JP4789151B2 - Waste mud regeneration processing apparatus and processing method - Google Patents

Waste mud regeneration processing apparatus and processing method Download PDF

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JP4789151B2
JP4789151B2 JP2007037845A JP2007037845A JP4789151B2 JP 4789151 B2 JP4789151 B2 JP 4789151B2 JP 2007037845 A JP2007037845 A JP 2007037845A JP 2007037845 A JP2007037845 A JP 2007037845A JP 4789151 B2 JP4789151 B2 JP 4789151B2
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利久 谷口
健一 今給黎
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Fudo Tetra Corp
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本発明は、建設現場などで発生する排泥を、該排泥から目標強度や適用条件に応じた流動性改良土に製造する上で好適な排泥再生処理装置および処理方法に関するものである。   The present invention relates to a waste mud regeneration treatment apparatus and a treatment method suitable for producing waste mud generated at a construction site or the like from the mud into fluidity improved soil according to target strength and application conditions.

地盤改良や建設現場などで発生する排泥は、そのまま廃棄するか、或いは水分を脱水除去した上で建設残土として産廃処理する場合と、特許文献1や2に例示される処理方法などにより対象の排泥に固化材などを添加して強度を増した流動性改良土として利用する場合もある。   The waste mud generated at the ground improvement or construction site is discarded as it is, or the waste is dehydrated and removed and treated as industrial waste as a construction residual soil, and the treatment method exemplified in Patent Documents 1 and 2 In some cases, it is used as fluidity-improving soil with increased strength by adding solidification material to the waste mud.

例えば、特許文献1の処理方法では、粘土系残土又は解泥された泥土を対象として、縦型の混練槽を用いて、残土などを上側シュートから投入し、セメントなどの固化材を混練槽内の攪拌軸を通じて供給し、槽下部に達する迄に混合してプレミックス材に処理する。   For example, in the treatment method of Patent Document 1, using a vertical kneading tank for the clay-based residual soil or thawing mud soil, the residual soil and the like are introduced from the upper chute, and a solidifying material such as cement is placed in the kneading tank. The mixture is fed through the stirring shaft and mixed until it reaches the bottom of the tank and processed into a premix material.

特許文献2の処理方法では、泥水製造部と運搬車(打設部)との間に供給配管を配置し、該供給配管の吐出側に混練器(スタテックミキサ)および該混練器の手前側の配管内に接続された導入部を有しており、泥水製造部の泥水をポンプを介し供給配管を通じて圧送し、同時に、セメントなどの固化材を導入部から配管内に圧送して、泥水と共に混練器を介して連続的に混合しながら、運搬車(打設部)へ吐出する。   In the processing method of Patent Document 2, a supply pipe is arranged between a muddy water production section and a transport vehicle (placement section), a kneader (static mixer) on the discharge side of the supply pipe, and a front side of the kneader. The muddy water of the muddy water production department is pumped through the supply pipe through the pump, and at the same time, solidified material such as cement is pumped from the introduction section into the pipe, together with the muddy water. While continuously mixing through a kneader, the material is discharged to a transport vehicle (placed portion).

特許第3150453号公報Japanese Patent No. 3150453 特許第3605709号公報Japanese Patent No. 3605709

ところで、最近は、建設汚泥(排泥を含む)を積極的に改良土として利用するため、その品質区分を厳正な値に規定した建設汚泥処理土利用技術基準が国土交通省から提示されていることも加わり、該基準をより効率よく満足できる再生処理構成が望まれている。これは、例えば、特許文献1や2のような従来構成だと、以上の基準を満たす上で次のようなことが問題となるためである。   By the way, recently, in order to actively use construction sludge (including waste mud) as improved soil, the Ministry of Land, Infrastructure, Transport and Tourism has proposed construction sludge treatment soil use technical standards that stipulate strict quality categories. In addition, there is a demand for a reproduction processing configuration that can satisfy the criteria more efficiently. This is because, for example, the conventional configuration as in Patent Documents 1 and 2 causes the following problems in satisfying the above criteria.

すなわち、特許文献1や2の構成では、縦型混練槽が回転駆動される攪拌翼で混合したり、供給配管に接続された混練器で連続して混合するため安定した稼働を維持しにくく、しかも処理量が多くなると製造される改良土の性状がばらつきやすくなる。この原因は、処理対象の排泥として、杭造成を伴う地盤改良で発生するものを想定すると、貫入時に発生する排泥は水分量が多く 、杭造成時に発生する排泥はセメントなどの添加材を含むため粘性が高くなる、つまり排泥の性状が大きく異なることが多く、しかも排泥中には石やガラなどが点在する場合も多く、攪拌翼やスタテックミキサなどの混合機構だと故障しやくメンテナンスに苦労し稼動率も悪くなるからである。   That is, in the configuration of Patent Documents 1 and 2, it is difficult to maintain a stable operation because the vertical kneading tank is mixed with a stirring blade that is rotationally driven or continuously mixed with a kneader connected to a supply pipe, In addition, when the amount of treatment increases, the quality of the improved soil produced tends to vary. Assuming that the waste mud to be treated is generated by ground improvement accompanied by pile construction, the waste mud generated during intrusion has a large amount of moisture, and the waste mud produced during pile construction is an additive such as cement. The viscosity of the waste mud is often greatly different, and there are many cases where stones and galley are scattered in the waste mud, and the mixing mechanism such as a stirring blade or static mixer is used. This is because they tend to break down, have difficulty in maintenance, and the operating rate also deteriorates.

本発明の目的は、以上のような課題を解決して、より簡明な機構によって、排泥を槽内に入れた状態で水分分離を行うとともに、目標強度・適用条件に応じた流動性改良土を確実に製造でき、また、機構を簡明化することで故障の虞を解消した排泥再生処理装置および処理方法を提供するものである。   The object of the present invention is to solve the above-mentioned problems and to perform water separation with a simpler mechanism in a state where the waste mud is placed in the tank, and to improve the fluidity according to the target strength and application conditions. It is possible to provide a sludge regeneration processing apparatus and a processing method in which the possibility of failure can be eliminated by simplifying the mechanism.

前記目的を達成するために、請求項1の本発明は、上部開口した混合槽およびバックホウを備え、前記混合槽内に投入した排泥を、該排泥から泥水を分離して泥水を除去可能にしたり、前記バックホウを介した操作により前記混合槽外から槽内の排泥および添加材を混合する排泥再生処理装置において、前記混合槽は、槽内を第1槽および第2槽に仕切部を介して区画しているとともに、前記仕切部を前記各槽内の底面から湾曲状に立ち上がり、かつ互いの湾曲状の頂部を接合した状態に形成していることを特徴としている。   In order to achieve the above object, the present invention according to claim 1 includes a mixing tank and a backhoe that are open at the top, and can remove muddy water by separating muddy water from the muddy water thrown into the mixing tank. In the waste mud regeneration processing apparatus that mixes waste mud and additive in the tank from outside the mixing tank by operation via the backhoe, the mixing tank is divided into a first tank and a second tank. In addition, the partition portion is formed in a curved shape from the bottom surface in each tank, and the curved top portions are joined to each other.

