JP4855546B1 - Roof base material - Google Patents
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Abstract
【課題】耐候性は元より、横走りによる横方向への雨水の拡散を防止しつつ水蒸気については通気性を確保して野地板の腐食を防止する屋根下地材の提供を図る。
【解決手段】軟質性合成樹脂のシート状基材の片面又は両面に被覆紙を一体的に被着して形成される屋根下地材であって、前記シート状基材の裏面又は両面には棟軒間方向を縦方向とする縦桟状突起部が延設して形成し、該縦桟状突起部は等間隔に並行に列設し、該縦桟状突起部の表面には通気溝を設け、該通気溝は隣設される該縦桟状突起部の通気溝と隣り合わないように交互に位相させて一定間隔を空けて列設し、該通気溝の深さは縦桟状突起部の表面からシート状基材の表面の間であって該通気溝からシート状基材の表面までの横走り防止領域を確保する位置に配設する構成を採用した。
【選択図】図1An object of the present invention is to provide a roof base material which prevents corrosion of a field board by ensuring the breathability of water vapor while preventing the diffusion of rainwater in the lateral direction due to side running, as well as weather resistance.
A roof base material formed by integrally covering one or both sides of a sheet-like base material made of a soft synthetic resin with a covering paper, and is provided on the back side or both sides of the sheet-like base material. Vertical beam-like projections extending in the direction between the eaves are formed to extend, the vertical beam-like projections are arranged in parallel at equal intervals, and a ventilation groove is formed on the surface of the vertical beam-like projections. The ventilation grooves are arranged in a row at regular intervals so as not to be adjacent to the ventilation grooves of the vertical beam-like projections provided next to each other, and the depth of the ventilation grooves is a vertical beam-like projection. A configuration is adopted in which a portion between the surface of the portion and the surface of the sheet-like base material is disposed at a position that secures a lateral running prevention region from the ventilation groove to the surface of the sheet-like base material.
[Selection] Figure 1
Description
本発明は、屋根の瓦葺きの際に使用される屋根下地材に関し、より詳しくは、屋根下地材と野地板との間に、縦方向所定間隔の空間領域を作ることで、耐候性は元より、横走りによる横方向への雨水の拡散を防止するとともに、水蒸気については通気性を確保して積極的に横方向へ拡散させて野地板の腐食を防止し、更に、遮音性、断熱性及び防滑性を同時に備える屋根下地材に関する。 The present invention relates to a roof base material used when roofing tiles, and more specifically, by forming a space region with a predetermined interval in the vertical direction between the roof base material and the field board, the weather resistance is originally improved. In addition to preventing rainwater from spreading laterally due to side running, water vapor is ensured to be breathable and actively diffused laterally to prevent corrosion of the field plate. The present invention relates to a roof base material having anti-slip properties at the same time.
瓦屋根における水分の侵入は、瓦の割れやずれなどの原因のみならず、軒先からの吹き上げや、壁当たり、谷部、あるいは袖部等の不良箇所から雨水が侵入するなどその要因は様々である。侵入した水が横桟を伝って横走りすると、野地板上に広く水分が拡散されて腐食の原因となり問題である。また、水分は結露のように内部から発生することもあるため排水性も要求される。瓦葺き屋根構造における排水性は、その基本的な考え方を屋根の勾配に求め、実質的な耐候性としての高い防水性や高い排水性は屋根下地材に求めてきたといえる。近年では、その要望に応えるべく種々の技術が提案され、特に最近のアスファルト系ルーフィングや高分子系ルーフィングの発達には目を見張るものがある。また、同時に屋根部材の施工時における作業者の安全を図るべく、表面にすべり止め突起等を設けることで高い防滑性を備えたノンフォールレス構造体の屋根下地材の技術も多数提案されている。 Moisture intrusion on tiled roofs is not only due to cracking or slipping of tiles, but also various factors such as blowing up from the eaves, rainwater invading from defective places such as wall hits, valleys or sleeves. is there. When the invading water runs across the cross rail, water is widely diffused on the base plate, causing corrosion, which is a problem. Further, since water may be generated from the inside like condensation, drainage is also required. The drainage in the tiled roof structure is based on the basic concept of the roof slope, and it can be said that high waterproofness and high drainage as substantial weather resistance have been sought in the roof base material. In recent years, various technologies have been proposed to meet the demand, and particularly the development of recent asphalt roofing and polymer roofing is remarkable. At the same time, in order to ensure the safety of workers during construction of roof members, a number of technologies for roof base materials of non-fallless structures having high slip resistance by providing anti-slip projections on the surface have been proposed. .
しかしながら、アスファルト系ルーフィングや高分子系ルーフィングを用いることの弊害も無視はできない。即ち、アスファルト系や高分子系のルーフィングは透過性を有しないため、一方では高い防水性を発揮するものの、他方では室内外の温度差が大きくなったときに結露しやすく、屋根下地材と野地板が接触状態であるために水分の排水性が悪く、更には、屋根下地材と野地板の間に発生した水蒸気も排出できず、却って野地板を腐食させてしまうという問題がある。 However, the adverse effects of using asphalt roofing and polymer roofing cannot be ignored. In other words, asphalt and polymer roofings are not permeable, and on the one hand they are highly waterproof, but on the other hand, they tend to condense when the temperature difference between the indoor and the outdoor becomes large. Since the ground plane is in contact, the water drainage is poor, and further, there is a problem in that water vapor generated between the roof base material and the ground plane cannot be discharged, and the ground plane is corroded instead.
従って、屋根下地材と瓦の隙間部分の領域に生じた水分や水蒸気の排水はもちろん、野地板と屋根下地材の隙間部分の領域に侵入してしまった水分や結露から生じた水蒸気なども滞在させずに排出する技術が求められるところである。しかしながら、安易に野地板と屋根下地材に通気性用の隙間部分等を設けると、暴風雨時などでは該隙間から雨水が侵入しやすくなり、横走りによって野地板の広範囲に雨水を拡散させてしまうことにもなる。そこで、横方向からの横走りによる雨水の拡散浸入は防止するが、水蒸気については横方向への通気性を確保して積極的に拡散することができる技術が求められている。 Therefore, not only the drainage of moisture and water vapor generated in the gap between the roof base material and the tile, but also water that has entered the gap area between the base plate and the roof base material and water vapor generated from condensation stay. There is a need for technology that can discharge without causing any problems. However, if a gap portion for air permeability is easily provided in the base plate and the roof base material, rainwater can easily enter from the gap during storms, etc., and the rainwater is diffused over a wide area of the base plate by sideways running. It will also be a thing. In view of this, diffusion of rainwater due to lateral running from the lateral direction is prevented, but there is a demand for a technique capable of positively diffusing water vapor while ensuring lateral air permeability.
また、遮音や断熱については、一般に、床、床下、天井裏、又は壁などの建材や、ガラスの二重化、或いは壁内に多層空間部を設けるなどの建築構造等に委ねられており、屋根下地材に、遮音や断熱についての効果はあまり求められてはこなかった。ここで、音には空気中を伝わって耳に届く「空気音」と、足音や物の落下音が床や壁を伝わって聞える「固体音」があり、壁や床などではいずれの伝達音も考慮して考えられる。これに対して、固定音が影響し難い屋根に関しては空気音のみ配慮すればよく、一般には上方からの騒音は少ないため、現実的な問題として屋根下地材に遮音効果を求める必要性は低かったといえる。また、瓦葺き屋根では、瓦そのものが吸音材となり雨音などを小さくし、さらに、瓦は熱伝導率が小さいので高い断熱効果を有していることもその理由の一つといえる。 In addition, sound insulation and heat insulation are generally entrusted to building materials such as floors, under floors, ceilings, or walls, and to building structures such as double glass or multi-layer spaces in walls. The material has not been required to have much effect on sound insulation and heat insulation. Here, there are “air sounds” that travel through the air and reach your ears, and “solid sounds” that allow you to hear footsteps and falling sounds from the floor and walls. Considered. On the other hand, it is only necessary to consider only the air sound for the roof where fixed sound is difficult to affect. Generally, there is little noise from above, so the necessity of obtaining a sound insulation effect on the roof base material was low as a practical problem. I can say that. In addition, in the tiled roof, it can be said that the tile itself has a high heat insulating effect because the sound itself is a sound-absorbing material to reduce rain noise and the tile has a low thermal conductivity.
しかし、近年では事情が変わってきている。即ち、航空機による騒音問題や、隣設する高層住宅の存在、高速道路の高架下の住宅など、屋根の上方から伝わる「空気音」による騒音問題も大きくなってきている。また、近年の温暖化に伴う空調の高効率化へ寄与する必要性もあり、平成23年3月11日に発生した東北地方太平洋沖地震から、我が国国民の節電意識も高まり、今後は建築部材のいずれにも高い断熱効果が求められることが予想される。 However, the situation has changed in recent years. In other words, noise problems due to aircraft, the existence of high-rise houses adjacent to each other, houses under elevated highways, and other noise problems caused by “air noise” transmitted from above the roof are also increasing. In addition, there is a need to contribute to higher efficiency of air conditioning due to the recent global warming. From the 2011 off the Pacific coast of Tohoku Earthquake that occurred on March 11, 2011, the Japanese people became more aware of power saving. It is anticipated that any of these will require a high thermal insulation effect.
