JP4818179B2 - Copper alloy tube - Google Patents

Copper alloy tube Download PDF

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JP4818179B2
JP4818179B2 JP2007086226A JP2007086226A JP4818179B2 JP 4818179 B2 JP4818179 B2 JP 4818179B2 JP 2007086226 A JP2007086226 A JP 2007086226A JP 2007086226 A JP2007086226 A JP 2007086226A JP 4818179 B2 JP4818179 B2 JP 4818179B2
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JP2008240128A5 (en
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雅人 渡辺
崇 白井
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株式会社コベルコ マテリアル銅管
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Description

本発明は、耐圧破壊強度及び加工性が優れていて熱交換器用として有用な銅合金管に関する。   The present invention relates to a copper alloy tube that has excellent pressure fracture strength and workability and is useful as a heat exchanger.

例えば、エアコンの熱交換器は、ヘアピン状に曲げ加工したU字形銅管(以下、銅管という場合は銅合金管も含む)をアルミニウムフィンの貫通孔に通し、前記銅管を治具により拡管することにより銅管とアルミニウムフィンとを密着させ、更に、銅管の開放端を拡管し、この拡管部にU字形に曲げ加工した銅管(リターンベンド)を挿入し、りん銅ろう等のろう材により銅管(リターンベンド)をヘアピン状銅管の拡管部にろう付けすることにより、複数個のヘアピン状銅管がリターンベンド銅管により連結された熱交換器が製造されている。   For example, a heat exchanger of an air conditioner passes a U-shaped copper tube bent into a hairpin shape (hereinafter referred to as a copper tube also includes a copper alloy tube) through an aluminum fin through-hole and expands the copper tube with a jig. Then, the copper tube and aluminum fin are brought into close contact with each other, and the open end of the copper tube is expanded, and a copper tube (return bend) bent into a U-shape is inserted into the expanded portion, and a solder such as phosphor copper braze A heat exchanger in which a plurality of hairpin-shaped copper tubes are connected by a return bend copper tube is manufactured by brazing the copper tube (return bend) to the expanded portion of the hairpin-shaped copper tube with a material.

また、熱交換器と、四方弁及びアキュームレーター等の各種部品をつなぐ機内配管も、拡管及びろう付けにより接続されている。このため、熱交換器に使用される銅管には、熱伝導率、曲げ加工性及びろう付け性が良好であることが要求される。従って、これらの特性が良好であり、適切な強度を有するりん脱酸銅が広く使用されている。   In-machine piping connecting the heat exchanger and various components such as a four-way valve and an accumulator is also connected by expansion and brazing. For this reason, it is requested | required that the copper tube used for a heat exchanger should have favorable heat conductivity, bending workability, and brazing property. Therefore, phosphorus deoxidized copper having good characteristics and appropriate strength is widely used.

エアコン等の熱交換器に使用する冷媒には、HCFC(ハイドロクロロフルオロカーボン)系フロンが広く使用されてきたが、HCFCはオゾン破壊係数が大きいことから、地球環境保護の点より、その値が小さいHFC(ハイドロフルオロカーボン)系フロンが使用されるようになってきた。また、給湯器、自動車用空調機器、自動販売機等に使用する熱交換器等に自然冷媒であるCOが用いられるようになってきた。熱交換器において、これらの冷媒が使用される圧力(熱交換器の伝熱管内を流れる圧力)は凝縮器(COにおいてはガスクーラー)において最大となり、例えば、HCFC系フロンのR22では1.8MPa、HFC系フロンのR410Aでは3MPa、またCO冷媒では7乃至10MPa(超臨界状態)程度であり、新たに採用された冷媒の運転圧力は従来冷媒R22の1.6乃至6倍程度に増大している。 HCFC (hydrochlorofluorocarbon) fluorocarbons have been widely used as refrigerants for heat exchangers such as air conditioners. However, HCFC has a low ozone depletion coefficient, so its value is small in terms of protecting the global environment. HFC (hydrofluorocarbon) -based fluorocarbons have been used. Further, CO 2 that is a natural refrigerant has come to be used in heat exchangers used in water heaters, automotive air conditioners, vending machines, and the like. In the heat exchanger, the pressure at which these refrigerants are used (pressure flowing through the heat transfer tubes of the heat exchanger) is maximum in the condenser (gas cooler in CO 2 ). 8 MPa, the R410A of HFC-based fluorocarbons 3 MPa, also in CO 2 refrigerant is about 7 to 10 MPa (supercritical state), the operating pressure of the newly adopted refrigerant is increased to 1.6 to 6 times that of the conventional refrigerant R22 is doing.

伝熱管の破壊圧力をP、伝熱管の外径をD、伝熱管の引張強さをσ、伝熱管の肉厚をt(内面溝付管の場合は底肉厚)とすると、これらの間には、P=2×σ×t/(D−0.8t)の関係がある。前記式を肉厚tに関して整理すると、t=(D×P)/(2×σ+0.8P)となり、伝熱管の引張強さが大きいほど肉厚を薄くできることがわかる。実際に、伝熱管を選定する場合、前記のPに更に安全率S(通常2.5乃至5程度)をかけた圧力に対して算出される引張強さ及び肉厚の伝熱管を用いる。   When the burst pressure of the heat transfer tube is P, the outer diameter of the heat transfer tube is D, the tensile strength of the heat transfer tube is σ, and the wall thickness of the heat transfer tube is t (in the case of an internally grooved tube), Has a relationship of P = 2 × σ × t / (D−0.8t). When the above formula is arranged with respect to the wall thickness t, t = (D × P) / (2 × σ + 0.8P), and it can be seen that the wall thickness can be reduced as the tensile strength of the heat transfer tube is increased. Actually, when selecting a heat transfer tube, a heat transfer tube having a tensile strength and a thickness calculated with respect to the pressure obtained by multiplying the above P by a safety factor S (usually about 2.5 to 5) is used.

りん脱酸銅製伝熱管の場合、引張強さが小さいことから、冷媒の運転圧力の増大に対応するには管の肉厚を厚くする必要がある。また、熱交換器の組立の際、ろう付け部は800℃以上の温度に数秒乃至数十秒間加熱されるため、ろう付け部及びその近傍ではその他の部分に比べて結晶粒が粗大化し、軟化により強度が低下した状態となってしまうことから、肉厚をより厚くする必要がある。このように、伝熱管としてりん脱酸銅を用いると、熱交換器の質量増大、及び価格増大を招くことから、引張強さが大きく、加工性に優れ、且つ良好な熱伝導率を有する伝熱管が強く要求されるようになってきた。   In the case of a phosphorous deoxidized copper heat transfer tube, since the tensile strength is small, it is necessary to increase the thickness of the tube in order to cope with an increase in the operating pressure of the refrigerant. In addition, when assembling the heat exchanger, the brazed part is heated to a temperature of 800 ° C. or higher for several seconds to several tens of seconds. Therefore, it is necessary to make the wall thickness thicker. Thus, when phosphorous deoxidized copper is used as the heat transfer tube, the mass of the heat exchanger is increased and the price is increased. There has been a strong demand for heat tubes.

