JP3172446B2 - Piping soundproofing material and its construction method - Google Patents
Piping soundproofing material and its construction methodInfo
- Publication number
- JP3172446B2 JP3172446B2 JP16256996A JP16256996A JP3172446B2 JP 3172446 B2 JP3172446 B2 JP 3172446B2 JP 16256996 A JP16256996 A JP 16256996A JP 16256996 A JP16256996 A JP 16256996A JP 3172446 B2 JP3172446 B2 JP 3172446B2
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- sheet
- soundproofing material
- sound
- soundproofing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- Building Environments (AREA)
- Pipe Accessories (AREA)
Description
【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION
【0001】[0001]
【発明の属する技術分野】本発明は、配管内を物体が通
過する際に発生する音を防止し、配管の振動を防止する
事により、配管騒音を防止する配管防音材と、当該配管
防音材を誰でも容易に施工でき、しかも誰が施工しても
同じ施工が出来る防音施工方法に関するものである。本
発明は、配管内を気体、固体、液体が通過する配管に
は、広汎に利用出来る。具体的には、送風ダクト、工場
の粉体、粒体等の搬送装置、集合住宅におけるゴミのシ
ューター、戸建、事務所、集合住宅に於ける排水、給
水、給湯配管等に好適に使用出来る。特に、配管を物体
が通過する場合、音源が配管に密接した場合等、音が配
管を透過したり、配管が曲折部等で振動する場合の様に
音や振動を防止する必要のある所に広く用いると、効果
が高いものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pipe soundproofing material for preventing noise generated when an object passes through a pipe and preventing the vibration of the pipe, thereby preventing the pipe noise. The present invention relates to a soundproofing construction method in which anyone can easily construct the construction, and the same construction can be performed by anyone. INDUSTRIAL APPLICABILITY The present invention can be widely used for piping through which gas, solid, and liquid pass. Specifically, it can be suitably used as a blower duct, a transfer device for factory powder, granules, etc., a garbage shooter in an apartment house, a drain, water supply, a hot water supply pipe in a detached house, an office, an apartment house, and the like. . In particular, when there is a need to prevent sound or vibration, such as when sound passes through the pipe or when the pipe vibrates at a bend, etc. The effect is high when used widely.
【0002】[0002]
【従来の技術】従来、配管の音や振動に対する対策とし
ては、配管自体を重くする方法があった。これには、鉄
製や鋳鉄製の配管を使用する方法や、セメントを管の外
周につける方法が知られている。この方法によると、配
管内の音の透過損失は増す。しかし、配管は曲折部を伴
うのが通常であり、曲折部では、流れ方向が強制的に変
えられる為、必然的に通過する物体により曲折部が大き
く振動させられ、即ち配管自体が振動する。つまり、配
管それ自体が発音源となるため、配管の重量を増加させ
ても、音の発生を防止することは出来なかった。2. Description of the Related Art Hitherto, as a measure against sound and vibration of piping, there has been a method of making the piping itself heavy. For this purpose, a method of using a pipe made of iron or cast iron and a method of applying cement to the outer periphery of the pipe are known. According to this method, the sound transmission loss in the pipe increases. However, the pipe usually has a bent portion. In the bent portion, since the flow direction is forcibly changed, the bent portion is largely vibrated by an inevitably passing object, that is, the pipe itself vibrates. That is, since the pipe itself is a sound source, even if the weight of the pipe is increased, generation of sound cannot be prevented.
【0003】又、空気ダクト等では、アクティブノイズ
コントロールという方法によって、配管内で発生した音
を瞬時に判断し、音と逆位相の音をスピーカーから発し
て、音を減衰させている。しかし、この方法は高コスト
であり、配管の径が大きくないと高周波の音に対応出来
ない。特に、配管本体が音源となる場合は、配管それ自
体の振動を抑制できないので、効果が得られない。又、
固体や液体に対しては使用出来ない等の問題点があっ
た。In an air duct or the like, a sound generated in a pipe is instantaneously determined by a method called active noise control, and a sound having an opposite phase to the sound is emitted from a speaker to attenuate the sound. However, this method is expensive and cannot deal with high-frequency sound unless the pipe diameter is large. In particular, when the pipe main body serves as a sound source, the vibration of the pipe itself cannot be suppressed, so that no effect is obtained. or,
There is a problem that it cannot be used for solids and liquids.
【0004】又、配管の周囲に、吸音材、遮音材、制振
材、防振材を巻き付けたり、貼りつける事が行われてい
る。この方法は、配管内の音や配管本体の振動を防止す
る上では非常に効果があるために、本発明者は、特開平
1−1175号明細書において、配管に対して貼付け可
能なタイプの配管防音材を提案した。In addition, a sound absorbing material, a sound insulating material, a vibration damping material, and a vibration damping material are wound around or attached to a pipe. Since this method is very effective in preventing the sound in the pipe and the vibration of the pipe main body, the present inventor disclosed in Japanese Patent Application Laid-Open No. 1-1175 that a type that can be attached to the pipe was used. A pipe soundproofing material was proposed.
【0005】[0005]
【発明が解決しようとする課題】この配管防音材および
その施工方法は、配管それ自体の振動を著しく減衰させ
るという点で極めて優れたものであった。しかし、本発
明者が、更に検討を進めたところ、新たに施工上の観点
から、次の問題点があることが判明してきた。即ち、シ
ート状物や異型部専用部材の貼り付けタイプを施工する
際には、まず、直管部、エルボー部、分岐部等の各配管
の全体を取り付け、次いで各配管の外周面に沿って配管
防音材を取り付ける必要があった。これは、従来知られ
ているいずれの配管防音材においても同様である。The pipe soundproofing material and the method of construction thereof are extremely excellent in that the vibration of the pipe itself is significantly attenuated. However, as a result of further study by the present inventor, it has been found that the following problems are newly found from the viewpoint of construction. That is, when applying the sticking type of a sheet-like material or a member dedicated to a deformed portion, first, the entire pipes such as a straight pipe section, an elbow section, and a branch section are attached, and then along the outer peripheral surface of each pipe. It was necessary to attach a pipe soundproofing material. This is the same for any conventionally known pipe soundproofing materials.
【0006】しかし、実際の建築現場においては、配管
業者と貼付業者とが別のケースも多い。配管を取り付け
終わった後には、パイプスペースや、天井と上階の床下
スペースという狭い現場で配管防音材を取り付ける施工
を行う必要がある。しかもこの現場には、配管構造以外
の配線等も施工されているので、配管防音材の取り付け
作業に必要な空間を確保することは困難である。However, in an actual construction site, there are many cases where a plumbing company and a pasting company are different. After the pipes have been installed, it is necessary to perform installation work on the pipe soundproofing material in a narrow space such as the pipe space or the space below the ceiling and the upper floor. Moreover, since wiring and the like other than the piping structure are also constructed at this site, it is difficult to secure a space necessary for the installation work of the pipe soundproofing material.
【0007】この結果、配管の全体にわたって配管防音
材を施工する事が出来ないケースや、配管防音材の施工
箇所に作業者の手が届きにくい場合が多く、更にジョイ
ントテープの張り忘れも発生しうる。As a result, there are many cases where the pipe soundproofing material cannot be applied to the entire pipe, or where it is difficult for the worker to reach the location where the pipe soundproofing material is applied, and furthermore, forgetting to attach the joint tape occurs. sell.
【0008】本発明の課題は、配管への配管防音材の施
工、取り付けを容易とし、配管防音材の施工に必要な空
間を確保できるようにし、また、誰が施工しても、短時
間で優れた仕上がりが得られるようにすることである。[0008] An object of the present invention is to facilitate installation and installation of a pipe soundproofing material to a pipe, to secure a space necessary for the installation of the pipe soundproofing material, and to provide an excellent structure in a short time, no matter who works. Is to obtain a good finish.
