JP4818068B2 - Antistatic water repellent fabric and clothing - Google Patents
Antistatic water repellent fabric and clothing Download PDFInfo
- Publication number
- JP4818068B2 JP4818068B2 JP2006289732A JP2006289732A JP4818068B2 JP 4818068 B2 JP4818068 B2 JP 4818068B2 JP 2006289732 A JP2006289732 A JP 2006289732A JP 2006289732 A JP2006289732 A JP 2006289732A JP 4818068 B2 JP4818068 B2 JP 4818068B2
- Authority
- JP
- Japan
- Prior art keywords
- antistatic
- repellent
- water
- yarn
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000005871 repellent Substances 0.000 title claims description 52
- 239000004744 fabric Substances 0.000 title claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 36
- 230000002940 repellent Effects 0.000 title claims description 13
- 229920000728 polyester Polymers 0.000 claims description 34
- 239000000835 fiber Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 23
- 239000002759 woven fabric Substances 0.000 claims description 23
- 239000002131 composite material Substances 0.000 claims description 17
- 239000008358 core component Substances 0.000 claims description 16
- 125000003118 aryl group Chemical group 0.000 claims description 14
- 238000002788 crimping Methods 0.000 claims description 9
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 8
- 229920000570 polyether Polymers 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 239000000306 component Substances 0.000 claims description 6
- 150000008040 ionic compounds Chemical class 0.000 claims description 6
- 230000035699 permeability Effects 0.000 claims description 6
- 238000003490 calendering Methods 0.000 claims description 4
- -1 aromatic carboxylic acids Chemical class 0.000 description 33
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 30
- 238000012545 processing Methods 0.000 description 15
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 11
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 10
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 230000001588 bifunctional effect Effects 0.000 description 4
- 229920001707 polybutylene terephthalate Polymers 0.000 description 4
- 238000006068 polycondensation reaction Methods 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000006224 matting agent Substances 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 238000002074 melt spinning Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 125000005702 oxyalkylene group Chemical group 0.000 description 2
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 2
- 150000004714 phosphonium salts Chemical group 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 230000004580 weight loss Effects 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ZRPKEUVFESZUKX-UHFFFAOYSA-N 2-(2-hydroxyethoxy)benzoic acid Chemical compound OCCOC1=CC=CC=C1C(O)=O ZRPKEUVFESZUKX-UHFFFAOYSA-N 0.000 description 1
- BXGYYDRIMBPOMN-UHFFFAOYSA-N 2-(hydroxymethoxy)ethoxymethanol Chemical compound OCOCCOCO BXGYYDRIMBPOMN-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- RSROEZYGRKHVMN-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;oxirane Chemical class C1CO1.CCC(CO)(CO)CO RSROEZYGRKHVMN-UHFFFAOYSA-N 0.000 description 1
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 1
- DYBIGIADVHIODH-UHFFFAOYSA-N 2-nonylphenol;oxirane Chemical class C1CO1.CCCCCCCCCC1=CC=CC=C1O DYBIGIADVHIODH-UHFFFAOYSA-N 0.000 description 1
- FWQNYUYRXNWOOM-UHFFFAOYSA-N 2-nonylpropanedioic acid Chemical compound CCCCCCCCCC(C(O)=O)C(O)=O FWQNYUYRXNWOOM-UHFFFAOYSA-N 0.000 description 1
- KHZYMPDILLAIQY-UHFFFAOYSA-N 3-(3-carboxyphenyl)benzoic acid Chemical compound OC(=O)C1=CC=CC(C=2C=C(C=CC=2)C(O)=O)=C1 KHZYMPDILLAIQY-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- URRLLRVIUROMEQ-UHFFFAOYSA-N anthracene-1,6-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC2=CC3=CC(C(=O)O)=CC=C3C=C21 URRLLRVIUROMEQ-UHFFFAOYSA-N 0.000 description 1
- XAAYMWLCUICVSL-UHFFFAOYSA-N anthracene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC3=CC(C(=O)O)=CC=C3C=C21 XAAYMWLCUICVSL-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- SIFUVXFIMXORMW-UHFFFAOYSA-N benzyl(triphenyl)phosphanium;dodecyl benzenesulfonate Chemical compound CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1.C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)CC1=CC=CC=C1 SIFUVXFIMXORMW-UHFFFAOYSA-N 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- XQKKWWCELHKGKB-UHFFFAOYSA-L calcium acetate monohydrate Chemical compound O.[Ca+2].CC([O-])=O.CC([O-])=O XQKKWWCELHKGKB-UHFFFAOYSA-L 0.000 description 1
- 229940067460 calcium acetate monohydrate Drugs 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- ZBYYWKJVSFHYJL-UHFFFAOYSA-L cobalt(2+);diacetate;tetrahydrate Chemical compound O.O.O.O.[Co+2].CC([O-])=O.CC([O-])=O ZBYYWKJVSFHYJL-UHFFFAOYSA-L 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- VBVCYAZECWLFHP-UHFFFAOYSA-N dodecyl benzenesulfonate;tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC.CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 VBVCYAZECWLFHP-UHFFFAOYSA-N 0.000 description 1
- XWTOMWARSPYOAY-UHFFFAOYSA-N dodecyl benzenesulfonate;tetraphenylphosphanium Chemical compound CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 XWTOMWARSPYOAY-UHFFFAOYSA-N 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 150000002148 esters Chemical group 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000000077 insect repellent Substances 0.000 description 1
- LVPMIMZXDYBCDF-UHFFFAOYSA-N isocinchomeronic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)N=C1 LVPMIMZXDYBCDF-UHFFFAOYSA-N 0.000 description 1
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- IRDCEJVOXCGYAV-UHFFFAOYSA-M lithium;2-dodecylbenzenesulfonate Chemical compound [Li+].CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O IRDCEJVOXCGYAV-UHFFFAOYSA-M 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- OQXSVLMHUIVNRJ-UHFFFAOYSA-L magnesium;2-dodecylbenzenesulfonate Chemical compound [Mg+2].CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O.CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O OQXSVLMHUIVNRJ-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- DFFZOPXDTCDZDP-UHFFFAOYSA-N naphthalene-1,5-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1C(O)=O DFFZOPXDTCDZDP-UHFFFAOYSA-N 0.000 description 1
- VAWFFNJAPKXVPH-UHFFFAOYSA-N naphthalene-1,6-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC2=CC(C(=O)O)=CC=C21 VAWFFNJAPKXVPH-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000005080 phosphorescent agent Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- KBAFDSIZQYCDPK-UHFFFAOYSA-M sodium;octadecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCS([O-])(=O)=O KBAFDSIZQYCDPK-UHFFFAOYSA-M 0.000 description 1
- HRQDCDQDOPSGBR-UHFFFAOYSA-M sodium;octane-1-sulfonate Chemical compound [Na+].CCCCCCCCS([O-])(=O)=O HRQDCDQDOPSGBR-UHFFFAOYSA-M 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- RIOQSEWOXXDEQQ-UHFFFAOYSA-O triphenylphosphanium Chemical compound C1=CC=CC=C1[PH+](C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-O 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Multicomponent Fibers (AREA)
- Woven Fabrics (AREA)
Description
本発明は、芯成分が制電性ポリエステルからなる芯鞘型複合繊維を用いて製織され、かつ撥水加工が施された、制電性と撥水性とを有する制電撥水織物に関する。 The present invention relates to an antistatic and water-repellent woven fabric having antistatic and water repellency, in which a core component is woven using a core-sheath type composite fiber made of antistatic polyester and subjected to water-repellent processing.
