JP5003812B2 - Printed wiring board and printed wiring board manufacturing method - Google Patents

Printed wiring board and printed wiring board manufacturing method Download PDF

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JP5003812B2
JP5003812B2 JP2010248324A JP2010248324A JP5003812B2 JP 5003812 B2 JP5003812 B2 JP 5003812B2 JP 2010248324 A JP2010248324 A JP 2010248324A JP 2010248324 A JP2010248324 A JP 2010248324A JP 5003812 B2 JP5003812 B2 JP 5003812B2
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insulating layer
film
wiring board
printed wiring
conductor circuit
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JP2011124555A (en
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雅敏 国枝
吉川  和弘
剛士 古澤
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Ibiden Co Ltd
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Ibiden Co Ltd
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    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/20Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern
    • H05K3/205Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern using a pattern electroplated or electroformed on a metallic carrier
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49155Manufacturing circuit on or in base

Description

本発明は、半導体素子を実装する薄型のプリント配線板、及び、その製造方法に関するものである。 The present invention relates to a thin printed wiring board on which a semiconductor element is mounted, and a manufacturing method thereof.

半導体素子を実装する樹脂製プリント配線板には、放熱性を高めるために薄く形成することが望まれる。特許文献1には、薄型化を目的とし、コア基板を用いない多層回路基板の製造方法が開示されている。 It is desired that the resin printed wiring board on which the semiconductor element is mounted be formed thin in order to improve heat dissipation. Patent Document 1 discloses a method of manufacturing a multilayer circuit board that aims to reduce the thickness and does not use a core board.

特開2000−323613号公報JP 2000-323613 A

しかしながら、特許文献1では、厚みのある金属板をエッチング除去するため、製造時間が長くなる傾向があった。また、片側に積層するため、絶縁層の熱膨張係数が導体回路の熱膨張係数と異なることにより、多層回路基板が反り易い。さらに、多層化していくことにより、外部接続端子側の表面のうねりが顕著に成る。半導体素子用パッドが底面に露出するので、層間樹脂層で覆う必要があり、全体の層間樹脂層が厚くなる。 However, in Patent Document 1, since the thick metal plate is removed by etching, the manufacturing time tends to be long. In addition, since it is laminated on one side, the multilayer circuit board tends to warp because the thermal expansion coefficient of the insulating layer is different from the thermal expansion coefficient of the conductor circuit. Furthermore, the undulation of the surface on the external connection terminal side becomes conspicuous by increasing the number of layers. Since the semiconductor element pad is exposed on the bottom surface, it is necessary to cover it with an interlayer resin layer, and the entire interlayer resin layer becomes thick.

本発明は、上述した課題を解決するためになされたものであり、その目的とするところは、表面が平坦で厚みの薄いプリント配線板、及び、該プリント配線板の製造方法を提供することにある。 The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a printed wiring board having a flat surface and a thin thickness, and a method for manufacturing the printed wiring board. is there.

請求項1に記載のプリント配線板は、第1面、該第1面の反対側の第2面とを有し、第2面に開口を備え、層間樹脂絶縁材から成る絶縁層と、
前記絶縁層の第1面側に埋め込まれ、絶縁層の第1面と同一平面に位置するめっき膜の表面側の第1面と、該第1面とは反対側で、前記開口部により露出される該めっき膜の裏面側の第2面とを備える当該めっき膜から成る導体回路と、
前記導体回路の第1面上に形成されている第1表面処理膜と、
前記開口により露出される前記導体回路の第2面上に形成されている第2表面処理膜とを備えることを技術的特徴とする。
The printed wiring board according to claim 1 has a first surface, a second surface opposite to the first surface, an opening on the second surface, and an insulating layer made of an interlayer resin insulating material;
A first surface on the surface side of the plating film embedded in the first surface side of the insulating layer and located in the same plane as the first surface of the insulating layer, and exposed by the opening on the side opposite to the first surface A conductor circuit made of the plating film provided with a second surface on the back side of the plating film ;
A first surface treatment film formed on the first surface of the conductor circuit;
And a second surface treatment film formed on the second surface of the conductor circuit exposed through the opening.

請求項1の発明では、絶縁層が層間樹脂絶縁材からなるため、薄く、搭載する半導体素子からの熱を効率的に逃がすことができる。導体回路が、絶縁層の第1面側に埋め込まれ、絶縁層の第1面と同一平面に位置し、絶縁層上に凹凸が無くフラットであるため、半導体素子を信頼性高く搭載することができる。 In the first aspect of the invention, since the insulating layer is made of an interlayer resin insulating material, the insulating layer is thin and heat from the semiconductor element to be mounted can be efficiently released. Since the conductor circuit is embedded on the first surface side of the insulating layer, is located on the same plane as the first surface of the insulating layer, and is flat without unevenness on the insulating layer, the semiconductor element can be mounted with high reliability. it can.