このような問題に鑑みて、従来からも種々の技術が提案されている。例えば、排水性の問題を解決しようと、シートの裏面全体に平板状の突起を併設配備せしめて成ることを特徴とする屋根下地材が提案されている(特許文献1参照)。しかしながら、係る技術は、横方向からの横走りによる雨水の進入を防止できず拡散させてしまうという問題があり、また、平板状の突起の占める面積の割合が大きいため、該平板状突起と野地板との隙間に浸透してしまう水分量も多く、係る水分を排出できないため、野地板を早く腐食させてしまうという問題が残っている。 In view of such a problem, various techniques have been conventionally proposed. For example, in order to solve the drainage problem, there has been proposed a roof base material in which flat projections are provided on the entire back surface of a sheet (see Patent Document 1). However, such a technique has a problem in that it cannot diffuse rainwater due to lateral running from the lateral direction and diffuses, and the ratio of the area occupied by the flat protrusions is large. The amount of moisture that permeates into the gap with the ground plane is large, and such moisture cannot be discharged, so the problem remains that the ground plane is corroded quickly.
また、排水性の問題を解決しようと、防水性を有するシート部材の表面に平行な突条部、及び多数の突起部を設け、裏面に多数の凹部を設けた屋根防水シート材も提案されている(特許文献2参照)。しかしながら、かかる技術は、表面上の水は平行突条部により横走りによる雨水の進入は防止できるが、結露により裏面側凹部内に発生した水分を逃がすことができず、野地板を早く腐食させてしまうという問題が残っている。 In addition, in order to solve the problem of drainage, a roof waterproof sheet material in which protrusions parallel to the surface of the waterproof sheet member and a large number of protrusions are provided and a large number of recesses are provided on the back surface has also been proposed. (See Patent Document 2). However, this technology can prevent rainwater from entering due to lateral running of the water on the surface due to the parallel ridges, but it cannot escape the moisture generated in the recesses on the back side due to condensation, and corrodes the base plate quickly. The problem remains.
また、降雨時の防雨性の問題点を解決しようと、表面に多数の滑り止め微小突起を形成した瓦屋根用防水シートであって、表面が平坦でタッカー針の幅より大きい幅を有し高さが前記滑り止め微小突起と同じ縦帯部を一定間隔で形成し、側縁に表裏両面が平坦で縦帯部と同じ高さを有し、隣接して敷かれるシート同士の重ね合わせ部となる縁帯部を形成した「瓦屋根用防水シート」が提案されている(特許文献3)。しかしながら、かかる技術は、室内外の温度差が大きくなったときに結露を生じやすく、該瓦屋根用防水シートと野地板が接触状態であるために排水性が悪く、屋根下地シート材と野地板の間に発生した水分を排出できずに野地板を腐食させてしまうという問題が残っている。 In addition, in order to solve the problem of rainproof properties during rainfall, the tile roof waterproof sheet has a number of anti-slip micro-projections formed on the surface, and the surface is flat and has a width larger than the width of the tucker needle. The vertical strips having the same height as the anti-slip micro-projections are formed at regular intervals, the front and back surfaces are flat on the side edges, have the same height as the vertical strips, and the overlapping portions of adjacent sheets laid There has been proposed a “tile roof waterproof sheet” in which an edge band portion is formed (Patent Document 3). However, such technology is liable to cause condensation when the temperature difference between the outside and the room increases, and the tile roofing waterproof sheet and the field board are in contact with each other, resulting in poor drainage, and between the roof base sheet material and the field board. The problem remains that the base plate is corroded without being able to discharge the moisture generated in the water.
また、通気性の問題点を解決しようと、本出願人による屋根下地材が既に提案されている。係る技術は、軟質性合成樹脂のシート状基材の上下両面に紙を一体的に接合すると共に、少なくともその一部には一方向に連続して直線状に伸びる一定の高さの突条を所定間隔で一体的に形成して成る屋根下葺材において、上記突条の長手方向の途中に、該突条を所定長さに毎に切断する切れ目を複数形成した「屋根下葺材」が提案され公知技術となっている(特許文献4)。しかしながら、かかる技術は、室内外の温度差が大きくなったときに結露を生じやすく、該瓦屋根用防水シートと野地板が接触状態であるために排水性が悪く、屋根下地シート材と野地板の間に発生した水分を排出できずに野地板を腐食させてしまうという問題が残っている。 Moreover, the roof base material by the present applicant has already been proposed in order to solve the problem of air permeability. The technology is such that paper is integrally bonded to both the upper and lower surfaces of a sheet-like base material of a soft synthetic resin, and at least a part thereof has a ridge of a certain height extending linearly continuously in one direction. In the roof underlaying material that is integrally formed at a predetermined interval, a “roofing roofing material” is proposed in which a plurality of cuts for cutting the protrusions at predetermined lengths are formed in the longitudinal direction of the protrusions. It is a known technique (Patent Document 4). However, such technology is liable to cause condensation when the temperature difference between the outside and the room increases, and the tile roofing waterproof sheet and the field board are in contact with each other, resulting in poor drainage, and between the roof base sheet material and the field board. The problem remains that the base plate is corroded without being able to discharge the moisture generated in the water.
また、防滑性の問題点を解決しようと、本出願人による屋根下地材が既に提案されている。係る技術は、軟質性合成樹脂のシート状基材の上下両面に紙を一体的に接合して成り、屋根の野路板の上に敷く屋根下地材において、上記シート状基材の上面には、下部が大径で上部が小径とされ所定の高さだけ2段階に突出した多数のすべり止め突部を一体的に形成すると共に、これらのすべり止め突部を所定の単位面積中に複数個存在するように配置して全面に等方的に設けた「屋根下地材」である(特許文献5)。係る技術は極めて高い防滑性を発揮するノンフォールレス構造を採用している。しかしながら、かかる技術は、瓦屋根施工時における作業者の足の滑り止めとなる効果が得られるが、横走りによる雨水の浸入の拡散を防止することはできず、また、該屋根下地材と野地板の間に結露によって生じた水分を排出できずに野地板を腐食させてしまうという問題が残っている。 Further, a roof base material by the present applicant has already been proposed in order to solve the problem of slip resistance. Such a technique is formed by integrally joining paper on the upper and lower surfaces of the sheet-like base material of the soft synthetic resin, and in the roof base material laid on the roof path plate, on the upper surface of the sheet-like base material, The lower part has a large diameter and the upper part has a small diameter, and a number of anti-slip protrusions that protrude in two steps by a predetermined height are formed integrally, and there are a plurality of these anti-slip protrusions in a predetermined unit area. It is a “roof base material” that is arranged so as to be isotropic on the entire surface (Patent Document 5). This technology employs a non-fallless structure that exhibits extremely high slip resistance. However, such a technique can prevent the operator's feet from slipping during the construction of the tile roof, but cannot prevent the spread of rainwater intrusion due to side running, and the roof base material and the field. There remains a problem that the base plate is corroded without being able to discharge moisture generated by condensation between the plates.
また、通気性及び防滑性の問題点を解決しようと、本出願人によるが屋根下葺材が既に提案されている。係る技術は、屋根下葺材軟質性合成樹脂のシート状基材の上下両面に紙を一体的に接合すると共に、上記シート状基材の一方の面には一方向に直線状に延びる略一定高さの突条を所定間隔で一体的に形成し、且つそのシート状基材の反対側の面には所定の高さだけ突出した多数のすき間形成用突起を一体的に形成したことを特徴とする屋根下葺材である(特許文献6)。係る技術によれば、当該屋根下葺材と野地板との間に空間部が形成されるため、縦方向への排水性が良くなり、野地板の腐食を防止できる。また、上面に多数のすべり止め突部を一体形成する構成のものは、瓦屋根施工時における作業者の足の滑り止めとなる効果も得られる。しかしながら、該すき間形成用突起間領域に発生した水蒸気は横方向へは逃げることができず、側部領域へ拡散させることができないため、野地板の腐食を防止する機能としては十分といえるものではなく、課題が残るものであった。 In addition, in order to solve the problems of air permeability and anti-slip properties, the present applicant has already proposed a roof underlaying material. The technology is such that paper is integrally joined to both the upper and lower surfaces of a sheet-like base material of the roof base material soft synthetic resin, and one surface of the sheet-like base material has a substantially constant height extending linearly in one direction. And a plurality of gap-forming projections that protrude by a predetermined height are integrally formed on the opposite surface of the sheet-like base material. (Patent Document 6). According to such a technique, since a space is formed between the roof underlaying material and the field board, drainage in the vertical direction is improved, and corrosion of the field board can be prevented. Moreover, the thing of the structure which integrally forms many anti-slip | projection parts on an upper surface also has the effect of becoming a slip prevention of an operator's leg at the time of tile roof construction. However, since the water vapor generated in the gap forming projection area cannot escape in the lateral direction and cannot be diffused to the side area, it cannot be said to be sufficient as a function to prevent corrosion of the base plate. There were still problems.
