JP4632372B2 - Treatment method of waste water from hot-dip galvanized steel sheet manufacturing equipment - Google Patents
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本発明は、溶融亜鉛メッキ鋼板製造設備から排出される濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水を処理する方法に関するものである。 The present invention relates to a method for treating concentrated acidic wastewater, diluted acidic wastewater and diluted alkaline wastewater discharged from hot-dip galvanized steel sheet manufacturing equipment.
溶融亜鉛メッキ鋼板製造設備からは濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水が排出される。ここで、濃厚系酸性排水としてはピックル(酸洗排水)ダンプ液、ニッケル(Ni)ダンプ液、Co(コバルト)ダンプ液等が挙げられ、浄希薄系酸性排水としてはピックルリンス、Niリンス、Coリンス等が挙げられ、希薄系アルカリ排水としては脱脂後の洗浄水、脱脂で使用する苛性ソーダ水溶液のダンプ液が挙げられる。 Concentrated acidic wastewater, dilute acidic wastewater and dilute alkaline wastewater are discharged from the hot dip galvanized steel sheet manufacturing facility. Here, examples of concentrated acidic wastewater include pickle (pickling wastewater) dump solution, nickel (Ni) dump solution, Co (cobalt) dump solution, and pure acid acidic wastewater includes pickle rinse, Ni rinse, and Co. Rinsing etc. are mentioned, and examples of the diluted alkaline drainage include washing water after degreasing and dumping solution of an aqueous caustic soda solution used for degreasing.
而して、溶融亜鉛メッキ鋼板製造設備から排出される濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水の処理方法としては、酸性排水とは別に希薄系アルカリ性排水のみ別処理する方法と、排水を希薄系排水と濃厚系排水とに分別し、希薄系アルカリ排水を希薄系酸性排水と共に希薄系排水としてアルカリ中和法によって処理する方法(特許文献1参照)が知られている。
しかしながら、上記2つの方法は何れもアルカリ性排水の中和に多量の硫酸等の酸が必要である他、処理設備が多系統必要であるためにコストやスペースの点で難点があった。 However, both of the above two methods have a problem in terms of cost and space because a large amount of acid such as sulfuric acid is necessary for neutralization of alkaline waste water and a large number of treatment facilities are required.
本発明は上記問題に鑑みてなされたもので、その目的とする処は、アルカリ性排水の中和に必要な酸の量を削減するとともに、処理設備のコストダウンと省スペースを図ることができる溶融亜鉛メッキ鋼板製造設備排水の処理方法を提供することにある。 The present invention has been made in view of the above problems, and the purpose of the treatment is to reduce the amount of acid necessary for neutralization of alkaline wastewater and to reduce the cost of the processing equipment and to save space. The object is to provide a method for treating galvanized steel sheet production facility waste water.
上記目的を達成するため、本発明は、溶融亜鉛メッキ鋼板製造設備から排出される濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水を処理する方法として、
原水槽に濃厚系酸性排水と希薄系酸性排水及び希薄系アルカリ排水を導入する工程と、
前記原水槽からの排水をpH2.5〜3の酸性水に調整する第1中和工程と、
該第1中和工程からの酸性水をpH6〜11に調整して不溶化物を生成する第2中和工程と、
該第2中和工程で生成した不溶化物を凝集させる凝集工程と、
該凝集工程で凝集物を汚泥として処理水と分離する固液分離工程と、
該固液分離工程で分離した汚泥の一部にアルカリを添加するとともに前記第2中和工程に返送するアルカリ汚泥返送工程と、
を経て濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水を処理することを特徴とする。
In order to achieve the above object, the present invention is a method for treating concentrated acidic wastewater, diluted acidic wastewater and diluted alkaline wastewater discharged from hot-dip galvanized steel sheet manufacturing equipment.
A process of introducing concentrated acidic wastewater, diluted acidic wastewater and diluted alkaline wastewater into the raw water tank;
A first neutralization step of adjusting the waste water from the raw water tank to pH 2.5-3 acidic water;
A second neutralization step of adjusting the acidic water from the first neutralization step to pH 6-11 to produce an insolubilized product;
An aggregating step for aggregating the insolubilized product produced in the second neutralization step;
A solid-liquid separation step of separating the agglomerates from the treated water as sludge in the aggregation step;
An alkali sludge return step of adding alkali to a part of the sludge separated in the solid-liquid separation step and returning it to the second neutralization step;
It is characterized by treating concentrated acidic wastewater, diluted acidic wastewater and diluted alkaline wastewater.