なお、以上の本発明において、「排泥」とは、自然沈降により比重の小さな泥水側および比重の大きな泥土側に分離可能な泥状物で、建設汚泥処理土利用技術基準(国土交通省)で規定している「建設汚泥」を含む。また、泥土や泥水には、土および水以外に砂、小石、ガラなどが常識的な範囲で含まれていることは勿論である。   In the above-mentioned present invention, “exhaust mud” is a muddy substance that can be separated into a muddy water side having a small specific gravity and a mud side having a large specific gravity by natural sedimentation, and technical standards for construction sludge treatment soil utilization (Ministry of Land, Infrastructure, Transport and Tourism) Including “construction sludge” as stipulated in. Further, it is a matter of course that mud and muddy water include sand, pebbles, and glass in addition to soil and water in a common sense.

上記した本発明の排泥再生処理装置は次のように具体化されることがより好ましい。
(ア)、前記混合槽の対向した両内側に取り付けられて、前記仕切部の頂部上に沿ってそれぞれ突出し、かつ、対向する突出端同士の隙間を介して前記第1槽と第2槽とを連通している左右の弾性板を有していることである(請求項2)。
(イ)、前記混合槽の上部開口縁に突設されて槽内に張り出しているフランジ部と、前記槽内の底面側から立ち上がった板部とをオーバハング状に接合している飛散防止板を有していることである(請求項3)。
(ウ)、前記混合槽の一側部に配設されて、前記混合槽から取り出した排泥のうち、比重の大きな泥土の一部と添加材とを連続的に予備混合するとともに、予備混合物として前記混合槽内へ環流する補助ミキサーを備えていることである(請求項4)。
The above-described waste mud regeneration processing apparatus of the present invention is more preferably embodied as follows.
(A) The first tank and the second tank, which are attached to both inner sides of the mixing tank, project along the top of the partition part, and through a gap between the projecting ends facing each other. The left and right elastic plates communicate with each other (Claim 2).
(B) A scattering prevention plate that joins an overhanging flange portion protruding from the upper opening edge of the mixing tank and projecting into the tank, and a plate portion rising from the bottom side in the tank. (Claim 3).
(C) Preliminarily mixed with a part of the mud having a large specific gravity and the additive continuously disposed in one side part of the mixing tank and extracted from the mixing tank. As an auxiliary mixer that circulates into the mixing tank.

これに対し、請求項5の本発明方法は、地盤改良や建設現場などで発生する排泥を集めて、該排泥を水分調節した後、添加材を混合して流動性改良土に製造する排泥再生処理方法において、請求項1から3の何れかに記載の排泥再生処理装置を使用して、前記排泥を前記混合槽の第1槽側に投入する排泥投入工程と、前記第1槽の排泥を前記バックホウにより前記第2槽に移す操作に伴って、排泥成分のうち、比重の大きな泥土を第2槽側に多く溜め、比重の小さい泥水を第1槽側に溜めるとともに、第1槽側で上層の泥水と下層の沈降成分である泥土とに分離し、上層の泥水を槽外へ除去する泥水除去工程と、前記第1槽および第2槽に残った泥土の総量を計測し、(予め得られている添加材の混合量と土強度との関係に基づき)前記泥土の総量に応じて添加材の総量を算出する算出工程と、前記混合槽内で前記泥土の総量と前記添加材の総量とを前記バックホウにより所定の混合度まで混ぜる混合工程とを経ることを特徴としている。   On the other hand, the method of the present invention according to claim 5 collects waste mud generated at ground improvement, construction site, etc., adjusts the water content of the waste mud, and then mixes additives to produce fluidity improved soil. In the waste mud regeneration processing method, using the waste mud regeneration processing apparatus according to any one of claims 1 to 3, the waste mud charging step of charging the waste mud into the first tank side of the mixing tank, Along with the operation of transferring the mud from the first tank to the second tank by the backhoe, a large amount of mud soil with a large specific gravity is accumulated on the second tank side among the mud components, and mud with a low specific gravity is accumulated on the first tank side. A muddy water removing step of separating and separating the upper layer mud water and the lower layer muddy soil on the first tank side and removing the upper layer muddy water out of the tank, and the mud remaining in the first tank and the second tank Measure the total amount of the mud (based on the relationship between the amount of additive and the soil strength obtained in advance) The calculation step of calculating the total amount of the additive according to the total amount, and the mixing step of mixing the total amount of the mud and the total amount of the additive to a predetermined degree of mixing with the backhoe in the mixing tank, Yes.

また、請求項6の本発明方法は、地盤改良や建設現場などで発生する排泥を集めて、該排泥を水分調節した後、添加材を混合して流動性改良土に製造する排泥再生処理方法において、請求項4に記載の排泥再生処理装置を使用して、前記排泥を前記混合槽の第1槽側に投入する排泥投入工程と、前記第1槽の排泥を前記バックホウにより前記第2槽に移す操作に伴って、排泥成分のうち、比重の大きな泥土を第2槽側に多く溜め、比重の小さい泥水を第1槽側に溜めるとともに、第1槽側で上層の泥水と下層の沈降成分である泥土とに分離し、上層の泥水を槽外へ除去する泥水除去工程と、前記第1槽および第2槽に残った泥土の総量を計測し、(予め得られている添加材の混合量と土強度との関係に基づき)前記泥土の総量に応じて添加材の総量を算出する算出工程と、前記補助ミキサーの駆動により前記混合槽から移した泥土の一部と前記添加材とを連続的に予備混合しつつ、前記混合槽内に戻す動作を、前記算出された添加材の総量になるまで繰り返す予備混合工程と、前記混合槽内で前記予備混合物を前記バックホウにより所定の混合度まで増し練りする本混合工程とを経ることを特徴としている。   Further, according to the method of the present invention of claim 6, the waste mud generated at the ground improvement or construction site is collected, the moisture of the waste mud is adjusted, and then the additive is mixed to produce waste fluid improved soil. In the regeneration processing method, using the waste mud regeneration processing apparatus according to claim 4, the waste mud charging step of charging the waste mud into the first tank side of the mixing tank, and the waste mud of the first tank Along with the operation of transferring to the second tank by the backhoe, a large amount of mud soil having a large specific gravity is accumulated on the second tank side among the mud components, and a muddy water having a small specific gravity is accumulated on the first tank side. The upper layer mud and the lower layer mud are separated, and the upper layer mud is removed from the tank, and the total amount of mud remaining in the first tank and the second tank is measured. Additives according to the total amount of mud (based on the relationship between the premixed amount of additive and soil strength) The calculation step of calculating the total amount, and the operation of returning to the mixing tank while continuously premixing a part of the mud transferred from the mixing tank and the additive by driving the auxiliary mixer are calculated. The premixing step is repeated until the total amount of the additive is reached, and the main mixing step is carried out by increasing the premixed mixture to a predetermined degree of mixing with the backhoe in the mixing tank.

