JP4861930B2 - Ultra-high strength high-fluidity cement composition and ultra-high-strength high-fluidity cement hardened material - Google Patents

Ultra-high strength high-fluidity cement composition and ultra-high-strength high-fluidity cement hardened material Download PDF

Info

Publication number
JP4861930B2
JP4861930B2 JP2007218299A JP2007218299A JP4861930B2 JP 4861930 B2 JP4861930 B2 JP 4861930B2 JP 2007218299 A JP2007218299 A JP 2007218299A JP 2007218299 A JP2007218299 A JP 2007218299A JP 4861930 B2 JP4861930 B2 JP 4861930B2
Authority
JP
Japan
Prior art keywords
strength
less
fluidity
cement
fine aggregate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2007218299A
Other languages
Japanese (ja)
Other versions
JP2009051681A (en
Inventor
貴夫 小出
康範 鈴木
誠一 長岡
浩司 河上
拓 松田
好克 西本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Osaka Cement Co Ltd
Sumitomo Mitsui Construction Co Ltd
Original Assignee
Sumitomo Osaka Cement Co Ltd
Sumitomo Mitsui Construction Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Osaka Cement Co Ltd, Sumitomo Mitsui Construction Co Ltd filed Critical Sumitomo Osaka Cement Co Ltd
Priority to JP2007218299A priority Critical patent/JP4861930B2/en
Publication of JP2009051681A publication Critical patent/JP2009051681A/en
Application granted granted Critical
Publication of JP4861930B2 publication Critical patent/JP4861930B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • C04B2201/52High compression strength concretes, i.e. with a compression strength higher than about 55 N/mm2, e.g. reactive powder concrete [RPC]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

本発明は、超高強度高流動性セメント組成物及び超高強度高流動性セメント硬化体に関し、更に詳しくは、従来のセメント組成物と比べて高い強度発現性及び高い流動性を兼ね備え、特に、水結合材比が18.0%以下の超高強度領域においては200N/mmを超える圧縮強度を得ることが可能な超高強度高流動性セメント組成物、及び、この超高強度高流動性セメント組成物を水と混練し養生した超高強度高流動性セメント硬化体に関するものである。 The present invention relates to an ultra-high-strength high-fluidity cement composition and a super-high-strength high-fluidity cement hardened body, and more specifically, has high strength development and high fluidity compared to conventional cement compositions, An ultra-high-strength and high-fluidity cement composition capable of obtaining a compressive strength exceeding 200 N / mm 2 in an ultra-high-strength region where the water binder ratio is 18.0% or less, and this ultra-high-strength and high-fluidity The present invention relates to an ultra-high-strength, high-fluidity cement cured material obtained by kneading a cement composition with water and curing it.

一般に、モルタル製品やコンクリート構造体等の圧縮強度は、それに含まれる骨材の品質、特に細骨材の品質に大きく左右される。通常、細骨材としては、天然産の川砂、山砂(陸砂)、海砂、砕砂等が使用されているが、産地、母岩種、ロット等により品質が大きくばらつくという問題が避けられない。特に、圧縮強度が200N/mmを超えるような極めて強度の高い領域では、供試体や構造物等に品質の悪い細骨材が混入すると、外部から応力が加わった場合に品質の悪い細骨材を含む部分に応力が集中し、本来発揮(期待)されるはずの強度より低い強度で破壊してしまう、つまり、品質の悪い細骨材が構造上の欠陥となってしまうこととなる。 In general, the compressive strength of a mortar product, a concrete structure or the like greatly depends on the quality of aggregates contained therein, particularly the quality of fine aggregates. Normally, natural river sand, mountain sand (land sand), sea sand, crushed sand, etc. are used as fine aggregates, but the problem of large variations in quality depending on the production area, host rock type, lot, etc. can be avoided. Absent. In particular, in a very high strength area where the compressive strength exceeds 200 N / mm 2 , if poor quality fine aggregate is mixed into the specimen or structure, etc., the quality of the fine bone will be reduced when external stress is applied. Stress concentrates on the part including the material and breaks at a strength lower than the strength that should be exhibited (expected), that is, a fine aggregate with poor quality becomes a structural defect.

また同様に、細骨材の密度、粒子の形状、最大粒径、粒度分布、吸水率等の物性により、モルタルや生コンクリート等に含まれるセメント組成物の流動性も大きく左右され、特に、天然産の細骨材を使用した場合、セメント組成物の流動性は用いられた細骨材の品質に大きく左右される。
そこで、圧壊強度(硬度)や耐摩耗性が高くかつ品質の安定している細骨材として、高炉スラグ細骨材、フェロクロムスラグ細骨材、フェロニッケルスラグ細骨材、銅スラグ細骨材、電気炉酸化スラグ等のスラグ細骨材を用いた様々な技術が提案されている。
Similarly, the fluidity of the cement composition contained in mortar, ready-mixed concrete, etc. is greatly influenced by physical properties such as fine aggregate density, particle shape, maximum particle size, particle size distribution, and water absorption rate. When produced fine aggregate is used, the fluidity of the cement composition depends greatly on the quality of the fine aggregate used.
Therefore, blast furnace slag fine aggregate, ferrochrome slag fine aggregate, ferronickel slag fine aggregate, copper slag fine aggregate, as fine aggregate with high crushing strength (hardness) and wear resistance and stable quality, Various techniques using slag fine aggregate such as electric furnace oxidation slag have been proposed.

例えば、水硬性物質(セメント)、シリカダスト(シリカヒューム)やシリカ質ダスト等の超微粉、高性能減水剤、粒径5mm程度以下に粉砕したフェロクロムスラグ粉砕品及び水を主成分とした超高強度セメント組成物(特許文献1)、セメント及び水等と混練することによりコンクリートあるいはモルタルの構成材料として用いられる細骨材の一部または全部をスラグ球あるいはスラグ亜球により構成した細骨材(特許文献2)、直径5mm以下に風砕して球状化したフェロクロムスラグ、フェロニッケルスラグ、シリコンマンガンスラグ、フェロマンガンスラグ等のフェロアロイスラグを、砂と混合してコンクリート用骨材とするフェロアロイスラグの利用方法(特許文献3)、風砕製法によるフェロニッケルスラグを粒径2.5mm以下、かつ、その細骨材中の混入率を30%以上に調合した高流動コンクリート用細骨材(特許文献4)、天然鉱物質微粉末または人工鉱物質微粉末からなる鉱物質微粉末、及び、粒径0.3〜5mmのフェロニッケルスラグ細骨材等の微粒分の欠如した細骨材を用いた流動性と強度発現に優れたモルタル及びコンクリート組成物(特許文献5)、セメント、粒状セメントクリンカー、減水剤、比重が2.7以上の骨材、超微粉等から構成される高強度モルタル組成物(特許文献6)等が提案されている。   For example, ultra-fine powder such as hydraulic substance (cement), silica dust (silica fume) and siliceous dust, high-performance water reducing agent, ferrochrome slag pulverized product pulverized to a particle size of about 5 mm or less, and ultra-high Strong aggregate composition (Patent Document 1), fine aggregate composed of slag spheres or slag subspheres, part or all of fine aggregates used as a constituent material of concrete or mortar by kneading with cement and water ( Patent Document 2), a ferroalloy slag made of ferroalloy slag such as ferrochrome slag, ferronickel slag, silicon manganese slag, ferromanganese slag, etc., which is crushed into a diameter of 5 mm or less and mixed with sand to form a concrete aggregate. Method of use (Patent Document 3), Ferronickel slag produced by air-crushing method with a particle size of 2.5 mm And a fine aggregate for high fluidity concrete (patent document 4) prepared by mixing the mixture ratio in the fine aggregate to 30% or more, a fine mineral powder consisting of a fine natural powder or a fine artificial mineral powder, And a mortar and concrete composition excellent in fluidity and strength expression using a fine aggregate lacking fine particles such as ferronickel slag fine aggregate having a particle size of 0.3 to 5 mm (Patent Document 5), cement, A high-strength mortar composition (Patent Document 6) composed of granular cement clinker, water reducing agent, aggregate having a specific gravity of 2.7 or more, ultrafine powder, and the like has been proposed.

