JP4926750B2 - Skip-type transfer device - Google Patents

Description

  The present invention relates to a skip type conveying apparatus that vertically conveys a granular material. Specifically, the skip car loaded with powder particles is received from below, and the vehicle is vertically transported on the traveling rail by the traveling wheels made up of front and rear wheels provided on the skip car, and tilted upwards to move the particles. The present invention relates to a skip type transport device for discharging.

  As a continuous transfer system for vertical conveyance of powder and granular materials, a large number of buckets are connected by belts or chains, etc., looped to accept the conveyed product in the bucket from the lower end and lift and reverse at the upper end A so-called bucket type vertical conveyor that discharges and lowers the bucket is often used. However, since the properties, especially the size, of the conveyed product are limited, for example, in the case of an unspecified-shaped conveyed item or a lump-shaped conveyance For example, a skip type conveying device described in Patent Document 1 below is used.

  As shown in FIG. 6, the conventional skip type transporting apparatus is provided with a tilting hanger 19 with the rear end of the skip car 1 as a rotation axis for lifting the skip car 1, and the hanger 19 is a single wire. 10 is wound up.

  In this case, the position of the turning sheave 11 becomes higher due to the presence of the hanger 19 when tilting at the upper end. Therefore, when the upper end of the receiving chute 18 is used as a reference, there is a problem that the height h ′ to the turning sheave 11 is increased.

  On the other hand, when the conveyed product is thrown into the skip car 1 at the lower end, the charging chute for filling is a rotary throw chute 17 'as shown in FIG. As shown in Fig. 2, the skip car 1 is a carriage type, divided into a carriage type skip car body 1 'and a carriage type skip car carriage 1 ", and only the carriage type skip car body 1' moves like 1'a when it is put in Thus, a system is adopted in which the conveyed product is thrown from the fixed throwing chute 17.

Further, in the conventional skip car, when the load is weighed, it is often measured before being transported to the loading chute 17, which requires equipment cost.
JP 2006-103851 A

  The upper tilting part of the skip type transport device is stored when the overall height is increased by the height of the suspension beam and the skip device can be stored in the factory building. There was a problem that it was impossible or the height of the building had to be increased for this purpose.

  Therefore, it is possible to suspend the suspension beam and suspend it with two wires that sandwich the skip car body. However, when suspending with two independent wires, there is little difference in the extension of the wire itself or the winch winding amount. Therefore, when the skip car moves on the rail, an excessive lateral load is generated on the wheels. Moreover, the unbalanced load of a wire will shorten the lifetime of a wire.

  On the other hand, as described above, the charging chute is rotated at the input part of the transported goods to the skip car, or the skip car is separated into the carriage part and the main body. There was a problem of complicating the structure of the skip car, such as using a moving method.

  In addition, the weighing of the load is costly, such as requiring a single weighing device.

  SUMMARY OF THE INVENTION Accordingly, the present invention provides a skip type transfer device that can significantly reduce the height of the upper tilting portion and can be loaded with a simple structure when loaded onto the lower skip car. Is an issue.

As a result of intensive studies to solve the above-mentioned problems, the present invention greatly reduces the height of the upper tilting part, and can be loaded with a simple structure when loading on the lower skip car. An apparatus is provided, the gist of which is as follows, as described in the claims.
(1) accept powdery grains to skip car at the lower end of the vertically disposed traveling rail, the traveling wheels of a front-rear direction that is vertically upward in the skip car, on the skip car running rail and vertical movement, in the skip-type conveying device is tilted in upward discharging granular material, arranged winding wire on each side of the skip car, the two wires is provided on the rear axle of the skip car The tilting sheave is connected to the bottom side of the skip car through the tilting sheave through an equalizer sheave that is provided perpendicular to the rotation shaft of the tilting sheave. Skip-type transfer device.
(2) In the lower end portion of the vertically disposed traveling rail that receives the granular material in the skip car, the traveling rail portion at the position where the front wheel of the skip car stops is moved in the horizontal direction perpendicular to the wheel axis, (1) wherein the skip car is tilted to a position where the skip wheel can be received under a loading chute of a load by horizontally moving a front wheel located above when the skip car moves vertically. Skip-type transfer device.
(3) According to (1) or (2), a load cell is provided at a bearing portion of a turning sheave provided at an upper end portion of a traveling rail arranged vertically to guide the wire to the winch. The skip type conveying apparatus as described.