従来、スポーツ衣料やカジュアル衣料など撥水性を要求される分野において、ポリエステル繊維などで構成された布帛に撥水剤による処理が行われている。一方、ポリエステル繊維などで構成された布帛は、一般的に静電気を蓄積し易い性質をもち、衣類のまとわりつきなど着用者に不快感を与えることがある。このように、撥水性と制電性の両機能を同時に満足することが求められている。
しかしながら、この撥水性と制電性は相反する性質であり、例えば撥水性を付与すると、制電性が消失し、逆に制電性を付与すると撥水性が消失する。
Conventionally, in a field where water repellency is required, such as sports clothing and casual clothing, a fabric made of polyester fiber has been treated with a water repellent. On the other hand, a fabric made of polyester fiber or the like generally has a property of easily accumulating static electricity, and may cause discomfort to the wearer, such as clinging to clothing. Thus, it is required to satisfy both functions of water repellency and antistatic property at the same time.
However, the water repellency and the antistatic property are contradictory properties. For example, when the water repellency is imparted, the antistatic property is lost. Conversely, when the antistatic property is imparted, the water repellency is lost.
かかる撥水性と制電性を両立する方法として、後加工により織物に制電性及び撥水性を付与する提案がなされている(例えば、特許文献1参照)が、制電性の洗濯耐久性がよくない、風合いが硬くなるなどの問題があった。また、芯成分が制電性ポリエステルからなる芯鞘型複合繊維を用いて布帛を得たのち、該布帛に撥水加工を施すことも提案されている(例えば、特許文献1参照)が、やはり風合いが硬いという問題があった。 As a method for achieving both water repellency and antistatic properties, proposals have been made to impart antistatic properties and water repellency to fabrics by post-processing (see, for example, Patent Document 1). There were problems such as not good and the texture becoming hard. In addition, it has also been proposed to obtain a fabric using a core-sheath type composite fiber whose core component is made of antistatic polyester, and then subject the fabric to water repellent treatment (see, for example, Patent Document 1). There was a problem that the texture was hard.
本発明は上記の背景に鑑みなされたものであり、その目的は、制電性と撥水性とを有し、かつソフトな風合いを呈する制電撥水織物および衣料を提供することにある。 The present invention has been made in view of the above-described background, and an object thereof is to provide an antistatic water-repellent fabric and clothing having antistatic properties and water repellency and exhibiting a soft texture.
本発明者らは上記の課題を達成するため鋭意検討した結果、芯成分が制電性ポリエステルからなる芯鞘型複合繊維を用いて織物を得た後、該織物に撥水加工を施すことにより制電撥水織物を得る際、前記芯鞘型複合繊維として、単糸繊度が小さくかつ仮撚捲縮加工が施されたものを使用することにより、織物の風合いがソフトになることを見出し、さらに鋭意検討を重ねることにより本発明を完成するに至った。 As a result of intensive studies to achieve the above-mentioned problems, the present inventors have obtained a fabric using a core-sheath type composite fiber whose core component is made of antistatic polyester, and then subjecting the fabric to a water repellent treatment. When obtaining an antistatic water-repellent woven fabric, the core-sheath-type conjugate fiber is found to have a soft texture of the fabric by using a fiber having a small single yarn fineness and subjected to false twist crimping, Furthermore, the present invention has been completed by intensive studies.
かくして、本発明によれば「少なくとも芯成分に制電性ポリエステルが配された芯鞘型複合繊維からなる糸条Aを用いて製織され、かつ撥水加工が施された制電撥水織物であって、前記芯鞘複合繊維の単糸繊度が1.2dtex以下であり、かつ前記糸条Aに仮撚捲縮加工が施されてなり、かつ織物にカレンダー加工が施されてなることを特徴とする制電撥水織物。」が提供される。 Thus, according to the present invention, “an antistatic water-repellent woven fabric woven using a yarn A made of a core-sheath type composite fiber in which an antistatic polyester is disposed at least in the core component and subjected to a water-repellent finish” The core-sheath composite fiber has a single yarn fineness of 1.2 dtex or less, the yarn A is subjected to false twist crimping , and the woven fabric is subjected to calendering. "An anti-static water-repellent fabric".
その際、前記芯成分を形成する制電性ポリエステルが、芳香族ポリエステル100重量部に対して(a)ポリオキシアルキレン系ポリエーテル0.2〜30重量部および(b)有機イオン性化合物0.05〜10重量部を含有してなる制電性ポリエステルであることが好ましい。また、前記芯鞘型複合繊維の鞘成分が芳香族ポリエステルからなることが好ましい。また、前記仮撚捲縮加工が施された糸条Aの捲縮率が3〜30%の範囲内であることが好ましい。 In that case, the antistatic polyester which forms the core component contains (a) 0.2 to 30 parts by weight of a polyoxyalkylene polyether and (b) an organic ionic compound in an amount of 0.1 to 100 parts by weight of the aromatic polyester. It is preferable that it is antistatic polyester containing 05-10 weight part. Moreover, it is preferable that the sheath component of the said core-sheath-type composite fiber consists of aromatic polyester. Moreover, it is preferable that the crimp ratio of the yarn A subjected to the false twist crimping process is in the range of 3 to 30%.
本発明の制電撥水織物において、織物が、下記式により算出されるカバーファクター(CF)が1500〜3000の織物であることが好ましい。
CF=(DWp/1.1)1/2×MWp+(DWf/1.1)1/2×MWf
ただし、DWpは経糸総繊度(dtex)、MWpは経糸織密度(本/2.54cm)、DWfは緯糸総繊度(dtex)、MWfは緯糸織密度(本/2.54cm)である。
In the antistatic water-repellent woven fabric of the present invention, the woven fabric is preferably a woven fabric having a cover factor (CF) calculated from the following formula of 1500 to 3000.
CF = (DWp / 1.1) 1/2 × MWp + (DWf / 1.1) 1/2 × MWf
However, DWp is the total warp fineness (dtex), MWp is the warp weave density (main / 2.54 cm), DWf is the total weft fineness (dtex), and MWf is the weft weave density (main / 2.54 cm).
また、摩擦帯電圧が2000V以下であることが好ましい。また、撥水性が3級以上であることが好ましい。また、織物の通気度が10cc/cm2・sec以下であることが好ましい。
また、本発明によれば、前記の制電撥水織物を用いてなる衣料が提供される。
Moreover , it is preferable that a frictional voltage is 2000V or less. Further, the water repellency is preferably tertiary or higher. The air permeability of the fabric is preferably 10 cc / cm 2 · sec or less.
Moreover, according to this invention, the clothing which uses the said antistatic water-repellent fabric is provided.
本発明によれば、制電性と撥水性とを有し、かつソフトな風合いを呈する制電撥水織物および衣料が提供される。 ADVANTAGE OF THE INVENTION According to this invention, the antistatic water-repellent fabric and clothing which have antistatic property and water repellency, and show a soft texture are provided.
以下、本発明の実施の形態について詳細に説明する。
まず、本発明において、糸条Aは芯成分に制電性ポリエステルが配された芯鞘型複合繊維からなる。
Hereinafter, embodiments of the present invention will be described in detail.
First, in the present invention, the yarn A is composed of a core-sheath type composite fiber in which antistatic polyester is disposed as a core component.
前記制電性ポリエステルとしては、芳香族ポリエステル100重量部に対して(a)ポリオキシアルキレン系ポリエーテル0.2〜30重量部および(b)有機イオン性化合物0.05〜10重量部を含有してなる制電性ポリエステルであると、優れた制電性が得られ好ましい。 The antistatic polyester contains (a) 0.2 to 30 parts by weight of a polyoxyalkylene polyether and (b) 0.05 to 10 parts by weight of an organic ionic compound with respect to 100 parts by weight of the aromatic polyester. It is preferable that the antistatic polyester is obtained because excellent antistatic properties are obtained.