これらの技術によれば、強度や流動性に優れたモルタルあるいはコンクリートが得られ、また、これまで用途が限られていたフェロクロムスラグ、フェロニッケルスラグ、シリコンマンガンスラグ、フェロマンガンスラグ等のフェロアロイスラグを細骨材として有効利用することができるという効果がある。
特許第2653402号公報 特開平5−32439号公報 特開平5−262542号公報 特開平8−325047号公報 特開平9−52744号公報 特開2005−119885号公報
According to these technologies, mortar or concrete excellent in strength and fluidity can be obtained, and ferroalloy slag such as ferrochrome slag, ferronickel slag, silicon manganese slag, ferromanganese slag, etc., which has been limited in use until now, can be obtained. There is an effect that it can be effectively used as a fine aggregate.
Japanese Patent No. 2653402 Japanese Patent Laid-Open No. 5-32439 Japanese Patent Laid-Open No. 5-262542 JP-A-8-325047 Japanese Patent Laid-Open No. 9-52744 JP 2005-119885 A

ところで、従来の公知技術においては、いずれの細骨材も、その最大粒径が2.5〜5mmであったり、あるいは特殊な球状化処理を施しているために、これらの細骨材を用いたセメント組成物を水結合材比18.0%以下の超高強度領域にて養生・硬化させた硬化体では、圧縮強度が頭打ちとなり、200N/mmを超える圧縮強度を得るには不十分であるという問題点があった。 By the way, in the conventional well-known technique, since all the fine aggregates have a maximum particle size of 2.5 to 5 mm or have been subjected to a special spheroidizing treatment, these fine aggregates are used. The hardened body obtained by curing and curing the cement composition in an ultra-high strength region with a water binder ratio of 18.0% or less is not sufficient to obtain a compressive strength exceeding 200 N / mm 2. There was a problem that.

本発明は、上記の課題を解決するためになされたものであって、従来のセメント組成物と比べて高い強度発現性及び高い流動性を兼ね備え、しかも、水結合材比が18.0%以下の超高強度領域においても200N/mmを超える圧縮強度を得ることが可能な超高強度高流動性セメント組成物及び超高強度高流動性セメント硬化体を提供することを目的とする。 The present invention has been made to solve the above-described problems, and has high strength development and high fluidity as compared with conventional cement compositions, and the water binder ratio is 18.0% or less. An object of the present invention is to provide an ultra-high strength and high fluidity cement composition and an ultrahigh strength and high fluidity cement cured body that can obtain a compressive strength exceeding 200 N / mm 2 even in the ultrahigh strength region.

本発明者等は、上記課題を解決するために鋭意研究を重ねた結果、セメントの10重量%以上かつ30重量%以下をBET法による比表面積が1m/g以上かつ20m/g以下のシリカ質微粉末にて置換した水硬性結合材と、最大粒径が1.2mm以下、絶乾密度が2.90g/cm以上かつ吸水率が0.90%以下の人造高密度細骨材と、化学混和剤とを含有したセメント組成物を、水結合材比18.0%以下にて水と混練し養生させれば、圧縮強度が200N/mm以上の超高強度高流動性セメント硬化体を容易に得ることができることを見出し、本発明を完成するに至った。 The present inventors have conducted extensive studies to solve the above problem results, more than 10% by weight of cement and 30% by weight or less specific surface area by BET method of 1 m 2 / g or more and 20 m 2 / g or less of A hydraulic binder substituted with siliceous fine powder and an artificial high-density fine aggregate having a maximum particle size of 1.2 mm or less, an absolute dry density of 2.90 g / cm 3 or more, and a water absorption of 0.90% or less And a cement composition containing a chemical admixture, kneaded with water at a water binder ratio of 18.0% or less and cured, and an ultra-high strength and high fluidity cement having a compressive strength of 200 N / mm 2 or more. The present inventors have found that a cured product can be easily obtained and have completed the present invention.

すなわち、本発明の超高強度高流動性セメント組成物は、セメントの10重量%以上かつ30重量%以下をBET法による比表面積が1m/g以上かつ20m/g以下のシリカ質微粉末にて置換した水硬性結合材と、最大粒径が1.2mm以下、絶乾密度が2.90g/cm以上かつ吸水率が0.90%以下の人造高密度細骨材と、化学混和剤とを含有してなることを特徴とする。 In other words, ultra high strength and high fluidity cement composition of the present invention, cement 10 wt% or more and 30 wt% or less specific surface area by BET method of 1 m 2 / g or more and 20 m 2 / g or less siliceous fine powder Chemically mixed with the hydraulic binder replaced with the above, a high-density fine aggregate with a maximum particle size of 1.2 mm or less, an absolute dry density of 2.90 g / cm 3 or more, and a water absorption of 0.90% or less. It is characterized by containing an agent.

前記人造高密度細骨材は、フェロニッケルスラグ細骨材、銅スラグ細骨材、電気炉酸化スラグ細骨材の群から選択された1種または2種以上であることが好ましい。
前記人造高密度細骨材の単位容積は180L/m以上かつ350L/m以下であることが好ましい。
前記水硬性結合材の単位容積は400L/m以上かつ600L/m以下であることが好ましい。
The artificial high-density fine aggregate is preferably one or more selected from the group of ferronickel slag fine aggregate, copper slag fine aggregate, and electric furnace oxidized slag fine aggregate.
The unit volume of the artificial high-density fine aggregate is preferably 180 L / m 3 or more and 350 L / m 3 or less.
The unit volume of the hydraulic binder is preferably 400 L / m 3 or more and 600 L / m 3 or less.

本発明の超高強度高流動性セメント硬化体は、本発明の超高強度高流動性セメント組成物を水結合材比18.0%以下にて水と混練し養生してなる超高強度高流動性セメント硬化体であって、この超高強度高流動性セメント硬化体の圧縮強度は、20℃にて91日間、50℃以上かつ80℃以下にて7日間、のいずれかの条件にて養生した場合、200N/mm以上であることを特徴とする。 The ultra-high-strength high-fluidity cement hardened body of the present invention is an ultra-high-strength high-fluidity cement composition obtained by kneading and curing the ultra-high-strength high-fluidity cement composition of the present invention with water at a water binder ratio of 18.0% or less. The compressible strength of this ultra-high strength, high-fluidity cement cured body is 91 days at 20 ° C., and 7 days at 50 ° C. or more and 80 ° C. or less for 7 days. When cured, it is 200 N / mm 2 or more.

本発明の超高強度高流動性セメント組成物によれば、セメントの10重量%以上かつ30重量%以下をBET法による比表面積が1m/g以上かつ20m/g以下のシリカ質微粉末にて置換した水硬性結合材と、最大粒径が1.2mm以下、絶乾密度が2.90g/cm以上かつ吸水率が0.90%以下の人造高密度細骨材と、化学混和剤とを含有したので、従来のセメント組成物と比べて強度発現性及び流動性に優れたものとなっている。
また、水結合材比が18.0%以下の超高強度領域においては、200N/mmを超える圧縮強度を得ることができ、従来のセメント組成物と比べて圧縮強度に優れたものとなっている。
According to ultra high strength and high fluidity cement composition of the present invention, more than 10% by weight of cement and 30% by weight or less specific surface area by the BET method 1 m 2 / g or more and 20 m 2 / g or less siliceous fine powder Chemically mixed with the hydraulic binder replaced with the above, a high-density fine aggregate with a maximum particle size of 1.2 mm or less, an absolute dry density of 2.90 g / cm 3 or more, and a water absorption of 0.90% or less. Therefore, compared with the conventional cement composition, it has excellent strength development and fluidity.
Further, in the ultra-high strength region where the water binder ratio is 18.0% or less, a compressive strength exceeding 200 N / mm 2 can be obtained, and the compressive strength is superior to the conventional cement composition. ing.

本発明の超高強度高流動性セメント硬化体によれば、20℃にて91日間、50℃以上かつ80℃以下にて7日間、のいずれかの条件にて養生した場合の超高強度高流動性セメント硬化体の圧縮強度を200N/mm以上としたので、水結合材比が18.0%以下の超高強度領域においても200N/mmを超える圧縮強度を容易に得ることができる。しかも、この圧縮強度は、長期に亘って保持することが可能であるから、長期信頼性に優れたものとなる。
したがって、従来のセメント硬化体と比べて圧縮強度に優れ、かつ長期信頼性に優れた超高強度高流動性セメント硬化体を提供することができる。
According to the ultra-high-strength and high-fluidity cement cured body of the present invention, ultra-high-strength and high-temperature when cured at any one of conditions of 91 days at 20 ° C. and 7 days at 50 ° C. or more and 80 ° C. or less. Since the compressive strength of the hardened fluid cement is 200 N / mm 2 or more, a compressive strength exceeding 200 N / mm 2 can be easily obtained even in an ultrahigh strength region where the water binder ratio is 18.0% or less. . In addition, the compressive strength can be maintained over a long period of time, so that the long-term reliability is excellent.
Therefore, it is possible to provide an ultra-high-strength, high-fluidity cement hardened body that is superior in compressive strength and long-term reliability compared to conventional cement hardened bodies.

