JP4749818B2 - Solid electrolytic capacitor - Google Patents

Description

  The present invention relates to a solid electrolytic capacitor provided with a porous sintered body of a valve action metal.

  FIG. 15 shows an example of a conventional solid electrolytic capacitor. The solid electrolytic capacitor X shown in the figure includes a porous sintered body 90, an anode wire 91, a solid electrolyte layer 92, an anode lead 93, a cathode lead 94, and a sealing resin 95. The porous sintered body 90 is made of a valve action metal such as tantalum, for example, and a dielectric layer (not shown) is formed on the surface thereof. The anode wire 91 protrudes from the porous sintered body 90 and makes the porous sintered body 90 and the anode lead 93 conductive. The solid electrolyte layer 92 is formed on the dielectric layer and is electrically connected to the cathode lead 94. The sealing resin 95 is for protecting the porous sintered body 90 and the anode wire 91. The portions of the anode lead 93 and the cathode lead 94 that are exposed from the sealing resin 95 are an external anode terminal 93a and an external cathode terminal 94a, respectively. The solid electrolytic capacitor X is easily mounted on a circuit board or the like using the external anode terminal 93a and the external cathode terminal 94a.

  However, when the solid electrolytic capacitor X is used in a state of being incorporated in a circuit board or the like, heat is generated from the porous sintered body 90 or the like. The sealing resin 95 is made of, for example, an epoxy resin and has a relatively large thickness. For this reason, the heat from the porous sintered body 90 is not easily dissipated out of the solid electrolytic capacitor X. As the temperature of the porous sintered body 90 increases, the thermal stress generated in the sealing resin 95 increases. If this thermal stress becomes excessive, cracks may occur in the sealing resin 95. Therefore, in the solid electrolytic capacitor X, it has been desired to promote heat dissipation.

Japanese Patent Laying-Open No. 2003-163137 (FIG. 15)

  The present invention has been conceived under the circumstances described above, and an object thereof is to provide a solid electrolytic capacitor capable of promoting heat dissipation.

  In order to solve the above problems, the present invention takes the following technical means.

The solid electrolytic capacitor provided by the first aspect of the present invention includes a porous sintered body of a metal having a valve action, a dielectric layer formed on the surface of the porous sintered body, and the dielectric layer. A solid electrolytic capacitor that covers at least a portion of the porous sintered body, covering at least a portion of the porous sintered body, and any of the porous sintered body and the solid electrolyte layer The metal case further includes an insulated metal case, and the metal case has an easily ruptured portion that easily ruptures when pressure is applied, and an external anode terminal that is electrically connected to the porous sintered body; An external cathode terminal conducting to the solid electrolyte layer, and the metal case has two cutouts through which the external anode terminal and the external cathode terminal are inserted, External anode above The child is a part of an anode lead that conducts to the porous sintered body. The anode lead is located closer to the porous sintered body than the external anode terminal, and more than the external anode terminal. A wide wide portion is formed, and the external cathode terminal is a part of a cathode lead conducting to the solid electrolyte layer, and the cathode lead is more porous than the external cathode terminal. A wide portion that is located closer to the body and wider than the external cathode terminal is formed, and the easily ruptured portion is provided near the external anode terminal, and the porous sintered body and the metal A sealing resin interposed between the case and the wide portion of the anode lead and the wide portion of the cathode lead are covered with the sealing resin; and the external anode terminal and the external cathode terminal The above sealing tree And extending from, the above sealing resin is characterized in that the gap portion covering at least part of the anode lead is formed. The solid electrolytic capacitor provided by the second aspect of the present invention includes a porous sintered body of a metal having a valve action, a dielectric layer formed on the surface of the porous sintered body, and the dielectric layer. A solid electrolytic capacitor that covers at least a portion of the porous sintered body, covering at least a portion of the porous sintered body, and any of the porous sintered body and the solid electrolyte layer The metal case further includes an insulated metal case, and the metal case has an easily ruptured portion that easily ruptures when pressure is applied, and an external anode terminal that is electrically connected to the porous sintered body; An external cathode terminal conducting to the solid electrolyte layer, and the metal case has two cutouts through which the external anode terminal and the external cathode terminal are inserted, External anode above The child is a part of an anode lead that conducts to the porous sintered body. The anode lead is located closer to the porous sintered body than the external anode terminal, and more than the external anode terminal. A wide wide portion is formed, and the external cathode terminal is a part of a cathode lead conducting to the solid electrolyte layer, and the cathode lead is more porous than the external cathode terminal. A wide portion that is located closer to the body and wider than the external cathode terminal is formed, and the easily ruptured portion is provided near the external anode terminal, and the porous sintered body and the metal A sealing resin interposed between the case and the wide portion of the anode lead and the wide portion of the cathode lead are covered with the sealing resin; and the external anode terminal and the external cathode terminal The above sealing tree And extending from, the above sealing resin is characterized in that the gel-like resin portion covering at least part of the anode lead is formed.

