JP4498204B2 - Sheet discrimination device - Google Patents

Description

  The present invention relates to an image forming apparatus having a function of forming an image on a recording medium such as a sheet, for example, a copying machine, a printer, or a facsimile machine, and more particularly to distinguishing sheets provided in these apparatuses. The present invention relates to a sheet discriminating apparatus.

  2. Description of the Related Art Conventionally, as this type of sheet discrimination apparatus, it is common to make a discrimination by viewing a sheet in a state of being conveyed with a sheet discrimination sensor (see Patent Document 1). This is because even when there are a plurality of feeding ports, there is an advantage that a single sensor is sufficient by arranging the feeding ports downstream from the junction.

  Hereinafter, a sheet discriminating unit according to the prior art will be described using the image forming apparatus of FIG.

  The sheets discharged from the feeding cassette 104 that stores the sheets are sequentially conveyed by each sheet conveying unit. Adjacent sheet conveying units are arranged at positions where the shortest sheet conveying length can be sandwiched at the same time even in the most distant state.

  Further, each sheet conveying unit is generally not arranged in a straight line with respect to the conveying direction because of the downsizing of the apparatus and the configuration of each process, and the sheet conveying direction is changed in each part. Until the sheet is held between the two sheet conveying units, the sheet is conveyed along the sheet conveying guide unit provided between the two sheet conveying units and is conveyed to the image forming unit 102 of the image forming apparatus.

  Since the sheet conveyed from each feeding port is merged by the registration roller 144 immediately before reaching the image forming unit 102, it always passes through the sheet determination unit 107 arranged immediately after that.

  Here, the characteristics of the conveyed sheet are discriminated by the sheet discriminating means 107, and the image forming apparatus itself changes the setting for performing image formation and image fixing most suitable for each sheet.

Further, in the image forming unit 102, the sheet on which the original image is transferred and recorded by the transfer unit T, which is a contact point with the transfer roller 134, is transported by the sheet transport unit 135 again. Then, the original image on the sheet is fixed in the fixing device 106, and then the sheet is discharged to the discharge stacking unit 156 through the discharge unit 153, and the series of operations for image recording is completed.
JP 2005-28654 A

  By the way, in order to perform optimal image formation and image fixing according to the type of sheet, it is necessary to perform sheet discrimination with a margin earlier than the sheet arrives at the image forming unit.

  However, if a distance is provided from the sheet discrimination sensor position to the image forming unit, the height of the apparatus main body increases and the size of the entire apparatus also increases. Also, if the sheet is temporarily stopped in the middle, it takes too much time to perform a series of operations for performing an image forming operation on one sheet.

Further, the deterioration of the sheet discrimination sensor has a large variation among individuals, and there is a thing with time, and it is difficult to perform it stably.

  The present invention has been made in view of the circumstances as described above. In order to perform optimal image formation and image fixing, it is possible to determine the physical properties of the sheet before the sheet reaches the image forming unit. An object of the present invention is to provide the technology without increasing the size of the apparatus main body.

  Furthermore, it aims at providing the technique which can discriminate | determine the characteristic of a sheet | seat more stably.

In order to achieve the above object, in the sheet discriminating apparatus according to the present invention,
Provided in the image forming apparatus, the physical properties of the sheet fed to the image forming section, meet sheet discriminating apparatus comprising a sheet discrimination means for discriminating the reflected light amount of the sheet,
The sheet discriminating means is provided at a position facing a movable sheet placing plate on which the sheet is placed, and is placed directly on the sheet in a state where the sheet is placed on the sheet placing plate ,
The sheet mounting plate is provided with an auxiliary member that is opposed to the sheet determining unit and that detects physical properties of the sheet determining unit in order to self-diagnose the deterioration of the light emitter included in the sheet determining unit. And
It said auxiliary member is disposed opposite the feed roller for feeding the sheet, and wherein the Rukoto give greater resistance than the resistance between the overlapping sheets to the sheet.
Further, provided in the image forming apparatus is a sheet determining apparatus provided with a sheet determining means for determining the physical properties of the sheet fed to the image forming unit by capturing the surface property of the sheet with an image,
The sheet discriminating means is provided at a position facing a movable sheet placing plate on which the sheet is placed, and is placed directly on the sheet in a state where the sheet is placed on the sheet placing plate,
The sheet mounting plate is provided with an auxiliary member that is opposed to the sheet determining unit and that detects physical properties of the sheet determining unit in order to self-diagnose the deterioration of the light emitter included in the sheet determining unit. And
The auxiliary member is provided to face a feeding roller for feeding sheets, and gives a resistance greater than the resistance between the overlapping sheets to the sheets.

  According to the present invention, in order to perform optimum image formation and image fixing, a technique capable of determining the physical properties of a sheet before the sheet reaches the image forming unit is provided without increasing the size of the apparatus main body. It becomes possible to do. Furthermore, it becomes possible to determine the characteristics of the sheet more stably.