本発明の超高強度高流動性セメント組成物及び超高強度高流動性セメント硬化体の最良の形態について、図面に基づき説明する。
なお、本実施形態は、発明の趣旨をより良く理解させるために具体的に説明するものであり、特に指定のない限り、本発明を限定するものではない。
The best mode of the ultrahigh strength and high fluidity cement composition and the ultrahigh strength and high fluidity cement cured product of the present invention will be described with reference to the drawings.
The present embodiment is specifically described for better understanding of the gist of the invention, and does not limit the invention unless otherwise specified.

本実施形態の超高強度高流動性セメント組成物は、セメントの10重量%以上かつ30重量%以下をBET法による比表面積が1m/g以上かつ20m/g以下のシリカ質微粉末にて置換した水硬性結合材と、最大粒径が1.2mm以下、絶乾密度が2.90g/cm以上かつ吸水率が0.90%以下の人造高密度細骨材と、化学混和剤とを含有してなるセメント組成物である。 Ultra high strength and high fluidity cement composition of the present embodiment, more than 10% by weight of cement and 30% by weight or less specific surface area by BET method of 1 m 2 / g or more and 20 m 2 / g or less siliceous fine powder in Substituted hydraulic binder, artificial high density fine aggregate with maximum particle size of 1.2 mm or less, absolute dry density of 2.90 g / cm 3 or more and water absorption of 0.90% or less, and chemical admixture And a cement composition comprising:

ここで、本実施形態の超高強度高流動性セメント組成物について、詳細に説明する。
セメントとしては、普通、中庸熱、低熱、早強、超早強、耐硫酸塩等の各種ポルトランドセメント、高炉セメント、フライアッシュセメント、シリカセメント等の混合セメント、アルミナセメント、ジェットセメント等の超速硬セメント、アーウィン系セメント等が挙げられる。
そして、これら種々のセメントから、モルタル、生コンクリート等のセメント組成物に要求される仕様や価格を考慮した上で、1種を選択し、または2種以上を選択・混合して使用することができる。
Here, the ultra-high strength and high fluidity cement composition of the present embodiment will be described in detail.
As cement, normal, moderate heat, low heat, early strength, super early strength, sulfate-resistant portland cement, blast furnace cement, fly ash cement, silica cement and other mixed cements, alumina cement, jet cement and other super fast curing Examples thereof include cement and erwin cement.
From these various cements, it is possible to select one type, or to select and mix two or more types in consideration of specifications and prices required for cement compositions such as mortar and ready-mixed concrete. it can.

本実施形態の超高強度高流動性セメント組成物を得るためには、ビーライト(CS:2CaO・SiO/珪酸二カルシウム)を多く含有する低熱ポルトランドセメント(日本工業規格ではビーライトの含有量は40%以上)や中庸熱ポルトランドセメントが特に好ましい。 In order to obtain the ultra-high strength and high fluidity cement composition of the present embodiment, low heat Portland cement containing a large amount of belite (C 2 S: 2CaO · SiO 2 / dicalcium silicate) A content of 40% or more) and moderately hot Portland cement are particularly preferable.

シリカ質微粉末は、上記のセメント全体量のうち10重量%以上かつ30重量%以下のセメントを置換するためのもので、BET法による比表面積が1m/g以上かつ20m/g以下のシリカ質微粉末、例えば、電融ジルコニアを製造する際に副生成物として生成されるジルコニア起源シリカ質微粉末、ケイ素またはフェロシリコンを製造する際に副生成物として生成されるシリカフューム、シリカガラスを製造する際に副生成物として生成されるシリカ質微粉末、ケイ素または二酸化ケイ素から合成される非晶質シリカ質微粉末、粒径10μm以下に分級または微粉砕されポゾラン活性を高めたフライアッシュ等が挙げられる。 The siliceous fine powder is for replacing 10% by weight or more and 30% by weight or less of the total amount of the above cement, and has a specific surface area of 1 m 2 / g or more and 20 m 2 / g or less by the BET method. Silica fine powder, for example, zirconia-derived siliceous fine powder produced as a by-product when producing electrofused zirconia, silica fume produced as a by-product when producing silicon or ferrosilicon, silica glass Siliceous fine powder produced as a by-product during production, amorphous siliceous fine powder synthesized from silicon or silicon dioxide, fly ash classified or finely pulverized to a particle size of 10 μm or less to enhance pozzolanic activity, etc. Is mentioned.

これら種々のシリカ質微粉末から、超高強度高流動性セメント組成物に要求される仕様や価格を考慮した上で、1種を選択し、または2種以上を選択・混合して使用することができる。
特に、本実施形態の超高強度高流動性セメント組成物に好適なシリカ質微粉末としては、SiO含有量が85%以上かつBET法による比表面積が1m/g以上かつ20m/g以下のジルコニア起源シリカ質微粉末、シリコン起源シリカフュームが特に挙げられる。
From these various siliceous fine powders, in consideration of the specifications and price required for ultra-high strength and high fluidity cement composition, select one type, or select and mix two or more types. Can do.
In particular, as a siliceous fine powder suitable for the ultrahigh strength and high fluidity cement composition of the present embodiment, the SiO 2 content is 85% or more and the specific surface area by the BET method is 1 m 2 / g or more and 20 m 2 / g. The following zirconia-derived siliceous fine powder and silicon-derived silica fume are particularly mentioned.

このシリカ質微粉末のセメントに対する置換率は、セメント全体量のうち10重量%以上かつ30重量%以下が好ましく、10重量%以上かつ20重量%以下がより好ましい。
シリカ質微粉末のセメントに対する置換率が上記の範囲を外れた場合、セメント硬化体とした場合にその圧縮強度が低下して200N/mm以上に保持することが困難になるからであり、また、場合によっては練混ぜが困難になり、実用性が大幅に低下してしまうからである。
The substitution rate of the siliceous fine powder with respect to the cement is preferably 10% by weight or more and 30% by weight or less, and more preferably 10% by weight or more and 20% by weight or less in the total amount of the cement.
This is because when the substitution rate of the siliceous fine powder with respect to the cement is out of the above range, it becomes difficult to maintain the cement hardened body at 200 N / mm 2 or more when the cement hardened body is used. In some cases, kneading becomes difficult and the practicality is greatly reduced.

水硬性結合材は、上記のセメント及びシリカ質微粉末を合わせたものであり、本実施形態のセメント組成物に占める水硬性結合材の単位容積は、400L/m以上かつ600L/m以下が好ましく、より好ましくは500L/m以上かつ550L/m以下である。
水硬性結合材の単位容積が上記の範囲を外れた場合、セメント硬化体とした場合にその圧縮強度が低下して200N/mm以上に保持することが困難になるからであり、また、場合によっては練混ぜが困難になり、実用性が大幅に低下してしまうからである。
The hydraulic binder is a combination of the cement and the siliceous fine powder, and the unit volume of the hydraulic binder in the cement composition of the present embodiment is 400 L / m 3 or more and 600 L / m 3 or less. , more preferably 500L / m 3 or more and 550L / m 3 or less.
This is because when the unit volume of the hydraulic binder is out of the above range, it becomes difficult to maintain the cement hardened body with a compressive strength of 200 N / mm 2 or more. In some cases, kneading becomes difficult and the practicality is greatly reduced.