ここで、前記芳香族ポリエステルとしては、二官能性芳香族カルボン酸またはそのエステル形成性誘導体とジオールまたはそのエステル形成性誘導体との反応により得られる重合体を対象とする。 Here, the aromatic polyester is a polymer obtained by a reaction of a difunctional aromatic carboxylic acid or an ester-forming derivative thereof and a diol or an ester-forming derivative thereof.
ここでいう二官能性芳香族カルボン酸としてはテレフタル酸、イソフタル酸、オルトフタル酸、1,5―ナフタレンジカルボン酸、2,5―ナフタレンジカルボン酸、2,6―ナフタレンジカルボン酸、4,4′―ビフェニルジカルボン酸、3,3′―ビフェニルジカルボン酸、4,4′―ビフェニルエーテルジカルボン酸、4,4′―ビフェニルメタンジカルボン酸、4,4′―ビフェニルスルホンジカルボン酸、4,4′―ビフェニルイソプロピリデンジカルボン酸、1,2―ビス(フェノキシ)エタン―4,4′―ジカルボン酸、2,5―アントラセンジカルボン酸、2,6―アントラセンジカルボン酸、4,4′―p―フェニレンジカルボン酸、2,5―ピリジンジカルボン酸、β―ヒドロキシエトキシ安息香酸、p―オキシ安息香酸等をあげることができ、特にテレフタル酸が好ましい。 Examples of the bifunctional aromatic carboxylic acid herein include terephthalic acid, isophthalic acid, orthophthalic acid, 1,5-naphthalenedicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 4,4′- Biphenyl dicarboxylic acid, 3,3'-biphenyl dicarboxylic acid, 4,4'-biphenyl ether dicarboxylic acid, 4,4'-biphenylmethane dicarboxylic acid, 4,4'-biphenyl sulfone dicarboxylic acid, 4,4'-biphenyl isopropyl Redene dicarboxylic acid, 1,2-bis (phenoxy) ethane-4,4'-dicarboxylic acid, 2,5-anthracene dicarboxylic acid, 2,6-anthracene dicarboxylic acid, 4,4'-p-phenylenedicarboxylic acid, 2 , 5-Pyridinedicarboxylic acid, β-hydroxyethoxybenzoic acid, p-oxybenzoic acid Etc. can be mentioned, in particular, terephthalic acid is preferred.
これらの二官能性芳香族カルボン酸は2種以上併用してもよい。なお、少量であればこれらの二官能性芳香族カルボン酸とともにアジピン酸、アゼライン酸、セバシン酸、ドデカンジオン酸の如き二官能性脂肪族カルボン酸、シクロヘキサンジカルボン酸の如き二官能性脂環族カルボン酸、5―ナトリウムスルホイソフタル酸等を1種または2種以上併用することができる。 Two or more of these difunctional aromatic carboxylic acids may be used in combination. In addition, in a small amount, these bifunctional aromatic carboxylic acids and bifunctional aliphatic carboxylic acids such as adipic acid, azelaic acid, sebacic acid and dodecanedioic acid, and bifunctional alicyclic carboxylic acids such as cyclohexanedicarboxylic acid are used. An acid, 5-sodium sulfoisophthalic acid, etc. can be used alone or in combination of two or more.
また、ジオール化合物としてはエチレングリコール、プロピレングリコール、ブチレングリコール、ヘキシレングリコール、ネオペンチルグリコール、2―メチル―1,3―プロパンジオール、ジエチレングリコール、トリメチレングリコールの如き脂肪族ジオール、1,4―シクロヘキサンジメタノールの如き脂環族ジオール等およびそれらの混合物等を好ましくあげることができる。また、少量であればこれらのジオール化合物と共に両末端または片末端が未封鎖のポリオキシアルキレングリコールを共重合することができる。 Examples of diol compounds include ethylene glycol, propylene glycol, butylene glycol, hexylene glycol, neopentyl glycol, aliphatic diols such as 2-methyl-1,3-propanediol, diethylene glycol and trimethylene glycol, and 1,4-cyclohexane. Preferable examples include alicyclic diols such as dimethanol and mixtures thereof. If the amount is small, polyoxyalkylene glycol having both ends or one end unblocked can be copolymerized with these diol compounds.
更に、ポリエステルが実質的に線状である範囲でトリメリット酸、ピロメリット酸の如きポリカルボン酸、グリセリン、トリメチロールプロパン、ペンタエリスリトールの如きポリオールを使用することができる。 Furthermore, polycarboxylic acids such as trimellitic acid and pyromellitic acid, and polyols such as glycerin, trimethylolpropane, and pentaerythritol can be used as long as the polyester is substantially linear.
具体的な好ましい芳香族ポリエステルとしてはポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリヘキシレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレン―1,2―ビス(フェノキシ)エタン―4,4′―ジカルボキシレート等のほか、ポリエチレンイソフタレート・テレフタレート、ポリブチレンテレフタレート・イソフタレート、ポリブチレンテレフタレート・デカンジカルボキシレート等のような共重合ポリエステルをあげることができる。なかでも機械的性質、成形性等のバランスのとれたポリエチレンテレフタレートおよびポリブチレンテレフタレートが特に好ましい。 Specific preferred aromatic polyesters include polyethylene terephthalate, polybutylene terephthalate, polyhexylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene-1,2-bis (phenoxy) ethane-4,4'-dicarboxylate. In addition, there may be mentioned copolyesters such as polyethylene isophthalate / terephthalate, polybutylene terephthalate / isophthalate, polybutylene terephthalate / decane dicarboxylate, and the like. Of these, polyethylene terephthalate and polybutylene terephthalate having a good balance of mechanical properties and moldability are particularly preferable.
かかる芳香族ポリエステルは任意の方法によって合成される。例えばポリエチレンテレフタレートついて説明すれば、テレフタル酸とエチレングリコールとを直接エステル化反応させるか、テレフタル酸ジメチルの如きテレフタル酸の低級アルキルエステルとエチレングリコールとをエステル交換反応させるかまたはテレフタル酸とエチレンオキサイドとを反応させるかして、テレフタル酸のグリコールエステルおよび/またはその低重合体を生成させる第1段反応、次いでその生成物を減圧下加熱して所望の重合度になるまで重縮合反応させる第2段の反応とによって容易に製造される。 Such aromatic polyester is synthesized by any method. For example, for polyethylene terephthalate, terephthalic acid and ethylene glycol are directly esterified, or a lower alkyl ester of terephthalic acid such as dimethyl terephthalate is transesterified with ethylene glycol, or terephthalic acid and ethylene oxide are reacted. In the first stage reaction to produce a glycol ester of terephthalic acid and / or a low polymer thereof, and then the product is heated under reduced pressure to undergo a polycondensation reaction until the desired degree of polymerization is reached. It is easily produced by a stage reaction.