本発明によれば、酸性排水とアルカリ性排水を原水槽に導入してこれらを混合するため、混合排水(原水)のpHが酸性排水によって下げられ、その分だけ第1中和工程に必要な硫酸等の酸の量が少なくて済み、経済的となる。又、処理設備が1系統にまとめられるため、処理設備の構造を簡素化、小型化することができ、処理設備のコストダウンと省スペース化を図ることができる。 According to the present invention, since acidic wastewater and alkaline wastewater are introduced into the raw water tank and mixed with each other, the pH of the mixed wastewater (raw water) is lowered by the acidic wastewater, and the sulfuric acid necessary for the first neutralization step is correspondingly reduced. The amount of the acid such as suffices is small and economical. Further, since the processing facilities are integrated into one system, the structure of the processing facilities can be simplified and miniaturized, and the cost of the processing facilities can be reduced and the space can be saved.
そして、中和工程に2つの中和工程を設け、前段の第1中和工程では排水をpH2.5〜3の酸性水に調整するため、排水中に含まれる重金属等を十分に溶解させることができ、第2中和工程で添加される汚泥を核としてその周りに重金属等が析出し、緻密で大きな不溶化物を得ることができる。このように大きな不溶化物が得られると、後の固液分離工程での固液分離が容易に行われ、処理水質が高められる。 And, in order to adjust the wastewater to pH 2.5-3 acidic water in the first neutralization step in the first stage, fully dissolve heavy metals etc. contained in the wastewater in the neutralization step. The heavy sludge is deposited around the sludge added in the second neutralization step as a core, and a dense and large insolubilized product can be obtained. When such a large insolubilized material is obtained, solid-liquid separation in the subsequent solid-liquid separation step is easily performed, and the quality of treated water is improved.
以下に本発明の実施の形態を添付図面に基づいて説明する。 Embodiments of the present invention will be described below with reference to the accompanying drawings.
図1は本発明方法を実施するための処理装置の基本構成を示す系統図であり、同図において、1は原水槽、2は第1中和槽、3は第2中和槽、4は凝集槽、5は沈殿槽、6は反応槽である。又、2A,3A,4A,5A,6Aは撹拌機、P1,P2はポンプ、7〜19は配管である。 FIG. 1 is a system diagram showing a basic configuration of a processing apparatus for carrying out the method of the present invention, in which 1 is a raw water tank, 2 is a first neutralization tank, 3 is a second neutralization tank, and 4 is A coagulation tank, 5 is a precipitation tank, and 6 is a reaction tank. 2A, 3A, 4A, 5A, and 6A are agitators, P1 and P2 are pumps, and 7 to 19 are pipes.
