JP4920726B2 - Gas corrosion test equipment - Google Patents

Gas corrosion test equipment Download PDF

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JP4920726B2
JP4920726B2 JP2009164522A JP2009164522A JP4920726B2 JP 4920726 B2 JP4920726 B2 JP 4920726B2 JP 2009164522 A JP2009164522 A JP 2009164522A JP 2009164522 A JP2009164522 A JP 2009164522A JP 4920726 B2 JP4920726 B2 JP 4920726B2
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茂雄 須賀
悦二 名取
博 小澤
敦 小松
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Suga Test Instruments Co Ltd
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Description

この発明は、ガス腐食試験装置に係わり、特に、温湿度サイクル試験が可能で単一または複数混合のガス試験におけるガス濃度を自動で調整できるガス腐食試験装置に関する。   The present invention relates to a gas corrosion test apparatus, and more particularly to a gas corrosion test apparatus that can perform a temperature and humidity cycle test and can automatically adjust a gas concentration in a single or multiple gas test.

電子部品、めっき製品、その他製品の耐ガス腐食性の試験を行う腐食試験装置には、試験槽内に設置した試料に2種類以上の腐食ガスを接触させて前記試料の腐食試験を行うガス腐食試験装置(特許文献1)がある。   For gas corrosion resistance testing equipment for testing gas corrosion resistance of electronic parts, plated products, and other products, gas corrosion is performed by contacting two or more kinds of corrosive gases with the sample installed in the test chamber. There is a test apparatus (Patent Document 1).

ガス腐食試験装置では、結露が発生すると、発生した結露水にガスが溶解し、ガス濃度が安定しないという問題があり、これを解決するために、ガス腐食試験で使用される腐食ガスの水分を除去するガス腐食試験機(特許文献2)、試験槽に連絡する空気の経路に対して他方の経路に加湿槽を介装し、両経路を混合・切換えて試験槽に連通することで試験槽の温度を調整する環境試験装置の湿度調整装置(特許文献3)がある。   In the gas corrosion test apparatus, when condensation occurs, the gas is dissolved in the generated condensed water and the gas concentration is unstable.To solve this problem, the moisture of the corrosive gas used in the gas corrosion test is reduced. Gas corrosion tester to be removed (Patent Document 2), a humidifying tank is installed in the other path with respect to the air path communicating with the test tank, and both paths are mixed and switched to communicate with the test tank. There is a humidity adjustment device (Patent Document 3) of an environmental test device that adjusts the temperature of the air.

また、試験槽外側を覆う含水性材質に温度調整された液体を注液し、試験槽内温度を調整する環境試験槽(特許文献4)、試料に水を噴射しながら結露センサの出力で調湿装置により試験槽内の湿度を調整し、試料に一定粒径の結露を生じさせる耐候性試験装置(特許文献5)がある。   In addition, an environmental test tank (Patent Document 4) that adjusts the temperature inside the test tank by injecting a temperature-adjusted liquid into a water-containing material that covers the outside of the test tank; There is a weather resistance test apparatus (Patent Document 5) that adjusts the humidity in a test tank with a humidity device and causes condensation of a constant particle size on a sample.

実用新案登録第3108729号Utility model registration No. 3108729 特許第2990167号Patent No. 2990167 特許第2990170号Patent No. 2990170 特許第2975601号Patent No. 2975601 特許第2942444号Japanese Patent No. 2944244

従来のガス腐食試験装置には、試験槽内に結露水が発生し、腐食ガスが結露水に溶解してガス濃度が安定しないため試験の再現性が悪いという問題があった。このため、試験槽内の結露を防止するために、試験で使用する腐食ガスから水分を除去する技術や、空気の経路と加湿器を介した経路とを混合・切換えて試験槽に連通して湿度調整を行う技術が用いられているが、試験槽を形成する蓋や蓋と本体とのパッキンシール部分が外気と触れているために、その部分から温度が低下してしまい、例えば温度40℃、湿度95%RHで試験した場合など試験条件によっては、試験槽内の壁面に結露が発生していた。   The conventional gas corrosion test apparatus has a problem that the reproducibility of the test is poor because condensed water is generated in the test tank, and the corrosive gas is dissolved in the condensed water and the gas concentration is not stable. For this reason, in order to prevent condensation in the test tank, the technology to remove moisture from the corrosive gas used in the test and the air path and the path through the humidifier are mixed and switched to communicate with the test tank. A technique for adjusting the humidity is used, but the lid forming the test tank and the seal part of the lid and the main body are in contact with the outside air, so the temperature drops from that part, for example, a temperature of 40 ° C. Depending on the test conditions, such as when tested at a humidity of 95% RH, dew condensation occurred on the wall surface in the test tank.

また、従来のガス腐食試験装置においては、温度や湿度を変化させる温湿度サイクル試験を行うと、温度や湿度の移行時に試験槽内に結露水が発生し、腐食ガスが結露水に溶解してガス濃度が安定しないため、温湿度サイクル試験を行いながらガス腐食試験を行うことができなかった。   In the conventional gas corrosion test equipment, when a temperature / humidity cycle test that changes the temperature and humidity is performed, condensed water is generated in the test tank when the temperature and humidity change, and the corrosive gas dissolves in the condensed water. Since the gas concentration was not stable, the gas corrosion test could not be performed while performing the temperature and humidity cycle test.

このため、従来のガス腐食試験装置では、屋外の自然環境において、日々繰り返される昼夜の温度差や、屋外と屋内における温度差等の、自然環境下で実際に試料が受けている「温度ショック」を再現する温湿度サイクル試験を行う考えはあったが、実際には温湿度サイクル試験を行うことは困難であった。   For this reason, in the conventional gas corrosion test apparatus, the temperature shock that the sample actually receives in the natural environment, such as the temperature difference between day and night repeated in the outdoor natural environment and the temperature difference between the outdoor and indoor environments. Although there was an idea of performing a temperature / humidity cycle test to reproduce the above, it was actually difficult to perform the temperature / humidity cycle test.

また、試験槽外周から加熱する間接加熱方式では、温度移行時に試験槽内の温度が試験槽外周の恒温槽(エアジャケット)温度に大きく遅れるため移行する温度にオーバーシュート、アンダーシュートを生じ、これに起因して試験槽内の壁面に結露が発生する。このため、間接加熱方式で温湿度サイクル試験を行いながら、ガス腐食試験を行うと、試験槽内の壁面に発生した結露水に腐食ガスが溶解し、ガス濃度が安定しないことや、結露水が原因で温度上昇が遅れることにより、試験結果の再現性が良くないという恐れがあった。   In addition, the indirect heating method that heats from the outer periphery of the test tank causes overshoot and undershoot in the transition temperature because the temperature in the test tank greatly lags the temperature of the constant temperature bath (air jacket) at the outer periphery of the test tank. Due to this, condensation occurs on the wall in the test chamber. For this reason, if a gas corrosion test is performed while performing a temperature / humidity cycle test by the indirect heating method, the corrosive gas dissolves in the condensed water generated on the wall surface in the test tank, and the gas concentration is unstable, There was a fear that the reproducibility of the test results was not good due to the delay in temperature rise.

さらに、従来のガス腐食試験装置は、試験槽内の壁面に対する結露防止手段を備えていないため、結露を防止することができなかった。また、結露の発生は試験槽平面のみではなく、試料に発生する場合もあるが、試料の結露の有無を確認することができなかった。このため、試料表面の結露の有無によっても試験結果が異なってしまい、試験の再現性が悪いという問題があった。   Furthermore, since the conventional gas corrosion test apparatus is not provided with the dew condensation prevention means with respect to the wall surface in a test tank, it could not prevent dew condensation. Further, the occurrence of condensation may occur not only on the test tank plane but also on the sample, but it was not possible to confirm the presence or absence of condensation on the sample. For this reason, the test results differ depending on the presence or absence of condensation on the sample surface, and there is a problem that the reproducibility of the test is poor.

さらに、2種類以上の腐食ガスによりガス腐食試験を行うガス腐食試験装置においては、HS、SOを同時に供給して試験槽内で各々のガスの濃度を自動コントロールしながら試験を行うものが無かった。これは、HSの濃度を直接測定する測定器がないためであり、HSの濃度を測定する場合には、HSをOと反応させてSOに変換(2HS+3O→2SO+2HO)し、SO測定器で測定していた。しかし、測定する気体内にHSとSOが混在している場合には、混在しているSOも測定されてしまうため、測定値がHSのみの濃度ではなくなり、HSの濃度が実際よりも高く測定されてしまう問題があった。 Furthermore, in a gas corrosion test apparatus that performs a gas corrosion test with two or more kinds of corrosive gases, H 2 S and SO 2 are simultaneously supplied to perform a test while automatically controlling the concentration of each gas in the test tank. There was no. This is because there is no measuring device for measuring the concentration of H 2 S directly, when measuring the concentration of H 2 S is the H 2 S is reacted with O 2 converted to SO 2 (2H 2 S + 3O 2 → 2SO 2 + 2H 2 O) and measured with an SO 2 measuring instrument. However, if the H 2 S and SO 2 are mixed in the gas to be measured, because the result is mixed to have SO 2 also measured, the measured value is not the concentration of the pure H 2 S, H 2 S There has been a problem that the concentration of is measured higher than actual.

