、低粘度オイルが使用される傾向にあるが、低粘度オイルが使用される環境下では、油温が高い、油量が少ない、予圧抜けが発生する等の悪条件が重なった場合に潤滑不良に起因する非常に短寿命での表面起点剥離が、面圧の高い内輪の軌道面に生じることがある。   On the other hand, low-viscosity oil tends to be used for automobile transmissions in recent years for the purpose of AT / CVT missions, fuel efficiency reduction, etc., but in environments where low-viscosity oil is used, the oil temperature is low. When unfavorable conditions such as high, low oil volume, preload loss occur, etc., surface origin separation due to poor lubrication may occur on the raceway surface of the inner ring with high surface pressure. .

この表面起点剥離による短寿命対策としては最大面圧低減が直接的かつ有効な解決策である。最大面圧を低減するためには軸受寸法を変更するか、軸受寸法を変えない場合は軸受のころ本数を増大させる。ころ直径を減少させないでころ本数を増やすためには保持器のポケット間隔を狭くしなければならないが、そのためには保持器のピッチ円を大きくして外輪側にできるだけ寄せる必要がある。   As a countermeasure for short life due to this surface-origin separation, reduction of the maximum surface pressure is a direct and effective solution. In order to reduce the maximum surface pressure, the bearing dimensions are changed, or if the bearing dimensions are not changed, the number of rollers of the bearing is increased. In order to increase the number of rollers without reducing the roller diameter, the pocket interval of the cage must be narrowed. For this purpose, it is necessary to enlarge the pitch circle of the cage and bring it closer to the outer ring side as much as possible.

保持器を外輪内径面に接するまで寄せた例として、図9に記載の円錐ころ軸受がある(特許文献4参照)。この円錐ころ軸受61は保持器62の小径側環状部62aの外周面と大径側環状部62bの外周面を外輪63内径面と摺接させて保持器62をガイドし、保持器62の柱部62cの外径面に引きずりトルクを抑制するため凹所64を形成して、柱部62cの外径面と外輪63の軌道面63aの非接触状態を維持するようにしている。保持器62は詳しくは図10に示すように、小径側環状部62aと、大径側環状部62bと、小径側環状部62aと大径側環状部62bとを軸方向に繋ぎ外径面に凹所64が形成された複数の柱部62cとを有する。そして柱部62c相互間に円錐ころ65を転動自在に収容するための複数のポケット66が設けられている。小径側環状部62aには、内径側に一体に延びた鍔部62dが設けられている。   As an example in which the cage is brought into contact with the inner surface of the outer ring, there is a tapered roller bearing shown in FIG. 9 (see Patent Document 4). The tapered roller bearing 61 guides the cage 62 by sliding the outer peripheral surface of the small-diameter side annular portion 62 a and the outer peripheral surface of the large-diameter side annular portion 62 b with the inner surface of the outer ring 63. A recess 64 is formed in the outer diameter surface of the portion 62c to suppress drag torque, and the non-contact state between the outer diameter surface of the column portion 62c and the raceway surface 63a of the outer ring 63 is maintained. As shown in detail in FIG. 10, the retainer 62 has a small-diameter-side annular portion 62a, a large-diameter-side annular portion 62b, and a small-diameter-side annular portion 62a and a large-diameter-side annular portion 62b connected in the axial direction to the outer diameter surface. And a plurality of column parts 62c in which recesses 64 are formed. A plurality of pockets 66 are provided between the column portions 62c for accommodating the tapered rollers 65 in a rollable manner. The small-diameter-side annular portion 62a is provided with a flange portion 62d that extends integrally on the inner-diameter side.

特許文献4記載の円錐ころ軸受61では、保持器62の柱部62cに凹所64があるので板厚が必然的に薄くなって保持器62の剛性が低下し、軸受61の組立て時の応力によって保持器62が変形したり、軸受61の回転中に保持器62が変形する等の可能性がある。また保持器62の小径側環状部62aの外周面と大径側環状部62bの外周面を外輪63内径面と摺接させているためその分だけ高トルクになるという問題もある。   In the tapered roller bearing 61 described in Patent Document 4, since the recess 64 is provided in the column portion 62 c of the cage 62, the plate thickness is inevitably thinned, the rigidity of the cage 62 is reduced, and the stress during assembly of the bearing 61 is reduced. Due to this, there is a possibility that the cage 62 is deformed or the cage 62 is deformed while the bearing 61 is rotating. Further, since the outer peripheral surface of the small-diameter side annular portion 62a and the outer peripheral surface of the large-diameter side annular portion 62b of the cage 62 are in sliding contact with the inner surface of the outer ring 63, there is a problem that the torque is increased accordingly.

この発明の目的は、ころ本数を増やすことによって負荷容量の増加と軌道面の面圧過大による早期破損を防止し、かつ軸受剛性を低下させることなく、低トルク化を実現することができて、引きずりトルクの発生を抑制することができる円すいころ軸受を提供することにある。   The object of the present invention is to increase the number of rollers to prevent an early breakage due to an increase in load capacity and excessive surface pressure of the raceway surface, and to realize a reduction in torque without reducing bearing rigidity. An object of the present invention is to provide a tapered roller bearing capable of suppressing the generation of drag torque.