本発明は上記問題点に鑑み、屋根の瓦葺きの際に使用される屋根下地材において、耐候性は元より、横走りによる横方向への雨水の拡散を防止しつつ水蒸気については通気性を確保して積極的に横方向へ拡散させて野地板の腐食を防止し、更に、遮音性、断熱性及び防滑性を同時に備える屋根下地材の提供を図る。 In view of the above problems, the present invention provides a roof base material used for roof tile roofing, as well as weather resistance, as well as ensuring the breathability of water vapor while preventing the spread of rainwater in the lateral direction due to side running. Therefore, it is intended to provide a roof base material that is actively diffused in the lateral direction to prevent corrosion of the base plate, and further has sound insulation, heat insulation, and slip resistance.
本発明は上記目的を達成するためになされるもので、軟質性合成樹脂のシート状基材の片面又は両面に被覆紙を一体的に被着して形成される屋根下地材であって、前記シート状基材の裏面又は両面には、棟軒間方向を縦方向とする縦桟状突起部が延設して形成し、該縦桟状突起部は等間隔に並行に列設し、該縦桟状突起部の表面には通気溝を設け、該通気溝は隣設される該縦桟状突起部の通気溝と隣り合わないように交互に位相させて一定間隔を空けて列設し、該通気溝の深さは縦桟状突起部の表面からシート状基材の表面の間であって、該通気溝からシート状基材の表面までの横走り防止領域を確保する位置に配設する構成を採用した。 The present invention is made in order to achieve the above object, and is a roof base material formed by integrally covering a coated paper on one side or both sides of a sheet-like base material of a soft synthetic resin, On the back surface or both surfaces of the sheet-like substrate, vertical beam-like projections extending in the vertical direction between the ridges are formed, and the vertical beam-like projections are arranged in parallel at equal intervals, Ventilation grooves are provided on the surface of the vertical beam-like projections, and the ventilation grooves are alternately arranged in a row with a certain interval so as not to be adjacent to the ventilation grooves of the adjacent vertical beam-like projections. The depth of the ventilation groove is between the surface of the vertical beam-shaped protrusion and the surface of the sheet-like substrate, and is arranged at a position to secure a lateral running prevention region from the ventilation groove to the surface of the sheet-like substrate. The configuration to be installed was adopted.
また、本発明は、前記軟質性合成樹脂のシート状基材の裏面側又は前記被覆紙が、乾燥剤で被包するように被着されているか、又は、前記被覆紙が乾燥剤を含有している被覆紙である構成を採用することもできる。 In the present invention, the back side of the sheet-like base material of the soft synthetic resin or the coated paper is coated so as to be encapsulated with a desiccant, or the coated paper contains a desiccant. It is also possible to adopt a configuration that is a coated paper.
また、本発明は、連設される前記縦桟状突起部間のシート状基材の表面領域内に、前記縦桟状突起部の高さを超えない高さに突出した滑り止め突起部を等方間隔に多数配置した構成を採用することもできる。 Further, the present invention provides an anti-slip protrusion that protrudes to a height that does not exceed the height of the vertical beam-like projections in the surface region of the sheet-like base material between the vertical beam-like projections that are continuously provided. It is also possible to adopt a configuration in which a large number are arranged at isotropic intervals.
また、本発明は、前記シート状基材の上下辺縁部に連結部を有し、該連結部の形状は、一辺側はシート状基材の上面から、他辺側はシート状基材の裏面から、其々シート状基材の厚みの二分の一の厚みとする段差形状であり、屋根下地材を連結する際に該連結部を相互に組み合わせて重畳すると、シート状基材の厚みとなる構成を採用することもできる。 Moreover, this invention has a connection part in the up-and-down edge part of the said sheet-like base material, and the shape of this connection part is the upper surface of a sheet-like base material on one side, and the other side is a sheet-like base material. From the back side, each is a step shape that is one-half the thickness of the sheet-like base material, and when connecting the roof base material in combination with each other and overlapping, the thickness of the sheet-like base material and The structure which becomes can also be employ | adopted.
また、本発明は、裏面側の前記通気溝の深さが裏面側縦桟状突起部の表面より0.1mmから1mmの範囲内の微細溝である構成を採用することも有効である。 In the present invention, it is also effective to adopt a configuration in which the depth of the ventilation groove on the back surface side is a fine groove in the range of 0.1 mm to 1 mm from the surface of the back surface side vertical projection.
本発明に係る屋根下地材によれば、縦桟状突起部を設けることによって雨水の横走りの拡散を阻止しつつ、通気溝を設けたことでアスファルト系ルーフィングや高分子系ルーフィングを用いることの弊害、即ち、透過性を有しない素材特性により結露から発生した水分の排水又は排気も困難になってしまうという原因から野地板を早く腐食させてしまうという問題を解決できる優れた効果を発揮する。なお、シート状基材の表面における横走りについては、通気溝の深さが縦桟状突起部の表面からシート状基材の表面の間に設けられた横走り防止領域を確保しているため、従来技術の通気用の溝と異なり、隣接する縦桟状突起部間領域への拡散を大幅に防ぐことができるという優れた効果を奏する。 According to the roof base material according to the present invention, it is possible to use asphalt roofing or polymer roofing by providing a ventilation groove while preventing diffusion of lateral running of rainwater by providing a vertical beam-like projection. It exhibits an excellent effect that can solve the adverse effect, that is, the problem of corroding the base plate quickly due to the difficulty of draining or exhausting moisture generated by condensation due to the material properties having no permeability. As for the lateral running on the surface of the sheet-like base material, the depth of the ventilation groove secures a lateral running prevention area provided between the surface of the vertical beam-like projection and the surface of the sheet-like base material. Unlike the conventional ventilation groove, there is an excellent effect that the diffusion to the region between the adjacent vertical beam-like projections can be largely prevented.
また、本発明に係る屋根下地材によれば、裏面の縦桟状突起部により、野地板とシート状基材の間に空間部が形成されるため、遮音性や断熱性にも優れた屋根下地材となるという効果を奏する。 Further, according to the roof base material according to the present invention, a space portion is formed between the base plate and the sheet-like base material by the vertical beam-like projections on the back surface, so that the roof has excellent sound insulation and heat insulation properties. It has the effect of becoming a base material.
また、請求項2に記載の本発明に係る屋根下地材によれば、前記軟質性合成樹脂のシート状基材の裏面側又は前記被覆紙にシリカゲル等の乾燥剤が被包するように被着されているか、又は、前記被覆紙が乾燥剤を含有している被覆紙であることから、空間層領域に発生した水滴が付着した野地板から、所定距離に位置するシリカゲル等の乾燥剤に水分を吸着させ、外気温度の上昇により水分を放出させ、該水蒸気は通気溝を通じて拡散放出させることで野地板の乾燥を図ることができるという優れた効果を奏する。 Moreover, according to the roof base material which concerns on this invention of Claim 2, it adheres so that desiccants, such as a silica gel, may encapsulate in the back surface side of the sheet-like base material of the said soft synthetic resin, or the said covering paper. Since the coated paper is a coated paper containing a desiccant, water is applied to the desiccant such as silica gel located at a predetermined distance from the base plate to which water droplets generated in the space layer region adhere. Is adsorbed, the moisture is released by raising the outside air temperature, and the water vapor is diffused and released through the ventilation groove, so that the base plate can be dried.
また、請求項3に記載の本発明に係る屋根下地材によれば、連設される縦桟状突起部間のシート状基材の表面領域内に、前記縦桟状突起部の高さを超えない高さに突出した滑り止め突起部を同時に設けることによって、極めて高い防滑性を発揮するノンフォールレス構造となり、施工時の安全性が図られるという優れた効果を奏する。 Moreover, according to the roof base material which concerns on this invention of Claim 3, the height of the said vertical beam-like projection part is set in the surface area | region of the sheet-like base material between the vertical beam-like projection parts arranged continuously. By simultaneously providing a non-slip projection protruding at a height not exceeding, a non-fallless structure that exhibits extremely high anti-slip properties is obtained, and an excellent effect is achieved in that safety during construction is achieved.
また、請求項4に記載の本発明に係る屋根下地材によれば、連結部を相互に組み合わせて重畳するとシート状基材の厚みとなる構成を有していることから、連結部に段差が生じることがないため、桟が不安定な状態で釘打ちされるようなことがなく、常にフラットな面に桟を備えることが可能となる優れた効果を奏する。 Moreover, according to the roof base material which concerns on this invention of Claim 4, since it has the structure used as the thickness of a sheet-like base material, if a connection part is combined and overlapped, a level | step difference will be in a connection part. Since it does not occur, the crosspieces are not nailed in an unstable state, and it is possible to provide an excellent effect that the crosspieces can always be provided on a flat surface.