【0009】[0009]
【課題を解決するための手段】本発明は、配管の外周に
設置するべき配管防音材であって、遮音材、防振材、制
振材、吸音材の中から選ばれた材質からなる層を少なく
とも2層以上組合せてなる筒状物からなり、この筒状物
が偏平形状に変形可能な材質からなり、筒状物中に前記
配管を挿入したときに配管の外周に筒状物を密に接触さ
せうるような外径寸法を有しており、かつ筒状物中に配
管を挿入したときに筒状物の内周面が配管の外周に対し
て接着せずに移動可能であり、筒状物を構成する各層の
うち、最も内側の層の末端面が一か所で突き合せされて
接合されており、最も外側の層の一部が重ね合わせ部で
重ね合わされ、かつ接合されており、前記重ね合わせ部
において、下側の層と上側の層とが、最も内側の層が接
合されている位置とは別の離れた位置で重ね合わせられ
ている、配管防音材に係るものである。SUMMARY OF THE INVENTION The present invention relates to a pipe soundproofing material to be installed on the outer periphery of a pipe, the layer comprising a material selected from a soundproofing material, a vibration-proofing material, a vibration-damping material and a sound-absorbing material. Are formed of a material having a combination of at least two layers, and this material is made of a material that can be deformed into a flat shape. When the pipe is inserted into the cylindrical material, the cylindrical material is tightly packed around the outer circumference of the pipe. Has an outer diameter such that it can be brought into contact with, and when the pipe is inserted into the tubular body, the inner peripheral surface of the tubular body can move without bonding to the outer periphery of the pipe, Of the respective layers constituting the cylindrical body, the end faces of the innermost layer are abutted and joined at one place, and a part of the outermost layer is overlapped at the overlapping portion, and joined. cage, in the overlapping portions, and a lower layer and an upper layer, the innermost layer is bonded position It is is superimposed in a different remote location
Tei Ru, which relates to a pipe soundproofing material.
【0010】また、本発明は、前記配管防音材を施工す
るのに際して、配管の直管部を配管防音材の内側に挿入
し、この配管防音材を直管部の外周面上で管軸方向へと
向かって移動させて所定位置で停止させ、次いで配管を
取り付けることを特徴とする、配管防音材の施工方法に
係るものである。Further, according to the present invention, when the pipe soundproofing material is installed, a straight pipe portion of the pipe is inserted inside the pipe soundproofing material, and the pipe soundproofing material is placed on the outer peripheral surface of the straight pipe portion in a pipe axial direction. And stopping at a predetermined position, and then attaching a pipe.
【0011】本発明者は、種々の試行錯誤の結果、遮音
材、防振材、制振材、吸音材の中から選ばれた材質から
なる層を少なくとも2層以上組合せてなる筒状物からな
る配管防音材を予め作製し、この筒状物を偏平形状に変
形可能な材質とし、筒状物中に配管を挿入したときに配
管の外周に筒状物を密に接触させうるような外径寸法を
付与し、筒状物中に配管を挿入したときに筒状物の内周
面が配管の外周に対して接着せずに移動しうるようにし
た。この配管防音材を配管の直管部用として用い、即
ち、直管部を配管防音材の中に挿入し、直管部の周囲に
沿って筒状物を管軸方向にすべらせて所定位置で止める
ことによって、配管を枠に対して取り付ける前に直管部
への配管防音材の取り付けを終了させることを想到し
た。As a result of various trials and errors, the present inventor has found that a cylindrical member formed by combining at least two or more layers made of a material selected from a sound insulating material, a vibration isolating material, a vibration damping material, and a sound absorbing material. A pipe soundproofing material made in advance is made of a material which can be deformed into a flat shape, so that the pipe can be brought into close contact with the outer periphery of the pipe when the pipe is inserted into the pipe. A diameter dimension is given so that when the pipe is inserted into the tubular article, the inner peripheral surface of the tubular article can move without adhering to the outer periphery of the pipe. This pipe soundproofing material is used for the straight pipe part of the pipe, that is, the straight pipe part is inserted into the pipe soundproofing material, and the tubular object is slid in the pipe axis direction along the circumference of the straight pipe part to a predetermined position. By arranging the pipe, it is conceived that the installation of the pipe soundproofing material to the straight pipe section is completed before the pipe is mounted on the frame.
【0012】この結果、配管防音材の取り付け作業は極
めて容易になり、配管の全体にわたって配管防音材を施
工することが容易になり、ジョイントテープの張り忘れ
もなくなり、誰が施工しても、短時間で優れた仕上がり
が得られるようになった。As a result, the work of attaching the soundproofing material to the pipe becomes extremely easy, the soundproofing material for the pipe can be easily installed over the entire pipe, the joint tape is not forgotten to be fixed, and even if anyone installs the soundproofing material for a short time, Now you can get excellent finish.
【0013】ここで、筒状物中に配管を挿入したときに
配管の外周に筒状物を密に接触させうるような外径寸法
を付与するためには、配管の外径と筒状物の内径との差
を20mm以下とすることが好ましく、10mm以下と
することが一層好ましい。Here, in order to provide an outer diameter such that the cylindrical object can be brought into close contact with the outer periphery of the pipe when the pipe is inserted into the cylindrical object, the outer diameter of the pipe and the cylindrical object must be adjusted. Is preferably 20 mm or less, more preferably 10 mm or less.
【0014】更に、本発明者は、配管の異形部に、この
異形部の形状に沿った形状の異形部材を取り付け、配管
の直管部に配管防音材を取り付け、直管部と前記異形部
との合わせ目をジョイントテープで止めることを想到し
た。この結果、配管の直管部と異形部との全体を枠に対
して取り付ける前に、異形部を含んだ配管の全体にわた
って極めて容易に配管防音材を施工できるようになっ
た。Further, the inventor of the present invention attaches a deformed member having a shape conforming to the shape of the deformed portion to the deformed portion of the pipe, attaches a soundproofing material to the straight pipe portion of the pipe, and connects the straight pipe portion with the deformed portion. I thought of stopping the joint with the joint tape. As a result, before attaching the entire straight pipe portion and the deformed portion of the pipe to the frame, the pipe soundproofing material can be extremely easily applied to the entire pipe including the deformed portion.
【0015】配管の異形部用の部材は、(イ)異型管材
に予め取り付けておくことができ、または、(ロ)異型
管にピッタリ密接する様に2つ割り又は1カ所に背割り
した異形部材を使用し、これを異形部に対して現場では
め合わせることができる。The member for the deformed portion of the pipe can be (a) pre-attached to the deformed pipe material, or (b) a deformed member which is split into two or one in one so as to be in close contact with the deformed pipe. Which can be fitted on site to the profile.
【0016】[0016]
【発明の実施形態】以下、筒状の配管防音材、異型部用
の配管防音材の構成材料について説明し、次に施工方法
について説明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the constituent materials of a tubular pipe soundproofing material and a pipe soundproofing material for a deformed portion will be described, and then a construction method will be described.
【0017】遮音材、防振材、制振材、吸音材の中から
選ばれた少なくとも2層以上を組合せて、筒状物を製造
する。筒状物は、これを押し潰すような方向に、偏平に
変形させうるようにする。つまり、本発明の配管防音材
の構成材料は、容易に折り曲げることができ、直管部を
挿入したときに復元する事が条件である。これによっ
て、筒状物を輸送したり、保管したりするときに、輸送
や保管に必要なスペースを減らすことができる。A tubular article is manufactured by combining at least two layers selected from a sound insulating material, a vibration damping material, a vibration damping material, and a sound absorbing material. The cylindrical object is deformed flat in a direction to crush it. In other words, it is a condition that the constituent material of the pipe soundproofing material of the present invention can be easily bent and restored when the straight pipe portion is inserted. This makes it possible to reduce the space required for transportation and storage when transporting and storing the tubular article.