次に、(a)ポリオキシアルキレン系ポリエーテルとしては、ポリエステルに実質的に不溶性のものであれば、単一のオキシアルキレン単位からなるポリオキシアルキレングリコールであっても、二種以上のオキシアルキレン単位からなる共重合ポリオキシアルキレングリコールであってもよい。かかるポリオキシアルキレン系ポリエーテルの具体例としては、分子量が4000以上のポリオキシエチレングリコール、分子量が1000以上のポリオキシプロピレングリコール、ポリオキシテトラメチレングリコール、分子量が2000以上のエチレンオキサイド、プロピレンオキサイド共重合体、分子量4000以上のトリメチロールプロパンエチレンオキサイド付加物、分子量3000以上のノニルフェノールエチレンオキサイド付加物、並びにこれらの末端OH基に炭素数が6以上の置換エチレンオキサイドが付加した化合物があげられ、なかでも分子量が10000〜100000のポリオキシエチレングコール、及び分子量が5000〜16000の、ポリオキシエチレングリコールの両末端に炭素数が8〜40のアルキル基置換エチレンオキサイドが付加した化合物が好ましい。 Next, (a) the polyoxyalkylene polyether may be a polyoxyalkylene glycol composed of a single oxyalkylene unit, as long as it is substantially insoluble in polyester, but two or more oxyalkylenes may be used. It may be a copolymerized polyoxyalkylene glycol composed of units. Specific examples of such polyoxyalkylene polyether include polyoxyethylene glycol having a molecular weight of 4000 or more, polyoxypropylene glycol having a molecular weight of 1000 or more, polyoxytetramethylene glycol, ethylene oxide having a molecular weight of 2000 or more, and a propylene oxide copolymer. Polymers, trimethylolpropane ethylene oxide adducts having a molecular weight of 4000 or more, nonylphenol ethylene oxide adducts having a molecular weight of 3000 or more, and compounds in which a substituted ethylene oxide having 6 or more carbon atoms is added to these terminal OH groups. However, polyoxyethylene glycol having a molecular weight of 10,000 to 100,000 and an alkyl group having 8 to 40 carbon atoms at both ends of the polyoxyethylene glycol having a molecular weight of 5000 to 16000. Compound conversion of ethylene oxide are added are preferred.
かかるポリオキシアルキレン系ポリエーテル化合物の配合量は、前記芳香族ポリエステル100重量部に対して0.2〜30重量部の範囲であることが好ましい。0.2重量部より少ないときは親水性が不足して充分な制電性を呈することができないおそれがある。一方30重量部より多くしても最早制電性の向上効果は認められず、かえって得られる組成物の機械的性質を損うようになる上、該ポリエーテルがブリードアウトし易くなるため溶融成形時チップのルーダーへのかみこみ性が低下して、成形安定性も悪化するようになるおそれがある。 The blending amount of the polyoxyalkylene polyether compound is preferably in the range of 0.2 to 30 parts by weight with respect to 100 parts by weight of the aromatic polyester. When the amount is less than 0.2 parts by weight, the hydrophilicity is insufficient and sufficient antistatic property may not be exhibited. On the other hand, even if the amount exceeds 30 parts by weight, the antistatic effect is no longer recognized, but the mechanical properties of the resulting composition are deteriorated, and the polyether is easily bleed out, so that it is melt molded. There is a possibility that the insertability of the chip into the ruder sometimes decreases and the molding stability also deteriorates.
次に、(b)有機イオン性化合物としては、例えば下記一般式(I)、(II)で示されるスルホン酸金属塩及びスルホン酸第4級ホスホニウム塩を好ましいものとしてあげることができる。 Next, as the (b) organic ionic compound, for example, sulfonic acid metal salts and sulfonic acid quaternary phosphonium salts represented by the following general formulas (I) and (II) can be mentioned as preferable ones.
RSO3M (I)
式中、Rは炭素原子数3〜30のアルキル基又は炭素原子数7〜40のアリール基、Mはアルカリ金属又はアルカリ土類金属を示す。上記式(I)においてRがアルキル基のときはアルキル基は直鎖状であっても又は分岐した側鎖を有していてもよい。MはNa、K、Li等のアルカリ金属又はMg、Ca等のアルカリ土類金属であり、なかでもLi、Na、Kが好ましい。かかるスルホン酸金属塩は1種のみを単独で用いても2種以上を混合して使用してもよい。好ましい具体例としてはステアリルスルホン酸ナトリウム、オクチルスルホン酸ナトリウム、ドデシルスルホン酸ナトリウム、炭素原子数の平均が14であるアルキルスルホン酸ナトリウム混合物、ドデシルベンゼンスルホン酸ナトリウム混合物、ドデシルベンゼンスルホン酸ナトリウム(ハード型、ソフト型)、ドデシルベンゼンスルホン酸リチウム(ハード型、ソフト型)、ドデシルベンゼンスルホン酸マグネシウム(ハード型、ソフト型)等をあげることができる。
RSO 3 M (I)
In the formula, R represents an alkyl group having 3 to 30 carbon atoms or an aryl group having 7 to 40 carbon atoms, and M represents an alkali metal or an alkaline earth metal. In the above formula (I), when R is an alkyl group, the alkyl group may be linear or have a branched side chain. M is an alkali metal such as Na, K, or Li, or an alkaline earth metal such as Mg or Ca. Among these, Li, Na, and K are preferable. Such sulfonic acid metal salts may be used alone or in combination of two or more. Preferred examples include sodium stearyl sulfonate, sodium octyl sulfonate, sodium dodecyl sulfonate, a mixture of sodium alkyl sulfonate having an average of 14 carbon atoms, a mixture of sodium dodecyl benzene sulfonate, sodium dodecyl benzene sulfonate (hard type) Soft type), lithium dodecylbenzenesulfonate (hard type, soft type), magnesium dodecylbenzenesulfonate (hard type, soft type) and the like.
RSO3PR1 R2 R3 R4 (II)
式中、Rは上記式(I)におけるRの定義と同じであり、R1 、R2 、R3 及びR4 はアルキル基又はアリール基でなかでも低級アルキル基、フェニル基又はベンジル基が好ましい。かかるスルホン酸第4級ホスホニウム塩は1種のみを単独で用いても2種以上を混合して使用してもよい。好ましい具体例としては炭素原子数の平均が14であるアルキルスルホン酸テトラブチルホスホニウム、炭素原子数の平均が14であるアルキルスルホン酸テトラフェニルホスホニウム、炭素原子数の平均が14であるアルキルスルホン酸ブチルトリフェニルホスホニウム、ドデシルベンゼンスルホン酸テトラブチルホスホニウム(ハード型、ソフト型)、ドデシルベンゼンスルホン酸テトラフェニルホスホニウム(ハード型、ソフト型)、ドデシルベンゼンスルホン酸ベンジルトリフェニルホスホニウム(ハード型、ソフト型)等をあげることができる。
RSO 3 PR 1 R 2 R 3 R 4 (II)
In the formula, R is the same as the definition of R in the above formula (I), and R 1 , R 2 , R 3 and R 4 are preferably an alkyl group or an aryl group, particularly a lower alkyl group, a phenyl group or a benzyl group. . Such sulfonic acid quaternary phosphonium salts may be used alone or in combination of two or more. Preferred examples include tetrabutylphosphonium alkyl sulfonate having an average of 14 carbon atoms, tetraphenyl phosphonium alkyl sulfonate having an average of 14 carbon atoms, and butyl alkyl sulfonate having an average of 14 carbon atoms. Triphenylphosphonium, tetrabutylphosphonium dodecylbenzenesulfonate (hard type, soft type), tetraphenylphosphonium dodecylbenzenesulfonate (hard type, soft type), benzyltriphenylphosphonium dodecylbenzenesulfonate (hard type, soft type), etc. Can give.
