JP4943317B2 - Plate member, method for manufacturing the same, and wall surface structure constituted by the plate member - Google Patents

Description

  The present invention relates to a plate member provided with a refractory material disposed on a wall surface of a road, subway or other railway, or other tunnel, a manufacturing method thereof, and a wall surface structure constituted by the plate member.

  There is a proposal in Japanese Patent Application Laid-Open No. 2004-228561 regarding an interior method for this type of tunnel. This is because a centle temporarily secured with a plurality of tiles via veneer and plywood is installed with a predetermined interval along its outer peripheral surface along the tunnel side wall surface, and then the veneer and tunnel located on the outer peripheral surface side of the centle. A lining concrete is placed between the inner peripheral surface and cured to form a lining portion. Thereafter, the centle is removed, and a veneer attached to the centle via a plywood is attached to the lining portion. The inner periphery of the tunnel is formed by peeling from the plurality of tiles fixed to the tile.

  According to the tunnel interior method of Patent Document 1, it seems that the tile can be easily attached to the inner wall surface of the tunnel, but it is impossible to arrange a refractory material between the tile and the lining concrete. Since the tiles are only bonded to the front surface of the concrete, there is a possibility that the tiles will eventually fall off, and it seems that the tiles cannot be reliably held on the inner wall of the tunnel for a long period of time.

  In Patent Document 2, a base material for a tile unit is formed by providing a large number of bonding holes in a paper material base material having water resistance and incombustibility, and a plurality of tiles are arranged and bonded to one side of the base material. This is a method for mounting a tile unit, which is a tile unit for tunnel interior, and the tile unit is placed along the tunnel base wall surface, and at least the tile back surface of the bonding hole of the base material is bonded to the tunnel base wall surface with an adhesive.

  According to the mounting enforcement method of this Patent Document 2, it seems that it is certain that the tile unit can be easily attached to the tunnel base wall even if the adhesion site is a curved surface. Since the bonding is only by an adhesive and the bonding area is not wide, it is difficult to ensure a long-term secure fixation. It seems that exfoliation must start over time. Moreover, a heat insulating refractory material cannot be arranged, and therefore the heat insulating property and fire resistance of the tunnel cannot be ensured. In addition, in the event of a fire, the adhesive will deteriorate within a short period of time, and the tiles may begin to fall early.

  Patent Document 3 discloses a structure for mounting a panel for wall surface such as a tunnel made of a mortar substrate and a number of ceramic tiles attached to the front surface of the mortar substrate using an adhesive, and an upper edge of the mortar substrate. Alternatively, on the back surface of one of the ceramic tiles affixed to the lower edge, a vertical groove extending vertically is formed at an intermediate portion in the left-right direction, and the vertical groove forms a gap between the mortar substrate and the ceramic tile. This is a tile-attached panel mounting structure in which a tongue piece portion of a support fitting projecting from the wall surface is inserted into a generated gap so that the panel is mounted on a wall surface such as a tunnel.

  According to the mounting structure of the tile affixed panel of Patent Document 3, the panel itself is securely attached by the support bracket, but the tile affixed to the mortar substrate is only attached to the substrate by an adhesive, It seems that exfoliation has to start over time. In addition, in this document, if a white cement-based joint mortar is applied to the joints, and the joint mortar is also applied to the periphery of the panel, the adhesive with the tile attached is also effective in the event of a fire. It is stated that the protection is perfect because it does not touch the flame, but in the event of a fire, it is clear that the adhesive will quickly degrade with the heat transferred from the tile surface, and in the event of a fire the tile will fall within a short period of time. It seems inevitable to do. Further, since no heat-insulating refractory material is provided, heat is easily transferred to the wall surface covered with the tiled panel, which may cause damage due to heat.

  Patent Document 4 relates to a heat-resistant refractory mounting structure that is attached to an inner wall surface of a tunnel or the like that is required to have fireproof performance, and includes a first metal fitting protruding from the wall surface and having a threaded portion on the tip side, A wall surface side has an insertion hole provided near the wall surface in the through hole that penetrates the heat-insulating refractory at a position corresponding to the first metal fitting, and through which the screw portion of the first metal fitting can be inserted. A second metal fitting whose end face abuts against the wall surface, a third metal fitting inserted through the through hole of the heat-insulating refractory from the opposite wall surface side and having a threaded portion that engages with the threaded portion of the first metal fitting; Heat-resistant refractory movement restricting means for restricting movement of the heat-insulating refractory to the opposite wall surface by the contact surface of the second metal fitting that comes into contact with the heat-resistant refractory in the through-hole, and the opposite wall surface of the second metal fitting Second metal fitting movement restricting means for restricting movement to the side, and heat insulating refractory Provided in the counter wall surface side of the through hole, the first to third fitting shut off from the reaction wall surface is intended and a heat insulating refractory material to insulate.

  According to the heat insulating refractory mounting structure of Patent Document 4, the heat insulating refractory can be attached to the inner wall of the tunnel while preventing local stress concentration on the refractory, It appears to be certain that if it occurs, it can well block heat transfer to the wall that it covers. However, the heat-resistant refractory mounting structure disclosed in Patent Document 4 has a complicated structure, and the work on the construction site is quite troublesome. Furthermore, because of its configuration, there is a problem that exterior materials such as tiles and stones cannot be attached to the outer surface side of the heat insulating refractory.

JP 2003-278497 A JP 2001-115786 A JP 2001-73531 A JP 2001-193395 A

  The present invention is a plate member such as a tile or a stone plate provided on the back surface with a heat-insulating refractory material arranged on the wall surface of the tunnel to shield the heat in the event of a fire and protect the wall surface. And a plate member that does not easily peel off after being attached to the wall surface of the tunnel, a simple manufacturing method thereof, and the plate member can be easily and reliably insulated on the wall surface of the tunnel. It is an object of the present invention to provide a wall surface structure that can be attached.

1 of the present invention includes a plate member body having a quadrangular plate shape, a refractory material disposed on the back side of the plate member body, a fixing means for fixing the refractory material to the back surface of the plate member body, and the fire resistance In the plate member constituted by the plate member main body fixed to the back surface to the wall surface of the building, and the attachment means for attaching via the support member arranged on this,
The fixing means includes a locking claw piece inserted and locked in each of one or more locking grooves formed on two parallel sides of the plate member body, and a connection configured in a direction parallel to the side where the locking grooves are formed. A pair of fixing pieces provided with a plate, and a connecting bolt for connecting the connecting plates of the pair of fixing pieces and securing the insertion locking state of the locking claw pieces into the corresponding locking grooves; When the required amount of paste-like refractory material is applied to the back side of the plate member body and cured, the refractory material that is entangled with the fixing means can be fixed to the back surface of the plate member body. ,
The mounting means includes a pair of upper and lower vertical mounting plates projecting from a part of each fixing piece of the fixing means in a rearward direction from the rear surface of the refractory material, and a pair of the upper and lower vertical mounting plates. The upper mounting groove is formed in an upper opening state on the upper side of the upper part, and the downward mounting groove is formed in the lower opening state on the lower side of the upper part.

A second aspect of the present invention includes a quadrilateral plate-like plate member body, a refractory material disposed on the back side of the plate member body, a fixing means for fixing the refractory material to the back surface of the plate member body, and the refractory material. In the plate member constituted by the plate member main body fixed to the back surface to the wall surface of the building, and the attachment means for attaching via the support member arranged on this,
A locking claw piece for inserting and locking the fixing means in each of one or more locking grooves formed on two parallel sides of the plate member body, and the locking claw piece, It is composed of a pair of one or more fixing pieces that hold the refractory material bonded and fixed to the back surface of the plate member main body in the state of being inserted into and locked into the locking groove on the plate member main body side,
The mounting means includes a pair of upper and lower vertical mounting plates projecting from a part of each fixing piece of the fixing means in a rearward direction from the rear surface of the refractory material, and a pair of the upper and lower vertical mounting plates. The upper mounting groove is formed in an upper opening state on the upper side of the upper part, and the downward mounting groove is formed in the lower opening state on the lower side of the upper part.

A third aspect of the present invention is the method for manufacturing a plate member according to the first aspect of the present invention, wherein a pair of one or more fixing pieces are provided in each of one or more locking grooves formed on two parallel sides of a quadrilateral plate-like plate member body. Each locking claw piece is inserted and locked, and the corresponding fixing pieces arranged on different parallel sides are connected to each other by connecting bolts, and the engaging claw pieces arranged on the fixed pieces are engaged. After securing the insertion locking state in the stop groove, the plate member main body with the pair of fixing pieces attached to a molding box having an internal dimension that matches the planar dimension shape of the plate member main body is faced downward. After that, the paste-like refractory material is filled on the back side of the plate member main body in the molding box up to just below the locking piece constituting the mounting means, and the paste-like refractory material is hardened and taken out. It is a manufacturing method of the plate member by this.