人造高密度細骨材は、超高強度発現性及び高流動性を付与するための細骨材であり、硬度が高く耐摩耗性に優れ、最大粒径が1.2mm以下、絶乾密度が2.90g/cm以上、かつ吸水率が0.90%以下、好ましくは0.70%以下の人造高密度細骨材が好適に用いられる。
ここで、この人造高密度細骨材の最大粒径、絶乾密度及び吸水率のうちいずれか1つが上記の範囲を外れると、この人造高密度細骨材を含むセメント組成物をセメント硬化体とした場合に圧縮強度または流動性が大きく低下してしまうので好ましくない。
Artificial high-density fine aggregate is a fine aggregate for imparting ultra-high strength and high fluidity, has high hardness and excellent wear resistance, has a maximum particle size of 1.2 mm or less, and an absolutely dry density. An artificial high-density fine aggregate having 2.90 g / cm 3 or more and a water absorption rate of 0.90% or less, preferably 0.70% or less is suitably used.
Here, if any one of the maximum particle size, the absolute dry density, and the water absorption rate of the artificial high-density fine aggregate is out of the above range, the cement composition containing the artificial high-density fine aggregate is made into a hardened cement body. In this case, the compressive strength or fluidity is greatly reduced, which is not preferable.

この人造高密度細骨材のセメント組成物における単位容積は180L/m以上かつ350L/m以下が好ましく、より好ましくは200L/m以上かつ250L/m以下である。
この人造高密度細骨材の単位容積が上記の範囲を外れると、セメント硬化体とした場合にその圧縮強度が低下して200N/mm以上に保持することが困難になるからであり、また、場合によっては練混ぜが困難になり、実用性が大幅に低下してしまうからである。
Unit volume in the cement compositions of the artificial dense fine aggregate is preferably 180L / m 3 or more and 350L / m 3 or less, and more preferably not more than 200L / m 3 or more and 250L / m 3.
If the unit volume of the artificial high-density fine aggregate is out of the above range, when it is a cement hardened body, its compressive strength is lowered and it becomes difficult to keep it at 200 N / mm 2 or more. In some cases, kneading becomes difficult and the practicality is greatly reduced.

この人造高密度細骨材としては、例えば、フェロニッケルスラグ細骨材(日本工業規格JIS A 5011−2のFNS1.2適合品)、銅スラグ細骨材(日本工業規格JIS A 5011−3のCUS1.2適合品)、電気炉酸化スラグ細骨材(日本工業規格JIS A 5011−4のEFS1.2のNまたはH適合品)の群から選択される1種または2種以上を混合して使用することができる。   As this artificial high-density fine aggregate, for example, ferronickel slag fine aggregate (Japanese Industrial Standard JIS A 501-2-2 FNS1.2 compliant product), copper slag fine aggregate (Japanese Industrial Standard JIS A 5011-3 CUS1.2 compliant product), electric furnace oxidation slag fine aggregate (Japan Industrial Standard JIS A 5011-4 EFS1.2 N or H compliant product) Can be used.

化学混和剤としては、減水率の高い一般的なポリカルボン酸系高性能AE減水剤等が好適に用いられ、必要に応じてポリオキシアルキレンアルキルエーテル系等の消泡剤を併用することが好ましい。
このポリカルボン酸系高性能AE減水剤の添加量は、セメント組成物の目標とする流動性に合わせて適宜調整するが、一般的な添加量としては、セメント及びシリカ質微粉末からなる水硬性結合材の全体量に対して0.5重量%以上かつ4.0重量%以下の範囲で添加することが好ましい。
As the chemical admixture, a general polycarboxylic acid-based high performance AE water reducing agent having a high water reduction rate is preferably used, and it is preferable to use a defoaming agent such as a polyoxyalkylene alkyl ether if necessary. .
The addition amount of this polycarboxylic acid-based high-performance AE water reducing agent is appropriately adjusted according to the target fluidity of the cement composition, but as a general addition amount, hydraulic property consisting of cement and siliceous fine powder is used. It is preferable to add in the range of 0.5 wt% or more and 4.0 wt% or less with respect to the total amount of the binder.

また、消泡剤の添加量は、セメント組成物の目標とする空気量に合わせて適宜調整するが、一般的な添加量としては、セメント及びシリカ質微粉末からなる水硬性結合材の全体量に対して0.01重量%以上かつ0.1重量%以下の範囲で添加することが好ましい。
また、この化学混和剤としては、粉体状、液体状のいずれをも使用することができる。特に、粉体状のものは、予めセメント等とプレミックスして使用することができるので好ましい。
The amount of antifoaming agent added is appropriately adjusted according to the target air amount of the cement composition, but the general amount added is the total amount of hydraulic binder made of cement and siliceous fine powder. It is preferable to add in the range of 0.01% by weight or more and 0.1% by weight or less.
Moreover, as this chemical admixture, either powder form or liquid form can be used. In particular, a powdery material is preferable because it can be premixed with cement or the like.

なお、本実施形態のセメント組成物に種々の性能を付加するために、膨張材、収縮低減剤、合成樹脂粉末、合成樹脂繊維、金属繊維、炭素繊維、ガラス繊維、ポリマー、モノマー、オリゴマー、石灰石微粉末、流動化剤、凝結促進剤、凝結遅延剤の群から選択される1種または2種以上を添加しても良い。   In addition, in order to add various performances to the cement composition of the present embodiment, expansion material, shrinkage reducing agent, synthetic resin powder, synthetic resin fiber, metal fiber, carbon fiber, glass fiber, polymer, monomer, oligomer, limestone You may add 1 type, or 2 or more types selected from the group of a fine powder, a fluidizing agent, a setting accelerator, and a setting retarder.

次に、本実施形態の超高強度高流動性セメント硬化体について説明する。
本実施形態の超高強度高流動性セメント硬化体は、本実施形態の超高強度高流動性セメント組成物を水結合材比18.0%以下にて水と混練し養生してなる超高強度高流動性セメント硬化体であり、この超高強度高流動性セメント硬化体の圧縮強度が、20℃±1℃にて91日間、50℃以上かつ80℃以下にて7日間、のいずれかの条件にて養生した場合に200N/mm以上となる硬化体である。
Next, the ultra-high-strength and high-fluidity cement hardened body of this embodiment will be described.
The ultra-high strength and high-fluidity cement hardened body of the present embodiment is an ultra-high strength obtained by kneading and curing the ultra-high-strength and high-fluidity cement composition of the present embodiment with water at a water binder ratio of 18.0% or less. It is a high strength fluidity cement hardened body, and the compressive strength of this ultrahigh strength high fluidity cement hardened body is any one of 91 days at 20 ° C. ± 1 ° C. and 7 days at 50 ° C. or higher and 80 ° C. or lower. It is a cured product that is 200 N / mm 2 or more when cured under the above conditions.

上記の水結合材比、すなわち、セメント及びシリカ質微粉末からなる水硬性結合材と練混ぜ水(化学混和剤は水とみなす)の重量比は、18.0以下が好ましい。
ここで、この超高強度高流動性セメント組成物の水結合材比を18.0%以下とした理由は、水結合材比が18.0%を超えると、この超高強度高流動性セメント組成物を水と混練し養生することにより得られた超高強度高流動性セメント硬化体の圧縮強度が200N/mmを下回ってしまうからである。
The water binder ratio, that is, the weight ratio between the hydraulic binder made of cement and siliceous fine powder and the mixing water (the chemical admixture is regarded as water) is preferably 18.0 or less.
Here, the reason for setting the water binder ratio of the ultra-high strength and high fluidity cement composition to 18.0% or less is that when the water binder ratio exceeds 18.0%, the ultra-high strength and high fluidity cement composition. This is because the compressive strength of the ultra-high strength and high fluidity cement cured material obtained by kneading the composition with water and curing is less than 200 N / mm 2 .

この超高強度高流動性セメント組成物を水結合材比18.0%以下にて水と混練し、得られたモルタルまたは生コンクリートを、20℃にて91日間、50℃以上かつ80℃以下にて7日間、のいずれかの条件にて養生し、超高強度高流動性セメント硬化体とする。
このようにして得られた超高強度高流動性セメント硬化体の圧縮強度は、常に200N/mm以上を保持している。
This ultra-high strength and high fluidity cement composition was kneaded with water at a water binder ratio of 18.0% or less, and the resulting mortar or ready-mixed concrete was subjected to 50 ° C. or more and 80 ° C. or less at 20 ° C. for 91 days. Is cured under any of the conditions for 7 days to obtain an ultra-high-strength, high-fluidity cement cured material.
The compressive strength of the ultra-high-strength, high-fluidity cementitious body thus obtained always maintains 200 N / mm 2 or more.

以下、実施例、参考例及び比較例により本発明を具体的に説明するが、本発明はこれらの実施例によって限定されるものではない。 EXAMPLES Hereinafter, although an Example , a reference example, and a comparative example demonstrate this invention concretely, this invention is not limited by these Examples.