この発明は、試験槽内の壁面に結露を生じさせることなく温湿度サイクル試験を行いながら、常にガス濃度を管理されているガス雰囲気下でガス腐食試験を行うことができ、試験槽内のガス濃度の安定性及び試験結果の再現性を向上することができるガス腐食試験装置を実現することを目的とする。   This invention can perform a gas corrosion test in a gas atmosphere in which the gas concentration is always controlled while performing a temperature and humidity cycle test without causing condensation on the wall surface in the test tank. An object of the present invention is to realize a gas corrosion test apparatus capable of improving the stability of concentration and the reproducibility of test results.

この発明の請求項1は、温度及び湿度を制御する手段を有する試験槽内に少なくとも1種類の腐食ガスを供給し、前記腐食ガスの濃度が所定の設定濃度になるように制御する手段を設け、試験槽内に設置した試料に前記腐食ガスを接触させて前記試料のガス腐食試験を行うガス腐食試験装置において、前記試験槽を内壁により区画形成し、前記試験槽全てを 囲むように外壁により恒温槽を区画形成し、前記試験槽内に供給する少なくとも1種類の 腐食ガスを所定の設定濃度になるように調整して供給するガス供給装置を備え、前記試験 槽内の温度が所定の設定温度になるように前記恒温槽に供給する空気温度を調整する恒温 槽温度調整装置を備え、前記試験槽内の湿度が所定の設定湿度になるように前記試験槽に 供給する蒸気を調整する試験槽湿度調整装置を備え、前記恒温槽温度調整装置は、前記恒 温槽の各部に空気を均等に分配供給する風量調整器を備え、前記恒温槽温度調整装置は、 前記試験槽内の温度を他の設定温度に移行させる際に、前記試験槽内の温度が他の設定温 度に到達する前は前記試験槽内の温度に基づき前記恒温槽に供給する空気温度を調整し、 前記試験槽内の温度が他の設定温度に到達した後は前記試験槽内の温度と前記恒温槽内の 温度とに基づき前記恒温槽に供給する空気温度を調整し、前記腐食ガスの濃度と、前記試験槽の壁面に結露を発生させないようにする温度と湿度との設定値を各々少なくとも1つの条件で設定し、前記設定した条件の試験を1回または複数回組合せて所定の温度移行時間ごとに繰り返す温湿度サイクル試験を行うことを特徴とする。According to a first aspect of the present invention, there is provided means for supplying at least one kind of corrosive gas into a test tank having means for controlling temperature and humidity and controlling the concentration of the corrosive gas to a predetermined set concentration. In the gas corrosion test apparatus for performing the gas corrosion test of the sample by bringing the corrosion gas into contact with the sample installed in the test tank, the test tank is partitioned by the inner wall, and the outer wall surrounds the test tank. A thermostatic chamber is defined, and a gas supply device is provided that adjusts and supplies at least one type of corrosive gas to be supplied into the test tank so as to have a predetermined set concentration, and the temperature in the test tank is set to a predetermined level. A test for adjusting the steam supplied to the test tank so that the humidity in the test tank becomes a predetermined set humidity, including a thermostat temperature adjusting device that adjusts the temperature of the air supplied to the thermostat so as to reach a temperature. Tank Comprising a humidity control device, the temperature of a thermostat regulator, the provided evenly distributed supply air volume regulator air to each part of the constant temperature bath, the temperature of a thermostat regulating device other the temperature of the test tank when shifting to the set temperature, the before temperature of the test tank reaches the other setting temperature was adjusted air temperature supplied to the constant-temperature bath on the basis of the temperature within the test chamber, the test chamber After the temperature reaches the other set temperature, the temperature of the air supplied to the thermostat is adjusted based on the temperature in the test bath and the temperature in the thermostat , and the concentration of the corrosive gas and the test bath are adjusted. The temperature and humidity are set so as not to cause dew condensation on the wall of each wall under at least one condition, and the test under the set condition is repeated once or a plurality of times and repeated every predetermined temperature transition time. Characterized by performing a humidity cycle test .

この発明の請求項2は、前記試験槽を内壁により区画形成し、前記試験槽全てを囲むように外壁により恒温槽を区画形成し、前記試験槽内に供給する少なくとも1種類の腐食ガスを所定の設定濃度になるように調整して供給するガス供給装置を備え、前記試験槽内の温度が所定の設定温度になるように前記恒温槽に供給する空気温度を調整する恒温槽温度調整装置を備え、前記試験槽内の湿度が所定の設定湿度になるように前記試験槽に供給する蒸気を調整する試験槽湿度調整装置を備え、前記恒温槽温度調整装置は、前記恒温槽の各部に空気を均等に分配供給する風量調整器を備え、前記恒温槽温度調整装置は、前記試験槽内の温度を他の設定温度に移行させる際に、前記試験槽内の温度が他の設定温度に到達する前は前記試験槽内の温度に基づき前記恒温槽に供給する空気温度を調整し、前記試験槽内の温度が他の設定温度に到達した後は前記試験槽内の温度と前記恒温槽内の温度とに基づき前記恒温槽に供給する空気温度を調整することを特徴とする。   According to a second aspect of the present invention, the test tank is defined by an inner wall, a thermostatic chamber is defined by an outer wall so as to surround the entire test tank, and at least one type of corrosive gas supplied into the test tank is predetermined. A thermostat temperature adjusting device for adjusting the temperature of the air supplied to the thermostat so that the temperature in the test tank is a predetermined set temperature. And a test bath humidity adjusting device that adjusts steam supplied to the test bath so that the humidity in the test bath becomes a predetermined set humidity, and the thermostatic bath temperature adjusting device has air in each part of the thermostatic bath. The temperature control device of the constant temperature bath distributes and distributes the temperature evenly when the temperature in the test bath is shifted to another set temperature, the temperature in the test bath reaches another set temperature. The temperature inside the test chamber is The temperature of the air supplied to the thermostatic chamber is adjusted based on the temperature, and after the temperature in the test bath reaches another set temperature, the temperature is supplied to the thermostatic bath based on the temperature in the test bath and the temperature in the thermostatic bath. It is characterized by adjusting the air temperature.

この発明の請求項は、前記試験槽内に設定した試料の結露状態を検出する結露センサを備え、予備試験時に試料の結露状態を検出して試料に結露させる条件、及び/または、結露なしの状態を設定・確認し、その値を基に試験時の結露の有無に合わせて条件の設定を行う結露量設定・表示器を備えることを特徴とする。According to a second aspect of the present invention, there is provided a dew condensation sensor for detecting the dew condensation state of the sample set in the test tank, and a condition for dew condensation on the sample by detecting the dew condensation state of the sample during the preliminary test and / or no dew condensation It is characterized by having a condensation amount setting / display device that sets and confirms the condition of the condition and sets the conditions according to the presence or absence of condensation during the test based on the value.

この発明の請求項は、前記試験槽湿度調整装置は、前記試験槽内の壁面温度と前記試験槽内の露点温度との差が設定値に収束するように前記試験槽に供給する蒸気を調整することを特徴とする。According to a third aspect of the present invention, the humidity control apparatus for the test tank supplies steam supplied to the test tank so that a difference between a wall surface temperature in the test tank and a dew point temperature in the test tank converges to a set value. It is characterized by adjusting.

