JP4973398B2 - LIGHT EMITTING DEVICE AND LIGHTING DEVICE HAVING THE SAME - Google Patents

LIGHT EMITTING DEVICE AND LIGHTING DEVICE HAVING THE SAME Download PDF

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JP4973398B2
JP4973398B2 JP2007229349A JP2007229349A JP4973398B2 JP 4973398 B2 JP4973398 B2 JP 4973398B2 JP 2007229349 A JP2007229349 A JP 2007229349A JP 2007229349 A JP2007229349 A JP 2007229349A JP 4973398 B2 JP4973398 B2 JP 4973398B2
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heat
light emitting
emitting device
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lighting device
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寛和 大武
肇 大崎
和幸 浦谷
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Toshiba Lighting and Technology Corp
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Description

本発明は、LED(発光ダイオード)等の半導体発光素子を有して照明分野やディスプレイ分野等に使用される発光装置、及びこの発光装置を光源として備えるランプ等の照明装置に関する。   The present invention relates to a light-emitting device that has a semiconductor light-emitting element such as an LED (light-emitting diode) and is used in the illumination field, display field, and the like, and an illumination device such as a lamp that includes the light-emitting device as a light source.

従来、一般の白熱電球に代替する照明装置として、口金と反射笠が設けられたケースにおいて口金と対向する側に設けられた開口部に、LED光源を設けるとともに、商用電源から口金を介して入力される交流電力を直流電力に変換してLED光源に供給する電源回路を、ケース内に設けた照明装置が知られている(例えば、特許文献1参照。)。   Conventionally, as a lighting device that replaces a general incandescent bulb, an LED light source is provided in an opening provided on the side facing the base in a case provided with a base and a reflective shade, and input from a commercial power source is performed through the base. There is known a lighting device in which a power supply circuit that converts AC power to be converted into DC power and supplies it to an LED light source is provided in a case (see, for example, Patent Document 1).

この照明装置で採用したLED光源は、金属ベースド基板上に、多数のLEDベアチップを縦横にマトリックス状に搭載するとともに、LEDベアチップを個別に収容する多数の孔を有した反射板を搭載し、この反射板が有した孔にLEDベアチップを封止する透光性の封止樹脂を充填して形成されていて、各LEDベアチップを一斉に発光させて面状光源として用いられる。金属ベースド基板は、金属板の表面に多層の絶縁層を積層し、これらの絶縁層の表面に導体パターンを形成してなる。LEDベアチップは、フリップチップ実装により導体パターンと接続して金属ベースド基板に搭載されている。
特開2004−193357号公報(段落0012−0030、図1−図8)
The LED light source employed in this lighting device has a large number of LED bare chips mounted vertically and horizontally in a matrix on a metal-based substrate, and a reflector having a large number of holes for individually accommodating the LED bare chips. A hole formed in the reflector is filled with a light-transmitting sealing resin that seals the LED bare chip, and the LED bare chips are simultaneously emitted to be used as a planar light source. The metal-based substrate is formed by laminating a plurality of insulating layers on the surface of a metal plate and forming a conductor pattern on the surface of these insulating layers. The LED bare chip is mounted on a metal-based substrate by being connected to a conductor pattern by flip chip mounting.
Japanese Patent Laying-Open No. 2004-193357 (paragraphs 0012-0030 and FIGS. 1 to 8)

特許文献1の照明装置では、そのケースにLED光源を点灯させる電源回路を内蔵し、この回路とは別にLED光源をケースに取付けている。このため、LED光源と電源回路を別々に取扱ってケースに取付ける手間に加えて、これらLED光源と電源回路電気的に接続するための作業が必要であり、よって、LED光源の取扱いとともに、照明装置の組立てが面倒である。 In the illumination device of Patent Document 1, a power supply circuit for lighting an LED light source is built in the case, and the LED light source is attached to the case separately from this circuit. For this reason, in addition to the trouble of handling the LED light source and the power supply circuit separately and attaching them to the case, an operation for electrically connecting the LED light source and the power supply circuit is necessary. The assembly of the device is troublesome.

この点の改善案としてLED光源に電源回路を搭載することが考えられる。ところで、金属ベースド基板を有したLED光源の金属板に電源回路の電気部品を直接搭載することは、電気絶縁上できないので、何らかの絶縁対策をする必要がある。こうした事情から電源回路をなす電気部品を、多数のLEDベアチップがマトリックス状の配置で実装された金属ベースド基板の絶縁層上に搭載すれば、電気部品に対する絶縁対策を省略できるので好ましい。   As an improvement plan for this point, it is conceivable to mount a power supply circuit on the LED light source. By the way, it is not possible to mount the electric parts of the power supply circuit directly on the metal plate of the LED light source having the metal-based substrate, so it is necessary to take some insulation measures. For these reasons, it is preferable to mount the electrical components constituting the power supply circuit on the insulating layer of the metal-based substrate on which a large number of LED bare chips are mounted in a matrix arrangement, since the insulation measures for the electrical components can be omitted.

しかし、この場合には、当然に電源回路の電気部品が、多数のLEDベアチップの配設領域を避けて、具体的にはマトリックス状に配置されたLEDベアチップ群の周りに配設されることになる。そのため、電源回路付きのLED光源が大形化となってしまうか、金属ベースド基板の大きさが変わらないとすれば、電源回路の電気部品の配設スペースに応じてLEDベアチップを搭載する面積が小さくなるに伴い発光面積が小さくなってしまうことは否定できない。   However, in this case, as a matter of course, the electrical components of the power supply circuit are arranged around the LED bare chip group arranged in a matrix shape, avoiding the arrangement area of many LED bare chips. Become. Therefore, if the LED light source with the power supply circuit becomes large or the size of the metal-based substrate does not change, the area for mounting the LED bare chip depends on the arrangement space of the electric parts of the power supply circuit. It cannot be denied that the emission area decreases as the size decreases.

又、LED光源は、そのLEDベアチップの温度上昇を抑制して発光特性が低下しないように配慮する必要があり、そのために、LED光源から外部への放熱が重要となる。しかし、特許文献1にはLED光源から外部に放熱をする技術については記載がない。   Moreover, it is necessary to consider the LED light source so that the temperature rise of the LED bare chip is suppressed and the light emission characteristics are not deteriorated. For this reason, heat radiation from the LED light source to the outside is important. However, Patent Document 1 does not describe a technique for radiating heat from the LED light source to the outside.

本発明の目的は、点灯装置を一体的に備えていて取扱い易く、点灯装置に制約されずに発光面積を大きく確保できるとともに、半導体発光素子の熱を良好に放熱することが可能な発光装置、及びこの発光装置を備えた照明装置を提供することにある。   An object of the present invention is to provide a lighting device that is integrated with a lighting device, is easy to handle, can ensure a large light emitting area without being restricted by the lighting device, and can efficiently dissipate heat from a semiconductor light emitting element, Another object of the present invention is to provide a lighting device including the light emitting device.

請求項1に係る発明の発光装置は、複数の半導体発光素子と;絶縁材製のコアを主体として形成されるとともに中空部を有した装置基板であって、前記コアの表面に積層された金属製の受熱層、この受熱層に積層されるとともに前記半導体発光素子が実装された素子実装部、この素子実装部の裏側において前記コアの裏面に積層された金属製の放熱層とこの放熱層に積層された絶縁材製のカバー層とで形成されて熱伝導による外への放熱を担う放熱部、及び前記受熱層とともに形成され、かつ、前記素子実装部と前記放熱部に接続されて前記半導体発光素子から前記素子実装部に伝えられた熱を前記放熱部に移動させる熱移動手段を有した装置基板と;この装置基板の前記中空部に前記熱移動手段から独立して配設され前記半導体発光素子を点灯させる点灯装置と;を具備したことを特徴としている。 The light emitting device of the invention according to claim 1, a plurality of semiconductor light-emitting element; a device substrate having a Rutotomoni hollow portion is formed mainly of a core made of insulating material, laminated on the surface of the core A metal heat receiving layer, an element mounting portion stacked on the heat receiving layer and mounted with the semiconductor light emitting element, a metal heat dissipation layer stacked on the back surface of the core on the back side of the element mounting portion, and the heat dissipation layer It is formed in the laminated insulating material made of the cover layer to the heat radiation unit responsible for heat dissipation to the outside by heat conduction, and is formed together with the heat receiving layer, and wherein connected to the heat radiating portion and the element mounting portion An apparatus substrate having heat transfer means for transferring heat transferred from the semiconductor light emitting element to the element mounting portion to the heat dissipating section; and disposed independently of the heat transfer means in the hollow portion of the device substrate. Semiconductor light emitting device It is characterized by comprising a; lighting apparatus and to lit.