According to such a configuration, heat generated in the porous sintered body can be appropriately dissipated through the metal case. The metal that is the material of the metal case has a higher thermal conductivity than, for example, an epoxy resin. Further, the metal case is relatively easy to increase in rigidity, and can be reduced in thickness accordingly. Such a configuration is advantageous for promoting heat dissipation from the solid electrolytic capacitor. Furthermore, since the metal case is electrically neutral, there is no need to provide a protective coat or the like for preventing conduction with other electronic components mounted around the solid electrolytic capacitor. Thereby, the said metal case can be made into a thing with high heat dissipation. In addition, according to such a configuration, excessive heat generation is generated inside the solid electrolytic capacitor, so that the easy-to-rupture part rapidly ruptures even when the internal pressure rapidly increases. Therefore, it is possible to prevent the internal pressure of the solid electrolytic capacitor from becoming excessively high. In addition, such a configuration is suitable for reducing the thickness of the solid electrolytic capacitor while avoiding inappropriate conduction between the external anode terminal and the external cathode terminal and the metal case. Moreover, according to such a structure, it can prevent that the said anode lead and the said cathode lead slip out accidentally from the said metal case. Further, according to such a configuration, the energy of the pressure increase can be appropriately released from the region near the external anode terminal of the porous sintered body, which is considered to easily increase the internal pressure due to excessive heat generation. . Moreover, according to such a structure, it is possible to guide the gas expanded by excessive heat generation to the gap. Moreover, according to such a structure, it is possible to guide the gas expanded by excessive heat generation to the gel-like resin portion.

  In a preferred embodiment of the present invention, the solid electrolyte layer is made of a conductive polymer. Such a configuration is advantageous for suppressing heat generation from the porous sintered body and the solid electrolyte layer.

  In a preferred embodiment of the present invention, the porous sintered body has a flat rectangular parallelepiped shape, and the metal case has a flat box shape with one side open in the thickness direction of the porous sintered body. is there. According to such a configuration, the metal case has a relatively large surface area with respect to the volume of the porous sintered body. Therefore, the heat dissipation of the solid electrolytic capacitor can be further promoted.

  In a preferred embodiment of the present invention, an insulating adhesive sheet is further provided between the porous sintered body and the metal case. According to such a configuration, the porous sintered body and the metal case can be reliably insulated. Moreover, it is advantageous for reducing the thickness of the solid electrolytic capacitor.

  In a preferred embodiment of the present invention, it further comprises a sealing resin interposed between the porous sintered body and the metal case, and the wide portion of the anode lead and the wide portion of the cathode lead are: The external anode terminal and the external cathode terminal are covered with the sealing resin, and extend from the sealing resin. According to such a configuration, it is possible to prevent the wide portion of each of the anode lead or the cathode lead from being unduly conducted with the conductor portion of the circuit board on which the solid electrolytic capacitor is mounted.