而して、本発明に係る溶融亜鉛メッキ鋼板製造設備排水の処理方法は、原水槽1に濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水を導入する排水導入工程と、前記原水槽1からの排水をpH2.5〜3の酸性水に調整する第1中和工程と、該第1中和工程からの酸性水をpH6〜11に調整して不溶化物を生成する第2中和工程と、該第2中和工程で生成した不溶化物を凝集させる凝集工程と、該凝集工程で凝集物を汚泥として処理水と分離する固液分離工程と、該固液分離工程で分離した汚泥の一部にアルカリを添加するとともに前記第2中和工程に返送するアルカリ汚泥返送工程を経て濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水を処理する方法であり、以下、各工程について説明する。
Thus, the method of treating the galvanized steel sheet manufacturing facility wastewater according to the present invention includes a wastewater introduction step of introducing concentrated acidic wastewater, diluted acidic wastewater, and diluted alkaline wastewater into the raw water tank 1, and the raw water tank 1 First neutralization step of adjusting the waste water from the pH to acidic water of pH 2.5 to 3, and second neutralization step of adjusting the acidic water from the first neutralization step to
1)排水導入工程:
排水導入工程においては、溶融亜鉛メッキ鋼板製造設備から排出される濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水がそれぞれ配管7,8,9を通って原水槽1に導入されて混合される。尚、原水槽1内の混合排水(原水)はアルカリ性を示すが、必要に応じてそのpHは配管10から原水槽1内に供給される硫酸によって微調整される。
1) Wastewater introduction process:
In the wastewater introduction process, concentrated acidic wastewater, diluted acidic wastewater and diluted alkaline wastewater discharged from the hot dip galvanized steel sheet manufacturing facility are introduced into the raw water tank 1 through the
2)第1中和工程:
原水槽1内の混合排水(原水)は、ポンプP1によって配管11内を圧送されて第1中和槽2に導入される。この第1中和槽2においては、排水(原水)は、配管12から第1中和槽2に供給される硫酸等の酸によってpH2.5〜3に調整される。尚、原水(酸性水)のpHが例えば2.5未満と低い場合には、配管13を通って第2中和槽2に供給される消石灰等のアルカリが原水(酸性水)に添加され、原水のpHが2.5〜3に調整される。
2) First neutralization step:
The mixed waste water (raw water) in the raw water tank 1 is pumped through the
3)第2中和工程:
前段の前記第1中和工程においてpHが2.5〜3に調整された原水(酸性水)は、第2中和槽3へと導入される。この第2中和槽3においては、反応槽6にて配管15からの返送汚泥と配管13,14を通って供給される消石灰(アルカリ)とが混合されて調製された混合物(以下、「アルカリ汚泥」と称する)が配管16から原水(酸性水)へと供給され、原水(酸性水)がpH6〜11に調整されて不溶化物を生成する。
3) Second neutralization step:
The raw water (acidic water) whose pH is adjusted to 2.5 to 3 in the first neutralization step in the previous stage is introduced into the
尚、原水(酸性水)が不溶化物を生成するのに好適なpHは6〜11であり、原水のpHは、アルカリ汚泥の添加によって6〜11の範囲に調整される。 In addition, pH suitable for raw | natural water (acidic water) producing | generating an insolubilized material is 6-11, and pH of raw | natural water is adjusted to the range of 6-11 by addition of alkali sludge.
4)凝集工程:
凝集工程では、高分子凝集剤等の凝集剤が配管17から凝集槽4に供給され、前記第2中和工程で生成した不溶化物が凝集剤によって凝集せしめられる。
4) Aggregation step:
In the coagulation step, a coagulant such as a polymer coagulant is supplied from the
5)固液分離工程&アルカリ汚泥返送工程:
前記凝集工程で凝集処理された処理液は、固液分離工程において沈殿槽5に導入され、該沈殿槽5にて固液分離される。そして、分離水は処理水として配管18から系外へと排出され、沈降汚泥(分離汚泥)の一部は、ポンプP2によって配管15,19を圧送されて系外へ排出され、残りは返送汚泥としてアルカリ汚泥返送工程において配管15を通って反応槽6へと戻される。
5) Solid-liquid separation process & alkaline sludge return process:
The treatment liquid subjected to the aggregation treatment in the aggregation process is introduced into the
尚、前述のように、反応槽6に戻された返送汚泥には消石灰が混合されてアルカリ汚泥が調整され、このアルカリ汚泥が第2中和槽3での原水のpH調整に供せられる。
As described above, slaked lime is mixed with the returned sludge returned to the
又、配管18から排出された分離水は、高速濾過器や活性炭塔等によって処理された後、硫酸で中和されて処理水として系外へと排出される。
The separated water discharged from the
以上のように、本発明に係る処理方法によれば、濃厚系酸性排水(濃厚系酸性排水と希薄系酸性排水)とアルカリ性排水(希薄系アルカリ排水)を原水槽1に導入してこれらを混合するため、混合排水(原水)のpHが酸性排水によって下げられ、その分だけ第1中和工程に必要な硫酸等の酸の量が少なくて済み、経済的となる。又、処理設備が1系統にまとめられるため、処理設備の構造を簡素化、小型化することができ、処理設備のコストダウンと省スペース化を図ることができる。 As described above, according to the treatment method of the present invention, concentrated acidic wastewater (rich acidic wastewater and diluted acidic wastewater) and alkaline wastewater (dilute alkaline wastewater) are introduced into the raw water tank 1 and mixed. Therefore, the pH of the mixed waste water (raw water) is lowered by the acidic waste water, and the amount of acid such as sulfuric acid necessary for the first neutralization step can be reduced by that amount, which is economical. Further, since the processing facilities are integrated into one system, the structure of the processing facilities can be simplified and miniaturized, and the cost of the processing facilities can be reduced and the space can be saved.