請求項1の発明で、半導体発光素子には、例えばチップ状のLED(発光ダイオード)等を好適に使用できるとともに、有機EL素子等を用いることも可能である。請求項1の発明で、装置基板には、樹脂系やセラミック系などの絶縁物を主体とした多層基板を好適に用いることができ、装置基板のコアをなす絶縁材には樹脂やセラミック等を用いることができるとともに、コアは単層でも多層であってもよい。請求項1の発明で、素子実装部とは、半導体発光素子と電気的に接続される金属導体が絶縁物上に所定のパターンで設けられた部位を指していて、この素子実装部の絶縁物は白色系の絶縁物で形成することが好ましく、又、素子実装部の裏側とは、より正確には半導体発光素子が実装された表面に対する裏側を指している。請求項1の発明で、放熱部は、好適には金属膜で形成できるが、この膜に薄い絶縁層を積層して形成することも可能である。請求項1の発明で、カバー層には絶縁材例えば樹脂やセラミック等を用いることができる。又、請求項1の発明で、放熱部のカバー層は、放熱層と同じ大きさ(面積)であっても、又、放熱部の熱伝導面積を放熱層より大きくするために放熱層以外の部位を覆って設けられていてもよい。 In the invention of claim 1, for example, a chip-like LED (light emitting diode) can be suitably used as the semiconductor light emitting element, and an organic EL element or the like can also be used. In the first aspect of the present invention, the device substrate can be preferably a multilayer substrate mainly composed of an insulating material such as resin or ceramic, and the insulating material forming the core of the device substrate is made of resin or ceramic. It can be used, and the core may be a single layer or multiple layers. In the first aspect of the present invention, the element mounting portion refers to a portion where a metal conductor electrically connected to the semiconductor light emitting element is provided in a predetermined pattern on the insulator, and the insulator of the element mounting portion Is preferably formed of a white-based insulator, and the back side of the element mounting portion more accurately refers to the back side of the surface on which the semiconductor light emitting element is mounted. In the first aspect of the present invention, the heat radiating portion can be preferably formed of a metal film, but it is also possible to form a thin insulating layer on the film. In the first aspect of the present invention, an insulating material such as resin or ceramic can be used for the cover layer. In the invention of claim 1, even if the cover layer of the heat radiating portion is the same size (area) as the heat radiating layer, and in order to make the heat conduction area of the heat radiating portion larger than that of the heat radiating layer, It may be provided so as to cover the part.

請求項1の発明で、熱移動手段は装置基板の厚み方向の表面側から裏面側に熱伝導により熱を移動させる機能を有したものであって、熱伝導性に優れた金属例えばAu,Ag,Cu等で好適に形成できる。請求項1の発明で、熱移動手段から独立して実装された点灯装置とは、点灯装置と熱移動手段とが電気的に接続されていないことを指しており、したがって、熱移動手段は充電部とはならず熱移動のみを担っている。請求項1の発明で、点灯装置は、それを形成する部品等の全てが装置基板に実装されていることが、構成の単純化を促進でき、かつ取扱いも容易となる等の点で好ましいが、一部の点灯装置構成部品を装置基板とは異なる場所に配設することは可能であり、このように点灯装置の少なくとも一部を装置基板に実装することは、発光装置の小形化を促進する場合等に適する。   In the invention of claim 1, the heat transfer means has a function of transferring heat by heat conduction from the surface side in the thickness direction of the device substrate to the back side, and is a metal having excellent heat conductivity, for example, Au, Ag. , Cu or the like. In the invention of claim 1, the lighting device mounted independently from the heat transfer means means that the lighting device and the heat transfer means are not electrically connected, and therefore the heat transfer means is charged. It is not a part but only responsible for heat transfer. In the invention of claim 1, it is preferable that the lighting device is mounted on the device substrate in such a manner that simplification of the configuration can be facilitated and handling is easy. It is possible to dispose some lighting device components in a place different from the device substrate, and mounting at least a part of the lighting device on the device substrate in this way promotes downsizing of the light emitting device. Suitable for cases where

請求項1の発光装置は、装置基板が絶縁物を主体としているので、その絶縁部に点灯装置を実装でき、それにより、この発光装置を、装置基板に複数の半導体発光素子とこれら半導体発光素子を点灯させる点灯装置が実装されたアセンブリとして構成できる。そのため、発光装置及びその放熱部と熱伝導可能に組合わされる放熱部材を含んだ照明装置やディスプレイ等の組立てにおいて、半導体発光素子が実装された装置基板とは別に点灯装置を取扱う必要がないとともに、装置基板と点灯装置とを電気的に接続する手間も不要である。したがって、発光装置の取扱が容易である。   In the light-emitting device according to claim 1, since the device substrate is mainly made of an insulator, the lighting device can be mounted on the insulating portion thereof. It can be configured as an assembly in which a lighting device for lighting is mounted. Therefore, it is not necessary to handle the lighting device separately from the device substrate on which the semiconductor light emitting element is mounted in the assembly of the lighting device and the display including the light emitting device and the heat radiating member combined with the heat radiation portion so as to be able to conduct heat. In addition, it is not necessary to electrically connect the device substrate and the lighting device. Therefore, handling of the light emitting device is easy.

更に、請求項1の発光装置は、装置基板が絶縁物を主体としているので、格別な絶縁対策を要することなく、点灯装置を装置基板の中空部に実装できる。これにより、点灯装置を半導体発光素子群の周りに配置する領域を素子実装部に要しない。そのため、装置基板が大形にならないとともに、点灯装置の配置に制約されずに発光面積を大きく確保できる。しかも、請求項1の発明では、点灯装置が装置基板に内蔵されているので、発光装置の取扱いにおいて、点灯装置が保護されるに伴い、取扱いをより容易にできる。更に、絶縁材製のカバー層が金属の放熱層に積層されているので、放熱層を低コストのCuで形成した場合にも、発光装置が保管されている状態で、放熱層が酸化することを抑制できる。 Further, in the light emitting device according to the first aspect, since the device substrate is mainly composed of an insulator, the lighting device can be mounted in the hollow portion of the device substrate without requiring any special insulation measures. Thereby, the area | region which arrange | positions a lighting device around a semiconductor light-emitting element group is not required for an element mounting part. Therefore, the device substrate does not become large, and a large light emitting area can be secured without being restricted by the arrangement of the lighting device. Moreover, in the invention of claim 1, since the lighting device is built in the device substrate, handling of the light emitting device can be facilitated as the lighting device is protected. Furthermore, since the insulating cover layer is laminated on the metal heat dissipation layer, the heat dissipation layer can be oxidized while the light emitting device is stored even when the heat dissipation layer is formed of low-cost Cu. Can be suppressed.

又、請求項1の発光装置は、素子実装部の熱を装置基板の裏側の放熱部に移動させる熱移動手段を備えているので、この手段により、半導体発光素子が発した熱を、放熱部に移動させて、この放熱部から外に熱伝導により放出できる。このように各半導体発光素子の熱が装置基板の裏側に良好に放出されるに伴い、各半導体発光素子の温度上昇が抑制されて、それらの発光特性が低下しないようにできる。   The light-emitting device according to claim 1 is provided with a heat transfer means for moving the heat of the element mounting portion to the heat radiating portion on the back side of the device substrate. And can be released from the heat radiating portion by heat conduction. As described above, as the heat of each semiconductor light emitting element is favorably released to the back side of the device substrate, the temperature rise of each semiconductor light emitting element is suppressed and the light emission characteristics thereof are not deteriorated.