  The best mode for carrying out the present invention will be exemplarily described in detail below with reference to the drawings. However, the dimensions, materials, shapes, and relative arrangements of the components described in this embodiment should be appropriately changed according to the configuration of the apparatus to which the invention is applied and various conditions. It is not intended to limit the scope to the following embodiments.

[Overall Description of Image Forming Apparatus]
First, an overall configuration of an image forming apparatus according to Embodiment 1 of the present invention will be schematically described with reference to FIG.

  FIG. 1 is an explanatory diagram of the overall configuration of a laser printer that is a form of an image forming apparatus according to Embodiment 1 of the present invention.

  As shown in FIG. 1, the color laser printer includes an image carrier 21 and a color developer 22 that rotate at a constant speed for each color of Y (yellow), M (magenta), C (cyan), and Bk (black). An image forming unit 2 having the image forming unit 2 and a conveyance belt 35 for sequentially conveying the sheet P fed from the feeding unit to the image forming unit 2 in order to multiplex-transfer the toner images developed in the image forming unit 2 to the sheet P sequentially. It consists of.

The sheet P to which the toner image has been transferred is conveyed to the fixing unit 6 so that the color image is fixed on the sheet P and is discharged by the discharge roller 53 to the discharge unit 56 on the upper surface of the apparatus. The process cartridge 24 including the four color developing units 22 is configured to be detachable from the printer body.

  Next, the operations of the characteristic parts of the present embodiment will be sequentially described in detail for the configuration of each part of the image forming apparatus.

[Image carrier]
The image carrier (photosensitive drum) 21 includes a developing device 22 and is integrally configured as a process cartridge 24. The process cartridge 24 is detachably supported with respect to the printer main body, and is configured such that the unit can be easily replaced alone in accordance with the life of the image carrier 21.

  An image carrier (photosensitive drum) 21 according to the present embodiment is configured by applying an organic photoconductor layer to the outside of an aluminum cylinder, and is rotatably supported by a process cartridge 24.

  Further, by transmitting the driving force of a driving motor (not shown), the image carrier 21 is rotated counterclockwise in FIG. 1 according to the image forming operation. For the developing roller in the developing device 22, a drive motor (not shown) provided separately from the motor is arranged so that the peripheral speed of the developing roller can be arbitrarily set.

[Intermediate conveyor belt]
The intermediate conveying belt 35 in FIG. 1 synchronizes with the outer peripheral speed of the image carrier 21 in order to multiplex-transfer the toner image on the image carrier 21 visualized by each developing device 22 onto the sheet P in the color image forming operation. Rotate clockwise.

  The sheet P fed from the feeding unit is electrostatically held on the intermediate conveyance belt 35 and is sequentially conveyed to each transfer unit T. The toner image formed on the image carrier 21 is disposed at a position opposed to the image carrier 21 with the intermediate conveyance belt 35 interposed therebetween, and is intermediately conveyed by the transfer portion T which is a contact point with the transfer roller 34 to which a voltage is applied. Multiple transfer is performed on the sheet P on the belt 35.

  The intermediate conveyance belt 35 is supported on the apparatus main body by three axes (31, 32, 33) with the driving roller 31 as a fulcrum, and transmits the driving force of a driving motor (not shown) of the driving roller 31 to thereby cause the intermediate conveyance belt 35 to be According to the image forming operation, it is rotated clockwise as shown in FIG.

[Image forming operation]
Next, an operation when image formation is performed by the apparatus configured as described above will be described.

  First, the feeding roller 41 as the feeding rotating member shown in FIG. 1 is rotated to separate one sheet P in the feeding cassette 4 and conveyed to the registration roller 44.

  On the other hand, the image carrier 21 and the intermediate conveyance belt 35 rotate at a predetermined outer peripheral speed V (hereinafter referred to as process speed) in the direction of the arrow shown in FIG.

  The image carrier 21 whose surface is uniformly charged by the charging means 23 is exposed by the laser 10 to form an image. The scanner unit 1 irradiates an image with a laser to form a latent image on the image carrier 21. Simultaneously with the formation of the latent image, the developing roller 22 is driven, and development is performed by applying a voltage having the same polarity as the charged polarity of the image carrier 21 so that the toner adheres to the latent image on the image carrier 21. Do.

  At the same time, the toner image on the image carrier 21 is transferred to the sheet P on the intermediate conveyance belt 35 at the transfer position T downstream of the developing unit. At this time, transfer is performed by applying a voltage having a reverse characteristic to the toner image to the transfer portion T.

  The above steps are performed separately for each of the four color toner images and at a timing such that the leading edges of the toner images on the sheet P coincide.

  As described above, a full color image is formed by multiple transfer of the four color toner images on the sheet P.