【0018】配管防音材の内側は、直管部の外周面と密
接しながらも、直管部の管軸方向へと向かって移動可能
でなければならない。このためには、配管防音材の内側
部を構成する各層の材質は、配管に対して接着、粘着す
ることがなく、かつ動摩擦の少ない材質である必要があ
る。こうした材質としては、不織布、フェルト、織布、
ニードルパンチカーペット、植毛ゴム、植毛プラスチッ
ク等の繊維、独立気泡体、連続気泡体、二枚のフィルム
を用いて独立気泡構造部の凸部とフィルムのみの凹部を
交互に有する物、網目状物、表面凹凸状のゴム;プラス
チック;発泡体,片ダンボール状断面波型のゴム;プラ
スチック,ストロー状物を管外周に設けたものが好まし
い。The inside of the pipe soundproofing material must be able to move in the direction of the pipe axis of the straight pipe part while being in close contact with the outer peripheral surface of the straight pipe part. For this purpose, the material of each layer constituting the inner portion of the pipe soundproofing material must be a material that does not adhere to or adhere to the pipe and has low dynamic friction. Such materials include non-woven fabric, felt, woven fabric,
Needle punched carpet, flocking rubber, fibers of flocking plastic, etc., closed cells, open cells, objects having alternately convex portions of the closed cell structure and concave portions of the film only using two films, mesh-like objects, Rubber with irregularities on the surface; plastic; foam, rubber with a corrugated cross section in the shape of a single corrugated cardboard;
【0019】本発明で好適な遮音材としては、ゴムシー
ト、プラスチックシート、金属シート(復元性を考える
と出来るだけ薄いもの)で、ゴムシートやプラスチック
シートと積層する方が良い。As the sound insulating material suitable in the present invention, a rubber sheet, a plastic sheet, and a metal sheet (thin as thin as possible in consideration of restorability) are preferably laminated with the rubber sheet or the plastic sheet.
【0020】防振材としては、独立気泡シートや表面凹
凸状シートが好適である。制振材としては粘弾性体が挙
げられ、出来るだけ剛性の異なる材質と積層すると拘束
効果が生じる為好ましい。また、前記独立気泡シートや
後述の吸音材も他種材料と積層して使用する事により制
振効果が得られる。特に吸音材はやや圧縮して管と密接
する様に使用した方が効果が得られる。これは異型部の
様に管内の流れが変わる部位より直管部の方が効果が高
い。異型部は粘着剤や、粘弾性体で一層強固に密着させ
る方が振動レベルを低下させる上で有効である。吸音剤
としては、不織布、フェルト等の繊維径、連続気泡構造
を有する発泡体が良好である。As the vibration-proof material, a closed-cell sheet or a sheet having an uneven surface is suitable. A viscoelastic body can be used as the vibration damping material, and it is preferable to laminate the vibration damping material with a material having different stiffness as much as possible because a restraining effect occurs. Further, a vibration damping effect can be obtained by laminating the closed cell sheet or a sound absorbing material described later with other materials. In particular, the effect is obtained when the sound absorbing material is slightly compressed and used in close contact with the pipe. This is more effective in a straight pipe part than in a part where the flow in a pipe changes like a deformed part. It is more effective to make the deformed portion more firmly adhered with an adhesive or a viscoelastic body in order to reduce the vibration level. As the sound absorbing agent, a foam having a fiber diameter such as nonwoven fabric and felt and an open cell structure is preferable.
【0021】又、本発明の筒状体を製造する際には、シ
ート状の原反の両端を接合することが好ましいが、この
際には継ぎ目の隙間の大きさを少なくすることが好まし
い。この場合には、特に、筒状物を構成する各層のう
ち、最も内側の層の末端面が一か所で突き合せされて接
合され、最も外側の層が、最も内側の層が接合されてい
る位置とは別の位置で重ね合わされ、かつ接合される。
これによって、特に防音性能が向上する。When the tubular body of the present invention is manufactured, it is preferable to join both ends of the sheet-like raw material. In this case, it is preferable to reduce the size of the gap between the seams. In this case, in particular, among the respective layers constituting the tubular body, the end faces of the innermost layer are joined at one place and joined, and the outermost layer is joined to the innermost layer. It is overlapped and joined at a position different from the existing position.
Thereby, the soundproofing performance is particularly improved.
【0022】特に、配管防音材が、架橋粘弾性体、発泡
体、または独立気泡体を備えた制振層を備えている場合
には、前記した最も内側の層と共に、架橋粘弾性体、発
泡体、または独立気泡体を備えた制振層を重ね合わせる
と、配管防音材の全体の厚さが非常に大きくなる上、こ
の重ね合わせた部分で剥離が生じやすくなる。しかし、
最も内側の層の末端面を一か所で突き合せて接合すると
きに、架橋粘弾性体、発泡体、または独立気泡体を備え
た制振層をも同時に突き合わせて接合するようにする
と、これらの層が重ね合わされないので、剥離等の問題
が生じにくくなる。In particular, when the pipe soundproofing material is provided with a vibration damping layer having a crosslinked viscoelastic material, foam, or closed cell, the crosslinked viscoelastic material, When a vibration damping layer provided with a body or a closed-cell body is overlapped, the entire thickness of the pipe soundproofing material becomes extremely large, and peeling is likely to occur at the overlapped portion. But,
When joining the end faces of the innermost layer in one place, the damping layer provided with a cross-linked viscoelastic body, foam, or closed cell body is also joined together by joining. Are not superimposed, problems such as peeling are less likely to occur.
【0023】ただし、この場合には各層の接合部分に隙
間が生じやすくなり、これが音の漏れの原因となりう
る。しかし、最も外側の層を、最も内側の層が接合され
ている位置とは別の位置で重ね合わせ、接合するように
すると、前記した隙間に起因する音漏れも防止される。However, in this case, a gap is likely to be formed in a joint portion of each layer, which may cause sound leakage. However, when the outermost layer is overlapped and joined at a position different from the position where the innermost layer is joined, sound leakage due to the gap is also prevented.
【0024】また、施工面を考慮すると、配管防音材は
ハサミやカッターナイフ等で容易に切れる事が必要であ
る。従って、特に金属シートを使用する場合には、厚さ
0.5mm以下であることが好ましく、かつ鉛、銅、ア
ルミニウムを使用することが最も適している。また、金
属層を設ける場合には、金属層をできる限り配管防音材
の外周側に設けることによって、筒状物に管を挿入する
ときに、金属の座屈が生じにくくなり、配管を挿入しや
すくなる。Further, in consideration of the construction, it is necessary that the pipe soundproofing material can be easily cut with scissors, a cutter knife or the like. Therefore, particularly when a metal sheet is used, the thickness is preferably 0.5 mm or less, and it is most suitable to use lead, copper, or aluminum. When a metal layer is provided, by providing the metal layer as much as possible on the outer peripheral side of the pipe soundproofing material, it becomes difficult for metal to buckle when a pipe is inserted into a tubular object, and the pipe is inserted. It will be easier.
【0025】また、異型部材は、予じめ管に貼付けてお
くことが、施工性、防音性能面で最も好ましい。配管の
異形部と異形部材とは一体にセットし、梱包すること
が、最も好ましい。従って、異型部材をより早く施工す
る為には、予じめ一体成型品で1か所に背割りをする
か、二ツ割りにして取り付け作業を容易にする事が望ま
しい。It is most preferable that the deformed member be attached to the pipe in advance in terms of workability and soundproof performance. It is most preferable that the deformed portion of the pipe and the deformed member are set integrally and packed. Therefore, in order to construct the irregularly shaped member more quickly, it is desirable to split the spine in one place with an integrally molded product or split it into two to facilitate the mounting work.