請求項2に係る発明の発光装置は、請求項1において、前記熱移動手段が金属製の伝熱ポストを備え、この伝熱ポストが前記放熱層と前記受熱層とを接続して前記コア内にこのコアの厚み方向に延びて設けられていることを特徴としている。 The light-emitting device according to a second aspect of the present invention is the light-emitting device according to the first aspect, wherein the heat transfer means includes a metal heat transfer post, and the heat transfer post connects the heat dissipation layer and the heat receiving layer in the core. It is characterized by extending in the thickness direction of the core.

この請求項2の発明で、受熱層及び伝熱ポストは、同種金属で形成することが好ましく、使用可能な金属として例えばAu,Ag,Cu等を挙げることができる。請求項2の発明で、受熱層は、素子実装部と同様な大きさ(面積)であることが好ましい。請求項2の発明で、伝熱ポストは、中実な柱状に形成されて点灯装置から独立して設けられるものを指している。 In the second aspect of the present invention, the heat receiving layer and the heat transfer post are preferably formed of the same metal, and examples of usable metals include Au, Ag, and Cu. In the invention of claim 2, the heat receiving layer preferably has the same size (area) as the element mounting portion. In the invention of claim 2, the heat transfer post is formed in a solid column shape and provided independently of the lighting device.

請求項2に係る発明の発光装置は、半導体発光素子の熱を金属の熱伝導経路を通して速やかに放熱部に逃がすことができる。つまり、半導体発光素子の熱を、受熱層から伝熱ポストを経て放熱層に伝導させることができる。そのため、各半導体発光素子の熱が装置基板の裏側に良好に放出されるに伴い、各半導体発光素子の温度上昇が抑制され、それらの発光特性が低下しないようにできる。   In the light emitting device according to the second aspect, the heat of the semiconductor light emitting element can be quickly released to the heat radiating portion through the metal heat conduction path. That is, the heat of the semiconductor light emitting element can be conducted from the heat receiving layer to the heat radiating layer through the heat transfer post. Therefore, as the heat of each semiconductor light emitting element is well released to the back side of the device substrate, the temperature rise of each semiconductor light emitting element can be suppressed and their light emission characteristics can be prevented from deteriorating.

請求項3に係る発明の発光装置は、請求項1又は2において、前記複数の半導体発光装置が縦横に整列して設けられているとともに、前記放熱部が前記装置基板の中央部に設けられ、この放熱部の周りに前記点灯装置が配設されていることを特徴としている。 A light-emitting device according to a third aspect of the present invention is the light-emitting device according to the first or second aspect, wherein the plurality of semiconductor light-emitting devices are arranged vertically and horizontally, and the heat dissipation portion is provided at a central portion of the device substrate. The lighting device is disposed around the heat radiating portion.

この請求項3の発明では、複数の半導体発光装置を縦横に整列した関係から、装置基板の中央部に配置された半導体発光素子は、その周囲への放熱がこれら半導体発光素子群の周りに配置された他の半導体発光素子群により抑制されるので、温度が上がり易い傾向がある。それにも拘わらず、点灯装置を放熱部の周りに配置して、この放熱部を装置基板の中央部に設けたので、装置基板の中央部に配置された半導体発光素子群の熱を、装置基板の中央部裏側に良好に放出できる。これにより、装置基板の中央部に配置された半導体発光素子群の温度上昇が抑制されてそれらの発光特性が低下しないようにすることが可能である。 According to the third aspect of the present invention, the semiconductor light-emitting element disposed in the central portion of the device substrate is arranged around the semiconductor light-emitting element group because of the relationship in which the plurality of semiconductor light-emitting devices are aligned vertically and horizontally. Therefore, the temperature tends to rise. Nevertheless, since the lighting device is disposed around the heat radiating portion and this heat radiating portion is provided in the central portion of the device substrate, the heat of the semiconductor light emitting element group disposed in the central portion of the device substrate is transferred to the device substrate. It can be discharged well on the back side of the central part of. Thereby, it is possible to prevent the temperature rise of the semiconductor light emitting element group disposed in the central portion of the device substrate and to prevent the light emission characteristics from deteriorating.

請求項4に係る照明装置は、請求項1から3の内のいずれか一項に記載の発光装置と;この発光装置の放熱部が密接される被伝熱部を有しこの被伝熱部の熱を大気中に放出する放熱部材と;この放熱部材に前記発光装置を支持させて前記被伝熱部に前記放熱部が密接された状態を保持させる取付け手段と;を具備したことを特徴としている。 A lighting device according to a fourth aspect of the present invention includes the light emitting device according to any one of the first to third aspects; and a heat transfer portion to which a heat radiating portion of the light emitting device is in close contact. A heat dissipating member for releasing the heat of the air into the atmosphere; and an attaching means for supporting the light emitting device on the heat dissipating member to keep the heat dissipating part in close contact with the heat transfer part. It is said.

この請求項4の発明で、放熱部材はアルミニウム又はその合金等の金属で形成することが好ましく、この放熱部材の表面に放熱面積を増やすための放熱フィンを設けることもできる。請求項4の発明で、取付け手段には、例えば装置基板を厚み方向に貫通して被伝熱部にねじ込まれるねじ等を好適に用いることができる他、装置基板と放熱部材とにわたって設けられて装置基板の放熱部を被伝熱部に押付けるクランプ等を用いることも可能である。 In the invention of claim 4 , the heat radiating member is preferably formed of a metal such as aluminum or an alloy thereof, and a heat radiating fin for increasing the heat radiating area can be provided on the surface of the heat radiating member. In the invention of claim 4 , for example, a screw that penetrates the device substrate in the thickness direction and is screwed into the heat transfer portion can be suitably used as the attachment means, and is provided across the device substrate and the heat dissipation member. It is also possible to use a clamp or the like that presses the heat radiating portion of the device substrate against the heat transfer portion.

請求項4の発明によれば、請求項1から3の内のいずれか一項に記載の発光装置を備えているので、点灯装置を一体的に備えていて取扱い易く、点灯装置に制約されずに発光面積を大きく確保できるとともに、半導体発光素子の熱を良好に放熱することが可能な発光装置を備えた照明装置を提供できる。 According to the invention of claim 4 , since the light emitting device according to any one of claims 1 to 3 is provided, the lighting device is integrally provided and is easy to handle and is not restricted by the lighting device. In addition, it is possible to provide a lighting device including a light emitting device that can secure a large light emitting area and can dissipate heat of a semiconductor light emitting element satisfactorily.

請求項1,2の発明の発光装置によれば、点灯装置を一体的に備えていて取扱い易く、点灯装置に制約されずに発光面積を大きく確保できるとともに、半導体発光素子の熱を良好に放熱することが可能である、という効果がある。   According to the light emitting device of the first and second aspects of the invention, the lighting device is integrally provided and is easy to handle, and a large light emitting area can be secured without being restricted by the lighting device, and the heat of the semiconductor light emitting element can be radiated well. There is an effect that it is possible to do.

請求項3の発明によれば、請求項1又は2の発明の発光装置において、装置基板の中央部に配置された半導体発光素子の熱を、良好に放熱することが可能である、という効果がある。 According to the invention of claim 3 , in the light emitting device of the invention of claim 1 or 2, there is an effect that heat of the semiconductor light emitting element disposed in the central portion of the device substrate can be radiated well. is there.

請求項4の発明によれば、点灯装置を一体的に備えていて取扱い易く、点灯装置に制約されずに発光面積を大きく確保できるとともに、半導体発光素子の熱を良好に放熱することが可能な発光装置を備えた照明装置を提供できる。 According to the invention of claim 4 , the lighting device is integrally provided and is easy to handle, and a large light emitting area can be secured without being restricted by the lighting device, and the heat of the semiconductor light emitting element can be radiated well. An illumination device including a light emitting device can be provided.

図1〜図5を参照して本発明の第1参考例を説明する。 A first reference example of the present invention will be described with reference to FIGS.

図1及び図2中符号1は照明装置例えば電球型のランプを示している。このランプ1は、発光装置2と、放熱部材を備えた支持体21と、取付け手段例えば複数のねじ41と、制光体として例えば照明カバー45を具備している。   Reference numeral 1 in FIGS. 1 and 2 denotes a lighting device, for example, a light bulb type lamp. The lamp 1 includes a light emitting device 2, a support body 21 provided with a heat radiating member, attachment means such as a plurality of screws 41, and a lighting cover 45 as a light control body.