この発明の請求項は、前記ガス供給装置は、SO、NO、HSの三種類の腐食ガスを前記試験槽に供給するガス供給手段と、前記ガス供給手段によるSO、NO、HSのガス供給量を調整するガス供給量調整手段とを備え、前記ガス供給量調整手段は、前記試験槽内から取り出したSO、NOの各ガス濃度を単独で測定し、単独で測定したSO、NOの各ガス濃度に基づき前記試験槽内のSO、NOの各ガス濃度がそれぞれ所定の設定濃度になるように前記ガス供給手段によるSO、NOのガス供給量を調整するとともに、前記試験槽内から取り出したHSをOと反応させてSOに変換し、変換したSOのガス濃度を測定し、変換後測定したSOのガス濃度を前記単独で測定したSOのガス濃度で補正する電子回路によりHS単独のガス濃度を求め、求められたHSのガス濃度に基づき前記試験槽内のHSのガス濃度が所定の設定濃度になるように前記ガス供給手段によるHSのガス供給量を調整することを特徴とする。According to a fourth aspect of the present invention, the gas supply device includes a gas supply means for supplying three kinds of corrosive gases of SO 2 , NO 2 , and H 2 S to the test tank, and SO 2 , NO by the gas supply means. 2 and a gas supply amount adjusting means for adjusting the gas supply amount of H 2 S, and the gas supply amount adjusting means independently measures the gas concentrations of SO 2 and NO 2 taken out from the test tank. In addition, SO 2 and NO 2 by the gas supply means are set so that the respective gas concentrations of SO 2 and NO 2 in the test tank become predetermined set concentrations based on the independently measured gas concentrations of SO 2 and NO 2. along with adjusting the gas supply amount, the H 2 S removal from the test chamber and allowed to react with O 2 is converted to SO 2, the converted SO 2 gas concentration was measured, converted measured in SO 2 after Measure gas concentration alone Determine the gas concentration of H 2 S alone by an electronic circuit for correcting a gas concentration of SO 2 were, to set the concentration gas concentration is in a predetermined H 2 S in the test tank based on the gas concentration of H 2 S obtained The gas supply amount of H 2 S by the gas supply means is adjusted to be as follows.

この発明の請求項1のガス腐食試験装置は、温湿度サイクル試験中に試験槽内壁に結露の発生がないため、安定したガス雰囲気下で試料のガス腐食試験を行うことができるので再現性のある、実環境にあったガス腐食試験が可能となる。   In the gas corrosion test apparatus according to claim 1 of the present invention, since there is no condensation on the inner wall of the test tank during the temperature and humidity cycle test, the gas corrosion test of the sample can be performed in a stable gas atmosphere. A certain gas corrosion test suitable for the actual environment is possible.

この発明の請求項のガス腐食試験装置は、試験槽内に結露が発生しないので、試験槽内のガス濃度の安定性及び試験結果の再現性を向上することができ、ランニングコストの低減にも寄与する。また、試験槽内の温度を他の設定温度に移行させる際、恒温槽に供給する空気温度の制御方法を、他の設定温度に到達する前後で変化させることにより、試験槽内壁に結露を発生させることなく他の設定温度への移行時間の短縮を行うことができる。これにより、単位時間当たりのサイクル試験回数を増やすことが可能となる。In the gas corrosion test apparatus according to claim 1 of the present invention, no condensation occurs in the test tank, so that the stability of the gas concentration in the test tank and the reproducibility of the test results can be improved, and the running cost can be reduced. Also contribute. In addition, when changing the temperature in the test chamber to another set temperature, the control method of the air temperature supplied to the thermostatic chamber is changed before and after reaching the other set temperature, causing condensation on the inner wall of the test chamber. It is possible to shorten the transition time to another set temperature without causing it to occur. As a result, the number of cycle tests per unit time can be increased.

この発明の請求項のガス腐食試験装置は、試料の結露の有無を選択して試験を行うことができ、試料の使用目的に合致した試験を行うことができる。According to the gas corrosion test apparatus of the second aspect of the present invention, it is possible to perform the test by selecting the presence or absence of dew condensation on the sample, and it is possible to perform a test that matches the purpose of use of the sample.

この発明の請求項のガス腐食試験装置は、温湿度サイクル試験中においても試験槽内の壁面の結露を防止することができる。The gas corrosion test apparatus according to claim 3 of the present invention can prevent condensation on the wall surface in the test tank even during the temperature and humidity cycle test.

この発明の請求項のガス腐食試験装置は、SO、NO、HSの3種類の腐食ガスのガス濃度を自動で調整できるので、試験の精度及び再現性を向上することができる。
The gas corrosion test apparatus according to claim 4 of the present invention can automatically adjust the gas concentrations of the three types of corrosive gases of SO 2 , NO 2 , and H 2 S, so that the accuracy and reproducibility of the test can be improved. .

ガス腐食試験装置のシステム構成図である。It is a system block diagram of a gas corrosion test apparatus. ガス腐食試験装置の風量調整器部分の平面図である。It is a top view of the air volume regulator part of a gas corrosion test apparatus. 風量調整器の斜視図である。It is a perspective view of an air volume adjuster. ガス腐食試験装置の平面図である。It is a top view of a gas corrosion test apparatus. ガス腐食試験装置の正面図である。It is a front view of a gas corrosion test apparatus. 図5のガス腐食試験装置のVI−VI線による断面図である。It is sectional drawing by the VI-VI line of the gas corrosion test apparatus of FIG. ガス濃度自動調節計の正面図である。It is a front view of a gas concentration automatic controller. ガス濃度自動調節計の側面図である。It is a side view of a gas concentration automatic controller. ガス腐食試験装置の風量調整器部分の正面図である。It is a front view of the air volume regulator part of a gas corrosion test apparatus.

この発明は、試験槽内の濃度管理されているガス雰囲気下で、試験槽内の壁面に結露が発生することを防止し、温湿度サイクル試験を行いながら試料のガス腐食試験を行うものである。
以下、図面に基づいて説明する。
This invention prevents the occurrence of condensation on the wall surface in the test tank under a gas atmosphere whose concentration is controlled in the test tank, and performs the gas corrosion test of the sample while performing the temperature and humidity cycle test. .
Hereinafter, description will be given based on the drawings.

図1〜図8は、この発明の実施の形態を示すものである。図4〜図6において、1はガス腐食試験装置、2は架台、3は本体である。ガス腐食試験装置1は、架台2上に本体3を搭載している。本体3は、試験部4と、制御部5と排気部6とを備えている。   1 to 8 show an embodiment of the present invention. 4 to 6, reference numeral 1 denotes a gas corrosion test apparatus, 2 denotes a frame, and 3 denotes a main body. The gas corrosion test apparatus 1 has a main body 3 mounted on a gantry 2. The main body 3 includes a test unit 4, a control unit 5, and an exhaust unit 6.

前記試験部4は、内壁7と外壁8とにより二重壁構造とし、試験槽9を内壁7により区画形成し、試験槽9を囲むように外壁8により恒温槽10を区画形成している。内壁7は、四角板状の内壁底部11と四角筒状の内壁測部12と四角板状の内壁上部13とにより四角箱形状にされ、内壁測部12に試料Sを試験槽9に出し入れする内壁扉14を設けている。外壁8は、四角板状の外壁底部15と四角筒状の外壁測部16と四角板状の外壁上部17とにより四角箱形状にされ、外壁測部16に内壁扉14にアクセスするための外壁扉18を設けている。   The test section 4 has a double wall structure composed of an inner wall 7 and an outer wall 8, a test tank 9 is partitioned by the inner wall 7, and a thermostatic chamber 10 is partitioned by the outer wall 8 so as to surround the test tank 9. The inner wall 7 is formed into a square box shape by a square plate-like inner wall bottom portion 11, a square cylindrical inner wall measuring portion 12 and a square plate-like inner wall upper portion 13, and a sample S is taken into and out of the test chamber 9 from the inner wall measuring portion 12. An inner wall door 14 is provided. The outer wall 8 is formed in a square box shape by a square plate-like outer wall bottom portion 15, a square cylindrical outer wall measuring portion 16 and a square plate-like outer wall upper portion 17, and the outer wall for accessing the outer wall measuring portion 16 to the inner wall door 14. A door 18 is provided.

前記試験槽9内には、下方に試料Sを載せる試料枠19を設け、試料枠19の上方に試料Sを吊す試料吊り棒20を設け、試料枠19下方の最下部にガスを攪拌する攪拌翼21を設けている。攪拌翼21は、内壁底部11から下方外部の架台2内に延長される攪拌軸22の上端に取り付けられている。攪拌軸22の下端は、架台2内に設置した攪拌モータ23に連結されている。   In the test chamber 9, a sample frame 19 for placing the sample S is provided below, a sample suspension rod 20 for suspending the sample S is provided above the sample frame 19, and stirring is performed to stir the gas at the bottom below the sample frame 19. Wings 21 are provided. The stirring blade 21 is attached to the upper end of the stirring shaft 22 that extends from the inner wall bottom portion 11 into the lower outer frame 2. The lower end of the stirring shaft 22 is connected to a stirring motor 23 installed in the gantry 2.

前記制御部5には、電源スイッチ24、制御盤25、試験プログラム設定器26、運転時間計27、記録計(ガス濃度3点、乾球温度、湿度、結露)28、温度偏差調節器(試験槽壁温度、湿球温度)29、ガス流量設定器(SO、NO、HS、空気)30、結露量設定・表示器31、が設けられている。 The control unit 5 includes a power switch 24, a control panel 25, a test program setting device 26, an operation time meter 27, a recorder (gas concentration 3 points, dry bulb temperature, humidity, condensation) 28, a temperature deviation controller (test). A tank wall temperature and a wet bulb temperature) 29, a gas flow rate setting device (SO 2 , NO 2 , H 2 S, air) 30, and a dew condensation amount setting / display device 31 are provided.

