JP4939842B2 - Sound insulation method for piping - Google Patents

Sound insulation method for piping Download PDF

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JP4939842B2
JP4939842B2 JP2006153449A JP2006153449A JP4939842B2 JP 4939842 B2 JP4939842 B2 JP 4939842B2 JP 2006153449 A JP2006153449 A JP 2006153449A JP 2006153449 A JP2006153449 A JP 2006153449A JP 4939842 B2 JP4939842 B2 JP 4939842B2
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sound insulation
piping
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三郎 山本
登 宮家
秀紀 金泥
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七王工業株式会社
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本発明は、住宅やビル等の配管で発生する音を遮断するために、配管の外周に配管用防音材を被覆する配管の遮音方法に関する。   The present invention relates to a sound insulation method for piping in which a soundproof material for piping is coated on the outer periphery of the piping in order to block sound generated in the piping of a house or a building.

従来、住宅やビル等の配管で発生する音を遮断するために、配管の外周にグラスウール、ロックウール等の防音材やこれらの防音材からなる遮音シートを巻き付け、針金等で固定することが行われている。また、筒状に曲成した遮音シートの内周に軟質吸音材を積層し、長手方向に亘って割り溝を設けた配管用遮音材も提案されている(特許文献1)。しかしながら、現場でグラスウール等の防音材や遮音シートを配管に巻き付けて針金等で固定する方法は、施工に手間がかかり、また遮音効果も充分なものとは言えない。また、筒状に曲成し割り溝を設けた遮音材を形成するには、特別な工程を必要としコストアップの要因となる上、得られた筒状の遮音材がかさばり保管、運搬する際に、板状の遮音材に比較して多大のスペースを必要とするという問題点がある。   Conventionally, sound insulation such as glass wool or rock wool or a sound insulation sheet made of such a sound insulation material is wrapped around the circumference of the pipe and fixed with a wire or the like in order to cut off the sound generated in the pipe of a house or building. It has been broken. In addition, a sound insulation material for piping is proposed in which a soft sound absorbing material is laminated on the inner periphery of a sound insulation sheet that is bent into a cylindrical shape, and a split groove is provided in the longitudinal direction (Patent Document 1). However, a method of winding a soundproofing material such as glass wool or a sound insulating sheet around a pipe and fixing it with a wire or the like on the site is troublesome in construction and cannot be said to have a sufficient sound insulating effect. In addition, the formation of a sound insulating material that is bent into a cylindrical shape and has a split groove requires a special process, which increases costs, and the obtained cylindrical sound insulating material is bulky when stored and transported. In addition, there is a problem that a large amount of space is required as compared with a plate-like sound insulating material.

また、遮音材、防振材、制振材、吸音材の中から選ばれた材質からなる層を少なくとも2層以上組合せてなる筒状物からなる配管防音材を予め作製し、この筒状物を偏平形状に変形可能な材質とし、筒状物中に配管を挿入したときに配管の外周に筒状物を密に接触させうるような外径寸法を付与し、筒状物中に配管を挿入したときに筒状物の内周面が配管の外周に対して接着せずに移動しうるようにした配管防音構造の建築方法が開発されている(特許文献2)。しかしながら、耐火性、遮音効果においてさらなる改善が必要である。   In addition, a pipe soundproof material made of a tubular material formed by combining at least two layers made of a sound insulating material, a vibration insulating material, a vibration damping material, and a sound absorbing material is prepared in advance. Is made of a material that can be deformed into a flat shape, and when the pipe is inserted into the cylindrical object, an outer diameter is provided so that the cylindrical object can be brought into close contact with the outer periphery of the pipe. A construction method of a pipe soundproof structure has been developed in which the inner peripheral surface of a cylindrical object can move without being bonded to the outer periphery of the pipe when inserted (Patent Document 2). However, further improvements are required in fire resistance and sound insulation effect.

特開平4−11130号公報Japanese Patent Laid-Open No. 4-11130 特許第3656019号Japanese Patent No. 3656019

本発明は、遮音層と吸音層の二層からなる配管用防音材を用いて遮音効果に優れ、施工が簡単である配管の遮音方法を提供することを目的とする。
より、具体的には、本発明は以下の点を解決すべき課題とする。
(1)遮音層と吸音層の二層からなる配管用防音材において、配管施工時に外側の遮音層の外径と内側の吸音層の内径の差による遮音層と吸音層の剥がれを解消する。
(2)吸音層にグラスウールなどの無機質繊維によるフェルトを使用し、耐火性を持たせる。
(3)施工時に吸音層のグラスウールなどの無機質繊維の飛散を防止する。
(4)配管から伝わる固体伝搬音を効率よく低減させる。
SUMMARY OF THE INVENTION An object of the present invention is to provide a pipe sound insulation method that is excellent in sound insulation effect and simple in construction by using a sound insulation material for pipes composed of a sound insulation layer and a sound absorption layer.
More specifically, the present invention has the following problems to be solved.
(1) In a soundproof material for piping composed of two layers of a sound insulating layer and a sound absorbing layer, peeling of the sound insulating layer and the sound absorbing layer due to the difference between the outer diameter of the outer sound insulating layer and the inner diameter of the inner sound absorbing layer is eliminated at the time of piping construction.
(2) Use felt made of inorganic fibers such as glass wool for the sound absorbing layer to provide fire resistance.
(3) Prevent scattering of inorganic fibers such as glass wool in the sound absorbing layer during construction.
(4) The solid propagation sound transmitted from the pipe is efficiently reduced.