  In preferable embodiment of this invention, the sealing sheet which covers at least one part of the said sealing resin is further provided. According to such a configuration, the solid electrolytic capacitor can be more reliably sealed.

  In a preferred embodiment of the present invention, the metal case is provided with a polarity instruction mark for confirming the mounting direction. According to such a configuration, it is possible to prevent the solid electrolytic capacitor from being erroneously mounted in a posture with the opposite polarity.

  In a preferred embodiment of the present invention, a polarity indicating surface for confirming the mounting direction is provided at one corner of the metal case. According to such a configuration, it is possible to prevent the solid electrolytic capacitor from being erroneously mounted in a posture with the opposite polarity.

In a preferred embodiment of the present invention, the rupture easily portion has a top Symbol polarity indication mark. According to such a structure, it can avoid that the manufacturing process of the said solid electrolytic capacitor becomes complicated.

  In a preferred embodiment of the present invention, the easy-rupture part is constituted by one or more grooves provided on the surface of the metal case. According to such a configuration, it is easy to configure a desired region of the metal case as the rupture easy portion.

  In a preferred embodiment of the present invention, the easy-rupture part is constituted by two or more grooves that are orthogonal to each other. According to such a configuration, the rupture easy part can be appropriately ruptured in a state where a predetermined internal pressure is applied.

  In a preferred embodiment of the present invention, one of the two grooves extends along a direction connecting the external anode terminal and the external cathode terminal, and the other of the two grooves is the metal case. It is formed over the entire width. According to such a structure, it is possible to burst at once at the entire width of the metal case.

  In a preferred embodiment of the present invention, the easy-to-rupture part is constituted by a thin part having a thickness smaller than that of the peripheral part of the metal case. Even with such a configuration, a desired portion of the metal case can be appropriately ruptured.

  In a preferred embodiment of the present invention, the easy-to-rupture part is constituted by a through hole formed in the metal case and a resin film that closes the through hole. With such a configuration, the desired portion of the metal case can be appropriately ruptured by such a configuration.

  Other features and advantages of the present invention will become more apparent from the detailed description given below with reference to the accompanying drawings.

  Hereinafter, preferred embodiments of the present invention will be specifically described with reference to the drawings.

  1 to 4 show a first embodiment of a solid electrolytic capacitor according to the present invention. The solid electrolytic capacitor A1 of this embodiment includes a porous sintered body 1, a solid electrolyte layer 2, an insulating adhesive sheet 3, a cathode conductor layer 4, an anode lead 5, a cathode lead 6, a sealing resin 7, and a metal case 8. I have. FIG. 3 is a cross-sectional view of the main part showing only a part of the metal case 8. In FIG. 4, the solid electrolyte layer 2, the insulating adhesive sheet 3, and the cathode conductor layer 4 are omitted.

  The porous sintered body 1 is formed by press-molding a powder of a niobium compound, which is a metal having a valve action, into a rectangular plate shape and sintering the powder. As the niobium compound, a compound of niobium and oxygen or nitrogen, or a compound of niobium, oxygen and nitrogen may be used. The porous sintered body 1 is obtained by sintering powders of niobium compounds, and has a structure in which minute gaps are formed between them. A dielectric layer (not shown) made of niobium pentoxide, for example, is formed on the surface of the powder. This dielectric layer can be formed, for example, by subjecting the porous sintered body 1 to an anodic oxidation treatment. The material of the porous sintered body 1 may be any metal having a valve action, and for example, niobium or tantalum may be used instead of the niobium compound.

  As shown in FIGS. 2 and 4, three anode wires 11 protrude from the porous sintered body 1. Each anode wire 11 is made of a metal having a valve action, and is made of, for example, niobium. The three anode wires 11 are for electrically connecting the porous sintered body 1 and the anode lead 5.