本発明の円すいころ軸受は、内輪と、外輪と、内輪と外輪との間に転動自在に配された複数の円すいころと、円すいころを円周所定間隔に保持するポケットを有する保持器とを備え、前記保持器の外径面に、前記外輪の内径面に向かって凸状をなし前記外輪の内径面との間に微小隙間を形成する突起部を円周所定間隔で複数形成した円すいころ軸受において、前記保持器は外輪の内径面に接近して配設されるとともに、前記保持器の突起部が、ポケット間に形成される柱部の外径面の周方向中央部に設けられ、かつ、前記柱部の内径面の両側に、前記円すいころの外径面が摺接し、柱部の外径面に達しないテーパ面を設けるとともに、潤滑油の逃げ場確保のために、このテーパ面の幅方向の長さ寸法を、前記円すいころの平均直径の5%以上で、11%未満とし、さらに潤滑油の流動抵抗減少化のために、前記柱部の厚さ寸法を、前記円すいころの平均直径の5%以上で、17%未満としたものである。 A tapered roller bearing according to the present invention includes an inner ring, an outer ring, a plurality of tapered rollers arranged to roll between the inner ring and the outer ring, and a cage having a pocket for holding the tapered rollers at a predetermined circumferential interval. A cone formed on the outer diameter surface of the cage with a convex shape toward the inner diameter surface of the outer ring and forming a plurality of projections at predetermined intervals around the inner diameter surface of the outer ring. In the roller bearing, the cage is disposed close to the inner diameter surface of the outer ring, and the protrusion of the cage is provided at the center in the circumferential direction of the outer diameter surface of the column portion formed between the pockets. and, on both sides of the inner surface of the pillar portion, and the outer diameter surface is in sliding contact before Symbol tapered rollers, provided with a tapered surface does not reach the outer diameter surface of the pillar portion, for escape securing the lubricating oil, The length dimension in the width direction of the tapered surface is 5% or more of the average diameter of the tapered rollers. , And less than 11%, more for flow resistance reduction of the lubricating oil, the thickness of the pillar portion, at least 5% of the average diameter of the tapered rollers is obtained by less than 17%.

テーパ面の幅方向の長さ寸法を、円すいころの平均直径の11%未満(好ましくは9%以下)としたことにより、円すいころの外径面とテーパ面との間にあまり大きなくさび空間が形成されない。テーパ面の幅方向の長さ寸法が、円すいころの平均直径の5%未満では、円すいころの外径面とテーパ面との弾性接触領域がテーパ面の幅よりも大きくなるおそれがあるので、テーパ面の幅方向の長さ寸法を、円すいころの平均直径の5%以上とするのが好ましい。   By making the length dimension of the tapered surface in the width direction less than 11% (preferably 9% or less) of the average diameter of the tapered roller, a very large wedge space is formed between the outer diameter surface of the tapered roller and the tapered surface. Not formed. If the length dimension in the width direction of the tapered surface is less than 5% of the average diameter of the tapered roller, the elastic contact area between the outer diameter surface of the tapered roller and the tapered surface may be larger than the width of the tapered surface. The length dimension of the tapered surface in the width direction is preferably 5% or more of the average diameter of the tapered rollers.

前記突起部を形成することにより円すいころ軸受の回転時に突起部と外輪内径面との間に形成される楔状油膜の動圧により保持器と外輪との間の微小隙間が維持され、両者の接触に伴うトルク損失や保持器ないし外輪軌道面の損傷が防止される。従って保持器外径面を可及的に外輪内径面に接することなく近接させることが可能となり、軸受トルクを増大させることなく保持器のころ収容本数を増大させて内輪軌道面に生じる最大面圧を抑制することができる。また、保持器の接触による引きずりトルクを発生させないため、保持器ポケット部の摩耗も最小限とすることができる。   By forming the protrusion, a minute gap between the retainer and the outer ring is maintained by the dynamic pressure of the wedge-shaped oil film formed between the protrusion and the inner diameter surface of the outer ring when the tapered roller bearing rotates. Torque loss and damage to the cage or outer ring raceway surface are prevented. Accordingly, the outer diameter surface of the cage can be brought as close as possible without contacting the inner diameter surface of the outer ring, and the maximum surface pressure generated on the inner ring raceway surface can be increased by increasing the number of rollers accommodated in the cage without increasing the bearing torque. Can be suppressed. Further, since the drag torque due to the contact of the cage is not generated, the wear of the cage pocket portion can be minimized.

前記柱部の厚さ寸法を、前記円すいころの平均直径の5%以上で、17%未満とすることにより、柱部の厚みを薄くして、保持器の回転に対する潤滑油の流動抵抗を小さくすることができる。なお、柱部の厚さ寸法を円すいころの平均直径の5%未満では、保持器の剛性を十分に確保できないので、柱部の厚さ寸法を円すいころの平均直径の5%以上とするのが好ましい。 The thickness of the pillar portion, at least 5% of the average diameter of the tapered rollers, by less than 17%, by reducing the thickness of the column part, reduce the flow resistance of the lubricating oil to the rotation of the cage can do. If the thickness dimension of the column part is less than 5% of the average diameter of the tapered roller, the rigidity of the cage cannot be sufficiently secured. Therefore, the thickness dimension of the column part is set to 5% or more of the average diameter of the tapered roller. Is preferred.

前記突起部が保持器の柱部外径面に断面円弧状で形成され、その円弧曲率半径が外輪軌道面の半径よりも小さく、かつ、前記突起部の幅寸法を保持器の柱部の幅寸法の50%以上とした。これにより、軸受回転時に外輪内径面との間に良好な楔状油膜が形成され、この楔状油膜の動圧により保持器と外輪との非接触状態が維持される。   The protrusion is formed in a cross-section arc shape on the outer diameter surface of the pillar portion of the cage, the radius of curvature of the arc is smaller than the radius of the outer ring raceway surface, and the width dimension of the projection portion is the width of the pillar portion of the cage. It was 50% or more of the dimension. As a result, a good wedge-shaped oil film is formed between the inner ring surface of the outer ring and the outer ring is kept out of contact with the dynamic pressure of the wedge-shaped oil film when the bearing rotates.

上述した各円すいころ軸受は、自走車両の動力伝達軸を支持するものに好適である。   Each tapered roller bearing described above is suitable for supporting a power transmission shaft of a self-propelled vehicle.

本発明の円すいころ軸受は、テーパ面の幅方向の長さ寸法を、円すいころの平均直径の5%以上で、11%未満(好ましくは9%以下)としたので、円すいころの外径面とテーパ面との間にあまり大きなくさび空間が形成されない。このため、くさび空間に入り込む潤滑油の量を少なくし、潤滑油の逃げ場が無くなることによるトルク損失を低減できる。   In the tapered roller bearing of the present invention, the length dimension in the width direction of the tapered surface is 5% or more and less than 11% (preferably 9% or less) of the average diameter of the tapered roller. A very large wedge space is not formed between the taper surface and the taper surface. For this reason, the amount of lubricating oil entering the wedge space can be reduced, and torque loss due to the absence of the escape space for the lubricating oil can be reduced.