本発明の第1実施形態に係るプリント配線板の製造工程図である。It is a manufacturing process figure of the printed wiring board concerning a 1st embodiment of the present invention. 第1実施形態のプリント配線板の製造工程図である。It is a manufacturing-process figure of the printed wiring board of 1st Embodiment. 第1実施形態のプリント配線板の製造工程図である。It is a manufacturing-process figure of the printed wiring board of 1st Embodiment. 第1実施形態のプリント配線板の製造工程図である。It is a manufacturing-process figure of the printed wiring board of 1st Embodiment. 第1実施形態のプリント配線板の断面図である。It is sectional drawing of the printed wiring board of 1st Embodiment. 図6(A)は図5中のサイクルCで囲んだ部位を更に拡大して示し、図6(B)は、図6(A)の導体回路のB矢視図である。6A is an enlarged view of the portion surrounded by the cycle C in FIG. 5, and FIG. 6B is a view taken along the arrow B of the conductor circuit in FIG. 6A. 本発明の第2実施形態に係るプリント配線板の製造工程図である。It is a manufacturing process figure of the printed wiring board concerning a 2nd embodiment of the present invention. 第2実施形態のプリント配線板の製造工程図である。It is a manufacturing-process figure of the printed wiring board of 2nd Embodiment. 第2実施形態のプリント配線板の製造工程図である。It is a manufacturing-process figure of the printed wiring board of 2nd Embodiment. 第2実施形態のプリント配線板の製造工程図である。It is a manufacturing-process figure of the printed wiring board of 2nd Embodiment. 第2実施形態のプリント配線板の断面図である。It is sectional drawing of the printed wiring board of 2nd Embodiment. 図12(A)は図11中のサイクルCで囲んだ部位を更に拡大して示し、図12(B)は、図12(A)の導体回路のB矢視図である。12A is an enlarged view of a portion surrounded by the cycle C in FIG. 11, and FIG. 12B is a view taken along the arrow B of the conductor circuit in FIG.

[第1実施形態]
図5、図6を参照して第1実施形態に係るプリント配線板について説明する。図5はプリント配線板の一部断面を示し、図6(A)は図5中のサイクルCで囲んだ部位を更に拡大して示し、図6(B)は、図6(A)の導体回路のB矢視図である。
プリント配線板10は、単層の樹脂製の絶縁層42から成り、上面(第1面42U)側に、パッド用導体回路40Aと、配線用導体回路40Bとが形成されている。パッド用導体回路40Aと配線用導体回路40Bとの上面(第1面40U)は、絶縁層42の上面と同一平面になるように形成されている。パッド用導体回路40Aの上面には、図6(A)中に示すように、ニッケル膜54、パラジウム膜55、金膜56からなる表面処理膜を有するボンディングパッド57Uが形成されている。図6(B)に示すようにボンディングパッド57Uは矩形に形成されている。
[First embodiment]
The printed wiring board according to the first embodiment will be described with reference to FIGS. 5 and 6. FIG. 5 shows a partial cross section of the printed wiring board, FIG. 6 (A) shows an enlarged view of a portion surrounded by the cycle C in FIG. 5, and FIG. 6 (B) shows the conductor of FIG. 6 (A). It is a B arrow view of a circuit.
The printed wiring board 10 is composed of a single-layer resin insulating layer 42, and a pad conductor circuit 40A and a wiring conductor circuit 40B are formed on the upper surface (first surface 42U) side. The upper surface (first surface 40U) of the pad conductor circuit 40A and the wiring conductor circuit 40B is formed to be flush with the upper surface of the insulating layer 42. As shown in FIG. 6A, a bonding pad 57U having a surface treatment film made of a nickel film 54, a palladium film 55, and a gold film 56 is formed on the upper surface of the pad conductor circuit 40A. As shown in FIG. 6B, the bonding pad 57U is formed in a rectangular shape.

一方、絶縁層42の下面(第2面42D)側には、パッド用導体回路40Aの下面(第2面40D)側を露出させる開口42aが形成されている。該開口42a内のパッド用導体回路40Aの下面には、ニッケル膜44、パラジウム膜45、金膜56が順次形成されている。パッド57Dには、ワイヤボンディングが可能であるが、半田バンプを形成することもできる。 On the other hand, an opening 42a is formed on the lower surface (second surface 42D) side of the insulating layer 42 to expose the lower surface (second surface 40D) side of the pad conductor circuit 40A. A nickel film 44, a palladium film 45, and a gold film 56 are sequentially formed on the lower surface of the pad conductor circuit 40A in the opening 42a. Wire bonding is possible for the pad 57D, but solder bumps can also be formed.

図5に示すように、絶縁層42の第1面42U上であって、パッド用導体回路40Aの一部及び配線用導体回路40Bの第1面上にDAF(Die Attach Film)64を介してメモリー用ICチップ60が搭載されている。ボンディングパッド57UとICチップ60の端子62とは金線からなるボンディングワイヤ66で接続されている。絶縁層42の第1面42U上に、ICチップ60を覆うモールド樹脂68が設けられている。 As shown in FIG. 5, a DAF (Die Attach Film) 64 is provided on the first surface 42U of the insulating layer 42 and on a part of the pad conductor circuit 40A and the first surface of the wiring conductor circuit 40B. A memory IC chip 60 is mounted. The bonding pad 57U and the terminal 62 of the IC chip 60 are connected by a bonding wire 66 made of a gold wire. On the first surface 42U of the insulating layer 42, a mold resin 68 that covers the IC chip 60 is provided.

