JP4968106B2 - Rolling bearing - Google Patents

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JP4968106B2
JP4968106B2 JP2008044941A JP2008044941A JP4968106B2 JP 4968106 B2 JP4968106 B2 JP 4968106B2 JP 2008044941 A JP2008044941 A JP 2008044941A JP 2008044941 A JP2008044941 A JP 2008044941A JP 4968106 B2 JP4968106 B2 JP 4968106B2
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rolling bearing
outer ring
inner ring
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JP2009204020A (en
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和弘 瀧尾
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NSK Ltd
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本発明は、自動車、農業機械、建設機械、鉄鋼機械等に使用される転がり軸受、特に、工作機械のスピンドル支持用の転がり軸受に関する。   The present invention relates to a rolling bearing used for automobiles, agricultural machines, construction machines, steel machines, and the like, and more particularly to a rolling bearing for supporting a spindle of a machine tool.

一般に、転がり軸受においては、軌道輪と転動体との間で転がり運動が行われ、軌道輪及び転動体は繰り返し応力を受ける。そのため、これらの部材を構成する材料には、硬い、負荷に耐える、転がり疲労寿命が長い、滑りに対する耐摩耗性が良好である等の性質が要求される。
そこで、一般的には、これらの部材を構成する材料には、軸受鋼としては日本工業規格のSUJ2、そして肌焼鋼としては日本工業規格のSCR420相当の鋼やSCM420相当の鋼等がよく使用されている。
Generally, in a rolling bearing, a rolling motion is performed between a race and a rolling element, and the race and the rolling element are repeatedly subjected to stress. Therefore, the materials constituting these members are required to have properties such as being hard, withstanding a load, having a long rolling fatigue life, and having good wear resistance against slipping.
Therefore, in general, the materials constituting these members often use Japanese Industrial Standard SUJ2 as bearing steel, and Japanese Industrial Standard SCR420 equivalent steel or SCM420 equivalent steel as case hardening steel. Has been.

これらの材料は前述のように繰り返し応力を受けるので、転がり疲労寿命等の必要とされる性質を得るために、軸受鋼であれば焼入れ、焼戻しが施され、肌焼鋼であれば浸炭処理又は浸炭窒化処理後に焼入れ、焼戻しが施されて、硬さがHv680以上800以下とされている。
近年、各種の工作機械は、加工効率及び生産性向上を目的として、主軸の回転速度や周辺機器の送り速度等の高速化が進んでおり、ユーザーの工作機械に対する高速化の要求はますます強くなってきている。特に、工作機械の主軸は超高速回転とすることが要求されており、主軸を支持するグリース潤滑の転がり軸受のDm n値(Dm は転動体のピッチ円直径(mm)であり、nは回転速度(min-1)である)で、1×106 を超えるものも最近では珍しくなくなってきている。
Since these materials are repeatedly subjected to stress as described above, in order to obtain required properties such as rolling fatigue life, the bearing steel is quenched and tempered, and the case-hardened steel is carburized or Quenching and tempering are performed after carbonitriding, and the hardness is set to Hv 680 or more and 800 or less.
In recent years, various machine tools have been increasing their spindle speeds and peripheral equipment feed speeds for the purpose of improving machining efficiency and productivity, and the demand for higher speeds for machine tools is increasing. It has become to. In particular, the main shaft of the machine tool is required to be a super high-speed rotation, D m n value of the rolling bearing of the grease lubrication for supporting the main shaft (D m is the rolling pitch diameter of the body (mm), n Is a rotation speed (min −1 ), and those exceeding 1 × 10 6 have recently become uncommon.