(1)本発明は、遮音層と吸音層の二層からなる配管用防音材の配管への施工において、配管用防音材は、面密度が1.5kg/m以上の遮音層と、合成繊維からなる不織布をニードル加工により無機質フェルトと一体化した吸音層とを接着固定したものとしており、配管の直線部分に関しては、配管の直線部分に施工する前の形状がシート状の防音材を折り曲げて端部を接合させ楕円形状のものとしたものであって、施工する際には円筒状とし、配管の直線部分を構成する管挿入して用いるものであり、配管に施工する際、配管の直線部分は、吸音層の配管側にシワを配管と平行に発生させ、配管と配管用防音材とが部分的に接触して空気層が形成されるようにすることを特徴とする配管の遮音方法を要旨とする。 (1) The present invention relates to the construction of a sound insulation material for piping consisting of two layers of a sound insulation layer and a sound absorption layer, and the sound insulation material for piping is composed of a sound insulation layer having an area density of 1.5 kg / m 2 or more and a synthetic material. A non-woven fabric made of fibers is bonded and fixed to a sound absorbing layer integrated with an inorganic felt by needle processing, and the straight line part of the pipe is folded into a sheet-like soundproofing material before construction on the straight line part of the pipe The ends are joined to make an elliptical shape, and when constructed, it is cylindrical and is used by inserting a pipe that constitutes a straight portion of the pipe. The straight part of the pipe is characterized in that wrinkles are generated on the pipe side of the sound absorbing layer in parallel with the pipe so that an air layer is formed by partial contact between the pipe and the soundproofing material for pipe. The sound insulation method is summarized.

また、本発明は、施工する際に、配管の直線部分に関しては、楕円形状の防音材を円筒状に加工させ、中にそれを通して施工し、継手に関しては、予め防音材が一体化された継手を施工するか、後から防音材を継手に巻き付けて行う上記(1)の配管の遮音方法を要旨とする( 2 ) In addition, when the present invention is constructed, an elliptical soundproofing material is processed into a cylindrical shape with respect to the straight portion of the pipe, and is then passed through, and the soundproofing material is integrated in advance with respect to the joint. The gist of the above-described sound insulation method for piping (1), in which the joint is constructed, or a soundproof material is wound around the joint later.

また、本発明は、上記の楕円形状の防音材、遮音層の表面に、接着剤を塗布し、吸音層を表面にポリエステル不織布が位置するように貼り合わせ、その後、吸音層が突きつけとなるよう折りたたみ、遮音層を一部分重ね、その上にさらに粘着テープを貼り硬質塩化ビニル管用としたものである上記2の配管の遮音方法を要旨とする( 3 ) Further , according to the present invention, the above-described elliptical soundproofing material is coated with an adhesive on the surface of the sound insulation layer, and the sound absorption layer is bonded so that the polyester nonwoven fabric is located on the surface. The gist of the above-mentioned 2 sound insulation method for piping is that for folding and sound insulation layers to be pressed against each other, and by further sticking an adhesive tape thereon for hard vinyl chloride pipes.

(1)遮音層と吸音層の二層からなる配管用防音材において、遮音層が、例えばアスファルト100重量部に熱可塑性ポリマー0〜100重量部、無機充填剤100〜2000重量部を添加後均一に混合して得られたもので面密度が1.5kg/m以上のものを達成し、その面密度に基づき、本発明の配管用防音材は遮音性、吸音性に優れるのみならず、良好な断熱効果を発揮し配管の凍結や結露を防止することができる。また、配管用防音材シート製造時の成形加工性に優れ、微粉末化された無機充填剤を使用することにより面密度の大きい、従来の遮音シートよりも一段と改善された性能を有する配管用防音材シートを得ることができる。
(2)遮音層と吸音層は接着固定され、配管に施工した際、吸音層の配管側にシワ(歪み)が配管と平行に発生するようにし、配管と配管用防音材が部分的に接触することによって、遮音層と吸音層の二層からなる配管用防音材において、配管施工時に外側の遮音層の外径と内側の吸音層の内径の差による遮音層と吸音層の剥がれの問題点は解消した。
(3)吸音層については、グラスウールやロックウールなどの無機質繊維からなるフェルトで、片面に合成繊維からなる不織布をニードル加工したもので、配管側に合成繊維からなる不織布が位置することによって切断面以外は、無機質繊維が表面に出ていないため、飛散防止となるばかりか、不燃性のあるグラスウールやロックウールなどの無機質繊維からなるフェルトを使用し耐火性を持たせることが可能となった。吸音層において、不織布をニードル加工しているため、管を挿入する際、グラスウールやロックウールを削ぎ落とすことなく挿入できる。
(4)遮音層と吸音層は接着固定され、配管に施工した際、吸音層の配管側にシワ(歪み)が配管と平行に発生するようにし、配管と配管用防音材が部分的に接触し、空気層が空間音伝達上インピーダンス差を設けることが可能となり、遮音層の透過損失値を効果的に引き出す役目を果たす。また、空気層は断熱性にも優れるので、配管の結露や凍結を防止することができる。配管と配管防音材が部分的に接触しているのみなので、配管から伝わる固体伝搬音の元となる振動を減衰させる効果を発揮する。
(5)また、形状としては、予めシート状の防音材を作成し、折り曲げて端部を接合させ、楕円形状のものを作製することで、施工時に、楕円状のものを円形状に加工させ、中に配管を通すだけで、その際、配管と接するものがグラスウールやロックウールなどの無機質フェルトと一体化した合成繊維からなる不織布なので、配管と吸音層の滑りも良く挿入が容易であり、また、配管の外径と、配管用防音材の吸音層を円形にしたときの内径の差が10mm以上あることから、施工が簡単であるとともに、かさばらず保管や運搬等が容易である。
(1) In a sound insulation material for piping consisting of two layers, a sound insulation layer and a sound absorption layer, the sound insulation layer is uniform after adding, for example, 0 to 100 parts by weight of a thermoplastic polymer and 100 to 2000 parts by weight of an inorganic filler to 100 parts by weight of asphalt. To achieve a surface density of 1.5 kg / m 2 or more, and based on the surface density, the sound insulation for pipes of the present invention is not only excellent in sound insulation and sound absorption, A good heat insulation effect can be exhibited, and freezing and dew condensation of piping can be prevented. In addition, the soundproofing for pipes is superior in molding processability at the time of manufacturing the soundproofing material sheet for piping, and has a much improved performance compared to the conventional soundproofing sheet, which has a high surface density by using a fine powdered inorganic filler. A material sheet can be obtained.
(2) The sound insulation layer and the sound absorption layer are bonded and fixed. When installed on the pipe, wrinkles (distortions) are generated parallel to the pipe on the pipe side of the sound absorption layer, and the pipe and the soundproof material for the pipe are in partial contact. In the sound insulation material for piping consisting of two layers, a sound insulation layer and a sound absorption layer, the problem of peeling of the sound insulation layer and the sound absorption layer due to the difference between the outer diameter of the outer sound insulation layer and the inner diameter of the inner sound absorption layer at the time of piping construction Has been resolved.
(3) The sound absorbing layer is made of felt made of inorganic fibers such as glass wool and rock wool, and a non-woven fabric made of synthetic fibers is needle-processed on one side. Other than the above, since the inorganic fibers are not exposed on the surface, it is possible not only to prevent scattering but also to provide fire resistance by using felts made of inorganic fibers such as non-flammable glass wool and rock wool. Since the nonwoven fabric is needle processed in the sound absorbing layer, it can be inserted without scraping glass wool or rock wool when inserting the tube.
(4) The sound insulation layer and the sound absorption layer are bonded and fixed. When installed on the pipe, wrinkles (distortions) are generated on the pipe side of the sound absorption layer in parallel with the pipe. In addition, the air layer can provide an impedance difference in terms of spatial sound transmission, and effectively plays out the transmission loss value of the sound insulation layer. In addition, since the air layer is also excellent in heat insulating properties, it is possible to prevent condensation and freezing of the piping. Since the pipe and the pipe soundproofing material are only partially in contact with each other, the effect of attenuating the vibration that is the source of the solid-borne sound transmitted from the pipe is exhibited.
(5) In addition, as the shape, a sheet-like soundproof material is created in advance, bent and joined at the ends, and an elliptical shape is produced, so that the elliptical shape is processed into a circular shape at the time of construction. Because the non-woven fabric made of synthetic fibers integrated with inorganic felt such as glass wool and rock wool, the pipe and sound absorbing layer are slippery and easy to insert. In addition, since the difference between the outer diameter of the pipe and the inner diameter when the sound absorbing layer of the soundproofing material for pipe is made circular is 10 mm or more, the construction is simple, and it is easy to store and transport without being bulky.