円すいころ軸受の保持器の外周面に外輪の内周面に向かって凸状をなす突起部を円周所定間隔で複数形成したので、保持器外径面を外輪内径面に近接させてころ収容本数を増大させても、突起部と外輪内周面との間で楔状油膜による良好な潤滑作用が得られる。   A plurality of protrusions that protrude toward the inner peripheral surface of the outer ring are formed on the outer peripheral surface of the cage of the tapered roller bearing at predetermined intervals around the outer ring, so that the roller outer diameter surface is brought close to the inner diameter surface of the outer ring. Even if the number is increased, a good lubricating action by the wedge-shaped oil film can be obtained between the protrusion and the inner peripheral surface of the outer ring.

ところで、図12は円すいころ軸受において円すいころピッチ径(PCD)を変化させたときの剛性比(−●−)およびトルク比(−○−)を表したものである。図12に示すように、PCDを小さくすると軸受のトルクは大幅に低下するが、軸受剛性はあまり低下しないことが、円すいころの弾性変形量を計算確認した結果として得られた。そこで、ころ本数を減らさないか増加させつつ、PCDを小さくすることによって、剛性を低下させずにトルクを低減させることができる。   FIG. 12 shows the rigidity ratio (− ● −) and torque ratio (− ◯ −) when the tapered roller pitch diameter (PCD) is changed in the tapered roller bearing. As shown in FIG. 12, when the PCD is reduced, the bearing torque is greatly reduced, but the bearing rigidity is not reduced so much as a result of calculating and confirming the amount of elastic deformation of the tapered roller. Therefore, the torque can be reduced without reducing the rigidity by reducing the PCD while decreasing or increasing the number of rollers.

本発明では、円すいころ軸受の保持器の外周面に外輪の内周面に向かって凸状をなす突起部を円周所定間隔で複数形成することによって、ころ本数を増大させつつころPCDを小さくできるようにした。このため、軸受剛性を低下させることなく、低トルク化を実現できる。また、ころ本数を増加させることによって、負荷容量がアップするばかりでなく、軸受のトルク特性を損なうことなくころ本数増大によって内外輪軌道面の最大面圧を低減させることができ、高油温、少油量、および予圧抜け発生など悪条件が重なって過酷潤滑条件となった場合でも、極短寿命の表面起点剥離がとりわけ内輪軌道面に発生するのを防止することができる。   In the present invention, the roller PCD is made small while increasing the number of rollers by forming a plurality of protrusions that are convex toward the inner peripheral surface of the outer ring on the outer peripheral surface of the retainer of the tapered roller bearing at predetermined circumferential intervals. I was able to do it. For this reason, a reduction in torque can be realized without reducing the bearing rigidity. Also, by increasing the number of rollers, not only the load capacity is increased, but the maximum surface pressure of the inner and outer ring raceway surfaces can be reduced by increasing the number of rollers without impairing the torque characteristics of the bearing. Even when adverse conditions such as a small amount of oil and occurrence of preload loss result in severe lubrication conditions, it is possible to prevent surface-origin separation having an extremely short life, particularly on the inner ring raceway surface.

また、柱部の厚さ寸法を、円すいころの平均直径の5%以上で、17%未満とすることにより、柱部の厚みを薄くして、保持器の回転に対する潤滑油の流動抵抗を小さくし、トルク損失をより低減できる。   In addition, by setting the thickness of the column portion to 5% or more and less than 17% of the average diameter of the tapered rollers, the thickness of the column portion is reduced, and the flow resistance of the lubricating oil to the rotation of the cage is reduced. Thus, torque loss can be further reduced.

突起部の形を、外輪軌道面の半径よりも小さい曲率半径の断面円弧状とし、突起部の幅寸法を保持器の柱部の幅寸法の50%以上とすることにより、軸受回転時に外輪内径面との間に良好な楔状油膜が形成され、この楔状油膜の動圧により保持器と外輪との非接触状態が維持される。このため、トルク損失や保持器ないし外輪軌道面の損傷を安定して防止することができる。   The shape of the protrusion is an arc of cross section with a radius of curvature smaller than the radius of the outer ring raceway surface, and the width of the protrusion is 50% or more of the width of the cage pillar, so that the inner diameter of the outer ring is A good wedge-shaped oil film is formed between the surface and the non-contact state between the cage and the outer ring by the dynamic pressure of the wedge-shaped oil film. For this reason, it is possible to stably prevent torque loss and damage to the cage or the outer ring raceway surface.

以下、図面に従ってこの発明の実施の形態を説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1および図4に示すように、この実施の形態の円すいころ軸受1は、内輪2と、外輪3と、円すいころ4と、保持器5とで構成されている。内輪2は外周に円すい状の軌道面2aを有し、外輪3は内周に円すい状の軌道面3aを有する。複数の円すいころ4が、内輪2の軌道面2aと外輪3の軌道面3aとの間に転動自在に介在させてある。円すいころ4は保持器5に形成されたポケット5d内に収容されている。各円すいころ4は、内輪2の軌道面2aの両側に設けた小つば2bと大つば2cとで軸方向への移動を規制されている。 As shown in FIGS. 1 and 4, the tapered roller bearing 1 of this embodiment includes an inner ring 2, an outer ring 3, a tapered roller 4, and a cage 5. The inner ring 2 has a conical track surface 2a on the outer periphery, and the outer ring 3 has a conical track surface 3a on the inner periphery. A plurality of tapered rollers 4 are interposed between the raceway surface 2a of the inner ring 2 and the raceway surface 3a of the outer ring 3 so as to be freely rollable. The tapered roller 4 is accommodated in a pocket 5d formed in the cage 5. Each tapered roller 4 is restricted from moving in the axial direction by a small brim 2 b and a large brim 2 c provided on both sides of the raceway surface 2 a of the inner ring 2.