下記の特許文献1には、工作機械のスピンドル用として十分な耐圧痕性を有する転がり軸受を提供するために、内輪、外輪、転動体の少なくとも何れかを、炭素(C)を0.2質量%以上0.7質量%以下、クロム(Cr)を0.5質量%以上3.0質量%以下、ケイ素(Si)を0.4質量%以上2.0質量%以下、モリブデン(Mo)を0.5質量%以上3.0質量%以下の各範囲で含有し、酸素(O)の含有率が10ppm以下であり、残部が鉄及び不可避の不純物である合金鋼を用い、浸炭窒化処理、焼入れ、深冷処理、240℃以上400℃以下での焼戻しをこの順に行うことで、表層部の窒素含有率を0.05質量%以上0.5質量%以下、表層部の残留オーステナイト量を5体積%以下にすることが記載されている。
特開2005−76679号公報
In Patent Document 1 below, in order to provide a rolling bearing having sufficient pressure resistance for a spindle of a machine tool, at least one of an inner ring, an outer ring, and a rolling element, carbon (C) is added in an amount of 0.2 mass. % To 0.7% by mass, chromium (Cr) to 0.5% to 3.0% by mass, silicon (Si) to 0.4% to 2.0% by mass, molybdenum (Mo) Carbon steel nitriding treatment using an alloy steel containing 0.5 mass% or more and 3.0 mass% or less, oxygen (O) content of 10 ppm or less, the balance being iron and inevitable impurities, By performing quenching, deep cooling treatment, and tempering at 240 ° C. or higher and 400 ° C. or lower in this order, the nitrogen content of the surface layer portion is 0.05% by mass or more and 0.5% by mass or less, and the amount of retained austenite in the surface layer portion is 5 The volume% or less is described.
JP 2005-76679 A

しかし、特許文献1の転がり軸受には割れが生じ易いという問題点がある。
本発明の課題は、工作機械のスピンドル用として好適な、耐圧痕性が高く、割れも生じにくい転がり軸受を提供することである。
However, the rolling bearing of Patent Document 1 has a problem that cracks are likely to occur.
An object of the present invention is to provide a rolling bearing that is suitable for a spindle of a machine tool and has high pressure resistance and is not easily cracked.

上記課題を解決するために、本発明は、内輪と、外輪と、前記内輪と前記外輪との間に転動自在に配設された複数の転動体と、を備える転がり軸受において、前記内輪、前記外輪、および前記転動体のうち少なくとも1つは、炭素(C)を0.2質量%以上0.7質量%以下、クロム(Cr)を0.5質量%以上3.0質量%以下、ケイ素(Si)を0.4質量%以上2.0質量%以下、モリブデン(Mo)を0.5質量%以上3.0質量%以下の各範囲で含有し、酸素(O)の含有率が10ppm以下であり、残部が鉄及び不可避の不純物である合金鋼を用いて形成された後に、840〜920℃での浸炭窒化処理、550〜650℃での焼鈍処理、加熱温度800〜860℃での焼入れ処理、−80〜−10℃での深冷処理、250℃以上400℃以下での焼戻し処理をこの順に行うことにより得られ、表層部の窒素含有率が0.05質量%以上0.5質量%以下に、表層部の残留オーステナイト量が5体積%以下にされていることを特徴とする転がり軸受を提供する。
本発明の転がり軸受は、特許文献1に記載された方法の浸炭窒化処理と焼入れ処理の間に、550〜650℃での焼鈍処理を行うことで、特許文献1で問題になっている割れを生じにくくすることがてきる。
In order to solve the above-mentioned problems, the present invention provides a rolling bearing comprising an inner ring, an outer ring, and a plurality of rolling elements that are movably disposed between the inner ring and the outer ring. At least one of the outer ring and the rolling element includes carbon (C) in an amount of 0.2 mass% to 0.7 mass%, chromium (Cr) in an amount of 0.5 mass% to 3.0 mass%, It contains silicon (Si) in a range of 0.4% to 2.0% by mass, molybdenum (Mo) in a range of 0.5% to 3.0% by mass, and the oxygen (O) content is 10 ppm or less, and the balance is formed using alloy steel with iron and inevitable impurities, followed by carbonitriding at 840 to 920 ° C., annealing at 550 to 650 ° C., and heating temperature of 800 to 860 ° C. Quenching treatment, deep cooling treatment at -80 to -10 ° C, 250 ° C or higher It is obtained by performing tempering treatment at 400 ° C. or lower in this order, and the nitrogen content of the surface layer portion is made 0.05 mass% or more and 0.5 mass% or less, and the amount of retained austenite in the surface layer portion is made 5 volume% or less. A rolling bearing is provided.
The rolling bearing of the present invention performs cracking which is a problem in Patent Document 1 by performing an annealing process at 550 to 650 ° C. between the carbonitriding process and the quenching process of the method described in Patent Document 1. It can be made difficult to occur.