前記排気部6には、排気処理装置32、排気送風機33、ガス漏れ警報機操作盤34が設けられている。排気処理装置32は、図1に示すよう、試験槽9内の排気口35から排気管36に排出された腐食ガスを無害化処理し、排気送風機33で外部に排出する。排気送風機33は、排気モータ37で駆動され、腐食試験中に試験槽9を吸引することで、試験槽9内を負圧状態にする。   The exhaust unit 6 is provided with an exhaust treatment device 32, an exhaust blower 33, and a gas leak alarm operation panel 34. As shown in FIG. 1, the exhaust treatment device 32 detoxifies the corrosive gas discharged from the exhaust port 35 in the test tank 9 to the exhaust pipe 36 and discharges it to the outside by the exhaust blower 33. The exhaust blower 33 is driven by an exhaust motor 37 and sucks the test tank 9 during the corrosion test, thereby bringing the inside of the test tank 9 into a negative pressure state.

このガス腐食試験装置1は、図1に示すように、試験槽9内に設置した試料Sに腐食ガスを接触させて試料Sのガス腐食試験を行うものであり、試験槽9を内壁7により区画形成し、試験槽9を囲むように外壁8により恒温槽10を区画形成している。   As shown in FIG. 1, the gas corrosion test apparatus 1 performs a gas corrosion test of a sample S by bringing a corrosion gas into contact with the sample S installed in the test tank 9. A compartment is formed, and a constant temperature bath 10 is partitioned by the outer wall 8 so as to surround the test bath 9.

ガス腐食試験装置1は、試験槽9内に供給する腐食ガスを所定の設定濃度になるように調整して供給するガス供給装置38を備え、試験槽9内の温度が所定の設定温度になるように恒温槽10に供給する空気温度を調整する恒温槽温度調整装置39を備え、試験槽9内の湿度が所定の設定湿度になるように試験槽9に供給する蒸気を調整する試験槽温度調整装置40を備えている。   The gas corrosion test apparatus 1 includes a gas supply device 38 that adjusts and supplies the corrosive gas supplied into the test tank 9 so as to have a predetermined set concentration, and the temperature in the test tank 9 becomes a predetermined set temperature. A test bath temperature for adjusting the steam supplied to the test bath 9 so that the humidity in the test bath 9 becomes a predetermined set humidity is provided. An adjustment device 40 is provided.

前記ガス供給装置38は、腐食ガスとして、SO、NO、HSの3種類の腐食ガスを試験槽9に供給するガス供給手段41と、このガス供給手段41によるSO、NO、HSのガス供給量を調整するガス供給量調整手段42とを備えている。 The gas supply unit 38 includes gas supply means 41 for supplying three types of corrosion gases, SO 2 , NO 2 , and H 2 S, as corrosion gases, to the test tank 9, and SO 2 , NO 2 by the gas supply means 41. And gas supply amount adjusting means 42 for adjusting the gas supply amount of H 2 S.

前記ガス供給手段41は、SO、NO、HSの3種類の腐食ガスを貯蔵するSOボンベ43、NOボンベ44、HSボンベ45を設け、ガス希釈用の空気を供給する空気供給器46を設けている。これら各ボンベ43〜45及び空気供給機46には、ガス供給管47の一端側を分岐して並列に接続している。ガス供給管47は途中で集合して他端側を試験槽9内の内壁底部11に設けたガス供給口48に接続している。各ボンベ43〜45直下流のガス供給管47には、それぞれSO供給量調整弁49、NO供給量調整弁50、HS供給量調整弁51を設けている。また、空気供給機46直下流のガス供給管47には、空気供給量調整弁52を設けている。 The gas supply means 41 includes an SO 2 cylinder 43, a NO 2 cylinder 44, and an H 2 S cylinder 45 that store three kinds of corrosive gases of SO 2 , NO 2 , and H 2 S, and supplies air for gas dilution. An air supply 46 is provided. One end side of the gas supply pipe 47 is branched and connected in parallel to each of the cylinders 43 to 45 and the air supply unit 46. The gas supply pipes 47 are gathered in the middle, and the other end side is connected to a gas supply port 48 provided on the inner wall bottom 11 in the test tank 9. The gas supply pipes 47 immediately downstream of the cylinders 43 to 45 are respectively provided with an SO 2 supply amount adjustment valve 49, an NO 2 supply amount adjustment valve 50, and an H 2 S supply amount adjustment valve 51. An air supply amount adjustment valve 52 is provided in the gas supply pipe 47 immediately downstream of the air supply unit 46.

ガス供給手段41は、SOボンベ43、NOボンベ44、HSボンベ45からSO、NO、HSをSO供給量調整弁49、NO供給量調整弁50、HS供給量調整弁51でそれぞれ調整して取り出し、取り出したSO、NO、HSを空気供給機46から空気供給量調整弁52で調整して取り出した空気により希釈し、ガス供給管47によりガス供給口48から試験槽9に供給する。 The gas supply means 41 supplies SO 2 , NO 2 , and H 2 S from the SO 2 cylinder 43, NO 2 cylinder 44, and H 2 S cylinder 45 to the SO 2 supply amount adjustment valve 49, NO 2 supply amount adjustment valve 50, H 2. Each of the S 2 , NO 2 , and H 2 S that is adjusted and taken out by the S supply amount adjusting valve 51 is diluted with the air that is taken out from the air supply device 46 after being adjusted by the air supply amount adjusting valve 52, and the gas supply pipe 47 is supplied to the test tank 9 from the gas supply port 48.

前記ガス供給量調整手段42は、試験槽9の壁部12に設けたガス取出口53に一端側を接続するガス取出管54の途中にガス除湿器55を設け、ガス取出管54の他端側を分岐してSO濃度測定器56、NO濃度測定器57に並列に接続するとともに、HS―SO変換器58を介してSO濃度測定器59に並列に接続している。SO濃度測定器56、NO濃度測定器57は、SO制御器60、NO制御器61にそれぞれ接続している。SO濃度測定器59は、SO濃度測定器56に接続したHS濃度補正器62を介してHS制御器63に接続している。SO制御器60、NO制御器61、HS制御器63は、前記SO供給量調整弁49、NO供給量調整弁50、HS供給量調整弁51に接続している。 The gas supply amount adjusting means 42 is provided with a gas dehumidifier 55 in the middle of a gas extraction pipe 54 connected at one end to a gas outlet 53 provided in the wall portion 12 of the test tank 9, and the other end of the gas extraction pipe 54. The side is branched and connected in parallel to the SO 2 concentration measuring device 56 and the NO 2 concentration measuring device 57, and is connected in parallel to the SO 2 concentration measuring device 59 via the H 2 S—SO 2 converter 58. . The SO 2 concentration measuring device 56 and the NO 2 concentration measuring device 57 are connected to the SO 2 controller 60 and the NO 2 controller 61, respectively. The SO 2 concentration measuring device 59 is connected to the H 2 S controller 63 via the H 2 S concentration correcting device 62 connected to the SO 2 concentration measuring device 56. The SO 2 controller 60, the NO 2 controller 61, and the H 2 S controller 63 are connected to the SO 2 supply amount adjustment valve 49, the NO 2 supply amount adjustment valve 50, and the H 2 S supply amount adjustment valve 51. .

ガス供給量調整手段42は、試験槽9から取り出した混合ガス中のSO、NOの各ガス濃度をSO濃度測定器56、NO濃度測定器57により単独で測定し、測定されたSO、NOの各ガス濃度をSO制御器60、NO制御器61に入力する。SO制御器60、NO制御器61は、測定されたSO、NOの各ガス濃度に基づき、試験槽9内のSO、NOの各ガス濃度がそれぞれ所定の設定濃度になるように、ガス供給量制御信号によりガス供給手段41のSO供給量調整弁49、NO供給量調整弁50を駆動してSO、NOのガス供給量を調整する。 The gas supply amount adjusting means 42 measured each of the SO 2 and NO 2 gas concentrations in the mixed gas taken out from the test tank 9 by the SO 2 concentration measuring device 56 and the NO 2 concentration measuring device 57 independently. each gas concentration of SO 2, NO 2 entering the SO 2 controller 60, NO 2 controller 61. Based on the measured gas concentrations of SO 2 and NO 2 , the SO 2 controller 60 and the NO 2 controller 61 each have a predetermined set concentration for each of the SO 2 and NO 2 gases in the test tank 9. As described above, the SO 2 and NO 2 gas supply amounts are adjusted by driving the SO 2 supply amount adjusting valve 49 and the NO 2 supply amount adjusting valve 50 of the gas supply means 41 by the gas supply amount control signal.