かかる有機のイオン性化合物は1種でも、2種以上併用してもよく、その配合量は、芳香族ポリエステル100重量部に対して0.05〜10重量部の範囲が好ましい。0.05重量部未満では制電性向上の効果が小さく、10重量部を越えると組成物の機械的性質を損なうようになる上、該イオン性化合物もブリードアウトし易くなるため、溶融成形時のチップのルーダーかみこみ性が低下して、成形安定性も悪化するようになる。 Such organic ionic compounds may be used alone or in combination of two or more thereof, and the blending amount thereof is preferably in the range of 0.05 to 10 parts by weight with respect to 100 parts by weight of the aromatic polyester. If the amount is less than 0.05 parts by weight, the effect of improving antistatic properties is small. If the amount exceeds 10 parts by weight, the mechanical properties of the composition are impaired, and the ionic compound also tends to bleed out. As a result, the insertability of the chip of the chip decreases, and the molding stability also deteriorates.
前記芯鞘型複合繊維の鞘成分としては、前記の芳香族ポリエステルが好適である。該芳香族ポリエステルに艶消し剤を含ませる場合は、ポリエステル重量に対して10wt%以下とするのが好ましい。艶消し剤が10wt%を超えると芯鞘型複合繊維の紡糸性が悪化するおそれがある。なお、前記芯鞘型複合繊維の芯成分および/または鞘成分には、本発明の目的を損なわない範囲内で必要に応じて着色防止剤、熱安定剤、難燃剤、蛍光増白剤、着色剤抗菌剤、マイナスイオン発生剤等を添加してもよい。 As the sheath component of the core-sheath composite fiber, the aromatic polyester is suitable. When a matting agent is included in the aromatic polyester, it is preferably 10 wt% or less based on the weight of the polyester. If the matting agent exceeds 10 wt%, the spinnability of the core-sheath composite fiber may be deteriorated. The core component and / or the sheath component of the core-sheath type composite fiber may be added with an anti-coloring agent, a heat stabilizer, a flame retardant, a fluorescent brightening agent, or a coloring agent within the range not impairing the object of the present invention. An antibacterial agent, a negative ion generator and the like may be added.
さらに、前記芯成分と鞘成分との面積比は(芯成分:鞘成分)10:90〜65:35の範囲にすることが好ましい。芯成分の面積比が10:90より小さい場合には芯成分による制電性能の発現が不十分になり、65:35よりも大きくなる場合は、10%以上のアルカリ減量を施した場合に、部分的に芯部の制電性ポリエステルが溶出し、制電性能が低下するおそれがある。 Furthermore, the area ratio of the core component to the sheath component is preferably in the range of (core component: sheath component) 10:90 to 65:35. When the area ratio of the core component is smaller than 10:90, the expression of the antistatic performance by the core component becomes insufficient, and when larger than 65:35, when the alkali weight loss of 10% or more is applied, There is a possibility that the antistatic polyester in the core part is partially eluted and the antistatic performance is lowered.
本発明において、糸条Aは前記芯鞘型複合繊維からなる。その際、該糸条Aの単糸繊度は1.2dtex以下(好ましくは0.1〜1.2dtex)である必要がある。該単糸繊度が1.2dtexよりも大きいと、制電撥水織物の風合いが硬くなるため好ましくない。また、単糸繊維の断面形状としては、丸断面形状で同心円状に芯鞘構造を有していることが好ましい。かかる糸条Aの総繊度、フィラメント数としては、風合いのソフトの点で総繊度33〜140dtex、フィラメント数50〜150の範囲が好ましい。
かかる糸条Aには仮撚捲縮加工が施されている必要がある。仮撚捲縮加工が施されていない場合は、制電撥水織物の風合いが硬くなるため好ましくない。
In the present invention, the yarn A is composed of the core-sheath type composite fiber. At that time, the single yarn fineness of the yarn A needs to be 1.2 dtex or less (preferably 0.1 to 1.2 dtex). When the single yarn fineness is larger than 1.2 dtex, the texture of the antistatic water-repellent fabric becomes hard, which is not preferable. The cross-sectional shape of the single yarn fiber is preferably a round cross-sectional shape and a concentric core-sheath structure. The total fineness and the number of filaments of the yarn A are preferably in the range of a total fineness of 33 to 140 dtex and a filament number of 50 to 150 in terms of softness of the texture.
Such yarn A needs to be subjected to false twist crimping. When the false twist crimping process is not performed, the texture of the antistatic water repellent fabric becomes hard, which is not preferable.
前記糸条Aは、例えば下記の製造方法により製造することができる。すなわち、その親糸となる芯鞘型未延伸糸を溶融紡糸するに際して、紡出時の吐出速度と引き取り速度の比(引き取り速度/吐出速度、以降ドラフトと記す)を100以上、800未満の範囲で引き取った未延伸糸を仮撚加工することで安定した制電性能が得られる。ドラフトが100以下の場合は芯成分による制電性能の発現が不十分になり、ドラフトが800以上の場合には制電性能は発現するものの、紡糸性が低下するおそれがある。従ってこの範囲で口金吐出孔径、紡糸速度を適宜設定すればよいが、吐出径をΦ0.1〜0.3mm、紡糸速度2000〜4500m/min、特に2500〜3500m/minの範囲で溶融紡糸すると、容易にかつ効率よく得られるので好ましい。 The yarn A can be produced, for example, by the following production method. That is, when melt-spinning the core-sheath type undrawn yarn as the parent yarn, the ratio of the discharge speed to the take-up speed at the time of spinning (take-off speed / discharge speed, hereinafter referred to as draft) is in the range of 100 to 800 Stable antistatic performance can be obtained by false twisting the undrawn yarn taken up in step 1. When the draft is 100 or less, the antistatic performance due to the core component becomes insufficient. When the draft is 800 or more, the antistatic performance is exhibited, but the spinnability may be lowered. Accordingly, the nozzle discharge hole diameter and the spinning speed may be set as appropriate within this range. However, when melt spinning in the range of Φ0.1 to 0.3 mm, spinning speed 2000 to 4500 m / min, particularly 2500 to 3500 m / min, It is preferable because it can be obtained easily and efficiently.
該未延伸糸(未延伸マルチフィラメント)の仮撚加工法については特に限定されないが、例えば(1)仮撚具:3軸フリクションデイスクタイプ、(2)仮撚温度:170〜300℃、(3)加工倍率:1.4〜2.4、(4)仮撚数:(15000〜35000)/(仮撚糸繊度(dtex))1/2回/m、より好ましくは(20000〜30000)/(仮撚糸繊度(dtex))1/2回/mであることが好ましい。その際、空気交絡処理は延伸仮撚加工と別の工程で行ってもよいが、延伸仮撚加工装置にインターレースノズルを設置して延伸仮撚加工直前に施すのが好ましい。このことにより毛羽発生を抑制し取り扱い性に好影響をもたらすことができ、更に、熱セット仮撚後糸条に空気交絡を施すことで完璧に混繊交絡を均一化、糸長方向均一効果から、制電性を有し且つ高級感を発現させることができる。次に、交絡処理が施された未延伸糸は、例えば2段式ヒーターを備えた延伸仮撚加工機に掛けて、捲縮を有する仮撚加工糸とする。 The false twisting method of the undrawn yarn (undrawn multifilament) is not particularly limited. For example, (1) false twisting tool: triaxial friction disk type, (2) false twisting temperature: 170 to 300 ° C, (3 ) Processing magnification: 1.4 to 2.4, (4) Number of false twists: (15000-35000) / (false twist yarn fineness (dtex)) 1/2 times / m, more preferably (20,000 to 30000) / ( The false twisted yarn fineness (dtex)) is preferably 1/2 times / m. At that time, the air entanglement treatment may be performed in a separate process from the drawing false twisting process, but it is preferable to perform the air entanglement process immediately before the drawing false twisting process by installing an interlace nozzle in the drawing false twisting apparatus. This suppresses the occurrence of fuzz and can have a positive effect on handling.Furthermore, by applying air entanglement to the yarn after heat setting false twisting, the mixed fiber entanglement is perfectly uniformed, and the uniform effect in the yarn length direction It has antistatic properties and can express a high-class feeling. Next, the undrawn yarn subjected to the entanglement treatment is subjected to, for example, a drawing false twisting machine equipped with a two-stage heater to obtain a false twisted yarn having crimps.
