JP4742843B2 - Core wire for Nb3Sn superconducting wire, Nb3Sn superconducting wire, and manufacturing method thereof - Google Patents
Core wire for Nb3Sn superconducting wire, Nb3Sn superconducting wire, and manufacturing method thereof Download PDFInfo
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Description
本発明は、9T以上の高磁界を発生する超電導マグネット等に用いられるNb3Sn超電導線用芯線、Nb3Sn超電導線及びその製造方法に関するものである。 The present invention relates to Nb 3 Sn superconducting wire core, Nb 3 Sn superconducting wire and a manufacturing method thereof for use in a superconducting magnet or the like for generating a high magnetic field of more than 9T.
Nb3Sn超電導線は、9T以上の磁界を発生させるほぼ全ての超電導マグネットに使用されている代表的な超電導線材である。 The Nb 3 Sn superconducting wire is a typical superconducting wire used in almost all superconducting magnets that generate a magnetic field of 9 T or more.
Nb3Sn超電導線の代表的な製造方法として、以下の4つの方法が挙げられる。 As typical production methods nb 3 Sn superconducting wire includes the following four methods.
(1)ブロンズ法
NbあるいはNb合金コアとCu−Sn(ブロンズ)マトリックスを複合化して極細多芯化し、熱処理を施してブロンズ中のSnをNbコアヘ拡散させてNb3Snとする製法である。最終的なフィラメント径を均一なサブミクロンオーダーとすることも可能で、交流損失の低減に有利である(例えば、特許文献1参照)。
(1) Bronze method In this method, Nb or an Nb alloy core and a Cu—Sn (bronze) matrix are combined to form an ultrafine multi-core, and heat treatment is performed to diffuse Sn in the bronze to the Nb core to form Nb 3 Sn. It is also possible to make the final filament diameter a uniform submicron order, which is advantageous in reducing AC loss (for example, see Patent Document 1).
(2)Sn内部拡散法
Cuマトリックス内に多数の極細Nbコアを配置するとともに、Snコアを線材中心あるいは複数に分散させて配置させ、熱処理を施してSnをCuマトリックスを介してNbコアに拡散させてNb3Snとする製法である。臨界電流密度(Jc)の高い線を低コストで製造可能である(例えば、特許文献2参照)。
(2) Sn internal diffusion method A number of ultrafine Nb cores are arranged in the Cu matrix, and the Sn cores are arranged dispersed in the center of the wire or a plurality of wires, and heat treatment is performed to diffuse Sn into the Nb cores through the Cu matrix. This is a manufacturing method of Nb 3 Sn. A wire having a high critical current density (Jc) can be produced at low cost (for example, see Patent Document 2).
(3)粉末法
Nb粉末とSn粉末を混合し、Nbパイプ等に充填して単芯線とし、複数束ねて複合化した多芯線とした後、熱処理を施してSnとNbを反応させてNb3Snとする製法である(例えば、特許文献3参照)。また、関連した製法として、Ta−Sn金属間化合物粉末をNbパイプ内に充填して単芯線とし、複数束ねて複合化した多芯線とした後、熱処理を施してSnをNbへ拡散させてNb3Snとする製法もある。この方法では、15T以上の高い磁界でJcが高いという利点がある。
(3) Powder method Nb powder and Sn powder are mixed, filled into an Nb pipe or the like to form a single core wire, a plurality of bundles are combined into a multi-core wire, and then heat treatment is performed to react Sn and Nb to form Nb 3 The manufacturing method is Sn (see, for example, Patent Document 3). In addition, as a related manufacturing method, Ta-Sn intermetallic compound powder is filled in an Nb pipe to form a single core wire, a plurality of bundles are combined into a multi-core wire, and then heat treatment is performed to diffuse Sn into Nb. There is also a manufacturing method using 3 Sn. This method has an advantage that Jc is high in a high magnetic field of 15 T or more.
(4)Nbチューブ法
Nb管内にCu被覆したSn棒を収容し、Nb管外側にはCu管を被覆して単芯線とし、複数束ねて複合化した多芯線とした後、熱処理を施してSnをCuマトリックスを介してNbへ拡散させてNb3Snとする製法である。臨界電流密度(Jc)の高い線を低コストで製造できるという利点がある(例えば、特許文献4参照)。
しかしながら、前述の方法では、以下に示すような課題があった。
まず、(1)のブロンズ法では、ブロンズが伸線を繰り返すと加工硬化して断線等が発生し、伸線不能になる。従って、伸線の途中で数パス毎に中間熱処理を施し、ブロンズの加工歪みを除去して軟化させる必要があるため、製造コストが高くなり、製造に要する時間も長くなる。また、高臨界電流密度(Jc)を達成するためには、ブロンズ中のSn濃度を固溶限界(15.8wt%)近傍あるいは、それ以上まで高Sn濃度化させる必要がある。その結果、前記中間熱処理の回数は更に多くなるので、コスト高や断線の危険性が更に増大してしまう。
However, the method described above has the following problems.