本発明の防音材は遮音層と吸音層とが接着固定されている。直管部材と継手部材からなり、基本的に、直線部分は挿入して用いる筒状のもの(直管部材)である。継ぎ手に関しては、予め一体化された継手部材か、後から継ぎ手に巻き付ける継手部材がある。   In the soundproofing material of the present invention, the sound insulating layer and the sound absorbing layer are bonded and fixed. It consists of a straight pipe member and a joint member. Basically, the straight portion is a cylindrical thing (straight pipe member) that is inserted and used. As for the joint, there is a joint member integrated in advance or a joint member wound around the joint later.

本発明の防音材は、図1〜3に示すように、遮音層、吸音層の順番で積層され、吸音層は、その表面にニードル加工により無機質フェルトと一体化した合成繊維がくるようにして、施工時に無機質繊維の飛散を防止した形態のものとしている。無機質繊維を主成分とする吸音層は、継手に関しては継手部材を用い配管に接するように、直線部分に関しては直管部材を用い配管に部分的に接触して空気層が形成されるよう、配管の外周を隙間なく覆って、粘着テープ、バンド、針金等により固定される。   As shown in FIGS. 1 to 3, the soundproofing material of the present invention is laminated in the order of a sound insulating layer and a sound absorbing layer, and the sound absorbing layer has a synthetic fiber integrated with an inorganic felt by needle processing on its surface. In the construction, inorganic fibers are prevented from scattering. The sound absorbing layer mainly composed of inorganic fibers is connected to the pipe using a joint member for the joint, and the straight part is connected to the pipe using a straight pipe member so that an air layer is formed by contacting the pipe. The outer periphery of the cover is covered with no gap and fixed with an adhesive tape, a band, a wire or the like.

直管部材の形状としては、筒状のものであり、予めシート状の防音材を作成し、折り曲げて端部を接合させ、図3に示す楕円形状のものを作製する。施工する際には円筒状とし、直線状の配管(以下、配管を「塩ビ管」と称することがある。)に挿入する。すなわち、施工時に、楕円状のものを円形状に加工させ、中に配管を通す。配管の挿入時に、配管と接するものがニードル加工により無機質フェルトと一体化した合成繊維なので、配管と吸音層の滑りも良く挿入が容易である。吸音層において、不織布をニードル加工しているため、管を挿入する際、グラスウールやロックウールを削ぎ落とすことなく挿入できる配管の外径と、配管用防音材の吸音層を円形にしたときの内径の差が10mm以上あることが望ましい。   The shape of the straight pipe member is cylindrical, and a sheet-like soundproof material is prepared in advance, bent and joined at the ends to produce an elliptical shape shown in FIG. At the time of construction, it is cylindrical and is inserted into a straight pipe (hereinafter, the pipe may be referred to as a “PVC pipe”). That is, at the time of construction, an elliptical object is processed into a circular shape, and a pipe is passed therethrough. Since the synthetic fiber integrated with the inorganic felt by needle processing is in contact with the pipe when the pipe is inserted, the pipe and the sound absorbing layer are slippery and easy to insert. Since the nonwoven fabric is needle processed in the sound absorbing layer, the outer diameter of the pipe that can be inserted without scraping glass wool or rock wool when inserting the pipe, and the inner diameter when the sound absorbing layer of the sound insulating material for the pipe is made circular It is desirable that the difference of 10 mm or more.