図4及び図5等に示すように発光装置2は、装置基板3と、複数の半導体発光素子例えばLED11と、点灯装置15とを備えている。   As shown in FIGS. 4 and 5, the light emitting device 2 includes a device substrate 3, a plurality of semiconductor light emitting elements such as LEDs 11, and a lighting device 15.

図5に詳細に示すように装置基板3は、コア4と、受熱層5と、素子実装部6と、放熱部7と、複数の伝熱ポスト8を有している。   As shown in detail in FIG. 5, the device substrate 3 includes a core 4, a heat receiving layer 5, an element mounting portion 6, a heat radiating portion 7, and a plurality of heat transfer posts 8.

コア4は、絶縁材製の多層樹脂基板からなり、その形状は例えば円形である。コア4はその裏面中央部に開放するキャビティ4aを有している。コア4の表面に例えばCuの薄膜からなる受熱層5が積層されている。受熱層5はコア4と同じ大きさであり、コア4の表面全体を覆っている。   The core 4 is made of a multilayer resin substrate made of an insulating material and has a circular shape, for example. The core 4 has a cavity 4a opened at the center of the back surface. A heat receiving layer 5 made of, for example, a Cu thin film is laminated on the surface of the core 4. The heat receiving layer 5 is the same size as the core 4 and covers the entire surface of the core 4.

コア4より薄い素子実装部6は、コア4と同じ大きさの絶縁層6aと、この絶縁層6aの表面に所定のパターンで設けられた導体箔6bとで形成されている。絶縁層6aは、コア4と同種の絶縁材からなるとともに受熱層5と略同程度の厚みで受熱層5に積層されている。絶縁層6aはその表面での光反射性能を得るために白色の樹脂で形成することが好ましい。導体箔6bは、例えば銅箔からなり、絶縁層6aの表面の略全域にわたって設けられている。   The element mounting portion 6 thinner than the core 4 is formed of an insulating layer 6a having the same size as the core 4 and a conductor foil 6b provided in a predetermined pattern on the surface of the insulating layer 6a. The insulating layer 6 a is made of the same kind of insulating material as the core 4 and is laminated on the heat receiving layer 5 with a thickness approximately the same as that of the heat receiving layer 5. The insulating layer 6a is preferably formed of a white resin in order to obtain light reflection performance on the surface. The conductor foil 6b is made of copper foil, for example, and is provided over substantially the entire surface of the insulating layer 6a.

コア4より薄い放熱部7は、素子実装部6の裏側においてコア4の裏面に設けられていて、放熱層7aとカバー層7bとで形成されている。この放熱部7はキャビティ4aを囲んで円環状に設けられている。具体的には、コア4のキャビティ4aの周りの環状部位の裏面全体に放熱層7aが積層されていて、この放熱層7aにカバー層7bが積層されている。放熱層7aは、受熱層5と同じく例えばCuの薄膜からなリ、その厚みは受熱層5と同程度である。カバー層7bは、放熱層7aと同じ大きさの円環状をなしているとともに、コア4と同種の絶縁材からなリ、その表面は平坦である。   The heat dissipating part 7 thinner than the core 4 is provided on the back surface of the core 4 on the back side of the element mounting part 6, and is formed of a heat dissipating layer 7a and a cover layer 7b. The heat radiating portion 7 is provided in an annular shape surrounding the cavity 4a. Specifically, the heat radiation layer 7a is laminated on the entire back surface of the annular portion around the cavity 4a of the core 4, and the cover layer 7b is laminated on the heat radiation layer 7a. The heat radiating layer 7 a is made of, for example, a Cu thin film like the heat receiving layer 5, and the thickness thereof is approximately the same as that of the heat receiving layer 5. The cover layer 7b has an annular shape of the same size as the heat dissipation layer 7a, and is made of the same kind of insulating material as the core 4, and its surface is flat.

金属の放熱層7aに絶縁材製のカバー層7bを積層したことにより、放熱層7aを低コストのCuで形成した場合にも、発光装置2が保管されている状態で、放熱層7aが酸化することを抑制できる。   By laminating a cover layer 7b made of an insulating material on the metal heat dissipation layer 7a, the heat dissipation layer 7a is oxidized in a state where the light emitting device 2 is stored even when the heat dissipation layer 7a is formed of low-cost Cu. Can be suppressed.

伝熱ポスト8はコア4内にその厚み方向に延びて設けられている。伝熱ポスト8の一端は受熱層5に一体的に接続され、他端は放熱層7aに一体的に接続されている。伝熱ポスト8は、金属例えば銅からなるとともに、中空ではなく中実な柱状である。伝熱ポスト8は複数設けられている。これらの伝熱ポスト8と受熱層5とは、LED11に発生した熱を装置基板3の表面から裏面ヘの熱伝導により移動させるための熱移動手段を形成している。この熱移動手段は、点灯装置15の後述する導体パターンとは電気的に接続されておらず、点灯装置15から独立している。   The heat transfer post 8 is provided in the core 4 so as to extend in the thickness direction. One end of the heat transfer post 8 is integrally connected to the heat receiving layer 5 and the other end is integrally connected to the heat radiation layer 7a. The heat transfer post 8 is made of metal, for example, copper, and has a solid column shape rather than a hollow shape. A plurality of heat transfer posts 8 are provided. The heat transfer post 8 and the heat receiving layer 5 form a heat transfer means for transferring the heat generated in the LED 11 by heat conduction from the surface of the device substrate 3 to the back surface. This heat transfer means is not electrically connected to a conductor pattern described later of the lighting device 15 and is independent of the lighting device 15.

前記構成の装置基板3はキャビティ基板と称することもできる。この装置基板3はビルドアップ法で製造された多層基板である。図2及び図4(A)(C)に示すように装置基板3の周部複数個所に固定孔9が厚み方向に貫通して設けられている。   The device substrate 3 configured as described above can also be referred to as a cavity substrate. The device substrate 3 is a multilayer substrate manufactured by a build-up method. As shown in FIG. 2 and FIGS. 4A and 4C, fixing holes 9 are provided in a plurality of locations around the device substrate 3 so as to penetrate in the thickness direction.

各LED11には白色の照明光を出射するもの、例えば青色LEDチップが発する青色の光で励起されて青色に対して補色の関係にある黄色の光を主として放射する黄色蛍光体が混ぜられた透光性樹脂で、青色LEDチップを封止したLEDが使用されている。これらのLED11は導体箔6bに接続して素子実装部6に実装されている。実装された各LED11は、図4(C)に示すように装置基板3の周縁部を除いた略全域に縦横に整列してマトリックス状に配設されている。図2及び図4(A)(C)に示すように装置基板3の周縁部の複数個所に、LED11を避けて固定孔9が設けられている。   Each LED 11 emits white illumination light, for example, a transparent material mixed with a yellow phosphor that mainly emits yellow light that is excited by blue light emitted from a blue LED chip and has a complementary color relationship with blue. An LED in which a blue LED chip is sealed with a light-sensitive resin is used. These LEDs 11 are connected to the conductor foil 6 b and mounted on the element mounting portion 6. As shown in FIG. 4C, the mounted LEDs 11 are arranged in a matrix so as to be aligned vertically and horizontally over substantially the entire area excluding the peripheral portion of the device substrate 3. As shown in FIGS. 2 and 4A and 4C, fixing holes 9 are provided at a plurality of positions on the peripheral portion of the apparatus substrate 3 so as to avoid the LEDs 11.

図5に示すように点灯装置15は、導体パターン16と、複数の電気部品17とで形成されている。この点灯装置15は、素子実装部6の裏側、具体的には装置基板3のキャビティ4a内に実装されている。詳しくは、キャビティ4aの底面に導体パターン16が設けられている。この導体パターン16は装置基板3をビルドアップする時に同時に設けられたものであり、例えば銅箔からなる。電気部品17は、導体パターン16に接続して装置基板3の中央部裏面に実装され、装置基板3のキャビティ4a内にこのキャビティ4aから突出しないように配置されている。   As shown in FIG. 5, the lighting device 15 is formed of a conductor pattern 16 and a plurality of electrical components 17. The lighting device 15 is mounted on the back side of the element mounting portion 6, specifically, in the cavity 4 a of the device substrate 3. Specifically, the conductor pattern 16 is provided on the bottom surface of the cavity 4a. The conductor pattern 16 is provided at the same time as the apparatus substrate 3 is built up, and is made of, for example, copper foil. The electrical component 17 is connected to the conductor pattern 16 and mounted on the back surface of the central portion of the device substrate 3, and is disposed in the cavity 4 a of the device substrate 3 so as not to protrude from the cavity 4 a.