  A solid electrolyte layer 2 is formed on the surface of the dielectric layer. The solid electrolyte layer 2 is made of, for example, a conductive polymer, and is preferably formed so as to fill the entire gap. The solid electrolyte layer 2 can be formed by a process such as chemical oxidation polymerization or electrolytic oxidation polymerization. In addition, from the viewpoint of preventing excessive heat generation, the material of the solid electrolyte insert 2 is preferably a conductive polymer, but manganese dioxide may be used instead. Such a solid electrolyte layer 2 can be formed by repeatedly immersing the porous sintered body 1 in an aqueous solution of manganese nitrate and then lifting and firing the porous sintered body 1.

  The insulating adhesive sheet 3 insulates the solid electrolyte layer 2 and the metal case 8 and firmly fixes the porous sintered body 1 to the metal case 8. The insulating adhesive sheet 3 includes an insulating sheet 31 and an adhesive layer 32 as shown in the partially enlarged view of FIG. The insulating sheet 31 has a relatively thin thickness of, for example, about 50 μm, and has high electrical insulation. In the present embodiment, the insulating sheet 31 is made of a polyimide resin such as Kapton (registered trademark), for example. The adhesive layer 32 is formed on the front and back surfaces of the insulating sheet 31. Thereby, the insulating adhesive sheet 3 is comprised as what is called a double-sided adhesive sheet.

  As shown in FIG. 2, the cathode conductor layer 4 is interposed between the solid electrolyte layer 2 and the cathode lead 6, and makes the solid electrolyte layer 2 and the cathode lead 6 conductive. The cathode conductor layer 4 has a structure in which, for example, a graphite layer as an underlayer and a silver layer as an upper layer are laminated.

  The anode lead 5 is for enabling conduction to the porous sintered body 1 from a circuit board on which the solid electrolytic capacitor A1 is mounted. The anode lead 5 is made of, for example, Cu, and has an external anode terminal 5a and a wide portion 5b. The external anode terminal 5a extends to the left in the drawing as shown in FIG. 2, and is used to mount the solid electrolytic capacitor A1. The wide portion 5b is connected to the external anode terminal 5a through a stepped portion as shown in FIGS. The wide portion 5b is bonded to the three anode wires 11 by, for example, laser bonding.

  The cathode lead 6 is for enabling conduction to the solid electrolyte layer 2 from a circuit board or the like on which the solid electrolytic capacitor A1 is mounted. The cathode lead 6 is made of, for example, Cu, and has an external cathode terminal 6a and a wide portion 6b. As shown in FIG. 2, the external cathode terminal 6a is directed to the right in the drawing and is used to mount the solid electrolytic capacitor A1. The wide portion 6b is connected to the external cathode terminal 6a through a stepped portion as shown in FIGS. The wide portion 6 b is joined to the solid electrolyte layer 2 via the cathode conductor layer 4.

  As shown in FIG. 4, the wide portions 5 b and 6 b are both substantially the same width as the porous sintered body 1. As shown in FIG. 2, the stepped portions of the anode lead 5 and the cathode lead 6 are set so that the external anode terminal 5a and the external cathode terminal 6a are substantially flush with each other. . The anode lead 5 and the cathode lead 6 can be formed, for example, by punching a Cu plate and then bending it.

  The metal case 8 is for protecting the porous sintered body 1, and includes the porous sintered body 1, the solid electrolyte layer 2, the wide portion 5 b of the anode lead 5, the wide portion 6 b of the cathode lead 6, and the like. Contained. The metal case 8 is made of, for example, Al, and has a flat and substantially rectangular parallelepiped shape with the lower side in FIG. 2 open. The metal case 8 can be formed by, for example, drawing a plate made of Al.

  Two cutouts 8 a are formed on both side surfaces of the metal case 8. The two notches 8a are substantially rectangular as shown in FIG. 4, and the external anode terminal 5a and the external cathode terminal 6a are passed through as shown in FIG.