【0026】施工方法については、配管を配管防音材へ
と挿入し、配管防音材を管軸方向に移動させ、配管用継
手の差し込み代を残して配管防音材の位置合わせを行
う。直管部に複数の配管防音材を取り付けた場合には、
隣り合う配管防音材の間にジョイントテープを貼付け、
配管防音材の間に隙間が生じない様にする必要がある。
また、配管防音材と異型部材との間にも、同様にジョイ
ントテープを貼付け、処理する必要がある。Regarding the construction method, the pipe is inserted into the pipe soundproofing material, the pipe soundproofing material is moved in the pipe axis direction, and the position of the pipe soundproofing material is adjusted except for the insertion margin of the pipe joint. If multiple pipe sound insulation materials are installed on the straight pipe section,
Paste joint tape between adjacent pipe sound insulation materials,
It is necessary to prevent gaps from being formed between pipe soundproofing materials.
In addition, it is necessary to similarly apply a joint tape between the pipe soundproofing material and the irregularly shaped member, and to process the joint tape.
【0027】異型部材は、予じめ配管に貼付けてある場
合は、そのまま通常の異型管と同じ処理で良い。異形部
材に1か所背割れを設けた場合や、異形部材を二ツ割に
した場合は、異形部材を予じめ異型部に取り付けて配管
すると、一層施工し易くなる。When the irregularly shaped member is previously attached to the piping, the same processing as that for the ordinary irregularly shaped pipe may be used. In the case where the deformed member is provided with one back crack or the deformed member is divided into two, if the deformed member is attached to the deformed portion in advance and piping is performed, the construction becomes easier.
【0028】配管の防音工事も、他の防音工事と同様
に、管と建物の壁、床、天井柱、梁等の躯体に接触させ
ないことと、隙間を作らないこととの2点を守って、施
工すれば良い。As with other soundproofing works, the soundproofing work for pipes must be protected from two points, namely, not to make contact with the pipes and the building such as walls, floors, ceiling columns, beams, etc. of the building, and not to form gaps. , It should be constructed.
【0029】[0029]
【実施例】以下、更に詳細な実験結果について述べる。 (実施例1)図1は、実施例1に用いた配管防音材を製
造するためのシートの横断面の構成を示す断面図であ
る。上から見て、順次に、不織布1、フィルム2、2枚
のフィルム3によって形成された、凹凸状シートの上に
架橋防弾性体5と独立気泡体4とを交互に設けた制振シ
ート40を備えている。また、制振シート40の下側の
表面に対して、粘着層6の付いた非加硫ブチルゴムシー
ト7が、一部重ね合わされている。EXAMPLES Hereinafter, more detailed experimental results will be described. (Embodiment 1) FIG. 1 is a cross-sectional view showing a configuration of a cross section of a sheet for manufacturing a pipe soundproofing material used in Embodiment 1. As viewed from above, a vibration damping sheet 40 in which a crosslinked elastic body 5 and closed cells 4 are alternately provided on an uneven sheet formed of a nonwoven fabric 1, a film 2, and two films 3 in order. It has. Further, a non-vulcanized butyl rubber sheet 7 having an adhesive layer 6 is partially overlapped with the lower surface of the vibration damping sheet 40.
【0030】制振層40を製造する際には、2枚のフィ
ルム3を使用して、独立気泡体の凸部4と2枚のフィル
ム3とを融着一体化させた。凹部を同一平面上に交互に
有するシート上に、水酸基末端液状ポリブタジエンゴム
とイソシアネートとからなる架橋粘弾性体を塗布し、厚
さ4mmのシートを作製した。このシートを制振層40
として使用した。厚さ20μmのポリエステルフィルム
2付きの厚さ2mmの不織布1を、不織布1のポリエス
テルフィルム2側の面が、制振層40の架橋粘弾性体に
接するように、制振層40と張り合わせた。これによっ
て、厚さ6mmの不織布付き制振シートを得た。架橋を
完了させた後、このシートを切断し、幅320mm×長
さ1000mmのシートを得た。次に、厚さ2mmの粘
着層6付きの非加硫ブチルゴムシート7を切断し、幅3
80mm、長さ1000mmの寸法のシートを得た。非
加硫ブチルゴムシート7の粘着層6側の表面に、凹凸架
橋粘弾性体を形成した前記シートのフィルム面側を、幅
が100mmとなるように貼付け、不織布1を上にし
た。この状態のシートを図1に示す。In manufacturing the vibration damping layer 40, two films 3 were used, and the projections 4 of the closed-cell bodies and the two films 3 were fused and integrated. A crosslinked viscoelastic body comprising a hydroxyl group-terminated liquid polybutadiene rubber and an isocyanate was applied on a sheet having concave portions alternately on the same plane to prepare a sheet having a thickness of 4 mm. This sheet is applied to the damping layer 40
Used as The nonwoven fabric 1 having a thickness of 2 mm with the polyester film 2 having a thickness of 20 µm was bonded to the damping layer 40 such that the surface of the nonwoven fabric 1 on the polyester film 2 side was in contact with the crosslinked viscoelastic body of the damping layer 40. As a result, a vibration damping sheet with a nonwoven fabric having a thickness of 6 mm was obtained. After the crosslinking was completed, this sheet was cut to obtain a sheet having a width of 320 mm and a length of 1000 mm. Next, the non-vulcanized butyl rubber sheet 7 with the adhesive layer 6 having a thickness of 2 mm is cut, and the width 3
A sheet having a size of 80 mm and a length of 1000 mm was obtained. On the surface of the non-vulcanized butyl rubber sheet 7 on the side of the adhesive layer 6, the film surface side of the sheet having the uneven crosslinked viscoelastic body formed thereon was 100 mm in width, and the nonwoven fabric 1 was placed above. FIG. 1 shows the sheet in this state.
【0031】次に、図2に示すように、不織布1の上
に、硬質塩化ビニルパイプ75A(以下、「VU管」と
いう)8を置き、図1に示すシートの全体を、VU管8
を回転させることによってVU管8に対して巻き付け
た。VU管8を抜き取り、筒状の長さ1mの直管部用の
配管防音材35を作製した。この配管防音材35を、図
3に示すように折り曲げ、2つ折りにした。Next, as shown in FIG. 2, a hard vinyl chloride pipe 75A (hereinafter referred to as "VU pipe") 8 is placed on the nonwoven fabric 1, and the entire sheet shown in FIG.
Was wound around the VU tube 8 by rotating. The VU pipe 8 was pulled out, and a pipe-shaped sound insulating material 35 for a straight pipe portion having a length of 1 m was prepared. The pipe soundproofing material 35 was folded as shown in FIG.
【0032】次いで、この配管防音材35の中に、図2
に示すように、配管の直管部8を挿入し、両者を密着さ
せることによって、配管防音構造を形成した。直管部8
の外周に不織布1が設けられ、その外周に制振シート4
0が配設され、制振シート40は突き合わせ部9で突き
合わされている。制振シート40の外周に、粘着層6付
きの非加硫ブチルゴムシート7が設けられており、これ
が、突き合わせ部9から離れた所で重ねあわされてい
る。この重ね合わせ部10の作用によって、音漏れのし
にくい構造となっている。Next, FIG.
As shown in (1), a pipe soundproof structure was formed by inserting the straight pipe portion 8 of the pipe and bringing them into close contact with each other. Straight pipe section 8
A non-woven fabric 1 is provided on the outer periphery of the
0 is provided, and the damping sheet 40 is butted by the butting portion 9. A non-vulcanized butyl rubber sheet 7 provided with an adhesive layer 6 is provided on the outer periphery of the vibration damping sheet 40, and is overlapped at a position away from the abutting portion 9. Due to the action of the overlapping portion 10, a structure in which sound leakage hardly occurs is provided.