このような要求に応えるべく、0.2%耐力と疲れ強さが優れた銅合金管として、例えば、Co:0.02乃至0.2質量%、P:0.01乃至0.05質量%、C:1乃至20ppmを含有し、残部がCu及び不可避的不純物からなり、不純物の酸素が50ppm以下である熱交換器用継目無銅合金管(特許文献1)が提案されている。また、Co:0.03乃至0.15質量%、P:0.02乃至0.05質量%をCo/P:4以下となるように含有し、残部がCu及び不可避的不純物からなり、不可避不純物として含まれる酸素含有量を50ppm以下に規制した組成を有し、更に平均結晶粒径が20μm以下の再結晶粒を有し、この再結晶粒内に平均粒径が1乃至30nmの微細な析出物が分散した銅合金管(特許文献2)が提案されている。   In order to meet such demands, for example, Co: 0.02 to 0.2 mass%, P: 0.01 to 0.05 mass%, as a copper alloy tube having excellent 0.2% proof stress and fatigue strength , C: 1 to 20 ppm, the remainder being made of Cu and inevitable impurities, and oxygen of impurities is 50 ppm or less, and a seamless copper alloy tube for a heat exchanger (Patent Document 1) has been proposed. Further, Co: 0.03 to 0.15 mass%, P: 0.02 to 0.05 mass% is contained so as to be Co / P: 4 or less, and the balance is made of Cu and inevitable impurities, and is unavoidable. It has a composition in which the oxygen content contained as impurities is regulated to 50 ppm or less, and further has recrystallized grains having an average crystal grain size of 20 μm or less, and the recrystallized grains have a fine average grain size of 1 to 30 nm. A copper alloy tube (Patent Document 2) in which precipitates are dispersed has been proposed.

特開2000−1728JP2000-1728 特開2001−316742JP 2001-316742 A

しかしながら、特許文献1の銅合金は、Coの燐化物による析出強化によって、0.2%耐力及び疲労強度が優れているが、強度を重視したため、0.2%耐力値が高く、熱交換器の組み立て加工時に、ヘアピン管に曲げるときに、割れが発生しやすく、歩留が低下する原因となっていた。また、りん銅ろうのろう付け以上の温度で加熱したり、加熱温度がりん銅ろうのろう付け温度程度であっても、長時間加熱したりすると、析出強化の強化機構であるCoの燐化物が固溶してしまい、加熱後の引張強さ並びに耐力及び破壊圧力等の強度が低下するという問題点があった。   However, the copper alloy of Patent Document 1 is excellent in 0.2% proof stress and fatigue strength due to precipitation strengthening by Co phosphide, but since the emphasis is on strength, the 0.2% proof stress value is high, and the heat exchanger At the time of assembling, when it was bent into a hairpin tube, cracking was likely to occur, resulting in a decrease in yield. In addition, Co phosphide, which is a strengthening mechanism of precipitation strengthening, is heated at a temperature higher than that of phosphor copper brazing, or even if the heating temperature is about the brazing temperature of phosphor copper brazing. There is a problem that the strength such as tensile strength, proof stress and breaking pressure after heating is lowered.

また、特許文献2の銅合金は特許文献1と同じく、Coの燐化物による微細な析出物による析出強化によって疲労強度が優れたものとなるが、実施例をみると、結晶粒径が10μm以下と極めて小さいため、当然引張強さ及び0.2%耐力が大きくなり、伸びが小さく、特許文献1の場合と同様に、ヘアピン管に曲げる際に割れが発生する虞があり、また、拡管作業時に設備的な不具合が生じるなどの問題点があった。一方、上述したとおり、りん銅ろうのろう付け温度が高かったり、ろう付け時間が長いと、析出強化機構のCoの燐化物が固溶してしまい、加熱後の強度が低くなるという課題があった。   In addition, the copper alloy of Patent Document 2 is excellent in fatigue strength by precipitation strengthening by fine precipitates of Co phosphide, as in Patent Document 1, but in the examples, the crystal grain size is 10 μm or less. Naturally, the tensile strength and 0.2% proof stress are large, the elongation is small, and there is a risk of cracking when bending into a hairpin tube, as in the case of Patent Document 1. There were problems such as occasional equipment failures. On the other hand, as described above, if the brazing temperature of the phosphor copper brazing is high or the brazing time is long, the phosphide of Co in the precipitation strengthening mechanism is dissolved, and the strength after heating is low. It was.

本発明はかかる問題点に鑑みてなされたものであって、引張強さ及び0.2%耐力が高く、強度的に優位な銅合金管で、かつヘアピン曲げ加工性及び拡管性を改善した高強度の熱交換器用として有用な銅合金管を提供することを目的とする。   The present invention has been made in view of such a problem, and is a copper alloy tube having high tensile strength and 0.2% proof stress and superior in strength, and has improved hairpin bending workability and tube expandability. An object of the present invention is to provide a copper alloy tube useful for a high-strength heat exchanger.

本発明に係る銅合金管は、Co:0.03乃至0.15質量%、Sn:0.1乃至1.0質量%、P:0.004乃至0.08質量%、S:0.005質量%以下、O:0.005質量%以下、及びH:0.0002質量%以下を含有し、残部がCu及び不可避的不純物からなる組成を有し、平均結晶粒径が10乃至35μmであることを特徴とする。 The copper alloy tube according to the present invention has Co: 0.03 to 0.15 mass%, Sn: 0.1 to 1.0 mass%, P: 0.004 to 0.08 mass%, and S: 0.005. mass% or less, O: 0.005 wt% or less, and H: 0.0002 mass% or less, have a composition the balance being Cu and unavoidable impurities, the average crystal grain size is 10 to 35μm It is characterized by that.

更に、本発明においては、管の引張強さが250乃至300N/mm、伸びが40%以上であることが好ましい。

Further, in the present invention, it is preferable that the tensile strength of the tube 250 to 300N / mm 2, elongation of the 40% or more.

更にまた、本発明においては、800℃に15秒間加熱した後の引張強さが235N/mm以上であり、平均結晶粒径が100μm以下であることが好ましい。 Furthermore, in the present invention, it is preferable that the tensile strength after heating at 800 ° C. for 15 seconds is 235 N / mm 2 or more and the average crystal grain size is 100 μm or less.

更に、前記銅合金は、例えば、管内面に溝が形成される内面溝付管である。   Furthermore, the copper alloy is, for example, an internally grooved tube in which grooves are formed on the tube inner surface.

以下に、本発明について詳細に説明する。本発明者等が種々実験研究した結果、Co含有量、Sn含有量、P含有量、S含有量、引張強さなどを適切に規定することにより、本発明の課題を解決できる銅合金管を得ることができることを見出した。 The present invention is described in detail below. As a result of various experimental studies by the present inventors, a copper alloy tube capable of solving the problems of the present invention by appropriately defining Co content, Sn content, P content, S content, tensile strength, etc. Found that can be obtained.

次に、本発明の熱交換器用として有用な銅合金管の組成について、その成分添加理由及び組成限定理由について説明する。   Next, regarding the composition of the copper alloy tube useful for the heat exchanger of the present invention, the reason for adding the component and the reason for limiting the composition will be described.