なお、請求項5と6の算出工程において、泥土の総量は、例えば、第1槽内や第2槽内に底面から上に向かって、容量目盛を付しておき、該目盛を計測して各槽内に溜まっている泥土量を合算して求める方法、重量計を使用して混合槽と各槽内に溜まっている泥土量との総重量から混合槽分の重量を減じて求める方法の何れでもよい。また、前者では、泥土の総容量と当該泥土の平均的な密度から槽内泥土の総重量に換算することが好ましい。   In addition, in the calculation process of claims 5 and 6, the total amount of mud is measured, for example, by adding a capacity scale from the bottom to the top in the first tank or the second tank. The method of calculating by adding the amount of mud accumulated in each tank, the method of calculating by subtracting the weight of the mixing tank from the total weight of the mixing tank and the amount of mud accumulated in each tank using a weight meter Either may be used. Moreover, in the former, it is preferable to convert into the total weight of the mud in a tank from the total capacity of the mud and the average density of the mud.

請求項1の発明では、混合槽が第1槽および第2槽を有し、かつ両槽の仕切部の形状を工夫することにより、槽内の排泥について、槽外のバックホウの操作により第1槽内から第2槽内へすくって移しやすく、しかもその第1槽内から第2槽内へすくって移す動きに伴って、第2槽内に排泥から泥土だけを溜め、第1槽内に泥水を主として溜めるようにして泥土と泥水とに分離し、該泥水を第1槽内に集めて槽外へ除去しやすくする。これにより、本発明装置は、投入した排泥から泥土だけを槽内に残し、該泥土に応じた添加材を加えて、バックホウの操作により効率よく混合し、かつ故障の虞もなく設計通りの流動性改良土を確実に製造可能にする。   In the first aspect of the invention, the mixing tank has the first tank and the second tank, and the shape of the partition part of both tanks is devised, so that the mud in the tank is operated by operating the backhoe outside the tank. Easy to scoop from one tank into the second tank, and with the movement to scoop from the first tank into the second tank, only the mud from the mud is stored in the second tank. The muddy water is separated into muddy soil and muddy water so that the muddy water is mainly stored therein, and the muddy water is collected in the first tank and easily removed from the tank. As a result, the device of the present invention leaves only the mud from the discharged mud in the tank, adds an additive according to the mud, mixes efficiently by the operation of the backhoe, and does not cause a failure as designed. Ensure fluidity improved soil can be manufactured.

請求項2の発明では、バックホウの操作により、排泥を第1槽から第2槽にすくって移したり、各槽内の泥土と添加材とをすくって再び落下して戻す動きを伴って混合するときに、バックホウ(のバケット)の最も当たりやすい箇所を弾性板で構成することにより装置の破損を未然に防止できる。加えて、この構成では、例えば、バックホウ(のバケット)を、両槽の間で移動操作するときに弾性板同士の間の隙間を目安にして動かしたり、排泥又は泥土および添加材をすくったり−落下する混合操作を繰り返すときに弾性板同士の間の隙間を目安にして最適な位置に落下可能にする。   In the second aspect of the invention, by operating the backhoe, the mud is scooped and transferred from the first tank to the second tank, or the mud and the additive in each tank are scooped and mixed again with the movement of falling back. In doing so, the most easily hitting portion of the backhoe (bucket) is formed of an elastic plate, so that the apparatus can be prevented from being damaged. In addition, in this configuration, for example, when the backhoe (bucket) is moved between both tanks, the backhoe is moved using the gap between the elastic plates as a guide, or the mud or mud and the additive are scooped. -When repeating the mixing operation to drop, the gap between the elastic plates is used as a guide so that it can drop to the optimum position.

請求項3の発明では、例えば、バックホウの操作により第1槽の排泥をすくって第2槽に移すときに、排泥などが落下衝撃などに伴うリバウンドや飛沫によって槽縁側からはみ出ようとしても、ハーバハング状の飛散防止板により槽外への飛散を阻止し、それによって再利用率を上げたり混合槽付近の環境を維持できるようにする。   In the invention of claim 3, for example, when scooping the mud from the first tank by the operation of the backhoe and transferring it to the second tank, the mud or the like may protrude from the tank edge side due to rebound or splash due to a drop impact or the like. In addition, the herba hang-like scattering prevention plate prevents scattering outside the tank, thereby increasing the reuse rate and maintaining the environment near the mixing tank.

請求項4の発明では、補助ミキサーを備えることで、請求項6の処理方法を可能にし、それによって泥土と添加材とをより効率よく、かつ均一に混合できる。   In the invention of claim 4, by providing an auxiliary mixer, the processing method of claim 6 is enabled, whereby mud and additive can be more efficiently and uniformly mixed.

請求項5の発明では、請求項1〜3の排泥再生処理装置を使用して、既存のバックホウによる操作により、第1槽に投入された排泥について、泥水を分離可能にし、泥水と分離された泥土の総量の把握それに基づいて算出された添加材の総量とを混合するため、機械的な故障が生じにくく、安定した性状で均一な品質を具備した流動性改良土を製造できる。換言すると、本発明方法は、混合槽およびバックホウを使用して、排泥中、泥土だけを効率よく分離使用すること、添加材の総量(総添加量)を該泥土の総量に応じて算出すること、バックホウが排泥の移送手段と混合手段とを兼ねていること(更に第1槽に溜まる泥水を槽外へ除去する泥水の移送手段としても兼用可能である)により、特許文献1や2のような混合機構部に生じやすい故障をなくし、性状のばらつきをより抑えて高品質の流動性改良土を製造できる。   In the invention of claim 5, the waste mud regeneration processing apparatus of claims 1 to 3 is used to make it possible to separate the mud from the mud thrown into the first tank by the operation with the existing backhoe, and the mud is separated from the mud. Grasping the total amount of mud thus obtained and the total amount of the additive calculated based on it are mixed, so that mechanical failure is less likely to occur, and fluidity improved soil having stable properties and uniform quality can be produced. In other words, the method of the present invention uses the mixing tank and the backhoe to efficiently separate and use only the mud in the discharged mud, and calculates the total amount of additive (total added amount) according to the total amount of the mud. In addition, since the backhoe serves as a means for transferring and mixing the waste mud (which can also be used as a means for transferring muddy water for removing muddy water accumulated in the first tank to the outside of the tank), Patent Documents 1 and 2 Thus, it is possible to produce a high-quality fluidity-improving soil by eliminating the trouble that is likely to occur in the mixing mechanism section and suppressing the variation in properties.

請求項6の発明では、請求項5の作用効果に加え、補助ミキサーによって泥土と添加材とをより効率よく、かつ均一に混合できる。   In the invention of claim 6, in addition to the function and effect of claim 5, the mud and the additive can be more efficiently and uniformly mixed by the auxiliary mixer.

以下、本発明の好適な形態例について添付図面を参照して説明する。この説明では、全体の概要、排泥再生処理装置およびそれを用いた処理方法の順に詳述する。   Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. In this description, the overall outline, the waste mud regeneration processing device, and the processing method using the same will be described in detail.

(概要)図1は本発明装置および処理方法の適用例として、地盤改良工法で発生した排泥を処理対象とし該地盤改良の関連設備を含めた全体のプラント構成を模式的に示したものである。同図において、符号1は地盤改良対象域の地表部に設置された杭造成用地盤貫入装置、符号2はセメントミルクなどを製造するスラリープラントである。 (Summary) FIG. 1 schematically shows the entire plant configuration including wastewater generated by the ground improvement method as a processing target and including related facilities for ground improvement as an application example of the apparatus and the processing method of the present invention. is there. In the figure, reference numeral 1 is a pile penetration ground penetration device installed on the surface of the ground improvement target area, and reference numeral 2 is a slurry plant for producing cement milk and the like.