First, in the bronze method of (1), when the bronze is repeatedly drawn, it is work hardened to cause disconnection and the like, and the wire drawing becomes impossible. Accordingly, it is necessary to perform an intermediate heat treatment every several passes in the middle of wire drawing to remove and soften the bronze processing distortion, which increases the manufacturing cost and the manufacturing time. In order to achieve a high critical current density (Jc), it is necessary to increase the Sn concentration in the bronze to near the solid solution limit (15.8 wt%) or higher. As a result, the number of intermediate heat treatments is further increased, which further increases the cost and the risk of disconnection.
次に、(2)のSn内部拡散法は、ブロンズ法のような中間熱処理が不要なため低コストで製造可能となり、Sn量も比較的容易に調整が可能であるため、高磁界での高Jc化にも有利である。しかし、フィラメント径を約50μm以下にするようなフィラメントの極細化には不利なので、交流損失を低減するのは困難である。また、Sn拡散後に元来Snが存在した位置が空隙となるため、断面構成によっては線材の機械的強度が低下する可能性がある。しかも、融点が232℃のSnを含んでいるので、押出し等において、押出し比を高くし過ぎると(即ち、細く押し過ぎると)、たとえ冷間押出しでも加工熱によりSnが溶けて不均一加工になってしまう可能性がある。 Next, the Sn internal diffusion method (2) does not require an intermediate heat treatment like the bronze method, and thus can be manufactured at low cost, and the amount of Sn can be adjusted relatively easily. It is also advantageous for Jc conversion. However, since it is disadvantageous for making the filament extremely thin so that the filament diameter is about 50 μm or less, it is difficult to reduce the AC loss. Moreover, since the position where Sn originally existed after Sn diffusion becomes a gap, the mechanical strength of the wire may be lowered depending on the cross-sectional configuration. Moreover, since Sn having a melting point of 232 ° C. is included, if the extrusion ratio is excessively high (that is, if it is pressed too thinly) in extrusion or the like, even if cold extrusion, Sn melts due to processing heat, resulting in uneven processing. There is a possibility of becoming.
また、(3)の粉末法では、粉末充填によるため、非常に多数のフィラメントを断面・長さ両方向に均一に極細化するのは困難である。特に、フィラメント径を約50μm以下にするのは難しいため、フィラメント径が太くなり、交流損失を低減するのは困難である。また、長さ方向にフィラメント径が均一でない場合、マグネットにしたときの永久電流モード時の電流減衰度が大きくなってしまい、NMR等の均一磁界を発生するマグネットには不利となる。しかも、フィラメントが太いので、Nb3Sn生成熱処理後の線材は、曲げ等の歪には弱い。 Further, in the powder method (3), because of powder filling, it is difficult to make a very large number of filaments extremely fine in both the cross section and the length direction. In particular, since it is difficult to reduce the filament diameter to about 50 μm or less, the filament diameter becomes large and it is difficult to reduce AC loss. In addition, when the filament diameter is not uniform in the length direction, the current attenuation in the permanent current mode when the magnet is used is increased, which is disadvantageous for a magnet that generates a uniform magnetic field such as NMR. Moreover, since the filament is thick, the wire after the Nb 3 Sn generation heat treatment is vulnerable to strain such as bending.
更に、(4)のNbチューブ法では、最終フィラメント径は10〜20μm程度が限界であり、ブロンズ法ほど細くはできないが、内部拡散法や粉末法ほど太くはないため、交流損失は比較的低減可能である。しかし、更なる高Jc化のためにNb管内のSn量を増やすと加工性が低下して加工不可能になるため、加工性が原因で高Jc化が困難になる。また、内部拡散法と同様に融点の低いSnを複合化しているため、大きな押出し比で押出し加工できない。加えて、リング状に生成したNb3Snフィラメント内側の元来Snが存在した位置には空隙が発生する場合があり、線材の機械的強度に問題がある。 Furthermore, in the Nb tube method of (4), the final filament diameter is limited to about 10 to 20 μm and cannot be made as thin as the bronze method, but it is not as thick as the internal diffusion method and powder method, so the AC loss is relatively reduced. Is possible. However, if the amount of Sn in the Nb tube is increased to further increase the Jc, the workability deteriorates and it becomes impossible to process, so it becomes difficult to increase the Jc due to the workability. Moreover, since Sn having a low melting point is compounded as in the case of the internal diffusion method, it cannot be extruded at a large extrusion ratio. In addition, voids may occur at the position where Sn originally exists inside the Nb 3 Sn filament generated in a ring shape, and there is a problem in the mechanical strength of the wire.