「Co:0.03乃至0.15質量%」
Coは本発明の銅合金管において、Pとの化合物により析出物を形成して、引張強さを向上させる成分である。Coの含有量が0.15質量%を超えると、強度が高くなりすぎて、伸びが低下してしまい、加工性に悪影響を及ぼすことになる。また、本発明の銅合金のCo含有量が0.03質量%未満であると、所望の強度を得ることができない。従って、Coの含有量を0.03乃至0.15質量%とすることが必要である。
“Co: 0.03 to 0.15 mass%”
Co is a component that improves the tensile strength by forming precipitates with a compound with P in the copper alloy tube of the present invention. If the Co content exceeds 0.15% by mass, the strength becomes too high and the elongation decreases, which adversely affects workability. Moreover, desired intensity | strength cannot be obtained as Co content of the copper alloy of this invention is less than 0.03 mass%. Therefore, the Co content needs to be 0.03 to 0.15 mass%.

「Sn:0.1乃至1.0質量%」
Snは固溶硬化によって、引張強さを向上させたり、りん銅ろうなどのろう付けによる熱影響に対して結晶粒度の粗大化が抑制されて耐熱性が向上する。Snの含有量が1.0質量%を超えると、鋳塊における凝固偏析が激しくなり、通常の熱間押出及び/又は加工熱処理により偏析が完全に解消しないことがあり、銅合金管の組織、機械的性質、曲げ加工性、ろう付け後の組織及び機械的性質の不均一性をもたらす。また、押出圧力が高くなり、Snが1質量%以下の合金と同一押出圧力とするには、押出温度を上げることが必要になり、それにより押出材の表面酸化が増加し、生産性の低下及び銅合金管の表面欠陥が増加する。また、本発明の合金へのSn含有量が0.1質量%未満であると、焼鈍後及びろう付け加熱後に十分な引張強さが得られず、細かい結晶粒径を得ることができなくなる。また、りん銅ろうなどによるろう付け加熱時に強度が低下することを抑制する効果及び結晶粒が粗大化することを防止する効果が、不十分なものとなってしまう。従って、Snの含有量を0.1乃至1.0質量%とすることが必要である。
“Sn: 0.1 to 1.0 mass%”
Sn improves the tensile strength by solid solution hardening and suppresses the coarsening of the crystal grain size against the heat effect of brazing such as phosphor copper brazing, thereby improving the heat resistance. If the Sn content exceeds 1.0% by mass, solidification segregation in the ingot becomes severe, and segregation may not be completely eliminated by normal hot extrusion and / or thermomechanical treatment. It leads to mechanical properties, bendability, texture after brazing and non-uniformity of mechanical properties. Also, in order to increase the extrusion pressure and make the same extrusion pressure as that of an alloy having Sn of 1% by mass or less, it is necessary to raise the extrusion temperature, thereby increasing the surface oxidation of the extruded material and reducing the productivity. And the surface defects of the copper alloy tube increase. Further, if the Sn content in the alloy of the present invention is less than 0.1% by mass, sufficient tensile strength cannot be obtained after annealing and brazing heating, and a fine crystal grain size cannot be obtained. Moreover, the effect which suppresses that a intensity | strength falls at the time of brazing heating by a phosphor copper brazing etc., and the effect which prevents that a crystal grain coarsens will become inadequate. Therefore, it is necessary that the Sn content be 0.1 to 1.0 mass%.

「P:0.004乃至0.08質量%」
Pは本発明の合金中において、前述のように、Coとの化合物により析出物CoPを形成して、引張強さを向上させる成分である。本発明の銅合金へのP含有量が0.08質量%を超えると、導電率が低下したり、熱間加工性及び冷間加工性が阻害されることになる。一方、P含有量が0.004質量%未満であると、CoP析出物による所定の強度を得ることができず、また脱酸が不十分となり、酸化物が鋳塊に巻き込まれ、鋳塊の健全性が低下すると共に、製造された管の曲げ加工性が低下しやすくなる。従って、Pの含有量を0.004乃至0.08質量%にすることが必要である。
“P: 0.004 to 0.08 mass%”
In the alloy of the present invention, P is a component that improves the tensile strength by forming a precipitate CoP with a compound with Co as described above. When the P content in the copper alloy of the present invention exceeds 0.08% by mass, the electrical conductivity is lowered, and hot workability and cold workability are inhibited. On the other hand, when the P content is less than 0.004% by mass, the predetermined strength due to the CoP precipitate cannot be obtained, and deoxidation becomes insufficient, and the oxide is caught in the ingot. While soundness falls, the bending property of the manufactured pipe | tube becomes easy to fall. Therefore, it is necessary to make the P content 0.004 to 0.08 mass%.

「S:0.005質量%以下」
Sは本発明の合金中において、Cuと化合物を形成して母相中に存在する。Sの含有量が増えると、鋳塊時の鋳塊割れ及び熱間押出割れが増加する。また、熱間押出割れが発生しなくても、押出材を冷間圧延し、抽伸すると、材料内部のCu−S化合物は管の軸方向に伸張し、Cu−S化合物界面で割れが発生しやすく、製品加工中や製品において表面疵、割れ等になり、製品の歩留りを低下させる。また、Cu−S化合物界面で割れが発生しない場合でも、本発明の合金管に曲げ加工を行う際、割れ発生の起点となり、曲げ部で割れが発生する頻度が高くなる。このような問題を改善するために、本発明の銅合金管は、S含有量を0.005%以下、望ましくは0.003%以下、更に望ましくは0.0015%以下にする必要がある。Sは、銅地金、スクラップなどの原料、スクラップに付着する油、溶解鋳造雰囲気(溶湯を被覆する木炭/フラックス、溶湯と接触する雰囲気中のSOxガス、炉材等)より比較的簡単に溶湯中に取り込まれるため、S含有量を0.005質量%以下とするには、低品位のCu地金及びスクラップの使用量低減、溶解雰囲気のSOxガス低減、適正な炉材の選定、Mg、Ca等Sと親和性の強い元素を溶湯に微量添加する等の対策が有効である。
“S: 0.005 mass% or less”
S is present in the matrix by forming a compound with Cu in the alloy of the present invention. When the S content increases, ingot cracking and hot extrusion cracking during ingot increase. Even if hot extrusion cracking does not occur, when the extruded material is cold-rolled and drawn, the Cu-S compound inside the material stretches in the axial direction of the tube and cracks occur at the Cu-S compound interface. It easily causes surface flaws and cracks during product processing and in the product, which reduces the product yield. Even when cracks do not occur at the Cu-S compound interface, when bending the alloy pipe of the present invention, it becomes a starting point of crack generation, and the frequency of occurrence of cracks at the bent portion increases. In order to improve such problems, the copper alloy tube of the present invention needs to have an S content of 0.005% or less, desirably 0.003% or less, and more desirably 0.0015% or less. S is relatively simpler than copper metal, raw materials such as scrap, oil adhering to scrap, melting casting atmosphere (charcoal / flux covering molten metal, SOx gas in furnace atmosphere, furnace material, etc.) In order to reduce the S content to 0.005% by mass or less because of being incorporated into the steel, the amount of low-grade Cu ingots and scrap used is reduced, the SOx gas in the melting atmosphere is reduced, the selection of appropriate furnace materials, Mg, Measures such as adding a trace amount of an element having strong affinity for S, such as Ca, to the molten metal are effective.