図1及び図3に示すように支持体21は、放熱部材22に絶縁部材27を介して口金28を連結して形成されている。   As shown in FIGS. 1 and 3, the support 21 is formed by connecting a base 28 to the heat dissipation member 22 via an insulating member 27.

放熱部材22はアルミニウム等の熱伝導性に優れた金属製である。この放熱部材22の口金28と反端側の端部は、口金28に近い方の端部より大径をなす被伝熱部22a(図2及び図3参照)として用いられている。被伝熱部22aには複数のねじ孔23(図2参照)が設けられている。図2及び図3に示すように放熱部材22にはこれと一体のリング形の環状壁24が、被伝熱部22aを囲むように突設されている。環状壁24はその外周面に雄ねじ部を有している。環状壁24の高さは発光装置2全体の厚みより高いとともに、環状壁24の内径は発光装置2の直径より大きい。   The heat radiating member 22 is made of a metal having excellent thermal conductivity such as aluminum. The base 28 and the end opposite to the base 28 of the heat radiating member 22 are used as a heat transfer part 22a (see FIGS. 2 and 3) having a larger diameter than the end close to the base 28. A plurality of screw holes 23 (see FIG. 2) are provided in the heat transfer section 22a. As shown in FIGS. 2 and 3, the heat radiating member 22 is provided with a ring-shaped annular wall 24 integral therewith so as to surround the heat transfer portion 22a. The annular wall 24 has a male screw portion on the outer peripheral surface thereof. The height of the annular wall 24 is higher than the entire thickness of the light emitting device 2, and the inner diameter of the annular wall 24 is larger than the diameter of the light emitting device 2.

放熱部材22の中央部に軸方向に延びる通線孔25が開けられている。通線孔25は、被伝熱部22aの中央部に位置して放熱部材22の軸方向一端に開放する大径孔部と、この孔部及び放熱部材22の軸方向他端端に開放する小径孔部とからなる。大径孔部は放熱部材22と点灯装置15との間の絶縁距離を確保する空間部であり、その径は前記キャビティ4aの直径に略等しい。この通線孔25には口金28と点灯装置15とを電気的に接続した絶縁被覆電線26が配線されるようになっている。   A through hole 25 extending in the axial direction is formed in the central portion of the heat dissipation member 22. The through hole 25 is located at the center of the heat transfer portion 22a and opens to the one end in the axial direction of the heat radiating member 22, and opens to the other end in the axial direction of the hole and the heat radiating member 22. It consists of a small-diameter hole. The large-diameter hole is a space that secures an insulation distance between the heat dissipation member 22 and the lighting device 15, and the diameter thereof is substantially equal to the diameter of the cavity 4a. An insulation-coated electric wire 26 that electrically connects the base 28 and the lighting device 15 is wired in the through hole 25.

被伝熱部22aには発光装置2がランプ1の光源として支持されている。この発光装置2は、その放熱部7が被伝熱部22aに接するように環状壁24の内側に収容した上で、ねじ41を装置基板3の固定孔9に通して被伝熱部22aのねじ孔23に螺合して締め付けることによって、支持体21に取付け支持されている。ねじ41の締め付け力によって放熱部7のカバー層7bが被伝熱部22aの表面に密に面接触して保持されているとともに、キャビティ4aと通線孔25の大径孔部とは正対して連通している。   The light emitting device 2 is supported as a light source of the lamp 1 on the heat transfer portion 22a. The light emitting device 2 is housed inside the annular wall 24 so that the heat radiating portion 7 is in contact with the heat transfer portion 22a, and then the screw 41 is passed through the fixing hole 9 of the device substrate 3 so that the heat transfer portion 22a. It is attached to and supported by the support body 21 by screwing into the screw hole 23 and tightening. The cover layer 7b of the heat radiating portion 7 is held in close surface contact with the surface of the heat transfer portion 22a by the tightening force of the screws 41, and the cavity 4a and the large-diameter hole portion of the through hole 25 face each other. Communicate.

支持体21に支持された発光装置2の被伝熱部22aに対する突出高さは、環状壁24の高さより低い。そのため、発光装置2が取付けられた支持体21をその環状壁24を脚として仮置した場合に、載置面に発光装置2が触れて、LED11が外力を受けることが抑制されるとともに、LED11が汚れることも抑制できる。   The protruding height of the light emitting device 2 supported by the support 21 with respect to the heat transfer portion 22 a is lower than the height of the annular wall 24. Therefore, when the support 21 to which the light emitting device 2 is attached is temporarily placed with the annular wall 24 as a leg, the light emitting device 2 is prevented from touching the mounting surface and the LED 11 is subjected to external force, and the LED 11 Can also be prevented from becoming dirty.

照明カバー45は、透光性、例えば拡散透光性の材料から成形されている。それにより、複数のLED11の輝度を低減しそれらがつぶつぶの輝点となって視認されないようにできる。照明カバー45は、その開口部内周に環状壁24に着脱可能に螺合される雌ねじ部を有している。この照明カバー45は環状壁24に螺合して支持体21に取付けられていて発光装置2を覆っている。   The illumination cover 45 is formed from a light transmissive material, for example, a diffuse light transmissive material. Thereby, the brightness | luminance of several LED11 can be reduced and they can be prevented from being visually recognized as a luminescent spot. The illumination cover 45 has a female screw portion that is detachably screwed to the annular wall 24 at the inner periphery of the opening. The illumination cover 45 is screwed onto the annular wall 24 and attached to the support 21 to cover the light emitting device 2.

ランプ1は、口金28及び絶縁被覆電線26を通して点灯装置15に給電することにより、この点灯装置15で各LED11が点灯されるので、それらが投射する白色光が照明カバー45を拡散透過して照明に供される。   The lamp 1 supplies power to the lighting device 15 through the base 28 and the insulation-coated electric wire 26 so that each LED 11 is turned on by the lighting device 15, so that the white light projected by the lamp 1 is diffused and transmitted through the illumination cover 45. To be served.

この照明に伴い各LED11は発熱するが、その熱は放熱部材22に熱伝導して大気中に放出されるので、各LED11の温度上昇が抑制される。   Each LED 11 generates heat in accordance with this illumination, but the heat is conducted to the heat radiating member 22 and released into the atmosphere, so that the temperature rise of each LED 11 is suppressed.

すなわち、各LED11が発した熱は、まず、これらLED11の配設領域より一回り大きい面積の素子実装部6からこれと同じ面積の受熱層5に伝えられる。次いで、熱は、受熱層5に一端が接続された各伝熱ポスト8を通って、これら伝熱ポスト8の他端が接続された放熱部7の放熱層7aに伝えられた後、放熱層7aに積層された放熱部7のカバー層7bからこのカバー層7bに密接している放熱部材22の被伝熱部22aに伝えられる。更に、被伝熱部22aに伝導された熱は、放熱部材22全体に伝えられて、この放熱部材22の外表面から大気中に放出される。   That is, the heat generated by each LED 11 is first transmitted from the element mounting portion 6 having an area slightly larger than the area where the LEDs 11 are disposed to the heat receiving layer 5 having the same area. Next, the heat passes through each heat transfer post 8 having one end connected to the heat receiving layer 5 and is transferred to the heat dissipation layer 7a of the heat radiating portion 7 to which the other end of the heat transfer post 8 is connected. The heat is transmitted from the cover layer 7b of the heat radiating section 7 laminated on 7a to the heat transfer section 22a of the heat radiating member 22 in close contact with the cover layer 7b. Further, the heat conducted to the heat transfer portion 22a is transmitted to the entire heat radiating member 22 and released from the outer surface of the heat radiating member 22 to the atmosphere.