従って、本発明の目的は、上記従来技術の課題を解決し、従来の超電導線加工設備を用いて低コストで製造可能で、高い臨界電流密度を達成でき、歪みにも強く、機械的強度にも優れたNb3Sn超電導線用芯線、Nb3Sn超電導線及びその製造方法を提供することにある。 Therefore, the object of the present invention is to solve the above-mentioned problems of the prior art, can be manufactured at low cost using conventional superconducting wire processing equipment, can achieve a high critical current density, is resistant to strain, and has high mechanical strength. excellent Nb 3 Sn superconducting wire core also is to provide a Nb 3 Sn superconducting wire and a manufacturing method thereof.
上記目的を達成するため、本発明のNb3Sn超電導線用芯線は、Nb管又はNb合金管の内側に、Cu被覆又はCu基合金被覆を有し、かつ、Zn濃度が12wt%以上40wt%以下であり、SnとZnの合計濃度が95wt%以上であるSn−Zn合金棒を収容する一方、前記Nb管又はNb合金管の外側に、Cu層又はCu基合金層を形成して単芯線としたことを特徴とする。
To achieve the above object, Nb 3 Sn superconducting wire core of the present invention, the inside of the Nb tube or Nb alloy tube, have a Cu coating or Cu-based alloy coating and, Zn concentration is more than 12 wt% 40 wt% A Sn-Zn alloy rod having a total concentration of Sn and Zn of 95 wt% or more is accommodated while a Cu layer or a Cu base alloy layer is formed on the outside of the Nb tube or Nb alloy tube. It is characterized by that.
Cu管又はCu基合金管と、Cu芯又はCu基合金芯との間に、前記単芯線を複数分散させて多芯線とすることもできる。 A plurality of the single core wires may be dispersed between a Cu tube or a Cu base alloy tube and a Cu core or a Cu base alloy core to form a multi-core wire.
前記Nb合金管は、Nbに、Ti、Ta、Zr、V、Hfのいずれか1種類あるいは複数種を合計濃度で5at%以下含むことが好ましい。 In the Nb alloy tube, it is preferable that Nb includes one or more of Ti, Ta, Zr, V, and Hf in a total concentration of 5 at% or less.
また、上記目的を達成するため、本発明のNb3Sn超電導線は、Nb管又はNb合金管の内側に、Cu被覆又はCu基合金被覆を有し、かつ、Zn濃度が12wt%以上40wt%以下であり、SnとZnの合計濃度が95wt%以上であるSn−Zn合金棒を収容する一方、前記Nb管又はNb合金管の外側にCu層又はCu基合金層を形成した単芯線内の、前記Nb管又はNb合金管の領域にNb3Snが生成されていることを特徴とする。
In order to achieve the above object, Nb 3 Sn superconducting wire of the present invention, the inside of the Nb tube or Nb alloy tube, have a Cu coating or Cu-based alloy coating and, Zn concentration is more than 12 wt% 40 wt% While containing a Sn—Zn alloy rod in which the total concentration of Sn and Zn is 95 wt% or more, a single core wire in which a Cu layer or a Cu base alloy layer is formed outside the Nb tube or Nb alloy tube Nb 3 Sn is generated in the region of the Nb tube or the Nb alloy tube .
Cu管又はCu基合金管と、Cu芯又はCu基合金芯との間に、前記単芯線を複数分散させた多芯線とし、前記単芯線内の、前記Nb管又はNb合金管の領域にNb 3 Snが生成されていてもよい。
A multi-core wire in which a plurality of the single-core wires are dispersed between a Cu tube or a Cu-based alloy tube and a Cu core or a Cu-based alloy core, and Nb in the region of the Nb tube or Nb alloy tube in the single-core wire. 3 Sn may be generated .
前記Nb合金管は、Nbに、Ti、Ta、Zr、V、Hfのいずれか1種類あるいは複数種を合計濃度で5at%以下含むことが好ましい。 The Nb alloy tube preferably contains one or more of Ti, Ta, Zr, V, and Hf in Nb in a total concentration of 5 at% or less.