そして、中和工程に2つの中和工程を設け、前段の第1中和工程では排水をpH2.5〜3の酸性水に調整するため、排水中に含まれる重金属等を十分に溶解させることができ、第2中和工程で添加される汚泥を核としてその周りに重金属等が析出し、緻密で大きな不溶化物を得ることができる。このように大きな不溶化物が得られると、後の固液分離工程での固液分離が容易に行われ、処理水質が高められる。 And, in order to adjust the wastewater to pH 2.5-3 acidic water in the first neutralization step in the first stage, fully dissolve heavy metals etc. contained in the wastewater in the neutralization step. The heavy sludge is deposited around the sludge added in the second neutralization step as a core, and a dense and large insolubilized product can be obtained. When such a large insolubilized material is obtained, solid-liquid separation in the subsequent solid-liquid separation step is easily performed, and the quality of treated water is improved.
1 原水槽
2 第1中和槽
3 第2中和槽
4 凝集槽
5 沈殿槽
6 反応槽
2A〜6A 撹拌機
P1,P2 ポンプ
7〜19 配管
DESCRIPTION OF SYMBOLS 1
Claims (1)
原水槽に濃厚系酸性排水と希薄系酸性排水及び希薄系アルカリ排水を導入する排水導入工程と、
前記原水槽からの排水をpH2.5〜3の酸性水に調整する第1中和工程と、
該第1中和工程からの酸性水をpH6〜11に調整して不溶化物を生成する第2中和工程と、
該第2中和工程で生成した不溶化物を凝集させる凝集工程と、
該凝集工程で凝集物を汚泥として処理水と分離する固液分離工程と、
該固液分離工程で分離した汚泥の一部にアルカリを添加するとともに前記第2中和工程に返送するアルカリ汚泥返送工程と、
を経て濃厚系酸性排水、希薄系酸性排水及び希薄系アルカリ排水を処理することを特徴とする溶融亜鉛メッキ鋼板製造設備排水の処理方法。 A method for treating concentrated acidic wastewater, dilute acidic wastewater and dilute alkaline wastewater discharged from hot-dip galvanized steel sheet manufacturing equipment,
A wastewater introduction process for introducing concentrated acidic wastewater, diluted acidic wastewater and diluted alkaline wastewater into the raw water tank;
A first neutralization step of adjusting the waste water from the raw water tank to pH 2.5-3 acidic water;
A second neutralization step of adjusting the acidic water from the first neutralization step to pH 6-11 to produce an insolubilized product;
An aggregating step for aggregating the insolubilized product produced in the second neutralization step;
A solid-liquid separation step of separating the agglomerates from the treated water as sludge in the aggregation step;
An alkali sludge return step of adding alkali to a part of the sludge separated in the solid-liquid separation step and returning it to the second neutralization step;
A method for treating hot dip galvanized steel sheet manufacturing facility wastewater, characterized by treating concentrated acidic wastewater, diluted acidic wastewater and diluted alkaline wastewater.
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CN113881945A (en) * | 2021-10-11 | 2022-01-04 | 宝钢集团南通线材制品有限公司 | Steel wire galvanizing pretreatment device |
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JPH11104656A (en) * | 1997-10-06 | 1999-04-20 | Kurita Water Ind Ltd | Apparatus for treating water containing inorganic contaminant |
JP2002200494A (en) * | 2000-12-28 | 2002-07-16 | National Institute Of Advanced Industrial & Technology | Method of treating acid waste liquid containing zinc and iron, and treating agent |
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CN103011482A (en) * | 2012-11-30 | 2013-04-03 | 四川北方硝化棉股份有限公司 | Resource utilization method of acid wastewater |
CN103011482B (en) * | 2012-11-30 | 2014-04-16 | 四川北方硝化棉股份有限公司 | Resource utilization method of acid wastewater |
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