また、ガス供給量調整手段42は、試験槽9から取り出した混合ガス中のHSをHS―SO変換器58によりOと反応させてSOに変換(2HS+3O→2SO+2HO)し、HSから変換されたSOのガス濃度をSO濃度測定器59により測定する。この測定値には、混合ガス中に単独で存在したSOの濃度が含まれている。そこで、ガス供給量調整手段42は、HS濃度補正器62により、SO濃度測定器59が測定した変換されたSOのガス濃度を、SO濃度測定器56が測定した単独のSOのガス濃度で補正(変換されたSOのガス濃度−単独のSOのガス濃度)して、HS単独のガス濃度を求める。求められたHSのガス濃度に基づき、試験槽9内のHSのガス濃度が所定の設定濃度になるように、ガス供給量制御信号によりガス供給手段41のHS供給量調整弁51を駆動してHSのガス供給量を調整する。 Further, the gas supply amount adjusting means 42 converts H 2 S in the mixed gas taken out from the test tank 9 to O 2 by the H 2 S—SO 2 converter 58 and converts it into SO 2 (2H 2 S + 3O 2 → 2SO 2 + 2H 2 O), and the gas concentration of SO 2 converted from H 2 S is measured by the SO 2 concentration meter 59. This measured value includes the concentration of SO 2 present alone in the mixed gas. Therefore, the gas supply amount adjusting means 42, the concentration of H 2 S corrector 62, the converted gas concentration of SO 2 was the SO 2 concentration meter 59 was measured, a single of SO 2 concentration meter 56 has measured SO The gas concentration of H 2 S alone is obtained by correcting with the gas concentration of 2 (converted SO 2 gas concentration−single SO 2 gas concentration). Based on the gas concentration of H 2 S obtained, so that the gas concentration of H 2 S in the test chamber 9 becomes a predetermined set density, H 2 S feed amount adjustment of the gas supply means 41 by the gas supply amount control signal The valve 51 is driven to adjust the gas supply amount of H 2 S.

これにより、ガス腐食試験装置1は、ガス供給装置38のガス供給手段41とガス供給量調整手段42によって、試験槽9内に供給する3種類の腐食ガス(SO、NO、HS)をそれぞれ所定の設定濃度になるように自動で調整して供給することができるので、試験の精度及び再現性を向上することができる。 As a result, the gas corrosion test apparatus 1 has three types of corrosive gases (SO 2 , NO 2 , H 2 S) supplied into the test tank 9 by the gas supply means 41 and the gas supply amount adjustment means 42 of the gas supply apparatus 38. ) Can be automatically adjusted and supplied so as to have a predetermined set density, respectively, so that the accuracy and reproducibility of the test can be improved.

なお、ガス供給装置38のガス供給量調整手段42は、図7・図8に示すように、ガス濃度自動調節計64としてガス腐食試験装置1と別体に構成している。ガス濃度自動調節計64は、本体65内に、ガス除湿器55、SO濃度測定器56、NO濃度測定器57、HS−SO変換器58、SO濃度測定器59、SO制御器60、NO制御器61、HS濃度補正器62、HS制御器63を組み込んでいる。また、ガス濃度自動調節計64には、SO濃度調整器66、NO濃度調整器67、HS濃度調整器68を備えている。 The gas supply amount adjusting means 42 of the gas supply device 38 is configured separately from the gas corrosion test device 1 as a gas concentration automatic controller 64 as shown in FIGS. The gas concentration automatic controller 64 includes a gas dehumidifier 55, an SO 2 concentration measuring device 56, an NO 2 concentration measuring device 57, an H 2 S-SO 2 converter 58, an SO 2 concentration measuring device 59, an SO 2 in the main body 65. 2 controller 60, NO 2 controller 61, H 2 S concentration corrector 62, and H 2 S controller 63 are incorporated. In addition, the gas concentration automatic adjuster 64 includes an SO 2 concentration adjuster 66, a NO 2 concentration adjuster 67, and an H 2 S concentration adjuster 68.

前記恒温槽温度調整装置39は、図1に示すように、試験槽9の後測の恒温槽10内に、隔壁69により上下方向に延びる温度調節通路70を区画形成している。温度調整通路70には、上端と下端とにおいて恒温槽10と連絡し、冷凍機71に接続された冷却器72と、電源73に接続されたヒータ74とを下から上に向かって順次に配設している。温度調整通路70上端には、循環モータ75で駆動される循環送風機76を配設している。   As shown in FIG. 1, the thermostatic chamber temperature adjusting device 39 defines a temperature adjusting passage 70 extending in the vertical direction by a partition wall 69 in a constant temperature bath 10 which is a later measurement of the test tank 9. The temperature adjustment passage 70 communicates with the thermostatic chamber 10 at the upper end and the lower end, and a cooler 72 connected to the refrigerator 71 and a heater 74 connected to the power source 73 are sequentially arranged from the bottom to the top. Has been established. A circulation fan 76 driven by a circulation motor 75 is disposed at the upper end of the temperature adjustment passage 70.

前記冷却器72とヒータ74とは、プログラム温度制御器77に接続されている。プログラム温度制御器77には、恒温槽温度設定器78と前記試験プログラム設定器26とが接続されている。恒温槽温度設定器78には、後述する風量調節器81の前面吹出部82に設けた恒温槽10内の温度を測定する恒温槽温度測定器79を接続している。試験プログラム設定器26には、試験槽9内に設けた乾球温度及び湿球温度を測定する乾湿球温度測定器80を接続している。   The cooler 72 and the heater 74 are connected to a program temperature controller 77. The program temperature controller 77 is connected to a thermostat temperature setter 78 and the test program setter 26. Connected to the thermostatic chamber temperature setting device 78 is a thermostatic chamber temperature measuring device 79 for measuring the temperature in the thermostatic chamber 10 provided in the front blowing part 82 of the air volume regulator 81 described later. Connected to the test program setter 26 is a dry and wet bulb temperature measuring device 80 for measuring the dry bulb temperature and wet bulb temperature provided in the test tank 9.

プログラム温度制御器77は、恒温槽温度設定器78により設定された恒温槽温度と恒温槽温度測定器79が測定した恒温槽10の温度とを入力し、試験プログラム設定器26により設定され試験槽温度と乾湿球温度測定器80が測定した乾湿球温度とを入力し、これら入力した温度に基づいて試験槽9内の温度が所定の設定温度になるように、冷却器制御信号及びヒータ制御信号により冷却器72及びヒータ74を駆動して恒温槽10の温度を調節する。   The program temperature controller 77 inputs the thermostat temperature set by the thermostat temperature setter 78 and the temperature of the thermostat 10 measured by the thermostat temperature measurer 79, and is set by the test program setter 26 and set in the test tank The temperature and the wet and dry bulb temperature measured by the wet and dry bulb temperature measuring device 80 are input, and the cooler control signal and the heater control signal are set so that the temperature in the test tank 9 becomes a predetermined set temperature based on the input temperatures. Thus, the cooler 72 and the heater 74 are driven to adjust the temperature of the thermostatic chamber 10.

プログラム温度制御器77は、試験槽9内の温度が試験プログラム設定器26の設定温度到達後、制御法を切換えて、それまでの試験プログラム設定器の設定値単独の信号でヒータを制御する方式から恒温槽温度設定器78からの信号によってもヒータ回路を制御する方式にする。   The program temperature controller 77 switches the control method after the temperature in the test tank 9 reaches the set temperature of the test program setter 26, and controls the heater with a signal of only the set value of the test program setter until then. The heater circuit is controlled by a signal from the thermostat temperature setter 78.

これにより、ガス腐食試験装置1は、恒温槽10に供給する空気温度をプログラム温度制御器77が試験槽9の設定温度到達後に設定器26と恒温槽温度設定器78の2つの信号によるヒータ制御に切換えることにより、試験槽9の設定温度と同一かそれ以上に調整して循環させることで試験槽9を間接的に加熱・冷却し、試験槽9内の温度を所定の設定温度に調整することができる。   As a result, the gas corrosion test apparatus 1 controls the heater temperature based on the two signals of the setter 26 and the constant temperature chamber temperature setter 78 after the program temperature controller 77 reaches the set temperature of the test tank 9 with respect to the air temperature supplied to the constant temperature chamber 10. By switching to, the test tank 9 is indirectly heated and cooled by adjusting the temperature to be equal to or higher than the set temperature of the test tank 9, and the temperature inside the test tank 9 is adjusted to a predetermined set temperature. be able to.

