JP4749500B1 - Aqueous surface treatment composition - Google Patents
Aqueous surface treatment composition Download PDFInfo
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- JP4749500B1 JP4749500B1 JP2010198463A JP2010198463A JP4749500B1 JP 4749500 B1 JP4749500 B1 JP 4749500B1 JP 2010198463 A JP2010198463 A JP 2010198463A JP 2010198463 A JP2010198463 A JP 2010198463A JP 4749500 B1 JP4749500 B1 JP 4749500B1
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- 239000000203 mixture Substances 0.000 title claims abstract description 19
- 238000004381 surface treatment Methods 0.000 title description 6
- 239000000839 emulsion Substances 0.000 claims abstract description 41
- 239000000178 monomer Substances 0.000 claims abstract description 23
- 150000002429 hydrazines Chemical class 0.000 claims abstract description 10
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims abstract description 9
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims abstract description 9
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 9
- 125000003172 aldehyde group Chemical group 0.000 claims abstract description 8
- 125000000717 hydrazino group Chemical group [H]N([*])N([H])[H] 0.000 claims abstract description 8
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims abstract description 7
- 125000000468 ketone group Chemical group 0.000 claims abstract description 7
- 229920006026 co-polymeric resin Polymers 0.000 claims abstract description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920005989 resin Polymers 0.000 claims description 39
- 239000011347 resin Substances 0.000 claims description 39
- 229920006243 acrylic copolymer Polymers 0.000 claims description 23
- 239000003795 chemical substances by application Substances 0.000 claims description 17
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 13
- 239000007787 solid Substances 0.000 claims description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 abstract description 16
- 239000011248 coating agent Substances 0.000 abstract description 9
- 238000000576 coating method Methods 0.000 abstract description 8
- 239000012756 surface treatment agent Substances 0.000 abstract description 7
- 238000005299 abrasion Methods 0.000 abstract description 6
- 229920003002 synthetic resin Polymers 0.000 abstract description 6
- 239000000057 synthetic resin Substances 0.000 abstract description 6
- 239000010985 leather Substances 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 230000003373 anti-fouling effect Effects 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 239000008367 deionised water Substances 0.000 description 11
- 229910021641 deionized water Inorganic materials 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000004132 cross linking Methods 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 238000011282 treatment Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 239000002585 base Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000007720 emulsion polymerization reaction Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 230000002087 whitening effect Effects 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 3
- -1 cyclic dimethylsiloxane Chemical class 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 238000009958 sewing Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- JLIDVCMBCGBIEY-UHFFFAOYSA-N 1-penten-3-one Chemical compound CCC(=O)C=C JLIDVCMBCGBIEY-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000006087 Silane Coupling Agent Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 235000021438 curry Nutrition 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- ZNGSVRYVWHOWLX-KHFUBBAMSA-N (1r,2s)-2-(methylamino)-1-phenylpropan-1-ol;hydrate Chemical compound O.CN[C@@H](C)[C@H](O)C1=CC=CC=C1.CN[C@@H](C)[C@H](O)C1=CC=CC=C1 ZNGSVRYVWHOWLX-KHFUBBAMSA-N 0.000 description 1
- SNVRDQORMVVQBI-UPHRSURJSA-N (z)-but-2-enedihydrazide Chemical compound NNC(=O)\C=C/C(=O)NN SNVRDQORMVVQBI-UPHRSURJSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- NEWFQHAOPHWBPR-UHFFFAOYSA-N 2-methylidenebutanedihydrazide Chemical compound NNC(=O)CC(=C)C(=O)NN NEWFQHAOPHWBPR-UHFFFAOYSA-N 0.000 description 1
- GNSFRPWPOGYVLO-UHFFFAOYSA-N 3-hydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCO GNSFRPWPOGYVLO-UHFFFAOYSA-N 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- CMXNFXBFNYHFAL-UHFFFAOYSA-N 5-methylhex-1-en-3-one Chemical compound CC(C)CC(=O)C=C CMXNFXBFNYHFAL-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- HCOMFAYPHBFMKU-UHFFFAOYSA-N butanedihydrazide Chemical compound NNC(=O)CCC(=O)NN HCOMFAYPHBFMKU-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- ZWLIYXJBOIDXLL-UHFFFAOYSA-N decanedihydrazide Chemical compound NNC(=O)CCCCCCCCC(=O)NN ZWLIYXJBOIDXLL-UHFFFAOYSA-N 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- SWRGUMCEJHQWEE-UHFFFAOYSA-N ethanedihydrazide Chemical compound NNC(=O)C(=O)NN SWRGUMCEJHQWEE-UHFFFAOYSA-N 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- PBZROIMXDZTJDF-UHFFFAOYSA-N hepta-1,6-dien-4-one Chemical compound C=CCC(=O)CC=C PBZROIMXDZTJDF-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 230000003405 preventing effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 235000019685 rice crackers Nutrition 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920005573 silicon-containing polymer Polymers 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- FUSUHKVFWTUUBE-UHFFFAOYSA-N vinyl methyl ketone Natural products CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Landscapes
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Paints Or Removers (AREA)
Abstract
Description
本発明は、合成樹脂製シート、レザー、ターポリン、成型品の表面を保護し、滑性、耐摩耗性、防汚性を付与する皮膜を低温で形成することのできる一液架橋型水性表面処理剤組成物に関するものである。 The present invention is a one-component cross-linking aqueous surface treatment that can protect a surface of a synthetic resin sheet, leather, tarpaulin, and molded product, and can form a film that imparts slipperiness, wear resistance, and antifouling properties at a low temperature. It is related with an agent composition.
一般的に、樹脂製シートは、柔軟性を付与するために添加されている可塑剤が表面にブリードし、ベタツキや汚れ付着の原因となるのを防止するため、(メタ)アクリル系樹脂やウレタン系樹脂などからなるコーティング剤で表面処理がなされている。
従来、これらの表面処理に使用されるコーティング剤は、そのほとんどが溶剤系であったが、近年、VOC排出量の規制や作業環境の改善への意識の高まりから水性化への取り組みが進められている。
しかし水性表面処理剤の場合、溶剤系と比較して低温での造膜性が悪いため、高温での乾燥が必要になり、柔軟性の高いシートでは熱により変形が起こるという問題点があった。
Generally, a resin sheet is made of (meth) acrylic resin or urethane to prevent the plasticizer added to give flexibility from bleeding on the surface and causing stickiness and dirt adhesion. Surface treatment is performed with a coating agent made of a resin.
Conventionally, most of the coating agents used in these surface treatments are solvent-based, but in recent years, efforts to make water-based have been promoted due to the increased awareness of regulations on VOC emissions and improvement of the working environment. ing.