地盤貫入装置1は、細部を省略しているが、従来と同様にベースマシンと、ベースマシンの先端側に立設された鉛直ガイドと、鉛直ガイドに沿って昇降可能な駆動ヘッドおよびスイベルジョイントと、該駆動ヘッドに回転可能に連結されて下部に攪拌翼を付設している回転軸などを備えている。これに対し、スラリープラント2では、例えば、サイロから供給されるセメントおよび水道から供給される水(清水)などからセメントミルクを製造し、該セメントミルクがポンプなどを介してスイベルジョイントから回転軸内に配管されている供給管へ圧送され、回転軸の下端側や攪拌翼側に設けられた吐出口を通じて地中に噴出される。噴射後は、攪拌翼で原位置土と混合されることにより改良杭として造成される。なお、スラリープラント2には、後述する処理対象の排泥から回収された水が掘削水として貯槽8に貯留されており、該掘削水が回転軸を地中に貫入する過程でポンプなどを介してスイベルジョイントから回転軸内の供給管へ圧送されて地中に噴出されるようになっている。   The ground penetrating device 1 is omitted in details, but the base machine, a vertical guide standing on the tip side of the base machine, a drive head and a swivel joint that can be raised and lowered along the vertical guide, as in the prior art, And a rotating shaft that is rotatably connected to the drive head and has a stirring blade attached to the lower portion thereof. On the other hand, in the slurry plant 2, for example, cement milk is produced from cement supplied from a silo and water (fresh water) supplied from a water supply, and the cement milk enters a rotating shaft from a swivel joint via a pump or the like. It is pumped to a supply pipe that is piped to the ground and ejected into the ground through a discharge port provided on the lower end side of the rotating shaft and the stirring blade side. After injection, the pile is created as an improved pile by mixing with in-situ soil with a stirring blade. In the slurry plant 2, water collected from the waste mud to be treated, which will be described later, is stored in the storage tank 8 as excavated water, and the excavated water passes through the rotary shaft into the ground via a pump or the like. The swivel joint is pumped to the supply pipe in the rotating shaft and ejected into the ground.

以上の地盤改良対象域において、地表側には、杭造成部の近傍にいわゆる釜揚と称される排泥貯留ピット3が造成されており、杭造成に伴って湧出する排泥がその貯留ピット3に一時貯留される。この排泥は、回転軸の貫入中は含水比が高く流動性もよいが、杭造成中はセメントが混ざって粘性が上がる。このため、貯留ピット3の排泥は、バックホウ4によりダンプトラック5などに受渡されて、施工現場敷地内に設置された本発明装置の主要部であるミキシング槽6まで運搬され、該ミキシング槽6内で排泥中の水分量を低下させた上で、添加材の所定量と混合・攪拌することで、改良土として製造される。   In the above ground improvement target area, on the ground surface side, a sludge storage pit 3 referred to as a so-called pot lift is created in the vicinity of the pile formation part, and the waste mud that comes out along with the pile formation is the storage pit. 3 is temporarily stored. This waste mud has a high water content ratio and good fluidity during penetration of the rotating shaft, but during pile construction, the cement is mixed and the viscosity increases. For this reason, the waste mud in the storage pit 3 is delivered to the dump truck 5 or the like by the backhoe 4 and transported to the mixing tank 6 which is the main part of the apparatus of the present invention installed in the site of the construction site. It is manufactured as improved soil by mixing and stirring with a predetermined amount of additive after reducing the amount of water in the mud.

なお、添加材としては、改良土の用途や要求される強度に応じ選定され、通常、次に挙げるようなものが用いられる。(a)セメントや石灰である。これらは地盤改良用のスラリー材料、盛土材、橋脚基礎の裏込め材、路床材料などのように高強度を要求される材料である。(b)PH調整剤、古紙、植物種子、無機・有機肥料である。これらは緑地に撒き出される表土などのように、特に強度を要求されない緑化などの土壌改良用材料である。   The additive is selected according to the application of the improved soil and the required strength, and the following materials are usually used. (A) Cement or lime. These are materials that require high strength such as slurry materials for ground improvement, embankment materials, backfill materials for pier foundations, and roadbed materials. (B) PH adjusters, waste paper, plant seeds, inorganic / organic fertilizers. These are materials for soil improvement such as revegetation that do not require particularly high strength, such as topsoil that is sprinkled into green spaces.

ミキシング槽6では、後述するように投入された排泥を泥土と泥水とに分離可能にし、槽内に溜まった泥土に添加材を混合して目標の改良土として製造する。ミキシング槽6で分離された泥水は、バックホウや後述する回収装置31などによって脱水装置7に移され、凝集剤液を使用してさらに水分と泥土に分離される。脱水装置7で生成された泥土はミキシング槽6に戻され、改良土の製造に用いられる。脱水装置7で分離された水分の一部は、水中ポンプなどによってスラリープラント2内の貯槽8に供給され、前述した掘削水として使用される。余分な水は、排水分級されるとともに、必要に応じてPH処理により完全無害化した上で、河川などに放流される。   As will be described later, the mixing tank 6 makes it possible to separate the discharged mud into mud and muddy water, and the additive is mixed with the mud accumulated in the tank to produce the target improved soil. The muddy water separated in the mixing tank 6 is transferred to the dewatering device 7 by a backhoe, a recovery device 31 described later, and the like, and further separated into water and mud using a flocculant solution. The mud produced in the dewatering device 7 is returned to the mixing tank 6 and used for producing improved soil. A part of the water separated by the dehydrator 7 is supplied to the storage tank 8 in the slurry plant 2 by a submersible pump or the like and used as the above-described drilling water. Excess water is classified as wastewater and, if necessary, is made harmless by PH treatment before being discharged into a river or the like.

(排泥再生処理装置)図2は本発明装置の主要部を模式的に示している。この排泥再生処理装置は、改良土製造用のミキシング槽6が主体となり、移送および混合手段用のバックホウ15と、予備混合用の補助ミキサー18と、ミキシング槽6内で分離した泥水を回収する回収装置31を吊り下げる第2のバックホウ30などを備えている。 (Mudden regeneration processing apparatus) FIG. 2 schematically shows the main part of the apparatus of the present invention. This waste mud regeneration processing apparatus mainly comprises a mixing tank 6 for producing improved soil, and collects backhoe 15 for transfer and mixing means, an auxiliary mixer 18 for premixing, and muddy water separated in the mixing tank 6. A second backhoe 30 for suspending the collection device 31 is provided.