図6(A)に示すように絶縁層42は厚みe(30μm)に形成されている。導体回路40A、40Bは厚みd(10μm)に形成されている。ボンディングパッド57Uを構成するニッケル膜54は厚みa(3μm)に、パラジウム膜55は厚みb(0.3μm)に、金膜56は厚みc(0.4μm)に形成されている。パッド57Dを構成するニッケル膜44は厚みa’(3μm)に、パラジウム膜45は厚みb’(0.3μm)に、金膜46は厚みc’(0.4μm)に形成されている。 As shown in FIG. 6A, the insulating layer 42 is formed to a thickness e (30 μm). The conductor circuits 40A and 40B are formed with a thickness d (10 μm). The nickel film 54 constituting the bonding pad 57U is formed to a thickness a (3 μm), the palladium film 55 is formed to a thickness b (0.3 μm), and the gold film 56 is formed to a thickness c (0.4 μm). The nickel film 44 constituting the pad 57D has a thickness a '(3 μm), the palladium film 45 has a thickness b ′ (0.3 μm), and the gold film 46 has a thickness c ′ (0.4 μm).

第1実施形態のプリント配線板では、端子を構成するボンディングパッド57U、パッド57D(表面処理膜)が無電解ニッケル/パラジウム/金膜からなるため、金線でワイヤボンディングした際の接続信頼性が高い。 In the printed wiring board of the first embodiment, since the bonding pads 57U and the pads 57D (surface treatment film) constituting the terminals are made of electroless nickel / palladium / gold film, the connection reliability when wire bonding with gold wires is performed. high.

次に、第1実施形態のプリント配線板の製造方法について、図1〜図4の製造工程図を参照して説明する。
厚さ0.2〜0.8mmのガラスエポキシ樹脂またはBT(ビスマレイミドトリアジン)樹脂からなる絶縁性基板30の両面に5〜250μmの銅箔32がラミネートされている両面銅張積層板30Aを出発材料とし、銅箔32に厚み100μmのキャリア銅箔34を超音波溶接する(図1(A))。キャリア銅箔34上にNi膜36をスパッタリングで形成する(図1(B))。そして、めっきレジスト組成物を被覆し、露光・現像によりパターニングしてめっきレジスト38を形成する(図1(C))。めっきレジスト非形成部に電解銅めっきにより導体回路40A、40Bを形成し、めっきレジストを剥離する(図1(D))。
Next, the manufacturing method of the printed wiring board of 1st Embodiment is demonstrated with reference to the manufacturing-process figure of FIGS. 1-4.
Starting from a double-sided copper clad laminate 30A in which a 5-250 μm copper foil 32 is laminated on both sides of an insulating substrate 30 made of glass epoxy resin or BT (bismaleimide triazine) resin having a thickness of 0.2-0.8 mm As a material, carrier copper foil 34 having a thickness of 100 μm is ultrasonically welded to copper foil 32 (FIG. 1A). A Ni film 36 is formed on the carrier copper foil 34 by sputtering (FIG. 1B). Then, a plating resist composition is coated and patterned by exposure and development to form a plating resist 38 (FIG. 1C). Conductor circuits 40A and 40B are formed on the plating resist non-forming portion by electrolytic copper plating, and the plating resist is peeled off (FIG. 1D).

導体回路40A、40Bを埋設するように、Ni膜36上にビルドアップ多層配線板の層間樹脂絶縁層を形成するための層間樹脂絶縁層用樹脂フィルム(味の素社製:商品名;ABF−45SH)を載置し、仮圧着して裁断した後、真空ラミネーター装置を用いて貼り付けることにより厚さ30μmの絶縁層42を形成した後、レーザにより導体回路40Aを露出させる開口42aを設ける(図2(A))。ここでは、レーザにより開口を設けたが、露光・現像により開口を設けることもできる。 Resin film for interlayer resin insulation layer for forming an interlayer resin insulation layer of a build-up multilayer wiring board on Ni film 36 so as to embed conductor circuits 40A and 40B (Ajinomoto Co., Inc .; trade name; ABF-45SH) After the insulating layer 42 having a thickness of 30 μm is formed by pasting using a vacuum laminator device, an opening 42a for exposing the conductor circuit 40A is provided by a laser (FIG. 2). (A)). Here, an opening is provided by a laser, but an opening can also be provided by exposure and development.

O2プラズマにより、開口内の残滓を除去した後、開口42aで露出された導体回路40a上に無電解ニッケルめっき、無電解パラジウムめっき、無電解金めっきにより、ニッケル膜54、パラジウム膜55、金膜56を形成する(図2(B))。 After the residue in the opening is removed by O2 plasma, the nickel film 54, the palladium film 55, and the gold film are formed on the conductor circuit 40a exposed at the opening 42a by electroless nickel plating, electroless palladium plating, and electroless gold plating. 56 is formed (FIG. 2B).