給配管から発生する音は、管中を流れる水流の音である空気音と、水流が管にぶつかり、管を振動させ発生する固体音である。本発明の防音材は、接着固定された遮音層と吸音層からなり、管側にある吸音材(吸音層)で空気音を吸収し、さらに外側にある高比重の制振遮音材(遮音層)で空気音は反射、固体音は吸収し、外側に透過する音は大きく減衰する。
本発明の防音材は、遮音層と吸音層は接着固定され、直管の配管に施工した際、吸音層の配管側にシワ(歪み)が配管と平行に発生し、配管と配管用防音材が部分的に接触する。よって、遮音層と吸音層が剥がれることなく、また、直管の配管と配管用防音材が部分的に接触し、空気層が空間音伝達上インピーダンス差を設けることが可能となり、遮音層の透過損失値を効果的に引き出す役目を果たす。
音が吸音され減衰する仕組みは、吸音層の配管側に配管と平行に発生させたシワと無機質繊維を主成分とする層の内部に存在する気孔によって、空気層による間隙が形成され、この間隙に音波が入射すると細い繊維の隙間に含まれる空気が振動し、繊維の表面との粘性摩擦によって、音のエネルギーの一部が熱のエネルギーに変換される。
遮音層には面密度が1.5kg/m以上のものである。音がある物体を通過するとき、その物体の密度が高くなるにつれ、音の透過が減少するという質量則によって、音は減衰される。
The sound generated from the supply pipe is an air sound that is a sound of a water flow flowing through the pipe and a solid sound that is generated by vibrating the pipe when the water flow hits the pipe. The soundproofing material of the present invention comprises a soundproofing layer and a sound absorbing layer that are bonded and fixed, absorbs aerial sound with a sound absorbing material (sound absorbing layer) on the tube side, and further has a high specific gravity damping soundproofing material (sound insulating layer) on the outside. ) Reflects air sound, absorbs solid sound, and attenuates sound transmitted outside.
In the soundproofing material of the present invention, the soundproofing layer and the sound absorbing layer are bonded and fixed, and when installed on a straight pipe, wrinkles (distortions) are generated in parallel with the pipe on the pipe side of the sound absorbing layer. Partially touch. Therefore, the sound insulation layer and the sound absorption layer are not peeled off, and the straight pipe and the sound insulation material for the pipe are in partial contact, so that the air layer can provide an impedance difference in terms of spatial sound transmission, and the sound insulation layer can be transmitted. It plays the role of drawing out the loss value effectively.
The sound is absorbed and attenuated by the fact that air gaps are formed by pores existing in the layers mainly composed of wrinkles and inorganic fibers generated on the pipe side of the sound absorbing layer in parallel with the pipes. When sound waves are incident on the air, the air contained in the gaps between the thin fibers vibrates, and part of the sound energy is converted into heat energy by viscous friction with the fiber surface.
The sound insulation layer has a surface density of 1.5 kg / m 2 or more. When sound passes through an object, the sound is attenuated by the mass law that sound transmission decreases as the density of the object increases.

このように配管と配管用防音材が部分的に接触して形成される空気層が空間音伝達上インピーダンス差を設けることが可能となり、遮音層の透過損失値を効果的に引き出す役目を果たす。また、空気層は断熱性にも優れるので、配管の結露や凍結を防止することができる。配管と配管防音材が部分的に接触しているのみなので、配管から伝わる固体伝搬音の元となる振動を減衰させる効果を発揮する。   In this way, the air layer formed by the partial contact between the pipe and the soundproofing material for the pipe can provide an impedance difference in terms of spatial sound transmission, and serves to effectively extract the transmission loss value of the sound insulating layer. In addition, since the air layer is also excellent in heat insulating properties, it is possible to prevent condensation and freezing of the piping. Since the pipe and the pipe soundproofing material are only partially in contact with each other, the effect of attenuating the vibration that is the source of the solid-borne sound transmitted from the pipe is exhibited.

配管用防音材を構成する遮音層について、本発明の遮音層としては、遮音層は面密度が1.5kg/m以上であれば良く、例えば、ポリ塩化ビニル、ポリプロピレン等の熱可塑性樹脂やアスファルトに、無機充填剤を混合し、シート化したものがある。この遮音層については、このシート化したものの表裏面に強度を付加させたり、また意匠のため、不織布や織布、紙やフィルムなどのシートを積層しても良い。なお、遮音層の厚みとしては、施工性の面から、厚みは、5mm以下で、できれば2.5mm以下であれば良い。 As for the sound insulation layer constituting the sound insulation material for piping, the sound insulation layer of the present invention may have a surface density of 1.5 kg / m 2 or more, for example, a thermoplastic resin such as polyvinyl chloride or polypropylene, There is an asphalt mixed with an inorganic filler to form a sheet. About this sound insulation layer, you may add intensity | strength to the front and back of this sheet-like thing, and you may laminate | stack sheets, such as a nonwoven fabric, a woven fabric, paper, and a film, for a design. The thickness of the sound insulation layer is 5 mm or less, preferably 2.5 mm or less from the viewpoint of workability.

詳細に説明すると、本発明の遮音層としては、アスファルト100重量部に熱可塑性ポリマー0〜100重量部、無機充填剤100〜2000重量部を添加後均一に混合して得られたもので面密度が1.5kg/m以上のものを使用する。熱可塑性ポリマーを添加する場合には、アスファルトとポリマーをあらかじめ混合したものに無機充填剤を加えるようにしてもよい。使用されるアスファルトとしては特に制限はなく、一般にアスファルトと呼ばれるもの、例えば天然アスファルト、ならびにストレートアスファルト、ブローンアスファルト等の石油アスファルトが使用される。これらのアスファルトは単独で又は2種以上の混合物として使用することができる。 More specifically, the sound insulation layer of the present invention is obtained by uniformly mixing after adding 0 to 100 parts by weight of a thermoplastic polymer and 100 to 2000 parts by weight of an inorganic filler to 100 parts by weight of asphalt. Use 1.5 kg / m 2 or more. When a thermoplastic polymer is added, an inorganic filler may be added to a premixed asphalt and polymer. There is no restriction | limiting in particular as asphalt to be used, What is generally called asphalt, for example, natural asphalt, and petroleum asphalts, such as straight asphalt and blown asphalt, are used. These asphalts can be used alone or as a mixture of two or more.

熱可塑性ポリマーとしては、ポリオレフィン、ポリ塩化ビニル、ナイロン、エチレン・酢酸ビニル共重合体、エチレン・アクリル酸共重合体、エチレン・アクリル酸メチル共重合体、エチレン・アクリル酸エチル共重合体、スチレン・ブタジエン共重合体、天然ゴム、天然ロジン、変性ロジン等を使用することができるが、特にスチレン・ブタジエンブロック共重合体を使用することが好ましい。   Thermoplastic polymers include polyolefin, polyvinyl chloride, nylon, ethylene / vinyl acetate copolymer, ethylene / acrylic acid copolymer, ethylene / methyl acrylate copolymer, ethylene / ethyl acrylate copolymer, styrene / A butadiene copolymer, natural rubber, natural rosin, modified rosin and the like can be used, and it is particularly preferable to use a styrene / butadiene block copolymer.