  In order to reduce the height of the upper tilting part of the skip type transport device, it is effective to stop the suspension beam method and use a two-hanging wire method that sandwiches the skip car body. Uneven load occurs. In order to solve this problem, a device for connecting the two wires via the equalizer riser sheave is installed at the lower part of the skip car body so that the two wires have an equal load.

  That is, the two wires are connected through the equalizer sheave via the tilting sheave provided on the rear wheel shaft of the skip car. Due to the existence of the sheave for tilting, only the winding angle with the sheave of the wire changes at the time of tilting, and the relationship with the equalizer sheave does not change, so that no disconnection of the wire at the time of tilting occurs.

  In addition, as a means of loading the material to the skip car, the structure is complicated, such as using a rotating chute or transporting horizontally with the skip car body, and only the front wheel part of the skip car is moved horizontally. Therefore, it was decided to tilt to the position where it was received from the chute.

In addition, by installing a laying-type load cell under the bearing of the uppermost turning sheave that guides the two hanging wires with the winch, the wire tension was measured to enable weighing with a skip car.
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Since the sheave for tilting is on the rear wheel shaft, if the rear wheel side rail is vertical, the rear wheel does not move horizontally, and therefore the lifting position of the wire does not change during tilting, so that stable tilting can be realized. In addition, since the two wires are connected by the equalizer riser sheave, an unbalanced load is not generated on the two wires due to a difference in elongation of the wires and the like, and a stable lifting operation is possible.

  Further, since the skip car itself can be tilted for insertion into the skip type transport device, the tilt operation can be realized with a very simple structure.

  Further, by providing a load cell in the turning sheave and measuring the wire tension, it is possible to weigh the load, detect overload, detect winch overload, and detect wire breakage.

  According to the present invention, in the skip type transfer device, the height of the upper tilting portion is greatly reduced, and when loading onto the lower skip car, the skip car can be loaded with a simple structure by tilting the skip car. . In addition, there are significant industrially useful effects such as weighing with a skip car and detection of abnormality.

  The best mode for carrying out the present invention will be described in detail with reference to FIGS.

FIG. 1 is a diagram illustrating an embodiment of a skip type conveying device according to the present invention. FIG. 1 (a) is a longitudinal sectional view of an upper tilting discharge unit, and FIG. Fig. 1 (c)
These are AA arrow plan views.

  The skip car 1 has a front wheel shaft 6 and a rear wheel shaft 7 fixed thereto, and is provided with a front wheel 2 and a rear wheel 3 with flanges at the respective shaft ends, and rolls along the traveling rail 8 to move up and down. The hoisting wire 10 of the skip car 1 is wound around the tilting sheave 4 via the turning sheave 11 from the winch 12 having two rows of take-up drums, and is further rotated around an axis orthogonal to the wheel axis. The other end of the wire is connected to one through the sheave 5. The tilting sheave 4 is freely rotatable with respect to the rear wheel shaft 7.

  Since the traveling rail 8 has a function as a rail and a function as a structure, a structure for particularly supporting it is not necessary. In this embodiment, a square steel pipe is used.

  The traveling rail 8 is provided with a rear wheel guide 9 and a front wheel guide 9 '. At the time of a normal lifting operation, the center of gravity position w including the skip car 1 and the load is positioned away from the traveling rail 8 from the lifting wire 10 to secure L1 in FIG. In the normal lifting operation, the wheel load acts on the front and rear wheels on the traveling rail 8, and the wheel load does not act on the front wheel guide 9 and the rear wheel guide 9 ′. If you have. However, at the time of tilting, since the front wheel rail guide 9 'is bent by 90 ° and a straight portion is provided thereafter, only the front wheel moves along this guide, so that the skipping operation of the skip car 1 is performed. The load is discharged to the receiving chute 18.

  1a in FIG. 1 (a) shows a state at the completion of the tilting of the skip car. In this case, it is necessary to secure a horizontal distance (L2) with respect to the front wheel 2 for the position of the center of gravity in the state of the skip car 1a.

  Further, by laying the load cell 20 under the bearing of the turning sheave 11, the wire tension can be measured, and it is possible to detect the load load, the overload detection of the winch, and the abnormality such as the wire breakage.

  FIG. 2 is a longitudinal cross-sectional view showing a portion for receiving a conveyed product to the skip car used in the present invention.

  FIG. 3 is a CC view as shown in FIG.