  As shown in FIG. 1, a polarity indication mark 81 is provided on the upper surface of the metal case 8 in the drawing. The polarity instruction mark 81 is used to prevent mounting with the opposite polarity when mounting the solid electrolytic capacitor A1. In the present embodiment, the polarity instruction mark 81 is arranged near one corner of the upper surface of the metal case 8 in the figure on the external anode terminal 5a side. As shown in FIGS. 2 and 3, the polarity instruction mark 81 is constituted by two grooves formed on the surface of the metal case 8 and orthogonal to each other. With such a configuration, the polarity instruction mark 81 also serves as an easy-to-rupture part in the present invention. This easy-to-rupture part is a part that bursts prior to the surrounding part when the pressure inside the metal case 8 rises.

  The sealing resin 7 is for protecting the porous sintered body 1 and fills the metal case 8. As shown in FIGS. 1 and 2, the notch 8a is formed in the metal case 8, so that the sealing resin 7 is provided between the metal case 8 and the external anode terminal 5a and external cathode terminal 6a. The part is interposed. The sealing resin 7 is made of, for example, an epoxy resin. As shown in FIG. 4, the porous sintered body 1, the wide portion 5 b of the anode lead 5, the wide portion 6 b of the cathode lead 6, etc. Can be formed by pouring a liquid epoxy resin material into these gaps. As shown in FIGS. 2 and 4, the lower side of the sealing resin 7 in the figure is covered with a sealing sheet 71. The sealing sheet 71 is made of, for example, glass epoxy resin or polyimide resin.

  Next, the operation of the solid electrolytic capacitor A1 will be described.

  According to this embodiment, since the metal case 8 is made of aluminum, its thermal conductivity is large. In addition, aluminum has higher mechanical strength than, for example, an epoxy resin that is a material of the sealing resin 7, and is suitable for thinning the metal case 8. Therefore, the porous sintered body 1 is protected by the metal case 8 having a high thermal conductivity and a relatively thin wall, and heat dissipation from the porous sintered body 1 can be promoted. Further, by promoting heat dissipation, it is possible to reduce the thermal stress generated in the sealing resin 7. In addition, the metal case 8 has a mechanical strength greater than that of the sealing resin 7. Therefore, it is possible to prevent cracks from occurring in the solid electrolytic capacitor A1.

  The metal case 8 is insulated from both the external anode terminal 5a and the external cathode terminal 6a, and is electrically neutral. For this reason, even if other metal parts mounted around the solid electrolytic capacitor A1 and the metal case 8 are in contact with each other, an electrical failure does not occur immediately. Therefore, the metal case 8 does not need to be further provided with a protective coating for insulation, and is excellent in promoting heat dissipation.

  By using the insulating adhesive sheet 3, the porous sintered body 1 and the metal case 8 can be reliably insulated. Moreover, the porous sintered body 1 can be firmly fixed to the metal case 8 by the insulating adhesive sheet 3 configured as a so-called double-sided adhesive sheet. This is suitable for preventing the porous sintered body 1 from shifting with respect to the metal case 8 in the manufacturing process of the solid electrolytic capacitor A1.

  Since the solid electrolytic capacitor A1 can be mounted while visually recognizing the polarity instruction mark 81, it is possible to prevent the solid electrolytic capacitor A1 from being erroneously mounted in the posture with the opposite polarity. If the polarity indication mark 81 is a mark that can be recognized by image analysis using, for example, a CCD camera, the lack of polarity can be automatically detected in the mounting process of the solid electrolytic capacitor A1.

  Since the polarity instruction mark 81 also serves as an easy-to-rupture part, even if the internal pressure of the metal case 8 rises due to heat generation from the porous sintered body 1, the metal case 8 bursts starting from the polarity instruction mark 81. It is possible to prevent the internal pressure from rising excessively.

  By providing the sealing sheet 71, the confidentiality of the solid electrolytic capacitor A1 can be further increased.