無機充填剤としては、鉄、銅、鉛、錫、亜鉛、ニッケル、ステンレス鋼等の金属粉体、酸化鉄、三二酸化鉄、四三酸化鉄、フェライト、酸化鉛、酸化錫、酸化亜鉛、酸化銅、酸化アルミニウム等の金属酸化物、硫酸バリウム、硫酸カルシウム、硫酸鉛、硫酸アルミニウム、亜硫酸カルシウム、炭酸カルシウム、炭酸鉛、炭酸バリウム、水酸化マグネシウム等の金属塩類、製鋼スラグ、マイカ、クレー、タルク、亜鉛華、ウォラストナイト、けい藻土、けい砂、軽石粉等を使用することができ、これらは単独で又は2種以上を混合して使用することができる。   Inorganic fillers include iron, copper, lead, tin, zinc, nickel, stainless steel and other metal powders, iron oxide, iron sesquioxide, iron tetroxide, ferrite, lead oxide, tin oxide, zinc oxide, and oxidation. Metal oxides such as copper and aluminum oxide, metal salts such as barium sulfate, calcium sulfate, lead sulfate, aluminum sulfate, calcium sulfite, calcium carbonate, lead carbonate, barium carbonate, magnesium hydroxide, steelmaking slag, mica, clay, talc Zinc flower, wollastonite, diatomaceous earth, silica sand, pumice powder and the like can be used, and these can be used alone or in admixture of two or more.

好ましい無機充填剤としては、鉄粉、各種酸化鉄粉末、製鋼スラグ粉末、炭酸カルシウム、重炭酸カルシウム等が挙げられ、これらは粒径0.5mm以下、特に0.2mm以下の粉末として使用することが特に好ましい。このように微粉末化された無機充填剤を使用することにより、配管用遮音シートを製造する際の成形加工性を改善し、アスファルト基材中に多量の無機充填剤を均一に分散配合することができ、遮音層の面密度を大きくすることが可能となるとともに、遮音層の感熱安定性を大きく向上させることができる。   Preferred inorganic fillers include iron powder, various iron oxide powders, steelmaking slag powder, calcium carbonate, calcium bicarbonate, etc., and these should be used as powders having a particle size of 0.5 mm or less, particularly 0.2 mm or less. Is particularly preferred. By using such finely pulverized inorganic filler, molding processability when producing a sound insulation sheet for piping is improved, and a large amount of inorganic filler is uniformly dispersed and blended in the asphalt base material. Thus, the surface density of the sound insulation layer can be increased, and the thermal stability of the sound insulation layer can be greatly improved.

遮音層の面密度は、配管用遮音シートの制振遮音効果と密接な関係を有し、面密度が大きいほど制振遮音効果は優れたものとなるが、アスファルト基材中に無機充填剤を多量に配合することはきわめて困難であり、従来のアスファルト基材を使用する制振遮音シート層では面密度の大きいものを得ることはできなかった。
本発明では、上記微粉末状の無機充填剤を使用することによって、面密度が1.5kg/m以上、好ましくは面密度が2.0kg/m以上、より好ましくは2.5kg/m以上、さらに好ましくは2.8kg/m以上のものを得ることが可能となり、優れた制振遮音効果を有する遮音層を実現したものである。
The surface density of the sound insulation layer has a close relationship with the vibration damping and sound insulation effect of the sound insulation sheet for piping, and the larger the surface density, the better the vibration damping and sound insulation effect, but the inorganic filler is added to the asphalt base material. It is extremely difficult to blend in a large amount, and it has not been possible to obtain a vibration damping and sound insulation sheet layer using a conventional asphalt base material having a high surface density.
In the present invention, by using the fine powdery inorganic filler, the surface density is 1.5 kg / m 2 or more, preferably the surface density is 2.0 kg / m 2 or more, more preferably 2.5 kg / m. 2 or more, more preferably it is possible to obtain ones 2.8 kg / m 2 or more is obtained by realizing the sound insulation layer having an excellent vibration damping sound insulation effect.

無機充填剤は、アスファルト100重量部に対して100〜2000重量部添加されるが、無機充填剤の量が100重量部より少ない場合には充分な制振、遮音効果が得られず、また、2000重量部を超える場合には全体がもろくなり、配管用遮音シートとしての施工性が低下する。本発明で、遮音層を形成するには、例えばアスファルトに熱可塑性ポリマー及び無機充填剤を添加し、加熱しながら均一に混合後シートを形成する。これを繊維シートと積層するか、加熱溶融状態のアスファルト混合物により繊維シート層間に直接遮音層を形成する。この際、必要に応じて各層間に接着剤層を設けてもよい。   The inorganic filler is added in an amount of 100 to 2000 parts by weight based on 100 parts by weight of asphalt. However, when the amount of the inorganic filler is less than 100 parts by weight, sufficient vibration damping and sound insulation effects cannot be obtained. When it exceeds 2000 parts by weight, the whole becomes brittle, and the workability as a sound insulation sheet for piping is lowered. In the present invention, in order to form the sound insulation layer, for example, a thermoplastic polymer and an inorganic filler are added to asphalt, and the sheet is formed after uniform mixing while heating. This is laminated with a fiber sheet, or a sound insulation layer is formed directly between fiber sheet layers by an asphalt mixture in a heated and melted state. At this time, an adhesive layer may be provided between the respective layers as necessary.