かくして得られた仮撚捲縮加工糸の捲縮率としては、3〜30%の範囲内であることが好ましい。該捲縮率が3%より小さいと制電撥水織物の風合いが硬くなるおそれがある。逆に、該捲縮率が30%よりも大きいと、制電性が低下するおそれがある。 The crimp rate of the false twist crimped yarn thus obtained is preferably in the range of 3 to 30%. If the crimp rate is less than 3%, the texture of the antistatic water-repellent fabric may be hard. Conversely, if the crimp rate is greater than 30%, the antistatic property may be reduced.
本発明の制電撥水織物は、少なくとも前記糸条Aを用いて製織される。制電撥水織物に含まれる糸条Aの重量割合としては30重量%以上であることが好ましい。また、優れた制電性を得る上で経糸または緯糸の全てに前記糸条Aが配されることが好ましい。織物の他糸条が含まれる場合、かかる他糸条としては、通常のポリエステルからなること以外は糸条Aと同様の糸条が好ましい。織物の織組織は特に限定されず、通常の方法で製織されたものでよい。例えば、平織、綾織、朱子織等の三原組織、変化組織、たて二重織、よこ二重織等の片二重組織、たてビロードなどが例示される。層数も単層でもよいし、2層以上の多層でもよい。また、製織方法も通常の織機(例えば、通常のウオータージェットルームやエアージェットルーム)を用いた通常の製織方法でよい。 The antistatic water-repellent fabric of the present invention is woven using at least the yarn A. The weight ratio of the yarn A contained in the antistatic water repellent fabric is preferably 30% by weight or more. In order to obtain excellent antistatic properties, it is preferable that the yarn A is disposed on all warp yarns or weft yarns. When other yarns of the woven fabric are included, such other yarns are preferably the same yarns as the yarn A except that they are made of ordinary polyester. The woven structure of the woven fabric is not particularly limited, and may be woven by a normal method. For example, Mihara texture such as plain weave, twill weave and satin weave, change texture, single double texture such as warp double weave and weft double weave, warp velvet and the like are exemplified. The number of layers may be a single layer or a multilayer of two or more layers. The weaving method may be a normal weaving method using a normal loom (for example, a normal water jet loom or an air jet loom).
本発明の制電撥水織物にはかかる織物に撥水加工を施したものである。ここで、撥水加工としては通常のものでよい。例えば、特許第3133227号公報や特公平4−5786号公報に記載された方法が好適である。すなわち、撥水剤として市販のふっ素系撥水剤(例えば、旭硝子(株)製、アサヒガードLS−317)を使用し、必要に応じてメラミン樹脂、触媒を混合して撥水剤の濃度が3〜15重量%程度の加工剤とし、ピックアップ率50〜90%程度で、該加工剤を用いて織物の表面を処理する方法である。加工剤で織物の表面を処理する方法としては、パッド法、スプレー法などが例示され、なかでも、加工剤を織物内部まで浸透させる上でパッド法が最も好ましい。
なお、前記ピックアップ率とは、加工剤の織物(加工剤付与前)重量に対する重量割合(%)である。
The antistatic water-repellent fabric of the present invention is obtained by subjecting such fabric to a water-repellent finish. Here, the water repellent finish may be a normal one. For example, the methods described in Japanese Patent No. 3133227 and Japanese Patent Publication No. 4-5786 are suitable. That is, a commercially available fluorine-based water repellent (for example, Asahi Guard LS-317, manufactured by Asahi Glass Co., Ltd.) is used as the water repellent, and the concentration of the water repellent is adjusted by mixing melamine resin and catalyst as necessary. In this method, the surface of the woven fabric is treated with the processing agent at a pickup rate of about 50 to 90% with a processing agent of about 3 to 15% by weight. Examples of the method for treating the surface of the woven fabric with the processing agent include a pad method and a spray method. Among them, the pad method is most preferable for allowing the processing agent to penetrate into the woven fabric.
In addition, the said pick-up rate is the weight ratio (%) with respect to the textile fabric (before processing agent provision) weight of a processing agent.
なお、本発明の目的が損なわれない範囲内であれば、撥水加工の前または後において、常法のアルカリ減量加工、染色仕上げ加工、起毛加工、紫外線遮蔽あるいは抗菌剤、消臭剤、防虫剤、蓄光剤、再帰反射剤、マイナスイオン発生剤等の機能を付与する各種加工を付加適用してもよい。 As long as the object of the present invention is not impaired, before or after water-repellent processing, conventional alkali weight loss processing, dyeing finishing processing, raising processing, ultraviolet shielding or antibacterial agent, deodorant, insect repellent Various processings that impart functions such as an agent, a phosphorescent agent, a retroreflective agent, and a negative ion generator may be additionally applied.
かくして得られた織物において、下記式により算出されるカバーファクター(CF)が1500〜3000の織物であると、低通気性となりスポーツ衣料などとして好適に使用できるので好ましい。さらには、カレンダー加工が施されているとさらに、低通気性となり好ましい。その際、通気度としては、10cc/cm2・sec以下であることが好ましい。
CF=(DWp/1.1)1/2×MWp+(DWf/1.1)1/2×MWf
ただし、DWpは経糸総繊度(dtex)、MWpは経糸織密度(本/2.54cm)、DWfは緯糸総繊度(dtex)、MWfは緯糸織密度(本/2.54cm)である。
In the woven fabric thus obtained, a woven fabric having a cover factor (CF) calculated by the following formula of 1500 to 3000 is preferable because it has low air permeability and can be suitably used as sports clothing. Furthermore, it is preferable that the calendering is performed because of low air permeability. At that time, the air permeability is preferably 10 cc / cm 2 · sec or less.
CF = (DWp / 1.1) 1/2 × MWp + (DWf / 1.1) 1/2 × MWf
However, DWp is the total warp fineness (dtex), MWp is the warp weave density (main / 2.54 cm), DWf is the total weft fineness (dtex), and MWf is the weft weave density (main / 2.54 cm).
本発明の制電撥水織物には、芯成分に制電性ポリエステルが配された芯鞘型複合繊維からなる糸条Aが含まれるので優れた制電性を呈する。かかる制電性としては摩擦帯電圧で2000V以下であることが好ましい。また、本発明の制電撥水織物には撥水加工が施されているので優れた撥水性を呈する。かかる撥水性としては3級以上であることが好ましい。さらに、本発明の制電撥水織物に含まれる糸条Aは単糸繊度が小さく、かつ仮撚捲縮加工が施されているので、制電撥水織物はソフトな風合いを呈する。 The antistatic water-repellent fabric of the present invention exhibits excellent antistatic properties because it includes the yarn A made of core-sheath type composite fiber in which antistatic polyester is disposed as a core component. The antistatic property is preferably 2000 V or less in terms of frictional voltage. Moreover, since the antistatic water-repellent fabric of the present invention is water-repellent, it exhibits excellent water repellency. The water repellency is preferably 3 or higher. Furthermore, since the yarn A contained in the antistatic water-repellent fabric of the present invention has a small single yarn fineness and has been subjected to false twist crimping, the antistatic water-repellent fabric exhibits a soft texture.