樹脂、金属、セラミックのいずれからなる支持体50を、剥離層48を介在させて絶縁層42上に貼り付ける(図2(C))。キャリア銅箔34を剥離する(図3(A))。本実施形態では、両面銅張積層板30Aを用いて、両面に絶縁層42を形成するため、上下で応力の加わりかたが均等になり、平坦に絶縁層42を形成することができる。 A support 50 made of any one of resin, metal, and ceramic is attached to the insulating layer 42 with a release layer 48 interposed therebetween (FIG. 2C). The carrier copper foil 34 is peeled off (FIG. 3A). In this embodiment, since the insulating layer 42 is formed on both surfaces using the double-sided copper clad laminate 30A, the stress is applied in the vertical direction, and the insulating layer 42 can be formed flat.

銅エッチングにより、キャリア銅箔34を除去した後、更に、ニッケルエッチングでNiスパッタ膜36を除去し、絶縁層42を露出させる(図3(B))。 After the carrier copper foil 34 is removed by copper etching, the Ni sputtered film 36 is further removed by nickel etching to expose the insulating layer 42 (FIG. 3B).

絶縁層42上に、めっきレジスト膜52を形成した後、めっきレジスト膜52の開口52aで露出された導体回路40上に無電解ニッケルめっき、無電解パラジウムめっき、無電解金めっきにより、ニッケル膜54、パラジウム膜55、金膜56を形成する(図3(C))。その後、めっきレジスト膜52を除去する(図3(D))。なお、金膜56は、置換めっき及び還元めっきにより形成されることが好ましい。これによれば、ニッケル膜54の腐食を抑制しつつ金膜の厚付けも可能となる。 After the plating resist film 52 is formed on the insulating layer 42, the nickel film 54 is formed by electroless nickel plating, electroless palladium plating, or electroless gold plating on the conductor circuit 40 exposed through the opening 52a of the plating resist film 52. Then, a palladium film 55 and a gold film 56 are formed (FIG. 3C). Thereafter, the plating resist film 52 is removed (FIG. 3D). The gold film 56 is preferably formed by displacement plating and reduction plating. According to this, the thickness of the gold film can be increased while the corrosion of the nickel film 54 is suppressed.

絶縁層42の第1面上であって、パッド用導体回路40Aの一部及び配線用導体回路40Bの第1面上にDAF(Die Attach Film)64を介してメモリー用ICチップ60を搭載する(図4(A))。導体回路40A上のニッケル膜54、パラジウム膜55、金膜56からなるボンディングパッド57Uと、ICチップの端子62とをボンディングワイヤ66により接続する。絶縁層42の第1面42U上に、ICチップ60を覆うモールド樹脂68を設ける(図4(C))。そして、剥離層48により支持体50を分離し、プリント配線板を完成する(図5)。 The memory IC chip 60 is mounted on the first surface of the insulating layer 42 and on a part of the pad conductor circuit 40A and the first surface of the wiring conductor circuit 40B via a DAF (Die Attach Film) 64. (FIG. 4 (A)). Bonding pads 57U made of nickel film 54, palladium film 55, and gold film 56 on conductor circuit 40A are connected to terminals 62 of the IC chip by bonding wires 66. A mold resin 68 that covers the IC chip 60 is provided on the first surface 42U of the insulating layer 42 (FIG. 4C). And the support body 50 is isolate | separated by the peeling layer 48, and a printed wiring board is completed (FIG. 5).

第1実施形態のプリント配線板の製造方法では、両面銅張積層板30A上のNiスパッタ膜36に導体回路40A、40Bを形成し、該Niスパッタ膜36上に層間樹脂絶縁材を用いて絶縁層42を形成し、支持体50を貼り付ける。両面銅張積層板30Aと支持体50とでサンドイッチした状態で硬化させるので、薄い層間樹脂絶縁材からフラットな絶縁層42を形成することが可能である。そして、両面銅張積層板30Aを剥離し支持体50で支持した状態で、絶縁層42上にICチップ60を搭載し、絶縁層42上にICチップ60を覆うモールド樹脂68を設け、モールド樹脂68及びICチップ60で強度が取れる状態にしてから、支持体50を剥離する。このため、機械的な強度の無い薄い絶縁層42を設けることが可能となり、更に、表面の強度を保つためのソルダーレジスト層が不要に成り、プリント配線板の厚みを薄くすることで、ICチップ60からの熱を効率的に逃がすことができる。導体回路40A、40Bが、絶縁層42の第1面側に埋め込まれ、絶縁層42の第1面と同一平面に位置し、絶縁層42上に凹凸が無くフラットであるため、ICチップ60を信頼性高く搭載することができる。 In the printed wiring board manufacturing method of the first embodiment, conductor circuits 40A and 40B are formed on the Ni sputtered film 36 on the double-sided copper clad laminate 30A, and insulation is performed on the Ni sputtered film 36 using an interlayer resin insulating material. Layer 42 is formed and support 50 is affixed. Since it is cured while sandwiched between the double-sided copper-clad laminate 30A and the support 50, it is possible to form a flat insulating layer 42 from a thin interlayer resin insulating material. Then, with the double-sided copper-clad laminate 30A peeled off and supported by the support 50, the IC chip 60 is mounted on the insulating layer 42, and the mold resin 68 covering the IC chip 60 is provided on the insulating layer 42. 68 and the IC chip 60, the support 50 is peeled off. For this reason, it is possible to provide a thin insulating layer 42 without mechanical strength, and further, a solder resist layer for maintaining the strength of the surface becomes unnecessary, and by reducing the thickness of the printed wiring board, the IC chip Heat from 60 can be efficiently released. Since the conductor circuits 40A and 40B are embedded on the first surface side of the insulating layer 42, are located on the same plane as the first surface of the insulating layer 42, and are flat with no irregularities on the insulating layer 42, the IC chip 60 is formed. It can be mounted with high reliability.