なお、S以外の不純物元素As、Bi、Sb、Pb、Se、Teも、Sと同様に、鋳塊、熱間押出材、及び冷間加工材の健全性を低下させ、また管の曲げ加工性を損なうことから、これらの元素の合計含有量は0.0015%以下、望ましくは0.0010%以下、更に望ましくは0.0005%以下とすることが好ましい。   As with S, impurity elements As, Bi, Sb, Pb, Se, and Te other than S also reduce the soundness of ingots, hot extruded materials, and cold worked materials, and bend pipes. Therefore, the total content of these elements is preferably 0.0015% or less, desirably 0.0010% or less, and more desirably 0.0005% or less.

「O:0.005質量%以下」
本発明の銅合金管において、Oの含有量が0.005質量%を超えると、Cu、Sn及びCoの酸化物の1種又は2種以上が鋳塊に巻き込まれ、鋳塊の健全性が低下すると共に、製造された管の曲げ加工性が低下しやすくなる。このため、Oの含有量を0.005質量%とする必要がある。曲げ加工性をより改善するには、Oの含有量を0.003質量%以下とすることが望ましく、0.0015%以下とすることが更に望ましい。
“O: 0.005 mass% or less”
In the copper alloy pipe of the present invention, when the O content exceeds 0.005 mass%, one or more of Cu, Sn and Co oxides are caught in the ingot, and the soundness of the ingot is improved. In addition to the decrease, the bending workability of the manufactured pipe tends to decrease. For this reason, it is necessary to make content of O into 0.005 mass%. In order to further improve the bending workability, the O content is desirably 0.003% by mass or less, and more desirably 0.0015% or less.

「H:0.0002質量%以下」
溶解鋳造時に溶湯に取り込まれる水素が多くなると、ピンホール、粒界に濃化等の状態で鋳塊中に存在し、熱間押出時の割れを発生させる。また、押出後も焼鈍時粒界にHの膨れが発生しやすくなり、製品歩留が低下する。このため、本発明の銅合金管においてはHの含有量を0.0002質量%以下とすることが必要である。製品歩留りをより向上させるにはHの含有量を0.0001質量%以下とすることが望ましい。
“H: 0.0002 mass% or less”
When more hydrogen is taken into the molten metal during melt casting, it is present in the ingot in a state of pinhole and grain boundary enrichment, and cracks are generated during hot extrusion. Further, even after the extrusion, blistering of H is likely to occur at the grain boundaries during annealing, and the product yield decreases. For this reason, in the copper alloy pipe | tube of this invention, it is necessary to make content of H 0.0002 mass% or less. In order to further improve the product yield, the H content is desirably 0.0001% by mass or less.

なお、Hの含有量を0.0002質量%(2ppm)以下とするには、溶解鋳造時の原料の乾燥、溶湯被覆木炭の赤熱、溶湯と接触する雰囲気の露点の低下、りん添加前の溶湯を酸化気味にする等の対策が有効である。   In order to make the H content 0.0002% by mass (2 ppm) or less, the raw material is dried at the time of melting and casting, the red heat of the molten metal is reduced, the dew point of the atmosphere in contact with the molten metal is reduced, and the molten metal before phosphorus is added. It is effective to take measures such as oxidizing

「Zn:0.01乃至1.0質量%」
Znを添加することにより、銅合金管の熱伝導率を大きく低下させることなく、強度、耐熱性及び疲れ強さを向上させることができる。また、Znの添加により、冷間圧延、抽伸及び転造等に用いる工具の磨耗を低減させることができ、抽伸プラグ、溝付プラグ等の寿命を延命させる効果があり、生産コストの低減に寄与する。また、熱交換器の組み立て工程においても、ヘアピン曲げ時のマンドレルやアルミフィンへ伝熱管を密着させるときの拡管加工時の拡管ビュレットの磨耗も低減させることができる。
“Zn: 0.01 to 1.0 mass%”
By adding Zn, the strength, heat resistance and fatigue strength can be improved without greatly reducing the thermal conductivity of the copper alloy tube. In addition, the addition of Zn can reduce the wear of tools used for cold rolling, drawing, rolling, etc., and has the effect of extending the life of drawing plugs, grooved plugs, etc., contributing to the reduction of production costs To do. Also, in the heat exchanger assembly process, wear of the expanded burette during tube expansion when the heat transfer tube is brought into close contact with the mandrel or aluminum fin during bending of the hairpin can also be reduced.

Znの含有量が1.0質量%を超えると、応力腐食割れ感受性が高くなる。また、Znの含有量が0.01質量%未満であると上述の効果が十分でなくなる。従って、Znの含有量を0.01乃至1.0質量%とする。   When the Zn content exceeds 1.0% by mass, the stress corrosion cracking sensitivity becomes high. Further, when the Zn content is less than 0.01% by mass, the above-described effects are not sufficient. Therefore, the Zn content is set to 0.01 to 1.0% by mass.

「Fe、Ni、Mn、Mg、Cr、Ti及びAgからなる群から選択された1種以上の元素を合計0.05質量%未満」
Fe、Ni、Mn、Mg、Cr、Ti、Zr及びAgはいずれも本発明の銅合金の強度、耐圧破壊強度及び耐熱性を向上させ、結晶粒を微細化して曲げ加工性を改善する。これらの元素の総含有量が0.05質量%を超えると、押出圧力が上昇するため、これらの元素を添加しないものと同一の押出力で押出加工しようとすると、熱間押出温度を上げることが必要になる。それにより、押出材の表面酸化が多くなるため、本発明の銅合金管において表面欠陥が多発し、製品歩留りが低下する。このため、Fe、Ni、Mn、Mg、Cr、Ti、Zr及びAgの群より選択する1種以上の元素を合計0.05質量%未満とすることが望ましい。また、この総計含有量は、0.03%未満とすることがより望ましく、0.02質量%未満とすることが更に望ましい。
“Total of less than 0.05% by mass of one or more elements selected from the group consisting of Fe, Ni, Mn, Mg, Cr, Ti and Ag”
Fe, Ni, Mn, Mg, Cr, Ti, Zr, and Ag all improve the strength, pressure breakdown strength, and heat resistance of the copper alloy of the present invention, and refine crystal grains to improve bending workability. If the total content of these elements exceeds 0.05% by mass, the extrusion pressure will increase, so if you try to extrude with the same pressing force as those without adding these elements, increase the hot extrusion temperature. Is required. Thereby, since the surface oxidation of the extruded material increases, surface defects frequently occur in the copper alloy tube of the present invention, and the product yield decreases. For this reason, it is desirable that the total of one or more elements selected from the group of Fe, Ni, Mn, Mg, Cr, Ti, Zr, and Ag be less than 0.05% by mass. Further, the total content is more preferably less than 0.03%, and further preferably less than 0.02% by mass.

