JP4818925B2 - 湿式使用チョップドストランドを使用した熱可塑性組成物の開発 - Google Patents
湿式使用チョップドストランドを使用した熱可塑性組成物の開発 Download PDFInfo
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- JP4818925B2 JP4818925B2 JP2006535638A JP2006535638A JP4818925B2 JP 4818925 B2 JP4818925 B2 JP 4818925B2 JP 2006535638 A JP2006535638 A JP 2006535638A JP 2006535638 A JP2006535638 A JP 2006535638A JP 4818925 B2 JP4818925 B2 JP 4818925B2
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4218—Glass fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/08—Copolymers of ethylene
- B29K2023/083—EVA, i.e. ethylene vinyl acetate copolymer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
Description
Claims (17)
- 複合材製品を形成する方法であって、
湿ったガラス繊維(200)を束にしたものを少なくとも部分的に開くステップ(210)と、
該湿ったガラス繊維から水を除去して(220)、脱水されたガラス繊維を形成するステップと、
該脱水されたガラス繊維を樹脂(240)と混合して(260)、脱水された繊維および樹脂の混合物を形成するステップと、
該混合物をシートに形成するステップ(270)と、
前記脱水されたガラス繊維および樹脂によって形成されたシートを熱結合して(290)、複合材製品(295)を形成するステップと、を備えている、
ことを特徴とする方法。 - 更に、前記束から前記脱水されたガラス繊維を分離するステップ(230)を備えている、
請求項1に記載の方法。 - 更に、細断された粗糸、乾式使用のチョップドストランドガラス、E型ガラス繊維、A型ガラス繊維、C型ガラス繊維、またはS型ガラス繊維、天然繊維、炭素繊維、アラミド繊維、金属繊維、セラミック繊維、鉱物繊維、グラファイト繊維、ポリマー繊維またはこれらの組合せからなる群から選択される一つの材料を添加するステップを備えている、
請求項1に記載の方法。 - 前記シートを形成するステップが、前記混合物を第1のシート形成器(270)および第2のシート形成器(275)に連続的に通すステップを含んでいる、
請求項1に記載の方法。 - 前記シートが、前記脱水されたガラス繊維および前記樹脂の実質的に均一な分布を有する、
請求項4に記載の方法。 - 更に、前記シートを形成することに先立って、前記混合物を充填ボックスタワー(265)に移送するステップを備えている、
請求項1に記載の方法。 - 更に、前記熱結合に先立って、前記シートを針穿刺フェルト製造装置(280)に通すステップを備えている、
請求項1に記載の方法。 - 湿ったガラス繊維から複合材製品を形成するための装置であって:
湿ったガラス繊維(200)を束にしたものを少なくとも部分的に開くための第1のオープナー(210)と、
前記湿ったガラス繊維の少なくとも部分的に開かれた束を収容し、これから水を除去して脱水されたガラス繊維を形成するためのコンデンサ(220)と、
該脱水されたガラス繊維および樹脂(240)を収容し、これらを混合して混合物を形成するためのブロワーユニット(260)と、
該混合物を収容し、該混合物をシートに形成するための第1のシート形成器(270)と、
前記ガラス繊維および樹脂を熱結合して、複合材製品(295)形成するための熱結合装置(290)とを備えている、
ことを特徴とする装置。 - 更に、前記束から前記脱水されたガラス繊維を分離するための第2のオープナー(230)を備えている、
請求項8に記載の装置。 - 更に、前記第1のシート形成器から前記シートを受け取る第2のシート形成器(275)を備えている、
請求項8に記載の装置。 - 更に、前記前記シートを機械的に強化するための針穿刺フェルト製造装置(280)を備えている、請求項8に記載の装置。
- 更に、前記混合物を受け取り、該混合物を前記第1のシート形成器に供給するための充填ボックスタワー(265)を備えている、
請求項8に記載の装置。 - 繊維状マットを形成する方法であって、
(1)湿ったガラス繊維(300)を束にしたものを少なくとも部分的に開くステップ(210)と、
(2)該湿ったガラス繊維から水を除去して(220)、脱水されたガラス繊維を形成するステップと、
(3)前記脱水されたガラス繊維を含むシートを形成するステップ(270)と、
(4)該シートにバインダ樹脂を添加するステップ(350)と、
(5)該シートを熱結合装置(290)に通し、前記バインダ樹脂を硬化させて繊維状マット(395)を形成するステップ、を備えている、
ことを特徴とする方法。 - 更に、前記束から前記脱水されたガラス繊維を分離するステップを備えている、
請求項13に記載の方法。 - 更に、前記バインダ樹脂を硬化させるに先立って、前記シートを針穿刺フェルト製造装置(280)に通すステップを備えている、
請求項13に記載の方法。 - 前記シートを形成する工程が、前記混合物を第1のシート形成器(270)および第2のシート形成器(275)に連続的に通すステップを備えている、
請求項13に記載の方法。 - 更に、前記シートを形成することに先立って、前記脱水されたガラス繊維を充填ボックスタワー(265)に移送するステップを備えている、