4 of the present invention, the wall surface of a building, arranged fixed to the vertical and horizontal support members having parallel upwardly support piece and downward support piece to the wall surface, one or a plurality of plate members of the present invention, the The upper support piece at the position corresponding to the downward mounting groove of the vertical mounting plate below each mounting means is inserted, and the downward support of the support member at the position corresponding to the upward mounting groove of the upper vertical mounting plate is inserted It is a wall surface structure constituted by a plate member in which a piece is inserted and fixed vertically and horizontally on the wall surface, and a refractory material is disposed on the back surface of the wall surface.

1 plate member of the present invention was attached by pasty fixed means refractory material cured therefrom to the rear surface of the plate member body of the tile or stone plate, thus, the wall of a building, for example, When this is attached to the lining wall of the tunnel or the like, there is no possibility that the plate member main body such as the tile on the front surface will be peeled off over a long period of time. The same applies when a fire is encountered. In the case of a fire, at the same time, the wall surface is sufficiently protected by the heat insulating effect of the refractory material. Furthermore, since the refractory material is fixed to the back surface of the plate member main body such as a tile in this way, when attaching this to the wall surface of a building such as a tunnel lining wall surface, a plate member such as a tile is attached. The refractory material can be attached at the same time only by the process.

Moreover, since the plate member 1 of the present invention is obtained by placing a paste-like refractory material on the back surface of the plate member main body such as a tile or a stone plate and curing the plate member , the connection relationship between the two is ensured. Can do. In addition, since the plate member is provided on the back surface side of the refractory material with an attachment means that can be easily attached to the wall surface of the building such as a tunnel lining wall surface and can be securely connected, By attaching the attachment means to the support member disposed on the support member, the attachment can be performed speedily and reliably. As described above, a decorative wall surface such as a tile having sufficient heat insulating performance that does not easily peel off can be formed.

The plate member 2 of the present invention is obtained by attaching a solid refractory material to the back surface of a plate member main body such as a tile or a stone plate not only by an adhesive or a mortar but also by a fixing means. For example, when this is attached to the lining wall surface of the tunnel, there is no possibility that the plate member main body such as the tile on the front surface will be peeled off over a long period of time. The same applies when a fire is encountered. In the case of a fire, at the same time, the wall surface is sufficiently protected by the heat insulating effect of the refractory material. Furthermore, since the refractory material is fixed to the back surface of the plate member main body such as a tile in this way, when attaching this to the wall surface of a building such as a tunnel lining wall surface, a plate member such as a tile is attached. The refractory material can be attached at the same time only by the process.
Since this plate member is provided on the rear surface side of the refractory material with an attachment means that can be easily attached to the wall surface of the building such as a tunnel lining wall surface and can be securely connected, By attaching the attachment means to the support member disposed on the base plate, the attachment can be performed quickly and reliably. As described above, a decorative wall surface such as a tile having sufficient heat insulating performance that does not easily peel off can be formed.

According to the manufacturing method of the plate member of 3 of the present invention, the refractory material obtained by curing the paste-like refractory material on the back surface of the plate member body of 1 of the present invention, i.e., a plate member body such as a tile or a stone plate, is surely obtained. The combined plate member can be easily manufactured by a simple procedure.

According to the wall surface structure constituted by the plate member 4 of the present invention, a decorative wall surface in which a plate member having a refractory material arranged on the back surface is attached and fixed to a wall surface of a building such as a tunnel lining wall surface is very simply configured. can do.

That is, the wall surface of a building, such as lining the wall of the tunnel, the combined support members having parallel upwardly support piece and downward support piece beforehand wall surface, the size of one or two plate members of the subject of the present invention The plurality of plate members can be basically attached to the wall surface easily by locking the attachment means to the support member. . In more detail, the upward mounting piece of the supporting member at the corresponding position is inserted into the downward mounting groove of the vertical mounting plate below the mounting means on the back side, and the upward mounting groove of the vertical mounting plate above the mounting means. Further, the plate members can be arranged and fixed to the wall surface in the vertical and horizontal directions very easily by inserting the downward support pieces of the support members at the corresponding positions. It goes without saying that a fire-resistant joint material should be filled between the plate members adjacent in the vertical and horizontal directions.

The decorative wall surface constructed in this manner is such that individual plate members are structurally and reliably connected by fixing means, not by a simple adhesive or mortar, but the front plate member main body and the rear refractory material. Since this is fixed to the wall surface of the building via the attaching means and the support member, the plate member on the front surface is securely fixed over a long period of time, and there is no possibility of peeling off. This is the same in the case of a fire. As described above, the plate member and the refractory material are structurally coupled by the fixing means, and both are fixed to the wall surface of the building. Even if added, peeling does not easily occur. It goes without saying that the rear wall surface can be protected from the high temperature of the fire by the refractory material behind the plate member.

  BEST MODE FOR CARRYING OUT THE INVENTION The best mode for carrying out the invention will be described in detail based on an embodiment with reference to the drawings.

<Example 1>
Example 1 relates to tiles (plate members) 1 and 10 having a refractory material 1b formed by curing a paste-like refractory on the back surface, a manufacturing method thereof, and a wall surface structure using the tiles 1 and 10.

  As shown in FIGS. 1 to 3, the tiles 1 and 10 include a horizontally long quadrilateral plate-shaped tile body (plate member body) 1a, a refractory material 1b disposed on the back side of the tile body 1a, and the fireproof material. The fixing means 2 for fixing the material 1b to the back surface of the tile body 1a, and the tile body 1a having the refractory material 1b fixed to the back surface are mounted on the wall surface w of the building, and the support metal fittings 6, 6,. , 26, 26... And mounting means 3 and 30 for mounting.

  As shown in FIG. 1, the tile main body 1 a is composed of a large quadrilateral plate-shaped member made of ceramics in the first embodiment. Instead of this, the tile main body 1a can adopt a stone plate of the same size. As the tile body 1a, it is not impossible to adopt a small size, but a large size is preferable. The tile main body 1a has two locking grooves 1a1 and 1a1 on the end surfaces of the upper and lower sides which are two parallel sides. The respective locking grooves 1a1 and 1a1 on the upper and lower sides are formed at positions about 1/5 in the width direction from the side sides in a positional relationship corresponding to the upper and lower sides.

  As shown in FIGS. 1 to 9, the fixing means 2 includes two upper fixing pieces 2a and 2a arranged on the upper side of the two parallel upper and lower sides of the tile body 1a, and two arranged on the lower side. The lower fixing pieces 2b and 2b, and one connecting bolt 2c arranged between each pair of the upper fixing piece 2a and the lower fixing piece 2b.

  As shown in FIGS. 1 (a), 2 (a), 4 (a), 4 (d) and 7 (a), 7 (d), the upper fixing piece 2a is a substantially quadrilateral plate-like member. 2 (a), FIG. 3 (a), FIGS. 4 (a) to (d) and FIGS. 7 (a) to (d), the upper edge of the tile body 1a A locking claw piece 2a1 that is inserted and locked in a locking groove 1a1 formed on the end surface is formed, and a connecting plate 2a2 that protrudes on the opposite side to the locking claw piece 2a1 is formed in the middle of the height direction.

  The locking claw piece 2a1 is configured to project in an inverted L shape from the upper end of the upper fixed piece 2a as viewed from the side, and is formed in an inverted L shape. The locking claw piece 2a1 is shown in FIG. As shown, a portion of the upper fixed piece 2a that hangs parallel to the front side of the upper fixed piece 2a is inserted and locked into the locking groove 1a1 of the tile body 1a.

  As shown in FIGS. 4 (a) to (d) and FIGS. 7 (a) to (d), the connecting plate 2a2 is formed by cutting the central portion of the upper fixing piece 2a into a quadrilateral shape on the front side, The side and the front side are cut away to form a smaller notch of the quadrilateral formed by the cut and raised, and a connecting hole 2a2h is opened at substantially the center thereof. The connecting plate 2a2 is cut and raised parallel to the upper and lower sides of the upper fixed piece 2a and at a right angle to the surface thereof, as shown in FIG.

  The lower fixing piece 2b is a substantially quadrangular plate-like member as shown in FIGS. 1 (a), 2 (b) and 5 (a), 5 (d). As shown in 3 (b) and FIGS. 5 (a) to 5 (d), a locking claw piece 2b1 that is inserted and locked into a locking groove 1a1 formed on the lower end surface of the tile body 1a is formed at the lower end thereof. In the middle of the height direction, a connecting plate 2b2 projecting to the opposite side of the locking claw piece 2b1, that is, the rear side is formed.

  The latching claw piece 2b1 is configured to project from the lower end of the lower fixed piece 2b to an L-shape on the front side when viewed from the side, and the latching claw piece 2b1 is shown in FIG. 3 (b). As shown, the portion of the lower fixed piece 2b that stands upright in parallel with the front is inserted and locked in the locking groove 1a1 on the lower side of the tile body 1a.