本発明によれば、工作機械のスピンドル用として好適な、耐圧痕性が高く、割れも生じにくい転がり軸受が得られる。   According to the present invention, it is possible to obtain a rolling bearing that is suitable for a spindle of a machine tool and has high pressure dent resistance and is not easily cracked.

以下、本発明の実施形態について説明する。
図1は、本発明の一実施形態であるアンギュラ玉軸受の構成を示す部分縦断面図である。
このアンギュラ玉軸受10は、工作機械のスピンドル支持用として好適な転がり軸受であり、内輪11と、外輪12と、内輪11及び外輪12の間に転動自在に配設された複数の玉13と、内輪11及び外輪12の間に玉13を保持する保持器14と、で構成されている。そして、このアンギュラ玉軸受10の内径は65mm、外径は100mm、幅は18mm、玉13の直径は7.144mm、玉数は28個、接触角は18°、内輪11及び外輪12に形成されている軌道溝の曲率半径は、それぞれ玉13の直径の52%及び56%である。
Hereinafter, embodiments of the present invention will be described.
FIG. 1 is a partial longitudinal sectional view showing a configuration of an angular ball bearing which is an embodiment of the present invention.
The angular ball bearing 10 is a rolling bearing suitable for supporting a spindle of a machine tool, and includes an inner ring 11, an outer ring 12, and a plurality of balls 13 disposed between the inner ring 11 and the outer ring 12 so as to be freely rollable. The cage 14 holds the ball 13 between the inner ring 11 and the outer ring 12. The angular ball bearing 10 has an inner diameter of 65 mm, an outer diameter of 100 mm, a width of 18 mm, a ball 13 having a diameter of 7.144 mm, a number of balls of 28, a contact angle of 18 °, and formed on the inner ring 11 and the outer ring 12. The radius of curvature of the track grooves is 52% and 56% of the diameter of the ball 13, respectively.

内輪11及び外輪12は、以下のようにして製造されたものである。表1に示す組成の鋼材(A〜E)を所定の形状に成形し、No. 1〜3については、図2に示す熱処理、すなわち、840〜920℃での浸炭窒化処理、550〜650℃での焼鈍処理、加熱温度800〜860℃での焼入れ処理、−80℃での深冷処理、250℃以上400℃以下での焼戻し処理をこの順に行った。この熱処理は本発明で行う熱処理に相当する。次に、研削仕上げ加工及び超仕上げ加工を行った。   The inner ring 11 and the outer ring 12 are manufactured as follows. Steel materials (A to E) having the composition shown in Table 1 are formed into a predetermined shape, and for Nos. 1 to 3, the heat treatment shown in FIG. 2, that is, carbonitriding at 840 to 920 ° C., 550 to 650 ° C. An annealing treatment at 550 ° C., a quenching treatment at a heating temperature of 800 to 860 ° C., a deep cooling treatment at −80 ° C., and a tempering treatment at 250 ° C. or more and 400 ° C. or less were performed in this order. This heat treatment corresponds to the heat treatment performed in the present invention. Next, grinding finishing and super finishing were performed.

No. 4と6については、図4に示す熱処理、すなわち、840〜920℃での浸炭窒化処理、加熱温度800〜860℃での焼入れ処理、250℃以上400℃以下での焼戻し処理をこの順に行った。次に、研削仕上げ加工及び超仕上げ加工を行った。
No. 5については、図3に示す熱処理、すなわち、840〜920℃での浸炭窒化処理、加熱温度800〜860℃での焼入れ処理、−80℃での深冷処理、250℃以上400℃以下での焼戻し処理をこの順に行った。この熱処理は特許文献1の方法で行う熱処理に相当する。次に、研削仕上げ加工及び超仕上げ加工を行った。
For Nos. 4 and 6, the heat treatment shown in FIG. 4, that is, carbonitriding at 840 to 920 ° C., quenching at a heating temperature of 800 to 860 ° C., and tempering at 250 to 400 ° C. in this order. went. Next, grinding finishing and super finishing were performed.
For No. 5, the heat treatment shown in FIG. 3, that is, carbonitriding at 840 to 920 ° C., quenching at a heating temperature of 800 to 860 ° C., deep cooling at −80 ° C., 250 ° C. to 400 ° C. Were tempered in this order. This heat treatment corresponds to the heat treatment performed by the method of Patent Document 1. Next, grinding finishing and super finishing were performed.

