Disclosure of Invention
In view of the above-mentioned drawbacks and deficiencies of the prior art, it would be desirable to provide a resource-efficient wire galvanizing pretreatment apparatus.
According to the first aspect, the steel wire galvanizing pretreatment device comprises an alkali washing tank, a first cleaning water tank, a pickling tank and a second cleaning water tank which are sequentially arranged, a steel wire sequentially passes through the alkali washing tank, the first cleaning water tank, the pickling tank and the second cleaning water tank, the first cleaning water tank is sequentially provided with a first box body, a second box body and a third box body along the movement direction of the steel wire, the first box body and the third box body are respectively communicated with the second box body, the second cleaning water tank is sequentially provided with a fourth box body, a fifth box body and a sixth box body along the movement direction of the steel wire, the fourth box body and the sixth box body are respectively communicated with the fifth box body, the third box body is communicated with the fourth box body, the bottom of the sixth box body is provided with a first water inlet, and the bottom of the first box body is provided with a first water outlet.
According to the technical scheme that this application embodiment provides, through water from first water inlet pass through the sixth box in proper order, the fifth box, the fourth box, the third box, behind second box and the first box, flow from first delivery port, transport the sour water in the second washing water tank to in the first washing water tank, and with the alkaline water neutralization in the first washing water tank, make the water that flows from first delivery port be the water of acid-base neutralization, need not consume too much acidizing fluid and alkali lye and carry out the neutralization, the resource is saved, avoid the wasting of resources.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1, the pretreatment device for steel wire galvanization of the present invention includes an alkali washing tank, a first cleaning water tank 10, a pickling tank, and a second cleaning water tank 20, which are sequentially disposed, wherein a steel wire sequentially passes through the alkali washing tank, the first cleaning water tank 10, the pickling tank, and the second cleaning water tank 20, the first cleaning water tank 10 sequentially has a first tank 11, a second tank 12, and a third tank 13 along a movement direction of the steel wire, the first tank 11 and the third tank 13 are respectively communicated with the second tank 12, the second cleaning water tank 20 sequentially has a fourth tank 21, a fifth tank 22, and a sixth tank 23 along the movement direction of the steel wire, the fourth tank 21 and the sixth tank 23 are respectively communicated with the fifth tank 22, the third tank 13 is communicated with the fourth tank 21, a first water inlet 27 is disposed at a bottom of the sixth tank 23, and a first water outlet 16 is disposed at a bottom of the first tank 11.
In the embodiment of the invention, in the current steel wire rope production process, the steel wire is sequentially subjected to alkali washing, water washing, acid washing and water washing; then the steel wire enters a plating assisting groove for plating assisting, and then the steel wire is dried; the steel wire is galvanized in a pure zinc pot. Alkali wash lets the steel wire through alkali wash the pond, has placed alkali lye in the alkali wash pond, and water washing lets the steel wire through first washing water tank, can wash away remaining alkali lye on the steel wire. The pickling is to make the steel wire pass through a pickling tank, acid liquor is placed in the pickling tank, and the water washing is to make the steel wire pass through a second cleaning water tank, so that the residual acid liquor on the steel wire can be washed away, and the subsequent galvanization is facilitated.
The first cleaning water tank comprises a first tank body, a second tank body and a third tank body, the second cleaning water tank comprises a fourth tank body, a fifth tank body and a sixth tank body, the sixth tank body is provided with a first water inlet, the first tank body is provided with a first water outlet, the third tank body is communicated with the fourth tank body, water sequentially passes through the sixth tank body from the first water inlet, the fifth tank body, the fourth tank body, the third tank body, the second tank body and the first tank body are arranged at the back of the second tank body and flows out from the first water outlet, acidic water in the second cleaning water tank is transported into the first cleaning water tank and neutralized with alkaline water in the first cleaning water tank, so that the water flowing out from the first water outlet is neutralized water of acid and alkali, excessive acid liquid and alkali liquid are not consumed for neutralization, resources are saved, and resource waste is avoided.
Further, the first wash tank 10 is provided with a first partition 14 and a second partition 15, the first partition 14 being located between the first tank 11 and the second tank 12, and the second partition 15 being located between the second tank 12 and the third tank 13.