  As shown in FIGS. 5 (a) to 5 (d), the connecting plate 2b2 is formed by cutting and raising the center portion of the lower fixing piece 2b into a quadrilateral shape on the back side, and cutting both sides and the front side. It is configured to be smaller than the quadrangular cutout generated by raising, and a connection hole 2b2h is opened at substantially the center thereof. The connecting plate 2b2 is cut and raised parallel to the upper and lower sides of the upper fixed piece 2b and at a right angle to the surface thereof, as shown in FIG.

  As shown in FIG. 6, the connecting bolt 2c comprises a bolt member 2c1 and a nut member 2c2 screwed into the bolt member 2c1, and FIGS. 1 (a) to 1 (c), FIGS. 2 (a), 2 (b), As shown in FIGS. 8 (a) to (c) and FIGS. 9 (a) to (c), a connecting plate for an upper fixing piece 2a arranged on the upper side of the tile body 1a and a lower fixing piece 2b arranged on the lower side. The upper fixed piece 2a and the lower fixed piece 2b are used to be connected between 2a2 and 2b2.

  The connecting bolt 2c has its bolt member 2c1 inserted into the connecting hole 2b2h of the connecting plate 2b2 of the lower fixing piece 2b from the outside (below), and further into the connecting hole 2a2h of the connecting plate 2a2 of the upper fixing piece 2a ( The nut member 2c2 is screwed into and tightened into the penetrating portion. Needless to say, this is the same even when inserted from the opposite direction and tightened and fixed. At this time, as shown in FIGS. 8 (a) and 9 (a) in particular, prior to this, the upper fixing piece 2a is inserted into the locking groove 1a1 on the upper side of the tile body 1a. Needless to say, the lower fixing piece 2b is in the insertion locking state, and the locking claw piece 2b1 is inserted and locked in the locking groove 1a1 on the lower side of the tile body 1a. Thus, the fixed state of the tile body 1a by the fixing means 2 is ensured.

  As shown in FIGS. 1 to 5 (a) and FIGS. 7 to 9, the mounting means 3 (30) has two upper fixing pieces 2a arranged on the upper side of the tile body 1a in the first embodiment. 2a, upper vertical mounting plates 3a, 3a (13a, 13a), lower fixing plates 2b, 2b arranged on the lower side, lower vertical mounting plates 3b, 3b, and upper vertical mounting plates 3a, 3a (13a, 13a) on the upper side of the upper mounting groove 3a1, 3a1 (13a1, 13a1) configured in the upper opening state, and the lower side mounting on the lower side of the lower vertical mounting plate 3b, 3b This is constituted by the grooves 3b1 and 3b1.

  The attachment means includes a standard type attachment means 3 for the tile 1 attached to a portion other than the uppermost portion of the wall surface w and an uppermost dedicated type attachment means 30 for the tile 10 attached to the uppermost portion. Although the structure is basically the same, the attachment means 30 of the uppermost exclusive type is a standard type as shown in FIGS. 7 (a), (c), (d) and FIGS. 9 (a) to (c). Only the mounting means 3 and the upper components are different. That is, the uppermost exclusive type attachment means 30 replaces the upper vertical attachment plates 3a and 3a that are the upper constituent elements of the standard type attachment means 3 and has an upper vertical direction whose upper side is configured lower than this. The mounting plates 13a and 13a are provided.

First, the standard type attachment means 3 will be described.
As shown in FIG. 4, the upper vertical mounting plate 3a is a plate-like member that is bent at a right angle on one side of the upper fixing piece 2a, in this embodiment, on the right side, and protrudes to the rear side. is there. In a state where the upper fixing piece 2a is attached to the tile body 1a, the upper vertical attachment plate 3a protrudes to the rear side of the tile body 1a. The height of the upper side of the upper vertical mounting plate 3a is substantially the same as the upper side of the upper fixing piece 2a. As shown in FIG. 4, the upward mounting groove 3 a 1 is formed in an upper opening state in a portion slightly above the tip of the upper side of the upper vertical mounting plate 3 a.

  Further, in the first embodiment, the upper vertical mounting plate 3a is close to the upper fixing piece 2a at the lower portion thereof, but is separated from the upper fixing piece 2a than the connection hole 2a2h of the connecting plate 2a2. Reinforcing bar hole 3a2 for allowing the reinforcing bar 5 to pass therethrough is opened.

  As shown particularly in FIG. 5, the lower vertical mounting plate 3b is a plate-like member that is bent at a right angle on one side of the lower fixing piece 2b, that is, on the left side in the first embodiment, and protrudes to the rear side. It is. In a state where the lower fixing piece 2b is attached to the tile body 1a, the lower vertical attachment plate 3b protrudes to the back side of the tile body 1a. The lower side height of the lower vertical mounting plate 3b is slightly higher than the lower side of the lower fixed piece 2b. As described above and shown in FIG. 5, the downward mounting groove 3b1 is formed in a lower opening state in a portion slightly below the tip of the lower side of the lower vertical mounting plate 3b. The positional relationship in the front-rear direction with respect to the lower fixing piece 2b of the downward mounting groove 3b1 is set so as to correspond vertically to the upward mounting groove 3a1.

  Furthermore, in the first embodiment, the lower vertical mounting plate 3b is close to the lower fixing piece 2b at the lower portion thereof, but is further away from the lower fixing piece 2b than the connection hole 2b2h of the connecting plate 2b2. Reinforcing bar hole 3b2 for allowing the reinforcing bar 5 to pass therethrough is opened.

Next, the attachment means 30 of the uppermost exclusive type will be described.
As shown in FIG. 7, the upper vertical mounting plate 13a of this type of mounting means 30 is bent at a right angle on one side of the upper fixing piece 2a, that is, on the right side in the first embodiment, to the rear side. The protruding plate-like member has the same basic structure as that of the standard type upper vertical mounting plate 3a, but has a lower upper side. Specifically, the height of the upper side is set at a position slightly lower than the connecting plate 2a2, as can be seen in FIGS. 7 (a) and 7 (c). Only this point is different from the upper vertical mounting plate 3a of the standard-type mounting means 3, and all other points are the same. As shown in FIG. 7, the upward mounting groove 13a1 and the reinforcing bar hole 13a2 are configured in the same manner as those of the upper vertical mounting plate 3a.

  As described above, the attachment means 30 of the uppermost exclusive type is different from that of the standard type only in the upper vertical mounting plate 13a, the lower vertical mounting plate 3b is exactly the same, and the reference numerals of the respective parts are also the same. It is attached. Therefore, the description will not be repeated.

  In the tiles 1 and 10 of the first embodiment, the fixing means 2 and the attaching means 3 and 30 are attached to the back side of the tile main body 1a as described above, and the reinforcing bars 5, 5,. The paste-like refractory material is disposed, joined to the back surface of the tile body 1a, and the upper fixing pieces 2a, 2a, the lower fixing pieces 2b, 2b, the connecting plates 2a2, 2a2, 2b2, 2b2 and the connecting means 2 It is configured to be cured while being entangled with the bolts 2c and 2c. Since the upper fixing pieces 2a, 2a and the lower fixing pieces 2b, 2b are provided with notched holes for forming the connecting plates 2a2, 2a2, 2b2, 2b2, the paste-like refractory material is It will also enter into this notch hole and will be entangled and couple | bonded favorably. In the first embodiment, the members constituting the fixing means 2 and the attaching means 3 are all made of stainless steel.

The above tiles 1 and 10 are manufactured by the following procedure. First, the standard tile 1 will be described.
The fixing means 2 is attached to the back side of the tile body 1a. As described above and shown in FIGS. 1 to 3 and FIG. 8A, the upper fixing pieces 2a and 2a are attached to the upper side of the two upper and lower parallel sides of the tile body 1a, and the lower side is attached. Attach the lower fixing pieces 2b, 2b. The upper fixing pieces 2a and 2a are respectively positioned by inserting and locking the engaging claw pieces 2a1 and 2a1 into the engaging grooves 1a1 and 1a1 on the upper side of the tile body 1a, and the lower fixing pieces 2b and 2b are similarly arranged. Then, the locking claw pieces 2b1 and 2b1 are inserted and locked in the locking grooves 1a1 and 1a1 on the lower side of the tile body 1a.

  Then, as shown in FIG. 8 (a), the bolt member 2c1 of the connecting bolt 2c is inserted into the connecting holes 2a2h and 2b2h of the connecting plates 2a2 and 2b2 of the upper fixing piece 2a and the lower fixing piece 2b corresponding to the upper and lower sides, respectively. As described above, the nut member 2c2 is screwed and tightened from the tip side as described above, and the attachment state of each pair of the upper fixing piece 2a and the lower fixing piece 2b to the tile body 1a is fixed.

  In this state, as described above and as shown in FIG. 8 (a), the upper vertical mounting plates 3a, 3a and the lower portion of the mounting means 3 constituted by the upper fixing pieces 2a, 2a and the lower fixing pieces 2b, 2b. The vertical mounting plates 3b and 3b are arranged in a state of extending in the rearward direction of the tile body 1a in the vertical state.