However, in the case of an aqueous surface treatment agent, the film-forming property at low temperatures is poor compared to the solvent system, so that drying at high temperatures is required, and there is a problem that heat is deformed in a highly flexible sheet. .
そこで造膜助剤として高沸点の有機溶剤を多量に添加したり、Tgの低い樹脂を使用しなければならなかったが、これらは皮膜のブロッキングや、滑性および防汚性の低下の原因となり、満足のできる処理方法ではなかった。
それらの問題を解決するために、ケトン基とヒドラジノ基の常温架橋性を利用した方法が多数開発されているが、これだけでは問題解決には十分ではなく、更なる改良方法が提案されている。
例えば、シランカップリング剤を配合することにより硬度を高めた樹脂と造膜性のよい低Tgの樹脂を多段重合で多層エマルション化したダイアセトンアクリルアミド含有ポリマーエマルジョンとヒドラジド系化合物とを含有する常温硬化型樹脂組成物(特許文献1)、加水分解性シリル基含有エマルションとコロイダルシリカと有機ヒドラジド化合物を含む水性被覆材(特許文献2)などがある。
Therefore, it was necessary to add a large amount of high-boiling organic solvent as a film-forming aid, or to use a resin having a low Tg, but this causes blocking of the film and deterioration of lubricity and antifouling properties. It was not a satisfactory treatment method.
In order to solve these problems, many methods utilizing the room temperature crosslinking property of ketone groups and hydrazino groups have been developed, but this alone is not sufficient for solving the problems, and further improvements have been proposed.
For example, room temperature curing containing a diacetone acrylamide-containing polymer emulsion and a hydrazide-based compound obtained by multi-layer polymerization of a resin with increased hardness by blending a silane coupling agent and a resin with low Tg with good film forming properties by multi-stage polymerization Type resin composition (Patent Document 1), hydrolyzable silyl group-containing emulsion, colloidal silica and an aqueous coating material containing an organic hydrazide compound (Patent Document 2).
しかし、これらの方法では、皮膜に硬度の高い部分が発生し、柔軟性の高い基材にコーティングすると屈曲した部分が白化し、耐もみ性が悪くなる問題点があった。
耐もみ性と耐ブロッキング性を両立させるために、末端に不飽和二重結合とカルボキシル基を持つアクリル酸系マクロモノマーを共重合したビニル系重合体の水分散体と有機ヒドラジン誘導体とを含有する水性被覆組成物(特許文献3)が提案されているが、ビニル系重合体の疎水基が長いため、疎水性の汚れに対する防汚性が不十分であった。
防汚性を改良するために、環状ジメチルシロキサンオリゴマーをビニル重合性官能基含有シランカップリング剤で開環し作製したシリコンマクロモノマーとカルボニル基含有ビニル重合性単量体、その他のビニル重合性単量体とグラフト共重合したグラフトブロック共重合体エマルジョン及び有機ヒドラジン化合物からなる塗料用樹脂組成物(特許文献4)が提案されている。
However, these methods have a problem that a portion having high hardness is generated in the film, and when the substrate is coated on a highly flexible substrate, the bent portion is whitened and the resistance to abrasion is deteriorated.
In order to achieve both resistance to blockage and blocking, it contains an aqueous dispersion of vinyl polymer copolymerized with an acrylic acid-based macromonomer having an unsaturated double bond and a carboxyl group at the end, and an organic hydrazine derivative. An aqueous coating composition (Patent Document 3) has been proposed, but due to the long hydrophobic group of the vinyl polymer, the antifouling property against hydrophobic dirt was insufficient.
In order to improve the antifouling property, a silicon macromonomer and a carbonyl group-containing vinyl polymerizable monomer prepared by ring-opening a cyclic dimethylsiloxane oligomer with a vinyl polymerizable functional group-containing silane coupling agent, and other vinyl polymerizable monomers. There has been proposed a resin composition for coating (Patent Document 4) comprising a graft block copolymer emulsion obtained by graft copolymerization with a monomer and an organic hydrazine compound.
しかし、この方法では、防汚性は良好であるが、皮膜の滑り性および耐摩耗性に問題があった。
ポリウレタン系では、特定の分子量分布分散比を有するコア/シェル型ポリオールと水分散イソシアネートをウレタン化反応触媒で架橋させる架橋性水性コーティング剤が提案されている(特許文献5)。
これらは、従来のものよりポットライフの改善は図られているが、二液型であり数時間で増粘が起こるため作業工程の厳密な管理が必要となり、依然として課題が残るものであ
る。
However, this method has good antifouling properties, but has problems with the slipperiness and wear resistance of the film.
In the polyurethane system, a crosslinkable aqueous coating agent has been proposed in which a core / shell type polyol having a specific molecular weight distribution dispersion ratio and a water-dispersed isocyanate are cross-linked by a urethanization reaction catalyst (Patent Document 5).
Although these have been improved in pot life as compared with the conventional ones, they are two-pack type and increase in viscosity within a few hours, so strict management of the work process is required, and problems still remain.
その他、表面処理されたシート類を縫製する際、皮膜とシートまたは皮膜同士の滑りが悪いため、位置調整が難しいといった問題点(処理面同士の滑性)や、最終製品が鞄や家具、テーブルクロスなど手に触れる用途の場合、さらっとした触感(表面滑性)等滑り性の改善も望まれている。
以上のように、表面処理剤組成物として、造膜性に優れ、耐もみ性と耐ブロッキング性を両立し、滑り性、耐摩耗性、透明性、防汚性に優れた1液架橋型水性表面処理剤組成物は、これまで開発されていなかった。
In addition, when sewing surface-treated sheets, there is a problem that the position is difficult to adjust because the slip between the film and the sheet or the film is poor (the smoothness between the treated surfaces), and the final product is a bag, furniture, or table. In the case of applications such as a cloth that touches the hand, improvement in slipperiness such as a light touch (surface slipperiness) is also desired.
As described above, as a surface treatment agent composition, it is excellent in film-forming properties, has both resistance to blockage and blocking, and has a one-component cross-linking type aqueous solution that is excellent in slipping property, abrasion resistance, transparency, and antifouling property. No surface treatment agent composition has been developed so far.