このようにして得られた内輪及び外輪の表層部の炭素含有率(〔C〕)と窒素含有率(〔N〕)と残留オーステナイト量(γR )、表面硬さ(Hv)を表2に示す。また、内輪11及び外輪12の作製時に、焼割れが生じたか否かについても調べた。その結果も表2に併せて示す。
なお、本発明においては、表層部とは、超仕上げ加工後の表面から深さ20μmまでの部分を意味する。また、表層部の炭素含有率および窒素含有率は発光分析装置により測定し、表面硬さはビッカース硬度計により測定し、残留オーステナイト量はX線分析装置により測定した。
Table 2 shows the carbon content ([C]), nitrogen content ([N]), retained austenite amount (γ R ), and surface hardness (Hv) of the surface portions of the inner ring and outer ring thus obtained. Show. In addition, it was also examined whether or not burn cracking occurred during the production of the inner ring 11 and the outer ring 12. The results are also shown in Table 2.
In the present invention, the surface layer portion means a portion from the surface after superfinishing to a depth of 20 μm. Further, the carbon content and nitrogen content of the surface layer portion were measured with an emission analyzer, the surface hardness was measured with a Vickers hardness meter, and the residual austenite amount was measured with an X-ray analyzer.

そして、例えば窒化ケイ素製の玉13と、フッ素樹脂製の保持器14を用いて、アンギュラ玉軸受10を組み立てる。
このようにして得られたNo. 1〜6の各内輪及び外輪の耐圧痕性を、円板状試験片を用いた以下の方法で評価した。
円板状試験片の寸法は、直径60mm、厚さ6mmで、表面粗さを平均粗さ(Ra)で0.01μm以下とした。この試験片の円板面に直径4.76mm(3/16インチ)のSUJ2製の球を様々な荷重で押し付けて、生じた圧痕の最大深さを測定した。そして、面圧が4.2GPaの時の最大深さで耐圧痕性を評価した。具体的には、面圧が4.2GPaの時の最大深さが0.1μm以下の場合に耐圧痕性がとても良い(◎)、0.1〜0.2μmの場合に耐圧痕性が普通(○)、0.2μm以上の場合に耐圧痕性が悪い(×)と評価した。その結果も表2に併せて示す。
And the angular ball bearing 10 is assembled using the ball | bowl 13 made from a silicon nitride, and the holder | retainer 14 made from a fluororesin, for example.
The pressure resistance of each of the inner rings and outer rings of Nos. 1 to 6 obtained in this way was evaluated by the following method using a disk-shaped test piece.
The disk-shaped test piece had a diameter of 60 mm, a thickness of 6 mm, and a surface roughness of 0.01 μm or less in terms of average roughness (Ra). A sphere made of SUJ2 having a diameter of 3.76 mm (3/16 inch) was pressed against the disk surface of the test piece with various loads, and the maximum depth of the resulting indentation was measured. Then, the pressure scar resistance was evaluated at the maximum depth when the surface pressure was 4.2 GPa. Specifically, when the maximum pressure when the surface pressure is 4.2 GPa is 0.1 μm or less, the pressure resistance is very good (◎), and when the surface pressure is 0.1 to 0.2 μm, the pressure resistance is normal. In the case of (◯) and 0.2 μm or more, it was evaluated that the pressure resistance was poor (×). The results are also shown in Table 2.