アスファルトに無機充填剤を添加したシートは、無機充填剤の添加量が多くなると全体がもろくなり、成形加工性や施工性がきわめて悪くなるが、本発明ではこの遮音層としてのシートを、繊維シート間にサンドイッチ状に挟むことによって、配管用遮音シートの成形加工性や施工性を著しく改善することが可能になった。本発明の遮音層としてのシートを構成する繊維シート層としては、不織布、フェルト、織布、紙、板紙等種々のものが使用できるが、制振、遮音効果の点で不織布又はフェルトを使用することが好ましい。特に好ましいものの例としては、ポリエステル等の合成繊維からなる不織布、高質量の特殊紙にアスファルトを含浸させたアスファルトフェルト、クラフト紙等が挙げられる。   A sheet in which an inorganic filler is added to asphalt becomes brittle as the amount of inorganic filler added increases, and the molding processability and workability become extremely poor.In the present invention, the sheet as the sound insulation layer is a fiber sheet. By sandwiching them in between, it became possible to remarkably improve the molding processability and workability of the sound insulation sheet for piping. As the fiber sheet layer constituting the sheet as the sound insulation layer of the present invention, various materials such as nonwoven fabric, felt, woven fabric, paper, paperboard and the like can be used, but nonwoven fabric or felt is used in terms of vibration damping and sound insulation effects. It is preferable. Particularly preferred examples include nonwoven fabrics made of synthetic fibers such as polyester, asphalt felt obtained by impregnating high-mass special paper with asphalt, kraft paper, and the like.

次に、配管用防音材を構成する吸音層について説明する。
配管用防音材を構成する吸音層は、グラスウールやロックウールなどの無機質繊維からなるフェルトで、施工時に無機質繊維の飛散を防止した形態のもので、具体的には片面に合成繊維からなる不織布をニードル加工したもので、配管側に合成繊維からなる不織布が位置することによって切断面以外は、無機質繊維が表面に出ていないため、飛散防止となる。また、不燃性のあるグラスウールやロックウールなどの無機質繊維からなるフェルトを使用している。グラスウール、ロックウールからなる無機質繊維を樹脂バインダーで処理し、ニードル加工等により形成したフェルトや、該フェルトの表面を不織布で被覆したもの等が挙げられる。これらの中でも、ガラス長繊維から形成したフェルトやフェルト積層材料は、制振遮音性能や成形性、施工性に優れるので特に好ましい。吸音層において、不織布をニードル加工しているため、管を挿入する際、グラスウールやロックウールを削ぎ落とすことなく挿入できる。
直管、継手の吸音材は種類を異なるものとすることができる。特に継手が予め防音材が一体化成形する場合は、自動化プレス機を用い圧縮するため、圧縮強度の高いロックウールフェルトを採用することが望ましい。直管に関しては、圧縮処理が必要でないため、より吸音率の高いグラスウールのものを採用することができる。継手が後から防音材を巻き付ける場合も、圧縮処理が必要でないため、より吸音率の高いグラスウールのものを採用することができる。
また、空気層は断熱性にも優れるので、配管の結露や凍結を防止することができる。また、無機質繊維シート層は、適度の強度を有するために遮音シートを積み重ねて保管や運搬をすることができる。本発明の防音材は、安価な材料を使用し容易に製造することができるので製造コストが安く、またカッターナイフ等で簡単に切断、加工することができるので、曲管部や継手部にも容易に施工することができる。
Next, the sound absorbing layer constituting the soundproof material for piping will be described.
The sound-absorbing layer that constitutes the sound-insulating material for piping is a felt made of inorganic fibers such as glass wool and rock wool, which prevents inorganic fibers from being scattered during construction. Specifically, a nonwoven fabric made of synthetic fibers is used on one side. Since the non-woven fabric made of a synthetic fiber is located on the pipe side, the inorganic fiber does not come out on the surface except for the cut surface, which prevents scattering. Moreover, the felt which consists of inorganic fibers, such as non-flammable glass wool and rock wool, is used. Examples thereof include a felt formed by treating inorganic fibers made of glass wool or rock wool with a resin binder and needle processing or the like, and a surface of the felt covered with a nonwoven fabric. Among these, felts and felt laminated materials formed from long glass fibers are particularly preferable because they are excellent in vibration damping and sound insulation performance, moldability, and workability. Since the nonwoven fabric is needle processed in the sound absorbing layer, it can be inserted without scraping glass wool or rock wool when inserting the tube.
The types of sound absorbing materials for straight pipes and joints can be different. In particular, when the soundproof material is integrally formed with the joint in advance, it is desirable to employ a rock wool felt having a high compressive strength because it is compressed using an automated press machine. Since straight pipes do not require compression treatment, glass wool having a higher sound absorption rate can be used. Even when the joint winds the soundproofing material later, glass wool having a higher sound absorption rate can be used because no compression treatment is required.
In addition, since the air layer is also excellent in heat insulating properties, it is possible to prevent condensation and freezing of the piping. Moreover, since an inorganic fiber sheet layer has moderate intensity | strength, it can stack | save a sound insulation sheet and can store and convey. Since the soundproofing material of the present invention can be easily manufactured using an inexpensive material, the manufacturing cost is low, and it can be easily cut and processed with a cutter knife or the like. Easy to install.

配管用防音材施工について、 基本的に、直線部分は筒状の物を挿入する。まず、硬質塩化ビニル管(以下、「VU管」と称することがある。)を規定の寸法に切断する。直管部材を、切断したVU管の寸法から、継手挿入代(二カ所分)を引いた長さに切断する。継手挿入代は直径50mm、75mm、100mmのVU管ではそれぞれ二カ所分で50mm、80mm、100mmとする。直管部材を手で円筒形にならし、VU管を差し込む。1m以上あるときは、直管部材をつなぎ合わせ、そのジョイント部はジョイントテープを貼る。ジョイントテープの長さは、直径50mm、75mm、100mmのVU管ではそれぞれ約40cm、約55cm、約70cmとする。配管作業は、通常の配管作業と同様である。VU管外面の継手挿入代および継手部材の受け口に塩ビ配管用接着剤を塗布し、VU管を継手受け口のストッパーまで挿入する。継手として、予め防音材が一体化されたものを施工する場合は、ここで直管部材と継手部材をジョイントテープを貼る。後から防音材を継手に巻き付ける場合は、テープか防音材を巻き付け、音漏れの無いようにする。配管後は支持金具でしっかりと固定する。支持金具は、同サイズの耐火二層管用を用いる。防音材の隙間がないこと、ジョイントテープの貼り忘れがないことを確認して作業を終了する。   Regarding the construction of soundproofing materials for piping, basically, a straight object is inserted into the cylindrical part. First, a rigid vinyl chloride pipe (hereinafter, sometimes referred to as “VU pipe”) is cut to a prescribed size. The straight pipe member is cut to a length obtained by subtracting the joint insertion allowance (for two places) from the size of the cut VU pipe. The joint insertion allowance is 50 mm, 80 mm, and 100 mm in two places for 50 mm, 75 mm, and 100 mm diameter VU pipes, respectively. Straighten the straight pipe member by hand and insert the VU pipe. When there is 1 m or more, straight pipe members are joined together and a joint tape is applied to the joint part. The length of the joint tape is about 40 cm, about 55 cm, and about 70 cm for VU tubes with diameters of 50 mm, 75 mm, and 100 mm, respectively. The piping work is the same as the normal piping work. Apply the PVC pipe adhesive to the joint insertion allowance on the outer surface of the VU pipe and the joint member receptacle, and insert the VU pipe to the stopper of the joint receptacle. When constructing a joint in which a soundproofing material is integrated in advance as a joint, a joint tape is applied to the straight pipe member and the joint member. When the soundproofing material is wound around the joint later, wrap the tape or soundproofing material so that there is no sound leakage. After piping, secure with support brackets. Use the same size fireproof double-layer pipe as the support bracket. Confirm that there are no gaps between the soundproofing materials and that you have not forgotten to apply the joint tape.