保持器5は、例えばSPCC鋼板等の鋼板(鋼管)からプレス加工によって成形されたプレス加工品で、図3に示すように、小径側環状部(小径リング部)5aと、大径側環状部(大径リング部)5bと、小径側環状部5aと大径側環状部5bとを軸方向に繋ぐ複数の柱部5cと、円周方向に隣接する柱部5c間に設けられ、円すいころ4を転動自在に収容する複数のポケット5dとを備えている。小径側環状部5aには、内径側に一体に延びた鍔部5eが設けられている。   The cage 5 is a press-worked product formed by pressing from a steel plate (steel pipe) such as an SPCC steel plate, for example, as shown in FIG. 3, a small-diameter side annular portion (small-diameter ring portion) 5a and a large-diameter side annular portion. (Large-diameter ring portion) 5b, a plurality of column portions 5c that connect the small-diameter side annular portion 5a and the large-diameter side annular portion 5b in the axial direction, and a tapered roller provided between the column portions 5c adjacent in the circumferential direction. And a plurality of pockets 5d for accommodating 4 in a rollable manner. The small-diameter-side annular portion 5a is provided with a flange portion 5e that extends integrally on the inner-diameter side.

柱部5cの外径面には図1〜図3に示すように外輪軌道面側に向けて凸状を成す突起部5fが一体に形成されている。この突起部5fは図2に示すように柱部5cの横断方向の断面輪郭形状が円弧状を成している。この円弧状の曲率半径R2は外輪軌道面半径R1より小さく形成されている。これは突起部5fと外輪軌道面との間に良好な楔状油膜が形成されるようにするためであり、望ましくは突起部の曲率半径R2は外輪軌道面半径R1の70〜90%程度に形成するとよい。70%未満であると楔状油膜の入口開き角度が大きくなり過ぎて却って動圧が低下する。また90%を超えると楔状油膜の入口角度が小さくなり過ぎて同様に動圧が低下する。また、突起部5fの横幅W2は望ましくは柱部5cの横幅W1の50%以上となるように形成する(W2≧0.5×W1)。50%未満では良好な楔状油膜を形成するための充分な突起部5fの高さが確保できなくなるためである。なお、外輪軌道面半径R1は大径側から小径側へと連続的に変化しているので、突起部5fの曲率半径R2もそれに合わせて大径側環状部5bの大きな曲率半径R2から小径側環状部5aの小さな曲率半径R2へと連続的に変化するようにする。   As shown in FIGS. 1 to 3, a protruding portion 5 f that is convex toward the outer ring raceway surface is integrally formed on the outer diameter surface of the column portion 5 c. As shown in FIG. 2, the projecting portion 5f has a circular cross-sectional contour shape of the column portion 5c. The arc-shaped curvature radius R2 is smaller than the outer ring raceway radius R1. This is to form a good wedge-shaped oil film between the protrusion 5f and the outer ring raceway surface. Preferably, the curvature radius R2 of the protrusion is formed to be about 70 to 90% of the outer ring raceway radius R1. Good. If it is less than 70%, the opening angle of the wedge-shaped oil film becomes too large, and the dynamic pressure decreases. If it exceeds 90%, the inlet angle of the wedge-shaped oil film becomes too small, and the dynamic pressure similarly decreases. Further, the lateral width W2 of the protruding portion 5f is desirably formed to be 50% or more of the lateral width W1 of the column portion 5c (W2 ≧ 0.5 × W1). This is because if it is less than 50%, a sufficient height of the protrusion 5f for forming a good wedge-shaped oil film cannot be secured. Since the outer ring raceway surface radius R1 continuously changes from the large diameter side to the small diameter side, the curvature radius R2 of the projection 5f is accordingly adjusted from the large curvature radius R2 of the large diameter side annular portion 5b to the small diameter side. It is made to change continuously to the small curvature radius R2 of the annular part 5a.

保持器5の表面、特に保持器5の外径面は、できるだけ滑らかな表面にしておくのがよい。すなわち、円すいころ軸受1の回転中は保持器5外径面の突起部5fと外輪軌道面との間に楔状油膜が形成されてその動圧作用で保持器5の外径面ないし突起部5fが外輪軌道面に接触することはないが、円すいころ軸受1の回転直後で低回転数のため十分な楔状油膜が形成されないうちに過酷な潤滑条件が発生すると保持器5の外径面ないし突起部5fが外輪軌道面に接触する可能性がある。このような場合に備えて、保持器5の外径面を例えば二硫化モリブデン(MoS2)系のコーティング処理をしたり、またはバレル研磨仕上げ等を行なうことにより可及的に摩擦係数を低減する処置をしておくのがよい。すなわち、このような平滑化処理をすることにより軸受起動時のトルク損失や保持器摩耗を低減することができる。 The surface of the cage 5, particularly the outer diameter surface of the cage 5, should be as smooth as possible. That is, during the rotation of the tapered roller bearing 1, a wedge-like oil film is formed between the protrusion 5f on the outer diameter surface of the cage 5 and the outer ring raceway surface, and the dynamic pressure action causes the outer diameter surface or the protrusion 5f of the cage 5. Does not come into contact with the outer ring raceway surface, but if severe lubrication conditions occur before the wedge roller oil film is formed due to the low rotational speed immediately after the tapered roller bearing 1 rotates, the outer diameter surface or protrusion of the cage 5 There is a possibility that the portion 5f contacts the outer ring raceway surface. In preparation for such a case, the friction coefficient is reduced as much as possible by coating the outer diameter surface of the cage 5 with, for example, molybdenum disulfide (MoS 2 ) coating or barrel polishing. It is better to take treatment. That is, by performing such a smoothing process, it is possible to reduce torque loss and cage wear at the start of the bearing.