「引張強さ:250乃至300N/mm
引張強さは、管の強度を示す重要な指標であり、また前述したように管の引張強さは破壊強度にも関係して、引張強度が高いほど管の厚さを薄くすることができる。引張強さが250N/mm未満であると、エアコン等の熱交換器に組み込んだときの強度が不十分であり、ろう付け後の強度を十分に維持できない。また、引張強さが300N/mmを超えると、ヘアピン管の曲げ加工での割れ及び拡管加工時に拡管力が高くなりすぎて、拡管できなかったり、拡管のビュレットが固定されているバーが折れる等の不具合が発生する虞がある。従って、引張強さは250乃至300N/mmにすることが必要である。ここでいう引張強さは、焼鈍して軟質材とした本発明の組成の銅合金管の管軸方向の引張強さである。
“Tensile strength: 250 to 300 N / mm 2
Tensile strength is an important indicator of tube strength. As described above, the tensile strength of a tube is related to the fracture strength, and the higher the tensile strength, the thinner the tube. . When the tensile strength is less than 250 N / mm 2 , the strength when incorporated in a heat exchanger such as an air conditioner is insufficient, and the strength after brazing cannot be sufficiently maintained. If the tensile strength exceeds 300 N / mm 2 , cracks in the bending process of the hairpin tube and tube expansion force becomes too high during tube expansion, and the tube cannot be expanded or the bar to which the burette of the tube is fixed breaks. There is a risk of problems such as these. Therefore, the tensile strength needs to be 250 to 300 N / mm 2 . The tensile strength here is the tensile strength in the tube axis direction of the copper alloy tube having the composition of the present invention that is annealed to be a soft material.

「伸び:40%以上」
伸びは管の加工性を示している。伸びが40%未満であると、ヘアピン曲げ加工時に管が十分に伸びずに、曲げ部に割れが発生したり、機内配管の加工時に不都合が生じる。従って、伸びは40%以上であることが必要である。
“Elongation: 40% or more”
Elongation indicates the workability of the tube. If the elongation is less than 40%, the tube does not extend sufficiently at the time of hairpin bending, cracking occurs in the bent portion, and inconvenience occurs at the time of processing the piping in the machine. Accordingly, the elongation needs to be 40% or more.

「結晶粒度:平均結晶粒径が10乃至35μm」
結晶粒度は、素材の強度と加工性に重要な役割を果たしている。一般に結晶粒度が小さければ、強度は高いが加工性が低下し、結晶粒度が大きいと、強度が低くなり、加工性は向上する。結晶粒度が35μmを超えると、強度が低下して、エアコン等の熱交換器に組み込んだときの耐圧が不十分となり、またろう付け後の強度を十分に維持できない。また結晶粒度が10μmより低いと、硬すぎてヘアピン管の曲げ加工において割れが発生したり、拡管加工時に拡管力が高くなりすぎて拡管ができなかったり、拡管のビュレットが固定されているバーが折れるなどの不具合が発生する可能性が高くなる。
“Crystal grain size: average crystal grain size is 10 to 35 μm”
The grain size plays an important role in the strength and workability of the material. In general, if the crystal grain size is small, the strength is high but the workability is lowered, and if the crystal grain size is large, the strength is lowered and the workability is improved. When the crystal grain size exceeds 35 μm, the strength decreases, the pressure resistance when incorporated in a heat exchanger such as an air conditioner becomes insufficient, and the strength after brazing cannot be sufficiently maintained. On the other hand, if the grain size is lower than 10 μm, it is too hard to cause cracks in the bending process of the hairpin tube, the tube expansion force becomes too high at the time of tube expansion processing, and the tube cannot be expanded, or there is a bar to which the expanded burette is fixed There is a high possibility that problems such as breaking will occur.

平均結晶粒径は、銅合金管の軸方向に平行の断面について、JISH0501に定めらた切断法により、肉厚方向の平均結晶粒径を測定し、これを管軸方向に任意の10箇所で測定してそれらの平均を平均結晶粒径とした。   For the average crystal grain size, the average crystal grain size in the thickness direction was measured for the cross section parallel to the axial direction of the copper alloy tube by the cutting method defined in JISH0501, and this was measured at any 10 locations in the pipe axis direction. The average of these was measured as the average grain size.

「800℃に15秒間加熱した後の引張強さ:235N/mm以上」
銅合金管が熱交換器に加工されたとき、銅合金管はろう付けによる熱影響を受ける。このろう付けによる熱影響を模擬して、800℃に15秒間加熱した後の強度を調べる。そして、この800℃に15秒間加熱した後の引張強さが235N/mm未満であると、運転圧力が高いHFC系フロン冷媒及び炭酸ガス冷媒のとき、疲労破壊が起こりやすくなる。
“Tensile strength after heating to 800 ° C. for 15 seconds: 235 N / mm 2 or more”
When a copper alloy tube is processed into a heat exchanger, the copper alloy tube is affected by heat due to brazing. Simulating the thermal effect of this brazing, the strength after heating to 800 ° C. for 15 seconds is examined. If the tensile strength after heating at 800 ° C. for 15 seconds is less than 235 N / mm 2 , fatigue failure tends to occur when the HFC-based refrigerant and carbon dioxide refrigerant have high operating pressure.

「800℃に15秒間加熱した後の管軸直交断面の肉厚方向に垂直な方向の平均結晶粒径:100μm以下」
熱交換器に加工されたとき、ろう付けによる熱影響を模擬した800℃15秒間加熱後に結晶粒径が粗大化するが、その値が100μmを超えると、ろう付け部において耐圧強度の低下が大きく、運転圧力が高いHFC系フロン冷媒及び炭酸ガス冷媒用の熱交換器に用いたとき信頼性が低下する。従って、管軸平行断面の肉厚方向の平均結晶粒径が100μm以下、更には60μm以下が望ましい。
“Average crystal grain size in the direction perpendicular to the wall thickness direction of the tube axis orthogonal section after heating to 800 ° C. for 15 seconds: 100 μm or less”
When processed into a heat exchanger, the crystal grain size becomes coarse after heating for 15 seconds at 800 ° C., which simulates the thermal effect of brazing. However, if the value exceeds 100 μm, the decrease in pressure resistance at the brazed part is large. When used in a heat exchanger for HFC-based chlorofluorocarbon refrigerant and carbon dioxide refrigerant having a high operating pressure, the reliability decreases. Therefore, the average crystal grain size in the thickness direction of the tube axis parallel section is preferably 100 μm or less, more preferably 60 μm or less.

「銅合金管が内面溝付管である。」
本発明の銅合金管は、りん脱酸銅管に比べて引張強さを大きく、且つ結晶粒径を小さくすることができるので転造加工による内面溝付管の製造に好適である。特に、引張強さが大きいことから、転造加工時に引抜き方向に伸びにくいので溝付プラグの溝部への合金管の肉の充填が円滑であり、良好なフィン形状を有する内面溝付管を高速で加工することが可能になる。銅合金管の引張強さが不足していると、銅合金管が転造加工時に引き抜き方向に伸びてしまい、溝付プラグの溝が銅合金管の内面を押圧しても、銅合金管の内面部分が溝付プラグの溝内に十分に入り込まず、溝加工しにくく、加工速度を遅くせざるを得ない。
“The copper alloy tube is an internally grooved tube.”
The copper alloy tube of the present invention is suitable for the production of an internally grooved tube by rolling because it has a higher tensile strength and a smaller crystal grain size than a phosphorous deoxidized copper tube. In particular, because the tensile strength is high, it is difficult to stretch in the drawing direction during rolling, so the groove of the grooved plug can be smoothly filled with the alloy tube meat, and the inner surface grooved tube with a good fin shape can be filled at high speed. It becomes possible to process with. If the tensile strength of the copper alloy tube is insufficient, the copper alloy tube will stretch in the drawing direction during rolling, and even if the groove of the grooved plug presses the inner surface of the copper alloy tube, Since the inner surface portion does not sufficiently enter the groove of the grooved plug, it is difficult to process the groove, and the processing speed must be reduced.