本発明の詳細を実施例で説明する。本発明はこれらの実施例によってなんら限定されるものではない。   Details of the present invention will be described in the examples. The present invention is not limited to these examples.

[遮音層]ストレートアスファルトにスチレン・ブタジエンブロック共重合体を9:1の割合で混合した改質アスファルト30重量部、炭酸カルシウム粉末を70重量部混合し、両面を目付30g/mのポリエステル不織布で挟み込み遮音層とした。厚みは2.5mmとし、比重は1.8であるので、面密度は4.5kg/mであった。
[吸音層]吸音層として目付340g/mのガラス不織布に目付30g/mのポリエステル不織布をニードル加工し、厚み5mmのものを使用した。
[防音材:本発明品]本発明の実施例として、幅440mm、長さ1000mmの遮音層の表面に、水系のアクリル系接着剤を塗布し、幅420mm、長さ1000mmの吸音層を貼り合わせた。なお、吸音層については、表面にポリエステル不織布が位置するように貼り合わせた。その後、吸音層が突きつけとなるよう折りたたみ、遮音層を20mm重ね、その上にさらにアクリル系粘着テープを貼り、呼び径100の硬質塩化ビニル管用の本発明品を得た。
[比較例]また比較例として、幅420mm、長さ1000mmの遮音層の表面に、水系のアクリル系接着剤を塗布し、幅400mm、長さ1000mmの吸音層を貼り合わせた。なお、吸音層については、表面にポリエステル不織布が位置するように貼り合わせた。その後、吸音層が突きつけとなるよう折りたたみ、遮音層を20mm重ね、その上にさらにアクリル系粘着テープを貼り、呼び径100の硬質塩化ビニル管用の比較例を得た。
[Sound insulation layer] Polyester non-woven fabric in which 30 parts by weight of modified asphalt mixed with styrene / butadiene block copolymer in a ratio of 9: 1 and 70 parts by weight of calcium carbonate powder are mixed with straight asphalt, and both sides have a basis weight of 30 g / m 2 The sound insulation layer was sandwiched between. Since the thickness was 2.5 mm and the specific gravity was 1.8, the surface density was 4.5 kg / m 2 .
[Sound-absorbing layer] As a sound-absorbing layer, a non-woven polyester fabric having a basis weight of 30 g / m 2 was needle processed into a non-woven glass fabric having a basis weight of 340 g / m 2 , and a 5 mm thick layer was used.
[Soundproof material: product of the present invention] As an example of the present invention, a water-based acrylic adhesive is applied to the surface of a sound insulation layer having a width of 440 mm and a length of 1000 mm, and a sound absorption layer having a width of 420 mm and a length of 1000 mm is bonded. It was. In addition, about the sound absorption layer, it bonded together so that the polyester nonwoven fabric might be located in the surface. Thereafter, the sound-absorbing layer was folded so that the sound-absorbing layer was abutted, the sound-insulating layer was stacked 20 mm, and an acrylic adhesive tape was further applied thereon to obtain a product of the present invention for a rigid polyvinyl chloride tube having a nominal diameter of 100.
[Comparative Example] As a comparative example, a water-based acrylic adhesive was applied to the surface of a sound insulating layer having a width of 420 mm and a length of 1000 mm, and a sound absorbing layer having a width of 400 mm and a length of 1000 mm was bonded. In addition, about the sound absorption layer, it bonded together so that the polyester nonwoven fabric might be located in the surface. Thereafter, the sound absorbing layer was folded so that the sound absorbing layer was abutted, the sound insulating layer was stacked 20 mm, and an acrylic adhesive tape was further applied thereon to obtain a comparative example for a rigid polyvinyl chloride pipe having a nominal diameter of 100.

(防音材の挿入試験)
上記した本発明品と比較例について、円筒状に手で折り曲げ、呼び径100の硬質塩化ビニル管に挿入したところ、本発明品については容易に挿入できたが、比較例については、吸音層のシワと硬質塩化ビニル管の端部が干渉するため、挿入は困難であった。挿入後の状態として、本発明品は、硬質塩化ビニル管と吸音層のシワの部分と部分接触している状態、比較例は、吸音層のシワがつぶれ、硬質塩化ビニル管と全面で接触している状態であった。本発明品の吸音層の内径は129mm、比較例の吸音層の内径は122mm、塩化ビニル管の外径は114mmであり、本発明品の吸音層の内径と塩化ビニルの外径の差は15mm、比較例の吸音層の内径と塩化ビニルの外径の差は8mmであった。
(Soundproof material insertion test)
About the above-mentioned product of the present invention and the comparative example, it was bent into a cylindrical shape by hand and inserted into a hard polyvinyl chloride tube having a nominal diameter of 100. The product of the present invention could be easily inserted. Insertion was difficult due to interference between the wrinkles and the end of the hard vinyl chloride tube. As the state after insertion, the product of the present invention is in partial contact with the hard vinyl chloride tube and the wrinkled portion of the sound absorbing layer, and in the comparative example, the wrinkle of the sound absorbing layer is crushed, and the hard vinyl chloride tube is in contact with the entire surface. It was in a state. The inner diameter of the sound absorbing layer of the present invention is 129 mm, the inner diameter of the sound absorbing layer of the comparative example is 122 mm, and the outer diameter of the vinyl chloride tube is 114 mm. The difference between the inner diameter of the sound absorbing layer of the present invention and the outer diameter of vinyl chloride is 15 mm. The difference between the inner diameter of the sound absorbing layer of the comparative example and the outer diameter of vinyl chloride was 8 mm.

