JP4484607B2 - Magazine rack for chip changer - Google Patents

Magazine rack for chip changer Download PDF

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JP4484607B2
JP4484607B2 JP2004205403A JP2004205403A JP4484607B2 JP 4484607 B2 JP4484607 B2 JP 4484607B2 JP 2004205403 A JP2004205403 A JP 2004205403A JP 2004205403 A JP2004205403 A JP 2004205403A JP 4484607 B2 JP4484607 B2 JP 4484607B2
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tip
chip
rack body
rack
changer
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JP2006026649A (en
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利夫 中島
武夫 蕗澤
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Shinkokiki Co Ltd
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Shinkokiki Co Ltd
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Description

本発明は、抵抗溶接に使用する電極チップをシャンクに供給するためのチップチェンジャーに取り付けられるチップチェンジャー用マガジンラックに関するものである。   The present invention relates to a magazine rack for a tip changer which is attached to a tip changer for supplying electrode tips used for resistance welding to a shank.

例えば、ボディ用鋼板と部品鋼板を溶接してなる自動車用部品等を製造するのに抵抗溶接機が広く一般的に使用されている。この抵抗溶接機の電極チップは、長時間使用していると摩耗・変形して溶接不良を生じるため定期的に交換する必要があり、従来は、特許文献1に示されるように、電極チップが円盤に一定間隔に並べられたマガジンを利用し、円盤をシャンク側へ順次回転させて供給していた。また、電極チップが5〜10個セットされたラックをシャンク側へ順次移動させて供給していた。   For example, resistance welding machines are widely used to manufacture automobile parts and the like formed by welding body steel plates and component steel plates. The electrode tip of this resistance welder wears and deforms when used for a long time and causes poor welding, so it is necessary to replace it periodically. Conventionally, as shown in Patent Document 1, Using magazines arranged on the disc at regular intervals, the disc was sequentially rotated toward the shank and supplied. Further, a rack in which 5 to 10 electrode tips are set is sequentially moved to the shank side and supplied.

しかしながら、前者の場合は、装置が大型化して広いスペースが必要になるという問題点や、価格的に高くなるという問題点があり、後者の場合は交換毎にマガジンをシャンク側へ位置合わせして移動させるのに手間がかかるという問題点や、電極チップの保管数が少なくチップの補充作業を頻繁に行う必要があるという問題点があった。
特開平4−52083号公報
However, in the former case, there is a problem that the apparatus becomes large and a large space is required, and there is a problem that the price becomes high. In the latter case, the magazine is aligned to the shank side at every replacement. There is a problem that it takes time to move, and there is a problem that it is necessary to frequently replenish the chip because the number of electrode chips stored is small.
JP-A-4-52083

本発明は上記のような従来の問題点を解決して、装置の小型化および低廉化を図ることができ、また電極チップの保管数が多くてチップの補充作業も少なくすることができ、更には電極チップをシャンクに正確に供給することができるチップチェンジャー用マガジンラックを提供することを目的として完成されたものである。   The present invention solves the conventional problems as described above, and can reduce the size and cost of the apparatus. Also, the number of stored electrode tips can be increased, and chip replenishment work can be reduced. Was completed for the purpose of providing a magazine rack for a tip changer that can accurately supply electrode tips to the shank.

上記課題を解決するためになされた本発明のチップチェンジャー用マガジンラックは、抵抗溶接に使用する電極チップをシャンクに供給するためのチップチェンジャーに取り付けられるチップチェンジャー用マガジンラックであって、円筒状ラック本体の内部にチップ案内用のガイド棒を配設してチップを起立状態でラック本体の軸方向に搬送するチップ搬送路を形成するととともに、このチップ搬送路内には前記ガイド棒が貫通され、また貫通孔部には気密性を保持するOリングが装着されていて、前記ガイド棒に沿って摺動しチップをラック本体の先端の取り出し口へ押し出すチップ押し出し部材を設設け、かつこのチップ押し出し部材を、ラック本体の後方側より注入されるエアにより常に前方側に向け移動するように付勢されたエアフロート式のものとしたことを特徴とするものである。 The magazine rack for a chip changer of the present invention made to solve the above-mentioned problems is a magazine rack for a chip changer that is attached to a chip changer for supplying an electrode chip used for resistance welding to a shank, and is a cylindrical rack A guide rod for guiding the chip is arranged inside the main body to form a chip conveyance path for conveying the chip in the axial direction of the rack body in an upright state, and the guide bar is penetrated in the chip conveyance path, also the through hole is not O-ring is mounted to hold the airtightness, the guide設設only the chip push-out member for pushing out the slide and tip to tip of the outlet rack body bar along and the chip extrusion Air urged to always move the member toward the front side by air injected from the rear side of the rack body It is characterized in that it has as a funnel-type.