また、上記目的を達成するため、本発明のNb3Sn超電導線の製造方法は、Nb管又はNb合金管の内側に、Cu被覆又はCu基合金被覆を有し、かつ、Zn濃度が12wt%以上40wt%以下であり、SnとZnの合計濃度が95wt%以上であるSn−Zn合金棒を収容する一方、前記Nb管又はNb合金管の外側に、Cu層又はCu基合金層を形成して単芯線を作製し、該単芯線を細線化して定尺に切り分けた後、Cu管又はCu基合金管とCu芯又はCu基合金芯との間に、前記単芯線の複数本を分散させ複合化して多芯線とし、細線化後、熱処理を施してSnとNbを反応させNb3Snを生成させることを特徴とする。
In order to achieve the above object, a manufacturing method of Nb 3 Sn superconducting wire of the present invention, the inside of the Nb tube or Nb alloy tube, have a Cu coating or Cu-based alloy coating and, Zn concentration 12 wt% While containing a Sn—Zn alloy rod having a total concentration of Sn and Zn of 95 wt% or more, a Cu layer or a Cu base alloy layer is formed outside the Nb tube or Nb alloy tube. A single core wire is prepared, and the single core wire is thinned and cut into a fixed length, and then a plurality of the single core wires are dispersed between the Cu tube or the Cu base alloy tube and the Cu core or the Cu base alloy core. It is characterized in that it is combined to form a multi-core wire, and after thinning, heat treatment is performed to react Sn and Nb to generate Nb 3 Sn.
前記熱処理は、230℃以上、520℃以下の温度領域においての昇温時間も含めた保持時間を10時間以上とし、その後のNb3Sn生成熱処理温度を550℃以上、750℃以下とすることが好ましい。 In the heat treatment, a holding time including a temperature rising time in a temperature range of 230 ° C. or more and 520 ° C. or less is set to 10 hours or more, and a subsequent Nb 3 Sn generation heat treatment temperature is set to 550 ° C. or more and 750 ° C. or less. preferable.
本発明によれば、従来の純Snコアを用いたNbチューブ法と比較して高い臨界電流密度を達成できる。また、Nb3Sn生成後の線材の強度に優れ、歪みにも強いNb3Snを低コストで製造することができる。 According to the present invention, a high critical current density can be achieved as compared with a conventional Nb tube method using a pure Sn core. Also, excellent strength of the wire after Nb 3 Sn generation, a strong Nb 3 Sn in the strain can be manufactured at low cost.
以下、本発明の実施形態について、図面を参照しつつ説明する。 Embodiments of the present invention will be described below with reference to the drawings.
図1に、本発明に係るNb3Sn超電導線の製造過程で得られる単芯線の一例を示す。
この単芯線は、Nb管1の内側に、Cu被覆2を有するSn−Zn合金棒3を収容する一方、Nb管2の外側に、Cu層4を形成したものである。
Figure 1 shows an example of a single core wire obtained by the production process of the Nb 3 Sn superconducting wire according to the present invention.
This single-core wire accommodates a Sn—Zn alloy rod 3 having a
(Nb管)
Nb管1の材質は、純Nbとするのみならず、Ti、Ta、Zr、V、Hfのいずれか1種類あるいは複数種を合計濃度で5at%以下含むNb合金とすることが好ましい。
この理由は、NbへのTi、Ta等の添加によりJcが向上し、また、Ta、Zr、V、Hf等の添加によりNb合金の結晶粒を均一に微細化させるため、純Nbに比較してフィラメントの形状を均一に保持できる利点があるからである。但し、その添加濃度が5at%を超えると、合金の硬さが硬くなり、Nb合金管内に複合化したSn−Zn合金との硬さの差(ミスマッチ)が大きくなり不均一加工の原因となる。
(Nb tube)
The material of the
This is because the addition of Ti, Ta, etc. to Nb improves Jc, and the addition of Ta, Zr, V, Hf, etc. makes the Nb alloy crystal grains uniformly finer, so compared to pure Nb. This is because the shape of the filament can be maintained uniformly. However, if the added concentration exceeds 5 at%, the hardness of the alloy becomes hard, and the difference in hardness (mismatch) with the Sn—Zn alloy compounded in the Nb alloy tube becomes large, which causes uneven processing. .
(Sn−Zn合金棒)
SnにZnを添加することにより、SnのNbへの拡散反応を促進させることができ、高Jc化の観点から有利となる。
(Sn—Zn alloy rod)
By adding Zn to Sn, the diffusion reaction of Sn into Nb can be promoted, which is advantageous from the viewpoint of increasing Jc.