Figure 0004968106
Figure 0004968106

Figure 0004968106
Figure 0004968106

本発明の実施例に相当するNo. 1〜3では、割れも生じず、耐圧痕性も高かった。比較例に相当するNo. 4〜6のうち、特許文献1の実施例に相当するNo. 5では、耐圧痕性はよかったが割れが生じた。また、No. 4では割れは生じないが、耐圧痕性の点でNo. 1〜3、5より劣っていた。No. 6では割れは生じないが、耐圧痕性が悪かった。
このように、本発明の転がり軸受によれば、浸炭窒化処理と焼入れ処理の間に焼鈍処理を行うことで、特許文献1で問題となっている割れが生じず、耐圧痕性も高い。よって、本発明の転がり軸受は工作機械のスピンドル用として好適である。
In Nos. 1 to 3 corresponding to the examples of the present invention, cracks did not occur and the pressure scar resistance was high. Of Nos. 4 to 6 corresponding to the comparative example, No. 5 corresponding to the example of Patent Document 1 had crack resistance but cracked. No. 4 did not crack, but was inferior to Nos. 1 to 3 and 5 in terms of pressure resistance. No. 6 did not crack, but the pressure scar resistance was poor.
As described above, according to the rolling bearing of the present invention, by performing the annealing process between the carbonitriding process and the quenching process, cracks that are a problem in Patent Document 1 do not occur and the pressure scar resistance is high. Therefore, the rolling bearing of the present invention is suitable for a spindle of a machine tool.

本発明の一実施形態であるアンギュラ玉軸受の構造を示す部分縦断面図である。It is a fragmentary longitudinal cross-section which shows the structure of the angular ball bearing which is one Embodiment of this invention. 本発明で行う熱処理方法を示す図である。It is a figure which shows the heat processing method performed by this invention. 本発明の比較例に相当する熱処理方法(特許文献1の方法)を示す図である。It is a figure which shows the heat processing method (method of patent document 1) equivalent to the comparative example of this invention. 本発明の比較例に相当する熱処理方法を示す図である。It is a figure which shows the heat processing method corresponded to the comparative example of this invention.

符号の説明Explanation of symbols

10 アンギュラ玉軸受
11 内輪
12 外輪
13 玉
10 Angular Contact Ball Bearing 11 Inner Ring 12 Outer Ring 13 Ball

Claims (1)

内輪と、外輪と、前記内輪と前記外輪との間に転動自在に配設された複数の転動体と、を備える転がり軸受において、
前記内輪、前記外輪、および前記転動体のうち少なくとも1つは、
炭素(C)を0.2質量%以上0.7質量%以下、クロム(Cr)を0.5質量%以上3.0質量%以下、ケイ素(Si)を0.4質量%以上2.0質量%以下、モリブデン(Mo)を0.5質量%以上3.0質量%以下の各範囲で含有し、酸素(O)の含有率が10ppm以下であり、残部が鉄及び不可避の不純物である合金鋼を用いて形成された後に、
840〜920℃での浸炭窒化処理、550〜650℃での焼鈍処理、加熱温度800〜860℃での焼入れ処理、−80〜−10℃での深冷処理、250℃以上400℃以下での焼戻し処理をこの順に行うことにより得られ、表層部の窒素含有率が0.05質量%以上0.5質量%以下に、表層部の残留オーステナイト量が5体積%以下にされていることを特徴とする転がり軸受。
In a rolling bearing comprising an inner ring, an outer ring, and a plurality of rolling elements arranged so as to be freely rollable between the inner ring and the outer ring,
At least one of the inner ring, the outer ring, and the rolling element is:
Carbon (C) is 0.2 mass% to 0.7 mass%, chromium (Cr) is 0.5 mass% to 3.0 mass%, and silicon (Si) is 0.4 mass% to 2.0 mass%. Less than mass%, molybdenum (Mo) is contained in each range of 0.5 mass% to 3.0 mass%, oxygen (O) content is 10 ppm or less, and the balance is iron and inevitable impurities After being formed using alloy steel,
Carbonitriding at 840 to 920 ° C., annealing at 550 to 650 ° C., quenching at heating temperature 800 to 860 ° C., deep cooling at −80 to −10 ° C., 250 ° C. to 400 ° C. It is obtained by performing tempering treatment in this order, and the nitrogen content of the surface layer part is 0.05% by mass or more and 0.5% by mass or less, and the amount of retained austenite of the surface layer part is 5% by volume or less. Rolling bearing.
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JP2009203526A (en) * 2008-02-27 2009-09-10 Nsk Ltd Rolling bearing

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