また、例えば、通気溝の深さが縦桟状突起部の表面より0.1mmから1mmの範囲内の微細溝とする構成を採用した場合には、流体としての水分は透過させないが、水蒸気は透過できるため、仮に、屋根下地材と野地板との間に雨水が流れ込んだ場合であっても、横走りによる雨水の拡散を防止することができると共に、水蒸気については通気性を確保して積極的に横方向へ拡散させて野地板の腐食を防止できるという優れた効果を得ることも可能である。 In addition, for example, when adopting a configuration in which the depth of the ventilation groove is a fine groove within the range of 0.1 mm to 1 mm from the surface of the vertical beam-like protrusion, moisture as a fluid is not permeated, but water vapor is not permeated. Because it can permeate, even if rainwater flows between the roof base material and the field plate, it can prevent the rainwater from spreading due to side running, and it ensures positive ventilation with water vapor. In particular, it is possible to obtain an excellent effect that the base plate can be prevented from corroding by being diffused laterally.
本発明は、発明に係る屋根下地材10を野地板Nに敷設すると、連設される縦桟状突起部21により、隣設する縦桟状突起部21同士の間に空間部の領域R1又は該領域R1及び横走り防止領域R2が作られ、係る領域内の水滴、雨水Y及び水蒸気Sの流出量を調整する通気溝22を配設したことを最大の特徴とするものである。以下、本発明を実施するための実施形態を図面に基づいて説明する。 In the present invention, when the roof base material 10 according to the invention is laid on the base plate N, the region R1 of the space part between the adjacent vertical beam-like projections 21 is provided by the vertical beam-like projections 21 provided continuously. The region R1 and the side running prevention region R2 are formed, and the greatest feature is that a ventilation groove 22 for adjusting the outflow amount of water droplets, rainwater Y and water vapor S in the region is provided. DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
図1から図3は、本発明に係る屋根下地材10の第一から第三の其々の実施形態を示す説明図である。第一の実施形態は図1に示すように、シート状基材20の裏面U側にのみ縦桟状突起部21を形成した構成であり、第二の実施形態は図2に示すように、シート状基材20の両面に縦桟状突起部21を形成した構成であり、第三の実施形態は図3に示すように、前記構成の他に、更に表面Wに滑り止め突起部40を複数設けた構成を採用している。 1 to 3 are explanatory views showing first to third embodiments of the roof base material 10 according to the present invention. As shown in FIG. 1, the first embodiment is a configuration in which vertical beam-like protrusions 21 are formed only on the back surface U side of the sheet-like base material 20, and the second embodiment is as shown in FIG. 2. This is a configuration in which vertical beam-like projections 21 are formed on both surfaces of the sheet-like substrate 20, and the third embodiment has a non-slip projection 40 on the surface W in addition to the above-described configuration as shown in FIG. A plurality of configurations are adopted.
図4は本発明に係る屋根下地材10の構成を示す断面図である。図4(a)の左側の図は第一の実施形態におけるA−A断面図であり、右側の図は該形態における縦桟状突起部21の長手方向断面を示している。図4(b)の左側の図は第二の実施形態におけるB−B断面図であり、右側の図は該形態における縦桟状突起部21の長手方向断面を示している。図4(c)の左側の図は第三の実施形態におけるC−C断面図であり、右側の図は該形態における縦桟状突起部21の長手方向断面を示している。なお、図4は、縦桟状突起部21、通気溝22、及び滑り止め突起部40の各配置関係を明確にするためのものであり、図示上の各部の縮尺は統一したものではない。 FIG. 4 is a cross-sectional view showing the configuration of the roof base material 10 according to the present invention. 4A is a cross-sectional view taken along the line AA in the first embodiment, and the right-side view shows a longitudinal section of the vertical beam-like protrusion 21 in the embodiment. The left view of FIG. 4B is a BB cross-sectional view in the second embodiment, and the right view shows a longitudinal cross section of the vertical beam-like projection 21 in the form. The left figure of FIG.4 (c) is CC sectional drawing in 3rd embodiment, and the right figure has shown the longitudinal direction cross section of the vertical beam-like projection part 21 in this form. In addition, FIG. 4 is for clarifying each arrangement | positioning relationship of the vertical beam-like projection part 21, the ventilation groove 22, and the anti-slip projection part 40, and the scale of each part on illustration is not unified.
図5は本発明に係る通気溝22の説明図であり、図5(a)は第一の実施形態の場合における通気溝22を示し、通気溝22のP1は30mm〜150mm程度、通気溝深さH1は1mm〜3mm程度、溝長B2は2mm〜8mm程度とした場合を例示している。また、図5(b)は第一の実施形態の場合における通気性確保のための通気溝が、微小通気溝23を採用する場合を示している。連設される微小通気溝23の微小溝長B3は0.1mm〜1mm程度の範囲内とし、その深さは該微小溝径B3と同程度の0.1mm〜1mmとし、そのピッチP2は5mm〜100mm程度とすることで、水滴は透過させ難くしつつ水蒸気Sは隣の領域R1へ透過させる。なお、図5(b)は、微小通気溝23の配置等の関係を明確にするためのもので、裏面側縦桟状突起部高さH2との関係において同一縮尺ではない。また、図5(a)に示した通気溝は矩形であるが、通気溝22の形状は係る記載に限定されるものではなく、ロール成形で加工し易い形状で選択的に変更できるものとする。 FIG. 5 is an explanatory diagram of the ventilation groove 22 according to the present invention. FIG. 5A shows the ventilation groove 22 in the case of the first embodiment, and P1 of the ventilation groove 22 is about 30 mm to 150 mm and the ventilation groove depth. The height H1 is about 1 mm to 3 mm, and the groove length B2 is about 2 mm to 8 mm. FIG. 5B shows a case where the minute ventilation groove 23 is used as the ventilation groove for ensuring the air permeability in the case of the first embodiment. The minute groove length B3 of the minute ventilation grooves 23 provided continuously is in the range of about 0.1 mm to 1 mm, the depth is 0.1 mm to 1 mm, which is the same as the diameter of the minute groove B3, and the pitch P2 is 5 mm. By setting it to about ˜100 mm, it is difficult for water droplets to permeate, and the water vapor S permeates to the adjacent region R1. Note that FIG. 5B is for clarifying the relationship such as the arrangement of the minute ventilation grooves 23 and is not the same scale in relation to the height H2 of the back side vertical projection. Moreover, although the ventilation groove | channel shown to Fig.5 (a) is a rectangle, the shape of the ventilation groove | channel 22 is not limited to the description which concerns, It shall change selectively with the shape which is easy to process by roll forming. .
屋根下地材10は、軟質性合成樹脂のシート状基材20の片面又は両面に被覆紙30を一体的に接合して形成され、全体寸法が、例えば、幅1〜2m前後、長さ21mと42mのロール状のシート部材等で形成されるものである。 The roof base material 10 is formed by integrally bonding the covering paper 30 to one or both sides of the sheet-like base material 20 of the soft synthetic resin, and the overall dimensions are, for example, about 1 to 2 m in width and 21 m in length. It is formed of a 42 m roll-shaped sheet member or the like.
シート状基材20は屋根下地材10の心材となるもので、ポリエチレンなどの軟質合成樹脂部材等を使用し、厚さ0.5mm〜1.5mm程度のロール状のシート部材で形成される。 The sheet-like base material 20 is a core material of the roof base material 10, and is formed of a roll-like sheet member having a thickness of about 0.5 mm to 1.5 mm using a soft synthetic resin member such as polyethylene.
被覆紙30は、シート状基材20の片面又は両面を覆う表面保護紙となるもので、防水加工や撥水加工が施され、例えばクラフト紙等から成り、シート状基材20の表面に一体的に接合されて形成される。但し、乾燥剤60を含有させた被覆紙30を用いてもよい。 The coated paper 30 is a surface protective paper that covers one or both sides of the sheet-like base material 20, is subjected to waterproofing or water-repellent finishing, and is made of, for example, kraft paper, and is integrated with the surface of the sheet-like base 20. Are joined together. However, the coated paper 30 containing the desiccant 60 may be used.