こうした発光装置2から放熱部材22への放熱経路の主な部位は、金属製の受熱層5、伝熱ポスト8、及び放熱層7aからなる熱伝導経路で形成されている。この経路を通して発光装置2の熱が速やかに放熱部7の放熱層7aに伝えられるので、各LED11の熱を装置基板3の裏側に良好に放出できる。それに伴い、各LED11の温度上昇が抑制され、それらの発光特性が低下しないようにできる。   The main part of the heat radiation path from the light emitting device 2 to the heat radiation member 22 is formed by a heat conduction path including the metal heat receiving layer 5, the heat transfer post 8, and the heat radiation layer 7a. The heat of the light emitting device 2 is quickly transmitted to the heat radiating layer 7a of the heat radiating portion 7 through this path, so that the heat of each LED 11 can be released well to the back side of the device substrate 3. Accordingly, the temperature rise of each LED 11 is suppressed, and the light emission characteristics thereof can be prevented from deteriorating.

ランプ1の点灯に伴い点灯装置15が有した一部の電気部品17も発熱する。この熱は、装置基板3のコア4を通して、受熱層5及び伝熱ポスト8に伝えられてから放熱層7aに伝えられるので、最終的にはLED11の熱と同じく放熱部材22から大気中に放出される。こうした放熱により、点灯装置15の温度上昇も抑制できる。   As the lamp 1 is turned on, some of the electrical components 17 included in the lighting device 15 also generate heat. Since this heat is transmitted to the heat receiving layer 5 and the heat transfer post 8 through the core 4 of the device substrate 3 and then to the heat radiating layer 7a, it is finally released into the atmosphere from the heat radiating member 22 in the same manner as the heat of the LED 11. Is done. Such heat dissipation can also suppress the temperature rise of the lighting device 15.

しかも、発光装置2を裏側から見て点灯装置15の周りに放熱部7が設けられているので、放熱部7の面積を多く確保し易い。そのため、発光装置2から放熱部材22に熱を伝え易く、各LED11の温度上昇を抑制し易い。   Moreover, since the heat radiating portion 7 is provided around the lighting device 15 when the light emitting device 2 is viewed from the back side, it is easy to ensure a large area of the heat radiating portion 7. Therefore, it is easy to transfer heat from the light emitting device 2 to the heat radiating member 22, and it is easy to suppress the temperature rise of each LED 11.

又、発光装置2の装置基板3が絶縁物からなるコア4を主体としているので、そのコア4に格別な絶縁対策を要することなく点灯装置15を実装できる。それにより、発光装置2を、装置基板3に複数のLED11とこれらLED11を点灯させる点灯装置15とが表裏に実装されたアセンブリとして構成できる。   Further, since the device substrate 3 of the light emitting device 2 is mainly composed of the core 4 made of an insulator, the lighting device 15 can be mounted on the core 4 without requiring any special insulation measures. Accordingly, the light emitting device 2 can be configured as an assembly in which a plurality of LEDs 11 and a lighting device 15 for lighting these LEDs 11 are mounted on the front and back of the device substrate 3.

そのため、発光装置2の放熱部7と熱伝導可能に組合わされる放熱部材22を有したランプ1を組立てる上での発光装置2の取扱いでは、点灯装置15を、LED11が実装された装置基板3と別に取扱う必要がない。これとともに、装置基板3の裏側に実装された点灯装置15と装置基板3の表面に実装された各LED11とが電気的に接続されて発光装置2が組立てられているので、ランプ1の組立てにおける発光装置2の取扱いの際に、装置基板3と点灯装置15とを電気的に接続する手間も不要である。   Therefore, in handling the light emitting device 2 in assembling the lamp 1 having the heat radiating member 22 combined with the heat radiating portion 7 of the light emitting device 2 so as to conduct heat, the lighting device 15 is replaced with the device substrate 3 on which the LEDs 11 are mounted. There is no need to handle it separately. At the same time, the lighting device 15 mounted on the back side of the device substrate 3 and the LEDs 11 mounted on the surface of the device substrate 3 are electrically connected to assemble the light emitting device 2. In handling the light-emitting device 2, it is not necessary to electrically connect the device substrate 3 and the lighting device 15.

したがって、発光装置2の取扱いが容易である。又、発光装置2を支持体21の外部に設けたランプ1は、点灯装置15を支持体21内に組み込む手間を要しないので、この点においてもランプ1の組立てが容易である。   Therefore, handling of the light emitting device 2 is easy. In addition, the lamp 1 in which the light emitting device 2 is provided outside the support 21 does not require the trouble of assembling the lighting device 15 into the support 21, so that the lamp 1 can be easily assembled in this respect.

また、既述のように発光装置2の装置基板3は絶縁物からなるコア4を主体としているので、格別な絶縁対策を要することなく、点灯装置15を素子実装部6の裏側に実装できる。これにより、点灯装置15の電気部品17を、装置基板3の表面に実装されたLED11群の周りに配置する領域を素子実装部6に要しない。したがって、装置基板3が大形にならずに、かつ、点灯装置15に制約されずに発光装置2の発光面積を大きく確保できる。   Further, as described above, since the device substrate 3 of the light emitting device 2 is mainly composed of the core 4 made of an insulator, the lighting device 15 can be mounted on the back side of the element mounting portion 6 without requiring any special insulation measures. Thereby, the area | region which arrange | positions the electrical component 17 of the lighting device 15 around LED11 group mounted in the surface of the apparatus substrate 3 is not required for the element mounting part 6. FIG. Therefore, the device substrate 3 does not become large, and the light emitting area of the light emitting device 2 can be secured large without being restricted by the lighting device 15.

図6〜図8を参照して本発明の一実施形態を説明する。一実施形態は以下説明する事項以外は第1参考例と同じであるので、以下の説明において、第1参考例と同一構成については第1参考例と同じ符号を付してその説明を省略する。 An embodiment of the present invention will be described with reference to FIGS. Since one embodiment except the matters described below is the same as the first reference example, in the following description, the same components as in the first reference example will be omitted given the same reference numerals as the first reference example .

一実施形態ではランプ1が備えた発光装置2の装置基板3が中空部3aを有している。この中空部3aは装置基板3の中央部に位置して素子実装部6の裏側に形成されている。中空部3aを装置基板3の裏側から閉じた絶縁材製のカバー部位3bはその周囲のカバー層7bと一体かつ面一に作られていて、カバー層7bと同じく放熱部材22への伝熱面として機能するようになっている。中空部3aに点灯装置15が内蔵されている。したがって、一実施形態の装置基板3は部品内蔵基板をなしている。なお、カバー部位3bには絶縁被覆電線26を通すための孔10が開けられている。以上説明した点以外の構成は第1参考例と同じである。 In one embodiment , the device substrate 3 of the light emitting device 2 provided in the lamp 1 has a hollow portion 3a. The hollow portion 3 a is located at the center of the device substrate 3 and is formed on the back side of the element mounting portion 6. A cover portion 3b made of an insulating material with the hollow portion 3a closed from the back side of the device substrate 3 is formed integrally and flush with the surrounding cover layer 7b, and the heat transfer surface to the heat radiating member 22 is the same as the cover layer 7b. It is supposed to function as. The lighting device 15 is built in the hollow portion 3a. Therefore, the device substrate 3 of one embodiment forms a component built-in substrate. In addition, the hole 10 for letting the insulation coating electric wire 26 pass is made in the cover part 3b. The configuration other than the points described above is the same as that of the first reference example .

したがって、この一実施形態でも第1参考例で既に説明した理由により、本発明の課題を解決できる。しかも、発光装置2が点灯装置15を内蔵した装置基板3を備えているので、電気部品17がカバー部位3bで保護されるに伴い、発光装置2をより容易に取扱うことができる。 Accordingly, for the reasons already described in the first reference example even in this embodiment can solve the problem of the present invention. In addition, since the light emitting device 2 includes the device substrate 3 in which the lighting device 15 is incorporated, the light emitting device 2 can be handled more easily as the electrical component 17 is protected by the cover portion 3b.