保持器5は鋼板プレス製品のほか、樹脂製の保持器15(図5参照)としてもよい。この樹脂製保持器15の柱部15c外径面にも、鋼板プレス製保持器5と同様に突起部15fを一体形成する。樹脂の種類としては、自動車トランスミッションでの使用を前提する場合は耐油性を考慮してPPS、PEEK、PPA等のスーパーエンプラ又はポリアミド樹脂とするのが望ましい。樹脂製保持器15は鋼板プレス製保持器5と比べると重量が軽く摩擦係数が小さいという特徴があるため、樹脂製保持器は鋼板プレス製保持器と比べると重量が軽く摩擦係数が小さいため、軸受起動時のトルク損失や保持器摩耗の低減に好適である。また、鋼板プレス製保持器は、高剛性であり耐摩耗性があるので軸受寿命の延長に適する利点がある。なお、図5に示す円すいころ軸受において、図1に示す円すいころ軸受と同一構成については図1と同一符号を付してその説明を省略する。図5において、15dはポケットを示し、15eは鍔部を示している。   The cage 5 may be a resin-made cage 15 (see FIG. 5) in addition to a steel plate press product. Similarly to the retainer 5 made of a steel plate press, a protrusion 15 f is integrally formed on the outer diameter surface of the column portion 15 c of the resin retainer 15. As the type of resin, it is desirable to use super engineering plastics such as PPS, PEEK, PPA, or polyamide resin in consideration of oil resistance when used in an automobile transmission. Since the resin cage 15 has a feature that the weight is lighter and the friction coefficient is smaller than the steel plate press cage 5, the resin cage is lighter and has a smaller friction coefficient than the steel plate press cage, It is suitable for reducing torque loss and cage wear when starting the bearing. Further, the steel plate press cage is advantageous in that it is suitable for extending the bearing life because it has high rigidity and wear resistance. In the tapered roller bearing shown in FIG. 5, the same components as those of the tapered roller bearing shown in FIG. In FIG. 5, 15d indicates a pocket, and 15e indicates a buttocks.

本発明の円すいころ軸受1は以上にように構成されているため、軸受1が回転して保持器5(15)が回転し始めると、外輪軌道面と保持器5(15)の突起部5fとの間に楔状油膜が形成される。この楔状油膜は軸受1の回転速度にほぼ比例した動圧を発生するので、保持器5(15)のピッチ円直径(PCD)を大きくして外輪軌道面に近接させても、軸受1を大きな摩耗ないしトルク損失を生じることなく回転させることが可能となり、無理なくころ本数を増加させることが可能となる。   Since the tapered roller bearing 1 of the present invention is configured as described above, when the bearing 1 rotates and the cage 5 (15) begins to rotate, the outer ring raceway surface and the protrusion 5f of the cage 5 (15). A wedge-shaped oil film is formed between the two. Since this wedge-shaped oil film generates a dynamic pressure substantially proportional to the rotational speed of the bearing 1, even if the pitch circle diameter (PCD) of the cage 5 (15) is increased and brought close to the outer ring raceway surface, the bearing 1 becomes large. It is possible to rotate without causing wear or torque loss, and it is possible to increase the number of rollers without difficulty.

保持器5は、図6(B)に示すように、柱部5cの内径面の両側には、円すいころ4の外径面が摺接するテーパ面18が設けられ、このテーパ面18の幅方向の長さ寸法Lは、円すいころ4の平均直径Dの5%以上で、11%未満(好ましくは9%以下)とされる。テーパ面18の幅方向の長さ寸法Lを、円すいころ4の平均直径の11%未満としたことにより、円すいころ4の外径面とテーパ面18との間にあまり大きなくさび空間が形成されない。テーパ面18の幅方向の長さ寸法Lが、円すいころの平均直径の5%未満では、円すいころ4の外径面とテーパ面18との弾性接触領域がテーパ面18の幅よりも大きくなるおそれがあるので、テーパ面18の幅方向の長さ寸法Lを、円すいころ4の平均直径の5%以上とするのが好ましい。なお、この実施形態では、テーパ面18の幅方向の長さ寸法Lを、円すいころ4の平均直径Dの7%とした。また、図6においては、図面の簡略化のために、突起部5fの図示を省略しているが、実際には突起部5fが設けられている。なお、テーパ面18は図6(B)に示すように柱部5cの外径面に達しないように設定している。 As shown in FIG. 6B, the retainer 5 is provided with tapered surfaces 18 on both sides of the inner diameter surface of the column portion 5c so that the outer diameter surfaces of the tapered rollers 4 are in sliding contact with each other. The length dimension L is 5% or more of the average diameter D of the tapered rollers 4 and less than 11% (preferably 9% or less). By setting the length dimension L in the width direction of the tapered surface 18 to less than 11% of the average diameter of the tapered roller 4, a very large wedge space is not formed between the outer diameter surface of the tapered roller 4 and the tapered surface 18. . When the length dimension L in the width direction of the tapered surface 18 is less than 5% of the average diameter of the tapered roller, the elastic contact region between the outer diameter surface of the tapered roller 4 and the tapered surface 18 becomes larger than the width of the tapered surface 18. Therefore, it is preferable that the length L in the width direction of the tapered surface 18 is 5% or more of the average diameter of the tapered rollers 4. In this embodiment, the length dimension L in the width direction of the tapered surface 18 is 7% of the average diameter D of the tapered rollers 4. Further, in FIG. 6, for the sake of simplification of the drawing, the illustration of the protrusion 5 f is omitted, but the protrusion 5 f is actually provided. The tapered surface 18 is set so as not to reach the outer diameter surface of the column portion 5c as shown in FIG.

また、柱部5cの厚さ寸法Tを、円すいころ4の平均直径Dの5%以上で、17%未満とする。これにより、保持器5の回転に対する潤滑油の流動抵抗を小さくできるようにしている。なお、柱部5cの厚さ寸法Tを円すいころの平均直径の5%未満では、保持器5の剛性を十分に確保できないので、柱部5cの厚さ寸法Tを円すいころ4の平均直径の5%以上とするのが好ましい。この実施形態では、柱部5cの厚さ寸法Tを、円すいころ4の平均直径Dの10%とした。なお、柱部5cの厚さ寸法Tは、突起部5fを含み厚さである。   Further, the thickness dimension T of the column part 5c is set to 5% or more and less than 17% of the average diameter D of the tapered rollers 4. Thereby, the flow resistance of the lubricating oil with respect to the rotation of the cage 5 can be reduced. In addition, if the thickness dimension T of the column part 5c is less than 5% of the average diameter of the tapered roller, the rigidity of the cage 5 cannot be sufficiently secured. Therefore, the thickness dimension T of the column part 5c is equal to the average diameter of the tapered roller 4. 5% or more is preferable. In this embodiment, the thickness dimension T of the column part 5 c is 10% of the average diameter D of the tapered rollers 4. In addition, the thickness dimension T of the column part 5c is thickness including the protrusion part 5f.