  5 and subsequent figures show other examples of the solid electrolytic capacitor according to the present invention. In the drawings after FIG. 5, the same or similar elements as those in the above embodiment are denoted by the same reference numerals as those in the above embodiment, and description thereof will be omitted as appropriate.

  5-10 has shown the modification of 1st Embodiment of the solid electrolytic capacitor based on this invention.

  In the modification shown in FIGS. 5 and 6, the polarity instruction mark 81 is configured by a circular groove. Such a configuration can also suppress an increase in internal pressure of the metal case 8.

  In the modification shown in FIGS. 7 and 8, the polarity instruction mark 81 is formed of a circular thin portion. This thin portion can be formed, for example, by applying pressure to a circular portion of an Al plate that is the material of the metal case 8. Such a configuration can also suppress an increase in internal pressure of the metal case 8.

  In the modification shown in FIGS. 9 and 10, the polarity instruction mark 81 is constituted by a circular through hole 81a and a resin film 81b. The through hole 81a is obtained by punching a part of the metal case 8, for example. The resin film 81 b closes the through hole 81 a from the inside of the metal case 8. Such a configuration can also suppress an increase in internal pressure of the metal case 8. Moreover, the magnitude | size of the internal pressure which leads to a burst can be adjusted by changing the magnitude | size of the through-hole 81a, and the material and film thickness of the resin film 81b.

  11 and 12 show a second embodiment of the solid electrolytic capacitor according to the present invention. The solid electrolytic capacitor A2 of the present embodiment is different from the first embodiment described above in that the solid electrolytic capacitor A2 includes a polarity indicating mark 81 extending in the width direction of the metal case 8 and a gap 7a shown in FIG. ing. As shown in FIG. 11, the polarity instruction mark 81 includes a relatively long groove formed in the width direction of the metal case 8 and a relatively short groove orthogonal to the groove. As shown in FIG. 12, the gap 7 a is formed by including bubbles such as air in part of the sealing resin 7. The void portion 7a is located on the left side in the figure with respect to the porous sintered body 1 and covers part of the anode wire 11 and the anode lead 5.

  According to such a configuration, when excessive heat generation occurs in a portion near the external anode terminal 5 of the solid electrolytic capacitor A2, it is suitable for preventing an excessive increase in internal pressure due to this. According to the experiments by the inventors, it was found that in the solid electrolytic capacitor according to the present invention, the heat generation and the internal pressure increase from the portion where the anode wire 11 is located are significant. For such an increase in internal pressure, it is preferable to arrange an easy-to-rupture portion on the external anode terminal 5a side of the metal case 8 in order to prevent an increase in internal pressure. Further, when the internal pressure rises, the expanded gas can be appropriately guided to the gap 7a. When the expanding gas is guided to the gap portion 7a, the metal case 8 can be ruptured more positively from the polarity indicating mark 81 as an easily ruptureable portion.

  FIG. 13 shows a modification of the second embodiment of the solid electrolytic capacitor according to the present invention. In this modified example, a gel-like resin portion 7b is formed instead of the gap portion shown in FIG. The gel-like resin portion 7b is made of a so-called gel-like resin which is remarkably softer than the resin constituting the sealing resin 7 and is semi-liquid. Even with such a configuration, it is possible to appropriately guide the above-described inflation gas to the gel-like resin portion 7b.

  FIG. 14 shows a third embodiment of the solid electrolytic capacitor according to the present invention. The solid electrolytic capacitor A2 is different from the above-described embodiment in that a polarity indicating surface 82 is formed on the metal case 8. The polarity indicating surface 82 is formed at one corner of the metal case 8 on the external anode terminal 5a side, and is inclined with respect to any of the three surfaces of the metal case 8 that intersect with the corner. The polarity indicating surface 82 can be formed, for example, by forming a so-called chamfered surface in a mold for drawing the metal case 8. In the present embodiment, the polarity instruction mark 81 mainly functions as an easy-to-rupture part.