縦桟状突起部21は、ロール成形等により、シート状基材20と一体に成形される突起であり、棟と軒を結ぶ方向を縦方向としたときに(以下、単に縦方向と言い、これに垂直となる方向を単に横方向という。)、該縦方向に連続的に延設して形成される。縦桟状突起部幅B1は2mm〜8mm程度、裏面側縦桟状突起部高さH2は3mm〜8mm程度とし、隣設される縦桟状突起部21の隣設ピッチP3は50mm〜150mm程度、該縦桟状突起部21の端辺には、通気溝22が30mm〜150mmの所定ピッチP1で連続して設けられる。 The vertical beam-like protrusion 21 is a protrusion formed integrally with the sheet-like base material 20 by roll forming or the like, and when the direction connecting the ridge and the eave is the vertical direction (hereinafter simply referred to as the vertical direction, The direction perpendicular to this is simply referred to as the lateral direction), and is formed by continuously extending in the longitudinal direction. The vertical beam-like projection width B1 is about 2 mm to 8 mm, the back side vertical beam-like projection height H2 is about 3 mm to 8 mm, and the adjacent pitch P3 of the adjacent vertical beam projections 21 is about 50 mm to 150 mm. In addition, ventilation grooves 22 are continuously provided at the end sides of the vertical beam-like protrusions 21 at a predetermined pitch P1 of 30 mm to 150 mm.
通気溝22は、通気溝深さH1を1mm〜3mm程度とし、溝長B2は2mm〜8mm程度とし、隣設される縦桟状突起部21における該通気溝22との位置関係については、交互に位相させるように設ける。なお、形状は図に示したような矩形に限られず、縦桟状突起部21の側壁に開口する開口面積が等しく、裏面側縦桟状突起部高さH2の寸法が同程度であればよい。 The ventilation groove 22 has a ventilation groove depth H1 of about 1 mm to 3 mm, a groove length B2 of about 2 mm to 8 mm, and the positional relationship with the ventilation groove 22 in the vertical beam-like protrusions 21 provided next to each other is alternated. It is provided so as to be phased. Note that the shape is not limited to the rectangular shape shown in the figure, and the opening area opened on the side wall of the vertical beam-like projection portion 21 is equal, and the size of the height of the vertical beam-like projection portion H2 on the back surface side should be approximately the same. .
なお、通気性を確保しつつ横走り防止効果を更に高めるため、図5(b)で示すような微小通気溝23を採用する場合、即ち、微小通気溝隙間21を0.1mmから1mmの範囲内の微小溝深さB3である構成を採用した場合は、流体としての水分を透過させ難くするが、水蒸気は透過できるため、仮に、屋根下地材と野地板との間に雨水が流れ込んだ場合であっても、横走りによる雨水の拡散を大幅に防止することができると共に、水蒸気については通気性を確保して積極的に横方向へ拡散させて野地板の腐食を防止しできるという優れた効果を奏する。 In order to further enhance the side running prevention effect while ensuring the air permeability, when the minute ventilation groove 23 as shown in FIG. 5B is adopted, that is, the minute ventilation groove gap 21 is in the range of 0.1 mm to 1 mm. In the case of adopting the configuration of the inner micro groove depth B3, it is difficult to permeate moisture as a fluid, but since water vapor can permeate, if rainwater flows between the roof base material and the base plate Even so, it is possible to greatly prevent the spread of rainwater due to side running, and to ensure the breathability of water vapor and actively diffuse it laterally to prevent corrosion of the ground plate. There is an effect.
図2に示す第二の実施形態の場合は、シート状基材20の表面Wと裏面Uの両面に縦桟状突起部21を形成した構成であり、裏面U側の構成は第一実施例と同様である。表面Wには、縦桟状突起部21が設けられ、該縦桟状突起部21はロール成形等により、シート状基材20及び裏面U側の縦桟状突起部21と一体に成形される突起であり、縦方向に連続的に延設して形成される。縦桟状突起部幅B1は2mm〜8mm程度、表面W側縦桟状突起部高さH4は3mm〜8mm程度とし、表面側通気溝深さH5が1mm〜5mm程度の通気溝22が30mm〜150mmの所定ピッチP1で連続して設けられる。 In the case of the second embodiment shown in FIG. 2, it is a configuration in which vertical beam-like projections 21 are formed on both the front surface W and the back surface U of the sheet-like substrate 20, and the configuration on the back surface U side is the first example. It is the same. The surface W is provided with a vertical beam-like projection 21, and the vertical beam-like projection 21 is integrally formed with the sheet-like base material 20 and the vertical beam-like projection 21 on the back surface U side by roll forming or the like. It is a protrusion and is formed extending continuously in the vertical direction. The vertical beam-like projection width B1 is about 2 mm to 8 mm, the surface W side vertical beam-like projection height H4 is about 3 mm to 8 mm, and the surface side ventilation groove depth H5 is about 1 mm to 5 mm. They are continuously provided at a predetermined pitch P1 of 150 mm.
但し、特に裏面U側の縦桟状突起部21と同寸法とする必要はなく、例えば図3(e)に示すように、裏面U側の通気溝22のピッチP1が150mmであるのに対し、表面W側の通気溝22のピッチP1は30mmと狭くして、通気溝22の段差部を利用して、作業者の靴底Zに引っ掛かりやすくさせることで防滑性の向上を図ることも有効である。同様に、表面W側の縦桟状突起部21の隣設ピッチP3も裏面U側のP3と異なる態様でもよい。 However, it is not particularly necessary to have the same dimensions as the vertical beam-like projections 21 on the back surface U side. For example, as shown in FIG. 3E, the pitch P1 of the ventilation grooves 22 on the back surface U side is 150 mm. It is also effective to improve the anti-slip property by making the pitch P1 of the ventilation groove 22 on the surface W side as narrow as 30 mm and using the step portion of the ventilation groove 22 to easily catch on the shoe sole Z of the operator. It is. Similarly, the adjacent pitch P3 of the vertical beam-like projections 21 on the front surface W side may be different from P3 on the back surface U side.
なお、表面側通気溝深さH5と溝長B2を大きくとり過ぎると、横走りによる雨水Yの防止能力が低下するので、寸法の決定については、屋根勾配Kとの関係で決定するのがより望ましい。即ち、傾斜が緩やかであれば防滑性はそれほど求められないが、排水性が劣ることから横走り防止機能を高める方向の寸法へシフトし、傾斜がきつければ排水性は良くなるが高い防滑性が求められるので、防滑性重視の寸法へシフトするなどである。 Note that if the surface side ventilation groove depth H5 and the groove length B2 are too large, the ability to prevent rainwater Y due to side running decreases, so the dimension should be determined in relation to the roof slope K. desirable. In other words, if the slope is gentle, the anti-slip property is not so much required, but since the drainage is inferior, the size is shifted to a direction that enhances the side running prevention function. Since it is required, it shifts to dimensions that emphasize slip resistance.
図6は、本発明に係る屋根下地材10の効果を示す説明図である。まず、裏面U側の領域R1と通気溝22との関係について説明する。本発明に係る屋根下地材10を野地板Nに敷設すると、裏面U側に連設される縦桟状突起部21により、隣設する縦桟状突起部21同士の間に空間部の領域R1が作られる。該領域R1という中間層の存在によって室内と屋外との急激な気温差は避けられ、領域R1は中間温度層となり結露しにくくなる。また、結露して生じてしまった水滴については、縦桟状突起部21の側壁でガイドしながら下方へ排水し、横走りによる野地板への拡散を防止する壁部となる。なお、領域R1に発生する水量は表面W側と比べてそれほど大量のものにはならないため、裏面側縦桟状突起部高さH2が3mm〜8mm程度で、通気溝22のピッチP1が30mm〜150mmあれば、領域R1内部が結露を原因とする水滴の発生によってオーバーフローし、これが隣接領域R1へ大量に流出することはほとんどなく、裏面U側での横走りによる野地板Nへの拡散はそれほど問題ではない。計算でも算出できるので、以下の条件を例にしたケースで説明する。 FIG. 6 is an explanatory view showing the effect of the roof base material 10 according to the present invention. First, the relationship between the area | region R1 by the side of the back surface U and the ventilation groove | channel 22 is demonstrated. When the roof base material 10 according to the present invention is laid on the base plate N, the space R region R <b> 1 is formed between the adjacent vertical beam-like protrusions 21 by the vertical beam-like protrusions 21 connected to the back surface U side. Is made. Due to the presence of the intermediate layer of the region R1, a sudden temperature difference between the room and the outdoors is avoided, and the region R1 becomes an intermediate temperature layer and is unlikely to condense. Further, the water droplets generated by the condensation are drained downward while being guided by the side wall of the vertical beam-like projection portion 21, and become a wall portion that prevents diffusion to the base plate due to lateral running. In addition, since the amount of water generated in the region R1 is not so large as compared with the front surface W side, the height H2 of the back-side vertical rail-like protrusion is about 3 mm to 8 mm, and the pitch P1 of the ventilation grooves 22 is 30 mm to If it is 150 mm, the inside of the region R1 overflows due to the generation of water droplets due to condensation, and this hardly flows out to the adjacent region R1, and the diffusion to the base plate N due to side running on the back U side is not so much is not a problem. Since it can be calculated by calculation, a case where the following conditions are taken as an example will be described.