本発明の円すいころ軸受は、テーパ面18の幅方向の長さ寸法Lを、円すいころ4の平均直径Dの5%以上で、11%未満(好ましくは9%以下)としたので、円すいころ4の外径面とテーパ面18との間にあまり大きなくさび空間が形成されない。このため、くさび空間に入り込む潤滑油の量を少なくし、潤滑油の逃げ場が無くなることによるトルク損失を低減できる。   In the tapered roller bearing of the present invention, the length dimension L in the width direction of the tapered surface 18 is 5% or more of the average diameter D of the tapered roller 4 and less than 11% (preferably 9% or less). No large wedge space is formed between the outer diameter surface 4 and the tapered surface 18. For this reason, the amount of lubricating oil entering the wedge space can be reduced, and torque loss due to the absence of the escape space for the lubricating oil can be reduced.

円すいころ軸受の保持器5の外周面に外輪の内周面に向かって凸状をなす突起部5fを円周所定間隔で複数形成したので、保持器外径面を外輪内径面に近接させてころ収容本数を増大させても、突起部5fと外輪内周面との間で楔状油膜による良好な潤滑作用が得られる。   Since a plurality of protrusions 5f that are convex toward the inner peripheral surface of the outer ring are formed at predetermined intervals on the outer peripheral surface of the retainer 5 of the tapered roller bearing, the outer diameter surface of the cage is brought close to the inner diameter surface of the outer ring. Even if the number of rollers accommodated is increased, a good lubricating action by the wedge-shaped oil film can be obtained between the protrusion 5f and the inner peripheral surface of the outer ring.

円すいころ軸受の保持器5の外周面に外輪3の内周面に向かって凸状をなす突起部5fを円周所定間隔で複数形成することによって、ころ本数を増大させつつころPCDを小さくできるようにした。このため、軸受剛性を低下させることなく、低トルク化を実現できる。また、ころ本数を増加させることによって、負荷容量がアップするばかりでなく、軸受のトルク特性を損なうことなくころ本数増大によって内外輪軌道面の最大面圧を低減させることができ、高油温、少油量、および予圧抜け発生など悪条件が重なって過酷潤滑条件となった場合でも、極短寿命の表面起点剥離がとりわけ内輪軌道面に発生するのを防止することができる。さらに、保持器5の接触による引きずりトルクの発生を抑制することができ、保持器ポケット5dの摩耗も最小限とすることができる。   By forming a plurality of protruding portions 5f that protrude toward the inner peripheral surface of the outer ring 3 on the outer peripheral surface of the retainer 5 of the tapered roller bearing at predetermined circumferential intervals, the roller PCD can be reduced while increasing the number of rollers. I did it. For this reason, a reduction in torque can be realized without reducing the bearing rigidity. Also, by increasing the number of rollers, not only the load capacity is increased, but the maximum surface pressure of the inner and outer ring raceway surfaces can be reduced by increasing the number of rollers without impairing the torque characteristics of the bearing. Even when adverse conditions such as a small amount of oil and occurrence of preload loss result in severe lubrication conditions, it is possible to prevent surface-origin separation having an extremely short life, particularly on the inner ring raceway surface. Further, the generation of drag torque due to the contact of the cage 5 can be suppressed, and wear of the cage pocket 5d can be minimized.

また、柱部5cの厚さ寸法Tを、円すいころの平均直径の5%以上で、17%未満とすることにより、柱部5cの厚みを薄くして、保持器5の回転に対する潤滑油の流動抵抗を小さくし、トルク損失をより低減できる。   Moreover, the thickness dimension T of the column part 5c is 5% or more and less than 17% of the average diameter of the tapered rollers, so that the thickness of the column part 5c is reduced and the lubricating oil against rotation of the cage 5 is reduced. The flow resistance can be reduced, and torque loss can be further reduced.

突起部5fの形を、外輪軌道面の半径よりも小さい曲率半径の断面円弧状とし、突起部5fの幅寸法を保持器5の柱部5cの幅寸法の50%以上とすることにより、軸受回転時に外輪内径面との間に良好な楔状油膜が形成され、この楔状油膜の動圧により保持器5fと外輪3との非接触状態が維持される。このため、トルク損失や保持器ないし外輪軌道面の損傷を安定して防止することができる。   The shape of the protrusion 5f is an arc of a cross section with a radius of curvature smaller than the radius of the outer ring raceway surface, and the width of the protrusion 5f is 50% or more of the width of the pillar 5c of the cage 5, thereby A good wedge-shaped oil film is formed between the outer ring inner diameter surface and the non-contact state between the cage 5f and the outer ring 3 by the dynamic pressure of the wedge-shaped oil film during rotation. For this reason, it is possible to stably prevent torque loss and damage to the cage or the outer ring raceway surface.

以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定されることなく種々の変形が可能である。例えば前記実施形態では突起部5f(15f)を柱部5c(15c)の外径面に形成したが、これに加えて、保持器5(15)の小径側環状部5aや大径側環状部5bの外径面にも形成することができる。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments and can be variously modified. For example, in the above-described embodiment, the protruding portion 5f (15f) is formed on the outer diameter surface of the column portion 5c (15c), but in addition to this, the small-diameter side annular portion 5a and the large-diameter side annular portion of the cage 5 (15). It can also be formed on the outer diameter surface of 5b.

また、本発明に係る円すいころ軸受1 は、自動車のトランスミッションやデファレンシャルに使用することができるが、自動車用歯車装置以外の用途に使用することも可能である。   The tapered roller bearing 1 according to the present invention can be used for automobile transmissions and differentials, but it can also be used for applications other than automobile gear devices.