この恒温槽温度調整装置39は、循環送風機76が吹き出す空気を恒温槽10の各部に均等に分配供給する風量調節器81を備えている。風量調節器81は、内壁上部13と外壁上部17との間の恒温槽10に配置されている。   The thermostatic bath temperature adjusting device 39 includes an air volume regulator 81 that uniformly distributes and supplies the air blown out by the circulating blower 76 to each part of the thermostatic bath 10. The air volume regulator 81 is disposed in the thermostatic chamber 10 between the inner wall upper portion 13 and the outer wall upper portion 17.

風量調節器81は、図2・図3に示すように、試験槽9上方の後側(循環送風機側)に配設される後側吹出部82と、試験槽9上方の中央部位に配設される中央吹出部83と、試験槽9上方の前側(外扉側)に配設される前側吹出部84とによって、平面視において略H字形状に形成される風量調整通路85を設けている。   As shown in FIGS. 2 and 3, the air volume adjuster 81 is disposed at the rear side blowing portion 82 disposed on the rear side (circulation fan side) above the test tank 9 and the central portion above the test tank 9. An air volume adjusting passage 85 formed in a substantially H shape in plan view is provided by the central outlet 83 and the front outlet 84 disposed on the front side (outer door side) above the test tank 9. .

後側吹出部82には、循環送風機76の送風口86に接続されて風量調整通路85に空気を導入する導入口87を設け、風量調整通路85に供給された空気を試験槽9の後側の恒温槽10に向かって下方に吹き出す後側吹出口88を設けている。中央吹出部83には、風量調整通路85に供給された空気を試験槽9の上面13に向かって下方に吹き出す中央吹出口89と、試験槽9両側方の恒温槽10側面に向かって各測方に吹き出す測方吹出口90・91とを設けている。前側吹部出口84には、風量調整通路85に供給された空気を試験槽9の前側の恒温槽10に向かって下方に吹き出す前側吹出口92を設けている。各吹出口88〜92は最適な吹出量になるように、各々の開口面積を設定している。   The rear outlet 82 is provided with an inlet 87 that is connected to the air outlet 86 of the circulation fan 76 and introduces air into the air volume adjusting passage 85, and the air supplied to the air volume adjusting passage 85 is supplied to the rear side of the test tank 9. A rear outlet 88 that blows downward toward the constant temperature bath 10 is provided. The central outlet 83 has a central outlet 89 that blows the air supplied to the air volume adjustment passage 85 downward toward the upper surface 13 of the test tank 9, and each measurement toward the side of the constant temperature bath 10 on both sides of the test tank 9. Measuring outlets 90 and 91 are provided. The front air outlet 84 is provided with a front air outlet 92 that blows the air supplied to the air volume adjusting passage 85 downward toward the thermostat 10 on the front side of the test tank 9. Each opening 88-92 sets each opening area so that it may become the optimal blowing amount.

これにより、ガス腐食試験装置1は、循環送風機76が吹き出す空気を風量調整器81によって恒温槽10の各部に空気を均等に分配供給することができ、恒温槽10の各部の温度を同一にすることができ、試験槽9内の温度を設定温度に安定させることができる。   As a result, the gas corrosion test apparatus 1 can evenly distribute and supply the air blown out by the circulating blower 76 to each part of the thermostatic chamber 10 by the air volume regulator 81, and make the temperature of each part of the thermostatic bath 10 the same. The temperature in the test tank 9 can be stabilized at the set temperature.

この恒温槽温度調整装置39は、試験プログラム設定器26(温度調整器77)によって、試験槽9内の温度を現在の設定温度から他の設定温度に移行させる際に、試験槽9内の温度が他の設定温度に到達する前後において、以下のように、恒温槽10に供給する空気温度を調整する。恒温槽温度調整装置39は、試験槽9内の温度が他の設定温度に到達する前は、乾湿球温度測定器80の測定する試験槽9内の温度に基づき試験プログラム設定器26(温度調整器77)により恒温槽10に供給する空気温度を調整し、また、試験槽9内の温度が他の設定温度に到達した後は、乾湿球温度測定器80の測定する試験槽9内の温度と恒温槽温度測定器79の測定する恒温槽10内の温度とに基づき恒温槽10に供給する空気温度を調整する。   The constant temperature bath temperature adjusting device 39 is used when the test program setter 26 (temperature adjuster 77) shifts the temperature in the test bath 9 from the current set temperature to another set temperature. Before and after reaching the other set temperature, the air temperature supplied to the thermostat 10 is adjusted as follows. The constant temperature bath temperature adjusting device 39 is configured to set the test program setter 26 (temperature adjustment) based on the temperature in the test bath 9 measured by the wet and dry bulb temperature measuring device 80 before the temperature in the test bath 9 reaches another set temperature. The temperature of the test chamber 9 measured by the wet and dry bulb temperature measuring device 80 is adjusted after the temperature of the air supplied to the thermostatic chamber 10 is adjusted by the device 77) and the temperature in the test chamber 9 reaches another set temperature. The temperature of the air supplied to the thermostat 10 is adjusted based on the temperature in the thermostat 10 measured by the thermostat 79.

これにより、ガス腐食試験装置1は、間接加熱式特有の、温度移行時に恒温槽10の温度の移行に対して試験槽9の温度の移行遅れによるオーバーシュート、アンダーシュートを抑え、短時間で試験槽9の温度を安定させることができ、オーバーシュート、アンダーシュートに起因して発生する試験槽9内の壁面の結露を防止することができる。   Thereby, the gas corrosion test apparatus 1 suppresses the overshoot and undershoot due to the delay in the transition of the temperature of the test tank 9 with respect to the transition of the temperature of the thermostat 10 at the time of temperature transition, which is peculiar to the indirect heating type, and performs the test in a short time The temperature of the tank 9 can be stabilized, and condensation on the wall surface in the test tank 9 caused by overshoot and undershoot can be prevented.

前記試験槽湿度調整装置40は、湿度発生器93を湿度供給管94により試験槽9の内壁底部11の湿度供給口95に接続している。湿度発生器93は、前記試験プログラム設定器26が接続されている。湿度調節器96は、試験プログラム設定器26により設定された試験槽9の温度と乾湿球温度測定器80の測定した乾湿球温度とを入力し、これら入力した湿度及び温度に基づいて試験槽9内の湿度が所定の設定湿度になるように、湿度制御信号により湿度発生器93を駆動して恒温槽10の湿度を調節する。これにより、ガス腐食試験機1は、試験槽9内の湿度が所定の設定湿度になるように試験槽9に供給する蒸気を調整することができる。   In the test tank humidity adjusting device 40, a humidity generator 93 is connected to a humidity supply port 95 on the bottom 11 of the inner wall of the test tank 9 by a humidity supply pipe 94. The humidity generator 93 is connected to the test program setter 26. The humidity controller 96 inputs the temperature of the test tank 9 set by the test program setting unit 26 and the wet and wet bulb temperature measured by the wet and dry bulb temperature measuring device 80, and the test tank 9 is based on the input humidity and temperature. The humidity generator 93 is driven by a humidity control signal to adjust the humidity of the thermostatic chamber 10 so that the humidity inside becomes a predetermined set humidity. Thereby, the gas corrosion testing machine 1 can adjust the vapor | steam supplied to the test tank 9 so that the humidity in the test tank 9 may become predetermined | prescribed setting humidity.

この試験槽湿度調整装置40は、乾湿球温度測定器80の測定した乾湿球温度から、試験槽9内の壁面温度と試験槽9内の露点温度との差が設定値に収束するように、試験槽9に供給する蒸気を調整する。例えば、試験槽湿度調整装置40は、湿度調節器94によって、試験槽9内の壁面温度t1と試験槽9内の露点温度t2との差Δt(t1−t2)を求め、差Δtが設定値以上のときは湿度発生器91を駆動し、差Δtが設定値以内のときは湿度発生器90を停止することで、試験槽9内に供給する蒸気を調整する。なお、露点温度は、乾湿球温度測定器80の測定した乾湿球温度から求め、あるいは、試験槽9内に配設した露点温度測定器(図示せず)により求める。これにより、ガス腐食試験装置1は、ガス腐食試験中においても試験槽9内の壁面の結露を防止することができる。   This test tank humidity adjusting device 40 is configured so that the difference between the wall surface temperature in the test tank 9 and the dew point temperature in the test tank 9 converges to the set value from the wet and dry bulb temperature measured by the wet and dry bulb temperature measuring device 80. The steam supplied to the test tank 9 is adjusted. For example, the test tank humidity adjusting device 40 obtains a difference Δt (t1−t2) between the wall surface temperature t1 in the test tank 9 and the dew point temperature t2 in the test tank 9 by the humidity controller 94, and the difference Δt is a set value. In the above case, the humidity generator 91 is driven, and when the difference Δt is within the set value, the humidity generator 90 is stopped to adjust the steam supplied into the test tank 9. The dew point temperature is obtained from the wet and dry bulb temperature measured by the wet and dry bulb temperature measuring device 80 or is obtained from a dew point temperature measuring device (not shown) disposed in the test tank 9. Thereby, the gas corrosion test apparatus 1 can prevent condensation on the wall surface in the test tank 9 even during the gas corrosion test.

