JP4911633B2 - 可塑化装置及びそれを用いた成形方法 - Google Patents
可塑化装置及びそれを用いた成形方法 Download PDFInfo
- Publication number
- JP4911633B2 JP4911633B2 JP2008077063A JP2008077063A JP4911633B2 JP 4911633 B2 JP4911633 B2 JP 4911633B2 JP 2008077063 A JP2008077063 A JP 2008077063A JP 2008077063 A JP2008077063 A JP 2008077063A JP 4911633 B2 JP4911633 B2 JP 4911633B2
- Authority
- JP
- Japan
- Prior art keywords
- raw material
- zone
- flight
- plasticizing
- screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 13
- 238000000465 moulding Methods 0.000 title description 9
- 239000002994 raw material Substances 0.000 claims description 76
- 238000010438 heat treatment Methods 0.000 claims description 31
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- 230000006837 decompression Effects 0.000 claims description 18
- 230000007423 decrease Effects 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000011295 pitch Substances 0.000 description 20
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000010006 flight Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/64—Screws with two or more threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
- B29B7/428—Parts or accessories, e.g. casings, feeding or discharging means
- B29B7/429—Screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/84—Venting or degassing ; Removing liquids, e.g. by evaporating components
- B29B7/845—Venting, degassing or removing evaporated components in devices with rotary stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/375—Plasticisers, homogenisers or feeders comprising two or more stages
- B29C48/39—Plasticisers, homogenisers or feeders comprising two or more stages a first extruder feeding the melt into an intermediate location of a second extruder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/53—Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
2 逆流防止弁
3 スクリュ
4 加熱筒
5 副フライト
6 主フライト
7 原料入口
8 スクリュ基部
9 溝
10 内孔
11 シャッタ
12 フィードスクリュ
13 原料供給装置
14 真空ポンプ
15 可塑化装置
M 原料
Mm 溶融原料
FZ1 第1フィードゾーン
FZ2 第2フィードゾーン
CZ1 第1コンプレッションゾーン
CZ2 第2コンプレッションゾーン
MZ1 第1メータリングゾーン
MZ2 第2メータリングゾーン
DZ デコンプレッションゾーン
P1 主フライトのピッチ
P2 主フライトと副フライトとの主フライトのピッチP1の前方側における溝幅
Claims (4)
- 加熱筒の内孔に回転自在に嵌挿され原料を可塑化するスクリュが設けられた可塑化装置において、
前記原料の入口側である後方から前方へ順に第1フィードゾーン、第1コンプレッションゾーン、第1メータリングゾーンをフライト高さが順次低くなるように形成し、前記第1メータリングゾーンの前方に隣接するデコンプレッションゾーンはフライト高さが前記第1メータリングゾーンのフライト高さよりも高くなるように形成し、さらに、前記デコンプレッションゾーンから前方へ順に第2フィードゾーン、第2コンプレッションゾーン、第2メータリングゾーンをフライト高さが順次低くなるように形成し外周径が前記加熱筒の内孔の内径より僅か小さい主フライトが設けられるとともに、前記第1フィードゾーンの中間から前記第2フィードゾーンの中間まで、ピッチと外周径が前記主フライトのものと同一の副フライトが設けられたスクリュが、ベント口を備えない加熱筒の内孔に設けられたことを特徴とする可塑化装置。 - 前記主フライトと前記副フライトとの前記主フライトピッチの前方側における距離は、前記主フライトピッチ距離の10〜50%であるスクリュが設けられた請求項1に記載の可塑化装置。
- 請求項1又は2に記載の可塑化装置を用いて原料を可塑化する可塑化方法であって、
前記スクリュの主フライトと前記副フライトとにより前記主フライトピッチの前方側に形成される溝にガスや水分が流通可能な程度に原料の供給量を制限して原料を可塑化する可塑化方法。 - 請求項1又は2に記載の可塑化装置を用いて原料を可塑化する可塑化方法であって、
前記加熱筒内を減圧雰囲気として原料を可塑化する可塑化方法。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008077063A JP4911633B2 (ja) | 2008-03-25 | 2008-03-25 | 可塑化装置及びそれを用いた成形方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008077063A JP4911633B2 (ja) | 2008-03-25 | 2008-03-25 | 可塑化装置及びそれを用いた成形方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2009226823A JP2009226823A (ja) | 2009-10-08 |
| JP4911633B2 true JP4911633B2 (ja) | 2012-04-04 |
Family
ID=41242807
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2008077063A Expired - Fee Related JP4911633B2 (ja) | 2008-03-25 | 2008-03-25 | 可塑化装置及びそれを用いた成形方法 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4911633B2 (ja) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273289A (zh) * | 2016-09-18 | 2017-01-04 | 武汉亿美特模塑技术有限公司 | 一种变节距的塑化转子 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5246934B2 (ja) * | 2008-09-05 | 2013-07-24 | 株式会社名機製作所 | 射出成形機 |
| KR20150002350U (ko) * | 2013-12-10 | 2015-06-18 | 주식회사 인선리싸이클 | 폐 폴리우레탄 재생 장치용 압출기 |
| CN115592833A (zh) * | 2021-07-07 | 2023-01-13 | 厦门昊兆科技有限公司(Cn) | 环保结粒机 |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3870284A (en) * | 1972-08-23 | 1975-03-11 | Koehring Co | Extruder screws |
| JPS5347819B2 (ja) * | 1974-05-10 | 1978-12-23 | ||
| JPS54125252A (en) * | 1978-03-23 | 1979-09-28 | Kishihiro Yamaoka | Method and apparatus for blending and injectionnmolding composite resins |
| JPS59188418A (ja) * | 1983-04-12 | 1984-10-25 | Ube Ind Ltd | 樹脂成形用スクリユ |
| JPS62147516A (ja) * | 1985-12-23 | 1987-07-01 | Sony Corp | 画像入力装置 |
| JP3395919B2 (ja) * | 1994-04-14 | 2003-04-14 | 株式会社青木固研究所 | ポリエチレンテレフタレートの射出成形方法 |
| JPH10180841A (ja) * | 1996-12-25 | 1998-07-07 | Asahi Chem Ind Co Ltd | 粉体のサイドフィード用押出機及びそれを用いた押出方法 |
-
2008
- 2008-03-25 JP JP2008077063A patent/JP4911633B2/ja not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273289A (zh) * | 2016-09-18 | 2017-01-04 | 武汉亿美特模塑技术有限公司 | 一种变节距的塑化转子 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2009226823A (ja) | 2009-10-08 |
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