実施例、参考例及び比較例に用いるセメント、シリカ質微粉末、人造高密度細骨材、化学混和剤、消泡剤及び水として、下記のものを用いた。
「セメント」
低熱ポルトランドセメント(CS含有量56%、絶乾密度3.24g/cm、ブレーン比表面積3300cm/g、住友大阪セメント(株)製)(以下LCと略記)
The following were used as cement, siliceous fine powder, artificial high-density fine aggregate, chemical admixture, antifoaming agent and water used in Examples , Reference Examples and Comparative Examples.
"cement"
Low heat Portland cement (C 2 S content 56%, absolute dry density 3.24 g / cm 3 , Blaine specific surface area 3300 cm 2 / g, manufactured by Sumitomo Osaka Cement Co., Ltd.) (hereinafter abbreviated as LC)

「シリカ質微粉末A」
ジルコニア起源シリカ質微粉末:SF−SILICAFUME(SiO含有量94.7%、絶乾密度2.26g/cm、BET比表面積9.1m/g、巴工業(株)社製)(以下、ZSFと略記)
「シリカ質微粉末B」
シリコン起源シリカフューム:マイクロシリカ940−U(SiO含有量94.4%、絶乾密度2.20g/cm、BET比表面積17.6m/g、エルケムジャパン(株)社製)(以下、SFと略記)
"Silica fine powder A"
Zirconia-derived siliceous fine powder: SF-SILICAFUME (SiO 2 content 94.7%, absolute dry density 2.26 g / cm 3 , BET specific surface area 9.1 m 2 / g, manufactured by Sakai Kogyo Co., Ltd.) , Abbreviated as ZSF)
"Silica fine powder B"
Silicon-derived silica fume: Microsilica 940-U (SiO 2 content 94.4%, absolute dry density 2.20 g / cm 3 , BET specific surface area 17.6 m 2 / g, manufactured by Elchem Japan Co., Ltd.) (Abbreviated as SF)

「人造高密度細骨材A」
1.2mmフェロニッケルスラグ細骨材(JIS A 5011−2のFNS1.2適合品、最大粒径1.2mm以下、絶乾密度3.01g/cm、吸水率0.7%、FM:2.21)(以下、FNS1.2と略記)
「人造高密度細骨材B」
5mmフェロニッケルスラグ細骨材(JIS A 5011−2のFNS5適合品、最大粒径5mm以下、絶乾密度2.97g/cm、吸水率0.9%、FM:2.47)(以下、FNS5と略記)
「人造高密度細骨材C」
1.2mm銅スラグ細骨材(JIS A 5011−3のCUS1.2適合品、最大粒径1.2mm以下、絶乾密度3.35g/cm、吸水率0.9%、FM:2.24)(以下、CUS1.2と略記)
"Artificial high-density fine aggregate A"
1.2 mm ferronickel slag fine aggregate (JIS A 5011-2 FNS 1.2 compliant product, maximum particle size 1.2 mm or less, absolute dry density 3.01 g / cm 3 , water absorption 0.7%, FM: 2 .21) (hereinafter abbreviated as FNS1.2)
"Artificial high-density fine aggregate B"
5 mm ferronickel slag fine aggregate (JIS A 501-2 FNS5 compliant product, maximum particle size 5 mm or less, absolute dry density 2.97 g / cm 3 , water absorption 0.9%, FM: 2.47) (hereinafter, (Abbreviated as FNS5)
"Artificial high density fine aggregate C"
1.2 mm copper slag fine aggregate (JIS A 5011-3 CUS1.2 compliant product, maximum particle size 1.2 mm or less, absolute dry density 3.35 g / cm 3 , water absorption 0.9%, FM: 2. 24) (hereinafter abbreviated as CUS1.2)

「人造高密度細骨材D」
5mm銅スラグ細骨材(JIS A 5011−3のCUS5適合品、最大粒径5mm以下、絶乾密度3.30g/cm、吸水率1.2%、FM:2.64)(以下、CUS5と略記)
「人造高密度細骨材E」
1.2mm電気炉酸化スラグ細骨材(JIS A 5011−4のEFS1.2N適合品、最大粒径1.2mm以下、絶乾密度3.52g/cm、吸水率1.0%、FM:2.89)(以下、EFS1.2と略記)
「人造高密度細骨材F」
5mm電気炉酸化スラグ細骨材(JIS A 5011−4のEFS5N適合品、最大粒径5mm以下、絶乾密度3.49g/cm、吸水率1.7%、FM:3.10)(以下、EFS5と略記)
"Artificial high-density fine aggregate D"
5 mm copper slag fine aggregate (JIS A 5011-3 CUS5 compliant product, maximum particle size 5 mm or less, absolute dry density 3.30 g / cm 3 , water absorption 1.2%, FM: 2.64) (hereinafter, CUS5 Abbreviated)
"Artificial high density fine aggregate E"
1.2mm electric furnace oxidized slag fine aggregate (JIS A 5011-4 EFS1.2N compliant product, maximum particle size 1.2mm or less, absolute dry density 3.52g / cm 3 , water absorption 1.0%, FM: 2.89) (hereinafter abbreviated as EFS1.2)
"Artificial high density fine aggregate F"
5mm electric furnace oxidation slag fine aggregate (JIS A 5011-4 EFS5N compatible product, maximum particle size 5mm or less, absolute dry density 3.49g / cm 3 , water absorption 1.7%, FM: 3.10) (below , Abbreviated as EFS5)

「天然細骨材G」
愛知県産乾燥珪砂4号及び7号の混合砂(最大粒径1.2mm以下、絶乾密度2.66g/cm、吸水率0.7%、FM:2.46)(以下、SS1.2と略記)
「天然細骨材H」
千葉県産山砂(最大粒径1.2mm以下、絶乾密度2.56g/cm、吸水率2.28%、FM:2.18)(以下、HS1.2と略記)
"Natural fine aggregate G"
Aichi Prefecture dry silica sand No. 4 and No. 7 mixed sand (maximum particle size 1.2 mm or less, absolute dry density 2.66 g / cm 3 , water absorption 0.7%, FM: 2.46) (hereinafter SS1. (Abbreviated as 2)
"Natural fine aggregate H"
Chiba Prefecture mountain sand (maximum particle size 1.2 mm or less, absolute dry density 2.56 g / cm 3 , water absorption 2.28%, FM: 2.18) (hereinafter abbreviated as HS 1.2)

「化学混和剤」
ポリカルボン酸系高性能AE減水剤:シーカメント1200N(日本シーカ(株)社製)(以下、SPと略記)
「消泡剤」
シーカアンチフォームW(日本シーカ(株)社製)
「水」
上水道水
`` Chemical admixture ''
Polycarboxylic acid-based high-performance AE water reducing agent: SEICAMENT 1200N (manufactured by Nippon SEICA Co., Ltd.) (hereinafter abbreviated as SP)
"Antifoaming agent"
Seeker Anti-Form W (Nihon Seeca Co., Ltd.)
"water"
Tap water

上記のセメント、シリカ質微粉末、人造高密度細骨材、化学混和剤、消泡剤及び水を用いて、実施例、参考例及び比較例の超高強度高流動性モルタルを作製した。
表1及び表2に、実施例、参考例及び比較例各々の超高強度高流動性モルタルの組成を示す。
これらの超高強度高流動性モルタルにおいては、全ての組成において単位水量を220kg/mの一定値とし、目標空気量を2%の一定値とし、細骨材の単位容積を下記のとおりとした。
Using the cement, siliceous fine powder, artificial high-density fine aggregate, chemical admixture, antifoaming agent and water, ultrahigh strength and high fluidity mortars of Examples , Reference Examples and Comparative Examples were prepared.
Tables 1 and 2 show the compositions of the ultrahigh strength and high fluidity mortars of Examples , Reference Examples and Comparative Examples.
In these ultra-high strength and high fluidity mortars, the unit water volume is a constant value of 220 kg / m 3 in all compositions, the target air volume is a constant value of 2%, and the unit volume of fine aggregate is as follows: did.