本発明は以上のような問題を解決すべく、造膜性が良好で、耐ブロッキング性と耐もみ性を両立し、滑性、耐摩耗性、透明性、防汚性に優れる皮膜を低温乾燥で形成することのできる一液架橋型水性表面処理剤組成物を提供することを目的とする。 In order to solve the above-mentioned problems, the present invention has a good film-forming property, achieves both blocking resistance and rub resistance, and is low-temperature dried from a film having excellent lubricity, abrasion resistance, transparency and antifouling properties. An object of the present invention is to provide a one-component cross-linking aqueous surface treating agent composition that can be formed by
本発明者らは、上記のような問題点を解決するため鋭意検討を重ねた結果、
(A)(a)メチルメタクリレート、(b)片末端に(メタ)アクリロイル基を有するシリコーンマクロモノマー、(c)ヒドロキシル基を有するエチレン性不飽和単量体、(d) ケト基またはアルデヒド基に由来するカルボニル基を有するエチレン性不飽和単量体及び(e)メチルメタクリレート以外のエチレン性不飽和単量体をそれぞれ特定量、共重合して得られる(メタ)アクリル系共重合体樹脂の水性エマルション並びに、
(B)1分子当たり少なくとも2つのヒドラジノ基を有するヒドラジン誘導体の特定量からなる水性表面処理剤組成物が上記の目的を達成できることを見出し、本発明に到達した。
As a result of intensive studies to solve the above problems, the present inventors have
(A) (a) methyl methacrylate, (b) a silicone macromonomer having a (meth) acryloyl group at one end, (c) an ethylenically unsaturated monomer having a hydroxyl group, (d) a keto group or an aldehyde group Aqueous (meth) acrylic copolymer resins obtained by copolymerizing specific amounts of ethylenically unsaturated monomers having carbonyl groups derived from (e) ethylenically unsaturated monomers other than methyl methacrylate, respectively Emulsions,
(B) The present inventors have found that an aqueous surface treatment composition comprising a specific amount of a hydrazine derivative having at least two hydrazino groups per molecule can achieve the above object, and has reached the present invention.
本発明の水性表面処理剤組成物は、家具や内装、鞄等に使用される合成樹脂製シート、レザー、ターポリンにグラビアコーターなどで塗工し、50℃以上で0.5〜2分乾燥することで、柔軟で且つ耐ブロッキング性に優れた保護皮膜を形成することができる。
柔軟な基材への追従性に優れ、コーティングされたシートを折り曲げても白化が起こらず耐もみ性が良好である。また、柔軟な皮膜でありながら、架橋させることにより強靭な皮膜となり、基材からの可塑剤のブリードを防止でき、シートを巻き取って積み重ねて保管してもブロッキングを起こさない。
さらに、この皮膜は表面の滑性に優れるため、コーティングされたシートを縫製する際の位置調整が容易になり、最終製品が手に触れる場合における触感にも優れる。透明な皮膜であるため、図柄がプリントされたシートや透明なシートに適用できる。
また、樹脂製品が成型品である場合は、スプレーコート、ディッピングなどの方法で塗工できる。
The aqueous surface treating agent composition of the present invention is applied to a synthetic resin sheet, leather, tarpaulin used for furniture, interiors, bags, etc. with a gravure coater and dried at 50 ° C. or more for 0.5-2 minutes. Thus, a protective film that is flexible and excellent in blocking resistance can be formed.
Excellent followability to a flexible base material, and whitening does not occur even when the coated sheet is folded, and the resistance to cracking is good. Moreover, although it is a flexible film | membrane, it becomes a tough film | membrane by bridge | crosslinking, can prevent the bleeding of the plasticizer from a base material, and does not raise | block blocking even if a sheet | seat is wound up and accumulated.
Furthermore, since this film is excellent in surface slipperiness, it is easy to adjust the position when sewing the coated sheet, and the touch feeling when the final product touches the hand is also excellent. Since it is a transparent film, it can be applied to a sheet printed with a pattern or a transparent sheet.
Moreover, when the resin product is a molded product, it can be applied by a method such as spray coating or dipping.
以下、この発明を詳細に説明する。
ベース樹脂となる(A)(メタ)アクリル系共重合体樹脂の水性エマルションを得る方法としては特に限定されないが、溶液重合後アルカリで中和し水へ分散させる方法は、樹脂に親水性の官能基を多く導入する必要があり、皮膜が外部の水分を吸収し易くなる。
また、溶液重合で得られる樹脂の分子量は比較的小さく、基材からブリードアウトする可塑剤の表面移行防止効果が劣る。このため、(A)(メタ)アクリル系共重合体樹脂の水性エマルションを得る方法としては乳化重合が好ましい。
乳化重合は一般的な方法でよく、界面活性剤はアニオン性、カチオン性、ポリエチレンオキサイドを有するノニオン性アニオン界面活性剤などのいずれか、もしくはノニオン性界面活性剤との併用で使用できる。また分子内にエチレン性不飽和二重結合を有する反応性乳化剤も使用できる。
Hereinafter, the present invention will be described in detail.
The method for obtaining an aqueous emulsion of the (A) (meth) acrylic copolymer resin to be a base resin is not particularly limited, but the method of neutralizing with an alkali after solution polymerization and dispersing in water is a hydrophilic functional group. It is necessary to introduce a large number of groups, and the film easily absorbs external moisture.
Moreover, the molecular weight of the resin obtained by solution polymerization is relatively small, and the surface migration preventing effect of the plasticizer that bleeds out from the base material is inferior. For this reason, emulsion polymerization is preferred as a method for obtaining an aqueous emulsion of (A) (meth) acrylic copolymer resin.
Emulsion polymerization may be performed by a general method, and the surfactant may be any one of anionic, cationic, and nonionic anionic surfactants having polyethylene oxide, or may be used in combination with a nonionic surfactant. A reactive emulsifier having an ethylenically unsaturated double bond in the molecule can also be used.
(A)(メタ)アクリル系共重合体樹脂の水性エマルションの各単量体成分について、説明する。
(a)メチルメタクリレートは、(A)(メタ)アクリル系共重合体樹脂の水性エマルションの樹脂固形分のうち、20〜80重量部、好ましくは30〜70重量部、より好ましくは40〜60重量部含有することで、柔軟性と耐ブロッキング性のバランスが取れる。
20重量部未満であると、皮膜の硬度が高くなり折り曲げた時に白化し耐もみ性が悪く、80重量部を超えると柔らかい皮膜となり基材への密着性や追従性が向上する反面、耐ブロッキング性や滑性、防汚性が劣る。
(A) Each monomer component of the aqueous emulsion of (meth) acrylic copolymer resin will be described.
(a) Methyl methacrylate is 20 to 80 parts by weight, preferably 30 to 70 parts by weight, more preferably 40 to 60 parts by weight, of the resin solid content of the aqueous emulsion of (A) (meth) acrylic copolymer resin. By containing a part, flexibility and blocking resistance can be balanced.
When the amount is less than 20 parts by weight, the film becomes harder and whitens when bent, and the resistance to padding is poor. Inferior properties, lubricity and antifouling properties.