Sn−Zn合金棒3において、SnとZnを主成分とするSn−Zn合金のZn濃度は、12wt%以上、40wt%以下とすることが好ましく、SnとZnの合計濃度が95wt%以上とすることが望ましい。 In the Sn—Zn alloy rod 3, the Zn concentration of the Sn—Zn alloy containing Sn and Zn as main components is preferably 12 wt% or more and 40 wt% or less, and the total concentration of Sn and Zn is 95 wt% or more. It is desirable.
Zn濃度を12wt%以上としたのは、図2に示すSnとZnの相図(フェイズダイヤグラム)において、融点が232℃の純SnにZnを添加していくと、Sn−8.8wt%Znにおいて融点が最低の198.5℃となるが、更に添加していくと約12wt%で純Snの融点以上に高くなるからである。また、Zn濃度を40wt%以下としたのは、NbとSnのモル比(3:1)を考慮すると、Znを40wt%を超えて多量に添加するとSn濃度が低下するため、Nb3Sn生成に必要なSn量が不足してしまうためである。 The Zn concentration is set to 12 wt% or more when Sn is added to pure Sn having a melting point of 232 ° C. in the phase diagram of Sn and Zn shown in FIG. 2 (phase diagram). This is because the melting point becomes 198.5 ° C. which is the lowest, but if further added, the melting point becomes higher than the melting point of pure Sn at about 12 wt%. Further, the Zn concentration is set to 40 wt% or less, considering the molar ratio of Nb and Sn (3: 1), if Zn is added in a large amount exceeding 40 wt%, the Sn concentration decreases, so that Nb 3 Sn formation This is because the amount of Sn necessary for the process becomes insufficient.
また、その他の添加元素としては、固溶しやすく、かつ合金の融点を極端に低下させないという条件からBi、Al、Cu、Ag等が考えられる。但し、主成分であるSnやZnのいずれか一方と延性に乏しい化合物を形成してしまう可能性もあるので、その添加濃度は5wt%未満とすることが好ましい。従って、Sn−Zn合金濃度は95wt%以上とすることが望ましい。 As other additive elements, Bi, Al, Cu, Ag, and the like are conceivable from the condition that they are easily dissolved and do not extremely lower the melting point of the alloy. However, since there is a possibility that a compound having poor ductility is formed with either one of the main components, Sn and Zn, the addition concentration is preferably less than 5 wt%. Accordingly, the Sn—Zn alloy concentration is desirably 95 wt% or more.
(Nb3Sn生成熱処理過程)
単芯線には後に熱処理が施され、単芯線内におけるSn−Zn合金棒3のSnとNb管1のNbとの反応によりNb3Snが生成される。
(Nb 3 Sn generation heat treatment process)
The single core wire is later subjected to heat treatment, and Nb 3 Sn is generated by a reaction between Sn of the Sn—Zn alloy rod 3 and Nb of the
このNb3Sn生成熱処理過程においては、230℃以上、520℃以下の温度領域での昇温時間も含めた保持時間が10時間以上であり、その後のNb3Sn生成熱処理温度が550℃以上、750℃以下とすることが好ましい。 In this Nb 3 Sn generation heat treatment process, the holding time including the temperature rising time in the temperature range of 230 ° C. or more and 520 ° C. or less is 10 hours or more, and the subsequent Nb 3 Sn generation heat treatment temperature is 550 ° C. or more. It is preferable to set it as 750 degrees C or less.
この理由は、一般的なNb3Sn生成熱処理温度は600℃以上であるが、いきなり室温から上記時間より短時間で600℃以上に温度を上昇させると、Sn−Zn部分が液状化して線材の両端末から漏れ出す可能性があるからである。
更に、円筒状NbあるいはNb合金フィラメント内部の液状化したSn−Zn部分にNbが拡散していく結果、Nb3Snが島状に生成して線材長さ方向やフィラメント断面の半径方向に不連続に分布してしまい、臨界電流値等の超電導特性が低下してしまう。
The reason for this is that a general Nb 3 Sn generation heat treatment temperature is 600 ° C. or higher, but if the temperature is suddenly increased from room temperature to 600 ° C. or higher in a shorter time than the above time, the Sn—Zn portion becomes liquefied and the wire This is because there is a possibility of leakage from both terminals.
Furthermore, as a result of Nb diffusing into the liquefied Sn—Zn portion inside the cylindrical Nb or Nb alloy filament, Nb 3 Sn is generated in an island shape and discontinuous in the wire length direction and the radial direction of the filament cross section. And the superconducting properties such as critical current values are degraded.