次に、本発明の銅合金管の製造方法について、平滑管及び内面溝付管の場合を例として以下に説明する。
(a)溶解鋳造
電気銅を雰囲気中で溶解し、銅が溶解した後、Co及びSnを添加し、更にCu−15質量%P中間合金の添加によりP成分を調整する。所定成分に調整後、所定寸法のビレットに鋳造する。
(b)加熱
ビレットを650乃至850℃に加熱する。
(c)熱間押出
加熱ビレットに穿孔加工を行い、750乃至950℃で熱間押出する。熱間押出の加工率([穿孔されたビレットの断面積−熱間押出後の素管の断面積]/[穿孔されたビレットの断面積]×100%)は80%以上とすることが望ましく、90%以上とすることが更に望ましい。
(d)急冷処理
本件発明の銅合金管に所定の特性を発揮させるには、押出後Coを固溶させること及び再結晶による結晶粒の粗大化を防止することが必要であり、そのために、例えば水冷等の方法により熱間押出材を急冷する。熱間押出後、押出素管の表面温度が300℃になるまでの冷却速度が10℃/秒以上、望ましくは15℃/秒以上、更に望ましくは20℃/秒以上となるように冷却することが好ましい。
(e)圧延
押出素管に圧延加工を行なう。圧延加工率は断面減少率で95%以下、望ましくは90%以下とすることにより、製品不良を低減できる。
(f)抽伸加工
圧延素管に抽伸加工を行なって所定の寸法の素管を製造する。通常、抽伸加工は何台かの抽伸機を用いて行うが、各抽伸機による加工率(断面減少率)は40%以下にすることにより、表面欠陥や内部割れを低減できる。
(g)焼鈍
再結晶及びCo−P化合物の析出が発生する条件で抽伸管を焼鈍する。再結晶により伸びが回復して管の加工性が向上し、またCo−P化合物の析出により目的とする引張り強さと耐力を保持させることが可能になる。本発明の銅合金管を製造するには、抽伸管の実体温度:400乃至700℃で、5分乃至120分間程度保持することが望ましい。また、室温から所定温度までの平均昇温速度を5℃/分以上、望ましくは10℃/分以上とすることが望ましい。なお、通常、ローラーハース炉による連続焼鈍が行われるが、高周波誘導加熱炉を用い、高速昇温、短時間加熱、高速冷却、短時間加熱の焼鈍を行ってもよい。以上の工程で、平滑管が製造される。
(h)内面溝付加工
内面溝付管の場合は、更に、焼鈍した平滑管の内面に溝付転造加工を行う。
(i)焼鈍
その後、加工した内面溝付管に必要に応じて焼鈍する。焼鈍条件は前記(g)と同様である。これにより、内面溝付管が加工される。
Next, the method for producing a copper alloy tube of the present invention will be described below by taking the case of a smooth tube and an internally grooved tube as an example.
(A) Melting casting After electrolytic copper is melted in the atmosphere and copper is melted, Co and Sn are added, and further the P component is adjusted by adding Cu-15 mass% P intermediate alloy. After adjusting to a predetermined component, it is cast into a billet of a predetermined size.
(B) Heating The billet is heated to 650 to 850 ° C.
(C) Hot extrusion A hot billet is perforated and hot extruded at 750 to 950 ° C. The processing rate of hot extrusion ([cross-sectional area of the perforated billet−cross-sectional area of the raw tube after hot extrusion] / [cross-sectional area of the perforated billet] × 100%) is desirably 80% or more. , More preferably 90% or more.
(D) Quenching treatment In order for the copper alloy tube of the present invention to exhibit predetermined characteristics, it is necessary to dissolve Co after extrusion and to prevent coarsening of crystal grains due to recrystallization. For example, the hot extruded material is rapidly cooled by a method such as water cooling. After hot extrusion, cooling is performed so that the cooling rate until the surface temperature of the extruded tube reaches 300 ° C. is 10 ° C./second or more, preferably 15 ° C./second or more, more preferably 20 ° C./second or more. Is preferred.
(E) Rolling The extruded element tube is rolled. By reducing the rolling process rate to 95% or less, preferably 90% or less in terms of cross-sectional reduction, product defects can be reduced.
(F) Drawing process A rolling process is performed on the rolled blank to produce a blank having a predetermined size. Usually, drawing is performed using several drawing machines, but surface defects and internal cracks can be reduced by setting the processing rate (cross-sectional reduction rate) by each drawing machine to 40% or less.
(G) Annealing The drawing tube is annealed under conditions where recrystallization and Co—P compound precipitation occur. Elongation is restored by recrystallization, the workability of the tube is improved, and the desired tensile strength and yield strength can be maintained by precipitation of the Co-P compound. In order to produce the copper alloy tube of the present invention, it is desirable to hold the drawing tube at a substantial temperature of 400 to 700 ° C. for about 5 to 120 minutes. The average rate of temperature increase from room temperature to a predetermined temperature is 5 ° C./min or more, preferably 10 ° C./min or more. Normally, continuous annealing with a roller hearth furnace is performed, but high-frequency heating, short-time heating, high-speed cooling, and short-time heating annealing may be performed using a high-frequency induction heating furnace. The smooth tube is manufactured through the above steps.
(H) Internal grooved processing In the case of an internally grooved tube, a grooved rolling process is further performed on the inner surface of the annealed smooth tube.
(I) Annealing Thereafter, the processed inner grooved tube is annealed as necessary. The annealing conditions are the same as in the above (g). Thereby, an internally grooved tube is processed.

次に、本発明の実施例について、本発明の範囲から外れる比較例と比較して説明する。   Next, examples of the present invention will be described in comparison with comparative examples that are out of the scope of the present invention.

(第1実施例)
先ず、平滑管の実施例について説明する。
(First embodiment)
First, an example of a smooth tube will be described.

電気銅を溶解して得た溶湯にCo及びSnを添加し、更に必要に応じてZnを添加した後、Cu−P母合金を添加することにより、所定組成の溶湯を作製し、直径300mmのビレットに鋳造した。   After adding Co and Sn to the molten metal obtained by melting electrolytic copper, and further adding Zn as necessary, a Cu-P master alloy is added to produce a molten metal having a predetermined composition and having a diameter of 300 mm. Cast into billets.

次に、前記ビレットを820乃至950℃に加熱した後、ビレット中心をピアシング加工し、熱間押出により外径100mm、肉厚10mmの押出素管を作製した。この断面減少率は90%以上である。押出後の素管を急冷し、押出直後から水冷までの時間及び水冷後の押出素管の表面温度等より、300℃までの平均冷却速度は20℃/秒以上と見積られた。   Next, after the billet was heated to 820 to 950 ° C., the center of the billet was pierced, and an extruded element tube having an outer diameter of 100 mm and a wall thickness of 10 mm was produced by hot extrusion. This cross-sectional reduction rate is 90% or more. The raw tube after extrusion was rapidly cooled, and the average cooling rate up to 300 ° C. was estimated to be 20 ° C./second or more from the time from immediately after extrusion to water cooling and the surface temperature of the extruded raw tube after water cooling.