このように、このガス腐食試験装置1は、試験槽9内に供給する腐食ガスの濃度が所定の設定濃度になるように調整し、試験槽9内を形成する内壁7の壁面に結露が発生しないように温度及び湿度を変化させる温湿度サイクル試験を行いながら、試験槽9内の濃度管理されているガス雰囲気下で試料Sのガス腐食試験を行うことができるので、実環境にあったガス腐食試験が可能となる。   In this way, the gas corrosion test apparatus 1 adjusts the concentration of the corrosive gas supplied into the test tank 9 to a predetermined set concentration, and condensation occurs on the wall surface of the inner wall 7 forming the inside of the test tank 9. The gas corrosion test of the sample S can be performed in a gas atmosphere whose concentration is controlled in the test tank 9 while performing a temperature and humidity cycle test in which the temperature and humidity are changed so that the gas does not match the actual environment. Corrosion test is possible.

また、このガス腐食試験装置1は、試験槽9内に結露が発生しないので、試験槽9内のガス濃度の安定性及び試験結果の再現性を向上することができ、結露水へのガス溶解がないので、ガス消費量を少なくすることができ、ランニングコストの低減にも寄与する。   In addition, since the gas corrosion test apparatus 1 does not cause condensation in the test tank 9, it can improve the stability of the gas concentration in the test tank 9 and the reproducibility of the test results, and dissolve the gas in the condensed water. Therefore, the gas consumption can be reduced and the running cost can be reduced.

さらに、このガス腐食試験装置1は、試験槽9内に設置した試料Sの結露状態を検出する結露センサ97を備え、この結露センサ97を前記試験プログラム設定器26に接続し、腐食ガスを使用しない予備試験時に試料Sの結露状態を結露センサ97により検出して試料Sに結露させる条件、および/または、結露なしの条件を設定・確認し、その値を基に腐食ガスを使用する本試験時の結露の有無に合わせて条件の設定とその表示を行う前記結露量設定・表示器31を備えている。これにより、このガス腐食試験装置1は、試料Sの結露の有無を選択して試験を行うことができ、試料Sの使用目的に合致した試験を行うことができる。   The gas corrosion test apparatus 1 further includes a dew condensation sensor 97 for detecting the dew condensation state of the sample S installed in the test tank 9, and the dew condensation sensor 97 is connected to the test program setter 26 to use the corrosive gas. This test that uses the corrosive gas based on the condition that the dew condensation sensor 97 detects the dew condensation state of the sample S during the preliminary test and sets / checks the condition for dew condensation on the sample S and / or the condition without dew condensation The condensation amount setting / display unit 31 is provided for setting and displaying conditions according to the presence or absence of condensation. Thus, the gas corrosion test apparatus 1 can perform a test by selecting whether or not the sample S has dew condensation, and can perform a test that matches the purpose of use of the sample S.

なお、上述の風量調整器81は、図9に示すように構成することもできる。図9に示す風量調整器81は、循環送風機76の送風口86から導入口87を介して風量調整通路85に導入された空気を、後側吹出部82の後側吹出口88に案内する後側案内板98を設け、中央吹出部83の側方吹出口90・91に案内する側方案内板99・100を設けている。   Note that the air volume adjuster 81 described above can also be configured as shown in FIG. The air volume adjuster 81 shown in FIG. 9 is configured to guide the air introduced into the air volume adjusting passage 85 from the air outlet 86 of the circulation blower 76 through the inlet 87 to the rear outlet 88 of the rear outlet 82. Side guide plates 98 are provided, and side guide plates 99 and 100 are provided to guide the side outlets 90 and 91 of the central outlet 83.

図9に示す風量調整器81は、導入口87により風量調整通路85に導入された空気の流れ方向に対して、空気が流れにくい位置にある後側吹出口88、側方吹出口90・91に空気を積極的に案内することができるので、恒温槽10の各部に空気をより均等に分配供給することができ、恒温槽10の各部の温度を同一にすることができ、試験槽9内の温度を設定温度に安定させることができる。   The air volume adjuster 81 shown in FIG. 9 has a rear air outlet 88 and side air outlets 90 and 91 at positions where it is difficult for air to flow with respect to the flow direction of the air introduced into the air volume adjusting passage 85 by the inlet 87. Since air can be actively guided to each other, the air can be more evenly distributed and supplied to each part of the constant temperature bath 10, and the temperature of each part of the constant temperature bath 10 can be made the same. The temperature can be stabilized at the set temperature.

本発明を、例を用いて更に詳細に説明する。
(実施例1)試料として電子回路のプリント基板を用いた。
試験条件、移行時間、試験回数を設定する。
試験条件1に温度:25℃、湿度:60%RH、腐食ガス及び濃度SO:1ppm、NO:1ppm、HS:8ppm、試験時間:1時間、試料面:結露なしで設定し、
試験条件2に温度:60℃、湿度:95%RH、腐食ガス及び濃度SO:1ppm、NO:1ppm、HS:8ppm、試験時間:1時間、試料面:結露なしで設定し、
移行時間:1時間、試験回数:100回で設定しガス腐食試験を行ったところ、試験槽内に結露が発生することなく、腐食ガスSO、NO、HSを設定濃度に保ったままガス腐食試験を行うことができた。
The invention is explained in more detail by means of examples.
(Example 1) A printed circuit board of an electronic circuit was used as a sample.
Set test conditions, transition time, and number of tests.
Set to test condition 1 with temperature: 25 ° C., humidity: 60% RH, corrosive gas and concentration SO 2 : 1 ppm, NO 2 : 1 ppm, H 2 S: 8 ppm, test time: 1 hour, sample surface: no condensation
Set to test condition 2 with temperature: 60 ° C., humidity: 95% RH, corrosive gas and concentration SO 2 : 1 ppm, NO 2 : 1 ppm, H 2 S: 8 ppm, test time: 1 hour, sample surface: no condensation
Transition time: 1 hour, number of tests: set to 100 times, and gas corrosion test was performed. As a result, the corrosive gases SO 2 , NO 2 , and H 2 S were kept at the set concentration without causing condensation in the test tank. The gas corrosion test could be performed as it was.

(実施例2)試料として電子回路のプリント基板を用いた。
試験条件、移行時間、試験回数を設定する。
試験条件1に温度:25℃、湿度:60%RH、腐食ガス及び濃度SO:1ppm、NO:1ppm、HS:8ppm、試験時間:1時間、試料面:結露ありで設定し、
試験条件2に温度:60℃、湿度:95%RH、腐食ガス及び濃度SO:1ppm、NO:1ppm、HS:8ppm、試験時間:1時間、試料面:結露ありで設定し、
移行時間:1時間、試験回数:100回で設定しガス腐食試験を行ったところ、試料面のみに結露が発生し、試料面以外では試験槽内には結露が発生することなく、腐食ガスSO、NO、HSを設定濃度に保ったままガス腐食試験を行うことができた。
(Example 2) A printed circuit board of an electronic circuit was used as a sample.
Set test conditions, transition time, and number of tests.
Set to test condition 1 with temperature: 25 ° C., humidity: 60% RH, corrosive gas and concentration SO 2 : 1 ppm, NO 2 : 1 ppm, H 2 S: 8 ppm, test time: 1 hour, sample surface: with condensation,
Test condition 2 is set such that temperature: 60 ° C., humidity: 95% RH, corrosive gas and concentration SO 2 : 1 ppm, NO 2 : 1 ppm, H 2 S: 8 ppm, test time: 1 hour, sample surface: with condensation,
When the gas corrosion test was performed by setting the transition time: 1 hour and the number of tests: 100 times, dew condensation occurred only on the sample surface, and there was no dew condensation in the test tank outside the sample surface. 2. A gas corrosion test could be performed while keeping NO 2 and H 2 S at the set concentrations.