請求項13に記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/688,013 | 2003-10-17 | ||
US10/688,013 US7138023B2 (en) | 2003-10-17 | 2003-10-17 | Development of thermoplastic composites using wet use chopped strand (WUCS) |
PCT/US2004/033839 WO2005037897A1 (en) | 2003-10-17 | 2004-10-14 | Development of thermoplastic composites using wet use chopped strand (wucs) |
Publications (3)
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JP2007508964A JP2007508964A (ja) | 2007-04-12 |
JP2007508964A5 JP2007508964A5 (ja) | 2011-09-01 |
JP4818925B2 true JP4818925B2 (ja) | 2011-11-16 |
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JP2006535638A Expired - Fee Related JP4818925B2 (ja) | 2003-10-17 | 2004-10-14 | 湿式使用チョップドストランドを使用した熱可塑性組成物の開発 |
Country Status (10)
Country | Link |
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US (1) | US7138023B2 (ja) |
EP (1) | EP1675892B1 (ja) |
JP (1) | JP4818925B2 (ja) |
CN (1) | CN100540594C (ja) |
AT (1) | ATE455815T1 (ja) |
BR (1) | BRPI0415263A (ja) |
CA (1) | CA2540304A1 (ja) |
DE (1) | DE602004025263D1 (ja) |
MX (1) | MXPA06004153A (ja) |
WO (1) | WO2005037897A1 (ja) |
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- 2003-10-17 US US10/688,013 patent/US7138023B2/en not_active Expired - Fee Related
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2004
- 2004-10-14 MX MXPA06004153A patent/MXPA06004153A/es active IP Right Grant
- 2004-10-14 BR BRPI0415263-8A patent/BRPI0415263A/pt not_active IP Right Cessation
- 2004-10-14 DE DE602004025263T patent/DE602004025263D1/de active Active
- 2004-10-14 AT AT04795057T patent/ATE455815T1/de not_active IP Right Cessation
- 2004-10-14 CN CNB2004800303935A patent/CN100540594C/zh not_active Expired - Fee Related
- 2004-10-14 EP EP04795057A patent/EP1675892B1/en not_active Revoked
- 2004-10-14 WO PCT/US2004/033839 patent/WO2005037897A1/en active Application Filing
- 2004-10-14 JP JP2006535638A patent/JP4818925B2/ja not_active Expired - Fee Related
- 2004-10-14 CA CA002540304A patent/CA2540304A1/en not_active Abandoned
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Also Published As
Publication number | Publication date |
---|---|
WO2005037897A1 (en) | 2005-04-28 |
MXPA06004153A (es) | 2006-06-28 |
CN100540594C (zh) | 2009-09-16 |
CN1867618A (zh) | 2006-11-22 |
ATE455815T1 (de) | 2010-02-15 |
EP1675892A1 (en) | 2006-07-05 |
CA2540304A1 (en) | 2005-04-28 |
BRPI0415263A (pt) | 2006-12-12 |
JP2007508964A (ja) | 2007-04-12 |
DE602004025263D1 (de) | 2010-03-11 |
US20050082721A1 (en) | 2005-04-21 |
US7138023B2 (en) | 2006-11-21 |
EP1675892B1 (en) | 2010-01-20 |
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