(b)片末端に(メタ)アクリロイル基を有するシリコーンマクロモノマーは、化1に示すような構造で、エチレン性不飽和二重結合を有する化合物と共重合することで(メタ)アクリル系共重合体樹脂の側鎖にシリコーンポリマーを導入することができる。
ゲルパーミエーションによるポリスチレン換算の数平均分子量が10,000〜30,000であると皮膜に滑性が付与され、コーティングされたシートの処理面同士または皮膜と未処理面を重ねてもスムーズに動き、縫製の際の位置調整が容易になる。また、耐摩耗性やシートを手で触れたときの触感も向上する。
数平均分子量が10,000未満の場合、滑性への効果が劣り、30,000を超えると反応性が著しく低下し未反応物として残る。このようなシリコーンマクロモノマーは市販品としてサイラプレーンFM−0725(Mn=10000、チッソ株式会社)、MCR−22(Mn=10000、米Gelest社)、AK−32(Mn=20000、東亞合成株式会社)、AK−30(Mn=30000、東亞合成株式会社)等が使用できるがこれらに限定されない。
含有量は、(A)(メタ)アクリル系共重合体樹脂の水性エマルションの樹脂固形分のうち、0.1〜5重量部、好ましくは0.5〜3重量部、より好ましくは1〜2重量部加えればよく、これより少ないと滑性への効果が低く、これより多いと重合安定性が劣り、凝集物が発生する。
(b) A silicone macromonomer having a (meth) acryloyl group at one end has a structure as shown in Chemical Formula 1 and is copolymerized with a compound having an ethylenically unsaturated double bond to form a (meth) acrylic copolymer. A silicone polymer can be introduced into the side chain of the coalesced resin.
When the number average molecular weight in terms of polystyrene by gel permeation is 10,000 to 30,000, the film is lubricated, and even if the treated surfaces of the coated sheets or the film and the untreated surface are overlapped, it moves smoothly. This makes it easy to adjust the position during sewing. In addition, wear resistance and tactile sensation when the sheet is touched by hand are also improved.
When the number average molecular weight is less than 10,000, the effect on lubricity is inferior, and when it exceeds 30,000, the reactivity is remarkably lowered and remains as an unreacted product. Such silicone macromonomers are commercially available Silaplane FM-0725 (Mn = 10000, Chisso Corporation), MCR-22 (Mn = 10000, US Gelest), AK-32 (Mn = 20000, Toagosei Co., Ltd.) ), AK-30 (Mn = 30000, Toagosei Co., Ltd.) and the like can be used, but are not limited thereto.
Content is 0.1-5 weight part in the resin solid content of the aqueous emulsion of (A) (meth) acrylic-type copolymer resin, Preferably it is 0.5-3 weight part, More preferably, it is 1-2. If it is less than this, the effect on lubricity is low, and if it is more than this, polymerization stability is inferior and aggregates are generated.
(c)ヒドロキシル基を有するエチレン性不飽和単量体は、皮膜の耐ブロッキング性を向上させる。特に塩化ビニル製基材の場合効果が顕著で、コーティングされたシートを巻き取って保管した後、引き出す作業にかかる力(解反強度)が抑えられる。
この(c)成分の具体例としては、メタクリル酸2−ヒドロキシエチル、メタクリル酸ヒドロキシプロピル、アクリル酸2−ヒドロキシエチル、アクリル酸ヒドロキシプロピルなどが使用でき、求める皮膜のTgによって選択する事ができる。
含有量は、(A)(メタ)アクリル系共重合体樹脂の水性エマルションの樹脂固形分のうち、1〜10重量部加えればよく、これより少ないと解反強度の抑制に効果が見られず、これより多いと樹脂の重合安定性が低下する。
(c) The ethylenically unsaturated monomer having a hydroxyl group improves the blocking resistance of the film. Particularly in the case of a vinyl chloride base material, the effect is remarkable, and the force (dissolution strength) required for the work of drawing out the coated sheet after being wound up and stored can be suppressed.
Specific examples of the component (c) include 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, 2-hydroxyethyl acrylate, hydroxypropyl acrylate and the like, and can be selected according to the desired Tg of the film.
Content should just add 1-10 weight part among resin solid content of the aqueous emulsion of (A) (meth) acrylic-type copolymer resin, and if it is less than this, an effect will not be seen in suppression of anti-cracking strength. If it is more than this, the polymerization stability of the resin is lowered.
(d)ケト基またはアルデヒド基に由来するカルボニル基を有するエチレン性不飽和単量体を(A)(メタ)アクリル系共重合体樹脂の水性エマルションに共重合することにより、(B)成分であるヒドラジン誘導体との間で脱水反応により架橋される。これにより皮膜は柔軟性と耐ブロッキング性を両立する事ができる。
この(d)成分の具体例としては、ダイアセトン(メタ)アクリルアミド、アセトアセトキシエチル(メタ)アクリレート、アクロレイン、ビニルメチルケトン、ビニルエチルケトン、ビニルイソブチルケトンなどが挙げられる。特にダイアセトンアクリルアミドの使用が好ましい。
含有量は、(A)(メタ)アクリル系共重合体樹脂の水性エマルションの樹脂固形分のうち、1〜10重量部、好ましくは3〜7重量部で皮膜物性の向上が図れる。これより少
ないと架橋効果が得られず、これより多いと重合安定性が低下し、また皮膜が過度に親水性となり耐水性が劣る。
(d) By copolymerizing an ethylenically unsaturated monomer having a carbonyl group derived from a keto group or an aldehyde group into an aqueous emulsion of (A) (meth) acrylic copolymer resin, Cross-linking with a hydrazine derivative by dehydration reaction. Thereby, the film can achieve both flexibility and blocking resistance.
Specific examples of the component (d) include diacetone (meth) acrylamide, acetoacetoxyethyl (meth) acrylate, acrolein, vinyl methyl ketone, vinyl ethyl ketone, and vinyl isobutyl ketone. In particular, use of diacetone acrylamide is preferable.
Content is 1-10 weight part among resin solid content of the aqueous emulsion of (A) (meth) acrylic-type copolymer resin, Preferably improvement of a film physical property can be aimed at by 3-7 weight part. If it is less than this, the crosslinking effect cannot be obtained, and if it is more than this, the polymerization stability is lowered, and the film becomes excessively hydrophilic, resulting in poor water resistance.