【0033】次に、異形部材として、図4に示す横断面
を有するシートを使用した。即ち、離型紙12の上に非
加硫ブチルゴム粘弾性体シート(厚さ1mm)11が設
けられており、この上に厚さ2mmのフィルム2付き不
織布1が設けられており、この上に、厚さ4mmの制振
層40が設けられている。この制振層40は、独立気泡
体4と架橋粘弾性体5とを備えており、2枚のフィルム
3で作られており、独立気泡体4と架橋粘弾性体5とを
凹凸シート上に交互に有している。この上に、粘着層6
付き非加硫ブチルゴムシート7が積層されている。この
シートを、異型部用に、図5に示すような形に打抜き、
異形部材38を作製した。この異形部材38から離型紙
12を除去し、VU管の90°エルボー部に対して貼り
付けた。この異形部材の継ぎ目を、厚さ1mmの非加硫
ブチルゴムからなるジョイントテープで塞いだ。Next, a sheet having a cross section shown in FIG. 4 was used as the deformed member. That is, a non-vulcanized butyl rubber viscoelastic sheet (thickness: 1 mm) 11 is provided on a release paper 12, and a 2 mm-thick nonwoven fabric 1 with a film 2 is provided thereon. A vibration damping layer 40 having a thickness of 4 mm is provided. The vibration damping layer 40 includes a closed cell 4 and a crosslinked viscoelastic body 5 and is made of two films 3. The closed cell 4 and the crosslinked viscoelastic body 5 are placed on an uneven sheet. Have alternately. On top of this, the adhesive layer 6
Unvulcanized butyl rubber sheet 7 is laminated. This sheet is punched into a shape as shown in FIG.
A deformed member 38 was produced. The release paper 12 was removed from the deformed member 38 and attached to the 90 ° elbow of the VU tube. The seam of the deformed member was closed with a joint tape made of non-vulcanized butyl rubber having a thickness of 1 mm.
【0034】前記配管防音材および異形部材を、それぞ
れ対応する直管部および異形部に対して取り付け、この
取り付けと同時に、各直管部および異形部を図11およ
び図12に示すような構造となるように施工した。図1
1に示す左右の配管のうちの一方を施工し、所要時間を
測定し、表1に示した。The pipe soundproofing material and the deformed member are attached to the corresponding straight pipe portion and deformed portion, respectively, and at the same time, the straight pipe portion and the deformed portion have the structure shown in FIG. 11 and FIG. It was constructed to be. FIG.
One of the left and right pipes shown in FIG. 1 was constructed, and the required time was measured.
【0035】ここで、筒状の直管部用の配管防音材の施
工端部、直管部用の配管防音材の間および異形部の継ぎ
目にはジョイントテープを張り、各継ぎ目の処理をすべ
て行った。In this case, joint tape is applied to the end of the pipe soundproofing material for the cylindrical straight pipe portion, between the pipe soundproofing materials for the straight pipe portion, and at the seam of the deformed portion, and the processing of each seam is completely performed. went.
【0036】VU管75Aは、4m/本の主管から切り
出した。筒状の直管部用の配管防音材は、1m/本から
切り出し、配管の寸法に合わせて、カッターナイフで二
つ折りのままの状態で切断した。The VU pipe 75A was cut out from a main pipe of 4 m / piece. The pipe soundproofing material for the cylindrical straight pipe portion was cut out from 1 m / piece, and cut in a folded state with a cutter knife according to the size of the pipe.
【0037】図11は、試験室の配管状況を示す図であ
る。配管は左右対称であり、各々の上端にはトイレが設
置されている。天井部は、天井取付け枠24が設けられ
ている。片側の配管においては、直管部25の総延長の
長さが4.5mであり、エルボー部26は4ケ所にあ
り、支持バンド27によって4ケ所で取り付けられてい
る。FIG. 11 is a diagram showing the piping condition of the test room. The plumbing is symmetrical, and a toilet is installed at each upper end. The ceiling is provided with a ceiling mounting frame 24. In the piping on one side, the total extension length of the straight pipe portion 25 is 4.5 m, and the elbow portions 26 are at four locations, and are attached at four locations by support bands 27.
【0038】図12は、図11の試験室の断面構造を示
すものである。トイレ及びロータンク28から排水さ
れ、流下する排水の配管径路を示している。受音室29
のマイク30から測定室31に接続した精密騒音計3
2、周波数分析器33により音の大きさを測定できる。
図12に示すトイレのロータンクから8リットル排水
し、排水配管内を流れ下る音を測定し、表1に示した。FIG. 12 shows a sectional structure of the test chamber of FIG. A pipe path of drainage drained from the toilet and the low tank 28 and flowing down is shown. Sound receiving room 29
Sound level meter 3 connected from the microphone 30 to the measurement room 31
2. The loudness of the sound can be measured by the frequency analyzer 33.
Eight liters were drained from the low tank of the toilet shown in FIG. 12, and the sound flowing down the drain pipe was measured.
【0039】(実施例2)図6に示す様に、厚さ2mm
×幅320mm×長さ1000mmの不織布1、厚さ3
mm×幅330×厚さ1000mmの粘着層付きポリエ
チレン連続気泡シート13、0.3mm厚×350mm
幅×1000mm長さの粘着層付き鉛シート14、0.
5mm厚の非加硫ブチル粘弾性体11付きの厚さ0.3
mm、幅380mm×長さ1000mmのアルミニウム
シート15を積層し、積層シート37を得た。このと
き、不織布1、シート13、14、15は、各々50m
mずつずらして貼った。不織布1面を上にして、この積
層シートの上にVU管75Aを置き、VU管75Aを回
転させながら、積層シートを巻き付けて貼った。次に、
VU管75Aを抜き取り、筒状の長さ1mの直管部用の
配管防音材を作り、二ツ折りにした。(Embodiment 2) As shown in FIG.
× Nonwoven fabric 1, 320 mm wide × 1000 mm long, 3 thickness
mm × width 330 × thickness 1000mm polyethylene open cell sheet 13 with an adhesive layer, 0.3mm thickness × 350mm
Lead sheet 14 with an adhesive layer having a width of 1000 mm and a length of 0.1 mm.
0.3mm thickness with 5mm thick non-vulcanized butyl viscoelastic body 11
The aluminum sheet 15 having a width of 380 mm and a length of 1000 mm was laminated to obtain a laminated sheet 37. At this time, the nonwoven fabric 1, the sheets 13, 14, and 15 are each 50 m
It was staggered by m. The VU tube 75A was placed on the laminated sheet with one side of the nonwoven fabric facing upward, and the laminated sheet was wound and affixed while rotating the VU tube 75A. next,
The VU pipe 75A was pulled out, and a pipe-shaped sound insulating material for a straight pipe portion having a length of 1 m was formed and folded in two.
【0040】このように、各層1、13、14、15の
突き合わせ部が、管側から直管外周の層でカバーされ、
内外周差が少ない為、隙間ができにくく、それに伴って
音漏れがしにくい構成となる。このために、各層1、1
3、14、15を、段状に少しずつずらしている。As described above, the butted portions of the respective layers 1, 13, 14, and 15 are covered from the tube side by the layer on the outer periphery of the straight tube,
Since the difference between the inner and outer circumferences is small, it is difficult to form a gap, so that sound leakage is hardly caused. For this purpose, each layer 1, 1
3, 14, and 15 are slightly shifted stepwise.
【0041】図7は実施例2で用いた異型部材を示す。
異型部材として、上記の実施例2に係る筒状の直管部用
の配管防音材と同じ断面構成を有している積層シート3
7を、図5に示す平面的形状となるように、打ち抜き加
工した。VU管90°エルボ75Aに沿わせて、この異
形部材を設置し、異形部材の継ぎ目をジョイントテープ
で貼り、図7に示すように、異形部材の内隅部を管軸方
向に切断し、VU管90°エルボ75Aを取り出し、1
6の位置で1ヵ所背割りした異型部材42を得た。FIG. 7 shows a modified member used in the second embodiment.
The laminated sheet 3 having the same cross-sectional configuration as the irregularly shaped member as the pipe soundproofing material for the tubular straight pipe portion according to the second embodiment.