実施例1、2、参考例1及び比較例1〜5では、シリカ質微粉末(ZSF)の置換率を20%、細骨材の単位容積を221L/mとした。
比較例6では、シリカ質微粉末(ZSF)の置換率を5%、細骨材の単位容積を254L/mとした。
比較例7では、シリカ質微粉末(ZSF)の置換率を35%、細骨材の単位容積を201L/mとした。
実施例3では、シリカ質微粉末(ZSF)の置換率を20%、細骨材の単位容積を340L/mとした。
比較例8では、シリカ質微粉末(ZSF)の置換率を20%、細骨材の単位容積を392L/mとした。
In Examples 1, 2, Reference Example 1 and Comparative Examples 1-5, the substitution rate of siliceous fine powder (ZSF) was 20%, and the unit volume of fine aggregate was 221 L / m 3 .
In Comparative Example 6, the substitution rate of siliceous fine powder (ZSF) was 5%, and the unit volume of the fine aggregate was 254 L / m 3 .
In Comparative Example 7, the substitution rate of siliceous fine powder (ZSF) was 35%, and the unit volume of the fine aggregate was 201 L / m 3 .
In Example 3 , the substitution rate of siliceous fine powder (ZSF) was 20%, and the unit volume of the fine aggregate was 340 L / m 3 .
In Comparative Example 8, the substitution rate of siliceous fine powder (ZSF) was 20%, and the unit volume of fine aggregate was 392 L / m 3 .

実施例4、5、参考例2及び比較例9〜13では、シリカ質微粉末(SF)の置換率を10%、細骨材の単位容積を241L/mとした。
比較例14では、シリカ質微粉末(SF)の置換率を5%、細骨材の単位容積を253L/mとした。
比較例15では、シリカ質微粉末(SF)の置換率を35%、細骨材の単位容積を194L/mとした。
比較例16では、シリカ質微粉末(SF)の置換率を10%、細骨材の単位容積を404L/mとした。
なお、高性能AE減水剤及び消泡剤については、練混ぜ水とみなして水量を補正した。
In Examples 4 and 5, Reference Example 2 and Comparative Examples 9 to 13, the substitution rate of siliceous fine powder (SF) was 10%, and the unit volume of fine aggregate was 241 L / m 3 .
In Comparative Example 14, the substitution rate of the siliceous fine powder (SF) was 5%, and the unit volume of the fine aggregate was 253 L / m 3 .
In Comparative Example 15, the substitution rate of siliceous fine powder (SF) was 35%, and the unit volume of fine aggregate was 194 L / m 3 .
In Comparative Example 16, the substitution rate of the siliceous fine powder (SF) was 10%, and the unit volume of the fine aggregate was 404 L / m 3 .
In addition, about the high performance AE water reducing agent and the antifoaming agent, it considered that it was mixing water and correct | amended the water quantity.

Figure 0004861930
Figure 0004861930

Figure 0004861930
Figure 0004861930

次に、実施例1〜5、参考例1、2及び比較例1〜16各々の超高強度高流動性モルタルの練混ぜ試験を行った。
実施例1〜3、参考例1及び比較例1〜8については、20℃の恒温室内にて、表1に示す組成となるようにセメント、シリカ質微粉末(ZSF)及び細骨材を容量10Lのモルタルミキサに投入して空練りを15秒間行い、次いで、表1に示す組成となるように練混ぜ水、高性能AE減水剤及び消泡剤を投入して120秒間練混ぜ後、かき落としを行い、さらに120秒間本練りを行った。
また、実施例4、5、参考例2及び比較例9〜16については、組成を表2に示すものとし、本練りを300秒とした他は、実施例1〜3、参考例1及び比較例1〜8と同様とした。
なお、実施例1〜5、参考例1、2及び比較例1〜16においては、1バッチの練混ぜ量を5.5L(一定)とした。
Next, a kneading test of each of the ultrahigh strength and high fluidity mortars of Examples 1 to 5, Reference Examples 1 and 2, and Comparative Examples 1 to 16 was performed.
For Examples 1 to 3, Reference Example 1 and Comparative Examples 1 to 8, the cement, siliceous fine powder (ZSF), and fine aggregate were placed in a constant temperature room at 20 ° C. to have the composition shown in Table 1. Put into a 10 L mortar mixer and knead for 15 seconds, then add mixing water, high-performance AE water reducing agent and antifoaming agent so as to have the composition shown in Table 1 and knead for 120 seconds. Then, the kneading was further performed for 120 seconds.
Moreover, about Example 4, 5, Reference Example 2, and Comparative Examples 9-16, a composition shall be shown in Table 2 and this kneading was made into 300 second, Example 1-3, Reference Example 1, and a comparison Same as Examples 1-8.
In Examples 1 to 5, Reference Examples 1 and 2, and Comparative Examples 1 to 16, the mixing amount of one batch was set to 5.5 L (constant).

練上がり後、直ちにモルタルフローとして、日本工業規格JIS R 5201「セメントの物理試験方法」に準拠し、フローコーン引き上げ後に15回の落下運動を与えない0打フローを測定し、モルタルの流動性を評価した。   Immediately after the kneading, the mortar flow is measured in accordance with Japanese Industrial Standard JIS R 5201 “Cement physical test method”, and the flow of the mortar is measured by measuring the zero striking flow that does not give 15 drop motions after pulling up the flow cone. evaluated.

また、実施例1〜5、参考例1、2及び比較例1〜16各々の超高強度高流動性モルタルを一定条件下で養生硬化させ、各々の圧縮強度を測定した。
測定用の供試体として、直径50mm×高さ100mmの円柱供試体を24本ずつ作製した。作製した供試体は水の蒸発を防ぐため、脱型する直前まで供試体頭部をビニールフィルム及び輪ゴムで密封し、20℃の恒温室内にて材齢2日まで封緘養生した。
作製した供試体のうち18本は材齢2日で脱型し、所定の材齢まで20℃水中で標準養生した。残り6本は材齢2日目から供試体頭部を密封したまま型枠ごと70℃温水中に浸漬して加熱養生し、材齢7日で温水から取り出し、空気中で室温になるまで放冷した後、脱型した。
In addition, each of Examples 1 to 5, Reference Examples 1 and 2, and Comparative Examples 1 to 16 was cured and cured under certain conditions, and the compressive strength was measured.
Twenty-four cylindrical specimens each having a diameter of 50 mm and a height of 100 mm were produced as specimens for measurement. The prepared specimen was sealed with a vinyl film and a rubber band until immediately before demolding in order to prevent water from evaporating and sealed and cured in a constant temperature room at 20 ° C. until the age of 2 days.
18 of the produced specimens were demolded at 2 days of material age, and were subjected to standard curing in water at 20 ° C. until a predetermined material age. The remaining 6 pieces were immersed in 70 ° C warm water together with the formwork with the specimen head sealed from the second day of material age, heat-cured, removed from the warm water at the age of seven days, and released to room temperature in the air. After cooling, the mold was removed.

モルタルの圧縮強度は、日本工業規格JIS A 1108「コンクリートの圧縮試験方法」に準じて測定した。ここでは、1材齢の供試体数を6本とし、測定した供試体数6本の圧縮強度データから変動係数を算出した。また、圧縮強度の測定材齢は、標準養生の場合は7、28、91日の3種類とし、70℃にて加熱養生した場合は材齢7日とした。なお、全ての供試体について、圧縮試験を行う直前に両端面の研磨を行った。   The compressive strength of the mortar was measured according to Japanese Industrial Standard JIS A 1108 “Concrete Compression Test Method”. Here, the number of specimens of one material age was six, and the coefficient of variation was calculated from the compression strength data of the six specimens measured. In addition, the age of the material for measuring the compressive strength was set to three types of days for standard curing, 7, 28, and 91 days, and when heated at 70 ° C., the age was set to 7 days. In addition, about all the test bodies, both end surfaces were grind | polished just before performing a compression test.

実施例1〜3、参考例1及び比較例1〜8各々の0打フロー及び圧縮強度の測定結果を表3に、実施例4、5、参考例2及び比較例9〜16各々の0打フロー及び圧縮強度の測定結果を表4に、それぞれ示す。 The results of measurement of zero stroke flow and compressive strength of each of Examples 1 to 3, Reference Example 1 and Comparative Examples 1 to 8 are shown in Table 3, and each of Examples 4, 5, Reference Example 2 and Comparative Examples 9 to 16 are each subjected to 0 stroke. The measurement results of flow and compressive strength are shown in Table 4, respectively.