瓦屋根の場合は4寸勾配以上の傾斜が必要となるので、水分の排水性が最も悪い4寸勾配(約22度)において、例えば、縦桟状突起部21の長さが軒先から550mm地点まで雨水が溜まったときは軒からの高さがは204mmとなる。以下の諸条件を更に加味して計算する。
裏面側縦桟状突起部高さH2が8mm、
通気溝22の溝長B2が8mm、
通気溝22のピッチP1が100mm、
片側の通気溝22の数が5箇所、
裏面U側の縦桟状突起部21の隣設ピッチP3が150mm、
水面から片側の通気溝22までの高さh1が約37mm・h2が約75mm・・・、
水面から片側の通気溝22までの高さh1・h2・h3・・・に対応する流速v1・v2・v3・・・、
軒部の領域R1断面積Aは150mm×8mm、
通気溝22の断面積aは8mm×3mmでいずれも同面積
としたとき、下記の式を用い、
流量Q=断面積A×流速v・・・(式1)
流速v=(2×重力加速度g×高さh)の平方根・・・(式2)
上記の条件で計算すると、5箇所の片側通気溝22から流出する雨水Yの総流出量は、排出口となる軒部から流出する雨水Yの流量に対して約7%にすぎない。係る数値はこの条件設定の場合だと、軒から縦桟状突起部21の長手方向50mmで軒からの高さ18.5mmに位置する通気溝22まで雨水Yは溜まらない位置である。従って、軒部のが閉塞されない限り、隣の領域R1から更に隣の領域R1へ拡散することはない。更に言えば、台風等の豪雨時において横からの強風によっても横走りすることなく、また、軒から棟への吹き上げが生じた場合でも隣接する領域R1への流出は極めて少ない。
In the case of a tiled roof, a slope of 4 inches or more is required. Therefore, for example, the length of the vertical beam-like protrusion 21 is 550 mm from the eaves in a 4 inch slope (about 22 degrees) where water drainage is the worst. When rainwater collects up to 204mm, the height from the eaves is 204mm. The calculation is performed by further considering the following conditions.
Back side vertical beam-like protrusion height H2 is 8mm,
The groove length B2 of the ventilation groove 22 is 8 mm,
The pitch P1 of the ventilation grooves 22 is 100 mm,
The number of ventilation grooves 22 on one side is five,
The adjacent pitch P3 of the vertical beam projections 21 on the back U side is 150 mm,
The height h1 from the water surface to the ventilation groove 22 on one side is about 37 mm, h2 is about 75 mm,
Flow velocity v1, v2, v3,... Corresponding to heights h1, h2, h3,.
The area R1 cross-sectional area A of the eaves part is 150 mm × 8 mm,
When the cross-sectional area a of the ventilation groove 22 is 8 mm × 3 mm and both have the same area, the following formula is used:
Flow rate Q = Cross sectional area A × Flow velocity v (Equation 1)
Flow velocity v = square root of (2 × gravity acceleration g × height h) (Expression 2)
If it calculates on said conditions, the total outflow amount of the rainwater Y which flows out out of the five one-side ventilation grooves 22 is only about 7% with respect to the flow volume of the rainwater Y which flows out from the eaves part used as a discharge port. Such a numerical value is a position where rainwater Y does not collect from the eaves to the ventilation groove 22 located at a height of 18.5 mm from the eaves in the longitudinal direction 50 mm of the vertical beam-like projections 21 from the eaves. Therefore, as long as the eaves portion is not blocked, it does not diffuse further from the adjacent region R1 to the adjacent region R1. Furthermore, even if a strong wind from the side during a heavy rain such as a typhoon does not run sideways, and there is a blow-up from the eave to the building, there is very little outflow to the adjacent region R1.
上記よりも重要な問題は、結露により付着した水滴が蒸発して領域R1内部で水蒸気Sとなることである。即ち、アスファルト系ルーフィングや高分子系ルーフィングは透過性を有しないため、一方では高い防水性を発揮するものの、他方では室内外の温度差が大きくなったときに結露しやすく、特に4寸勾配のように傾斜角(約22度)が小さい屋根では水滴が下方へ排出し難い。従って、屋根下地材10と野地板Nとの隙間に発生した水蒸気Sを排出できずに野地板Nを腐食させてしまうという問題である。 A more important problem than the above is that water droplets attached due to condensation evaporate to become water vapor S inside the region R1. That is, asphalt roofing and polymer roofing are not permeable, and on the one hand, they exhibit high waterproofness, but on the other hand, they tend to form condensation when the temperature difference between the indoor and the outdoor becomes large. Thus, it is difficult for water droplets to be discharged downward on a roof having a small inclination angle (about 22 degrees). Therefore, it is a problem that the base plate N is corroded without discharging the water vapor S generated in the gap between the roof base material 10 and the base plate N.
しかし、本願発明によれば、領域R1の空間層の存在により、そもそも従来製品や従来先行技術と対比しても結露しにくいことは明らかである。また、結露により水滴が野地板Nの表面に付着し、その後水蒸気Sになった場合でも、水蒸気Sは通気溝22又は微小通気溝23を通じて拡散され易い構造である。 However, according to the present invention, due to the presence of the space layer in the region R1, it is clear that condensation does not easily occur in comparison with conventional products or conventional prior art. In addition, even when water droplets adhere to the surface of the base plate N due to condensation and then become water vapor S, the water vapor S has a structure that is easily diffused through the ventilation grooves 22 or the minute ventilation grooves 23.
次に、表面W側の横走り防止領域R2と通気溝22との関係について説明する。本発明の第二実施例に係る屋根下地材10を野地板Nに敷設すると、表面W側に連設される縦桟状突起部21により、隣設する縦桟状突起部21同士の間に横走り防止領域R2が作られる。このような縦方向へ縦桟状突起を延設して形成される屋根下地材は、本願出願人である「株式会社チャンピオン 」により、既に「チャンピオンスタンダード」という商品名で販売されている(但し、本発明のような通気溝は有していない)。また、横方向へ横桟状突起が延設され、所定間隔に排水路が列設され、該排水路が隣設する排水路とピッチを位相させて設けられている「防水浸透屋根シート」の技術(但し、該排水路は横桟状突起を分断するようにシート表面まで開口したものである。)も提案されている(特許文献6参照)。従って、屋根下地材の表面に縦又は横の桟状突起を延設することは公知技術といえる。しかし、本発明では表面W側の縦桟状突起部21にも通気溝22が設けられており、表側通気溝深さH5を所定の範囲(1mm〜5mm程度)とすることで、横走り防止高さH3と隣設ピッチP3との積を断面とする横走り防止領域R2を空間的に確保している。従って該横走り防止高さH3を超える雨量が侵入しなければ、隣の横走り防止領域R2へ水を伝達することはなく、野地板Nの広域腐食を効果的に防止することができる。 Next, the relationship between the lateral running prevention region R2 on the surface W side and the ventilation groove 22 will be described. When the roof base material 10 according to the second embodiment of the present invention is laid on the base plate N, the vertical beam-like projections 21 continuously provided on the surface W side are provided between the adjacent vertical beam-like projections 21. Side running prevention region R2 is created. The roof base material formed by extending the vertical beam-like projections in the vertical direction has already been sold under the trade name “Champion Standard” by the applicant “Champion Co., Ltd.” (however, And does not have a ventilation groove as in the present invention). In addition, a “waterproof permeation roof sheet” in which horizontal beam-like projections are extended in the horizontal direction, drainage channels are arranged at predetermined intervals, and the drainage channels are provided in phase with the drainage channels adjacent to each other. A technique (however, the drainage channel is open to the surface of the sheet so as to divide the horizontal projections) has also been proposed (see Patent Document 6). Therefore, it can be said that it is a publicly known technique to extend vertical or horizontal beam-like projections on the surface of the roof base material. However, in the present invention, the vertical groove-like protrusion 21 on the surface W side is also provided with a ventilation groove 22, and the lateral ventilation groove depth H5 is set within a predetermined range (about 1 mm to 5 mm) to prevent side running. A lateral running prevention region R2 having a cross section of the product of the height H3 and the adjacent pitch P3 is spatially secured. Therefore, if the rain amount exceeding the side running prevention height H3 does not enter, water is not transmitted to the adjacent side running prevention region R2, and the wide area corrosion of the base plate N can be effectively prevented.
なお、表面W側の通気溝は、図3(e)に示すように、瓦葺の作業の際の滑り止め機能も発揮し、防滑性の向上に貢献する構成である。 As shown in FIG. 3 (e), the ventilation groove on the surface W side has a structure that also exhibits an anti-slip function during the operation of the roof tile and contributes to the improvement of the anti-slip property.