このうち、ミキシング槽6は、鋼板材の組み合わせによって作製され、上部開口した長方形の箱形容器となっているとともに、槽内が中間の仕切部13を介して第1槽6aおよび第2槽6bとに区画されている。また、第1槽6aと第2槽6bは、ほぼ同じ大きさであり、少なくとも、槽間の仕切部13が各槽内の底面から湾曲状に立ち上がり、かつ互いの湾曲状の頂部を接合した状態に形成されている。つまり、各槽6a,6bは、底面が概略円弧状に形成されているとともに、仕切部13が両側の円弧状の立ち上がり部によって断面山形ないしは断面略三角形となっている。この構成は、図8の模式図から推察されるように、バックホウ15のバケットを各槽の内面に沿って移動して排泥などをバケット内にすくいやすくなるよう工夫された形状である。   Among these, the mixing tank 6 is made of a combination of steel plates and is a rectangular box-shaped container having an upper opening, and the inside of the tank is interposed between the first tank 6 a and the second tank 6 b via an intermediate partition 13. It is divided into and. Moreover, the 1st tank 6a and the 2nd tank 6b are substantially the same magnitude | sizes, and the partition part 13 between tanks stood | curved from the bottom face in each tank in a curved shape, and joined each curved top part. It is formed in a state. That is, each tank 6a, 6b has a substantially arcuate bottom surface, and the partition portion 13 has a mountain-shaped cross section or a substantially triangular cross section due to the arc-shaped rising portions on both sides. As inferred from the schematic diagram of FIG. 8, this configuration has a shape devised so that the bucket of the backhoe 15 can be moved along the inner surface of each tank to easily scoop the mud and the like into the bucket.

換言すると、各槽6a,6bは、前後の内側面が湾曲状であり、両側の内側面が垂直面となっている。そして、各槽6a,6bのうち、図2の手前側の垂直面には底面から上に向かって、容量目盛(不図示)が付されている。このため、この槽構造では、各槽6a,6b内に溜まっている排泥量や泥土量が前記容量目盛を見ることで分かるようになっている。また、ミキシング槽6内の対向した側面には弾性板14がそれぞれ取り付けられている。両側の弾性板14は、槽間の仕切部13の頂部上に沿ってそれぞれ突出しているとともに、対向する突出端同士の隙間を介して第1槽6aと第2槽6bとを連通している。前記隙間は、バックホウ15のバケットが余裕を持って通過可能な大きさに設定され、仕切部13の頂部の対応部を露出している。該隙間は、例えば、バックホウ15がそのバケットを介し第1槽6aの排泥をすくい上げて第2槽6bに移したり、仕切部13の頂部に落とし込んで泥土と添加材を効率よく混ぜる上で有用となる箇所である。   In other words, each of the tanks 6a and 6b has curved front and rear inner surfaces, and both inner surfaces are vertical surfaces. And among each tank 6a, 6b, the capacity | capacitance scale (not shown) is attached | subjected to the vertical surface of the near side of FIG. For this reason, in this tank structure, the amount of mud and mud accumulated in the tanks 6a and 6b can be understood by looking at the capacity scale. In addition, elastic plates 14 are respectively attached to opposing side surfaces in the mixing tank 6. The elastic plates 14 on both sides protrude along the top of the partition 13 between the tanks, and communicate the first tank 6a and the second tank 6b through a gap between the protruding ends facing each other. . The gap is set to a size that allows the bucket of the backhoe 15 to pass with a margin, and exposes the corresponding portion at the top of the partition portion 13. The gap is useful, for example, for the backhoe 15 scooping up the mud from the first tank 6a through the bucket and transferring it to the second tank 6b, or dropping it onto the top of the partition 13 to efficiently mix the mud and the additive. It is a place to become.

また、第1槽6aの前端部には、ヒンジを介して取付けられ、かつ油圧シリンダ10によって開閉される側板兼用の扉11が設けられている。そして、第1槽6aは、扉11が開にされた状態で、スロープ材12が扉11の端面側に接合され、それにより上記したダンプトラック5がバックでスロープ材12上を移動して、その積荷である排泥を第1槽6a内に投入可能となる。   Further, a door 11 serving as a side plate that is attached via a hinge and is opened and closed by a hydraulic cylinder 10 is provided at the front end of the first tank 6a. And the 1st tank 6a is the state where the door 11 was opened, the slope material 12 was joined to the end surface side of the door 11, and the above-mentioned dump truck 5 moved on the slope material 12 by the back, The waste mud that is the load can be put into the first tank 6a.

さらに、ミキシング槽6の上部開口縁には、図3に示したように、折返しにより内側に向くフランジ部16が形成されているとともに、各槽6a,6bを構成している湾曲状鋼板17の上部とフランジ部16との間に飛散防止板17aが設けられている。飛散防止板17aは、鋼板17とフランジ16とに溶接などにより接合され、斜め下方に向けてオーバハング状に湾曲されていて、例えば、バックホウ15の混合攪拌作業などに伴う排泥や泥土のリバウンドによる、槽外への材料拡散を未然に阻止可能にする。   Further, as shown in FIG. 3, a flange portion 16 facing inward is formed at the upper opening edge of the mixing tank 6, and the curved steel plate 17 constituting each tank 6 a, 6 b is formed. A scattering prevention plate 17 a is provided between the upper portion and the flange portion 16. The scattering prevention plate 17a is joined to the steel plate 17 and the flange 16 by welding or the like, and is curved in an overhang shape obliquely downward, for example, due to rebound of mud and mud accompanying the mixing and stirring operation of the backhoe 15 and the like. In addition, it is possible to prevent material diffusion outside the tank.

ミキシング槽6の長手方向に沿った一側部には補助ミキサー18が配設されている。この補助ミキサー18は、排泥から分離された泥土と添加材の予備混合を行うもので、図4および図5に示されるごとく、ハウジング22が上部に連結した泥土受入用ホッパー19と、上側面部に連結した添加材用供給部20と、下側面部に連結した出口部21と、下側で長手方向に配置されて、周囲に複数の攪拌翼23およびスクリュ24を装着した回転軸25と、回転軸25をチェーン26およびスプロケット27などを介して回転させるモータ28とを備え、出口部21が第2槽6b内に位置するよう設置されている。   An auxiliary mixer 18 is disposed on one side of the mixing tank 6 along the longitudinal direction. The auxiliary mixer 18 premixes the mud separated from the waste mud and the additive, and as shown in FIGS. 4 and 5, a mud receiving hopper 19 having a housing 22 connected to the upper portion, and an upper side surface. An additive supply unit 20 connected to the part, an outlet part 21 connected to the lower side part, a rotary shaft 25 arranged in the longitudinal direction on the lower side and equipped with a plurality of stirring blades 23 and screws 24 around And a motor 28 that rotates the rotary shaft 25 via a chain 26 and a sprocket 27, and the outlet portion 21 is installed in the second tank 6b.

上記回収装置31は、図6と図7に示したように、環状フロート32と、該フロート32の外周を覆うフレーム33と、フレーム33から上へ突設された複数本の上支持フレーム34を介して連結保持されている設置プレート35と、フレーム33から下へ突設された複数本の下支持フレーム36と、各下支持フレーム36の下部同士の間とその底面に張設された所定メッシュの金網などからなるスクリーン37と、設置プレート35の上下を移動可能に貫通する吸引パイプ38の下端に接続され、スクリーン37内に配置された水中ポンプ39と、設置プレート35上に配置された1対のバイブレータ40などから概略構成されている。   As shown in FIGS. 6 and 7, the recovery device 31 includes an annular float 32, a frame 33 that covers the outer periphery of the float 32, and a plurality of upper support frames 34 that protrude upward from the frame 33. A plurality of lower support frames 36 projecting downward from the frame 33, and a predetermined mesh stretched between the lower portions of the lower support frames 36 and on the bottom surface thereof. A submerged pump 39 that is connected to the lower end of a suction pipe 38 that movably passes through the screen 37, which is movable up and down the installation plate 35, and 1 that is arranged on the installation plate 35. It is roughly configured from a pair of vibrators 40 and the like.