  In FIG. 2, the skip car 1 moves up and down while securing a gap L <b> 3 with the closing chute 17, but when receiving at the lower end, the traveling rail 8 and the rail guides 9, 9 ′ of the front wheel 2 are partly closed. By moving to the side together with the front wheel 2, the skip car 1 tilts as shown by 1 b, and it becomes possible to receive from the throwing chute 17. At this time, the movement amount is set to a position where the front wheel shaft 6 does not interfere with the suspension wire 10.

  FIG. 4 shows in detail an embodiment of the part of the front wheel 2 where the traveling rail 8 and the rail guides 9, 9 ′ are horizontally moved, and shows a state during normal traveling.

  FIG. 5 shows a state in which the vehicle is moved horizontally and the skip car is tilted.

In FIG. 4, the traveling rail 8 and the rail guides 9 and 9 ′ at the position where the front wheel 2 stops are cut out, and a horizontal movement rail 13 is provided that horizontally moves only that portion.
The moving rail 13 is provided with 15 and 15 'guide plates in the vertical direction from the fixed rail and a guide plate 16 in the lateral direction. The horizontal moving rail 13 is connected to both sides on the anti-fixed chute side, and a cylinder 14 is provided as moving means.

  FIG. 5 shows a state of movement, and the front wheel 2 is moved to the position of FIG.

  Even with this moving operation, the horizontal moving rail 13 only moves horizontally, so that the tension acting on the suspension wire 10 is not affected by the wheel load, so that the weighing can be performed in the tilted state.

It is a figure which illustrates embodiment of the skip type conveying apparatus of this invention. It is a longitudinal cross-sectional view which shows the acceptance part of the conveyed product to the skip car used for this invention. It is a figure which shows arrow CC shown in FIG. It is a figure which shows the front-wheel moving apparatus shown in FIG. 2 in detail, and shows the state which the skip car stood upright. It is a figure which shows the front wheel moving apparatus shown in FIG. 2 in detail, and shows the state in which the skip car tilted. It is a figure which shows the conventional general skip type winding apparatus. It is a figure which illustrates the input part of the conventional conveyance thing. It is a figure which illustrates the input part of the conventional conveyance thing.

Explanation of symbols

1 Skip car 1a Skip car (top tilted state)
1b Skip car (lower tilted state)
1 'bogie type skip car main body 1 "bogie type skip car bogie 1'a State of movement of the bogie type skip car main body moved to accept from the shooting chute 2 Front wheel 3 Rear wheel 4 Sheave 5 for tilting Equalizer sheave 6 Front axle 7 Rear wheel shaft 8 Traveling rail 9 Rear wheel guide 9 'Front wheel guide 10 Wire 11 Turning sheave 12 Winch 13 Horizontal movement rail 14 Horizontal movement cylinder 15 Horizontal movement rail upper guide plate 15' Horizontal movement rail lower guide plate 16 Horizontal movement Rail side guide plate 17 Loading chute 17 'Rotating charging chute 17'a Rotating charging chute rotated 18 Receiving chute 19 Tilt hanger 20 Load cell h Height h from receiving chute upper end of the present invention to upper end sheave of upper end sheave ´ Height L1 from the upper end of the conventional receiving chute to the upper end of the upper sheave Distance L2 from the lifting wire to the center of gravity of the skipping car Distance L3 from the lifting wire to the center of gravity of the skipping car when the tilt is completed L3 Clearance w between the skipping car and the fixed chute Position of the center of gravity of the skipping car

Claims (3)

Accept powdery grains to skip car at the lower end of the vertically disposed traveling rail, the traveling wheels of a front-rear direction that is vertically upward in the skip car, the skip car vertically moves on the running rail in the skip-type conveying device is tilted in upward discharging granular material, arranged winding wire on each side of the skip car, tilting sheave that this two wires is provided on the rear axle of the skip car The skip-type transport is characterized in that the rotary shaft is connected to the bottom side of the tilting sheave through the equalizer riser sheave that is perpendicular to the rotary shaft of the tilting sheave when the skip car is moved horizontally. apparatus. In the lower end portion of the vertically disposed traveling rail that receives the powder particles in the skip car, the traveling rail portion at the position where the front wheel of the skip car stops is moved in the horizontal direction perpendicular to the wheel axis, and the skip car 2. The skip type according to claim 1, wherein the skip car is tilted to a position where it can be received under a loading chute for loading a load onto the skip car by horizontally moving a front wheel located above during vertical movement of the car. Conveying device. The skip according to claim 1 or 2, wherein a load cell is provided in a bearing portion of a turning sheave provided at an upper end portion of a vertically arranged traveling rail in order to guide the wire to a winch. Type conveyor.

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