従って、上記現象を防止するために、Snの融点近傍の230℃以上、Cu−Sn合金におけるε相が生成する520℃以下の温度で、温度上昇に要する時間(昇温時間)、あるいは230〜530℃の範囲内で、昇温時間を含めた保持時間を10時間以上とすることで、600℃付近でも液状化しないCu−Sn−Zn合金とすることができる。 Therefore, in order to prevent the above phenomenon, the time required for temperature rise (temperature rise time) at 230 ° C. or more near the melting point of Sn and 520 ° C. or less at which the ε phase in the Cu—Sn alloy is generated, or 230˜ By setting the holding time including the temperature rising time to 10 hours or more within the range of 530 ° C., a Cu—Sn—Zn alloy that does not liquefy even at around 600 ° C. can be obtained.
(製造工程)
図3に、本実施形態に係るNb3Sn超電導線の製造工程の一例を示す。
まず、図4に示す単芯ビレットを作製すべく、内径15.1mm、外径22mm、長さ150mmのNb−1at%TaからなるNb−Ta合金管11内に、直径15mmのCu被覆12を施したSn−Zn合金棒13(Sn−Zn合金棒13の直径は10.3mm)を収納させ、Nb−Ta合金管11の外周には内径22.1mm、外径28mmのCu管14を被覆して単芯ビレット10とする(図3工程a)。
(Manufacturing process)
3 shows an example of a manufacturing process of the Nb 3 Sn superconducting wire according to the present embodiment.
First, in order to produce the single core billet shown in FIG. 4, a Cu coating 12 having a diameter of 15 mm is placed in an Nb—Ta alloy tube 11 made of Nb-1 at% Ta having an inner diameter of 15.1 mm, an outer diameter of 22 mm, and a length of 150 mm. The applied Sn—Zn alloy rod 13 (the diameter of the Sn—Zn alloy rod 13 is 10.3 mm) is accommodated, and the outer periphery of the Nb—Ta alloy tube 11 is covered with a Cu tube 14 having an inner diameter of 22.1 mm and an outer diameter of 28 mm. Thus, a single-
この単芯ビレットを室温で直径12mmに静水圧押出し加工した後(工程b)、伸線加工を繰り返し(工程c)、図5に示すように対辺距離1.1mmの六角断面シングル線20とする(工程d)。
After this single-core billet is hydrostatically extruded to a diameter of 12 mm at room temperature (step b), the wire drawing process is repeated (step c) to form a hexagonal cross-section
このシングル線を、直状に矯正した後(工程e)、長さ150mmに切り分け、六角断面単芯線とする(工程f)。
次に、図6に示すように、同じサイズのCu六角線31を85本束ね、その周囲に276本の六角断面単芯線33を束ねた後、内径24mm、外径28mmのCu管35内に収納してマルチビレット30とする(工程g)。
After this single wire is straightened (step e), it is cut into a length of 150 mm to obtain a hexagonal cross-section single core wire (step f).
Next, as shown in FIG. 6, 85 Cu hexagonal wires 31 of the same size are bundled, 276 hexagonal cross-section single core wires 33 are bundled around it, and then placed in a Cu tube 35 having an inner diameter of 24 mm and an outer diameter of 28 mm. The
このマルチビレットを室温で直径12mmに静水圧押出し加工した後(工程h)、伸線加工を繰り返して(工程i)、直径1mmのマルチ線とする(工程j)。 This multi billet is extruded at a room temperature to a diameter of 12 mm by hydrostatic pressure (step h), and then the wire drawing is repeated (step i) to obtain a multi wire having a diameter of 1 mm (step j).
図7に、このマルチ線の模式的な構造図を示す。
このマルチ線40は、Cu管41と、Cu芯43の間に、六角断面複合群45が形成されており、六角断面複合群45は、Sn−Zn合金棒51の外側に順にCu層53、Nb−Ta合金層55が形成された六角体がCuマトリックス47中に複数分散した構造となっている。
FIG. 7 shows a schematic structural diagram of this multi-line.
In this multi-wire 40, a hexagonal cross-section composite group 45 is formed between the Cu tube 41 and the Cu core 43, and the hexagonal cross-section composite group 45 is formed in order from the Sn-Zn alloy rod 51 to the
このマルチ線40をAr雰囲気中で、(415℃×10h)+(515℃×5h)の条件で多段階に昇温させたのち、600℃×100時間の熱処理を行い、Nb3Snを生成させる(工程k)。 The multi-wire 40 is heated in multiple stages in an Ar atmosphere under the conditions of (415 ° C. × 10 h) + (515 ° C. × 5 h), and then heat-treated at 600 ° C. for 100 hours to generate Nb 3 Sn (Step k).