本発明のチップチェンジャー用マガジンラックは、円筒状ラック本体の内部にチップ案内用のガイド棒を配設してチップを起立状態で軸方向に搬送するチップ搬送路を形成するととともに、このチップ搬送路内には前記ガイド棒に沿って摺動しチップを先端の取り出し口へ押し出すチップ押し出し部材を設けた構造とすることで、加工が簡単でしかも先端部がR形状の電極チップを起立状態で正確に所定位置まで搬送可能となり、また装置の小型化および低廉化も図ることが可能となる。   The magazine rack for a chip changer according to the present invention has a chip transport path for transporting chips in an upright state by disposing a guide rod for guiding a chip inside a cylindrical rack body. It has a structure that has a tip push-out member that slides along the guide rod and pushes the tip to the take-out port at the tip, so that it is easy to process and the tip of the R-shaped electrode tip is upright and accurate. In addition, the apparatus can be transported to a predetermined position, and the size and cost of the apparatus can be reduced.

以下に、図面を参照しつつ本発明の好ましい形態を示す。
図面は、抵抗溶接に使用する電極チップをシャンクに供給するためのチップチェンジャーに取り付けられる本発明のチップチェンジャー用マガジンラックを上下二段にセットして用いる場合を示すものであって、図1はその平面図、図2はマガジンラックの斜視図、図3は正面図、図4は側面図である。また、図5はワーク取り出し口蓋体の平面図、図6はその他の実施の形態を示す平面図である。
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
The drawing shows the case where the magazine rack for tip changer of the present invention attached to the tip changer for supplying the electrode tip used for resistance welding to the shank is set in two upper and lower stages, and FIG. FIG. 2 is a perspective view of the magazine rack, FIG. 3 is a front view, and FIG. 4 is a side view. FIG. 5 is a plan view of the workpiece take-out lid, and FIG. 6 is a plan view showing another embodiment.

図において、1は円筒状のラック本体、2はその内部に配設されたチップ案内用のガイド棒、3はこのガイド棒2に沿って摺動しチップを先端のワーク取り出し口6へ押し出すチップ押し出し部材、4はラック本体1の後端に設けられたエア漏れ止め用のパッキン部材、5はラック本体1の前端に取り付けられたワーク取り出し口蓋体である。
また、11はラック本体1を収納するボックス体、12はこのボックス体11をロボットアーム等へセットするための取付板、13はラック本体1にクッション性を付与するためのエコライジング機構、Tは供給する電極チップ、Sはこの電極チップTを装着するシャンクである。
In the figure, 1 is a cylindrical rack body, 2 is a guide rod for guiding a chip disposed therein, and 3 is a tip that slides along the guide rod 2 and pushes the tip to a workpiece takeout port 6 at the tip. An extruding member 4 is a packing member for air leakage prevention provided at the rear end of the rack body 1, and 5 is a work take-out opening lid attached to the front end of the rack body 1.
Reference numeral 11 denotes a box body that houses the rack body 1, 12 denotes a mounting plate for setting the box body 11 on a robot arm or the like, 13 denotes an eco-raising mechanism for imparting cushioning properties to the rack body 1, T An electrode chip S to be supplied is a shank on which the electrode chip T is mounted.

本発明では、図示されるように、円筒状ラック本体1の内部にチップ案内用の3本のガイド棒2が配設されて電極チップTを起立状態で軸方向に搬送するチップ搬送路10が形成されており、また、この搬送路10内には前記ガイド棒2に沿って摺動し電極チップTを先端の取り出し口6へ押し出すチップ押し出し部材3を設けた構造となっている。
これにより従来のような切削加工等を施す必要がなく加工が簡単で、しかも先端部がR形状の電極チップTを起立状態で正確に所定位置まで搬送することが可能となる。
In the present invention, as shown in the figure, a chip transport path 10 is provided in which three guide rods 2 for guiding a chip are disposed inside a cylindrical rack body 1 and transports the electrode chip T in an axial direction in an upright state. In addition, a tip push-out member 3 that slides along the guide rod 2 and pushes the electrode tip T to the leading-out take-out port 6 is provided in the transport path 10.
As a result, it is not necessary to perform a conventional cutting process or the like, and the process is simple, and it is possible to accurately convey the electrode tip T having an R-shaped tip to a predetermined position in an upright state.