図6(A)(B)に示した、テーパ面の長さ寸法Lを円すいころの平均直径Dの7%とした保持器を用いた円すいころ軸受(実施例)と、テーパ面の長さ寸法Lを円すいころの平均直径Dの13%とした従来の保持器を用いた円すいころ軸受(比較例)とを用意した。なお、各円すいころ軸受は、寸法が外径100mm、内径45mm、幅27.25mmとした。また、保持器の柱部の厚さ寸法Tは、実施例のものが円すいころの平均直径Dの13%、比較例のものが17%とした。   6A and 6B, a tapered roller bearing (Example) using a cage in which the length L of the tapered surface is 7% of the average diameter D of the tapered roller, and the length of the tapered surface. A tapered roller bearing (comparative example) using a conventional cage having a dimension L of 13% of the average diameter D of the tapered roller was prepared. Each tapered roller bearing had an outer diameter of 100 mm, an inner diameter of 45 mm, and a width of 27.25 mm. Further, the thickness T of the column portion of the cage was set to 13% of the average diameter D of the tapered roller in the example and 17% in the comparative example.

実施例と比較例の円すいころ軸受について、縦型トルク試験機を用いたトルク測定試験を行った。試験条件は以下のとおりである。
アキシアル荷重:300kgf
回転速度:300〜2000rpm(100rpmピッチ)
潤滑条件:油浴潤滑(潤滑油:75W−90)
About the tapered roller bearing of an Example and a comparative example, the torque measurement test using the vertical torque tester was done. The test conditions are as follows.
Axial load: 300kgf
Rotational speed: 300-2000 rpm (100 rpm pitch)
Lubrication condition: oil bath lubrication (lubricating oil: 75W-90)

図11は、上記トルク測定試験の結果を示す。図11のグラフの縦軸は、比較例のもののトルクに対する実施例のもののトルクの低減率を表す。テーパ面の長さ寸法Lを円すいころの平均直径Dの7%と小さくした実施例のものは、低速回転から高速回転まで顕著なトルク低減効果が認められ、試験の最高回転速度である2000rpmでも12.0%のトルク低減率が得られている。この実施例のトルク低減効果には、柱部の厚さ寸法Tを薄くして、保持器の回転に対する潤滑油の流動抵抗を小さくした効果も含まれている。   FIG. 11 shows the results of the torque measurement test. The vertical axis of the graph in FIG. 11 represents the torque reduction rate of the embodiment with respect to the torque of the comparative example. In the example in which the length L of the tapered surface is as small as 7% of the average diameter D of the tapered roller, a remarkable torque reduction effect is recognized from low speed rotation to high speed rotation, and even at the maximum rotation speed of 2000 rpm of the test. A torque reduction rate of 12.0% is obtained. The torque reduction effect of this embodiment includes the effect of reducing the flow resistance of the lubricating oil against the rotation of the cage by reducing the thickness dimension T of the column portion.

本発明に係る円錐ころ軸受の部分断面図である。It is a fragmentary sectional view of the tapered roller bearing which concerns on this invention. 保持器の柱部の断面図である。It is sectional drawing of the pillar part of a holder | retainer. 保持器の部分斜視図である。It is a fragmentary perspective view of a holder | retainer. (A)は鋼板プレス製保持器を使用した円錐ころ軸受の縦断面図であり、(B)は(A)のB−B線矢視断面図である。(A) is a longitudinal cross-sectional view of a tapered roller bearing using a steel plate press cage, and (B) is a cross-sectional view taken along line BB in (A). (A)は樹脂製保持器を使用した円錐ころ軸受の縦断面図であり、(B)は(A)のB−B線矢視断面図である。(A) is a longitudinal cross-sectional view of the tapered roller bearing using the resin cage, and (B) is a cross-sectional view taken along the line BB of (A). 図1の保持器を示し、(A)は展開平面図であり、(B)は(A)のX−X線断面図である。1 shows the cage of FIG. 1, (A) is a developed plan view, and (B) is a sectional view taken along line XX of (A). FIG. 自動車のトランスミッションの部分断面図である。It is a fragmentary sectional view of the transmission of a car. 自動車のデファレンシャルを示す断面図である。It is sectional drawing which shows the differential of a motor vehicle. 従来の円錐ころ軸受の部分断面図である。It is a fragmentary sectional view of the conventional tapered roller bearing. 従来の円錐ころ軸受の保持器の斜視図である。It is a perspective view of the retainer of the conventional tapered roller bearing. トルク測定試験の結果を示すグラフである。It is a graph which shows the result of a torque measurement test. 円すいころ軸受において円すいころピッチ径(PCD)を変化させたときの剛性比およびトルク比の変化を表す線図である。It is a diagram showing the change of a rigidity ratio and a torque ratio when changing a tapered roller pitch diameter (PCD) in a tapered roller bearing.

符号の説明Explanation of symbols

2 内輪
2a 軌道面
3 外輪
3a 軌道面
5、15 保持器
5a、15a 小径リング部(小径側環状部)
5b、15b 大径リング部(大径側環状部)
5c、15c 柱部
5d ポケット
5f、15f 突起部
5e、15e 鍔部
18 テーパ面


2 Inner ring 2a Raceway surface 3 Outer ring 3a Raceway surface 5, 15 Cage 5a, 15a Small diameter ring part (small diameter side annular part)
5b, 15b Large-diameter ring part (large-diameter side annular part)
5c, 15c Pillar part 5d Pocket 5f, 15f Protrusion part 5e, 15e ridge part 18 taper surface


Claims (3)