更に、点灯装置15が絶縁性のカバー部位3bで覆われているので、点灯装置15と金属製の放熱部材22との間の電気的絶縁をより確実にできる。これに伴い、図6に示すように放熱部材22に設けられて孔10に対向しかつ連通する通線孔25には大径孔部を有しないか、有する場合にも小径とできる。その上で、カバー層7bととともにこのカバー層7bと一体のカバー部位3bが被伝熱部22aに密に面接触されているので、装置基板3から放熱部材22の被伝熱部22aへの熱伝導面積が大きく確保されて、速やかにLED11の熱を放熱部材22に逃がすことができる。   Furthermore, since the lighting device 15 is covered with the insulating cover part 3b, electrical insulation between the lighting device 15 and the metal heat radiating member 22 can be more reliably performed. Accordingly, as shown in FIG. 6, the through hole 25 provided in the heat radiating member 22 that faces the hole 10 and communicates does not have a large-diameter hole portion or can have a small diameter. In addition, since the cover layer 7b and the cover part 3b integral with the cover layer 7b are in close surface contact with the heat transfer portion 22a, the device substrate 3 is connected to the heat transfer portion 22a of the heat radiating member 22. A large heat conduction area is secured, and the heat of the LED 11 can be quickly released to the heat radiating member 22.

図9〜図11を参照して本発明の第2参考例を説明する。第2参考例は以下説明する事項以外は第1参考例と同じであるので、以下の説明において、第1参考例と同一構成については第1参考例と同じ符号を付してその説明を省略する。 A second reference example of the present invention will be described with reference to FIGS. Since the second reference example, except the matters described below is the same as the first reference example, in the following description, the same components as in the first reference example not be described with the same reference numerals as the first reference example To do.

第2参考例では発光装置2の装置基板3が、既に説明したキャビティや中空部を有しておらず、放熱部7はコア4の平坦な裏面に積層されている。そのため、放熱部7は素子実装部6と同面積である。そして、この放熱部7が有した絶縁性のカバー層7bに点灯装置15の導体パターン16が設けられているとともに、この導体パターン16に接続して電気部品17が配設されている。したがって、第2参考例では、装置基板3の表面にLED11が実装され、装置基板3の表面と平行な装置基板3の裏面に点灯装置15が実装されている。発光装置2が支持体21にねじ止めされた状態で点灯装置15の電気部品17は、放熱部材22の通線孔25の大径孔部に、その孔内面と非接触に収容されている。以上説明した点以外の構成は第1参考例と同じである。 In the second reference example , the device substrate 3 of the light emitting device 2 does not have the already described cavity or hollow portion, and the heat radiating portion 7 is laminated on the flat back surface of the core 4. Therefore, the heat radiating part 7 has the same area as the element mounting part 6. A conductive pattern 16 of the lighting device 15 is provided on the insulating cover layer 7 b of the heat radiating unit 7, and an electrical component 17 is connected to the conductive pattern 16. Therefore, in the second reference example , the LED 11 is mounted on the surface of the device substrate 3, and the lighting device 15 is mounted on the back surface of the device substrate 3 parallel to the surface of the device substrate 3. In a state where the light emitting device 2 is screwed to the support 21, the electrical component 17 of the lighting device 15 is accommodated in the large diameter hole portion of the through hole 25 of the heat radiating member 22 so as not to contact the inner surface of the hole. The configuration other than the points described above is the same as that of the first reference example .

したがって、この第2参考例でも第1参考例で既に説明した理由により、本発明の課題を解決できる。 Therefore, even in the second reference example , the problem of the present invention can be solved for the reason already described in the first reference example .

図12〜図14を参照して本発明の第3参考例を説明する。第3参考例は以下説明する事項以外は第1参考例と同じであるので、以下の説明において、第1参考例と同一構成については第1参考例と同じ符号を付してその説明を省略する。 A third reference example of the present invention will be described with reference to FIGS. Since the third reference example, except the matters described below is the same as the first reference example, in the following description, the same components as in the first reference example not be described with the same reference numerals as the first reference example To do.

第3参考例では、装置基板3の中央部裏面に開放するキャビティに代えて、装置基板3の周部に、装置基板3の裏面から表面側に凹むように段差状の回路取付け部3cが形成されている。これとともに、回路取付け部3cの内側に位置された装置基板3の裏面中央部3dに放熱部7が積層されている。そのため、装置基板3を裏側から見て、放熱部7の周りに回路取付け部3cが設けられている。この回路取付け部3cに点灯装置15が実装されている。 In the third reference example , a stepped circuit mounting portion 3c is formed in the peripheral portion of the device substrate 3 so as to be recessed from the back surface of the device substrate 3 to the front surface side instead of the cavity opened to the back surface of the central portion of the device substrate 3. Has been. At the same time, the heat dissipating part 7 is laminated on the back surface central part 3d of the device substrate 3 located inside the circuit attaching part 3c. For this reason, the circuit mounting portion 3 c is provided around the heat radiating portion 7 when the device substrate 3 is viewed from the back side. The lighting device 15 is mounted on the circuit mounting portion 3c.

更に、第3参考例では、以上の装置基板3の裏面構造に対応して、被伝熱部22aが放熱部材22の中央部に形成されているとともに、この被伝熱部22aの周りに環状溝22bが形成されている。環状溝22bは、回路取付け部3cに対向しているとともに、放熱部材22の環状壁24の内面に連続している。環状溝22bによって、点灯装置15の電気部品が金属製の放熱部材22に対して絶縁されている。 Furthermore, in the third reference example , the heat transfer portion 22a is formed at the center of the heat radiating member 22 so as to correspond to the back surface structure of the device substrate 3 described above, and an annular shape is formed around the heat transfer portion 22a. A groove 22b is formed. The annular groove 22 b faces the circuit attachment portion 3 c and is continuous with the inner surface of the annular wall 24 of the heat dissipation member 22. The electrical component of the lighting device 15 is insulated from the metal heat dissipation member 22 by the annular groove 22b.

又、環状溝22b内には放熱部材22と一体のねじ受け凸部22cが複数(図12に一つのみ図示する。)設けられていて、これらのねじ受け凸部22cに装置基板3がねじ41で固定されている。それによって、装置基板3の裏面中央部3cが被伝熱部22aに密に面接触して保持されている。以上説明した点以外の構成は第1参考例と同じである。 In addition, a plurality of screw receiving projections 22c (only one is shown in FIG. 12) provided integrally with the heat radiating member 22 are provided in the annular groove 22b, and the device substrate 3 is screwed on these screw receiving projections 22c. 41 is fixed. Thereby, the back surface central portion 3c of the device substrate 3 is held in close surface contact with the heat transfer portion 22a. The configuration other than the points described above is the same as that of the first reference example .

したがって、この第3参考例でも第1参考例で既に説明した理由により、本発明の課題を解決できる。 Therefore, even in the third reference example , the problem of the present invention can be solved for the reason already described in the first reference example .

ところで、装置基板3の表面に実装された複数のLED11は縦横に整列して配設されている。これにより、装置基板3の裏面中央部3dに対応して装置基板3の表面中央部に配置されたLED11群の周囲への放熱は、これらLED11の周りに配置された他のLED11群により抑制される。そのため、装置基板3の表面中央部に配置されたLED11群の温度は上がり易い傾向がある。   By the way, the plurality of LEDs 11 mounted on the surface of the device substrate 3 are arranged vertically and horizontally. As a result, heat dissipation to the periphery of the LED 11 group disposed in the center of the front surface of the device substrate 3 corresponding to the back surface central portion 3 d of the device substrate 3 is suppressed by the other LED 11 groups disposed around these LEDs 11. The For this reason, the temperature of the LED 11 group disposed in the center of the surface of the device substrate 3 tends to increase easily.

それにも拘わらず、第3参考例では、既述のように点灯装置15を放熱部7の周りに配設して、この放熱部7を装置基板3の裏面中央部3dに設けたので、この裏面中央部3dに対応して装置基板3の表面中央部に配置されたLED11群の熱を、装置基板3の裏面中央部3dから放熱部材22に速やかに放出できる。これにより、装置基板3の中央部に配置されたLED11群の温度上昇が抑制されて、それらの発光特性が低下しないようにできるとともに、それに伴い、装置基板3の中央部に配置されたLED11群とその周囲のLED群との照明光の色むらを抑制可能である。 Nevertheless, in the third reference example , the lighting device 15 is disposed around the heat radiating portion 7 as described above, and the heat radiating portion 7 is provided in the central portion 3d on the back surface of the device substrate 3. The heat of the LED 11 group disposed in the center of the front surface of the device substrate 3 corresponding to the back surface central portion 3d can be quickly released from the back surface central portion 3d of the device substrate 3 to the heat dissipation member 22. Thereby, while the temperature rise of LED11 group arrange | positioned in the center part of the apparatus board | substrate 3 is suppressed, those light emission characteristics can be prevented from falling, and LED11 group arrange | positioned in the center part of the apparatus board | substrate 3 in connection with it. And uneven color of illumination light with the surrounding LED group can be suppressed.