(e)メチルメタクリレート以外のエチレン性不飽和単量体の具体例としては、スチレン、アクリロニトリル、酢酸ビニル、塩化ビニル、塩化ビニリデン、エチルメタクリレート、プロピルメタクリレート、ヘキシルメタクリレート等のメチルメタクリレート以外のメタクリレート、メチルアクリレート、エチルアクリレート、プロピルアクリレート、ヘキシルアクリレート等のアクリレート、アクリル酸、メタクリル酸、アクリル酸アミド、メタクリル酸アミド等を例示することができる。この中から、1種類を使用しても、2種類以上を併用しても良い。
含有量は、(A)(メタ)アクリル系共重合体樹脂の水性エマルションの樹脂固形分のうち、17.9〜55.0重量部加えればよく、これより少ないと塗膜の耐もみ性が低下し、これより多いと耐ブロッキング性が低下する。
特にアクリル酸もしくはメタクリル酸などのカルボキシル基を含有する単量体は、重合安定性や得られたエマルションの貯蔵安定性を向上させるため(e)のエチレン性不飽和単量体中に1〜3重量部配合することが好ましい。
(E) Specific examples of ethylenically unsaturated monomers other than methyl methacrylate include styrene, acrylonitrile, vinyl acetate, vinyl chloride, vinylidene chloride, ethyl methacrylate, propyl methacrylate, hexyl methacrylate and other methacrylates other than methyl methacrylate, methyl Examples thereof include acrylates such as acrylate, ethyl acrylate, propyl acrylate, and hexyl acrylate, acrylic acid, methacrylic acid, acrylic amide, and methacrylic amide. Among these, one type may be used or two or more types may be used in combination.
Content should just add 17.9-55.0 weight part among resin solid content of the aqueous emulsion of (A) (meth) acrylic-type copolymer resin, and if it is less than this, the coating resistance of a coating film will be sufficient as it. If it is more than this, the blocking resistance is lowered.
In particular, a monomer containing a carboxyl group such as acrylic acid or methacrylic acid is 1 to 3 in the ethylenically unsaturated monomer (e) in order to improve the polymerization stability and the storage stability of the obtained emulsion. It is preferable to blend by weight.
また、(A)(メタ)アクリル系共重合体樹脂の水性エマルションのTgが20〜60℃であれば、耐もみ性と耐ブロッキング性が両立できる。
得られたエマルションのpHは、アンモニアやトリメチルアミン、トリエチルアミン、ジメチルエタノールアミン等のアミン類でpH7〜9に中和しておくことが好ましい。pHが7より低いと貯蔵安定性が落ちたり、カルボニル基またはアルデヒド基とヒドラジノ基の架橋が、エマルション粒子間よりエマルション粒子内で優先され皮膜の耐ブロッキング性の改善効果が劣る。pHが9より高いと水性表面処理剤の貯蔵中の粘度変化が大きくなる。
Moreover, if the Tg of the aqueous emulsion of (A) (meth) acrylic copolymer resin is 20 to 60 ° C., both resistance to abrasion and blocking resistance can be achieved.
The pH of the obtained emulsion is preferably neutralized to pH 7 to 9 with amines such as ammonia, trimethylamine, triethylamine, dimethylethanolamine and the like. When the pH is lower than 7, the storage stability is deteriorated, and the crosslinking between the carbonyl group or aldehyde group and the hydrazino group is given priority in the emulsion particles rather than between the emulsion particles, and the effect of improving the blocking resistance of the film is inferior. If the pH is higher than 9, the viscosity change during storage of the aqueous surface treatment agent becomes large.
(B)1分子当たり少なくとも2つのヒドラジノ基を有するヒドラジン誘導体の具体例としてはシュウ酸ジヒドラジド、マロン酸ジヒドラジド、コハク酸ジヒドラジド、アジピン酸ジヒドラジド、セバジン酸ジヒドラジド、マレイン酸ジヒドラジド、イタコン酸ジヒドラジドなどが挙げられる。アジピン酸ジヒドラジドの使用が特に好ましい。
配合量は、(A)エマルションを構成する(d)成分中のカルボニル基またはアルデヒド基1mol当たり、ヒドラジノ基0.2〜2.0molになる量が必要である。これより少ないと皮膜の耐ブロッキング性、滑性が劣り、これより多いと防汚性および耐水性が
低下する。
(B) Specific examples of hydrazine derivatives having at least two hydrazino groups per molecule include oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, adipic acid dihydrazide, sebacic acid dihydrazide, maleic acid dihydrazide, itaconic acid dihydrazide and the like. It is done. The use of adipic acid dihydrazide is particularly preferred.
The blending amount is required to be 0.2 to 2.0 mol of hydrazino group per 1 mol of carbonyl group or aldehyde group in component (d) constituting the emulsion (A). If it is less than this, the anti-blocking property and slipperiness of the film will be inferior.
以上の(A)水性エマルションと(B)ヒドラジン誘導体の他に、塗工される方法や皮膜に求められる各種機能によって艶消し剤、造膜助剤、湿潤剤、増粘剤、消泡剤などの添加剤を添加することができる。
この水性表面処理剤は合成樹脂基材にグラビアコーター、ナイフコーター、ロールコーター、ディッピングなどで塗工し、乾燥することで保護皮膜を形成させるものである。例えばグラビアコーターの場合、100〜200メッシュで塗布し、50〜120℃で0.5〜2分乾燥させれば目的の皮膜が得られる。十分な皮膜強度と透明性を得るためには乾燥温度は50℃以上であることが望ましい。
In addition to the above (A) aqueous emulsion and (B) hydrazine derivative, matting agents, film-forming aids, wetting agents, thickeners, antifoaming agents, etc., depending on the coating method and various functions required for the film Additives can be added.
This aqueous surface treatment agent is applied to a synthetic resin base material by a gravure coater, knife coater, roll coater, dipping or the like and dried to form a protective film. For example, in the case of a gravure coater, a desired film can be obtained by coating with 100 to 200 mesh and drying at 50 to 120 ° C. for 0.5 to 2 minutes. In order to obtain sufficient film strength and transparency, the drying temperature is desirably 50 ° C. or higher.
合成樹脂基材との密着性が不十分である場合は、プライマーを使用することが出来る。プライマーは基材の種類によって適切なものを選択することができるが、塗装物の耐候性を損なわないために、無黄変タイプのポリウレタン樹脂、または脂肪族系のアクリル樹脂が好ましい。例えば水性プライマー用の市販樹脂では、塩化ビニル基材に対しては、ボンタイターHUX-232、ボンタイターHUX-420A(以上ADEKA株式会社)、モビニールDM772、モビニールDM774(以上日本合成化学工業株式会社)、PETフィルムに対しては、ボンタイターHUX−1032(ADEKA株式会社)、スーパーフレックス210(第一工業製薬株式会社)、ポリオレフィンシートに対してはモビニール7523(日本合成化学工業株式会社)などが使用できる。 A primer can be used when the adhesiveness with the synthetic resin substrate is insufficient. An appropriate primer can be selected depending on the type of the substrate, but a non-yellowing type polyurethane resin or an aliphatic acrylic resin is preferable so as not to impair the weather resistance of the coated material. For example, in a commercially available resin for an aqueous primer, for a vinyl chloride substrate, Bontiter HUX-232, Bontiter HUX-420A (above ADEKA Co., Ltd.), Mobile DM772, Movia DM774 (above Nippon Synthetic Chemical Industry Co., Ltd.), PET For the film, Bontiter HUX-1032 (ADEKA Corporation), Superflex 210 (Daiichi Kogyo Seiyaku Co., Ltd.), and for the polyolefin sheet, Movinyl 7523 (Nippon Synthetic Chemical Industry Co., Ltd.) can be used.