[第2実施形態]
図11、図12を参照して第2実施形態に係るプリント配線板について説明する。図11はプリント配線板の一部断面を示し、図12(A)は図11中のサイクルCで囲んだ部位を更に拡大して示し、図12(B)は、図12(A)の導体回路のB矢視図である。
プリント配線板10は、単層の樹脂製の絶縁層42から成り、上面(第1面42U)側に、パッド用導体回路40Aと、配線用導体回路40Bとが形成されている。パッド用導体回路40Aと配線用導体回路40Bとの上面(第1面40U)は、絶縁層42の上面と同一平面になるように形成されている。パッド用導体回路40Aの上面には、図12(A)中に示すように、ニッケル膜54、パラジウム膜55、金膜56からなる表面処理膜が形成されている。ボンディングパッド57Uの上面は、パッド用導体回路40Aの上面(第1面40U)、及び、絶縁層42の上面と同一平面になるように形成されている。図12(B)に示すようにボンディングパッド57Uは矩形に形成されている。
[Second Embodiment]
A printed wiring board according to the second embodiment will be described with reference to FIGS. 11 and 12. 11 shows a partial cross section of the printed wiring board, FIG. 12A shows an enlarged view of a portion surrounded by the cycle C in FIG. 11, and FIG. 12B shows the conductor of FIG. It is a B arrow view of a circuit.
The printed wiring board 10 is composed of a single-layer resin insulating layer 42, and a pad conductor circuit 40A and a wiring conductor circuit 40B are formed on the upper surface (first surface 42U) side. The upper surface (first surface 40U) of the pad conductor circuit 40A and the wiring conductor circuit 40B is formed to be flush with the upper surface of the insulating layer 42. As shown in FIG. 12A, a surface treatment film made of a nickel film 54, a palladium film 55, and a gold film 56 is formed on the upper surface of the pad conductor circuit 40A. The upper surface of the bonding pad 57U is formed so as to be flush with the upper surface (first surface 40U) of the pad conductor circuit 40A and the upper surface of the insulating layer 42. As shown in FIG. 12B, the bonding pad 57U is formed in a rectangular shape.

一方、絶縁層42の下面(第2面42D)側には、パッド用導体回路40Aの下面(第2面40D)側を露出させる開口42aが形成されている。該開口42a内のパッド用導体回路40Aの下面には、ニッケル膜44、パラジウム膜45、金膜46からなる表面処理膜を有するパッド57Dが形成されている。パッド57Dは、ワイヤボンディングが可能であるが、半田バンプを形成することもできる。 On the other hand, an opening 42a is formed on the lower surface (second surface 42D) side of the insulating layer 42 to expose the lower surface (second surface 40D) side of the pad conductor circuit 40A. A pad 57D having a surface treatment film made of a nickel film 44, a palladium film 45, and a gold film 46 is formed on the lower surface of the pad conductor circuit 40A in the opening 42a. The pad 57D can be wire-bonded, but can also form a solder bump.

図11に示すように、絶縁層42の第1面上であって、パッド用導体回路40Aの一部及び配線用導体回路40Bの第1面上にDAF(Die Attach Film)64を介してメモリー用ICチップ60が搭載されている。ボンディングパッド57UとICチップ60の端子62とは金線からなるボンディングワイヤ66で接続されている。絶縁層42の第1面42U上に、ICチップ60を覆うモールド樹脂68が設けられている。 As shown in FIG. 11, a memory is provided on the first surface of the insulating layer 42 on a part of the pad conductor circuit 40A and the first surface of the wiring conductor circuit 40B via a DAF (Die Attach Film) 64. IC chip 60 is mounted. The bonding pad 57U and the terminal 62 of the IC chip 60 are connected by a bonding wire 66 made of a gold wire. On the first surface 42U of the insulating layer 42, a mold resin 68 that covers the IC chip 60 is provided.

図12(A)に示すように絶縁層42は厚みe(30μm)に形成されている。導体回路40A、40Bは厚みd(10μm)に形成されている。ボンディングパッド57Uを構成するニッケル膜54は厚みa(3μm)に、パラジウム膜55は厚みb(0.3μm)に、金膜56は厚みc(0.4μm)に形成されている。パッド57Dを構成するニッケル膜44は厚みa’(3μm)に、パラジウム膜45は厚みb’(0.3μm)に、金膜46は厚みc’(0.4μm)に形成されている。 As shown in FIG. 12A, the insulating layer 42 is formed to a thickness e (30 μm). The conductor circuits 40A and 40B are formed with a thickness d (10 μm). The nickel film 54 constituting the bonding pad 57U is formed to a thickness a (3 μm), the palladium film 55 is formed to a thickness b (0.3 μm), and the gold film 56 is formed to a thickness c (0.4 μm). The nickel film 44 constituting the pad 57D has a thickness a '(3 μm), the palladium film 45 has a thickness b ′ (0.3 μm), and the gold film 46 has a thickness c ′ (0.4 μm).