Figure 0004861930
Figure 0004861930

Figure 0004861930
Figure 0004861930

これらの測定結果によれば、実施例1、2及び参考例1では、得られたモルタルの流動性は極めて良好であり、圧縮強度も20℃標準養生の材齢91日では223〜232N/mm、70℃加熱養生の材齢7日では229〜247N/mmと非常に良好であった。特にFNS1.2を使用した実施例1の圧縮強度が最も高かった。
一方、比較例1〜3では、モルタルの流動性は実施例1、2及び参考例1と同等あるいはやや劣る程度であったが、圧縮強度は実施例1、2及び参考例1より低かった。また、比較例4は珪砂を、比較例5は山砂をそれぞれ使用したために、モルタルの流動性及び圧縮強度のいずれもが実施例1、2及び参考例1より著しく低かった。
比較例6では、シリカ質微粉末(ZSF)の置換率を5重量%としたために、今回の試験条件ではモルタルを練り上げることができなかった。
比較例7では、シリカ質微粉末(ZSF)の置換率を35重量%としたために、モルタルの流動性は実施例1と同等であったが、圧縮強度は実施例1より低かった。
According to these measurement results, in Examples 1 and 2 and Reference Example 1 , the fluidity of the obtained mortar is very good, and the compressive strength is also 223 to 232 N / mm at the age of 91 days at 20 ° C. standard curing. 2 , It was very favorable with 229-247 N / mm < 2 > in the age 7 days of 70 degreeC heat curing. In particular, the compressive strength of Example 1 using FNS 1.2 was the highest.
On the other hand, in Comparative Examples 1 to 3, the mortar fluidity was the same as or slightly inferior to Examples 1 and 2 and Reference Example 1 , but the compressive strength was lower than that of Examples 1 and 2 and Reference Example 1 . Moreover, since Comparative Example 4 used quartz sand and Comparative Example 5 used mountain sand, both the fluidity and compressive strength of the mortar were significantly lower than those of Examples 1 and 2 and Reference Example 1 .
In Comparative Example 6, since the substitution rate of the siliceous fine powder (ZSF) was 5% by weight, the mortar could not be kneaded under the present test conditions.
In Comparative Example 7, since the substitution rate of the siliceous fine powder (ZSF) was 35% by weight, the flowability of the mortar was equivalent to that of Example 1, but the compressive strength was lower than that of Example 1.

実施例3は、水結合材比18.0%、シリカ質微粉末(ZSF)の置換率を20重量%としたものであるが、モルタルの流動性は実施例1、2及び参考例1と同等、圧縮強度は実施例1、2及び参考例1より低かったが、20℃における標準養生の材齢91日及び70℃における加熱養生の材齢7日では、200N/mmを超えており、養生後の圧縮強度に優れていた。
一方、比較例8は、水結合材比20.0%、シリカ質微粉末(ZSF)の置換率を20重量%としたもので、モルタルの流動性は実施例1と同等であったものの、圧縮強度は実施例1より著しく低く、20℃における標準養生の材齢91日及び70℃における加熱養生の材齢7日のいずれにおいても、200N/mmを下回っていた。
In Example 3 , the water binder ratio was 18.0%, and the substitution rate of siliceous fine powder (ZSF) was 20% by weight. The flowability of the mortar was the same as in Examples 1 and 2 and Reference Example 1 . Equivalently, the compressive strength was lower than those of Examples 1 and 2 and Reference Example 1 , but it exceeded 200 N / mm 2 at the age of 91 days of standard curing at 20 ° C and the age of 7 days of heating curing at 70 ° C. The compression strength after curing was excellent.
On the other hand, in Comparative Example 8, the water binder ratio was 20.0%, the substitution rate of the siliceous fine powder (ZSF) was 20% by weight, and the fluidity of the mortar was equivalent to that of Example 1, The compressive strength was remarkably lower than that of Example 1, and was below 200 N / mm 2 in both the standard curing age of 91 days at 20 ° C. and the heating curing age of 7 days at 70 ° C.

また、シリカ質微粉末(SF)を用いて置換した場合、実施例4、5及び参考例2では、得られたモルタルの流動性は良好であり、圧縮強度も20℃における標準養生の材齢91日では201〜208N/mm、70℃における加熱養生の材齢7日では206〜218N/mmと良好であった。特にFNS1.2を使用した実施例4の圧縮強度が最も高かった。
一方、比較例9〜11では、得られたモルタルの流動性は実施例4、5及び参考例2と同等またはやや劣る程度であったが、圧縮強度は実施例4、5及び参考例2より低かった。
また、比較例12は珪砂を、比較例13は山砂をそれぞれ使用したために、モルタルの流動性及び圧縮強度のいずれもが実施例4、5及び参考例2より低かった。
Moreover, when substituted using siliceous fine powder (SF), in Examples 4, 5 and Reference Example 2 , the fluidity of the obtained mortar is good, and the age of standard curing at 20 ° C. In 91 days, it was 201-208 N / mm < 2 >, and it was 206-218 N / mm < 2 > as favorable in the age of 7 days of the heat curing at 70 degreeC. In particular, the compressive strength of Example 4 using FNS 1.2 was the highest.
On the other hand, in Comparative Example 9 to 11, although the fluidity of the resulting mortar was much inferior equal to or slightly and Examples 4, 5 and Reference Example 2, compression strength than Examples 4, 5 and Reference Example 2 It was low.
Further, since Comparative Example 12 used silica sand and Comparative Example 13 used mountain sand, both the fluidity and compressive strength of the mortar were lower than those of Examples 4 and 5 and Reference Example 2 .

比較例14では、シリカ質微粉末(SF)の置換率を5重量%とし、比較例15では、シリカ質微粉末(SF)の置換率を35重量%としたために、今回の試験条件ではモルタルを練り上げることができなかった。
比較例16は、水結合材比20.0%、シリカ質微粉末(SF)の置換率を10重量%としたもので、モルタルの流動性は実施例4と同等であったものの、圧縮強度は実施例4より著しく低く、特に、20℃における標準養生の材齢91日及び70℃における加熱養生の材齢7日のいずれにおいても200N/mmを下回っていた。
In Comparative Example 14, the substitution rate of siliceous fine powder (SF) was 5% by weight, and in Comparative Example 15 the substitution rate of siliceous fine powder (SF) was 35% by weight. I couldn't work out.
In Comparative Example 16, the water binder ratio was 20.0% and the substitution rate of the siliceous fine powder (SF) was 10% by weight. The flowability of the mortar was the same as that of Example 4 , but the compressive strength Was significantly lower than that of Example 4 , and was lower than 200 N / mm 2 in both the age of the standard curing at 20 ° C. and the age of 7 in the heating curing at 70 ° C.

以上説明したように、最大粒径1.2mmの人造高密度細骨材(フェロニッケルスラグ細骨材、銅スラグ細骨材、電気炉酸化スラグ細骨材)を使用したモルタルは、最大粒径5mmの人造高密度細骨材または最大粒径1.2mmの天然細骨材(珪砂、山砂)を使用したモルタルより優れた流動性と圧縮強度が得られ、さらに圧縮強度の変動係数が大幅に小さいことが分かった。
また、シリカ質微粉末(ZSF、SF)のセメントに対する置換率が10重量%未満あるいは30重量%を超える場合は、セメント組成物の圧縮強度の低下が大きいか、あるいは練混ぜが困難になって実用性が大幅に低下することが分かった。
さらに、20℃における標準養生の材齢91日及び70℃における加熱養生の材齢7日のいずれにおいても圧縮強度が200N/mmを上回るためには、水結合材比は18.0%以下が必須要件であることが分かった。
As explained above, mortar using artificial high-density fine aggregate (ferronickel slag fine aggregate, copper slag fine aggregate, electric furnace oxidized slag fine aggregate) with a maximum particle size of 1.2 mm has the maximum particle size. Fluidity and compressive strength superior to mortar using 5 mm artificial high-density fine aggregate or natural fine aggregate (silica sand, mountain sand) with a maximum particle size of 1.2 mm are obtained, and the coefficient of variation of compressive strength is greatly increased. It turned out to be small.
In addition, when the substitution rate of the siliceous fine powder (ZSF, SF) with respect to the cement is less than 10% by weight or more than 30% by weight, the decrease in the compressive strength of the cement composition is large or mixing becomes difficult. It turned out that practicality falls significantly.
Furthermore, in order for the compressive strength to exceed 200 N / mm 2 in both the age of standard curing at 20 ° C. and the age of heat curing at 70 ° C., the water binder ratio is 18.0% or less. Was found to be an essential requirement.