以下、本発明の実施例を詳細に説明する。各配合は重量部とする。
((メタ)アクリル系共重合体樹脂水性エマルション製造例A)
通常の乳化重合により得られる。表1に示す配合で単量体を計量し、混合撹拌する。プレエマルション用界面活性剤モノゲンY-100(第一工業製薬社製)0.8部および脱イオン水42.9部を混合溶解したものをホモジナイザーで攪拌しているところへ、よく混合した単量体100.0部を投入し5000rpmで5分間攪拌しプレエマルションとした。そのプレエマルションのうち5%、界面活性剤Y-100(第一工業製薬社製)1.7部および脱イオン水7.2部をセパラブルフラスコへ計量し、撹拌機、温度計、冷却管、窒素ガス導入管、定量ポンプを備えた装置を取り付け、反応容器内を窒素ガスで置換した。200rpmで攪拌しながら加熱し、反応容器内が70℃になったら開始剤の過硫酸アンモニウム(APS)0.5部を脱イオン水4.5部に溶解したものを投入した。開始剤投入10分後より、定量ポンプで残りのプレエマルションを3時間かけて均一に供給し、その間反応容器内を70℃に保持した。プレエマルション供給終了後より反応容器内の温度を75℃に上げ、更に90分間反応させた。反応終了後、フラスコを冷却し30℃以下になったら15%アンモニア水0.6部を投入しpH7.0〜8.0に中和した。ナイロン200メッシュでろ過し、固形分45%の(A)(メタ)アクリル系共重合体樹脂水性エマルションを得た。
Hereinafter, embodiments of the present invention will be described in detail. Each formulation is in parts by weight.
((Meth) acrylic copolymer resin aqueous emulsion production example A)
It can be obtained by ordinary emulsion polymerization. The monomer is weighed with the formulation shown in Table 1, and mixed and stirred. Monomer Y-100, a pre-emulsion surfactant (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and 42.9 parts of deionized water mixed and dissolved in a homogenizer and mixed well. 100.0 parts of the body was added and stirred at 5000 rpm for 5 minutes to obtain a pre-emulsion. 5% of the pre-emulsion, 1.7 parts of surfactant Y-100 (Daiichi Kogyo Seiyaku Co., Ltd.) and 7.2 parts of deionized water were weighed into a separable flask, and a stirrer, thermometer, condenser A device equipped with a nitrogen gas introduction tube and a metering pump was attached, and the inside of the reaction vessel was replaced with nitrogen gas. The mixture was heated with stirring at 200 rpm, and when the inside of the reaction vessel reached 70 ° C., 0.5 parts of ammonium persulfate (APS) as an initiator dissolved in 4.5 parts of deionized water was added. From 10 minutes after the initiator was charged, the remaining pre-emulsion was uniformly supplied over a period of 3 hours with a metering pump, and the inside of the reaction vessel was kept at 70 ° C. during that time. After completion of the pre-emulsion supply, the temperature in the reaction vessel was raised to 75 ° C. and further reacted for 90 minutes. After completion of the reaction, the flask was cooled to 30 ° C. or less, and then 0.6 parts of 15% ammonia water was added to neutralize to pH 7.0 to 8.0. Filtration was carried out using nylon 200 mesh to obtain an aqueous emulsion of (A) (meth) acrylic copolymer resin having a solid content of 45%.
((メタ)アクリル系共重合体樹脂水性エマルション製造例B〜L)
単量体組成を表1に示す配合に変更した以外は(メタ)アクリル系共重合体樹脂水性エマルション製造例Aと同様の反応を行った。
((Meth) acrylic copolymer resin aqueous emulsion production examples B to L)
The same reaction as in Production Example A of (meth) acrylic copolymer resin aqueous emulsion was carried out except that the monomer composition was changed to the formulation shown in Table 1.
(実施例1)
製造例Aで得た(メタ)アクリル系共重合体樹脂水性エマルション120部、アジピン酸ジヒドラジド(ADH)2.8部、ウレタン系増粘剤(プライマルSCT−275:ロームアンドハース社製)9.0部、ブチルカルビトール6.0部、シリコーン系湿潤剤(FZ−77:東レダウ・コーニング社製)1.5部、脱イオン水160.7部を混合し、固形分20%の水性表面処理剤を得た。
Example 1
8. 120 parts (meth) acrylic copolymer resin aqueous emulsion obtained in Production Example A, 2.8 parts adipic acid dihydrazide (ADH), urethane thickener (Primal SCT-275: manufactured by Rohm and Haas) 0 parts, 6.0 parts of butyl carbitol, 1.5 parts of silicone wetting agent (FZ-77: manufactured by Toray Dow Corning), 160.7 parts of deionized water, and an aqueous surface with a solid content of 20% A treating agent was obtained.
(実施例2)
実施例1の製造例A(メタ)アクリル系共重合体樹脂水性エマルションを製造例Bで得たもの122.0部、ADH1.9部、脱イオン水159.5部に変更した以外は実施例1と同様の方法で水性処理剤を得た。
(Example 2)
Production Example A of Example 1 (Meth) acrylic copolymer resin aqueous emulsion obtained in Production Example B 122.0 parts, ADH 1.9 parts, deionized water 159.5 parts 1 was used to obtain an aqueous treatment agent.
(実施例3)
実施例1の製造例A(メタ)アクリル系共重合体樹脂水性エマルションを製造例Bで得たもの114.0部、ADH5.5部、脱イオン水164.0部に変更した以外は実施例1と同様の方法で水性処理剤を得た。
(Example 3)
Production Example A of Example 1 (Meth) acrylic copolymer resin aqueous emulsion obtained in Production Example B 114.0 parts, ADH 5.5 parts, deionized water 164.0 parts 1 was used to obtain an aqueous treatment agent.
(実施例4)
実施例1の製造例A(メタ)アクリル系共重合体樹脂水性エマルションを製造例Cで得たもの114.7部、ADH5.3部、脱イオン水163.5部に変更した以外は実施例1と同様の方法で水性処理剤を得た。
Example 4
Production Example A of Example 1 (meth) acrylic copolymer resin aqueous emulsion obtained in Production Example C 114.7 parts, ADH 5.3 parts, deionized water 163.5 parts 1 was used to obtain an aqueous treatment agent.