7 was punched out to have a planar shape shown in FIG. This deformed member is set along the VU tube 90 ° elbow 75A, the joint of the deformed member is attached with joint tape, and the inner corner of the deformed member is cut in the tube axis direction as shown in FIG. Take out the tube 90 ° elbow 75A and take 1
In the position of No. 6, the odd-shaped member 42 divided at one position was obtained.
【0042】実施例1と同様にして、図11及び12に
示す様に、配管防音材と異形部材との両方の施工を同時
に行い、一方の配管を完了した。施工所要時間を表1に
示した。また、施工した配管に、トイレロータンクから
8リットルの排水を行い、排水配管内を流下する音を測
定し、表1に示した。In the same manner as in Example 1, as shown in FIGS. 11 and 12, the construction of both the soundproofing material and the deformed member was simultaneously performed, and one of the piping was completed. The required construction time is shown in Table 1. In addition, 8 liters of drainage was drained from the toilet low tank to the constructed pipe, and the sound flowing down the drainage pipe was measured.
【0043】(参考例1) 図8は、直管部用の配管防音材39を2つ折りにした状
態を示すものである。厚さ3mmのニードルパンチカー
ペット17と、架橋発泡体シート18との積層シートを
製造した。基材を割布とした。架橋発泡体シート18と
しては、水酸基末端液状ポリブタジエンとイソシアネー
トとの架橋発泡体シートを使用した。シート18の寸法
は、厚さ5mm×幅320mm×長さ1000mmであ
った。この積層シートに2カ所で折り込み部19を設
け、かつ隙間があかない様に突き合わせ部9を形成し
た。次いで、この突き合せ面に、厚さ3mm×幅380
mm×長さ1000mmの粘着層付きの非加硫ブチルゴ
ムシート7の粘着面を押しつけ、更に反対面に折り返し
て外周を巻き付けた。これを直管部用の配管防音材とし
た。(Reference Example 1) FIG. 8 shows a state in which a pipe soundproofing material 39 for a straight pipe portion is folded in two. A laminated sheet of a needle punch carpet 17 having a thickness of 3 mm and a crosslinked foam sheet 18 was produced. The base material was used as a split cloth. As the cross-linked foam sheet 18, a cross-linked foam sheet of a hydroxyl-terminated liquid polybutadiene and isocyanate was used. The dimensions of the sheet 18 were 5 mm thick × 320 mm wide × 1000 mm long. Folded portions 19 were provided at two places in this laminated sheet, and butted portions 9 were formed so that there was no gap. Next, a thickness of 3 mm and a width of 380
The pressure-sensitive adhesive surface of the non-vulcanized butyl rubber sheet 7 having a pressure-sensitive adhesive layer having a size of 1000 mm × 1000 mm was pressed, and then folded back on the opposite surface to wind the outer periphery. This was used as a pipe soundproofing material for the straight pipe section.
【0044】次に、参考例1の前記配管防音材と同一の
断面構成を有する積層シートから、図5に示すような平
面形状となるように打ち抜いた。このシートを、VU管
90°エルボー75Aの周囲に沿わせ、ジョイントテー
プで巻き付け、エルボー外側を背割りした。次いで、V
U管90°エルボー75Aをシートから取り除き、異型
部材を得た。Next, a laminated sheet having the same cross-sectional structure as that of the pipe soundproofing material of Reference Example 1 was punched into a planar shape as shown in FIG. This sheet was wrapped around the VU tube 90 ° elbow 75A, wrapped with joint tape, and the outer side of the elbow was split. Then V
The U-tube 90 ° elbow 75A was removed from the sheet to obtain an odd-shaped member.
【0045】図10は、参考例1の異型部材50のエル
ボー部の外周を割った例である。施工時には、この背割
り部16を左右に開いて、VU管90゜エルボーに沿わ
せて隙間なく背割り部16にジョイントテープを貼って
取付け、直管部用の配管防音材との取り合い部分にもジ
ョイントテープを貼った。FIG. 10 shows an example in which the outer periphery of the elbow portion of the odd-shaped member 50 of the first embodiment is broken. At the time of construction, open the back split part 16 to the left and right, attach the joint tape to the back split part 16 along the VU pipe 90 ボ ー elbow without any gap, and attach it to the joint with the pipe soundproofing material for the straight pipe part. I put tape.
【0046】実施例1,2と同様に直管部用の配管防音
材と異形部材とを施工した。90°エルボー部は、配管
取付時に取り付けた。施工所要時間を測定し、表1に示
した。又、上階のトイレロータンクから8リットルの排
水を流下させ、排水音を測定し、表1に示した。In the same manner as in Examples 1 and 2, a pipe soundproofing material and a deformed member for a straight pipe portion were constructed. The 90 ° elbow was attached when the piping was attached. The required construction time was measured and is shown in Table 1. In addition, 8 liters of drainage water was allowed to flow down from the toilet low tank on the upper floor, and the drainage sound was measured.
【0047】(参考例2) 図9は、参考例2の筒状の直管用の配管防音材45を、
VU管75Aの外周に設けた例である。VU管8の外周
に、厚さ2mmのポリエチレン独立気泡発泡体20を積
層し、この外周に、厚さ1mmの軟質塩化ビニルシート
21を積層し、この外周に、厚さ3mmのフェルト22
を積層した。この積層シートをVU管75Aの外周に巻
き付けた。内周の層と外周の層との間の長さの差に起因
して発生する隙間に、連泡ポリエチレン発泡体23を充
填し、その外周に、接着層付きの厚さ2mmの非加硫ブ
チルゴムシート7を設けた。最外周の非加硫ブチルゴム
シート7の重ね合わせ部10を、内外周の差によって生
じた隙間から離れた位置に設けた。Reference Example 2 FIG. 9 shows a pipe-shaped sound insulating material 45 for a tubular straight pipe of Reference Example 2.
This is an example provided on the outer periphery of a VU tube 75A. A 2 mm thick polyethylene closed cell foam 20 is laminated on the outer periphery of the VU tube 8, a 1 mm thick soft vinyl chloride sheet 21 is laminated on the outer periphery, and a 3 mm thick felt 22 is laminated on the outer periphery.
Were laminated. This laminated sheet was wound around the outer periphery of the VU tube 75A. A gap generated due to a difference in length between the inner layer and the outer layer is filled with open-cell polyethylene foam 23, and the outer periphery thereof is provided with an adhesive layer and a non-vulcanized 2 mm thick. A butyl rubber sheet 7 was provided. The superposed portion 10 of the outermost non-vulcanized butyl rubber sheet 7 was provided at a position away from the gap caused by the difference between the inner and outer peripheries.
【0048】次に、異形部材を作製した。異形部材の断
面構成は、厚さ1mmの非加硫ブチルゴム粘弾性体シー
ト、厚さ4mmのフィルム付き不織布、厚さ4mmの凹
凸架橋粘弾性体シート、厚さ2mmの非加硫ブチルゴム
シートを積層したシートを使用した。この積層シート
を、図5に示す形に打ち抜き、VU管90°エルボー7
5Aに非加硫ブチルゴム粘弾性体面を貼りつけ、ジョイ
ントテープで、貼り合せ部の隙間が生じないように貼付
けた。Next, a deformed member was manufactured. The cross-sectional configuration of the deformed member is composed of a 1 mm thick non-vulcanized butyl rubber viscoelastic sheet, a 4 mm thick non-woven fabric with film, a 4 mm thick uneven crosslinked viscoelastic sheet, and a 2 mm thick non-vulcanized butyl rubber sheet The used sheet was used. This laminated sheet was punched into the shape shown in FIG.
A non-vulcanized butyl rubber viscoelastic body surface was attached to 5A, and attached with a joint tape so as not to generate a gap at a bonding portion.
【0049】前記の筒状の直管部用の配管防音材と、異
型部材を使用して、実施例1と同様に施工した。所要時
間を表1に示すと共に、排水音の測定結果を表1に示し
た。The same procedure as in Example 1 was carried out using the above-mentioned tubular sound insulating material for a straight pipe portion and a deformed member. The required time is shown in Table 1, and the measurement results of the drainage sound are shown in Table 1.