Claims (5)

セメントの10重量%以上かつ30重量%以下をBET法による比表面積が1m/g以上かつ20m/g以下のシリカ質微粉末にて置換した水硬性結合材と、最大粒径が1.2mm以下、絶乾密度が2.90g/cm以上かつ吸水率が0.90%以下の人造高密度細骨材と、化学混和剤とを含有してなることを特徴とする超高強度高流動性セメント組成物。 A hydraulic binder that the specific surface area by 10% or more by weight and the BET method of 30 wt% or less has been replaced with a 1 m 2 / g or more and 20 m 2 / g or less siliceous fine powder cement, the maximum particle size of 1. Super high strength and high strength characterized by containing an artificial high density fine aggregate having a thickness of 2 mm or less, an absolute dry density of 2.90 g / cm 3 or more and a water absorption of 0.90% or less, and a chemical admixture. Flowable cement composition. 前記人造高密度細骨材は、フェロニッケルスラグ細骨材、銅スラグ細骨材、電気炉酸化スラグ細骨材の群から選択された1種または2種以上であることを特徴とする請求項1記載の超高強度高流動性セメント組成物。   The artificial high-density fine aggregate is one or more selected from the group consisting of ferronickel slag fine aggregate, copper slag fine aggregate, and electric furnace oxidized slag fine aggregate. 2. The ultrahigh strength and high fluidity cement composition according to 1. 前記人造高密度細骨材の単位容積は180L/m以上かつ350L/m以下であることを特徴とする請求項1または2記載の超高強度高流動性セメント組成物。 3. The ultrahigh strength and high fluidity cement composition according to claim 1, wherein a unit volume of the artificial high-density fine aggregate is 180 L / m 3 or more and 350 L / m 3 or less. 前記水硬性結合材の単位容積は400L/m以上かつ600L/m以下であることを特徴とする請求項1、2または3記載の超高強度高流動性セメント組成物。 4. The ultrahigh strength and high fluidity cement composition according to claim 1, wherein a unit volume of the hydraulic binder is 400 L / m 3 or more and 600 L / m 3 or less. 請求項1ないし4のいずれか1項記載の超高強度高流動性セメント組成物を水結合材比18.0%以下にて水と混練し養生してなる超高強度高流動性セメント硬化体であって、
この超高強度高流動性セメント硬化体の圧縮強度は、20℃にて91日間、50℃以上かつ80℃以下にて7日間、のいずれかの条件にて養生した場合、200N/mm以上であることを特徴とする超高強度高流動性セメント硬化体。
An ultra-high-strength, high-fluidity cement hardened body obtained by kneading and curing the ultra-high-strength, high-fluidity cement composition according to any one of claims 1 to 4 with water at a water binder ratio of 18.0% or less. Because
The compressive strength of this ultra-high-strength, high-fluidity cementitious cement is 200 N / mm 2 or more when cured under any conditions of 91 days at 20 ° C., 7 days at 50 ° C. or more and 80 ° C. or less. An ultra-high-strength, high-fluidity cementitious cement that is characterized by
JP2007218299A 2007-08-24 2007-08-24 Ultra-high strength high-fluidity cement composition and ultra-high-strength high-fluidity cement hardened material Active JP4861930B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007218299A JP4861930B2 (en) 2007-08-24 2007-08-24 Ultra-high strength high-fluidity cement composition and ultra-high-strength high-fluidity cement hardened material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007218299A JP4861930B2 (en) 2007-08-24 2007-08-24 Ultra-high strength high-fluidity cement composition and ultra-high-strength high-fluidity cement hardened material

Publications (2)

Publication Number Publication Date
JP2009051681A JP2009051681A (en) 2009-03-12
JP4861930B2 true JP4861930B2 (en) 2012-01-25

Family

ID=40503103

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007218299A Active JP4861930B2 (en) 2007-08-24 2007-08-24 Ultra-high strength high-fluidity cement composition and ultra-high-strength high-fluidity cement hardened material

Country Status (1)

Country Link
JP (1) JP4861930B2 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101230256B1 (en) * 2010-12-02 2013-02-07 한국건설기술연구원 Ultra-high performance fiber reinforced cementitious composites and manufacturing method
KR101275148B1 (en) * 2011-10-31 2013-06-17 주식회사 에코마이스터 Quenched eco-friendly nickel slag ball using high speed gas, manufacturing method and apparatus
JP6086760B2 (en) * 2013-03-05 2017-03-01 住友大阪セメント株式会社 Ultra-high-strength high-fluidity concrete, method for producing ultra-high-strength high-fluidity concrete, and cement composition
JP2015006977A (en) * 2013-05-30 2015-01-15 株式会社ビービーエム Fiber-reinforced flowable high strength concrete
JP6530890B2 (en) * 2013-06-17 2019-06-12 宇部興産株式会社 High strength cement mortar composition and method of producing hardened high strength cement mortar
KR101365664B1 (en) 2013-12-12 2014-02-20 (주)영광엔지니어링건축사사무소 Ultra high strength concrete
JP2015209362A (en) * 2014-04-28 2015-11-24 株式会社ホクコン High-strength fiber-reinforced mortar, high-strength fiber-reinforced hardened mortar, and manufacturing method of high-strength fiber-reinforced hardened mortar
JP6417891B2 (en) * 2014-11-21 2018-11-07 宇部興産株式会社 High-strength concrete composition and method for producing high-strength concrete hardened body
ES2946750T3 (en) 2018-01-10 2023-07-25 Sumitomo Mitsui Construction Co Ltd Mortar and method for its manufacture
JP6626539B2 (en) * 2018-07-24 2019-12-25 株式会社ホクコン Manufacturing method of high strength fiber reinforced mortar
CN115057672B (en) * 2022-04-15 2023-08-15 重庆大学溧阳智慧城市研究院 3D printing conductive concrete based on nano graphite-nano SiO 2-copper slag

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004043234A (en) * 2002-07-11 2004-02-12 Ps Mitsubishi Construction Co Ltd Ultrahigh strength mortar
JP4384902B2 (en) * 2002-12-11 2009-12-16 株式会社大林組 Manufacturing method of mortar and concrete

Also Published As

Publication number Publication date
JP2009051681A (en) 2009-03-12

Similar Documents

Publication Publication Date Title
JP4861930B2 (en) Ultra-high strength high-fluidity cement composition and ultra-high-strength high-fluidity cement hardened material
JP4861931B2 (en) Ultra high strength high fluidity concrete and ultra high strength high fluidity fresh concrete
JP4862001B2 (en) Super high strength and high durability self-leveling material and super high strength and high durability self-leveling material
JP6086760B2 (en) Ultra-high-strength high-fluidity concrete, method for producing ultra-high-strength high-fluidity concrete, and cement composition
JP4747181B2 (en) Ultra-high-strength non-shrink grout material and ultra-high-strength non-shrink grout material
JP5165873B2 (en) Reinforcement joint filling method using filler for reinforcing steel joints
JP5588613B2 (en) Cement mortar
JP6295085B2 (en) Cement composition
JP6234739B2 (en) Method for producing hardened cement and hardened cement
JP2009149475A (en) Method for producing cement premix composition
JPH0231026B2 (en)
KR101338502B1 (en) Shrinkage-reducing and Ultra High Early Strength Cement Binder Composition and Method for producing Secondary Goods of Precast Concrete using the same
JP2011068546A (en) High strength cement composition and high strength cementitious hardened body
JP5160762B2 (en) Cement mortar composition for grout
JP2014040347A (en) Cement composition
JP2002037653A (en) Cement slurry
JP2001220201A (en) Fiber reinforced concrete
JPH0832575B2 (en) Portland cement with controlled particle size
JPH1017355A (en) High slump concrete and its production
JP6120613B2 (en) Cement-containing powder composition and hydraulic composition
JP6264644B2 (en) Admixture, cement composition and hardened cement
JP2006137630A (en) Concrete
JP4994080B2 (en) Cement composition and method for producing the same
JPH05238787A (en) High-strength cement composition
JP2016011246A (en) Hydraulic composition

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20091208

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110608

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110614

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110728

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20111011

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20111107

R150 Certificate of patent or registration of utility model

Ref document number: 4861930

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20141111

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250