吸引パイプ38は、上部が上記した第2のバックホウ30にワイヤ41を介して吊り下げられているとともに、吸引パイプ38の上端に設けたエルボ42およびホース43を介して前述する脱水装置8に接続している。符号44は、バイブレータ30および水中ポンプ39の電源コードである。該コード44は、ワイヤ41に絡げて、バックホウ30の操縦席側まで延長されている。   The suction pipe 38 is suspended at the top from the second backhoe 30 via the wire 41 and connected to the dehydrator 8 described above via an elbow 42 and a hose 43 provided at the upper end of the suction pipe 38. is doing. Reference numeral 44 denotes a power cord for the vibrator 30 and the submersible pump 39. The cord 44 is connected to the wire 41 and extends to the cockpit side of the backhoe 30.

以上の回収装置31は、第1槽6aの泥水中に投入すれば、上側がフロート32を介して液面近くに浮んだ状態で、水中ポンプ39が泥水に浸漬されており、バイプレータ40を駆動することにより、図7の破線で示すように、回収装置31の周囲が容易に液状化し、スクリーン37を通過する泥水中の水分のみが水中ポンプ39に吸引され、ホース43を通じて吸引除去されることになる。   When the above recovery device 31 is put into the muddy water of the first tank 6a, the submersible pump 39 is immersed in the muddy water with the upper side floating near the liquid surface via the float 32, and the vibrator 40 is driven. By doing so, as shown by the broken line in FIG. 7, the surroundings of the recovery device 31 are easily liquefied, and only the water in the muddy water passing through the screen 37 is sucked into the submersible pump 39 and sucked and removed through the hose 43. become.

(排泥再生処理方法)次に、以上の排泥再生処理装置を用いて、上記した排泥から所定品質の改良土を製造する手順について述べる。この排泥再生処理方法では、補助ミキサー18を使用する態様と使用しない態様とに大別される。すなわち、補助ミキサー18を使用しないときは、排泥を第1槽6a側に投入する排泥投入工程と、第1槽6a内の排泥をバックホウ15により第2槽6bに移す操作に伴って、排泥成分のうち、比重の大きな泥土を第2槽6bに多く溜め、比重の小さい泥水を第1槽6aに溜めるとともに、第1槽6aで上層の泥水と下層の沈降成分である泥土とに分離し、上層の泥水を回収装置31などで槽外へ除去する泥水除去工程と、各槽6a,6bに残った泥土の総量を計測して泥土の総量に応じた添加材の総量を算出する算出工程と、前記泥土の総量と前記添加材の総量とをバックホウ15により目標の混合度まで混ぜる混合工程とを経る。 (Discharged mud regeneration method) Next, a procedure for producing improved soil of a predetermined quality from the above-described discharged mud using the above-described discharged mud regeneration processing device will be described. This waste mud regeneration processing method is roughly divided into a mode in which the auxiliary mixer 18 is used and a mode in which the auxiliary mixer 18 is not used. That is, when the auxiliary mixer 18 is not used, it is accompanied by an operation of introducing the mud into the first tank 6a and an operation of transferring the mud in the first tank 6a to the second tank 6b by the backhoe 15. Among the mud components, a large amount of mud having a large specific gravity is stored in the second tank 6b, and a small specific gravity is stored in the first tank 6a. And the muddy water removal process for removing the upper layer muddy water to the outside of the tank with the recovery device 31 and the like, and the total amount of mud remaining in each tank 6a, 6b is measured to calculate the total amount of additive according to the total amount of mud And a mixing step of mixing the total amount of the mud and the total amount of the additive to a target mixing degree by the backhoe 15.

これに対し、補助ミキサー18を使用するときは、前記した排泥投入工程と、泥水除去工程と、算出工程までが同じく、その次に補助ミキサー18の駆動により混合槽6から移した泥土の一部と前記添加材とを連続的に予備混合しつつ、混合槽6内に戻す動作を、前記算出された添加材の総量になるまで繰り返す予備混合工程と、混合槽6内で前記予備混合物をバックホウ15により目標の混合度まで増し練りする本混合工程とを経る。   On the other hand, when the auxiliary mixer 18 is used, the above-described waste mud charging step, muddy water removal step, and calculation step are the same, and then the mud soil transferred from the mixing tank 6 by driving the auxiliary mixer 18 is used. Part and the additive are continuously premixed, and the operation of returning to the mixing tank 6 is repeated until the calculated total amount of the additive is obtained, and the preliminary mixture is mixed in the mixing tank 6. The main mixing process is carried out by increasing the kneading degree to the target mixing degree by the backhoe 15.

以下、以上の各工程を図8と図9を参照しながら操作要領について明らかにする。先ず、図8(a)は排泥投入工程を示している。この工程では、ミキシング槽6が空状態であることを確認し、扉11の手前にスロープ材12を敷設し、扉11をシリンダ10を介して開いてスロープ材12の上端に支持した後、排泥を積載したダンプトラック5をスロープ12上をバックさせ、その荷台を傾けて、排泥を第1槽6a内に投入する。この操作は、第1槽6a内の排泥が決められた容量になるまで繰返される。最後に、スロープ材12が撤去され、扉11がシリンダ10を介して閉じられる。   Hereinafter, the operation procedure will be clarified with reference to FIGS. 8 and 9. First, Fig.8 (a) has shown the waste mud input process. In this step, it is confirmed that the mixing tank 6 is empty, the slope material 12 is laid in front of the door 11, the door 11 is opened through the cylinder 10 and supported on the upper end of the slope material 12, and then discharged. The dump truck 5 loaded with mud is backed on the slope 12, the loading platform is tilted, and the mud is thrown into the first tank 6a. This operation is repeated until the discharged mud in the first tank 6a reaches a predetermined capacity. Finally, the slope material 12 is removed and the door 11 is closed via the cylinder 10.

図8(b)と(c)は泥水除去工程を示している。この工程では、バックホウ15を駆動操作して、第1槽6aの排泥をバックホウのバケットですくって第2槽6bに移しながら、排泥成分のうち、比重の大きな泥土を第2槽6bに多く溜め、比重の小さい泥水を第1槽6a側に溜めるようにする。その後、第1槽6a内において、沈降現象により上層の泥水と下層の泥土とに分離するのを待ってから、図8(c)のごとく第2のバックホウ30を駆動して回収装置31を第1槽6a内の泥水の中に投入し、そのバイブレータ40を駆動するとともに、水中ポンプ39を駆動することによって上層の泥水を図1の脱水装置7側へ排出除去する。これにより、各槽6a,6bには泥土だけが残る。 FIGS. 8B and 8C show the muddy water removing step. In this step, the backhoe 15 is driven to move the waste mud from the first tank 6a with the backhoe bucket and transferred to the second tank 6b. A large amount of muddy water having a small specific gravity is accumulated on the first tank 6a side. Thereafter, in the first tank 6a, after waiting for separation into upper mud water and lower mud due to the sedimentation phenomenon, the second backhoe 30 is driven as shown in FIG. 1 is poured into the muddy water in the tank 6a, the vibrator 40 is driven, and the submersible pump 39 is driven to discharge and remove the upper muddy water to the dehydrator 7 side in FIG. Thereby, only mud remains in each tank 6a, 6b.