図3(a)に示す第三の実施形態の場合は、前記構成の他に、更に表面W側に滑り止め突起部40を複数設けた構成を採用している。図3(b)〜図3(e)は滑り止め突起部40の形態を例示したものである。滑り止め突起部40は、シート状基材20の表面Wに表面側縦桟状突起部高さH4を超えない高さに突出した滑り止め突起部40を等方間隔に多数配置する構成である。ここで、該滑り止め突起部40の形状、寸法、配置構成、及び個数については特に限定されるものではないが、作業者の靴底Zとの関係において、すべり止め効果が十分に発揮することが可能となる形状、寸法、配置構成、及び個数とすることが望ましい。 In the case of the third embodiment shown in FIG. 3A, in addition to the above-described configuration, a configuration in which a plurality of anti-slip protrusions 40 are further provided on the surface W side is employed. FIG. 3B to FIG. 3E illustrate the form of the anti-slip protrusion 40. The anti-slip protrusions 40 are configured such that a large number of anti-slip protrusions 40 protruding at a height not exceeding the front-side vertical beam-like protrusion height H4 are arranged at isotropic intervals on the surface W of the sheet-like substrate 20. . Here, the shape, dimensions, arrangement configuration, and number of the anti-slip protrusions 40 are not particularly limited, but the anti-slip effect is sufficiently exerted in relation to the shoe sole Z of the operator. It is desirable to have a shape, size, arrangement configuration, and number that enable the above.
例えば、表面側縦桟状突起部高さH4が5mmであれば、該滑り止め突起部40の高さは5mm以下となり、図3(b)のような円柱状で、その直径を3mm程度とした突起を18mm四方の単位面積当たりに4個以上設けるなどである。係る配置については縦桟状突起部21の長手方向と平行に一行おきに半ピッチだけずらして千鳥状に配設する。 For example, if the height H4 on the front side vertical beam-like projection is 5 mm, the height of the anti-slip projection 40 is 5 mm or less, and is cylindrical as shown in FIG. 3B, and its diameter is about 3 mm. For example, four or more protrusions are provided per unit area of 18 mm square. With respect to such an arrangement, they are arranged in a staggered manner by being shifted by half a pitch every other line in parallel with the longitudinal direction of the vertical beam-like projections 21.
第三の実施形態を採用する理由は、シート状基材20の表面Wに縦桟状突起部21が設けられない構成を採用する場合は防滑性が低く、また、シート状基材20の表面Wに縦桟状突起部21を設ける構成を採用する場合は該縦桟状突起部21自体がある程度のすべり止め効果を発揮するものの、軒方向へ向かう連続した突起であるため、横方向への引っ掛かりや、靴底Zへ食い込み状態となるような強い引っ掛かり力が生じない。そこで、屋根勾配Kが大きな場合は、これを補助するように引っ掛かり力を高めて、作業者のより安全を図る構成とすることが望ましいからである。 The reason for adopting the third embodiment is that the anti-slip property is low when adopting a configuration in which the vertical beam-like projections 21 are not provided on the surface W of the sheet-like base material 20, and the surface of the sheet-like base material 20 In the case of adopting the configuration in which the vertical beam-like projection 21 is provided on W, the vertical beam-like projection 21 itself exhibits a certain amount of anti-skid effect, but is a continuous projection toward the eave direction, A strong catching force that causes catching or biting into the shoe sole Z does not occur. Therefore, when the roof gradient K is large, it is desirable to increase the hooking force so as to assist this and to make the worker safer.
ここで、図3(c)に示すように、滑り止め突起部40の形状を下部が大径で上部を小径とし、表面側縦桟状突起部高さH4を超えない範囲の高さ内で二段階に突出した略凸形状の二段突起とすることも有効である。例えば、下部が直径4mmで高さが2.5mm、上部が直径2mmで高さが2.5mmなどである。 Here, as shown in FIG. 3 (c), the shape of the anti-slip protrusion 40 is such that the lower part has a large diameter and the upper part has a small diameter, and does not exceed the surface side vertical beam-like protrusion height H4. It is also effective to form a substantially convex two-stage protrusion protruding in two stages. For example, the lower part is 4 mm in diameter and the height is 2.5 mm, the upper part is 2 mm in diameter and the height is 2.5 mm.
更に、前記の効果が発揮される突起であれば、他にも半楕円形突起、多角形突起、或いは角柱突起としても良い。図3(d)に示すような上下端部が鋭利な形状で、靴底Zに食い込み状態となりやすい中太り形状なども有効である。係る形状とすれば、鋭利な端部のエッジが靴底Zに食い込むため、引っ掛かり状態となりやすく防滑性を高めることができるとともに、通常の縦方向の雨水Yの流れを妨げることがなく、尚且つ、横走りによる横方向からの雨水Yの流れを止める防止壁を兼ねることができる。 Furthermore, as long as it is a projection that exhibits the above effect, it may be a semi-elliptical projection, a polygonal projection, or a prismatic projection. It is also effective to use a medium-thick shape that has a sharp shape at the upper and lower ends as shown in FIG. With such a shape, since the edge of the sharp edge bites into the shoe sole Z, it is easy to be caught and can improve the slip resistance, and does not hinder the flow of the normal vertical rainwater Y, and It can also serve as a prevention wall that stops the flow of rainwater Y from the lateral direction due to lateral running.
そしてさらに、図3(e)に示すような略三角錐形状とすることも有効である。係る形状とすれば、屋根勾配Kとの関係において、作業者の靴底Zに食い込み易い角度となり、滑り止め突起部40の高さ方向への曲げ応力を極力減らし、可能な限り圧縮応力を作用させることで、作業者の靴底Zに食い込ませて、防滑性を高めることが可能になるからである。ここで、該略三角錐形状とする場合、作業者は屋根勾配Kとの関係において、体をやや屋根側に倒して作業をすることになるため、体重及び軒側の足にかかるベクトルは図3(e)に示すようにやや傾斜角を持って働くことになる。また、ロール成型で成形することを考慮すると、シート状基材20の表面Wから該略三角錐の頂点部への角度を90度以下にすることは困難であるため、該頂点部から軒方向である下部の頂点位置を下げて曲げ応力を減少させる。 Furthermore, it is also effective to have a substantially triangular pyramid shape as shown in FIG. With such a shape, in relation to the roof gradient K, the angle is easy to bite into the shoe sole Z of the operator, the bending stress in the height direction of the anti-slip projection 40 is reduced as much as possible, and the compressive stress is applied as much as possible. This is because it is possible to increase the anti-slip property by biting into the shoe sole Z of the operator. Here, in the case of the substantially triangular pyramid shape, since the operator works with the body slightly tilted to the roof side in relation to the roof gradient K, the weight and eaves-side vectors are As shown in 3 (e), it works with a slight inclination angle. In addition, in consideration of molding by roll molding, it is difficult to make the angle from the surface W of the sheet-like base material 20 to the apex of the substantially triangular pyramid 90 degrees or less, so the eave direction from the apex The lower vertex position is lowered to reduce the bending stress.
図7は本発明に係る屋根下地材10の第四の実施形態を示す説明図であり、図7(a)は軟質性合成樹脂のシート状基材20の両面に被覆紙30を一体的に被着し、該被着された裏面U側の被覆紙30の表面には、更に乾燥剤60を被着させた構成の実施例を示しており、図7(b)は軟質性合成樹脂のシート状基材20の表面Wにのみ被覆紙30を被着させ、裏面Uには被覆紙30を用いないで、直接シート状基材20の裏面Uを乾燥剤60で被包するように被着させた状態の実施例を示しており、図7(c)は軟質性合成樹脂のシート状基材20の表面Wに被覆紙30を被着させ、裏面Uの被覆紙30には、該被覆紙内に乾燥剤60を含有する被覆紙30を用いた構成の実施例を示している。 FIG. 7 is an explanatory view showing a fourth embodiment of the roof base material 10 according to the present invention, and FIG. 7 (a) shows the covering paper 30 integrally formed on both surfaces of the sheet-like base material 20 of the soft synthetic resin. FIG. 7B shows an example of a configuration in which a desiccant 60 is further applied to the surface of the coated paper 30 on the back surface U side that has been applied. The coated paper 30 is applied only to the front surface W of the sheet-like base material 20, and the rear surface U of the sheet-like base material 20 is directly encapsulated with the desiccant 60 without using the coated paper 30 on the back surface U. FIG. 7 (c) shows a coated paper 30 applied to the surface W of the soft synthetic resin sheet-like substrate 20, and FIG. 7 (c) shows the coated paper 30 on the back U. The Example of the structure using the coated paper 30 which contains the desiccant 60 in the coated paper is shown.