第2実施形態のプリント配線板では、絶縁層42が層間樹脂絶縁材からなるため、薄く、搭載するICチップ60からの熱を効率的に逃がすことができる。導体回路40A、40Bが、絶縁層42の第1面42U側に埋め込まれ、絶縁層42の第1面と同一平面に位置し、絶縁層上に凸凹が無くフラットであるため、ICチップを信頼性高く搭載することができる。 In the printed wiring board of the second embodiment, since the insulating layer 42 is made of an interlayer resin insulating material, the insulating layer 42 is thin, and heat from the mounted IC chip 60 can be efficiently released. Since the conductor circuits 40A and 40B are embedded on the first surface 42U side of the insulating layer 42, are located on the same plane as the first surface of the insulating layer 42, and are flat with no irregularities on the insulating layer, the IC chip is trusted. It can be mounted with high performance.

第2実施形態のプリント配線板では、ニッケル膜54、パラジウム膜55、金膜56からなるボンディングパッド57Uが導体回路40Aの第1面と同一平面に位置し、絶縁層42上に凸凹が無くフラットであるため、ICチップ等の半導体素子を信頼性高く搭載することができる。 In the printed wiring board of the second embodiment, the bonding pad 57U composed of the nickel film 54, the palladium film 55, and the gold film 56 is located on the same plane as the first surface of the conductor circuit 40A, and is flat on the insulating layer 42 without unevenness. Therefore, a semiconductor element such as an IC chip can be mounted with high reliability.

次に、第2実施形態のプリント配線板の製造方法について、図7〜図10の製造工程図を参照して説明する。
厚さ0.2〜0.8mmのガラスエポキシ樹脂またはBT(ビスマレイミドトリアジン)樹脂からなる絶縁性基板30の両面に5〜250μmの銅箔32がラミネートされている両面銅張積層板30Aを出発材料とし、銅箔32に厚み100μmのキャリア銅箔34を超音波溶接する(図7(A))。キャリア銅箔34上にNi膜36をスパッタリングで形成する(図7(B))。
Next, the manufacturing method of the printed wiring board of 2nd Embodiment is demonstrated with reference to the manufacturing-process figure of FIGS.
Starting from a double-sided copper clad laminate 30A in which a 5-250 μm copper foil 32 is laminated on both sides of an insulating substrate 30 made of glass epoxy resin or BT (bismaleimide triazine) resin having a thickness of 0.2-0.8 mm As a material, a carrier copper foil 34 having a thickness of 100 μm is ultrasonically welded to the copper foil 32 (FIG. 7A). A Ni film 36 is formed on the carrier copper foil 34 by sputtering (FIG. 7B).

Ni膜36上に、開口を備えるめっきレジスト膜を形成した後、めっきレジスト膜の開口で露出されたNi膜36上に無電解ニッケルめっき、無電解パラジウムめっき、無電解金めっきにより、ニッケル膜54、パラジウム膜55、金膜56を形成し、めっきレジスト膜52を除去する(図7(C))。 After a plating resist film having an opening is formed on the Ni film 36, the nickel film 54 is formed on the Ni film 36 exposed through the opening of the plating resist film by electroless nickel plating, electroless palladium plating, or electroless gold plating. Then, a palladium film 55 and a gold film 56 are formed, and the plating resist film 52 is removed (FIG. 7C).

そして、めっきレジスト組成物を被覆し、露光・現像によりパターニングしてめっきレジスト38を形成する(図7(D))。めっきレジスト非形成部に電解銅めっきにより導体回路40A、40Bを形成し、めっきレジストを剥離する(図8(A))。 Then, a plating resist composition is coated and patterned by exposure and development to form a plating resist 38 (FIG. 7D). Conductor circuits 40A and 40B are formed on the plating resist non-forming portion by electrolytic copper plating, and the plating resist is peeled off (FIG. 8A).

導体回路40A、40Bを埋設するように、Ni膜36上に層間樹脂絶縁層用樹脂フィルム(味の素社製:商品名;ABF−45SH)を載置し、仮圧着して裁断した後、真空ラミネーター装置を用いて貼り付けることにより厚さ30μmの絶縁層42を形成した後、レーザにより導体回路40Aを露出させる開口42aを設ける(図8(B))。ここでは、レーザにより開口を設けたが、露光・現像により開口を設けることもできる。 A resin film for interlayer resin insulation layer (manufactured by Ajinomoto Co., Inc .; trade name: ABF-45SH) is placed on the Ni film 36 so as to embed the conductor circuits 40A and 40B, and after temporarily crimping and cutting, a vacuum laminator After an insulating layer 42 having a thickness of 30 μm is formed by pasting using an apparatus, an opening 42a for exposing the conductor circuit 40A is provided by a laser (FIG. 8B). Here, an opening is provided by a laser, but an opening can also be provided by exposure and development.