  As shown in FIG. 8 (a), the tile body 1a with the fixing means 2 and the attachment means 3 attached to the back is applied to the inner surface of the molding box 4 with the release agent applied to the inner surface, and the front side is lowered. And arrange the interior. The molding box 4 is a planar quadrilateral having an internal dimension that matches the planar dimension of the tile body 1a, and the internal height is the thickness of the tile body 1a and the thickness of the refractory material to be disposed on the back surface thereof. It is comprised so that it may correspond with the sum total dimension.

  Next, the reinforcing bars 5, 5... Are arranged in the molding box 4 vertically and horizontally. Specifically, as shown in FIGS. 1 (a) and 8 (c), four reinforcing bars 5, 5,... Are arranged in the vertical direction, and three reinforcing bars 5, 5,. The horizontal reinforcing bars 5, 5, 5 are all placed on the bolt members 2c1, 2c1 of the connecting bolts 2c, 2c. Among them, the center one is simply placed on the bolt members 2c1 and 2c1, and the two sides are the rebar holes 3a2, 3a2 of the upper vertical mounting plates 3a, 3a or the lower vertical mounting plates 3b, 3b. The inside of the reinforcing bar holes 3b2, 3b2 is set to a through state. The four vertical reinforcing bars 5, 5,... Are placed on the three horizontal reinforcing bars 5, 5, 5, and at regular intervals. The above reinforcing bars 5, 5... Are tightened with a wire or the like as necessary, and further with bolt members 2c1, 2c1, etc.

  Thereafter, a paste-like refractory material is fluidly charged into the molding box 4. This fluid charging is performed while applying vibration to the pasty refractory material using a vibrator or the like. Needless to say, the paste box refractory material is uniformly filled in the molding box 4. In addition, this paste-like refractory material used what was called a castable refractory material among what was called an amorphous refractory.

  As described above, the paste-like refractory material is fluidly charged to the upper edge of the molding box 4 in which the tile main body 1a having the fixing means 2 and the attaching means 3 attached to the back surface is placed downward. , Level the upper surface to make it flat. After the paste-like refractory material is cured, the tile body 1a from the molding box 4, the cured refractory material 1b fixed on the back surface thereof, and the upper vertical portion of the attachment means 3 protruding from the refractory material 1b. A member composed of the directional mounting plates 3a and 3a and the lower vertical mounting plates 3b and 3b, that is, the tile 1 is taken out. FIGS. 8B and 8C show the tile 1 manufactured in this way.

Next, the manufacturing procedure of the uppermost exclusive type tile 10 will be described.
As described above, the tile 10 is different only in that the attachment means 30 is attached instead of the attachment means 3 of the standard type tile 1 described above, and the other points are the same. Further, the difference between the attachment means 3 and the attachment means 30 is only the difference between the upper vertical attachment plates 3a and 13a as described above, and the lower vertical attachment plates 3b and 3b are completely the same. Furthermore, the difference between the upper vertical mounting plates 3a and 13a is only the difference in the height of the upper side described above.

  Therefore, the mounting method of the upper fixing pieces 2a, 2a and the lower fixing pieces 2b, 2b of the fixing means 2 to the tile body 1a is the same as that for the tile 1, and the corresponding upper fixing pieces 2a and lower fixing pieces are the same. The same applies to the way of connecting the connecting plates 2a2 and 2b2 of the 2b by the connecting bolt 2c. The only difference is that the upper fixed piece 2a, 2a is provided with an upper vertical mounting plate 13a of the uppermost exclusive type, and the rest is the same as the manufacturing procedure of the standard type tile 1.

  Thus, when the fixing means 2 corresponding to the back surface of the tile main body 1a is attached as described above, the upper fixing pieces 2a, 2a and the lower fixing pieces 2b, 2b of the fixing means 2 The upper vertical mounting plates 13a and 13a and the lower vertical mounting plates 3b and 3b are also attached to predetermined portions.

  Next, the tile main body 1a having the fixing means 2 and the attachment means 30 attached to the back surface in this way is formed in the molding box 4 as shown in FIG. Is applied, and the interior is arranged with the front facing down. The molding box 4 is naturally the same as that used for the standard type.

  Next, as in the standard type, the reinforcing bars 5, 5,... Are arranged in the molding box 4 vertically and horizontally, and then a paste-like refractory material is fluidly charged in the molding box 4. All in the same way as for the standard type. Then, after the paste-like refractory material is cured, the tile body 1a from the molding box 4, the cured refractory material 1b fixed on the back surface thereof, and the upper portion of the attachment means 30 protruding from the refractory material 1b. A member composed of the vertical mounting plates 13a and 13a and the lower vertical mounting plates 3b and 3b, that is, the tile 10 is taken out. FIGS. 9B and 9C show the tile 10 thus manufactured.

  Next, the wall surface structure using the above tiles 1 and 10 will be described. This will be described based on an example applied to a wall surface inside a tunnel.

  As shown in FIGS. 10 to 15, the wall surface structure of the first embodiment has a support bracket provided with an upward support piece 6 a and a downward support piece 6 b parallel to the wall surface w in an area other than the lowermost part of the wall surface w. (Support members) 6 are arranged and fixed vertically and horizontally, and support brackets (support members) 16 having upward support pieces 16a parallel to the wall surface w are arranged and fixed in a horizontal row at the lowermost portion, and the uppermost portion thereof. The uppermost exclusive type tile 10 is attached to the support brackets 6 and 6 by using the mounting means 30 at the back thereof, and the downward support pieces 6b and 6b of the support brackets 6 and 6 and the upward support pieces 6a and 6a of the lower support brackets 6 and 6 are used. By attaching to the wall surface w, the tiles of the standard type are attached to the parts other than the uppermost part and the lowermost part, and the downwardly supporting pieces of the support fittings 6, 6 using the attaching means 3 behind them. 6b, 6b and lower support bracket 6, 6 upward support 6a, by engaging the 6a, attached to the wall w. In addition, the standard type tile 1 is used at the bottom, the mounting means 3 behind the tile is used, the upper side of the tile is the downward supporting pieces 6b, 6b, and the lower side is the support bracket dedicated to the lowermost part. It attaches to the wall surface w by latching to 16 and 16 upward support pieces 16a and 16a, respectively. In this way, the tile 1 or 10 corresponding to all of the required attachment area of the wall surface w is attached. The joints between the tiles 1, 1, the tiles 1, 10, and the tiles 10, 10 are filled with refractory mortar 9.

  As shown in FIG. 18 (a), the support metal fitting 6 includes a rectangular plate-like metal fitting body 6c, an upward support piece 6a raised up from about half of the right end of the tip, The bracket body 6c is formed with two long mounting holes 6ch and 6ch along the length direction of the bracket body 6c. As described above, the support metal fitting 6 is of a standard type used in all areas other than the lowermost part. Further, as shown in FIG. 18 (b), the lowermost dedicated support bracket 16 is composed of a rectangular plate-shaped bracket main body 16c and an upward support piece 16a that stands upright from about a right half of the tip. In the metal fitting body 16c, two long mounting holes 16ch and 16ch are opened along the length direction thereof.

  As shown in FIGS. 10 to 15, the support brackets 6, 16 described above are provided on the wall surface w through the base metal 7 directly attached to the wall w and the receiving metal 8 attached sideways to the base metal 7. Attach to.

  As shown in FIGS. 16 (a) to 16 (d), the base metal fitting 7 has a metal base portion 7a that swells backward in an inverted U shape when viewed from above and a right angle from the front ends of both side plate portions of the metal base portion 7a. It is a long member composed of mounting flanges 7b and 7b that are bent in the outer direction and extended in the outer direction, and the bottom of the metal base 7a has a fixed length that is long along the length direction at several places in the length direction. Opening holes 7ah, 7ah ..., and mounting flanges 7bh, 7bh, which are also long in the length direction, corresponding to the intervals at which the receiving brackets 8, 8 ... are attached to the mounting flanges 7b, 7b on both sides. ... is open.

  As shown in FIGS. 17 (a) to 17 (f), the receiving metal fitting 8 is composed of an upright plate portion 8a and a receiving plate portion that is bent at a right angle from the lower end of the upright plate portion 8a and extended forward. This is an L-shaped long plate material as viewed from the side, constituted by 8b. In the upright plate portion 8a, as shown in FIGS. 17 (a) and 17 (d), two elongated coupling holes 8ah, 8ah,... As shown in FIGS. 17 (c) and 17 (f), the plate portion 8 b has a large number in the direction orthogonal to the length direction of the receiving plate portion 8 b in consideration of the installation interval of the support fittings 6 and 16. Are opened at regular intervals.

  As shown in FIG. 10, a plurality of the base metal fittings 7, 7,... Are arranged vertically at predetermined intervals on the wall surface w to be attached. This interval is adjusted to the receiving metal fittings 8 attached to the base metal fittings 7, 7. As described above, since the receiving metal fitting 8 has two connecting elongated holes 8ah, 8ah at the center and both ends thereof, the base metal fittings 7, 7,... Correspond to the interval. They are arranged at horizontal intervals.