  The sheet P is started to be conveyed from the above-described registration roller 44 in accordance with the timing at which the first color toner image reaches the transfer portion T. The sheet P to which the full-color image has been transferred is peeled off from the intermediate conveyance belt 35 and conveyed to the fixing unit 6 for toner fixing, and then the image surface is transferred onto a discharge tray 56 at the upper part of the apparatus main body via a discharge roller pair 53. The image forming operation is completed.

  Next, characteristic parts of the present embodiment will be described.

  FIG. 2 shows a schematic configuration (with a sheet) around the seven stages of the sheet discriminating hand according to the first embodiment of the present invention. FIG. 3 shows a configuration example of the sheet discriminating means 7 according to the first embodiment of the present invention. FIG. 4 shows a schematic configuration around the sheet discriminating means 7 (no sheet) according to the first embodiment of the present invention.

  The feeding cassette 4 includes a sheet storage portion 4a for storing sheets, a sheet guide portion such as a cassette container conveyance path, a drawer handle, an appearance portion, and a display portion.

  In the sheet storage portion 4a, a sheet placement plate 43 is movably disposed as a sheet placement means for placing a sheet and urging the sheet storage portion 4a by a spring or the like against the feeding roller 41 of the feeding portion. In this sheet placing plate 43, a separation sheet 45 is disposed at a position facing the feeding roller 41 of the sheet conveying unit so that a small number of sheets do not move relative to the sheet placing plate 43, and between the sheets. Giving greater resistance than resistance.

Further, in the vicinity thereof, an auxiliary member 74 is arranged so that the sheet discriminating means 7 faces when there is no sheet on the sheet placing plate 43. The auxiliary member 74 is provided in a range in the sheet placement plate 43 that can be detected (determinable ) by the sheet discrimination means 7 when the sheet runs out on the sheet placement plate 43. As a feature of the present embodiment , the reflectance as the physical property value of the auxiliary member 74 is provided to be substantially the same as the reflectance of the sheet.

  At the side end portion of the sheet P placed on the sheet placement plate 43, a side regulating plate is provided at both side ends in the width direction of the sheet, which is substantially perpendicular to the conveying direction of the sheet P, and a rear end regulation is provided at the rear end. A plate is arranged to secure the position of the sheet in the sheet storage portion 4a.

  The sheet discriminating means 7 is provided in the main body constituting frame 8 for the feeding cassette 4. The sheet discriminating means 7 includes a base member 71 fixed to the main body constituting frame 8, an arm member 72 that is rotatably held around the shaft 71 a with respect to the base member 71, and a shaft 72 a with respect to the arm member 72. The sensor unit 76 is held so as to be rotatable around the center of the shaft, and has a configuration like a so-called three-barrel hook.

Then, when the wheel 73 provided in the sensor unit 76 contacts the sheet P, the sensor unit 76 of the sheet determination unit 7 is directly disposed on the sheet P placed on the sheet placing plate 43 (direct placement). )

  Here, each of the arm member 72 and the sensor unit 76 rotates in the directions of R72 and R76 shown in FIG. 3 by its own weight or an urging force acting in a direction in which the urging means assists the own weight. It can be stabilized on the sheet P placed on the placing plate 43.

  As can be seen by comparing FIG. 1 with FIG. 6 described as the conventional example, in FIG. 6, a space b for arranging the sheet discriminating means 107 between the registration roller 144 and the suction roller 133 is required. In the present embodiment, as shown in FIG. 1, the space a between the registration roller 44 and the suction roller 33 can be made smaller than the space b shown in FIG. That is, the height in the image forming apparatus according to the present embodiment can be configured to be lower than the height in the image forming apparatus shown in FIG.

  That is, the size of the entire apparatus can be reduced.

  Furthermore, since the sheet is determined by the sheet placement unit, it is possible to determine the sheet with a margin before the sheet reaches the image forming unit, and more optimal image formation and image fixing can be performed. It becomes.

Further, an auxiliary member 74 having a reflectance substantially the same as that of the sheet is provided in the detection range of the sheet determining means 7 (for example, a sensor of a type that optically determines based on the amount of received and reflected light of light emitted by itself) of the sheet placing plate 43. With this arrangement, even when the remaining amount of the sheet bundle on the sheet placement plate 43 is reduced, it is possible to prevent erroneous determination due to the sheet placement plate 43 being seen through the sheet. .

  The auxiliary member 74 has a substantially constant physical property and is stable over time, so that the image forming apparatus detects the absence of a sheet by a separately provided sheet presence / absence detecting means. Since the sheet discriminating means 7 can detect stable physical properties at times, for example, it is possible to periodically perform self-diagnosis of the deterioration of a light emitting body such as an LED and to perform correction.