また図1のものでは、前記チップ押し出し部材3は、ラック本体1の後方側より注入されるエアにより常に前方側に向け移動するように付勢されたエアフロート式のものとされている。なお、前記エアはラック本体1の後端に設けられた着脱自在なエアカプラー8a、8bにより注入されるように構成されており、エアカプラー8bを外すことでエアフロート式のチップ押し出し部材3をラック本体1の後端部に復帰させ、電極チップTを簡単に装填できるようになっている。図示のものでは12個の電極チップTを装填できるようになっている。   In FIG. 1, the chip push-out member 3 is an air float type that is urged so as to always move forward by air injected from the rear side of the rack body 1. The air is injected by detachable air couplers 8a and 8b provided at the rear end of the rack body 1. By removing the air coupler 8b, the air float type chip push-out member 3 is moved. It is returned to the rear end of the rack body 1 so that the electrode tip T can be easily loaded. In the illustrated example, 12 electrode tips T can be loaded.

また、チップ押し出し部材3には、ラック本体1の内周面との気密性を保持する2個のOリング7aが装着してある。更に、チップ押し出し部材3には前記ガイド棒2が貫通されていて、この貫通孔部には気密性を保持するOリング7bが装着してあり、気密性が保持されてチップ押し出し部材3の押出し動作がスムーズに行われるようになっている。   In addition, two O-rings 7 a that maintain airtightness with the inner peripheral surface of the rack body 1 are attached to the chip push-out member 3. Further, the guide pusher 2 is passed through the chip push-out member 3, and an O-ring 7 b that keeps airtightness is attached to the through-hole portion, and the air-tightness is kept so that the chip pushout member 3 is pushed out. The operation is performed smoothly.

9は、ワーク取り出し口蓋体5に電極チップTが正常に供給されたか否かを検出するセンサーである。これにより、電極チップTの交換ミスが発生するのを有効に防止することが可能となる。   Reference numeral 9 denotes a sensor that detects whether or not the electrode tip T has been normally supplied to the workpiece take-out lid 5. As a result, it is possible to effectively prevent occurrence of an electrode tip T replacement error.

なお、チップ押し出し部材3としては、図6に示されるように、ラック本体1の後方側に配設されたスプリング13aより常に前方側に向け移動するように付勢された台車式のものとすることもできる。なお、13bは台車式のチップ押し出し部材3を後方側へ引き戻すためのレバーである。   As shown in FIG. 6, the tip push-out member 3 is a trolley type that is urged so as to always move toward the front side from a spring 13 a disposed on the back side of the rack body 1. You can also. Reference numeral 13b denotes a lever for pulling back the cart type chip pushing member 3 to the rear side.

このように構成されたものにおいては、チップ押し出し部材3を後端側へ寄せた状態で電極チップTをラック本体1内へ装填(図示のものでは12個)したものを、ロボットアーム等にセットすれば、電極チップTはチップ押し出し部材3に押圧されて先端の取り出し口6へ順次供給され、常に電極チップTが正しい位置で供給され正確にシャンクSに装着されることとなる。また、全ての電極チップTが取り出された場合は、電極チップTが装填された別のマガジンラックと交換するのみで即座にセット完了することができ、優れた作業性を発揮することとなる。   In such a configuration, the electrode tip T loaded in the rack body 1 with the tip push-out member 3 moved toward the rear end (12 pieces in the figure) is set on the robot arm or the like. In this case, the electrode tip T is pressed by the tip push-out member 3 and sequentially supplied to the take-out port 6 at the tip, and the electrode tip T is always supplied at the correct position and is accurately mounted on the shank S. Further, when all the electrode tips T are taken out, the setting can be completed immediately only by exchanging with another magazine rack loaded with the electrode tips T, and excellent workability is exhibited.

以上の説明からも明らかなように、本発明はチップチェンジャー用マガジンラックにおいて、円筒状ラック本体1の内部にチップ案内用のガイド棒2を配設してチップTを起立状態で軸方向に搬送するチップ搬送路10を形成するととともに、このチップ搬送路10内には前記ガイド棒2に沿って摺動しチップTを先端の取り出し口6へ押し出すチップ押し出し部材3を設けたものとしたので、従来のようにチップ形状に合った溝部を切削加工してチップ搬送路を形成する必要もなく、加工が簡単でしかも先端部がR形状の電極チップを起立状態で正確に所定位置まで搬送可能となり、また装置の小型化および低廉化も図ることができることとなる。   As is apparent from the above description, in the magazine rack for chip changer according to the present invention, the guide rod 2 for guiding the chip is disposed inside the cylindrical rack body 1 and the chip T is conveyed in the axial direction in an upright state. In addition to forming the chip transport path 10 to be provided, the chip transport path 10 is provided with the chip push-out member 3 that slides along the guide rod 2 and pushes the chip T to the leading outlet 6. There is no need to cut the groove that matches the tip shape to form a tip transport path as in the past, and it is easy to process and the tip of the R-shaped electrode tip can be accurately transported to a predetermined position in an upright state. In addition, the apparatus can be reduced in size and cost.