【0050】(比較例1)厚さ4mmの粘着層付きの凹
凸架橋粘弾性体制振シート(実施例1と同一のもの)、
厚さ2mmの不織布、厚さ2mmの非加硫ブチルゴムシ
ートの積層シートを作製した。この積層シートの寸法
は、8mm厚×400mm幅×1000mmとした。こ
れを直管部用の配管防音材として使用した。エルボー部
材は、図5に示すものを、直管部用の積層シートと同じ
シートから打ち抜いて使用した。(Comparative Example 1) Concavo-convex crosslinked viscoelastic vibration damping sheet with an adhesive layer having a thickness of 4 mm (the same as in Example 1),
A laminated sheet of a nonwoven fabric having a thickness of 2 mm and a non-vulcanized butyl rubber sheet having a thickness of 2 mm was prepared. The dimensions of the laminated sheet were 8 mm thick × 400 mm wide × 1000 mm. This was used as a pipe soundproofing material for the straight pipe section. The elbow member shown in FIG. 5 was punched out from the same sheet as the laminated sheet for the straight pipe portion and used.
【0051】施工時には、まず配管の取付を終了した
後、配管に上記防音部材を貼り付け、配管取付開始から
の所要時間を測定し、表1に示した。又、施工後の配管
に、上階のトイレロータンクから8リットルの水を流下
させ、排水音を測定し、表1に示した。At the time of construction, after the installation of the pipe was completed, the above-mentioned soundproofing member was attached to the pipe, and the time required from the start of the installation of the pipe was measured. Also, 8 liters of water was allowed to flow down from the toilet low tank on the upper floor to the pipe after the construction, and the drainage sound was measured.
【0052】(比較例2)厚さ20mmのグラスウール
からなる幅900mmの長尺の巻物と、厚さ1.2mm
の塩化ビニル製の遮音シートからなる幅910mmの長
尺の巻物を用意した。配管を取付けた後、この積層体を
配管に巻き付けた。施工時間を測定し、表1に示した。
施工後の配管に対して、上階のトイレロータンクから、
8リットルの水を流下させ、排水音を測定し、表1に示
した。(Comparative Example 2) A long roll of 900 mm in width made of glass wool having a thickness of 20 mm and a thickness of 1.2 mm
910 mm in width made of a vinyl chloride sound insulation sheet was prepared. After attaching the pipe, the laminate was wound around the pipe. The construction time was measured and is shown in Table 1.
For the piping after construction, from the toilet low tank on the upper floor,
8 liters of water was allowed to flow down, and the drainage sound was measured.
【0053】(比較例3)塩化ビニルVU管75Aを配
管し、配管に要した時間を測定し、表1に示した。この
配管を取り付けた後、防音処理をしない状態で、上階の
トイレロータンクから8リットルの水を流下させ、排水
音を測定し、表1に示した。(Comparative Example 3) A vinyl chloride VU tube 75A was piped, and the time required for the pipe was measured. After installing this pipe, 8 liters of water was allowed to flow down from the toilet low tank on the upper floor without soundproofing treatment, and the drainage sound was measured.
【0054】[0054]
【表1】 [Table 1]
【0055】以下、実施例及び比較例の試験結果をもと
に、本発明の効果を述べる。実施例1においては、騒音
レベルは34dB(A)となり、騒音等級でN−30と
なった。Hereinafter, effects of the present invention will be described based on test results of Examples and Comparative Examples. In Example 1, the noise level was 34 dB (A), and the noise class was N-30.
【0056】これは天井、パイプシャフト等の無い状態
での結果であり、非常に良好な結果である。又、施工時
間も、直管部は筒状であって、二ツ折りが容易に出来る
為、寸法合せによる切断も容易であり、直管を挿入して
管軸方向へ移動させてセットし、継ぎ目をジョイントテ
ープで貼るだけであり、比較例3の配管単体の工事と比
べても10分しか違っていない。特にエルボー部は、予
め貼った部材としている為、通常のVU管と全く同じ作
業であった。This is a result in a state where there is no ceiling, a pipe shaft, etc., and is a very good result. Also, since the straight pipe part is cylindrical and can be easily folded in two, the cutting time can be easily adjusted by adjusting the dimensions.The straight pipe is inserted and moved in the axial direction of the pipe. Only the seam was stuck with joint tape, and the difference was only 10 minutes compared to the construction of the pipe alone of Comparative Example 3. In particular, since the elbow part is a member that has been pasted, the operation was exactly the same as that of a normal VU tube.
【0057】実施例2は、音性能は騒音レベルは37d
B(A)であり、騒音等級でN−35であり、良好であ
った。In the second embodiment, the sound performance is a noise level of 37d.
B (A), N-35 in noise class, and good.
【0058】作業性は、実施例1と比べるとエルボー部
への取付及び直管部の切断にやや時間を要したものの、
防音工事と配管工事がほぼ20分で同程度で行える事を
示している。As for the workability, although it took a little time to attach to the elbow part and cut the straight pipe part as compared with the first embodiment,
It shows that soundproofing work and plumbing work can be performed in about 20 minutes in the same degree.
【0059】又、従来使用されている比較例1,2と比
べても良好である。Also, the results are better than those of Comparative Examples 1 and 2 which are conventionally used.
【0060】比較例1は、配管スペースに天井枠等が存
在する場合は、若干作業に時間がかかった。音性能面で
は、騒音レベルは38dB(A)であり、騒音等級はN
−35であり、良好であった。In Comparative Example 1, when a piping frame had a ceiling frame or the like, it took some time to perform the operation. In terms of sound performance, the noise level is 38 dB (A) and the noise class is N
-35, which was good.
【0061】比較例2は、現在市販され、比較的多量に
使用されているものである。これは長尺の巻物で供給さ
れる為、どの様な管径にも適用出来るメリットはある
が、巻物から一定寸法を切り出す手間と、グラスウール
を1回巻いて、更にその上から塩化ビニルシートを巻く
為に、施工に非常に長い時間を要する。又、エルボーは
決まった施工方法もなく、専用部材である為、特に時間
を要した。Comparative Example 2 is currently commercially available and used in relatively large amounts. Since this is supplied as a long roll, there is an advantage that it can be applied to any pipe diameter, but it is troublesome to cut out a certain size from the roll, and once the glass wool is wound, the vinyl chloride sheet is further It takes a very long time to construct because of winding. In addition, since the elbow has no specific construction method and is a dedicated member, it took a particularly long time.
【0062】音性能面では、騒音レベルが45dB
(A)、騒音等級がN−40であり、パイプシャフトや
天井を設けても、充分な効果とは言えない。In terms of sound performance, the noise level is 45 dB
(A), the noise class is N-40, and even if a pipe shaft or a ceiling is provided, the effect is not sufficient.
【0063】比較例3は、戸建住宅等では非常に多用さ
れている塩化ビニルVU管を使用し、実施例と比較する
ための一つの指標とした。音性能面では、騒音レベルが
51dB(A)であり、騒音等級がN−45である。音
クレームが多発するレベルと言える。In Comparative Example 3, a vinyl chloride VU tube, which is very frequently used in detached houses, was used as one index for comparison with the examples. In terms of sound performance, the noise level is 51 dB (A) and the noise class is N-45. It can be said that this is a level where sound claims frequently occur.
【0064】[0064]
【発明の効果】以上の如く、本発明によって、施工性が
非常に良くなると共に、防音性能も良好であった。As described above, according to the present invention, the workability was extremely improved and the soundproofing performance was also good.