次に、押出素管を圧延及び抽伸して、外径9.52mm、肉厚0.80mmの素管を製作した。なお、圧延における断面減少率は90%以下、抽伸における1パスあたりの加工率を40%以下とした。   Next, the extruded element tube was rolled and drawn to produce an element tube having an outer diameter of 9.52 mm and a wall thickness of 0.80 mm. The cross-sectional reduction rate in rolling was 90% or less, and the processing rate per pass in drawing was 40% or less.

次に、還元性ガス雰囲気にしたローラーハース炉で、前記抽伸管を560乃至620℃(実体温度)に加熱し(平均昇温速度10乃至25℃/分)、その温度で30乃至90分保持した後、室温まで冷却して供試材とした。   Next, the drawing tube is heated to 560 to 620 ° C. (substance temperature) (average temperature increase rate of 10 to 25 ° C./min) in a roller hearth furnace in a reducing gas atmosphere and held at that temperature for 30 to 90 minutes. Then, it was cooled to room temperature to obtain a test material.

(第2実施例)
次に、内面溝付管の実施例について説明する。溶解から抽伸加工までは、前述の平滑管の場合と同様である。抽伸加工後の平滑管を溝付転造用の素管として、この素管をインダクションヒーターにより中間焼鈍した。
(Second embodiment)
Next, an embodiment of the internally grooved tube will be described. The process from melting to drawing is the same as in the case of the smooth tube described above. The smooth tube after drawing was used as a tube for rolling with grooves, and this tube was subjected to intermediate annealing with an induction heater.

中間焼鈍した溝付転造用素管に溝付転造加工を行い、外径7mm、底肉厚0.23mm、フィン高さ0.16mm、リード角35°、溝数55の内面溝付管を製作した。   Groove-rolling processing is performed on the intermediate annealed grooved rolling element tube, and the inner surface grooved tube has an outer diameter of 7 mm, a bottom wall thickness of 0.23 mm, a fin height of 0.16 mm, a lead angle of 35 °, and a groove number of 55 Was made.

内面溝付管を焼鈍炉にて、還元性ガス雰囲気中で、雰囲気温度600℃の加熱帯を120分間で通過させ、その後冷却帯を通過させて室温まで徐冷した。   The inner grooved tube was passed through a heating zone at an ambient temperature of 600 ° C. in a reducing gas atmosphere for 120 minutes in an annealing furnace, and then gradually cooled to room temperature through a cooling zone.

(実施例比較例の試験方法等)
曲げ試験は以下のようにして行った。供試材より長さ1000mmの管を10本採取し、第1実施例はピッチ25mm、第2実施例はピッチ20mmでヘアピン曲げ加工を行い、曲げ部の割れの有無を確認した。図1は供試管の曲げピッチを示す図である。この図1に示すように、曲げピッチとは曲げ加工後の平行部における管1の中心間隔である。
(Test methods for Examples and Comparative Examples)
The bending test was performed as follows. Ten tubes having a length of 1000 mm were sampled from the test material, and the first example was hairpin bent at a pitch of 25 mm and the second example was pitched 20 mm, and the presence or absence of cracks in the bent portion was confirmed. FIG. 1 is a diagram showing the bending pitch of the test tube. As shown in FIG. 1, the bending pitch is the center interval of the tube 1 in the parallel part after bending.

応力腐食割れ試験は以下のようにして行った。管から長さ75mmの試験片を切り取り、脱脂し、乾燥した後、JISK8085に規定するアンモニア水を等量の純水で薄めた11.8%以上のアンモニア水を入れたデシケーターに液面から50mm離して入れ、このアンモニア雰囲気中に常温で2時間保持する。その後、試験片を元の外径の50%まで押しつぶして、割れの判定を目視で行った。割れなしを○、割れありを×で示す。   The stress corrosion cracking test was conducted as follows. A 75 mm long test piece was cut out from the tube, degreased and dried, and then the desiccator containing 11.8% or more of ammonia water diluted with an equal amount of pure water as defined in JISK8085 was placed 50 mm from the liquid surface. Separated and kept in this ammonia atmosphere at room temperature for 2 hours. Then, the test piece was crushed to 50% of the original outer diameter, and the crack was visually determined. No cracking is indicated by ○, and cracking is indicated by ×.

工具磨耗試験は以下のようにして行った。外径12mm、肉厚0.9mmの実施例及び比較例の管を製作した。前記試験材100トンを外径9.52mm、肉厚0.8mmに冷間抽伸加工したとき、超硬製フローティングプラグの加工前後における銅管加工部の外径を測定して、その外径減少量を工具磨耗とした。   The tool wear test was performed as follows. Examples and comparative pipes having an outer diameter of 12 mm and a wall thickness of 0.9 mm were manufactured. When 100 tons of the test material was cold drawn to an outer diameter of 9.52 mm and a wall thickness of 0.8 mm, the outer diameter of the copper tube processed part before and after the machining of the cemented carbide floating plug was measured, and the outer diameter decreased. The amount was tool wear.

下記表1は、第1実施例の組成並びに機械的強度及び曲げ試験結果を示す。本願請求の範囲を満たす実施例1乃至は、引張強さ、伸び、0.2%耐力、曲げ加工性及び800℃15秒間加熱後の引張強さが、いずれも優れたものであった。これに対し、本発明の範囲から外れる比較例1乃至12は、上記特性のいずれかが劣るものであった。 Table 1 below shows the composition, mechanical strength and bending test results of the first example. Examples 1 to 7 satisfying the claims of the present application were all excellent in tensile strength, elongation, 0.2% proof stress, bending workability, and tensile strength after heating at 800 ° C. for 15 seconds. On the other hand, in Comparative Examples 1 to 12, which are out of the scope of the present invention, any of the above characteristics is inferior.

Figure 0004818179
Figure 0004818179

下記表2は、第1実施例の応力腐食割れ試験の結果及び工具摩耗量試験の結果を示す。試験材には実施例No.2、JISC1220T相当品の比較例No.1、Znが特許請求の範囲の下限を下回っている比較例No.8及びZnを特許請求の範囲の上限を超えて入れた比較例No.9を選んだ。なお、表1の比較例4は押出圧力が高くて、押出ができず、比較例12は熱間押出時に割れが生じて加工できなかった。 Table 2 below shows the results of the stress corrosion cracking test and the tool wear amount test of the first example. Real施例No. The test material 2 , comparative example No. of J ISC1220T equivalent product. 1, Comparative Example No. 1 in which Zn is below the lower limit of the claims. Comparative Example No. 8 containing Zn and 8 exceeding the upper limit of the scope of claims. I chose 9. In Comparative Example 4 in Table 1, the extrusion pressure was high and extrusion was not possible, and in Comparative Example 12, cracking occurred during hot extrusion and processing was not possible.