次に、本発明の衣料は前記の制電撥水織物を用いてなる衣料である。かかる衣料は前記の制電撥水織物を用いているので制電性と撥水性とを有し、かつソフトな風合いを呈する。 Next, the apparel of the present invention is an apparel using the above-mentioned antistatic water-repellent fabric. Such clothing uses the above-mentioned antistatic and water-repellent fabric, so that it has antistatic and water-repellent properties and has a soft texture.
次に本発明の実施例及び比較例を詳述するが、本発明はこれらによって限定されるものではない。なお、実施例中の各測定項目は下記の方法で測定した。
(1)固有粘度
オルソ−クロルフェノールに溶解し、ウベローデ粘度管を用い、35℃で測定した。
(2)複屈折率
光学顕微鏡とコンペンセーターを用いて、繊維の表面に観察される偏光のリターデーションから求めた。
(3)捲縮率
仮撚加工糸サンプルに0.044cN/dtexの張力を掛けてカセ枠に巻き取り、約3300dtexのカセを作成した。該カセの一端に、0.0177cN/dtexおよび0.177cN/dtexの2個の荷重を負荷し、1分間経過後の長さS0(cm)を測定した。次いで、0.177cN/dtexの荷重を除去した状態で、100℃の沸水中にて20分間処理した。沸水処理後0.0177cN/dtexの荷重を除去し、24時間自由な状態で自然乾燥し、再び0.0177cN/dtexおよび0.177cN/dtexの荷重を負荷し、1分間経過後の長さを測定しS1(cm)とした。次いで、0.177cN/dtexの荷重を除去し、1分間経過後の長さを測定しS2とし、次の算式で捲縮率を算出し、10回の測定値の平均値で表した。
捲縮率(%)=[(S1−S2)/S0]×100
(4)仮撚加工糸の強度、伸度
JIS L―1013―75に準じて測定した。
(5)風合い
試験者3人が官能評価により下記の3段階に評価した。3級:ソフトでしなやかな感触がある。2級:ややソフト感が乏しいが反撥性は感じられる。1級:カサカサした触感あるいは硬い触感である。
(6)摩擦帯電圧測定法
試験片を回転させながら摩擦布で摩擦し、発生した帯電圧を測定する。L1094帯電性試験方法B法(摩擦帯電圧測定法)に順ずる。
(7)通気度
JIS L1096−8.27.1A法により測定した。
(8)撥水性
JIS L1092−6.2(スプレー法)により測定した。
Next, although the Example and comparative example of this invention are explained in full detail, this invention is not limited by these. In addition, each measurement item in an Example was measured with the following method.
(1) Intrinsic viscosity Dissolved in ortho-chlorophenol and measured at 35 ° C using an Ubbelohde viscosity tube.
(2) Birefringence index It calculated | required from the retardation of the polarization observed on the surface of a fiber using an optical microscope and a compensator.
(3) Crimp rate A false twisted yarn sample was wound on a cassette frame by applying a tension of 0.044 cN / dtex to produce a cassette of about 3300 dtex. Two loads of 0.0177 cN / dtex and 0.177 cN / dtex were applied to one end of the cassette, and the length S0 (cm) after 1 minute was measured. Subsequently, it was treated in boiling water at 100 ° C. for 20 minutes with the load of 0.177 cN / dtex removed. Remove the load of 0.0177 cN / dtex after boiling water treatment, let it dry naturally for 24 hours, load 0.0177 cN / dtex and 0.177 cN / dtex again, and adjust the length after 1 minute. Measurement was made S1 (cm). Next, the load of 0.177 cN / dtex was removed, the length after 1 minute was measured and set to S2, and the crimp rate was calculated by the following formula, and expressed as the average value of 10 measurements.
Crimp rate (%) = [(S1-S2) / S0] × 100
(4) Strength and elongation of false twisted yarn Measured according to JIS L-1013-75.
(5) Texture Three testers evaluated the following three levels by sensory evaluation. Level 3: Soft and supple feel. Second grade: Slightly soft, but feels repellent. First grade: Rough touch or hard touch.
(6) Friction voltage measurement method The test piece is rubbed with a friction cloth while rotating the test piece, and the generated voltage is measured. Conforms to L1094 electrification test method B (friction band voltage measurement method).
(7) Air permeability Measured according to JIS L1096-8.27.1A method.
(8) Water repellency: Measured according to JIS L1092-6.2 (spray method).
[実施例1]
テレフタル酸ジメチル100部、エチレングリコール60部、酢酸カルシウム1水塩0.06部(テレフタル酸ジメチルに対して0.066モル%)および整色剤として酢酸コバルト4水塩0.013部(テレフタル酸ジメチルに対して0.01モル%)をエステル交換反応缶に仕込み、この反応物を窒素ガス雰囲気下で4時間かけて140℃から220℃まで昇温し、反応缶中に生成するメタノールを系外に留去しながらエステル交換反応させた。エステル交換反応終了後、反応混合物に安定剤としてリン酸トリメチル0.058部(テレフタル酸ジメチルに対して0.080モル%)、および消泡剤としてジメチルポリシロキサンを0.024部加えた。次に、10分後に、反応混合物に三酸化アンチモン0.041部(テレフタル酸ジメチルに対して0.027モル%)を添加し、同時に過剰のエチレングリコールを留去しながら240℃まで昇温し、その後、反応混合物を重合反応缶に移した。次いで1時間40分かけて760mmHgから1mmHgまで減圧するとともに240℃から280℃まで昇温して重縮合反応せしめた後、下記化学式
[Example 1]
100 parts of dimethyl terephthalate, 60 parts of ethylene glycol, 0.06 part of calcium acetate monohydrate (0.066 mol% with respect to dimethyl terephthalate) and 0.013 part of cobalt acetate tetrahydrate as a color adjuster (terephthalic acid) 0.01 mol% with respect to dimethyl) was charged into a transesterification reactor, and the reaction product was heated from 140 ° C. to 220 ° C. over 4 hours under a nitrogen gas atmosphere. The ester exchange reaction was carried out while distilling out. After completion of the transesterification reaction, 0.058 parts of trimethyl phosphate (0.080 mol% with respect to dimethyl terephthalate) as a stabilizer and 0.024 parts of dimethylpolysiloxane as an antifoaming agent were added to the reaction mixture. Next, after 10 minutes, 0.041 part of antimony trioxide (0.027 mol% with respect to dimethyl terephthalate) was added to the reaction mixture, and the temperature was raised to 240 ° C. while distilling off excess ethylene glycol. Thereafter, the reaction mixture was transferred to a polymerization reactor. Next, after reducing the pressure from 760 mmHg to 1 mmHg over 1 hour and 40 minutes and raising the temperature from 240 ° C. to 280 ° C. to cause the polycondensation reaction,
一方、常法により通常のポリエチレンテレフタレートからなるポリマー(固有粘度0.60)を得た。
次いで、乾燥ポリマーを紡糸設備にて各々常法で溶融し、スピンブロックを通して、スピンパックに導入した。該スピンパックに組み込まれた円形吐出孔を72個穿設した紡糸口金から、通常のクロスフロー型紡糸筒からの冷却風で冷却・固化し、紡糸油剤を付与しつつ一つの糸条として集束し、3000m/minの速度で引き取り、複屈折率0.035の140dtex/72フィラメントのポリエステル未延伸糸を得た。
On the other hand, a polymer (inherent viscosity 0.60) made of ordinary polyethylene terephthalate was obtained by a conventional method.