  FIG. 5 is a diagram showing a schematic configuration (no sheet) around the sheet discriminating means 7 according to the second embodiment of the present invention. In addition, the same code | symbol is attached | subjected about the component similar to Example 1, and the description is abbreviate | omitted.

In the first embodiment described above, but using the auxiliary member 74 in substantially the same reflectance sheet and a physical property value, contrast, and the surface roughness as a physical property value in the second embodiment in the sheet and substantially the same auxiliary Similar to the separation sheet (corresponding to the separation sheet 45 of Example 1), the member 75 is provided integrally with the separation sheet so as to have a coefficient of friction that can give the sheet a resistance greater than the resistance between the sheets .

  As a result, the auxiliary member 75 whose surface roughness is substantially the same as that of the sheet is disposed in the detection range of the sheet discriminating means 7 of the sheet placing plate 43 (for example, a sensor that captures the surface property of a CCD or the like with an image). Thus, even when the remaining amount of the sheet bundle on the sheet placing plate 43 is reduced, it is possible to prevent erroneous determination due to the sheet placing plate 43 being seen through the sheet.

  Further, as in the first embodiment, the size of the entire apparatus can be reduced. In addition, since the sheet is determined by the sheet placement unit, it is possible to determine the sheet with a margin before the sheet reaches the image forming unit, and it is possible to perform more optimal image formation and image fixing. Become.

  The auxiliary member 75 has a substantially constant physical property and is stable over time, so that when the image forming apparatus detects that a sheet is not present by a separately provided sheet presence / absence detection unit. Since the sheet discriminating means 7 can detect stable physical properties, for example, the deterioration of a light emitting body such as an LED can be periodically self-diagnosed and corrected.

  Furthermore, since the auxiliary member 75 has the same friction coefficient as that of the separation sheet, the surface area of the separation sheet can be increased, and more stable separation performance of the final sheet can be realized.

  Note that the auxiliary member 74 of the first embodiment described above may have the same friction coefficient as that of the separation sheet 45 and may be provided integrally with the separation sheet.

1 is a schematic configuration diagram of an image forming apparatus according to Embodiment 1 of the present invention. FIG. 3 is a schematic configuration perspective view of the periphery of the sheet determination unit according to the first exemplary embodiment of the present invention (with a sheet). It is the schematic sectional drawing which showed the structural example of the sheet | seat discrimination | determination means concerning Example 1 of this invention. FIG. 3 is a schematic configuration perspective view of the periphery of the sheet determination unit according to the first exemplary embodiment of the present invention (no sheet). FIG. 5 is a schematic configuration perspective view (without a sheet) around a sheet determination unit according to a second embodiment of the present invention. It is a schematic block diagram of the image forming apparatus provided with the sheet discrimination | determination means concerning a prior art.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Scanner part 10 Laser 2 Image formation part 21 Image carrier 22 Developing device 23 Charging means 24 Process cartridge 31 Driving roller 32 Tension roller 33 Adsorption roller 34 Transfer roller 35 Intermediate conveyance belt 4 Feed cassette 41 Feeding roller 42 Registration roller 43 Sheet placing plate 53 Discharge roller pair 56 Discharge tray 6 Fixing unit 7 Sheet discriminating means 71 Base member 72 Arm member 73 Wheel 74 Auxiliary member 75 Auxiliary member 76 Sensor unit 8 Main body configuration frame

Claims (2)

Provided in the image forming apparatus, the physical properties of the sheet fed to the image forming section, meet sheet discriminating apparatus comprising a sheet discrimination means for discriminating the reflected light amount of the sheet,
The sheet discriminating means is provided at a position facing a movable sheet placing plate on which the sheet is placed, and is placed directly on the sheet in a state where the sheet is placed on the sheet placing plate ,
The sheet mounting plate is provided with an auxiliary member that is opposed to the sheet determining unit and that detects physical properties of the sheet determining unit in order to self-diagnose the deterioration of the light emitter included in the sheet determining unit. And
It said auxiliary member is disposed opposite the feed roller for feeding the sheet, sheet discriminating apparatus according to claim Rukoto give greater resistance than the resistance between the overlapping sheets to the sheet. A sheet discriminating apparatus provided with a sheet discriminating unit that is provided in an image forming apparatus and discriminates physical properties of a sheet fed to an image forming unit by capturing the surface property of the sheet with an image,
The sheet discriminating means is provided at a position facing a movable sheet placing plate on which the sheet is placed, and is placed directly on the sheet in a state where the sheet is placed on the sheet placing plate ,
The sheet mounting plate is provided with an auxiliary member that is opposed to the sheet determining unit and that detects physical properties of the sheet determining unit in order to self-diagnose the deterioration of the light emitter included in the sheet determining unit. And
It said auxiliary member is disposed opposite the feed roller for feeding the sheet, sheet discriminating apparatus according to claim Rukoto give greater resistance than the resistance between the overlapping sheets to the sheet.

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