In the embodiment of the invention, the first cleaning water tank is provided with the first partition plate and the second partition plate, the first tank body and the second tank body are separated by the first partition plate, and the second tank body and the third tank body are respectively separated by the second partition plate, so that water in the third tank body can be discharged from the first water outlet after passing through the second tank body and the first tank body, and the water flowing into the first cleaning water tank from the second cleaning water tank can be fully mixed with the water in the first cleaning water tank.
Further, first baffle 14 is provided with the first water hole of crossing, and the first water hole of crossing is located the upper portion of first baffle 14, and second baffle 15 is provided with the second water hole of crossing, and the second water hole of crossing is located 15 lower parts of second baffle, and third box 13 top is provided with the second water inlet, and the second water inlet communicates with fourth box 21.
In the embodiment of the invention, the first water passing hole is positioned at the upper part of the first partition plate, the first water outlet is arranged at the bottom of the first box, and when water flows from the second box to the first box, the flow path of the water is fully prolonged, so that the water can be fully mixed and then the pH value can be neutralized in the flowing process. The first water hole of crossing is located the upper portion of first baffle, and the second crosses the water hole and is located the lower part of second baffle, crosses the water hole dislocation set with first water hole of crossing and second, has fully prolonged the flow path of water for water can carry out intensive mixing then neutralization pH valve at the flow in-process.
Further, the second wash water tank 20 is provided with a third partition plate 24 and a fourth partition plate 25, the third partition plate 24 being located between the fourth tank 21 and the fifth tank 22, and the fourth partition plate 25 being located between the fifth tank 22 and the sixth tank 23.
In the embodiment of the invention, the second cleaning water tank is provided with a third partition plate and a fourth partition plate, the fourth tank body and the fifth tank body are separated by the third partition plate, and the fifth tank body and the sixth tank body are respectively separated by the fourth partition plate, so that water entering the sixth tank body from the first water inlet can be discharged from the fourth tank body after passing through the fifth tank body and the fourth tank body, and the steel wire can be sufficiently washed by the second cleaning water tank.
Further, a third water passing hole is formed in the third partition plate 24 and located on the lower portion of the third partition plate 24, a fourth water passing hole is formed in the fourth partition plate 25 and located on the upper portion of the fourth partition plate 25, a second water outlet 26 is formed in the top of the fourth box body 21, and the second water outlet 26 is communicated with the third box body 13.
In the embodiment of the invention, the fourth water through hole is positioned at the upper part of the fourth clapboard, the first water inlet is arranged at the bottom of the sixth box body, and when water flows from the sixth box body to the fifth box body, the flow path of the water is fully prolonged, so that the steel wire can be fully cleaned by the water in the flowing process. The fourth water hole of crossing is located the upper portion of fourth baffle, and the third water hole of crossing is located the lower part of third baffle, crosses water hole and fourth water hole dislocation set with the third, has fully prolonged the flow path of water for water can carry out abundant washing to the steel wire at the flow in-process.
Further, the third tank 13 is communicated with the fourth tank 21 through an external water pipe.
Referring to the water flow direction of the attached drawing 1, in the second cleaning water tank, water enters the sixth tank body from the first water inlet, sequentially passes through the fifth tank body and the fourth tank body, and flows out from the second water outlet. The second washs the case and washs the steel wire through the pickling, and according to rivers direction 30, the acidity in the fourth box is greater than the acidity in the fifth box, and the acidity in the fifth box is greater than the acidity in the sixth box, and the sixth box is neutral water, can guarantee the effect to the steel wire washing, is convenient for follow-up galvanize to the steel wire.
In the first washing water tank, water enters the third box body from the second water inlet, sequentially passes through the second box body and the first box body and flows out from the first water outlet. The first steel wire that washs through the alkali wash of case washing, according to rivers direction 30, the basicity in the third box is less than the basicity in the second box, and the basicity of second box is less than the basicity in the first box, and what follow first delivery port discharge is neutral water, in first washing water tank, not only can wash remaining alkali lye on the steel wire, still can neutralize alkali lye, need not consume too much acidizing fluid and alkali lye and carry out the neutralization, has practiced thrift the resource, avoids the wasting of resources.
The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.