次の算出工程では、各槽6a,6bに残った泥土の総量が計測され、添加材の必要量がそれに応じて算出される。まず、泥土の総量は、各槽6a,6bの内側面に付された容量目盛で読みとり、それを合算することで算出される。この場合、各槽6a,6bの泥土が少ないときは、測定誤差を抑えるため、図8(d)に示したように第1槽6aの泥土を第2槽6bに移し、第2槽6b側の容量目盛りで読みとることが好ましい。そして、添加材の投入総量(添加量)は、例えば、添加材がセメントの場合だと、予め当該排泥から分離される泥土を模擬した泥土を用いた事前配合試験により図10に示すようなグラフを作成しておき、セメント添加量と固化強度との関係から、目標強度や適用条件に合わせた単位当りのセメント配合量を得てから、泥土の総量分に換算して求めることになる。 In the next calculation step, the total amount of mud remaining in each tank 6a, 6b is measured, and the required amount of additive is calculated accordingly. First, the total amount of mud is calculated by reading the volume scales attached to the inner surfaces of the tanks 6a and 6b and adding them together. In this case, when there is little mud in each tank 6a, 6b, in order to suppress a measurement error, the mud in the first tank 6a is moved to the second tank 6b as shown in FIG. It is preferable to read on the volume scale. The total amount (addition amount) of the additive is, for example, as shown in FIG. 10 by a preliminary blending test using mud that simulates the mud separated from the waste mud in advance when the additive is cement. A graph is prepared, and the cement blending amount per unit according to the target strength and application conditions is obtained from the relationship between the cement addition amount and the solidification strength, and then converted into the total amount of mud.

補助ミキサー18を使用しないときは混合工程として、泥土の総量に応じた添加材の総量を各槽6a,6bの泥土又は槽6bの泥土に投入し、バックホウ15の操作により目標の混合度になるまで混ぜることになる。この操作では、例えば、バックホウ15を操作して第1槽6aや第2槽6b内から泥土および添加材をバックホウのバケットですくい上げて、上記した仕切部13の頂部に落し込むようにすることが好ましい。   When the auxiliary mixer 18 is not used, as a mixing step, the total amount of additive according to the total amount of mud is introduced into the mud of each tank 6a, 6b or the mud of tank 6b, and the target mixing degree is achieved by operating the backhoe 15. Will be mixed. In this operation, for example, the backhoe 15 is operated to scoop up the mud and additives from the first tank 6a and the second tank 6b with the backhoe bucket and drop into the top of the partition 13 described above. preferable.

補助ミキサー18を使用するときは予後混合工程として、図9(a)に示したようにバックホウ15により各槽6a,6bの泥土又は槽6bの泥土を補助ミキサー18のホッパ19に投入しつつ、添加材を上記したハウジング22内に供給することにより、予備混合されて第2槽6b内に吐出される。添加材を全て投入した後は本混合工程として、前記の混合工程と同様にバックホウ15の操作により目標の混合度になるまで混ぜることになる。   When the auxiliary mixer 18 is used, as a prognostic mixing step, as shown in FIG. 9 (a), the mud of each tank 6a, 6b or the mud of the tank 6b is put into the hopper 19 of the auxiliary mixer 18 as shown in FIG. By supplying the additive into the housing 22 described above, it is premixed and discharged into the second tank 6b. After the addition of all the additives, the main mixing step is performed until the target mixing degree is reached by operating the backhoe 15 as in the mixing step.

次いで、図9(b)に示すように、製造された各槽6a,6b内の改良土は、バックホウ15によりダンプトラック5に移し替えられる。そして、図9(c)に示すようにダンプトラック5により目的の施工場所まで搬送されることになる。なお、製造された改良土の用途としては、添加材の種類に応じて、種々の用途に用いられるが、形態例のように地盤改良工法を行っている同一敷地内で再度スラリー材料として用いる場合は、添加材としてセメントなどを選択し、スラリーの原料の一部として図1のスラリープラント2で使用できる。それ以外にも、盛土材料、橋脚近傍の裏込め材や、路床材料など、近隣の工事区域の必要とされる材料として使用可能である。   Next, as shown in FIG. 9B, the improved soil in each of the produced tanks 6 a and 6 b is transferred to the dump truck 5 by the backhoe 15. And as shown in FIG.9 (c), it will be conveyed by the dump truck 5 to the target construction place. In addition, as an application of the manufactured improved soil, depending on the type of additive, it is used for various applications, but when used as a slurry material again in the same site where the ground improvement method is being performed as in the form example Can be used in the slurry plant 2 of FIG. 1 as a part of the raw material of the slurry by selecting cement or the like as an additive. Other than that, it can be used as a material required for the nearby construction area, such as embankment material, backfilling material near the pier, and roadbed material.

地盤改良工法で発生する排泥から改良土を製造するプラント例を示す図である。It is a figure which shows the example of a plant which manufactures improved soil from the waste mud generated by the ground improvement construction method. 排泥再生処理装置を示す要部の概略斜視図である。It is a schematic perspective view of the principal part which shows a waste mud reproduction | regeneration processing apparatus. 図2のIII−III線における部分を拡大した断面斜視図である。It is the cross-sectional perspective view which expanded the part in the III-III line of FIG. 図2のA矢視における補助ミキサーの模式正面図である。It is a model front view of the auxiliary mixer in A arrow view of FIG. 図4のV−V線に沿う模式断面図である。It is a schematic cross section along the VV line of FIG. 図2のB部を拡大して示す泥水用回収装置の概略斜視図である。It is a schematic perspective view of the muddy water collection | recovery apparatus which expands and shows the B section of FIG. 同回収装置の使用状態を示す模式断面図である。It is a schematic cross section which shows the use condition of the collection | recovery apparatus. (a)〜(d)は排泥再生処理方法の主な工程または手順を示す説明図である。(A)-(d) is explanatory drawing which shows the main processes or procedures of a sludge regeneration processing method. (a)〜(c)は図8に引続く主な工程または手順を示す説明図である。(A)-(c) is explanatory drawing which shows the main processes or procedures following FIG. セメントの添加量と固化強度の関係を示すグラフである。It is a graph which shows the relationship between the addition amount of cement, and solidification strength.