  The base fitting 7 is shown in FIGS. 11 (a), 11 (b), 12 (a), 12 (b), 14 (a), 14 (b) and 15 (a), 15 (b). As shown, the anchor bolt b1 having the wall base w facing the bottom outer surface of the metal base 7a in the vertical orientation, pre-drilled in the wall face w, inserted and fixed in the pilot hole, and the washer bw1 externally mounted, b1... are passed through the fixed long holes 7ah, 7ah... opened at the bottom, and the washers bw2, bw2... are arranged on the anchor bolts b1, b1. The nuts n1, n1,... Are screwed and tightened to fix the base metal fitting 7 to the wall surface w. Needless to say, the pilot hole should be opened in correspondence with the interval between the fixed elongated holes 7ah, 7ah.

  After the necessary number of base metal pieces 7, 7... Are fixed vertically in the required area of the wall surface w at the above-mentioned horizontal intervals, the base metal parts 7, 7. 8 are attached at intervals corresponding to the vertical dimension of the tiles 1 and 10 to be attached.

  As shown in FIGS. 11 (a), (b) to 15 (a), (b), the receiving metal fitting 8 is turned sideways so that the upright plate portion 8 a is attached to the mounting flange portion 7 b of the base metal fitting 7. 7b, the attachment elongated holes 7bh, 7bh and the coupling elongated holes 8ah, 8ah of the upright plate 8a are made to correspond to each other, the bolt b2 is passed through the washer bw3, and the nut n2 is screwed. Tighten together and fix them together. In addition, as shown in FIGS. 11 (a) and 11 (b) and FIGS. 12 (a) and 12 (b), the receiving brackets 8, 8... Have a receiving plate portion 8b at the top of the mounting area of the wall surface w. The orientation is determined so as to be positioned on the upper side of the upright plate portion 8a, and in the portions other than the uppermost portion, FIGS. 11 (a), (b), FIGS. 13 (a), (b) and FIGS. As shown in b), the orientation is determined so that the receiving plate portion 8b is positioned on the lower side of the upright plate portion 8a.

  The support metal fitting 6 has its metal fitting body 6c aligned with the receiving plate portion 8b of the metal fitting 8 with the former attachment holes 6ch, 6ch and the latter attachment long holes 8bh, 8bh, and the bolt b3 with the washer bw4. Inserting into the attachment long holes 8bh and 8bh and the attachment holes 6ch and 6ch while sandwiching them, the nut n3 is screwed and tightened to fix. The support metal fitting 6 is arranged corresponding to the arrangement state when the tiles 1 and 10 to be attached are attached. That is, the attachment means 3 and 30 are attached in correspondence with the positions of the upper vertical attachment plates 3a and 13a and the lower vertical attachment plate 3b.

  After attaching the support brackets 6, 6... To the necessary areas in this way, the tiles 1 and 10 are attached in sequence as shown in FIG. As described above, the tile 10 is attached to the uppermost part of the attachment area of the wall surface w, and the tile 1 is attached to all other parts. The attachment method is basically the same in both cases.

  As shown in FIGS. 11A, 11B, 15A, and 15B, the tiles 1 and 10 have upper vertical mounting plates 3a, 3a, 13a, and 13a in the upward mounting grooves of the mounting means 3, respectively. 3 a 1, 3 a 1, 13 a 1, 13 a 1, the lower support piece 6 b attached to the receiving metal fitting 8 is pulled up deeply so as to enter deeply, the lower part is sufficiently raised, and the lower vertical attachment plate of the attachment means 3 The upper support pieces 6a, 6a of the lower support fitting 6 are made to enter the downward attachment grooves 3b1, 3b1 of 3b, 3b, whereby the upper vertical attachment plates 3a, 3a, 13a, 13a and the upper support fitting 6 The downward support pieces 6b, 6b and the lower vertical attachment plates 3b, 3b and the upper support pieces 6a, 6a of the lower support fitting 6 are attached to the wall surface w. If this is repeated for all the attachment regions of the wall surface w, the attachment of the tiles 1 and 10 is completed.

  Thereafter, the joints between the tiles 1 and 1, the tiles 1 and 10, and the tiles 10 and 10 are filled with the refractory mortar 9. Thus, the attachment of the tiles 1 and 10 including the refractory material 1b to the wall surface w is completed.

<Example 2>
The second embodiment relates to tiles (plate members) 21 and 31 having a plate-like refractory material 21b fixed on the back surface and a wall surface structure using the tiles 21 and 31.

  As shown in FIGS. 19 to 23, the tiles 21 and 31 include a horizontally long quadrilateral plate-shaped tile body (plate member body) 21a, and a plate-shaped fireproof material 21b disposed on the back side of the tile body 21a. , A fixing means 22 for fixing the refractory material 21b to the back surface of the tile body 21a, and a support metal fitting (on the wall surface w of the building, the tile body 21a having the refractory material 21b fixed to the back surface) It is comprised with the attachment means 23 and 33 for attaching via support member 26,26 ....

  As shown in FIG. 19, the tile main body 21 a is composed of a large-sized quadrilateral plate-like member made of ceramic that is exactly the same as the tile main body 1 a of the first embodiment. In the same manner as the tile main body 1a of the first embodiment, the tile main body 21a can be replaced with a stone plate having the same size. Similarly to the tile main body 1a of the first embodiment, the tile main body 21a is also formed with two locking grooves 21a1 and 21a1 on the end faces of the upper and lower sides which are two parallel sides.

  The refractory material 21b is a plate-shaped member made of a refractory material capable of maintaining necessary fireproof performance, and is a member formed in a quadrilateral having the same dimensions as the tile main body 21a when viewed from the back. As described above, the thickness is slightly thicker than the tile body 21a in relation to fire resistance and heat resistance performance.

  As shown in FIGS. 19 to 26, the fixing means 22 includes two upper fixing pieces 22a arranged to fix the refractory material 21b on the upper side of the two upper and lower parallel sides of the tile body 21a, 22a and two lower fixing pieces 22b and 22b arranged to fix the refractory material 21b on the lower side.

  As shown in FIGS. 19, 20 (a), 21 (a), 22, 23, 24, and 26, the upper fixing piece 22a includes a back plate 22a2 that is a quadrilateral plate member. It is a substantially inverted L-shaped member as viewed from the side, and includes a retaining plate 21a1 extending from the upper end of the tile body 21a to the end surface of the upper side of the tile body 21a. A locking claw piece 22a1 that is inserted and locked is formed, and two screw holes 22ah and 22ah for screws screwed into the refractory material 21b are opened in the back plate 22a2.

  The projecting dimension of the holding plate 22a3 toward the locking claw piece 22a1 includes the thickness of the refractory material 21b, the dimension from the back surface of the tile body 21a to the locking groove 21a1, and the thickness of the refractory mortar 9 disposed therebetween. The dimension corresponding to the dimension plus the dimension. The locking claw piece 22a1 is formed on the front surface of the upper fixing piece 22a as shown in FIGS. 19, 20 (a), 21 (a), 22, 23 (a), 24 and 26. It hangs down in parallel to the back plate 22a2 on the side, and is inserted into and locked into the locking groove 21a1 of the tile body 21a as described above.

  As shown in FIGS. 19, 20 (b), 21 (b), 22 (a), and 25, the lower fixing piece 22b is formed from a rear plate 22b2 that is a quadrilateral plate-like member and its lower end. It is an L-shaped member formed from a receiving plate 22b3 extending forward at a right angle as viewed from the side, and is inserted and locked into a locking groove 21a1 formed on the end surface of the lower side of the tile body 21a from the front end of the receiving plate 22b3. A locking claw piece 22b1 is formed, and two screw holes 22bh and 22bh for screws screwed into the refractory material 21b are opened in the back plate 22b2.

  The protruding dimension of the receiving plate 22b3 toward the locking claw piece 22b1 is completely the same as that of the holding plate 22a3. The thickness dimension of the refractory material 21b, the back surface of the tile body 21a to the locking groove 21a1. It is set as a dimension corresponding to the dimension and the thickness dimension of the refractory mortar 9 disposed therebetween. Further, as shown in FIG. 19, FIG. 20 (b), FIG. 21 (b), FIG. 22 (a) and FIG. 25, the locking claw piece 22b1 is formed on the back surface plate 22b2 on the front side of the lower fixing piece 22b. As described above, it is inserted and locked in the locking groove 21a1 on the lower side of the tile body 21a.

  As shown in FIGS. 19 to 26, the attachment means 23 (33) is configured by two upper fixing pieces 22a and 22a arranged on the upper side of the tile body 21a, respectively, in the second embodiment. On the upper side of the upper vertical mounting plate 23a (33a), the lower vertical mounting plates 23b and 23b configured as a pair with the lower fixing pieces 22b and 22b disposed on the lower side, and the upper vertical mounting plate 23a (33a). The upper mounting groove 23a1 (33a1) configured in the upper opening state and the downward mounting groove 23b1 configured in the lower opening state on the lower side of the lower vertical mounting plates 23b and 23b.