(比較例1〜6)
実施例1の製造例A(メタ)アクリル系共重合体樹脂水性エマルションを製造例D〜GおよびI〜Jで得たもの118.0部、ADH3.8部、脱イオン水161.7部に変更した以外は実施例1と同様の方法で水性処理剤を得た。製造例Hおよび製造例Lは正常に重合できなかったため、評価から除いた。
(Comparative Examples 1-6)
Production Example A of Example 1 (meth) acrylic copolymer resin aqueous emulsion obtained in Production Examples D to G and I to J, 118.0 parts, ADH 3.8 parts, deionized water 161.7 parts An aqueous treatment agent was obtained in the same manner as in Example 1 except for the change. Since Production Example H and Production Example L could not be polymerized normally, they were excluded from the evaluation.
(比較例7)
実施例1の製造例A(メタ)アクリル系共重合体樹脂水性エマルションを製造例Kで得たもの126.7部、ADHなし、脱イオン水156.8部に変更した以外は実施例1と同様の方法で水性処理剤を得た。
(Comparative Example 7)
Production Example A Example 1 A (meth) acrylic copolymer resin aqueous emulsion obtained in Production Example K 126.7 parts, no ADH, and changed to 156.8 parts deionized water and Example 1 An aqueous treatment agent was obtained in the same manner.
(比較例8)
実施例1の製造例A(メタ)アクリル系共重合体樹脂水性エマルションを製造例Bで得た
もの125.3部、ADH0.4部、脱イオン水157.8部に変更した以外は実施例1と同様の方法で水性処理剤を得た。
(Comparative Example 8)
Production Example A of Example 1 (Meth) acrylic copolymer resin aqueous emulsion obtained in Production Example B, except for 125.3 parts, ADH 0.4 parts, deionized water 157.8 parts Example 1 was used to obtain an aqueous treatment agent.
(比較例9)
実施例1の製造例A(メタ)アクリル系共重合体樹脂水性エマルションを製造例Bで得たもの107.3部、ADH8.7部、脱イオン水167.5部に変更した以外は実施例1と同様の方法で水性処理剤を得た。
(Comparative Example 9)
Production Example A of Example 1 (Meth) acrylic copolymer resin aqueous emulsion obtained in Production Example B, except that 107.3 parts, ADH 8.7 parts, and deionized water 167.5 parts were used. 1 was used to obtain an aqueous treatment agent.
(塗布方法)
上記水性処理剤を150メッシュのグラビアコーターで塩化ビニル製シートに塗布し、50℃で30秒乾燥し、皮膜を形成させた。
(Application method)
The aqueous treatment agent was applied to a vinyl chloride sheet with a 150 mesh gravure coater and dried at 50 ° C. for 30 seconds to form a film.
(重合安定性)
製造例A〜Lのエマルション重合後、ナイロン200メッシュでろ過し、凝集物を目視で確認。
○:凝集物なし
△:凝集物が僅かに発生
×:凝集物が多量に発生
(Polymerization stability)
After emulsion polymerization of Production Examples A to L, the mixture was filtered through nylon 200 mesh, and the aggregate was visually confirmed.
○: No agglomerate △: Slightly agglomerate x: A large amount of agglomerate generated
(透明性)
塩化ビニル製シートに形成された皮膜の透明性を目視で判定。
○:透明
△:ごく僅かに白濁
×:白濁
(transparency)
Visually determine the transparency of the film formed on the vinyl chloride sheet.
○: Transparent △: Very slightly cloudy ×: Cloudy
(表面滑性)
塩化ビニル製シートに形成された皮膜の表面を指触で判定。
○:さらっとしていて滑る
△:べたつきはないが滑らない
×:べたつく
(Surface smoothness)
The surface of the film formed on the vinyl chloride sheet is judged by touch.
○: Gently slipping △: No stickiness but not slipping ×: Sticky
(処理面同士の滑性)
塩化ビニル製シートの表面処理された面同士を合わせてこする。
○:軽い力で滑る
△:少し力をかけると滑る
×:滑らない
(Lubricity between treated surfaces)
Rub surface treated surfaces of vinyl chloride sheet together.
○: Glide with light force △: Glide with slight force ×: Not glide
(耐もみ性)
表面処理された塩化ビニル製レザーをスコット型もみ試験機(東洋精機製作所)を用いて、荷重1kgで1000回揉み、皮膜の白化を目視で確認。
○:白化なし
△:僅かに白化
×:全面が白化
(Scratch resistance)
The surface-treated vinyl chloride leather was squeezed 1000 times at a load of 1 kg using a Scott-type rice cracker (Toyo Seiki Seisakusho), and the whitening of the film was confirmed visually.
○: No whitening △: Slightly whitening ×: Fully whitened
(耐ブロッキング性)
塩化ビニル製シートに形成された皮膜上に表面処理していない塩化ビニル製シートを合わせて重ね、7.5kg/cm2の荷重をかけて60℃の恒温槽で30分間保持後、室温で放冷し、引っ張り試験機(テンシロン万能試験機RTEー1210:オリエンテック社製)で180°T字剥離強度を測定。
○:剥離強度0.3kg/2.5cm以下
△:剥離強度0.6〜1.0kg/2.5cm
×:剥離強度1.0kg/2.5cm以上
(Blocking resistance)
A non-surface-treated vinyl chloride sheet is laminated on the film formed on the vinyl chloride sheet, and the load is 7.5 kg / cm 2 and held in a constant temperature bath at 60 ° C. for 30 minutes, and then released at room temperature. Cool and measure 180 ° T-peel strength with a tensile tester (Tensilon Universal Tester RTE-1210: manufactured by Orientec Corp.).
○: Peel strength 0.3 kg / 2.5 cm or less Δ: Peel strength 0.6 to 1.0 kg / 2.5 cm
X: Peel strength 1.0 kg / 2.5 cm or more
(耐摩耗性)
水性プライマーを塗布したPETフィルム上に形成された皮膜を染色物摩擦堅牢度試験機(安田精器社製 型式428)を用いて綿布で荷重500g、200往復し、皮膜の傷、破壊の有無を目視で確認。
○:傷、破壊なし
△:皮膜表面に傷つきあり
×:基材に達する皮膜破壊あり
(Abrasion resistance)
The film formed on the PET film coated with an aqueous primer was reciprocated with a cotton cloth using a dyeing friction fastness tester (model 428 manufactured by Yasuda Seiki Co., Ltd.) for 200 cycles and checked for the presence or absence of damage or damage to the film. Check visually.
○: No damage or breakage △: The surface of the film is damaged ×: The film reaches the substrate
(食品に対する防汚性)
塩化ビニル製シートに形成された皮膜上にカレーまたはタバスコを約2g置き室温で8時間放置後、中性洗剤で拭取り、汚れの付着を目視で確認する。
○:汚れがほとんど付着しない。
△:汚れが薄く付着する。
×:汚れが厚く付着する。
(Anti-fouling property for food)
About 2 g of curry or tabasco is placed on the film formed on the vinyl chloride sheet, left at room temperature for 8 hours, wiped with a neutral detergent, and visually confirmed for adhesion of dirt.