本発明の実施の形態を示す平面図である。It is a top view which shows embodiment of this invention. 本発明の実施の形態を示す斜視図である。It is a perspective view which shows embodiment of this invention. 本発明の実施の形態を示す正面図である。It is a front view which shows embodiment of this invention. 本発明の実施の形態を示す側面図である。It is a side view which shows embodiment of this invention. ワーク取り出し口蓋体を示す平面図である。It is a top view which shows a workpiece taking-out mouth cover body. その他の実施の形態を示す平面図である。It is a top view which shows other embodiment.

符号の説明Explanation of symbols

1 ラック本体
2 ガイド棒
3 チップ押し出し部材
4 パッキン部材
5 ワーク取り出し口蓋体
6 取り出し口
7a Oリング
7b Oリング
8a エアカプラー
8b エアカプラー
9 センサー
10 チップ搬送路
13a スプリング
S シャンク
T 電極チップ
DESCRIPTION OF SYMBOLS 1 Rack main body 2 Guide rod 3 Chip extrusion member 4 Packing member 5 Work take-out port cover body 6 Take-out port 7a O-ring 7b O-ring 8a Air coupler 8b Air coupler 9 Sensor
10 Chip transfer path
13a Spring S Shank T Electrode tip

Claims (2)

抵抗溶接に使用する電極チップをシャンクに供給するためのチップチェンジャーに取り付けられるチップチェンジャー用マガジンラックであって、円筒状ラック本体の内部にチップ案内用のガイド棒を配設してチップを起立状態でラック本体の軸方向に搬送するチップ搬送路を形成するととともに、このチップ搬送路内には前記ガイド棒が貫通され、また貫通孔部には気密性を保持するOリングが装着されていて、前記ガイド棒に沿って摺動しチップをラック本体の先端の取り出し口へ押し出すチップ押し出し部材を設け、かつこのチップ押し出し部材を、ラック本体の後方側より注入されるエアにより常に前方側に向け移動するように付勢されたエアフロート式のものとしたことを特徴とするチップチェンジャー用マガジンラック。 A magazine rack for tip changers that is attached to a tip changer for supplying electrode tips to be used for resistance welding to the shank, and a tip guide is provided in the cylindrical rack body with the tips standing upright. And forming a chip transport path for transporting in the axial direction of the rack body, the guide rod is penetrated in the chip transport path, and an O-ring for maintaining airtightness is mounted in the through hole portion, A tip pushing member that slides along the guide bar and pushes the tip to the take-out port at the tip of the rack body is provided , and the tip pushing member is always moved forward by the air injected from the rear side of the rack body. A magazine rack for a chip changer, characterized in that it is of an air float type urged to do so . チップ押し出し部材には、ラック本体の内周面との気密性を保持するOリングが装着してある請求項1に記載のチップチェンジャー用マガジンラック。 The magazine rack for a chip changer according to claim 1, wherein an O-ring that retains airtightness with the inner peripheral surface of the rack body is attached to the chip pushing member .
JP2004205403A 2004-07-13 2004-07-13 Magazine rack for chip changer Active JP4484607B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101526915B1 (en) * 2014-11-18 2015-06-09 한국 오바라 주식회사 Welding tip server having detachable drum-shaped magazine

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009058937B3 (en) 2009-12-17 2011-05-19 Schweißtechnik Bräuer GmbH Magazine for electrode caps
ITTO20130746A1 (en) * 2013-09-13 2015-03-14 Sinterleghe S R L POWER SUPPLY DEVICE FOR ELECTRODE CAPS.
CN116667086B (en) * 2023-08-01 2023-09-22 济南凯特自动化系统有限公司 PH electrode online replacement device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0452083A (en) * 1990-06-19 1992-02-20 Akihiro Saito Exchanging device for electrode chips
JPH0588779U (en) * 1992-05-07 1993-12-03 小原株式会社 Chip changer
JPH069777U (en) * 1992-07-09 1994-02-08 株式会社キョクトー Supply device for electrode tip for resistance welding
JPH0747478A (en) * 1993-08-04 1995-02-21 Obara Kk Chip changer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0452083A (en) * 1990-06-19 1992-02-20 Akihiro Saito Exchanging device for electrode chips
JPH0588779U (en) * 1992-05-07 1993-12-03 小原株式会社 Chip changer
JPH069777U (en) * 1992-07-09 1994-02-08 株式会社キョクトー Supply device for electrode tip for resistance welding
JPH0747478A (en) * 1993-08-04 1995-02-21 Obara Kk Chip changer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101526915B1 (en) * 2014-11-18 2015-06-09 한국 오바라 주식회사 Welding tip server having detachable drum-shaped magazine

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