  The attachment means includes a standard type attachment means 23 for the tile 21 attached to a portion other than the uppermost portion of the wall surface w and an uppermost dedicated type attachment means 33 for the tile 31 attached to the uppermost portion. Although the structure is basically the same, the top-only type is different from the standard-type mounting means 23 only in the upper components as shown in FIGS. That is, the uppermost exclusive type mounting means 33 is replaced with the upper vertical mounting plates 23a, 23a, which are the upper components of the standard type mounting means 23, and the upper vertical direction in which the upper side is configured lower than this. It is the structure provided with the attachment plates 33a and 33a.

First, the standard type attachment means 23 will be described.
As shown in FIG. 24 in particular, the upper vertical mounting plate 23a is a plate-like member protruding rearward from the substantially center of the back plate 22a2 of the upper fixing piece 22a. More specifically, the upper vertical mounting plate 23a includes the back plate 22a2, and the upper and lower sides of the quadrilateral and the other side so that one of the vertical sides is located substantially at the center side of the back plate 22a2. A quadrangular plate-like portion cut out along the side and cut out along the central side is raised at a right angle. When the upper fixing piece 22a is attached to the back of the tile main body 21a and the refractory material 21b as described above, the upper vertical mounting plate 23a protrudes to the rear side of the tile main body 21a and the refractory material 21b. It becomes. Moreover, the height of the upper side of the upper vertical mounting plate 23a is substantially the same height as the upper sides of the tile body 21a and the refractory material 21b. As shown in FIG. 24, the upward mounting groove 23a1 is formed in an upper open state in a portion slightly above the back plate 22a2 on the upper side of the upper vertical mounting plate 23a.

  The lower vertical mounting plates 23b and 23b are plate-like members that are bent at right angles and protruded to the back side at both sides of the lower fixing piece 22b, as shown in FIG. In a state where the lower fixed piece 22b is attached to the back of the tile main body 21a and the refractory material 21b, the lower vertical mounting plates 23b and 23b protrude to the rear side of the tile main body 21a and the refractory material 21b. Further, the lower side height of the lower vertical mounting plates 23b, 23b is slightly higher than the lower side of the lower fixing piece 22b. As described above and as shown in FIG. 25, the downward mounting groove 23b1 is formed in a lower opening state in a portion of the lower side of the lower vertical mounting plates 23b, 23b slightly closer to the back plate 22b2. The positional relationship in the rear direction of the downward mounting groove 23b1 with respect to the lower fixing piece 22b is set so as to correspond vertically to the upward mounting groove 23a1.

Next, the uppermost dedicated type attachment means 33 will be described.
As shown in FIG. 26, the upper vertical mounting plate 33a of this type of mounting means 33 has a plate shape similar to that of the standard type, protruding rearward from substantially the center of the back plate 22a2 of the upper fixing piece 22a. It is a member. More specifically, the upper vertical mounting plate 33a includes the back plate 22a2, the upper and lower sides of the quadrilateral, and the other side so that one of the vertical sides is positioned substantially on the center side of the back plate 22a2. A quadrangular plate-like portion cut out along the side and cut out at the center side is formed at a right angle, and this is also the same as the standard type upper vertical mounting plate 23a. When the upper fixing piece 22a is attached to the back of the tile main body 21a and the refractory material 21b as described above, the upper vertical mounting plate 33a protrudes to the rear side of the tile main body 21a and the refractory material 21b. This is naturally the same as that of the standard type upper vertical mounting plate 23a. The height of the upper side of the upper vertical mounting plate 33a is slightly lower than the upper sides of the tile body 21a and the refractory material 21b, and only this point is different from the standard upper vertical mounting plate 23a. As shown in FIG. 26, the upward mounting groove 33a1 is formed in an upper open state in a portion slightly above the back plate 22a2 on the upper side of the upper vertical mounting plate 33a. This positional relationship and depth are the same as those of the upward mounting groove 23a1.

As described above, the uppermost dedicated mounting means 33 is different from that of the standard type only in the upper vertical mounting plate 33a, and the lower vertical mounting plate 23b is exactly the same as that of the standard type. Are also attached in the same way. Therefore, the description thereof will not be repeated.
All members such as the upper fixing piece 22a, the lower fixing piece 22b, and the upper vertical mounting plate 23a constituting the fixing means 22 and the attaching means 23, 33 are made of stainless steel in the second embodiment. It is.

Of the tiles 21 and 31 of the second embodiment, the standard type tile 21 can be configured by the following procedure.
As shown in FIG. 19, the refractory material 21b is joined to the back surface of the tile main body 21a, and as described above, standard type mounting means 23 are provided at two locations on the upper side of the tile main body 21a and the refractory material 21b. The upper fixing pieces 22a and 22a provided with the upper vertical mounting plate 23a are provided, and the lower fixing pieces 22b and 22b are provided at two locations on the lower side.

  The back plates 22a2 of the upper fixing pieces 22a and 22a are respectively joined to the corresponding portions of the upper part of the back surface of the refractory material 21b, as shown in FIGS. 19 (a), (b), 20 (a) and 21 (a). As shown, the holding plates 22a3, 22a3 are joined to the refractory material 21b and the upper side end face of the tile body 21a. At the same time, as shown in the figure, the locking claw pieces 22a1 at the tips of the holding plates 22a3 and 22a3 are inserted and locked in the locking grooves 21a1 and 21a1 on the upper side of the tile body 21a, respectively.

  Further, as shown in FIGS. 19 (a), 19 (c), 20 (b) and 21 (b), the back plate 22b2 of the lower fixing pieces 22b and 22b respectively correspond to the lower back of the refractory material 21b. The receiving plates 22b3 and 22b3 are joined to the refractory material 21b and the lower end surface of the tile body 21a. At the same time, as shown in the figure, the locking claw pieces 22b1 at the tips of the receiving plates 22b3 and 22b3 are inserted and locked in the locking grooves 21a1 and 21a1 on the lower side of the tile main body 21a, respectively.

  In the above state, as shown in FIGS. 19 (a), 20 (a), and 20 (b), the back plate 22a2, 22a2, 22b2, each of the upper fixing pieces 22a, 22a and the lower fixing pieces 22b, 22b, Screws are screwed through the two screw holes 22ah, 22ah, 22bh, 22bh of 22b2, and the mounting state is fixed.

  When the tile main body 21a and the refractory material 21b are joined to each other as described above, the refractory mortar 9 is disposed between the tile main body 21a and the refractory material 21b. This joining and fixing becomes more reliable by attaching the upper fixing pieces 22a and 22a and the lower fixing pieces 22b and 22b.

The tile 31 dedicated to the uppermost portion to be attached to the uppermost portion of the wall surface w is created in the same procedure as the tile 21.
As shown in FIG. 22, the refractory material 21b is joined to the back surface of the tile main body 21a, and the upper vertical direction of the attachment means 33 dedicated to the uppermost portion is provided at two locations on the upper side of the tile main body 21a and the refractory material 21b. The upper fixing pieces 22a and 22a provided with the mounting plate 33a are provided, and the lower fixing pieces 22b and 22b are provided at two locations on the lower side. As described above, only the upper fixing pieces 22a and 22a in which the upper vertical mounting plates 33a of the mounting means 33 dedicated to the uppermost portion are disposed at the two positions on the upper side of the tile main body 21a and the refractory material 21b. However, unlike the standard type tile 21, all other points are the same. Therefore, other explanation is omitted.

  Next, the wall surface structure using the above tiles 21 and 31 will be described. This will also be described based on an example applied to the wall surface w inside the tunnel.

  The wall surface structure of the second embodiment is basically the same as the wall surface structure using the tiles 1 and 10 of the first embodiment. In an area other than the uppermost part and the lowermost part of the wall surface w, a support fitting (support member) 26 provided with two upward support pieces 26a, 26a parallel to the wall surface w and one downward support piece 26b therebetween is vertically and horizontally. The support bracket (support member) 36 having a single support piece 36a parallel to the wall surface w is arranged and fixed in a horizontal row with the support piece 36a facing downward. Similarly, in the lower part, the support metal fitting 36 is arranged and fixed in a horizontal row with the support pieces 36a parallel and upward to the wall surface w, and the uppermost exclusive type tile 31 is provided at the uppermost part. By attaching to the downward support piece 36a of the corresponding support metal 36 and the upward support pieces 26a, 26a of the corresponding lower support metal 26 using the attachment means 33 behind the attachment means 33, it is attached to the wall surface w. Other than The standard type tile 21 is fixed to the downward support piece 26b of the support bracket 26 by using the mounting means 23 behind it, and the lower portion is dedicated to the upward support piece 26a of the lower support bracket 26 or the lowermost portion. It attaches to the wall surface w by latching to the support piece 36a made upward. In this way, the tiles 21 and 31 corresponding to all the required attachment areas of the wall surface w are attached. The joints between the tiles 21 and 21, between the tiles 21 and 31, and between the tiles 31 and 31 are filled with refractory mortar 9.