乾燥剤60には、例えば、シリカゲル(silica
gel:Na2SiO3)や沸石(zeolite)等を用いる。シリカゲルは広い表面積を持ち、吸着性が高いことから、乾燥剤・吸着剤として一般に用いられるガラス状多孔質の固体であるが、A型の乾燥用からB型の湿度調整用まで吸湿率の異なるものを用意しやすく、地理的な気候特性に応じたものを用意することもできる。なお、シリカゲルは二酸化ケイ素から出来ているので、水晶や石英の成分と同じ物質であり、人体に影響のない安全な物質である。最近ではケアドライ(登録商標)や、デシパック(登録商標)のように、特殊な毛細孔を持つ土壌成分を活性化したもので、物理的乾燥剤の中でも特に「クレイ(粘土)系」と呼ばれる乾燥剤もあり、これらを適宜用いてもよい。また、沸石もシリカゲルと同様の特性を有し、近年では疏水性を向上させた合成ゼオライトも多数販売されており、これらを適宜シート状基材20の裏面Uに付着又は被覆紙30に含有させる。
Examples of the desiccant 60 include silica gel (silica).
gel: Na2SiO3) or zeolite. Silica gel is a glassy porous solid that is commonly used as a desiccant / adsorbent because it has a large surface area and high adsorptivity. However, the moisture absorption rate varies from A-type drying to B-type humidity adjustment. Things are easy to prepare and can be prepared according to geographical climate characteristics. Since silica gel is made of silicon dioxide, it is the same material as quartz and quartz, and is a safe material that does not affect the human body. Recently activated soil components with special pores, such as Care Dry (registered trademark) and Decipac (registered trademark), among the physical desiccants, especially called "clay (clay) system" There are also agents, and these may be used as appropriate. Further, zeolite has the same characteristics as silica gel, and in recent years, many synthetic zeolites with improved water repellency have been sold, and these are attached to the back surface U of the sheet-like substrate 20 or contained in the coated paper 30 as appropriate. .
図8は、本発明に係る第五の実施形態を示している。第五の実施形態では、シート状基材20の上下辺縁部に連結部Dを有し、該連結部Dの形状は、一辺側はシート状基材の表面Wから、他辺側はシート状基材20の裏面Uから、其々シート状基材20の厚みの二分の一の厚みとする段差形状であり、屋根下地材10を連結する際に該連結部を相互に組み合わせて重畳すると、シート状基材20の厚みとなる構成を有している。上辺側の連結領域幅D1と、下辺側の連結領域幅D2とは同一寸法とし、其々50mmから150mmの範囲内となる。 FIG. 8 shows a fifth embodiment according to the present invention. In 5th embodiment, it has the connection part D in the up-and-down edge part of the sheet-like base material 20, and the shape of this connection part D is a sheet | seat on the other side from the surface W of the sheet-like base material on the other side. When the roof base material 10 is connected to each other and overlapped with each other when the roof base material 10 is connected, the back surface U has a stepped shape that is one-half the thickness of the sheet-like substrate 20. The sheet-like base material 20 has a thickness. The connection region width D1 on the upper side and the connection region width D2 on the lower side have the same dimensions, and are in the range of 50 mm to 150 mm, respectively.
本発明にかかる屋根下地材10の施工方法については、通常の屋根下地材と同様であり、特殊な工具等も不要である。家屋等の屋根の野路板N上に軒下側から順に重ねて敷設し、その後横桟50が屋根下地材10の上から釘等で打ち付けられて固定されるものである。 また、縦桟状突起部21は、野路板Nが固定される垂木が設けられる一定間隔と同じくして列設させることも可能であるため、屋根下地材10を野路板Nの垂木の位置に釘やタッカー針で確実に固定することができるものである。 About the construction method of the roof base material 10 concerning this invention, it is the same as that of a normal roof base material, and a special tool etc. are unnecessary. On the roof road plate N of a house or the like, it is laid in order from the lower side of the eaves, and then the crosspiece 50 is driven and fixed with a nail or the like from above the roof base material 10. Further, since the vertical beam-like projections 21 can be arranged in the same manner as a fixed interval at which rafters to which the field plate N is fixed are provided, the roof base material 10 is positioned at the rafters of the field plate N. It can be securely fixed with a nail or a tucker needle.
本発明にかかる屋根下地材10は、瓦葺き用屋根の屋根下地材10としてのみならず、ガルバリウム鋼板等の金属屋根部材の下地材としても用いることが可能である。特に金属屋根部材では、瓦と比較すると遮音効果や断熱効果などが低いため、本願発明を用いることで、金属屋根部材の欠点を大きく補うことも可能である。また、本発明の屋根下地材10は、裏面U又は両面に縦桟状突起部21が設けられることによって、下地材と野地板Nの間に空間部領域R1が確保され、通気性が確保されると同時に断熱による冷暖房効率が高まる効果により環境にも資する有用な技術に関するものであることから、本発明による屋根下地材10の産業上の利用可能性は大きいものと思量する。 The roof base material 10 according to the present invention can be used not only as a roof base material 10 for a tile roof, but also as a base material for a metal roof member such as a galvalume steel plate. In particular, a metal roof member has a low sound insulation effect and a heat insulation effect as compared with a tile, and therefore, by using the present invention, it is possible to greatly compensate for the defects of the metal roof member. Further, the roof base material 10 of the present invention is provided with the vertical beam-like projections 21 on the back surface U or both surfaces, so that the space region R1 is ensured between the base material and the field board N, and air permeability is ensured. At the same time, it is related to a useful technique that contributes to the environment due to the effect of increasing the cooling and heating efficiency by heat insulation, and therefore, the industrial applicability of the roof base material 10 according to the present invention is considered to be large.
10 屋根下地材
20 シート状基材
21 縦桟状突起部
22 通気溝
23 微小通気溝
30 被覆紙
40 滑り止め突起部
50 横桟
60 乾燥剤
H1 裏面側通気溝深さ
H2 裏面側縦桟状突起部高さ
H3 横走り防止高さ
H4 表面側縦桟状突起部高さ
H5 表面側通気溝深さ
B1 縦桟状突起部幅
B2 溝長
B3 微小溝長
P1 ピッチ
P2 微小通気溝ピッチ
P3 隣設ピッチ
R1 領域
R2 横走り防止領域
Y 雨水
S 水蒸気
D 連結設部
D1 連結領域幅
D2 連結領域幅
N 野地板
W 表面
U 裏面
K 屋根勾配
Z 靴底
DESCRIPTION OF SYMBOLS 10 Roof base material 20 Sheet-like base material 21 Vertical beam-like protrusion part 22 Ventilation groove 23 Minute ventilation groove 30 Cover paper 40 Anti-slip protrusion part 50 Horizontal beam 60 Desiccant H1 Back surface side ventilation groove depth H2 Back surface side vertical beam-like protrusion Section height H3 Side running prevention height H4 Surface side vertical beam-like projection height H5 Surface side ventilation groove depth B1 Vertical beam-like projection width B2 Groove length B3 Minute groove length P1 Pitch P2 Minute ventilation groove pitch P3 Pitch R1 Area R2 Side-run prevention area Y Rain water S Water vapor D Connection portion D1 Connection area width D2 Connection area width N Base plate W Front surface U Back surface K Roof slope Z Shoe sole
Claims (4)
前記シート状基材の裏面又は両面には、棟軒間方向を縦方向とする縦桟状突起部を延設して形成し、
該縦桟状突起部は等間隔に並行に列設し、
該縦桟状突起部の表面には通気溝を設け、
該通気溝は隣設される該縦桟状突起部の通気溝と隣り合わないように交互に位相させて一定間隔を空けて列設し、
該通気溝の深さは縦桟状突起部の表面からシート状基材の表面の間であって、該通気溝からシート状基材の表面までの横走り防止領域を確保する位置に配設したことを特徴とする屋根下地材。 A roof base material formed by integrally covering a coated paper on one side or both sides of a sheet-like base material of a soft synthetic resin,
On the back surface or both surfaces of the sheet-like base material, formed by extending a vertical beam-shaped protrusion that has the direction between the buildings as the vertical direction,
The vertical beam-like projections are arranged in parallel at equal intervals,
A ventilation groove is provided on the surface of the vertical beam-like projection,
The ventilation grooves are lined up at regular intervals so that they are alternately phased so as not to be adjacent to the ventilation grooves of the vertical beam-shaped protrusions provided next to each other.
The depth of the ventilation groove is between the surface of the vertical beam-shaped protrusion and the surface of the sheet-like base material, and is disposed at a position that secures a lateral running prevention region from the ventilation groove to the surface of the sheet-like base material. Roof base material characterized by.
該連結部の形状は、一辺側はシート状基材の上面から、他辺側はシート状基材の裏面から、其々シート状基材の厚みの二分の一の厚みとする段差形状であり、屋根下地材を連結する際に該連結部を相互に組み合わせて重畳すると、シート状基材の厚みとなる構成を有していることを特徴とする請求項1から請求項3のいずれかに記載の屋根下地材。
It has a connecting part at the upper and lower edges of the sheet-like substrate,
The shape of the connecting portion is a step shape in which one side is from the upper surface of the sheet-like base material and the other side is from the back surface of the sheet-like base material, and the thickness is one-half of the thickness of the sheet-like base material. In addition, when the roof base material is connected, the connecting portions are combined and overlapped to form a thickness of the sheet-like base material, according to any one of claims 1 to 3. The roof base material described.
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