O2プラズマにより、開口内の残滓を除去した後、開口42aで露出された導体回路40a上に無電解ニッケルめっき、無電解パラジウムめっき、無電解金めっきにより、ニッケル膜54、パラジウム膜55、金膜56を形成する(図8(C))。 After the residue in the opening is removed by O2 plasma, the nickel film 54, the palladium film 55, and the gold film are formed on the conductor circuit 40a exposed at the opening 42a by electroless nickel plating, electroless palladium plating, and electroless gold plating. 56 is formed (FIG. 8C).

樹脂、金属、セラミックのいずれからなる支持体50を、剥離層48を介在させて絶縁層42上に貼り付ける(図9(A))。キャリア銅箔34を剥離する(図9(B))。第2実施形態では、両面銅張積層板30Aを用いて、両面に絶縁層42を形成するため、上下で応力の加わりかたが均等になり、平坦に絶縁層42を形成することができる。 A support 50 made of any one of resin, metal, and ceramic is attached onto the insulating layer 42 with a release layer 48 interposed therebetween (FIG. 9A). The carrier copper foil 34 is peeled off (FIG. 9B). In the second embodiment, since the insulating layer 42 is formed on both surfaces using the double-sided copper clad laminate 30A, the stress is applied evenly in the vertical direction, and the insulating layer 42 can be formed flat.

銅エッチングにより、キャリア銅箔34を除去した後、更に、ニッケルエッチングでNiスパッタ膜36を除去し、絶縁層42を露出させる(図9(C))。 After removing the carrier copper foil 34 by copper etching, the Ni sputtered film 36 is further removed by nickel etching to expose the insulating layer 42 (FIG. 9C).

絶縁層42の第1面上であって、パッド用導体回路40Aの一部及び配線用導体回路40Bの第1面上にDAF(Die Attach Film)64を介してメモリー用ICチップ60を搭載する(図10(A))。導体回路40A上のニッケル膜54、パラジウム膜55、金膜56からなるボンディングパッド57Uと、ICチップの端子62とをボンディングワイヤ66により接続する。絶縁層42の第1面42U上に、ICチップ60を覆うモールド樹脂68を設ける(図10(C))。そして、剥離層48により支持体50を分離し、プリント配線板を完成する(図11)。 The memory IC chip 60 is mounted on the first surface of the insulating layer 42 and on a part of the pad conductor circuit 40A and the first surface of the wiring conductor circuit 40B via a DAF (Die Attach Film) 64. (FIG. 10A). Bonding pads 57U made of nickel film 54, palladium film 55, and gold film 56 on conductor circuit 40A are connected to terminals 62 of the IC chip by bonding wires 66. A mold resin 68 that covers the IC chip 60 is provided on the first surface 42U of the insulating layer 42 (FIG. 10C). And the support body 50 is isolate | separated by the peeling layer 48, and a printed wiring board is completed (FIG. 11).

第2実施形態のプリント配線板の製造方法では、第1表面処理膜(ニッケル膜54、パラジウム膜55、金膜56)を形成した後、一面側表面処理膜を覆うように導体回路40を形成するので、第1表面処理膜(ニッケル膜54、パラジウム膜55、金膜56)が導体回路の第1面と同一平面に位置する。このため、絶縁層上に凹凸が無くフラットになり、半導体素子を信頼性高く搭載することができる。 In the method for manufacturing a printed wiring board according to the second embodiment, after forming the first surface treatment film (nickel film 54, palladium film 55, gold film 56), the conductor circuit 40 is formed so as to cover the one surface side surface treatment film. Therefore, the first surface treatment film (nickel film 54, palladium film 55, gold film 56) is located on the same plane as the first surface of the conductor circuit. Therefore, the insulating layer is flat without unevenness, and the semiconductor element can be mounted with high reliability.

上述した実施形態では、ICチップを一つ乗せるプリント配線板を例示したが、本願発明の構成は、複数個のICチップを乗せる場合にも好適に利用できる。 In the above-described embodiment, the printed wiring board on which one IC chip is placed has been illustrated, but the configuration of the present invention can also be suitably used when a plurality of IC chips are placed.

10 プリント配線板
30 絶縁基板
32 銅箔
34 キャリア銅箔
40A パッド用導体回路
40B 配線用導体回路
40U 第1面
40D 第2面
42 樹脂層
42U 第1面
42D 第2面
44 ニッケル膜
45 パラジウム膜
46 金膜
50 支持体
54 ニッケル膜
55 パラジウム膜
56 金膜
57D ボンディングパッド
60 ICチップ
66 ボンディングワイヤ
68 モールド樹脂
DESCRIPTION OF SYMBOLS 10 Printed wiring board 30 Insulation board 32 Copper foil 34 Carrier copper foil 40A Pad conductor circuit 40B Wiring conductor circuit 40U 1st surface 40D 2nd surface 42 Resin layer 42U 1st surface 42D 2nd surface 44 Nickel film 45 Palladium film 46 Gold film 50 Support 54 Nickel film 55 Palladium film 56 Gold film 57D Bonding pad 60 IC chip 66 Bonding wire 68 Mold resin

Claims (10)