○: Dirt hardly adheres.
Δ: Dirt adheres thinly.
X: Dirt adheres thickly.
(屋外の汚れに対する防汚性)
表面処理した塩化ビニル製ターポリンをカーボン、機械油、腐葉土などを配合し人工的に作製した汚れコンパウンド中に入れ、80℃で1時間保持、水洗した後の汚れの付着を目視で確認する。
実施例1〜4および製造例1〜9の性能評価結果を表2に示す。
(Anti-fouling property against outdoor dirt)
The surface-treated vinyl chloride tarpaulin is mixed with carbon, machine oil, humus and the like and placed in an artificially prepared dirt compound, kept at 80 ° C. for 1 hour, washed with water and visually checked for dirt adhesion.
The performance evaluation results of Examples 1 to 4 and Production Examples 1 to 9 are shown in Table 2.
表1、表2の結果から明らかなように、実施例1〜4の水性表面処理剤より得られる皮膜はいずれの性能も良好であった。
一方、比較例1のように(メタ)アクリル系共重合体水性エマルション中のメチルメタクリレート含有率が高いと、低温での成膜が不十分で透明な皮膜にならない。逆に比較例2のようにエチルメタクリレート含有率が高いと柔らかい皮膜となり耐ブロッキング性、滑性、防汚性が著しく低下する。
また、比較例3のように、片末端に(メタ)アクリロイル基を有するシリコーンマクロモノマーの数平均分子量が10000未満であったり、比較例4のように、片末端に(メタ)アクリロイル基を有するシリコーンマクロモノマーを使用しない場合、皮膜の滑性が劣り、特に触感の低下が顕著になる。
As is clear from the results in Tables 1 and 2, the coatings obtained from the aqueous surface treating agents of Examples 1 to 4 were all good.
On the other hand, when the methyl methacrylate content in the (meth) acrylic copolymer aqueous emulsion is high as in Comparative Example 1, film formation at low temperatures is insufficient and a transparent film is not obtained. On the other hand, when the content of ethyl methacrylate is high as in Comparative Example 2, a soft film is formed, and the blocking resistance, slipperiness and antifouling properties are significantly reduced.
Further, as in Comparative Example 3, the number average molecular weight of the silicone macromonomer having a (meth) acryloyl group at one end is less than 10,000, or as in Comparative Example 4, it has a (meth) acryloyl group at one end. When the silicone macromonomer is not used, the slipperiness of the film is inferior, and the tactile feeling is particularly reduced.
比較例5のように、水酸基を含有しない場合や、比較例7のように、架橋構造を取らない場合、剥離強度が高くなる。
製造例H、J、Lのように、片末端に(メタ)アクリロイル基を有するシリコーンマクロモノマー、水酸基含有エチレン性不飽和単量体あるいはケト基またはアルデヒド基に由来するカルボニル基含有エチレン性不飽和単量体の配合量が多い場合は、重合安定性が劣り、重合できないか凝集物が多量に発生する。
比較例8のように、ヒドラジン誘導体配合量が少ないと十分な架橋構造をとることができず、滑性および耐ブロッキング性が低下する。反対に、比較例9のように、ヒドラジン誘導体配合量が過剰であると、滑性は良好であっても、防汚性、特にカレーでの汚染が著しい。
When Comparative Example 5 does not contain a hydroxyl group or when Comparative Example 7 does not take a crosslinked structure, the peel strength increases.
As in Production Examples H, J, and L, a silicone macromonomer having a (meth) acryloyl group at one end, a hydroxyl group-containing ethylenically unsaturated monomer, a carbonyl group-containing ethylenic unsaturated group derived from a keto group or an aldehyde group When the amount of the monomer is large, the polymerization stability is inferior, and polymerization cannot be performed or a large amount of aggregates are generated.
As in Comparative Example 8, when the amount of the hydrazine derivative is small, a sufficient crosslinked structure cannot be obtained, and the slipperiness and blocking resistance are lowered. On the contrary, if the amount of the hydrazine derivative is excessive as in Comparative Example 9, the antifouling property, particularly the contamination with curry, is remarkable even if the lubricity is good.
本発明は、合成樹脂製シート、レザー、ターポリン、成型品の表面を保護し、滑性、耐摩耗性、防汚性を付与する皮膜を低温で形成することのできる一液架橋型水性表面処理剤組成物として好的に用いることができる。 The present invention is a one-component cross-linking aqueous surface treatment that can protect a surface of a synthetic resin sheet, leather, tarpaulin, and molded product, and can form a film that imparts slipperiness, wear resistance, and antifouling properties at a low temperature. It can be preferably used as an agent composition.
Claims (3)
(b)片末端に(メタ)アクリロイル基を有し、数平均分子量が20,000〜30,000であるシリコーンマクロモノマー 0.1〜5重量部、
(c)ヒドロキシル基を有するエチレン性不飽和単量体 1〜10重量部、
(d)ケト基またはアルデヒド基に由来するカルボニル基を有するエチレン性不飽和単量体
1〜10重量部 及び
(e)アクリル酸、メタクリル酸及びアクリル酸エチルから選ばれる1種又は2種以上のエチレン性不飽和単量体 17.9〜55.0重量部
を共重合して得られる(メタ)アクリル系共重合体樹脂の水性エマルション 並びに
(B)1分子当たり少なくとも2つのヒドラジノ基を有するヒドラジン誘導体を(A)(メタ)アクリル系共重合体樹脂の水性エマルションの樹脂固形分100重量部に対して1〜10重量部配合してなることを特徴とする塩化ビニル樹脂製品用水性表面処理剤組成物。 (A) (a) 20-80 parts by weight of methyl methacrylate,
(b) 0.1 to 5 parts by weight of a silicone macromonomer having a (meth) acryloyl group at one end and having a number average molecular weight of 20,000 to 30,000,
(c) 1 to 10 parts by weight of an ethylenically unsaturated monomer having a hydroxyl group,
(d) 1 to 10 parts by weight of an ethylenically unsaturated monomer having a carbonyl group derived from a keto group or an aldehyde group;
(e) A (meth) acrylic copolymer obtained by copolymerizing 17.9 to 55.0 parts by weight of one or more ethylenically unsaturated monomers selected from acrylic acid, methacrylic acid and ethyl acrylate An aqueous emulsion of a copolymer resin and (B) a hydrazine derivative having at least two hydrazino groups per molecule is 1 per 100 parts by weight of resin solid content of the aqueous emulsion of (A) (meth) acrylic copolymer resin. vinyl chloride resin product for aqueous surface treating agent composition characterized by being 10 parts by weight.
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