符号の説明Explanation of symbols

1…地盤貫入装置
2…スラリープラント
4,15…バックホウ
6…ミキシング槽(混合槽に相当し、6aは第1槽、6bは第2槽)
13…仕切部
14…弾性板
17a…飛散防止板
18…補助ミキサー
31…泥水用回収装置
DESCRIPTION OF SYMBOLS 1 ... Ground penetration apparatus 2 ... Slurry plant 4,15 ... Backhoe 6 ... Mixing tank (equivalent to a mixing tank, 6a is a 1st tank, 6b is a 2nd tank)
DESCRIPTION OF SYMBOLS 13 ... Partition part 14 ... Elastic board 17a ... Scatter prevention board 18 ... Auxiliary mixer 31 ... Recovery apparatus for muddy water

Claims (6)

上部開口した混合槽およびバックホウを備え、前記混合槽内に投入した排泥を、該排泥から泥水を分離して泥水を除去可能にしたり、前記バックホウを介した操作により前記混合槽外から槽内の排泥および添加材を混合する排泥再生処理装置において、
前記混合槽は、槽内を第1槽および第2槽に仕切部を介して区画しているとともに、前記仕切部を前記各槽内の底面から湾曲状に立ち上がり、かつ互いの湾曲状の頂部を接合した状態に形成していることを特徴とする排泥再生処理装置。
A mixing tank and a backhoe having an upper opening are provided, and the mud put into the mixing tank can be removed from the mud by separating muddy water from the waste mud, or from outside the mixing tank by operation via the backhoe. In the sludge regeneration treatment equipment that mixes the sludge and additive materials inside,
The mixing tank divides the inside of the tank into a first tank and a second tank via a partition portion, and the partition portion rises in a curved shape from the bottom surface in each of the tanks and has a curved top portion. The waste mud regeneration processing device is characterized by being formed in a joined state.
前記混合槽の対向した両内側に取り付けられて、前記仕切部の頂部上に沿ってそれぞれ突出し、かつ、対向する突出端同士の隙間を介して前記第1槽と第2槽とを連通している左右の弾性板を有していることを特徴とする請求項1に記載の排泥再生処理装置。   It is attached to both inner sides facing the mixing tank, protrudes along the top of the partition part, and communicates the first tank and the second tank via a gap between the protruding ends facing each other. 2. The waste mud regeneration processing apparatus according to claim 1, further comprising left and right elastic plates. 前記混合槽の上部開口縁に突設されて槽内に張り出しているフランジ部と、前記槽内の底面側から立ち上がった板部とをオーバハング状に接合している飛散防止板を有していることを特徴とする請求項1又は2に記載の排泥再生処理装置。   It has a splash prevention plate that joins an overhanging flange portion that protrudes from the upper opening edge of the mixing vessel and projects into the vessel, and a plate portion that rises from the bottom side in the vessel. The waste mud regeneration processing apparatus according to claim 1 or 2. 前記混合槽の一側部に配設されて、前記混合槽から取り出した排泥のうち、比重の大きな泥土の一部と添加材とを連続的に予備混合するとともに、予備混合物として前記混合槽内へ環流する補助ミキサーを備えている請求項1に記載の排泥再生処理装置。   Among the mud removed from the mixing tank disposed on one side of the mixing tank, a part of the mud with high specific gravity and the additive are continuously premixed, and the mixing tank is used as a premix. The waste mud reproduction | regeneration processing apparatus of Claim 1 provided with the auxiliary mixer which circulates in inward. 地盤改良や建設現場などで発生する排泥を集めて、該排泥を水分調節した後、添加材を混合して流動性改良土に製造する排泥再生処理方法において、
請求項1から3の何れかに記載の排泥再生処理装置を使用して、
前記排泥を前記混合槽の第1槽側に投入する排泥投入工程と、
前記第1槽の排泥を前記バックホウにより前記第2槽に移す操作に伴って、排泥成分のうち、比重の大きな泥土を第2槽側に多く溜め、比重の小さい泥水を第1槽側に溜めるとともに、第1槽側で上層の泥水と下層の沈降成分である泥土とに分離し、上層の泥水を槽外へ除去する泥水除去工程と、
前記第1槽および第2槽に残った泥土の総量を計測し、前記泥土の総量に応じて添加材の総量を算出する算出工程と、
前記混合槽内で前記泥土の総量と前記添加材の総量とを前記バックホウにより目標の混合度まで混ぜる混合工程
とを経ることを特徴とする排泥再生処理方法。
In the waste mud regeneration treatment method of collecting waste mud generated at ground improvement or construction site, etc., adjusting the moisture of the waste mud, and mixing it with additive to produce fluidity improved soil,
Using the waste mud regeneration processing apparatus according to any one of claims 1 to 3,
A waste mud charging step of charging the waste mud into the first tank side of the mixing tank;
Along with the operation of transferring the waste mud from the first tank to the second tank by the backhoe, a large amount of mud soil having a large specific gravity is accumulated in the second tank side among the mud components, and the muddy water having a low specific gravity is accumulated on the first tank side. And the muddy water removing step of separating the muddy water of the upper layer and the muddy soil as the sediment component of the lower layer on the first tank side, and removing the upper muddy water out of the tank,
A calculation step of measuring the total amount of mud remaining in the first tank and the second tank, and calculating the total amount of additive according to the total amount of the mud;
A waste mud regeneration processing method comprising: a mixing step of mixing the total amount of the mud and the total amount of the additive to a target mixing degree by the backhoe in the mixing tank.
地盤改良や建設現場などで発生する排泥を集めて、該排泥を水分調節した後、添加材を混合して流動性改良土に製造する排泥再生処理方法において、
請求項4に記載の排泥再生処理装置を使用して、
前記排泥を前記混合槽の第1槽側に投入する排泥投入工程と、
前記第1槽の排泥を前記バックホウにより前記第2槽に移す操作に伴って、排泥成分のうち、比重の大きな泥土を第2槽側に多く溜め、比重の小さい泥水を第1槽側に溜めるとともに、第1槽側で上層の泥水と下層の沈降成分である泥土とに分離し、上層の泥水を槽外へ除去する泥水除去工程と、
前記第1槽および第2槽に残った泥土の総量を計測し、前記泥土の総量に応じて添加材の総量を算出する算出工程と、
前記補助ミキサーの駆動により前記混合槽から移した泥土の一部と前記添加材とを連続的に予備混合しつつ、前記混合槽内に戻す動作を、前記算出された添加材の総量になるまで繰り返す予備混合工程と、
前記混合槽内で前記予備混合物を前記バックホウにより目標の混合度まで増し練りする本混合工程
とを経ることを特徴とする排泥再生処理方法。
In the waste mud regeneration treatment method of collecting waste mud generated at ground improvement or construction site, etc., adjusting the moisture of the waste mud, and mixing it with additive to produce fluidity improved soil,
Using the waste mud regeneration processing device according to claim 4,
A waste mud charging step of charging the waste mud into the first tank side of the mixing tank;
Along with the operation of transferring the waste mud from the first tank to the second tank by the backhoe, a large amount of mud soil having a large specific gravity is accumulated in the second tank side among the mud components, and the muddy water having a low specific gravity is accumulated on the first tank side. And the muddy water removing step of separating the muddy water of the upper layer and the muddy soil as the sediment component of the lower layer on the first tank side, and removing the upper muddy water out of the tank,
A calculation step of measuring the total amount of mud remaining in the first tank and the second tank, and calculating the total amount of additive according to the total amount of the mud;
While continuously premixing a part of the mud transferred from the mixing tank by driving the auxiliary mixer and the additive, the operation of returning to the mixing tank until the calculated total amount of the additive is reached. Repeated premixing steps;
A waste mud regeneration treatment method comprising: a main mixing step of increasing and kneading the preliminary mixture to a target degree of mixing with the backhoe in the mixing tank.
JP2007037845A 2007-02-19 2007-02-19 Waste mud regeneration processing apparatus and processing method Expired - Fee Related JP4789151B2 (en)

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