【0065】又、予期しなかったメリットとして、例え
ば比較例1と比べると、長手方向は最外周部材のみの重
ね合せですむ為、重ね合せ部分の材料が要らないため、
コストが下がるだけでなく、見た目にもすっきりした形
になった。又、使用材料が少なくなった分だけ重量も軽
くなり、より作業性が向上した。Also, as an unexpected merit, for example, compared with Comparative Example 1, since only the outermost member is required to be overlapped in the longitudinal direction, no material is required for the overlapped portion.
Not only did it cost less, but it also looked cleaner. Further, the weight was reduced by the amount of the used material, and the workability was further improved.
【0066】本発明は、排水管のみならず、空調ダク
ト、空気輸送配管等への適用も出来る為、工業上利用価
値は大である。特に、従来、管外周に次々と順次に配管
防音材をはめていき、配管防音材を管軸方向に移動させ
て防音層を形成させていく方法は知られていなかった。The present invention can be applied not only to drainage pipes but also to air-conditioning ducts, pneumatic transportation pipes, etc., and therefore has great industrial utility value. In particular, hitherto, there has not been known a method in which a pipe soundproofing material is sequentially and successively attached to the outer periphery of a pipe, and the pipe soundproofing material is moved in the pipe axis direction to form a soundproof layer.
【図1】 本発明の実施例1に係る直管部用の配管防音
材を作製するための積層シートを示す断面図である。FIG. 1 is a cross-sectional view showing a laminated sheet for producing a pipe soundproofing material for a straight pipe portion according to Embodiment 1 of the present invention.
【図2】 図1の積層シートを直管部8上に取り付けた
状態を示す断面図である。FIG. 2 is a cross-sectional view showing a state in which the laminated sheet of FIG.
【図3】 図2の配管防音材35を2つ折りにしている
状態を示す断面図である。FIG. 3 is a cross-sectional view showing a state in which the pipe soundproofing member 35 of FIG. 2 is folded in two.
【図4】 図3の配管防音材35の断面の構成を拡大し
て示す断面図である。FIG. 4 is an enlarged sectional view showing a configuration of a section of the pipe soundproofing member 35 of FIG.
【図5】 エルボー部に取り付けるための異形部材38
の平面的形状を示す平面図である。FIG. 5 is a profiled member 38 for attachment to an elbow section.
It is a top view which shows the planar shape of.
【図6】 実施例2に係る直管部用の配管防音材を作製
するための積層シート37を示す断面図である。FIG. 6 is a cross-sectional view showing a laminated sheet 37 for producing a pipe soundproofing material for a straight pipe portion according to Example 2.
【図7】 実施例2で用いた異形部材42を示す斜視図
である。FIG. 7 is a perspective view showing a deformed member used in the second embodiment.
【図8】 本発明外の参考例1で用いた直管部用の配管
防音材39を2つ折りにしている状態を示す断面図であ
る。FIG. 8 is a cross-sectional view showing a state where the pipe soundproofing material 39 for a straight pipe portion used in Reference Example 1 outside the present invention is folded in two.
【図9】 本発明外の参考例2の筒状の直管用の配管防
音材を、VU管8の外周に設けた例を示す断面図であ
る。FIG. 9 is a cross-sectional view showing an example in which a pipe-shaped sound insulating material for a cylindrical straight pipe according to Reference Example 2 outside the present invention is provided on the outer periphery of a VU pipe 8.
【図10】 図10は、参考例1の異型部材50のエル
ボー部の外周を割った例である。FIG. 10 is an example in which the outer periphery of an elbow portion of the odd-shaped member 50 of Reference Example 1 is broken.
【図11】 試験室の配管状況を示す図である。FIG. 11 is a view showing a piping state of a test room.
【図12】 試験室の配置を示す模式図である。FIG. 12 is a schematic diagram showing an arrangement of a test room.
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) E04B 1/82 F16L 9/143 - 57/00 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) E04B 1/82 F16L 9/143-57/00
Claims (3)
あって、 遮音材、防振材、制振材、吸音材の中から選ばれた材質
からなる層を少なくとも2層以上組合せてなる筒状物か
らなり、この筒状物が偏平形状に変形可能な材質からな
り、前記筒状物中に前記配管を挿入したときに前記配管
の外周に前記筒状物を密に接触させうるような外径寸法
を有しており、かつ前記筒状物中に前記配管を挿入した
ときに前記筒状物の内周面が前記配管の外周に対して接
着せずに移動可能であり、前記筒状物を構成する各層の
うち、最も内側の層の末端面が一か所で突き合せされて
接合されており、最も外側の層の一部が重ね合わせ部で
重ね合わされ、かつ接合されており、前記重ね合わせ部
において、下側の層と上側の層とが、最も内側の層が接
合されている位置とは別の離れた位置で重ね合わせられ
ていることを特徴とする、配管防音材。1. A sound insulation material for a pipe to be installed on the outer periphery of a pipe, comprising at least two or more layers made of a material selected from a sound insulation material, a vibration insulation material, a vibration damping material, and a sound absorption material. It is made of a cylindrical object, and this cylindrical object is made of a material that can be deformed into a flat shape, so that when the pipe is inserted into the cylindrical object, the cylindrical object can be brought into close contact with the outer periphery of the pipe. Have an outer diameter dimension, and when the pipe is inserted into the tubular body, the inner peripheral surface of the tubular body can move without bonding to the outer periphery of the pipe, Of the respective layers constituting the cylindrical body, the end faces of the innermost layer are abutted and joined at one place, and a part of the outermost layer is overlapped at the overlapping portion, and joined. cage, in the overlapping portions, and a lower layer and an upper layer, the innermost layer is bonded That is superimposed on another distant position from the position
Tei Rukoto and said, piping acoustic insulation.
法であって、前記配管の直管部を前記配管防音材の内側
に挿入し、この配管防音材を前記直管部の外周面上で管
軸方向へと向かって移動させて所定位置で停止させ、次
いで前記配管を取り付けることを特徴とする、配管防音
材の施工方法。2. The method for installing a pipe soundproofing material according to claim 1, wherein a straight pipe portion of the pipe is inserted inside the pipe soundproofing material, and the pipe soundproofing material is provided on an outer peripheral surface of the straight pipe portion. A method of installing a soundproofing material for a pipe, comprising moving the pipe in the axial direction above, stopping at a predetermined position, and then attaching the pipe.
に沿った形状の異形部材を取り付け、前記配管の前記直
管部に前記配管防音材を取り付け、前記配管防音材と前
記異形部材との合わせ目をジョイントテープで止めるこ
とを特徴とする、請求項2記載の配管防音材の施工方
法。3. A modified member having a shape conforming to the shape of the modified portion is attached to the modified portion of the pipe, and the pipe soundproofing material is attached to the straight pipe portion of the pipe. 3. The method according to claim 2 , wherein the joint of the pipe and the joint is stopped with a joint tape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16256996A JP3172446B2 (en) | 1996-06-24 | 1996-06-24 | Piping soundproofing material and its construction method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16256996A JP3172446B2 (en) | 1996-06-24 | 1996-06-24 | Piping soundproofing material and its construction method |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000211113A Division JP3656019B2 (en) | 2000-07-12 | 2000-07-12 | Construction method of pipe soundproof structure |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH108590A JPH108590A (en) | 1998-01-13 |
JP3172446B2 true JP3172446B2 (en) | 2001-06-04 |
Family
ID=15757086
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JP16256996A Expired - Fee Related JP3172446B2 (en) | 1996-06-24 | 1996-06-24 | Piping soundproofing material and its construction method |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP4939842B2 (en) * | 2006-06-01 | 2012-05-30 | 七王工業株式会社 | Sound insulation method for piping |
JP5953081B2 (en) * | 2012-03-22 | 2016-07-13 | 株式会社不二工機 | Drainage pump |
CN114877153B (en) * | 2022-05-26 | 2024-08-20 | 山东安泰密封科技有限公司 | Sound-insulation and vibration-proof plate for sewer pipe and production process thereof |
-
1996
- 1996-06-24 JP JP16256996A patent/JP3172446B2/en not_active Expired - Fee Related
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