(本実施形態における効果)
(1)従来製法では、加工を繰り返すとSnだけが軟化し、他の複合物であるNbやCuは加工硬化していくので硬さの差が顕著になり、不均一加工となってしまうが、本製法では、Zn濃度を調整することでSn−Zn合金の融点を純Snの融点よりも高くし、加工熱によるSnの溶融や軟化現象を防止することができ、均一加工が可能になる。
(2)従来製法では、加工性の観点からNb管内に収納できるSn量には限界値があり、Nb:Sn=3:1に必要なSnを供給できなかったが、本製法によれば、たとえSnの一部がZnになっても、Sn・Zn量自体を多くできるので、結果的に純Snに比較して、より多くのSnを供給可能になる。
(3)熱処理後のリング状Nb3Sn層の内側には、比較的Zn濃度の高いCu−Zn合金(真鍮)製の芯が残存するため、リング状Nb3Snフィラメントの補強材として有効に機能し、機械的強度が高くなる結果、マグネットに巻線したときも電磁力に耐え得る高強度Nb3Sn線となる。
(4)コスト面からは、Sn、Znともに安価な金属であり、従来法の内部拡散法等に比較してコスト高になることなく、フィラメント径が10μmレベルの線材を製造可能である。加えて、ブロンズ法のような中間熱処理は必要ない。
(5)従来の純Snコアを用いたNbチューブ法と比較して高い臨界電流密度を達成できる。また、Nb3Sn生成後の線材の強度もNb3Snフィラメント内側のCu−Zn合金により高くすることができ、歪みにも強いNb3Snを低コストで製造することができる。
(Effect in this embodiment)
(1) In the conventional manufacturing method, when processing is repeated, only Sn is softened, and other composites such as Nb and Cu are work-hardened, so that the difference in hardness becomes remarkable and non-uniform processing occurs. In this manufacturing method, the melting point of the Sn—Zn alloy is made higher than that of pure Sn by adjusting the Zn concentration, so that the melting and softening phenomenon of Sn due to the processing heat can be prevented, and uniform processing becomes possible. .
(2) In the conventional manufacturing method, there is a limit value in the amount of Sn that can be accommodated in the Nb pipe from the viewpoint of workability, and Sn required for Nb: Sn = 3: 1 could not be supplied. Even if a part of Sn becomes Zn, the amount of Sn · Zn itself can be increased, and as a result, more Sn can be supplied compared to pure Sn.
(3) Since a core made of a Cu—Zn alloy (brass) having a relatively high Zn concentration remains inside the ring-shaped Nb 3 Sn layer after the heat treatment, it is effective as a reinforcing material for the ring-shaped Nb 3 Sn filament. As a result of the function and increased mechanical strength, a high-strength Nb 3 Sn wire that can withstand electromagnetic force even when wound on a magnet is obtained.
(4) In terms of cost, both Sn and Zn are inexpensive metals, and it is possible to manufacture a wire with a filament diameter of 10 μm without increasing the cost compared to the conventional internal diffusion method or the like. In addition, no intermediate heat treatment like the bronze method is necessary.
(5) A high critical current density can be achieved as compared with the Nb tube method using a conventional pure Sn core. In addition, the strength of the wire after the generation of Nb 3 Sn can also be increased by the Cu—Zn alloy inside the Nb 3 Sn filament, and Nb 3 Sn that is resistant to strain can be manufactured at low cost.
Cu被覆Sn−Zn合金棒のZn濃度を0(純Sn)、10、20、30、40wt%の5種類とし、図3に示す工程図に従ってNb3Sn超電導線を作製した。 Nb 3 Sn superconducting wires were prepared according to the process diagram shown in FIG. 3 with the Zn concentration of the Cu-coated Sn—Zn alloy rods set to five types of 0 (pure Sn), 10, 20, 30, and 40 wt%.
マルチビレットを静水圧押出し加工した(工程h)直後の押出し材の表面温度は、加工熱により約150℃まで上昇していた。押出し材内部は更に温度上昇していると考えられる。その後、伸線加工(工程i)を繰り返して直径1mmのマルチ線とした。図8に、このマルチ線の断面写真を示す。
本製法によれば、ブロンズ法のように加工を繰り返しても加工硬化しないため、中間熱処理無しでφ1mmまで伸線できた。
The surface temperature of the extruded material immediately after hydrostatic pressure extrusion processing of the multi billet (step h) was increased to about 150 ° C. by the processing heat. It is considered that the temperature inside the extruded material is further increased. Thereafter, the wire drawing process (step i) was repeated to obtain a multi-wire having a diameter of 1 mm. FIG. 8 shows a cross-sectional photograph of this multi-line.