Figure 0004818179
Figure 0004818179

図2は、フローティングプラグの磨耗状況を示す図である。供試管4の外側にダイス2を設け、このダイス2に整合する位置の供試管4内にプラグ3を配置し、供試管4を矢印方向に引き抜くと、供試管4はダイス2とフローティングプラグ3との間で縮径加工される。このとき、プラグ3には、供試管4の引抜きによる摩擦力によって矢印方向の力が作用し、プラグ3のアプローチ部3bとベアリング部3aとの境界部分の磨耗が最も激しい。表2はこのプラグ3のアプローチ部3bとベアリング部3aとの境界部分の磨耗を示す。応力腐食割れは、Zn含有量が多いと発生しやすくなり、また工具磨耗はZn量が多いほど改善されるという関係にある。表1及び2に示すように、本発明の実施例2はZnを含まないので、工具磨耗量は比較的多いものの、応力腐食割れが発生しなかった。比較例1はりん脱酸銅(Co及びSnを含まない)なので工具磨耗はさほど大きくないが、強度が低い。比較例8はCo及びSnを含むので工具磨耗量が大きく、Zn含有量が本願請求項2の範囲よりも小さいので、工具磨耗量を低減する効果までは得られていない。比較例9はZn含有量が多いので工具磨耗量は少ないものの、応力腐食割れが発生した。なお、比較例8は、Zn含有量以外の成分は、本発明の請求項を満足するものであるので、実施例2と同等の特性を示しており、Zn含有量の下限値の作用効果を示すために表2に記載した。
FIG. 2 is a diagram showing a state of wear of the floating plug. When the die 2 is provided outside the test tube 4, the plug 3 is arranged in the test tube 4 at a position aligned with the die 2, and the test tube 4 is pulled out in the direction of the arrow, the test tube 4 is connected to the die 2 and the floating plug 3. The diameter is reduced between. At this time, the force in the direction of the arrow acts on the plug 3 due to the frictional force generated by pulling out the test tube 4, and the wear at the boundary portion between the approach portion 3b and the bearing portion 3a of the plug 3 is the most severe. Table 2 shows the wear of the boundary portion between the approach portion 3b and the bearing portion 3a of the plug 3. Stress corrosion cracking tends to occur when the Zn content is high, and tool wear is improved as the Zn content increases . As shown in Tables 1 and 2, since the second embodiment of the present invention do not contain Zn, although the tool wear amount is relatively large, stress corrosion cracking did not occur. Since Comparative Example 1 is phosphorous-deoxidized copper (not containing Co and Sn), tool wear is not so great, but strength is low. Since Comparative Example 8 contains Co and Sn, the amount of tool wear is large, and the Zn content is smaller than the range of claim 2 of the present application, so the effect of reducing the amount of tool wear is not obtained. Since Comparative Example 9 had a high Zn content, the amount of tool wear was small, but stress corrosion cracking occurred. In Comparative Example 8, since the components other than the Zn content satisfy the claims of the present invention, the same effects as those of Example 2 are shown, and the effect of the lower limit of the Zn content is obtained. Table 2 is provided for illustrative purposes.

下記表3は、第2実施例の機械的強度及び曲げ試験結果を示す。この第2実施例は、第1実施例の平滑管のうち、実施例2,比較例1,2の組成のものについて、内面溝転造加工を施したものである。この表3に示すように、実施例2は比較例1,2に比して、引張強度及び800℃15秒間加熱後の引張強さが優れたものであった。なお、実施例2の応力腐食割れ試験結果及び工具摩耗試験結果は表2に示すとおりである。   Table 3 below shows the mechanical strength and bending test results of the second example. In the second embodiment, among the smooth tubes of the first embodiment, those having the compositions of Example 2 and Comparative Examples 1 and 2 were subjected to inner surface groove rolling. As shown in Table 3, Example 2 was superior in tensile strength and tensile strength after heating at 800 ° C. for 15 seconds as compared with Comparative Examples 1 and 2. In addition, the stress corrosion cracking test result and the tool wear test result of Example 2 are as shown in Table 2.

Figure 0004818179
Figure 0004818179

本発明の銅合金管は、耐圧破壊強度が優れているため、二酸化炭素及びフロン等の冷媒を使用する熱交換器の伝熱管(平滑管及び内面溝付管)、前記熱交換器の蒸発器と凝縮器を繋ぐ冷媒配管及び機内配管、前記熱交換器の部品として四方弁及びアキュームレーター等に用いることができる。また、本発明の銅合金管はろう付け加熱後も優れた耐圧破壊強度を備えるため、ろう付け部を有する伝熱管、機内配管、冷媒配管、及びヒートパイプ等に用いることができる。また、本発明の銅合金管は、高強度でかつヘアピン曲げ加工性、及び拡管加工性が優れているため、灯油配管、水配管、及びコントロール銅管等の用途にも適用することができる。   Since the copper alloy tube of the present invention has excellent pressure fracture strength, the heat transfer tube (smooth tube and inner grooved tube) of the heat exchanger using a refrigerant such as carbon dioxide and chlorofluorocarbon, the evaporator of the heat exchanger Refrigerant pipes and in-machine pipes connecting the condenser and the condenser, and parts of the heat exchanger can be used for four-way valves and accumulators. Moreover, since the copper alloy pipe of the present invention has an excellent pressure fracture strength even after brazing heating, it can be used for a heat transfer pipe having a brazed portion, an in-machine pipe, a refrigerant pipe, a heat pipe, and the like. Moreover, since the copper alloy tube of this invention is high intensity | strength and is excellent in hairpin bending workability and pipe expansion workability, it can be applied also to uses, such as kerosene piping, water piping, and a control copper tube.

銅管の曲げピッチを示す図である。It is a figure which shows the bending pitch of a copper pipe. フローティングプラグの磨耗状況を示す図である。It is a figure which shows the wear condition of a floating plug.

符号の説明Explanation of symbols

2 ダイス
3 フローティングプラグ
4 供試管
3a ベアリング部
3b アプローチ部
5 部分
2 Dies 3 Floating plug 4 Test tube 3a Bearing part 3b Approach part 5 part

Claims (4)

Co:0.03乃至0.15質量%、Sn:0.1乃至1.0質量%、P:0.004乃至0.08質量%、S:0.005質量%以下、O:0.005質量%以下、及びH:0.0002質量%以下を含有し、残部がCu及び不可避的不純物からなる組成を有し、平均結晶粒径が10乃至35μmであることを特徴とする銅合金管。 Co: 0.03 to 0.15 mass%, Sn: 0.1 to 1.0 mass%, P: 0.004 to 0.08 mass%, S: 0.005 mass% or less, O: 0.005 mass%, and H: 0.0002 mass% or less, have a composition the balance being Cu and unavoidable impurities, the copper alloy tube, wherein the average crystal grain diameter of 10 to 35 [mu] m. 管の引張強さが250乃至300N/mm、伸びが40%以上であることを特徴とする請求項1に記載の銅合金管。 Copper alloy tube according to claim 1, the tensile strength of the tube 250 to 300N / mm 2, elongation, characterized in that a on 40% or more. 800℃に15秒間加熱した後の引張強さが235N/mm以上であり、平均結晶粒径が100μm以下であることを特徴とする請求項1又は2に記載の銅合金管。 The copper alloy tube according to claim 1 or 2, wherein the tensile strength after heating at 800 ° C for 15 seconds is 235 N / mm 2 or more and the average crystal grain size is 100 µm or less. 管内面に溝が形成される内面溝付管であることを特徴とする請求項1乃至3のいずれか1項に記載の銅合金管。 The copper alloy tube according to any one of claims 1 to 3, wherein the tube is an internally grooved tube in which a groove is formed on the tube inner surface.
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