Next, the dried polymer was melted in a usual manner in a spinning facility and introduced into a spin pack through a spin block. The spinneret with 72 circular discharge holes incorporated in the spin pack is cooled and solidified by cooling air from a normal crossflow type spinning cylinder, and is converged as one yarn while applying a spinning oil. A polyester undrawn yarn of 140 dtex / 72 filament having a birefringence of 0.035 was obtained at a speed of 3000 m / min.
該ポリエステル未延伸糸を、帝人製機製216錘建HTS−15Vに掛け、前段、後段とで、孔径1.8mmの圧空吹き出し孔を有するインターレースノズルを通過させつつ60nL/minの流量で交絡度が50個/mとなるように空気交絡を施し、延伸倍率1.60、第1ヒーター(非接触タイプ)温度250℃の条件に設定し、直径60mm、厚み9mmのウレタンディスクを仮撚ディスクとして、走行角43度で仮撚数×(仮撚糸繊度(dtex))1/2が26000近傍となるように延伸仮撚を行い、速度800m/minでチーズ形状に巻き取り、84dtex/72フィラメント(平均単糸繊度1.17dtex)の制電複合繊維からなる仮撚捲縮加工糸(糸条A、捲縮率15%、強度3.8cN/dtex)を得た。 The polyester unstretched yarn is applied to Teijin Seiki's 216 Tajiken HTS-15V, and the entanglement degree is 60 nL / min at a flow rate of 60 nL / min while passing through an interlace nozzle having a 1.8 mm hole diameter in the front and rear stages. Air entanglement is performed so as to be 50 pieces / m, the draw ratio is 1.60, the first heater (non-contact type) temperature is set to 250 ° C., and a urethane disk having a diameter of 60 mm and a thickness of 9 mm is used as a false twist disk. Stretch false twist so that the number of false twists x (false twist fineness (dtex)) 1/2 is around 26000 at a running angle of 43 degrees, wound into a cheese shape at a speed of 800 m / min, and 84 dtex / 72 filaments (average A false twist crimped yarn (yarn A, crimp rate 15%, strength 3.8 cN / dtex) made of antistatic composite fiber having a single yarn fineness of 1.17 dtex) was obtained.
一方、通常のポリエチレンテレフタレートからなるポリマー(固有粘度0.60)単独で用いること以外は上記と同様にして、ポリエチレンテレフタレート仮撚捲縮加工糸84dtex/72フィラメントを得た。 On the other hand, a polyethylene terephthalate false-twisted crimped yarn 84 dtex / 72 filament was obtained in the same manner as above except that a polymer (inherent viscosity 0.60) made of ordinary polyethylene terephthalate was used alone.
次いで、通常のウオータージェットルームを使用し、該ポリエチレンテレフタレート仮撚捲縮加工糸84dtex/72フィラメントを経糸に、一方、上記制電仮撚捲縮加工糸84dtex/72フィラメント(糸条A)を緯糸として平組織にて生機を得て、次いで常法の染色工程にて染色した後、下記の処理液(加工剤)をパッドし、ピックアップ率70%で搾液し、130℃で3分間乾燥後170℃で45秒間熱処理を行った後、通常のカレンダー加工を行い、制電撥水織物(カバーファクター1992)を得た。
次いで、該制電撥水織物を用いてスポーツ衣料(ウインドブレーカー)を得た。
Next, using a normal water jet loom, the polyethylene terephthalate false twisted crimped yarn 84 dtex / 72 filament was used as a warp, while the antistatic false twisted crimped yarn 84 dtex / 72 filament (yarn A) was wefted. After obtaining a living machine in a plain tissue, and then dyeing in a conventional dyeing process, pad with the following treatment liquid (processing agent), squeezed at a pickup rate of 70%, and dried at 130 ° C. for 3 minutes After heat treatment at 170 ° C. for 45 seconds, normal calendering was performed to obtain an antistatic water-repellent fabric (cover factor 1992).
Next, sports clothing (windbreaker) was obtained using the antistatic water-repellent fabric.
<加工剤組成>
・ふっ素系撥水剤 10.0wt%
(旭硝子(株)製、アサヒガードLS−317)
・メラミン樹脂 0.3wt%
(住友化学(株)製、スミテックスレジンM−3)
・触媒 0.3wt%
(住友化学(株)製、スミテックスアクセレレータACX)
・水 89.4wt%
<Processing agent composition>
・ Fluorine-based water repellent 10.0wt%
(Asahi Guard LS-317, manufactured by Asahi Glass Co., Ltd.)
・ Melamine resin 0.3wt%
(Sumitomo Chemical Co., Ltd., Sumtex Resin M-3)
・ Catalyst 0.3wt%
(Sumitomo Chemical Co., Ltd., Smithex Accelerator ACX)
・ Water 89.4wt%
得られた制電撥水織物において、初期の撥水性が5級、洗濯20回後の撥水性が3.5級と撥水性にも優れており、風合いがソフトであった(3級)。また、洗濯20回後の摩擦帯電圧が経740V、緯1020Vと大変優れた制電性を有していた。 In the obtained antistatic water-repellent fabric, the initial water repellency was grade 5, the water repellency after 20 washings was grade 3.5, excellent in water repellency, and the texture was soft (grade 3). In addition, the frictional voltage after 20 washings had very excellent antistatic properties such as 740V and 1020V.
[比較例1]
実施例1において、制電仮撚捲縮加工糸を84dtex/36フィラメントに変更すること以外は実施例1と同様に実施した。
得られた織物は、洗濯20回後の摩擦帯電圧が経690V、緯980Vと大変優れたものであったが、風合いは硬くソフトではなかった(1級)。
[Comparative Example 1]
In Example 1, it implemented similarly to Example 1 except having changed the antistatic false twist crimped yarn into 84 dtex / 36 filament.
The obtained woven fabric had excellent frictional voltage of 690 V and weft 980 V after 20 washings, but the texture was hard and not soft (first grade).
[比較例2]
実施例1において、制電複合繊維に仮撚捲縮加工を施さないこと以外は実施例1と同様にした。得られた織物は、洗濯20回後の摩擦帯電圧が経920V、緯1020Vと大変優れたものであったが、風合いは硬くソフトではなかった(1級)。
[Comparative Example 2]
Example 1 was the same as Example 1 except that the antistatic composite fiber was not subjected to false twist crimping. The obtained woven fabric had very excellent frictional band voltage after passing 20 times of 920 V and weft 1020 V, but the texture was hard and not soft (first grade).
本発明によれば、制電性と撥水性とを有し、かつソフトな風合いを呈する制電撥水織物および該制電撥水織物を用いてなる衣料が得られ、その工業的価値は極めて大である。 According to the present invention, an antistatic water-repellent fabric having antistatic properties and water repellency and exhibiting a soft texture and a garment using the antistatic water-repellent fabric can be obtained, and its industrial value is extremely high. It ’s big.
Claims (9)
CF=(DWp/1.1)1/2×MWp+(DWf/1.1)1/2×MWf
ただし、DWpは経糸総繊度(dtex)、MWpは経糸織密度(本/2.54cm)、DWfは緯糸総繊度(dtex)、MWfは緯糸織密度(本/2.54cm)である。 The antistatic water-repellent woven fabric according to any one of claims 1 to 4, wherein the woven fabric is a woven fabric having a cover factor (CF) calculated by the following formula of 1500 to 3000.
CF = (DWp / 1.1) 1/2 × MWp + (DWf / 1.1) 1/2 × MWf
However, DWp is the total warp fineness (dtex), MWp is the warp weave density (main / 2.54 cm), DWf is the total weft fineness (dtex), and MWf is the weft weave density (main / 2.54 cm).
の制電撥水織物。Antistatic water repellent fabric.
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