この発明は、試験槽内の壁面に結露が発生しないように温湿度サイクル試験を行いながら、試験槽内の濃度管理されたガス雰囲気下で試料のガス腐食試験を行うものであり、より実環境に即した再現性のある腐食試験装置に適用することができる。   This invention performs a gas corrosion test of a sample in a gas atmosphere whose concentration is controlled in the test tank while performing a temperature and humidity cycle test so that condensation does not occur on the wall surface in the test tank. It can be applied to a reproducible corrosion test apparatus conforming to

1 ガス腐食試験装置
9 試験槽
10 恒温槽
32 排気処理装置
33 排気送風機
38 ガス供給装置
39 恒温槽温度調整装置
40 試験槽湿度調整装置
41 ガス供給手段
42 ガス供給量調整手段
43 SOボンベ
44 NOボンベ
45 HSボンベ
46 空気供給機
49 SO供給量調整弁
50 NO供給量調整弁
51 HS供給量調整弁
52 空気供給量調整弁
56 SO濃度測定器
57 NO濃度測定器
58 HS−SO変換器
59 SO濃度測定器
60 SO制御器
61 NO制御器
62 HS濃度補正器
63 HS制御器
70 温度調整通路
72 冷却器
74 ヒータ
76 循環送風機
77 プログラム温度制御器
78 恒温槽温度設定器
79 恒温槽温度測定器
80 乾湿球温度測定器
81 風量調整器
93 湿度発生器
96 湿度調整器
97 結露センサ
DESCRIPTION OF SYMBOLS 1 Gas corrosion test apparatus 9 Test tank 10 Constant temperature tank 32 Exhaust treatment apparatus 33 Exhaust blower 38 Gas supply apparatus 39 Constant temperature tank temperature adjustment apparatus 40 Test tank humidity adjustment apparatus 41 Gas supply means 42 Gas supply amount adjustment means 43 SO 2 cylinder 44 NO 2 cylinder 45 H 2 S cylinder 46 air supply 49 SO 2 supply amount adjustment valve 50 NO 2 supply amount adjustment valve 51 H 2 S supply amount adjustment valve 52 air supply amount adjustment valve 56 SO 2 concentration measuring instrument 57 NO 2 concentration measurement 58 H 2 S-SO 2 converter 59 SO 2 concentration measuring device 60 SO 2 controller 61 NO 2 controller 62 H 2 S concentration corrector 63 H 2 S controller 70 temperature adjustment passage 72 cooler 74 heater 76 circulation Blower 77 Program temperature controller 78 Temperature chamber temperature setting device 79 Temperature chamber temperature measuring device 80 Wet and wet bulb temperature measuring device 81 Air volume Seiki 93 humidity generator 96 humidity regulator 97 condensation sensor

Claims (4)

温度及び湿度を制御する手段を有する試験槽内に少なくとも1種類の腐食ガスを供給し、前記腐食ガスの濃度が所定の設定濃度になるように制御する手段を設け、
試験槽内に設置した試料に前記腐食ガスを接触させて前記試料のガス腐食試験を行うガス腐食試験装置において、
前記試験槽を内壁により区画形成し、
前記試験槽全てを囲むように外壁により恒温槽を区画形成し、
前記試験槽内に供給する少なくとも1種類の腐食ガスを所定の設定濃度になるように調整 して供給するガス供給装置を備え、
前記試験槽内の温度が所定の設定温度になるように前記恒温槽に供給する空気温度を調整 する恒温槽温度調整装置を備え、
前記試験槽内の湿度が所定の設定湿度になるように前記試験槽に供給する蒸気を調整する 試験槽湿度調整装置を備え、
前記恒温槽温度調整装置は、前記恒温槽の各部に空気を均等に分配供給する風量調整器を 備え、
前記恒温槽温度調整装置は、前記試験槽内の温度を他の設定温度に移行させる際に、前記 試験槽内の温度が他の設定温度に到達する前は前記試験槽内の温度に基づき前記恒温槽に 供給する空気温度を調整し、前記試験槽内の温度が他の設定温度に到達した後は前記試験 槽内の温度と前記恒温槽内の温度とに基づき前記恒温槽に供給する空気温度を調整し、
前記腐食ガスの濃度と、
前記試験槽の壁面に結露を発生させないようにする温度と湿度との設定値を各々少なくとも1つの条件で設定し、
前記設定した条件の試験を1回または複数回組合せて所定の温度移行時間ごとに繰り返す温湿度サイクル試験を行うことを特徴とするガス腐食試験装置。
Supplying at least one type of corrosive gas into a test tank having means for controlling temperature and humidity, and providing means for controlling the corrosive gas concentration to a predetermined set concentration,
In the gas corrosion test apparatus for performing the gas corrosion test of the sample by bringing the corrosion gas into contact with the sample installed in the test tank,
The test tank is partitioned by an inner wall,
A constant temperature bath is defined by an outer wall so as to surround all the test baths,
A gas supply device for adjusting and supplying at least one type of corrosive gas to be supplied into the test tank so as to have a predetermined concentration ;
A thermostat temperature adjusting device for adjusting the temperature of the air supplied to the thermostat so that the temperature in the test tank is a predetermined set temperature ;
A test tank humidity adjusting device for adjusting the steam supplied to the test tank so that the humidity in the test tank becomes a predetermined set humidity ;
The thermostatic chamber temperature adjusting device includes an air volume regulator that distributes and distributes air evenly to each part of the thermostatic chamber ,
When the temperature control device of the thermostatic bath shifts the temperature in the test bath to another set temperature, the temperature in the test bath is based on the temperature in the test bath before reaching the other set temperature. After adjusting the temperature of the air supplied to the thermostat and the temperature in the test bath reaches another set temperature, the air supplied to the thermostat based on the temperature in the test bath and the temperature in the thermostat Adjust the temperature,
The concentration of the corrosive gas;
A set value of temperature and humidity to prevent condensation on the wall of the test tank is set under at least one condition,
A gas corrosion test apparatus characterized by performing a temperature / humidity cycle test in which the test under the set conditions is combined once or a plurality of times and repeated every predetermined temperature transition time.
前記試験槽内に設定した試料の結露状態を検出する結露センサを備え、
予備試験時に試料の結露状態を検出して試料に結露させる条件、及び/または、結露無しの条件を設定・確認し、
その値を基に本試験時の結露の有無に合わせて条件の設定とその表示を行う結露量設定・表示器を備えることを特徴とする請求項に記載のガス腐食試験装置。
A dew condensation sensor for detecting the dew condensation state of the sample set in the test chamber;
Set and check the conditions for detecting the dew condensation state of the sample during the preliminary test and / or the condition for dew condensation on the sample.
The gas corrosion test apparatus according to claim 1 , further comprising a dew condensation amount setting / display device for setting and displaying conditions according to the presence or absence of dew condensation during the test based on the value.
前記試験槽湿度調整装置は、前記試験槽内の壁面温度と前記試験槽内の露点温度との差が設定値に収束するように前記試験槽に供給する蒸気を調整することを特徴とする請求項に記載のガス腐食試験装置。The test tank humidity adjusting device adjusts steam supplied to the test tank so that a difference between a wall surface temperature in the test tank and a dew point temperature in the test tank converges to a set value. Item 2. The gas corrosion test apparatus according to Item 1 . 前記ガス供給装置は、SO、NO、HSの三種類の腐食ガスを前記試験槽に供給するガス供給手段と、前記ガス供給手段によるSO、NO、HSのガス供給量を調整するガス供給量調整手段とを備え、
前記ガス供給量調整手段は、前記試験槽内から取り出したSO、NOの各ガス濃度を単独で測定し、単独で測定したSO、NOの各ガス濃度に基づき前記試験槽内のSO、NOの各ガス濃度がそれぞれ所定の設定濃度になるように前記ガス供給手段によるSO、NOのガス供給量を調整するとともに、
前記試験槽内から取り出したHSをOと反応させてSOに変換し、変換したSOのガス濃度を測定し、変換後測定したSOのガス濃度を前記単独で測定したSOのガス濃度で補正する電子回路によりHS単独のガス濃度を求め、求められたHSのガス濃度に基づき前記試験槽内のHSのガス濃度が所定の設定濃度のなるように前記ガス供給手段によるHSのガス供給量を調整することを特徴とする請求項に記載のガス腐食試験装置。
The gas supply device includes gas supply means for supplying three kinds of corrosive gases of SO 2 , NO 2 , and H 2 S to the test tank, and gas supply of SO 2 , NO 2 , and H 2 S by the gas supply means. Gas supply amount adjusting means for adjusting the amount,
The gas supply amount adjusting means independently measures each gas concentration of SO 2 and NO 2 taken out from the test tank, and based on each gas concentration of SO 2 and NO 2 measured independently, While adjusting the gas supply amounts of SO 2 and NO 2 by the gas supply means so that the respective gas concentrations of SO 2 and NO 2 become predetermined set concentrations,
SO a H 2 S removal from the test chamber and allowed to react with O 2 is converted to SO 2, the gas concentration of the converted SO 2 were measured, the gas concentration of the measured SO 2 converted was measured by the single The gas concentration of H 2 S alone is obtained by an electronic circuit that corrects with the gas concentration of 2, and the gas concentration of H 2 S in the test tank becomes a predetermined set concentration based on the obtained gas concentration of H 2 S. gas corrosion test apparatus according to claim 1, characterized in that adjusting the amount of gas supplied H 2 S by the gas supply means.
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