  Even with such a configuration, it is possible to prevent the solid electrolytic capacitor A2 from being erroneously mounted with the opposite polarity. Moreover, the polarity indicating surface 82 has a shape as if one corner of the metal case 8 has been cut off, and is easily visible to a person handling the solid electrolytic capacitor A2. Moreover, there is no possibility of disappearing due to dirt or the like.

  The solid electrolytic capacitor according to the present invention is not limited to the above-described embodiment. The specific configuration of each part of the solid electrolytic capacitor according to the present invention can be varied in design in various ways.

  As for the shape of the metal case, a flat rectangular parallelepiped shape is preferable in order to cope with high-density mounting while improving heat dissipation, but the present invention is not limited to this, and metal cases of various shapes may be used. The shape and formation position of the polarity indicating mark and the polarity indicating surface are not limited to the above-described embodiment, and may be any shape as long as the polarity of the solid electrolytic capacitor can be confirmed. For example, the polarity indication mark may be confirmed by using image analysis or irradiating light with a wavelength other than visible light, even if it is difficult to visually recognize with the naked eye. The easy-to-rupture part is not limited to the above-described embodiment, and may be configured to be ruptured with an internal pressure lower than that of the surrounding part.

1 is an overall perspective view showing a first embodiment of a solid electrolytic capacitor according to the present invention. It is sectional drawing which follows the II-II line | wire of FIG. It is principal part sectional drawing in alignment with the III-III line of FIG. It is a principal part disassembled perspective view of 1st Embodiment of the solid electrolytic capacitor which concerns on this invention. It is a principal part perspective view which shows one modification of 1st Embodiment of the solid electrolytic capacitor which concerns on this invention. It is principal part sectional drawing in alignment with the VI-VI line of FIG. It is a principal part perspective view which shows the other modification of 1st Embodiment of the solid electrolytic capacitor which concerns on this invention. It is principal part sectional drawing in alignment with the VIII-VIII line of FIG. It is a principal part perspective view which shows the other modification of 1st Embodiment of the solid electrolytic capacitor which concerns on this invention. It is principal part sectional drawing in alignment with the XX line of FIG. It is a whole perspective view which shows 2nd Embodiment of the solid electrolytic capacitor which concerns on this invention. It is sectional drawing which follows the XII-XII line | wire of FIG. It is sectional drawing which shows the modification of 2nd Embodiment of the solid electrolytic capacitor which concerns on this invention. It is a whole perspective view which shows 3rd Embodiment of the solid electrolytic capacitor which concerns on this invention. It is sectional drawing which shows an example of the conventional solid electrolytic capacitor.

Explanation of symbols

A1, A2, A3 Solid electrolytic capacitor 1 Porous sintered body 2 Solid electrolyte layer 3 Insulating adhesive sheet 4 Cathode conductor layer 5 Anode lead 5a External anode terminal 5b Wide portion 6 Cathode lead 6a External cathode terminal 6b Wide portion 7 Sealing resin 7a Cavity 7b Gel Resin 8 Metal Case 8a Notch 11 Anode Wire 31 Insulating Sheet 32 Adhesive Layer 71 Sealing Sheet 81 Polarity Indicating Mark (Easy Rupture)
82 Polarity indicator

Claims (14)