According to this production method, work hardening does not occur even when processing is repeated as in the bronzing method, and therefore, wire drawing can be performed to φ1 mm without intermediate heat treatment.
表1に、Sn−Zn合金棒(コア)のZn濃度が0(純Sn)、10、20、30、40wt%の5種類の線材の12Tにおける臨界電流(Ic)とn値の測定結果を示す。n値とは、超電導線の電流(I)−電圧(V)特性において、有限の抵抗が発生したときの対数プロットしたlog(I)−log(I)グラフの傾きに相当し、フィラメント均一性と相関関係がある。n値が高いほど、フィラメントが線材長さ方向に均一であることを示しており、n値が高い線材ほど永久電流モードで運転する超電導マグネットにおいて永久電流の減衰を防止できる。 Table 1 shows the measurement results of critical current (Ic) and n value at 12T of five types of wire rods with Sn concentration of Sn—Zn alloy rod (core) being 0 (pure Sn), 10, 20, 30, 40 wt%. Show. The n value corresponds to the slope of the log (I) -log (I) graph plotted logarithmically when a finite resistance occurs in the current (I) -voltage (V) characteristics of the superconducting wire, and the filament uniformity There is a correlation. A higher n value indicates that the filament is more uniform in the wire length direction, and a wire material having a higher n value can prevent the permanent current from being attenuated in the superconducting magnet operated in the permanent current mode.
表1の結果より、Icとn値は相関関係があり、共に高い順にSn−20,30,40,10,0wt%となり、Sn−20wt%Znコアが最も高い値を示した。Sn−40wt%Znコアの線材はSn濃度が低下したため、Icが低下している。また、Sn−10,0wt%Znコアの線材はIcとn値が低く、断面写真観察からもフィラメンの不均一変形やサイズが一定していないことが判明した。断面が不均一になった結果、特性が低下したものと考えられる。その要因としては、押出し加工時の加工熱が200℃付近に到達したため、SnあるいはSn−10wt%Znが軟化してしまい、NbTaとの硬さの違いが顕著になったため、その後の加工で不均一が更に助長されてしまったと考えられる。 From the results of Table 1, Ic and n value have a correlation, and both are Sn-20, 30, 40, 10, 0 wt% in descending order, and the Sn-20 wt% Zn core showed the highest value. In the Sn-40 wt% Zn core wire, the Sn concentration was lowered, so that Ic was lowered. Further, the Sn-10, 0 wt% Zn core wire has a low Ic and n value, and it was found from the cross-sectional photograph observation that the non-uniform deformation and size of the filaments are not constant. As a result of the non-uniform cross section, the characteristics are considered to have deteriorated. The reason for this is that the processing heat at the time of extrusion reached around 200 ° C., so Sn or Sn-10 wt% Zn was softened, and the difference in hardness from NbTa became significant. It is thought that uniformity was further promoted.
次に、表2に、熱処理済みの線材を室温で引張り試験した結果を示す。 Next, Table 2 shows the results of a tensile test of the heat treated wire at room temperature.
表2の結果より、破断強度は高い順に、Sn−40,30,20,10,0wt%となり、Zn濃度の高い順に引張り強度も高くなった。この理由は、Nb3Sn生成後にリング状Nb3Sn内に生成したCu−Zn合金(真鍮)の引張り強度が、Zn濃度の増加とともに高くなった結果と推測される。 From the results in Table 2, the breaking strength was Sn-40, 30, 20, 10, 0 wt% in descending order, and the tensile strength was also increasing in the descending order of Zn concentration. This is because the tensile strength of Nb 3 Sn after generation in a ring shape Nb 3 Cu-Zn alloy produced in Sn (brass) is presumably a result of increased with increasing Zn concentration.
1 Nb管
2、12、22 Cu被覆
3、13、23 Sn−Zn合金棒
4 Cu層
10 単芯ビレット
11、21 Nb−Ta合金管
14、24、35 Cu管
20 六角断面シングル線
30 マルチビレット
31 Cu六角線
33 六角断面単芯線
40 マルチ線
41 Cu管
43 Cu芯
45 六角断面複合群
47 Cuマトリックス
51 Sn−Zn合金棒
53 Cu層
55 Nb−Ta合金層
1
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JPS52127195A (en) * | 1976-04-19 | 1977-10-25 | Nat Res Inst Metals | Method of producing nb2sn superconductive wire by complex method |
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