本発明の第1参考例に係るランプを示す側面図。The side view which shows the lamp | ramp which concerns on the 1st reference example of this invention. 図1のランプの一部を概略的に拡大して示す断面図。Sectional drawing which expands and shows a part of lamp | ramp of FIG. 1 roughly. 図1のランプが備える支持体を示す斜視図。The perspective view which shows the support body with which the lamp | ramp of FIG. 1 is provided. (A)は図1のランプが備える発光装置を示す裏面図。(B)は同発光装置を示す側面図。(C)は同発光装置を示す正面図。(A) is a back view which shows the light-emitting device with which the lamp | ramp of FIG. 1 is provided. (B) is a side view showing the light emitting device. (C) is a front view showing the light-emitting device. 図4(B)中F5部を拡大して詳しく示す断面図。Sectional drawing which expands and shows the F5 part in FIG.4 (B) in detail. 本発明の一実施形態に係るランプの一部を概略的に拡大して示す断面図。Sectional drawing which expands and shows a part of lamp | ramp which concerns on one Embodiment of this invention roughly. (A)は図6のランプが備える発光装置を示す裏面図。(B)は同発光装置を示す側面図。(C)は同発光装置を示す正面図。(A) is a back view which shows the light-emitting device with which the lamp | ramp of FIG. 6 is provided. (B) is a side view showing the light emitting device. (C) is a front view showing the light-emitting device. 図7(B)中F8部を拡大して詳しく示す断面図。Sectional drawing which expands and shows in detail F8 part in FIG.7 (B). 本発明の第2参考例に係るランプの一部を概略的に拡大して示す断面図。Sectional drawing which expands and shows a part of lamp | ramp which concerns on the 2nd reference example of this invention roughly. (A)は図9のランプが備える発光装置を示す裏面図。(B)は同発光装置を示す側面図。(C)は同発光装置を示す正面図。(A) is a back view which shows the light-emitting device with which the lamp | ramp of FIG. 9 is provided. (B) is a side view showing the light emitting device. (C) is a front view showing the light-emitting device. 図10(B)中F11部を拡大して詳しく示す断面図。Sectional drawing which expands and shows in detail F11 part in FIG.10 (B). 本発明の第3参考例に係るランプの一部を概略的に拡大して示す断面図。Sectional drawing which expands and shows a part of lamp | ramp which concerns on the 3rd reference example of this invention roughly. (A)は図12のランプが備える発光装置を示す裏面図。(B)は同発光装置を示す側面図。(C)は同発光装置を示す正面図。(A) is a back view which shows the light-emitting device with which the lamp | ramp of FIG. 12 is provided. (B) is a side view showing the light emitting device. (C) is a front view showing the light-emitting device. 図13(B)中F14部を拡大して詳しく示す断面図。Sectional drawing which expands and shows the F14 part in FIG.13 (B) in detail.

符号の説明Explanation of symbols

1…ランプ(照明装置)、2…発光装置、3…装置基板、3a…中空部、3b…カバー部位、3c…回路取付け部、4…コア、5…受熱層(熱移動手段)、6…素子実装部、7…放熱部、7a…放熱層、7b…カバー層、8…伝熱ポスト(熱移動手段)、9…固定孔、11…LED(半導体発光素子)、15…点灯装置、16…導体パターン、17…電気部品、21…支持体、22…放熱部材、22a…被伝熱部、23…ねじ孔、41…ねじ(取付け手段) DESCRIPTION OF SYMBOLS 1 ... Lamp (illuminating device), 2 ... Light-emitting device, 3 ... Device board | substrate, 3a ... Hollow part, 3b ... Cover part, 3c ... Circuit attachment part, 4 ... Core, 5 ... Heat receiving layer (heat transfer means), 6 ... Element mounting part, 7 ... Radiation part, 7a ... Radiation layer, 7b ... Cover layer, 8 ... Heat transfer post (heat transfer means), 9 ... Fixed hole, 11 ... LED (semiconductor light emitting element), 15 ... Lighting device, 16 DESCRIPTION OF SYMBOLS ... Conductor pattern, 17 ... Electrical component, 21 ... Support body, 22 ... Heat radiating member, 22a ... Heat-transfer part, 23 ... Screw hole, 41 ... Screw (attachment means)

Claims (4)

複数の半導体発光素子と;
絶縁材製のコアを主体として形成されるとともに中空部を有した装置基板であって、前記コアの表面に積層された金属製の受熱層、この受熱層に積層されるとともに前記半導体発光素子が実装された素子実装部、この素子実装部の裏側において前記コアの裏面に積層された金属製の放熱層とこの放熱層に積層された絶縁材製のカバー層とで形成されて熱伝導による外への放熱を担う放熱部、及び前記受熱層とともに形成され、かつ、前記素子実装部と前記放熱部に接続されて前記半導体発光素子から前記素子実装部に伝えられた熱を前記放熱部に移動させる熱移動手段を有した装置基板と;
この装置基板の前記中空部に前記熱移動手段から独立して配設され前記半導体発光素子を点灯させる点灯装置と;
を具備したことを特徴とする発光装置。
A plurality of semiconductor light emitting devices;
A device substrate having a Rutotomoni hollow portion is formed mainly of a core made of insulating material, a metallic heat layer laminated on the surface of the core, the semiconductor light emitting device while being laminated on the heat-receiving layer Is formed by a metal heat dissipation layer laminated on the back surface of the core on the back side of the element mounting portion and a cover layer made of an insulating material laminated on the heat dissipation layer. radiating unit responsible for heat dissipation to the outside, and is formed together with the heat receiving layer, and the heat transmitted to the element mounting portion from the semiconductor light emitting element is connected to the heat radiating portion and the element mounting portion to the heat radiating portion An apparatus substrate having heat transfer means for movement;
A lighting device that is disposed independently of the heat transfer means in the hollow portion of the device substrate and lights the semiconductor light emitting element;
A light emitting device comprising:
前記熱移動手段が金属製の伝熱ポストを備え、この伝熱ポストが前記放熱層と前記受熱層とを接続して前記コア内にこのコアの厚み方向に延びて設けられていることを特徴とする請求項1に記載の発光装置。 Characterized in that said heat transfer means comprises a heat transfer posts made of metal, it is provided to extend the heat transfer posts to connect the heat receiving layer and the heat dissipation layer in the core in the thickness direction of the core The light-emitting device according to claim 1. 前記複数の半導体発光装置が縦横に整列して設けられているとともに、前記放熱部が前記装置基板の中央部に設けられ、この放熱部の周りに前記点灯装置が配設されていることを特徴とする請求項1又は2に記載の発光装置。 The plurality of semiconductor light emitting devices are arranged in vertical and horizontal directions, the heat dissipating part is provided in a central part of the device substrate, and the lighting device is disposed around the heat dissipating part. The light-emitting device according to claim 1 or 2. 請求項1から3の内のいずれか一項に記載の発光装置と;A light emitting device according to any one of claims 1 to 3;
この発光装置の放熱部が密接される被伝熱部を有しこの被伝熱部の熱を大気中に放出する放熱部材と;A heat-dissipating member having a heat-transfer portion to which the heat-dissipation portion of the light-emitting device is in close contact, and releasing the heat of the heat-transfer portion to the atmosphere;
この放熱部材に前記発光装置を支持させて前記被伝熱部に前記放熱部が密接された状態を保持させる取付け手段と;Mounting means for supporting the light emitting device on the heat radiating member and holding the heat radiating portion in close contact with the heat transfer portion;
を具備したことを特徴とする照明装置。An illumination device comprising:
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