(防音材の防音試験)
実験図を図4に示す。防音処理した木造軸組工法の実験棟内部に長さ1.7mの呼び径100の塩化ビニル管を通し、それに本発明品ならびに比較例を施工し、18リットルの水を流した際の、排水騒音の最大値を測定した。この結果、本発明品と比較例を比較したところ、本発明品の方が防音性能が優れていることが分かった。また、防音処理無しを測定したところ、防音効果も確認できた。排水騒音の測定結果を表1に示す。
(Soundproof test of soundproof material)
The experimental diagram is shown in FIG. Drainage of 18 liters of water by passing a 1.7 m long vinyl chloride pipe with a nominal diameter of 100 m through the experimental building of a wooden frame construction method that is soundproofed, and constructing the product of the present invention and a comparative example. The maximum value of noise was measured. As a result, when the product of the present invention was compared with a comparative example, it was found that the product of the present invention was superior in soundproofing performance. Further, when no soundproofing treatment was measured, a soundproofing effect was also confirmed. Table 1 shows the measurement results of drainage noise.

(防音材の耐火試験)
耐火性能に関しては、ISO834に準拠し、試験体を図5に示した。加熱時間は1時間とし、判定は「発煙性の無、有害な変形が無」の場合、合格とした。この結果、本発明品を施工した試験体については、合格であり、耐火性が確認できた。
(Soundproof material fire resistance test)
Regarding the fire resistance performance, the test body is shown in FIG. 5 in accordance with ISO834. The heating time was 1 hour, and the determination was “Pass” when “no fuming, no harmful deformation”. As a result, the test body on which the product of the present invention was applied was acceptable and fire resistance could be confirmed.

本発明の配管用防音材シートの1例を表す模式断面図である。It is a schematic cross section showing an example of the soundproof material sheet for piping of the present invention. 本発明の配管用防音材を配管に巻き付けた状態を表す模式断面図である。It is a schematic cross section showing the state which wound the soundproof material for piping of this invention around piping. 配管用防音材が、配管の直線部分に関しては、配管の直線部分に施工する前の形状がシート状の防音材を折り曲げて端部を接合させ楕円形状のものとしたものであることを説明する模式断面図である。Explain that the soundproofing material for piping is an elliptical shape with respect to the straight portion of the piping, in which the shape before being applied to the straight portion of the piping is made by bending the sheet-like soundproofing material and joining the ends. It is a schematic cross section. 本発明の配管用防音材の防音試験の実験図である。It is an experiment figure of the soundproof test of the soundproofing material for piping of this invention. 本発明の配管用防音材の耐火試験の試験体を示す図面である。It is drawing which shows the test body of the fireproof test of the soundproof material for piping of this invention.

Claims (3)

遮音層と吸音層の二層からなる配管用防音材の配管への施工において、配管用防音材は、面密度が1.5kg/m以上の遮音層と、合成繊維からなる不織布をニードル加工により無機質フェルトと一体化した吸音層とを接着固定したものとしており、配管の直線部分に関しては、配管の直線部分に施工する前の形状がシート状の防音材を折り曲げて端部を接合させ楕円形状のものとしたものであって、施工する際には円筒状とし、配管の直線部分を構成する管挿入して用いるものであり、配管に施工する際、配管の直線部分は、吸音層の配管側にシワを配管と平行に発生させ、配管と配管用防音材とが部分的に接触して空気層が形成されるようにすることを特徴とする配管の遮音方法。 In the construction of piping sound insulation material consisting of two layers, a sound insulation layer and a sound absorption layer, the sound insulation material for piping is needle processed from a sound insulation layer with a surface density of 1.5 kg / m 2 or more and a nonwoven fabric made of synthetic fibers The sound absorption layer integrated with the inorganic felt is adhered and fixed.For the straight part of the pipe, the shape before construction on the straight part of the pipe is folded into a sheet-like soundproof material and the ends are joined to make an ellipse. When it is constructed, it has a cylindrical shape and is used by inserting a pipe constituting the straight part of the pipe. When the pipe is constructed, the straight part of the pipe is a sound absorbing layer. A piping sound insulation method, wherein wrinkles are generated on the piping side of the pipe in parallel with the piping so that the piping and the soundproofing material for piping are in partial contact with each other to form an air layer. 施工する際に、配管の直線部分に関しては、楕円形状の防音材を円筒状に加工させ、中にそれを通して施工し、継手に関しては、予め防音材が一体化された継手を施工するか、後から防音材を継手に巻き付けて行う請求項1の配管の遮音方法。   When constructing, for the straight part of the piping, elliptical soundproofing material is processed into a cylindrical shape and then passed through it, and for the joint, a joint with soundproofing material integrated in advance or after The pipe sound insulation method according to claim 1, wherein the sound insulation material is wound around the joint. 上記の楕円形状の防音材は、遮音層の表面に、接着剤を塗布し、吸音層を表面にポリエステル不織布が位置するように貼り合わせ、その後、吸音層が突きつけとなるよう折りたたみ、遮音層を一部分重ね、その上にさらに粘着テープを貼り硬質塩化ビニル管用としたものである請求項2の配管の遮音方法。   The above-mentioned elliptical soundproofing material is coated with an adhesive on the surface of the sound insulation layer, and the sound absorption layer is bonded so that the polyester nonwoven fabric is located on the surface, and then folded so that the sound absorption layer is in contact with the sound insulation layer. 3. The pipe sound insulation method according to claim 2, wherein a part of the pipe is further overlapped, and an adhesive tape is further adhered thereon for use in a hard polyvinyl chloride pipe.
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