  As shown in FIG. 31, the support metal fittings 26 used for other than the uppermost part and the lowermost part of the wall surface w are rectangular plate-like metal fittings 26 c and about 1/3 left and right parts of the tip thereof as shown in FIG. The upright support pieces 26a and 26a raised in an upright state and the downward support piece 26b suspended from the central 1/3 portion are formed along the length direction of the metal fitting body 26c. Two long mounting holes 26ch and 26ch are opened. As described above, the support metal fitting 26 is of a standard type used in all areas other than the uppermost part and the lowermost part of the attachment area of the wall surface w. Further, as shown in FIG. 32, the support bracket 36 dedicated to the uppermost part and the lowermost part is a rectangular plate-shaped metal fitting body 36c, and is arranged at a right angle from the tip thereof. When used, it is composed of a support piece 36a that faces upward, and the metal fitting body 36c has two attachment holes 36ch and 36ch that are long along the length direction.

  As shown in FIGS. 27 to 30, the support metal fittings 26 and 36 described above are attached to the base metal fitting 7 that is directly attached to the front surface of the wall surface w in the vertical direction described in the first embodiment and to the base metal fitting 7 sideways. It is attached to the wall surface w through the metal fitting 8.

  As shown in FIGS. 27 and 29, the standard-type support metal fitting 26 has the metal fitting body 26c attached to the receiving plate portion 8b of the metal fitting 8 in the former manner at all parts other than the uppermost part and the lowermost part. The holes 26ch and 26ch are aligned with the latter attachment long holes 8bh and 8bh, and the bolt b3 is inserted into the attachment long holes 8bh and 8bh and the attachment holes 26ch and 26ch with the washer bw4 interposed therebetween, and the nut n3 is screwed. Fix it by tightening.

  As shown in FIGS. 27 and 28, the uppermost and lowermost dedicated support bracket 36 has its bracket main body 36c attached to the receiving plate portion 8b of the receiving bracket 8 in the former mounting holes 36ch, 36ch. And the latter mounting long holes 8bh and 8bh are made to coincide with each other, the bolt b3 is inserted into the mounting long holes 8bh and 8bh and the mounting holes 36ch and 36ch with the washer bw4 sandwiched, and the nut n3 is screwed and tightened. Fix it. Here, the metal fitting body 36c of the support metal fitting 36 is joined and fixed to the lower surface side of the receiving plate portion 8b of the receiving metal fitting 8, as shown in FIG. However, it is not inconvenient to fix it on the upper surface side.

  As shown in FIG. 27 and FIG. 30, the support metal fitting 36 is joined to the upper surface side of the receiving plate 8 b of the receiving metal 8 at the lowermost part, and the receiving metal 8 at the uppermost part. Attach and fix in the same way as above.

  Needless to say, the support brackets 26, 26,..., 36, 36 are arranged according to the arrangement state at the time of mounting the tiles 21 and 31 to be mounted. That is, the attachment means 23, 33 in this case is attached in correspondence with the positions of the upper vertical attachment plates 23a, 33a and the lower vertical attachment plate 23b.

  After attaching the support metal fittings 26, 26,..., 36, 36 to the necessary areas in this way, the tiles 21 and 31 are sequentially attached in the same manner as the arrangement of FIG. As described above, the tile 31 is attached only to the uppermost portion of the attachment area of the wall surface w, and the tile 21 is attached to all other portions. The attachment method is basically the same in both cases.

  At portions other than the uppermost part and the lowermost part of the attachment area, the tile 21 is inserted into the upper attachment groove 23a1 of the upper vertical attachment plate 23a of the attachment means 23 as shown in FIGS. 27, 29 and 33. The lower support piece 26b attached to the support member 26 is pulled up deeply so as to enter deeply, the lower part is sufficiently raised, and the two lower vertical attachment plates 23b, 23b of the attachment means 23 are attached to the downward attachment grooves 23b1, 23b1. Two upper support pieces 26a, 26a of the lower support metal fitting 26 are inserted into the upper support attachment plate 23a, the lower support piece 26b of the upper support attachment 26 and the lower vertical attachment plates 23b, 23b. The upper support pieces 26a, 26a of the lower support fitting 26 are attached to the wall surface w. This is repeated in all the attachment regions except the uppermost part and the lowermost part of the wall surface w.

  In the uppermost part of the mounting area, the tiles 31 are downwardly directed to the support brackets 36 disposed on the receiving bracket 8 in the upward mounting grooves 33a1 of the upper vertical mounting plates 33a of the mounting means 33 as shown in FIGS. The support piece 36a is lifted so as to enter deeply, and the lower part is sufficiently raised, and then the lower support fitting 26 is provided in the downward attachment grooves 23b1, 23b1 of the two lower vertical attachment plates 23b, 23b of the attachment means 33. Two upward support pieces 26a and 26a are inserted, and thereby the upper vertical attachment plate 33a and the upper support fitting 36 are directed downward, the lower vertical attachment plates 23b and 23b, and the lower support fitting 26. The upward support pieces 26a and 26a are attached to the wall surface w. This is repeated for all of the uppermost attachment areas of the wall surface w.

  At the lowermost part of the mounting area, the tile 21 is mounted on the bracket 8 in the upward mounting groove 23a1 of the upper vertical mounting plate 23a of the mounting means 23 as shown in FIGS. 27, 29, 30 and 33. The lower support piece 26b of the support bracket 26 is lifted to enter deeply, the lower part is sufficiently raised, and the two lower vertical attachment plates 23b, 23b of the attachment means 23 are lowered to the downward attachment grooves 23b1, 23b1. The support piece 36a that faces upward is inserted into the upper support plate 36, whereby the upper support plate 23a, the lower support piece 26b of the upper support plate 26, the lower support plate 23b, 23b, and the lower support plate 36 are moved. The mounting piece 36a is attached to the wall surface w with the support piece 36a facing upward. This is repeated in all of the lowermost attachment area of the wall surface w.

  In the above description, the same applies to the case of the first embodiment. However, the upper support pieces 26a, 26a of the lower vertical mounting plates 23b, 23b and the lower support fitting 26 or the support piece 36a facing upward are provided. It is not inconvenient to attach the upper support fittings 26 and 36 and then follow the procedure for joining with the upper vertical mounting plate 23a. In this case, the tiles 21 are sequentially attached from below, and finally the tiles 31 are attached.

  Thereafter, the joints between the tiles 21 and 21, between the tiles 21 and 31, and between the tiles 31 and 31 are filled with the refractory mortar 9. Thus, the attachment of the tiles 21 and 31 having the refractory material 21b to the wall surface w is completed.