A porous sintered body of a metal having a valve action;
A dielectric layer formed on the surface of the porous sintered body;
A solid electrolyte layer covering at least a part of the dielectric layer;
A solid electrolytic capacitor comprising:
A metal case covering at least part of the porous sintered body and insulated from both the porous sintered body and the solid electrolyte layer ;
The metal case has an easy-to-rupture part that easily bursts when pressure is applied,
An external anode terminal connected to the porous sintered body;
An external cathode terminal conducting to the solid electrolyte layer, and
Two notches through which the external anode terminal and the external cathode terminal are inserted are formed at the edge of the metal case,
The external anode terminal is a part of an anode lead conducting to the porous sintered body,
The anode lead has a wider portion formed near the porous sintered body than the external anode terminal and wider than the external anode terminal, and
The external cathode terminal is a part of a cathode lead conducting to the solid electrolyte layer,
The cathode lead is formed with a wide portion located closer to the porous sintered body than the external cathode terminal and wider than the external cathode terminal,
The easy rupture portion is provided near the external anode terminal,
A sealing resin interposed between the porous sintered body and the metal case;
The wide part of the anode lead and the wide part of the cathode lead are covered with the sealing resin,
The external anode terminal and the external cathode terminal extend from the sealing resin,
A solid electrolytic capacitor, wherein the sealing resin is formed with a gap that covers at least a part of the anode lead . A porous sintered body of a metal having a valve action;
A dielectric layer formed on the surface of the porous sintered body;
A solid electrolyte layer covering at least a part of the dielectric layer;
A solid electrolytic capacitor comprising:
A metal case covering at least part of the porous sintered body and insulated from both the porous sintered body and the solid electrolyte layer;
The metal case has an easy-to-rupture part that easily bursts when pressure is applied,
An external anode terminal connected to the porous sintered body;
An external cathode terminal conducting to the solid electrolyte layer, and
Two notches through which the external anode terminal and the external cathode terminal are inserted are formed at the edge of the metal case,
The external anode terminal is a part of an anode lead conducting to the porous sintered body,
The anode lead has a wider portion formed near the porous sintered body than the external anode terminal and wider than the external anode terminal, and
The external cathode terminal is a part of a cathode lead conducting to the solid electrolyte layer,
The cathode lead is formed with a wide portion located closer to the porous sintered body than the external cathode terminal and wider than the external cathode terminal,
The easy rupture portion is provided near the external anode terminal,
A sealing resin interposed between the porous sintered body and the metal case;
The wide part of the anode lead and the wide part of the cathode lead are covered with the sealing resin,
The external anode terminal and the external cathode terminal extend from the sealing resin,
A solid electrolytic capacitor , wherein the sealing resin is formed with a gel-like resin portion covering at least a part of the anode lead . The solid electrolytic capacitor according to claim 1 , wherein the solid electrolyte layer is made of a conductive polymer . The porous sintered body has a flat rectangular parallelepiped shape,
4. The solid electrolytic capacitor according to claim 1 , wherein the metal case has a flat box shape with one side opened in the thickness direction of the porous sintered body . The solid electrolytic capacitor according to claim 1 , further comprising an insulating adhesive sheet interposed between the porous sintered body and the metal case . The solid electrolytic capacitor according to claim 1 , further comprising a sealing sheet that covers at least a part of the sealing resin . The solid electrolytic capacitor according to claim 1 , wherein the metal case is provided with a polarity instruction mark for confirming a mounting direction . The solid electrolytic capacitor according to claim 1, wherein a polarity indicating surface for confirming a mounting direction is provided at one corner of the metal case . The solid electrolytic capacitor according to claim 7 , wherein the easy-to-rupture part is the polarity instruction mark . The solid electrolytic capacitor according to claim 1 , wherein the easy-to-rupture part is configured by one or more grooves provided on a surface of the metal case . The solid electrolytic capacitor according to claim 10 , wherein the easy-to-rupture part is configured by two or more grooves orthogonal to each other . One of the two grooves extends along a direction connecting the external anode terminal and the external cathode terminal,
The solid electrolytic capacitor according to claim 11, wherein the other of the two grooves is formed over the entire width of the metal case . The rupture readily portion has a thickness than the surrounding portion is formed by a thin-wall portion is small, a solid electrolytic capacitor according to any one of claims 1 to 9 out of the metal case. The solid electrolytic capacitor according to any one of claims 1 to 9, wherein the easy-to-rupture part is configured by a through hole formed in the metal case and a resin film that closes the through hole .

Images