第1面、該第1面の反対側の第2面とを有し、第2面に開口する開口部を備える絶縁層と、
前記絶縁層の第1面側に埋め込まれ、絶縁層の第1面と同一平面に位置するめっき膜の表面側の第1面と、該第1面とは反対側で、前記開口部により露出される該めっき膜の裏面側の第2面とを備える当該めっき膜から成る導体回路と、
前記導体回路の第1面側に形成されている第1表面処理膜と、
前記開口により露出される前記導体回路の第2面上に形成されている第2表面処理膜とを備えるプリント配線板。
An insulating layer having a first surface, a second surface opposite to the first surface, and having an opening opening in the second surface;
A first surface on the surface side of the plating film embedded in the first surface side of the insulating layer and located in the same plane as the first surface of the insulating layer, and exposed by the opening on the side opposite to the first surface A conductor circuit made of the plating film provided with a second surface on the back side of the plating film ;
A first surface treatment film formed on the first surface side of the conductor circuit;
A printed wiring board comprising: a second surface treatment film formed on a second surface of the conductor circuit exposed through the opening.
前記第1表面処理膜は、前記導体回路の第1面上に形成されていることを特徴とする請求項1のプリント配線板。 The printed wiring board according to claim 1, wherein the first surface treatment film is formed on a first surface of the conductor circuit. 前記第1表面処理膜の表面は、前記導体回路の第1面と同一平面に位置することを特徴とする請求項1のプリント配線板。 The printed wiring board according to claim 1, wherein the surface of the first surface treatment film is located on the same plane as the first surface of the conductor circuit. 前記第1表面処理膜及び前記第2表面処理膜は、無電解めっき膜からなる請求項1のプリント配線板。 The printed wiring board according to claim 1, wherein the first surface treatment film and the second surface treatment film are made of an electroless plating film. 前記第1表面処理膜及び前記第2表面処理膜は、ニッケル、パラジウム及び金からなる請求項1のプリント配線板。 The printed wiring board according to claim 1, wherein the first surface treatment film and the second surface treatment film are made of nickel, palladium, and gold. 前記導体回路が1層設けられている請求項1のプリント配線板。 The printed wiring board according to claim 1, wherein one layer of the conductor circuit is provided. 前記導体回路の厚みをaとし、前記絶縁層の厚みをbとしたとき、0.2<a/b<0.8となる請求項1のプリント配線板。 The printed wiring board according to claim 1, wherein 0.2 <a / b <0.8, where a is a thickness of the conductor circuit and b is a thickness of the insulating layer. 以下の工程を備えるプリント配線板の製造方法:
第1支持体上に導体回路を形成することと、
前記導体回路を覆うように前記第1支持体上に絶縁層を形成することと、
前記導体回路の表面の一部を露出させる開口部を前記絶縁層の内部に形成することと、
前記絶縁層の開口部から露出された前記導体回路の表面上に第1表面処理膜を形成することと、
前記絶縁層上に第2支持体を貼り付けることと、
前記第1支持体を前記絶縁層から剥離することと、
前記第1支持体を剥離した後に露出された前記導体回路の表面上に第2表面処理膜を形成することと、
前記第2支持体を前記絶縁層から剥離することと、
を有するプリント配線板の製造方法。
A method for producing a printed wiring board comprising the following steps:
Forming a conductor circuit on the first support;
Forming an insulating layer on the first support so as to cover the conductor circuit;
Forming an opening in the insulating layer to expose a part of the surface of the conductor circuit;
Forming a first surface treatment film on the surface of the conductor circuit exposed from the opening of the insulating layer;
Affixing a second support on the insulating layer;
Peeling the first support from the insulating layer;
Forming a second surface treatment film on the surface of the conductor circuit exposed after peeling off the first support;
Peeling the second support from the insulating layer;
The manufacturing method of the printed wiring board which has this.
前記第1表面処理膜及び前記第2表面処理膜は無電解めっきにより形成される請求項8のプリント配線板の製造方法。 The method for manufacturing a printed wiring board according to claim 8, wherein the first surface treatment film and the second surface treatment film are formed by electroless plating. 以下の工程を備えるプリント配線板の製造方法:
第1支持体上に第1表面処理膜を形成することと、
前記第1表面処理膜を覆うようにして前記第1支持体上に導体回路を形成することと、
前記導体回路を覆うようにして前記第1支持体上に絶縁層を形成することと、
前記導体回路の表面の一部を露出させる開口部を前記絶縁層の内部に形成することと、
前記絶縁層の開口部から露出された前記導体回路の表面上に第2表面処理膜を形成することと、
前記絶縁層上に第2支持体を貼り付けることと、
前記第1支持体を前記絶縁層から剥離することと、
を有するプリント配線板の製造方法。
A method for producing a printed wiring board comprising the following steps:
Forming a first surface treatment film on the first support;
Forming a conductor circuit on the first support so as to cover the first surface treatment film;
Forming an insulating layer on the first support so as to cover the conductor circuit;
Forming an opening in the insulating layer to expose a part of the surface of the conductor circuit;
Forming a second surface treatment film on the surface of the conductor circuit exposed from the opening of the insulating layer;
Affixing a second support on the insulating layer;
Peeling the first support from the insulating layer;
The manufacturing method of the printed wiring board which has this.
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