(a) is back surface explanatory drawing of the state which removed the refractory material of the tile of Example 1, (b) is the top view, (c) is a bottom view. (a) is the enlarged view of the A section of FIG. 1 (a), (b) is the enlarged view of the B section of (a) of FIG. (a) is the enlarged view of the C section of (b) of FIG. 1, (b) is the enlarged view of the D section of (c) of FIG. (a) is a rear view of the upper fixed piece and upper vertical mounting plate, (b) is a view from the top, (c) is a view from (a) from the left side, (d) is a diagonally upper left view FIG. (a) is a rear view of the lower fixed piece and the lower vertical mounting plate, (b) is a view from the top, (c) is a view from (a) from the left side, (d) is an upper left diagonal FIG. The partially cutaway side view of the bolt member and nut member of a connection bolt. (a) is a rear view of the upper fixed piece for the uppermost part and the upper vertical mounting plate, (b) is a view seen from the upper surface, (c) is a view seen from the left side of (a), (d) is a view The perspective view seen from the back left diagonal upper part. (a) is a partially cut-away cross-sectional view of a molding box with a tile body with a standard type fixing means and attachment means attached to the back, and (b) is a standard type tile after the refractory material has been cured. Part cutaway side view, (c) is a rear view of a standard tile after the refractory material has been cured. (a) is a partially cut-away cross-sectional view of a molding box with a tile body with a fixing means and attachment means attached to the back at the back, and (b) is a top-only type after the refractory material has been cured. A partially cut-away side view of the tile of FIG. 2, (c) is a rear view of the tile of the uppermost exclusive type after forming the refractory material. Front explanatory drawing explaining the arrangement | sequence state of the tile on a wall surface. (a) is a partially cutaway front view for explaining the state of attachment of tiles to the wall surface of Example 1, and (b) is a partially cutaway side view for illustration. (a) is an enlarged view of the E part of (a) of FIG. 11, (b) is an enlarged view of the F part of (b) of FIG. (a) is an enlarged view of the G part of (a) of FIG. 11, (b) is an enlarged view of the H part of (b) of FIG. FIG. 11A is an enlarged view of an I portion in FIG. 11A, and FIG. 11B is an enlarged view of a J portion in FIG. (a) is a partially cutaway cross-sectional plan view for explaining the state of attachment of the tile to the wall surface of Example 1, and (b) is a partially enlarged view thereof. (a) is a front view of a base metal fitting, (b) is a plan view of the base metal fitting, (c) is an enlarged plan view of the base metal fitting, and (d) is a partially cutaway enlarged front view of the base metal fitting. (a) is a front view of the bracket, (b) is a left side view of the bracket, (c) is a plan view of the bracket, (d) is a partially cutaway enlarged front view of the bracket, and (e) is a bracket. An enlarged left side view of the metal fitting, (f) is a partially cutaway plan view of the metal fitting. (a) is a perspective view of the support metal fitting used for other than the lowermost part, (b) is a perspective view of the support metal fitting used for the lowermost part. (a) is back explanatory drawing of the state which removed the refractory material of the standard type tile of Example 2, (b) is the top view, (c) is a bottom view. FIG. 19A is an enlarged view of a K portion in FIG. 19A, and FIG. 19B is an enlarged view of an L portion in FIG. FIG. 19A is an enlarged view of an M portion in FIG. 19B, and FIG. 19B is an enlarged view of an N portion in FIG. (a) is back surface explanatory drawing of the state which removed the fireproof material of the tile only for uppermost part of Example 2, (b) is the top view. (a) is an enlarged view of an O portion in (a) of FIG. 22, and (b) is an enlarged view of a P portion in (b) of FIG. 22. (a) is a rear view of the upper fixed piece and standard type upper vertical mounting plate, (b) is a view from above, (c) is a view from (a) from the left side, (d) is a front view FIG. (a) is a rear view of the lower fixing piece and the lower vertical mounting plate, (b) is a view from above, (c) is a view from (a) from the left side, and (d) is an obliquely upper left front view. FIG. (a) is a rear view of the upper fixed piece and the upper vertical mounting plate of the uppermost dedicated type, (b) is a view seen from the top surface, (c) is a view seen from the left side of (a), (d) Is a perspective view seen from the front left diagonal upper. (a) is a partially cutaway front view for explaining the state of attachment of tiles to the wall surface of Example 2, and (b) is a partially cutaway side view for illustration. (a) is an enlarged view of the Q part of (a) of FIG. 27, (b) is an enlarged view of the R part of (b) of FIG. (a) is an enlarged view of the S part in (a) of FIG. 27, and (b) is an enlarged view of the T part in (b) of FIG. (a) is an enlarged view of the U part of (a) of FIG. 27, (b) is an enlarged view of the V part of (b) of FIG. (a) is a front view of a standard-type support metal fitting, (b) is a left side view, (c) is a plan view, and (d) is a perspective view as viewed from diagonally left above. (a) is a front view of the uppermost and lowermost support brackets, (b) is a left side view thereof, (c) is a plan view, and (d) is a perspective view as seen from the front and obliquely upward. (a) is a partial notch cross-sectional top view explanatory drawing explaining the attachment state of the tile to the wall surface of Example 2, (b) is the one part enlarged view.

Explanation of symbols

1 tile 1a tile body (plate member body)
1a1 Locking groove 1b Refractory material 2 Fixing means 2a Upper fixed piece 2a1 Locking claw piece 2a2 Connection plate 2a2h Connection hole 2b Lower fixed piece 2b1 Locking claw piece 2b2 Connection plate 2b2h Connection hole 2c Connection bolt 2c1 Bolt member 2c2 Nut member 3 Mounting means 3a Upper vertical mounting plate 3a1 Upward mounting groove 3a2 Reinforcing bar hole 3b Lower vertical mounting plate 3b1 Downward mounting groove 3b2 Reinforcing bar hole 4 Molding box 5 Reinforcing bar 6 Support bracket (supporting member)
6a upward support piece 6b downward support piece 6c bracket body 6ch mounting hole 7 base bracket 7a bracket base 7ah fixed slot 7b mounting flange 7bh mounting slot 8 receiving bracket 8a upright plate part 8ah connecting slot 8b receiving plate section 8bh mounting length Hole 9 Refractory mortar 10 Tile 13a Upper vertical mounting plate 13a1 Upward mounting groove 13a2 Reinforcing bar hole 16 Support bracket (support member)
16a upward support piece 16c metal fitting body 16ch mounting hole 21 tile (plate member)
21a Tile body (plate member body)
21a1 Locking groove 21b Refractory material 22 Fixing means 22a Upper fixing piece 22a1 Locking claw piece 22a2 Back plate 22a3 Holding plate 22ah Screw hole 22b Lower fixing piece 22b1 Locking claw piece 22b2 Back plate 22b3 Receiving plate 22bh Screw hole 23 Mounting means 23 Upper vertical mounting plate 23a1 Upward mounting groove 23b Lower vertical mounting plate 23b1 Downward mounting groove 26 Support bracket (support member)
26a upward support piece 26b downward support piece 26c metal fitting body 26ch attachment hole 30 attachment means 31 tile (plate member)
33 Mounting means 33a Upper vertical mounting plate 33a1 Upward mounting groove 36 Support bracket (support member)
36a Supporting piece 36c Metal fitting body 36ch Mounting hole b1 Anchor bolt b2 Bolt b3 Bolt bw1 Washer bw2 Washer bw3 Washer bw4 Washer n1 Nut n2 Nut n3 Nut w Wall

Claims (4)

A quadrilateral plate-shaped plate member body, a refractory material disposed on the back side of the plate member body, a fixing means for fixing the refractory material to the back surface of the plate member body, and the refractory material fixed to the back surface In the plate member constituted by the attachment means for attaching the plate member main body to the wall surface of the building via the support member arranged on this ,
The fixing means includes a locking claw piece inserted and locked in each of one or more locking grooves formed on two parallel sides of the plate member body, and a connection configured in a direction parallel to the side where the locking grooves are formed. A pair of fixing pieces provided with a plate, and a connecting bolt for connecting the connecting plates of the pair of fixing pieces and securing the insertion locking state of the locking claw pieces into the corresponding locking grooves; When the required amount of paste-like refractory material is applied to the back side of the plate member body and cured, the refractory material that is entangled with the fixing means can be fixed to the back surface of the plate member body. ,
The mounting means includes a pair of upper and lower vertical mounting plates projecting from a part of each fixing piece of the fixing means in a rearward direction from the rear surface of the refractory material, and a pair of the upper and lower vertical mounting plates. A plate member composed of an upward mounting groove formed in an upper opening state on the upper side of the upper part and a downward mounting groove formed in a lower opening state on the lower side of the upper part . A quadrilateral plate-shaped plate member body, a refractory material disposed on the back side of the plate member body, a fixing means for fixing the refractory material to the back surface of the plate member body, and the refractory material fixed to the back surface In the plate member constituted by the attachment means for attaching the plate member main body to the wall surface of the building via the support member arranged on this,
A locking claw piece for inserting and locking the fixing means in each of one or more locking grooves formed on two parallel sides of the plate member body, and the locking claw piece, It is composed of a pair of one or more fixing pieces that hold the refractory material bonded and fixed to the back surface of the plate member main body in the state of being inserted into and locked into the locking groove on the plate member main body side,
The mounting means includes a pair of upper and lower vertical mounting plates projecting from a part of each fixing piece of the fixing means in a rearward direction from the rear surface of the refractory material, and a pair of the upper and lower vertical mounting plates. A plate member composed of an upward mounting groove formed in an upper opening state on the upper side of the upper part and a downward mounting groove formed in a lower opening state on the lower side of the upper part . A locking claw piece of one or more fixed pieces is inserted and locked in each of one or more locking grooves formed on two parallel sides of the quadrilateral plate-like plate member body,
The connecting plates of the corresponding fixed pieces arranged on different parallel sides are connected with connecting bolts to secure the insertion locking state of the locking claw pieces arranged on the fixed pieces to the locking grooves. rear,
Inserting the plate member main body with the pair of fixed pieces attached thereto into a molding box having an internal dimension that matches the planar dimension shape with the plate member main body with the front facing downward,
Then, the paste-like refractory material is filled to the back side of the plate member main body in the molding box up to just below the locking piece constituting the attachment means,
The manufacturing method of the plate member of Claim 1 by taking out after hardening this paste-like refractory material. A support member provided with an upward support piece and a downward support piece parallel to the wall surface is arranged and fixed vertically and horizontally on the wall surface of the building,
The plurality of plate members according to claim 1 or 2 are inserted with an upward support piece of a support member at a position corresponding to the downward mounting groove of the vertical mounting plate below each mounting means, and the upper vertical mounting plate Insert the downward support piece of the support member at a position corresponding to the upward mounting groove, and fix the arrangement vertically and horizontally on the wall surface,
A wall surface structure constituted by a plate member having a refractory material on the back surface thereof.

Images