内輪と、外輪と、内輪と外輪との間に転動自在に配された複数の円すいころと、円すいころを円周所定間隔に保持するポケットを有する保持器とを備え、前記保持器の外径面に、前記外輪の内径面に向かって凸状をなし前記外輪の内径面との間に微小隙間を形成する突起部を円周所定間隔で複数形成した円すいころ軸受において、
前記保持器は外輪の内径面に接近して配設されるとともに、前記保持器の突起部が、ポケット間に形成される柱部の外径面の周方向中央部に設けられ、かつ、前記柱部の内径面の両側に、前記円すいころの外径面が摺接し、柱部の外径面に達しないテーパ面を設けるとともに、潤滑油の逃げ場確保のために、このテーパ面の幅方向の長さ寸法を、前記円すいころの平均直径の5%以上で、11%未満とし、さらに潤滑油の流動抵抗減少化のために、前記柱部の厚さ寸法を、前記円すいころの平均直径の5%以上で、17%未満としたことを特徴とする円すいころ軸受。
An inner ring, an outer ring, a plurality of tapered rollers arranged to roll between the inner ring and the outer ring, and a cage having a pocket for holding the tapered rollers at a predetermined circumferential interval. In the tapered roller bearing in which a plurality of protrusions forming a minute gap between the inner surface of the outer ring and the inner surface of the outer ring are formed at predetermined intervals on the radial surface.
The retainer is disposed close to the inner diameter surface of the outer ring, and the protrusion of the retainer is provided at the center in the circumferential direction of the outer diameter surface of the column portion formed between the pockets, and on both sides of the inner surface of the pillar portion, and the outer diameter surface is in sliding contact before Symbol tapered rollers, provided with a tapered surface does not reach the outer diameter surface of the pillar portion, for escape securing the lubricating oil, of the tapered surface The length dimension in the width direction is set to 5% or more and less than 11% of the average diameter of the tapered roller, and the thickness dimension of the column portion is set to be equal to that of the tapered roller in order to reduce the flow resistance of the lubricating oil . Tapered roller bearings characterized in that the average diameter is 5% or more and less than 17%.
前記突起部が保持器の柱部外径面に断面円弧状で形成され、その円弧曲率半径が外輪軌道面の半径よりも小さく、かつ、前記突起部の幅寸法を保持器の柱部の幅寸法の50%以上としたことを特徴とする請求項1に記載の円すいころ軸受。   The protrusion is formed in a cross-section arc shape on the outer diameter surface of the pillar portion of the cage, the radius of curvature of the arc is smaller than the radius of the outer ring raceway surface, and the width dimension of the projection portion is the width of the pillar portion of the cage. The tapered roller bearing according to claim 1, wherein the tapered roller bearing is 50% or more of a dimension. 自走車両の動力伝達軸を支持することを特徴とする請求項1又は請求項2に記載の円すいころ軸受。   The tapered roller bearing according to claim 1 or 2, wherein a power transmission shaft of the self-propelled vehicle is supported.
JP2005311654A 2005-10-26 2005-10-26 Tapered roller bearing Expired - Fee Related JP5005207B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2005311654A JP5005207B2 (en) 2005-10-26 2005-10-26 Tapered roller bearing
PCT/JP2006/320095 WO2007049450A1 (en) 2005-10-26 2006-10-06 Tapered roller bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005311654A JP5005207B2 (en) 2005-10-26 2005-10-26 Tapered roller bearing

Publications (2)

Publication Number Publication Date
JP2007120576A JP2007120576A (en) 2007-05-17
JP5005207B2 true JP5005207B2 (en) 2012-08-22

Family

ID=37967566

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005311654A Expired - Fee Related JP5005207B2 (en) 2005-10-26 2005-10-26 Tapered roller bearing

Country Status (2)

Country Link
JP (1) JP5005207B2 (en)
WO (1) WO2007049450A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007044901B4 (en) * 2007-09-19 2016-02-25 Ab Skf Cylindrical roller bearing cage and roller bearing
DE202008014280U1 (en) * 2008-10-27 2010-04-08 Ab Skf Rolling bearing cage
CN102767611A (en) * 2012-07-28 2012-11-07 西安煤矿机械有限公司 Method for adjusting clearance of bearing at upper part of heavy loaded planetary reducer of coal cutter cutting unit
DE102013226132B4 (en) * 2013-12-16 2019-02-14 Aktiebolaget Skf Cage for a rolling bearing and roller bearing with a cage

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4103501B2 (en) * 2002-08-27 2008-06-18 株式会社ジェイテクト Tapered roller bearings
JP2005098316A (en) * 2003-09-22 2005-04-14 Ntn Corp Conical roller bearing
JP2005147365A (en) * 2003-11-19 2005-06-09 Nakanishi Metal Works Co Ltd Retainer for conical roller bearing and assembling method of conical roller bearing
JP2005147364A (en) * 2003-11-19 2005-06-09 Nakanishi Metal Works Co Ltd Holder for roller bearings, and its manufacturing method
JP2005188738A (en) * 2003-12-02 2005-07-14 Ntn Corp Tapered roller bearing
JP4385801B2 (en) * 2004-03-15 2009-12-16 株式会社ジェイテクト Tapered roller bearings

Also Published As

Publication number Publication date
JP2007120576A (en) 2007-05-17
WO2007049450A1 (en) 2007-05-03

Similar Documents

Publication Publication Date Title
EP1746298A1 (en) Tapered roller bearing
JP2005188738A (en) Tapered roller bearing
EP3511588B1 (en) Sealed bearing
JP5005209B2 (en) Tapered roller bearing
JP5005207B2 (en) Tapered roller bearing
JP2017219058A (en) Bearing with seal
JP2005098316A (en) Conical roller bearing
CN108071683B (en) Tapered roller bearing and power transmission device
JP4593208B2 (en) Tapered roller bearing
JP2018168982A (en) Conical roller bearing
JP2007078147A (en) Tapered roller bearing
JP2013142407A (en) Ball bearing cage and ball bearing
KR20040053385A (en) Bevel gear transmission
JP2007120577A (en) Tapered roller bearing
JP4994630B2 (en) Tapered roller bearings
JP4994636B2 (en) Tapered roller bearing
JP4975294B2 (en) Tapered roller bearings
JP4994637B2 (en) Roller bearing
JP4994643B2 (en) Tapered roller bearing
JP2024101198A (en) Ball bearing and bearing device
JP2012107765A (en) Tapered roller bearing
JP2007127220A (en) Tapered roller bearing for transmission
JP5008856B2 (en) Tapered roller bearing
KR20240064669A (en) rolling bearing
JP4987278B2 (en) Tapered roller bearing for transmission

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080919

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20091106

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110602

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110726

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120106

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120301

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120510

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120523

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150601

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees