JP4479044B2 - Oxide separating agent, method for producing the same, and method for separating oxide - Google Patents
Oxide separating agent, method for producing the same, and method for separating oxide Download PDFInfo
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Description
【0001】
【発明の属する技術分野】
本発明は、はんだが付着した酸化物,または溶融はんだに接する酸化物をはんだと酸化物(ドロス)とに分離し、酸化物のみを取り出し可能にする分離剤と,分離方法と,分離剤の製造方法に関する。
【0002】
【従来の技術】
ディップやフローはんだ付け工程では多量のはんだ酸化物が発生する。また、前記はんだ酸化物を溶融はんだからすくい上げたり,半田槽の外へ流出させ凝固させると、酸化物に多量のはんだが付着している。
前記はんだが付着した酸化物(はんだドロス)は再生業者に低価格で売却される。
はんだの酸化防止策としては、溶融はんだの表面に酸化防止剤を添加するか、または窒素等の不活性ガスをはんだ槽周辺に封入して酸素濃度を低くし、はんだの酸化を最小限に抑えていた。
【0003】
また、はんだが付着した酸化物から,はんだと酸化物とを分離し、酸化物のみ取り出し可能にするはんだ酸化物の分離剤/還元剤として、ホウ塩酸アンモニウムにカリウム塩を添加した粉末が市販されている。(製品名/クリノックスOR−904P/エレクトロバート・セイテック株式会社販売)
【0004】
【発明が解決しようとする課題】
しかし、上記従来の再生業者に売却する方法は、高価なはんだが酸化物に多量に付着しておりはんだロスが大きい。
溶融はんだの表面に酸化防止剤を添加する方法は、はんだ槽が鉱物性の酸化防止油等でベトベトに汚れ清掃が面倒なうえプリント配線基板等にも付着する。
不活性ガスを用いる方法はコストアップとなるうえ設備が大がかりで複雑となる。
ホウ塩酸アンモニウムを主成分とする粉末状分離剤はコストが約6,000円/450グラムと高価であり、取扱時、皮膚に触れないよう注意したり保護眼鏡の着用が必要等、安全管理を要する。
【0005】
また、本出願人が先に特願平10−046944号公報で提案した分離剤の作用効果をさらに高めることを目的とする。
【0006】
【課題を解決するための手段】
上記問題点を解決するために本発明における酸化物の分離剤を、
表面に可食油たとえば植物油をごく薄く塗布し,表面を天日などて乾燥させた穀類の粒、表面に可食油たとえば植物油をごく薄く塗布し,表面を天日などて乾燥させた豆類の粒、表面に可食油たとえば植物油をごく薄く塗布し,表面を天日などて乾燥させた種子の粒、表面に可食油たとえば植物油をごく薄く塗布し,表面を天日などて乾燥させた落花生の殻の粒の内から選択したいずれか一つ,またはその組合せからなることを特徴とするはんだが付着した酸化物または溶融はんだに接する酸化物の分離剤とした。
【0007】
前記穀類を粟、稗、きび、米の内いずれか一つ,またはその組合せ、豆類を大豆、小豆、落花生、ココナッツの内いずれか一つ,またはその組合せ、種子をゴマ、ヒマワリ、ヤシ、菜種、綿実の内いずれか一つ,またはその組合せとした。さらに、前記分離剤の粒が大きい場合は適宜破砕し、大きさを外形5mm以下の粒状とした。好適には外形1〜3mmの粒がよい。はんだ酸化物の隙間に入りやすく効果的に分離機能を発揮する。
粟、稗、きび、ゴマ等の種子は自然状態では1〜3mm程度の粒である。この大きさははんだ酸化物の隙間に入り込みやすい。また、溶融半田によって瞬時に加熱され油成分等を滲出させる。
【0008】
前記分離剤に塗布する可食油を植物油たとえばオリーブ、ゴマ、ヒマワリ、ヤシ、菜種、綿実、コーン、米、サフラワーの内いずれか一つ、またはその組合せとした。前記植物油は脂質が100%である。
【0009】
本発明における分離剤の製造方法を、50〜250℃に加熱した有底容器内(ガスコンロに火をつけフライパンを1〜2分程度かけた状態)に穀類の粒、豆類の粒、種子の粒、落花生の殻の粒の内から選択したいずれか一つを50g〜100g程度投入した後、可食油を小さじ半分〜一杯程度ふりかけて蓋をし、1分〜数分間攪拌しながら加熱し、その後、前記有底容器内の粒を吸水性部材上に散布し、粒の下側に垂れてきた油を前記吸水性部材に吸着させた後、天日などで前記粒の表面を乾燥させる構成とした。乾燥方法は天日以外に自然乾燥(常温乾燥)、オーブン乾燥など任意に実施してよい。
粒の表面を乾燥させることにより粒の取扱がサラサラと容易になり、スプーンや振動樋による供給(散布)がやりやすくなる。
前記粒に塗布した可食油の膜厚は0.001μm〜数μm程度の範囲てある。
【0010】
もう一つの本発明における分離剤の製造方法を、50〜250℃に加熱した有底容器内にゴマの粒を50g〜100g程度投入した後、可食油を小さじ半分〜一杯程度をふりかけて蓋をし、前記ゴマの粒がはじけ、約2倍程度にふくらむ程度に攪拌しながら炒り、その後、前記有底容器内のゴマの粒を吸水性部材上に散布し粒の下側に垂れてきた油を吸着させた後、天日などでゴマの表面を乾燥させる構成とした。
【0011】
さらに、もう一つの本発明における分離剤の製造方法をに、50〜250℃に加熱した有底容器内に可食油を小さじ半分〜一杯程度ふりかけて油をひいた後、穀類の粒、豆類の粒、種子の粒、落花生の殻の粒の内から選択したいずれか一つを50g〜100g程度投入して蓋をし、1分〜数分間攪拌しながら加熱し、その後、前記有底容器内の粒を吸水性部材上に散布し、粒の下側に垂れてきた油を前記吸水性部材に吸着させた後、、天日で前記粒の表面を乾燥させる構成とした。
【0012】
さらに、もう一つの本発明における分離剤の製造方法をに、50〜250℃に加熱した有底容器内に可食油を小さじ半分〜一杯程度ふりかけて油をひいた後、ゴマの粒を50g〜100g程度投入して蓋をし、前記ゴマの粒がはじけ、約2倍程度にふくらむ程度に攪拌しながら炒り、その後、前記有底容器内のゴマの粒を吸水性部材上に散布し粒の下側に垂れてきた油を吸着させた後、天日でゴマの表面を乾燥させる構成とした。前記吸水性部材をシート状の紙(例えば、新聞紙)とした。
【0013】
次に、はんだと酸化物との分離方法を、容器内にはんだが付着した酸化物を投入する工程と、前記容器を溶融はんだ槽(280℃〜290℃程度)内に浸漬し前記はんだが付着した酸化物を溶解する工程と、上記分離剤の内いずれか一つ(例えば、表面に可食油を薄く塗布し,表面を天日等で乾燥させたゴマ)またはその組合せをはんだが付着した酸化物に散布する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とするはんだが付着した酸化物の分離方法とした。さらに、分離剤を散布した後、前記容器をはんだ槽から引き上げたり浸漬したり複数回上下動させる工程も必要に応じ付け加えた構成とした。
【0014】
また、他の分離方法として、容器内にはんだが付着した酸化物を投入する工程と、上記分離剤の内いずれか一つ(例えば、表面に可食油を薄く塗布したゴマ)またはその組合せをはんだが付着した酸化物に散布する工程と、前記容器を溶融はんだ槽内に浸漬し前記はんだが付着した酸化物を溶解する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とするはんだが付着した酸化物の分離方法とした。
【0015】
さらに、もう一つの分離方法は、容器を溶融はんだ槽内に半分程度浸漬する工程と、前記容器内にはんだが付着した酸化物を投入する工程と、上記分離剤の内いずれか一つ(例えば、表面に可食油を薄く塗布したゴマ)またはその組合せをはんだが付着した酸化物に散布する工程と、はんだが付着した酸化物の溶解後、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とするはんだが付着した酸化物の分離方法とした。
【0016】
さらに、もう一つの分離方法は、溶融はんだに浮かんだ酸化物を容器内にすくう工程と、上記分離剤の内いずれか一つ(例えば、表面に可食油を薄く塗布したゴマ)またはその組合せを前記酸化物に散布する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とする溶融はんだに接する酸化物の分離方法とした。
【0017】
さらに、もう一つの分離方法は、上記分離剤の内いずれか一つ(例えば、表面に可食油を薄く塗布したゴマ)またはその組合せを溶融はんだ上に浮かんだ酸化物に散布する工程と、溶融はんだに浮かんだはんだ酸化物を容器内にすくう工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とする溶融はんだに接する酸化物の分離方法とした。
【0018】
さらに、溶融はんだに浮かぶ酸化物を掬い上げる容器を、メッシュの開口(貫通孔)面積が1〜10mm↑2程度、望ましくは1〜2.25mm↑2程度の網かご、または、面積が1〜2.25mm↑2程度の開口を底面と各側面に複数有するごとくプレス加工したパンチングメタルで形成する構成とした。
メッシュまたはパンチングメタルにおける一つの開口面積は、酸化物から分離したはんだが円滑にはんだ溶融槽内に還流され、かつ、酸化滓(酸化物)が容器内に留まることを目的として実験により求めた。
さらに、網かごやパンチングメタルの構成部材をステンレススティール等はんだの付着しない材料とした。
前記網かごは、網の線径を0.3〜0.7mm、矩形開口の一辺寸法を1.0〜3mm程度とした。好適には網の線径を約0.5mm、矩形開口寸法の一辺を1.2mm程度とした。
【0019】
はんだが付着した酸化物,または溶融はんだに接する(浮かぶ)酸化物を、前記各分離剤がはんだと酸化物とに分離するメカニズムは以下による。即ち、
分離剤を構成する油成分(油に含まれる有機酸R・(COOH)n成分(すなわちオレイン酸、リノール酸、パルミチン酸等)が金属酸化物に対し還元作用を呈するものと考えられる。
例えば、SnO↓2+4RCOOH→〔RCOO〕↓4Sn+2H↓2O
また、分離剤に含まれるリン(P)と前記油脂がはんだの酸化防止機能を果たすためと考えられる。
さらに、分離剤を構成する繊維、炭水化物等が酸化物(ドロス)と結びつき,溶融はんだとの結合を阻害するものと考えられる。
溶融はんだに加熱され炭素Cと化した成分はSnO↓2+C→Sn+CO↓2と反応するものと考えられる。(還元剤として作用。)
さらに、ナトリウム(Na)が分離剤に含まれる場合、Naも還元剤として作用する。
【0020】
外形が1〜5mm程度の粒をなす各分離剤の粒度分布は特に調製する必要はない。外形が5mmを越える大形の種子(種実)の場合、そのままの形状で使用してもよいが、できれば1〜5mm程度の粒状に破砕して使用するのが望ましい。
【0021】
ちなみに、穀類の内、粟、きび、稗についてその各成分を記すと、
粟は可食部100g中、脂肪・・7.0g、リンP・・240mg、ナトリウムNa・・7mg、カルシウムCa・・21mg、鉄・・5mg、蛋白質・・9.9g、(他の成分記載は省略)等となっている。
きびは可食部100g中、脂肪・・9.1g、リンP・・270mg、ナトリウムNa・・極微量、カルシウムCa・・20mg、鉄・・3.5mg、蛋白質・・12.7g、(他の成分記載は省略)等となっている。
稗は可食部100g中、脂肪・・8.3g、リンP・・330mg、ナトリウムNa・・極微量、カルシウムCa・・33mg、鉄・・3.5mg、蛋白質・・9.3g、(他の成分記載は省略)等となっている。
【0022】
また、豆類の内、
大豆の成分は可食部100g中、脂肪・・17.5g、リン・・470mg、ナトリウムNa・・3mg、カルシウムCa・・190mg、鉄・・7mg、蛋白質・・34.3g、(他の成分記載は省略)等となっている。(いずれも「化学便覧」応用編、日本化学会編、1973年版、1366〜1367頁、1404〜1405頁/丸善株式会社発行より参照)
さらに、種子の内、
ゴマ(胡麻)の成分は100gあたり、蛋白質19.8g、脂質51.9g、炭水化物18.4g、灰分5.2g、リンP・・540mg、ナトリウムNa・・2mg、カルシウムCa・・1200mg、鉄・・9.6mg、カリウムK・・400mg、マグネシウムMg・・350mg、亜鉛7100mg、銅Cu・・1500mg、(他の成分記載は省略)等となっている。
ひまわりの種(乾燥)の成分は100gあたり、蛋白質19.9g、脂質56.4g、炭水化物18.1g、灰分2.9g、リンP・・540mg、ナトリウムNa・・2mg、カルシウムCa・・95mg、鉄・・5.0mg、カリウムK・・510mg、(他の成分記載は省略)等となっている。(ゴマとひまわりの種の成分はいずれも「四訂食品成分表」、女子栄養大学出版部、1994年版、96〜97頁、より参照)
本発明における前記各分離剤は油成分とリンの両方、または油成分を含んでおり、溶融はんだと接する酸化物、またははんだが付着した酸化物を、はんだと酸化物とに分離する。
特に、油脂成分の豊富な豆類の粒または破砕粒(大豆、小豆、落花生、ココナッツ等)、または種子の粒(ゴマ、ヒマワリ、ヤシ、菜種等)等が有効である。ゴマ(sesame)の脂肪酸はオレイン酸、リノール酸を多く含む。
【0023】
本発明において、可食油たとえば植物油を前記各種子(種実)等の表面にごく薄く塗布し、乾燥させることにより溶融はんだと接する酸化物、またははんだが付着した酸化物を、はんだと酸化物とに分離する作用を瞬時に開始する効果を発揮する。これに対し、可食油を種子(種実)等の表面に塗布していない場合、種子が溶融はんだに加熱され、種子の油脂成分が表面に滲み出てくるまでに数秒〜10秒程度を要する。
即ち、可食油を種子の表面に備えた分離剤をはんだ酸化物に散布した場合、はんだ溶融槽に浸漬すると同時に前記表面の可食油がまず作用し、続いて種子内から滲出した油成分が作用してはんだと酸化物とに分離する。
【0024】
前記穀類の内、粟は無臭で定量供給が容易である。粟粒の大きさ寸法は外径1〜2mm程度、長さ1〜2mm程度の略球状やポップコーン形を呈したものに可食油をごく薄く塗布、乾燥させたものを用いた。粒度の調整や粉砕加工は必要に応じ任意に実施してもよい。ゴマも外径が1〜2mm程度で、定量供給が容易である。
【0025】
【発明の実施の形態】
本発明における第1の発明は、はんだと酸化物とに分離する分離剤を、表面に可食油をごく薄く塗布し,表面を天日等で乾燥させた穀類の粒、表面に可食油をごく薄く塗布し,表面を天日等で乾燥させた豆類の粒、表面に可食油をごく薄く塗布し,表面を天日等で乾燥させた種子の粒、表面に可食油をごく薄く塗布し,表面を天日等で乾燥させた落花生の殻の粒の内から選択したいずれか一つ,またはその組合せとし、前記穀類を粟、稗、きび、米の内いずれか一つ,またはその組合せ、豆類を大豆、小豆、落花生、ココナッツの内いずれか一つ,またはその組合せ、前記種子をゴマ、ヒマワリ、ヤシ、菜種、綿実の内いずれか一つ,またはその組合せとし、前記可食油をオリーブ、ゴマ、ヒマワリ、ヤシ、菜種、綿実、コーン、米、サフラワーの内いずれか一つ、またはその組合せからなることを特徴とするはんだが付着した酸化物または溶融はんだに接する酸化物の分離剤としたもので、人体に無害で、公害も起こさず、極めて低価格の分離剤を提供できる。また、はんだの利用率、回収率等が向上し地球環境保全に役立つ。
【0026】
第2の発明は、50〜250℃に加熱した有底容器内に穀類の粒、豆類の粒、種子の粒、落花生の殻の粒の内から選択したいずれか一つを50g〜100g程度投入した後、可食油を小さじ半分〜一杯程度ふりかけて蓋をし、1分〜数分間攪拌しながら加熱し、その後、前記有底容器内の粒を吸水性部材上に散布し、粒の下側に垂れてきた油を前記吸水性部材に吸着させた後、天日等で前記粒の表面を乾燥させたことを特徴とするはんだが付着した酸化物または溶融はんだに接する酸化物の分離剤の製造方法としたもので、人体に無害で、公害も起こさず、極めて低価格の分離剤を容易に提供できる。
【0027】
第3の発明は、50〜250℃に加熱した有底容器内に可食油を小さじ半分〜一杯程度ふりかけて油を引いた後、穀類の粒、豆類の粒、種子の粒、落花生の殻の粒の内から選択したいずれか一つを50g〜100g程度投入して蓋をし、1分〜数分間攪拌しながら加熱し、その後、前記有底容器内の粒を吸水性部材上に散布し、粒の下側に垂れてきた油を前記吸水性部材に吸着させた後、天日等で前記粒の表面を乾燥させたことを特徴とするはんだが付着した酸化物または溶融はんだに接する酸化物の分離剤の製造方法としたもので、人体に無害で、公害も起こさず、極めて低価格の分離剤を容易に提供できる。
【0028】
第4の発明は、容器内にはんだが付着した酸化物を投入する工程と、前記容器を溶融はんだ槽内に浸漬し前記はんだが付着した酸化物を溶解する工程と、第1の発明に記載した分離剤の内いずれか一つまたはその組合せを散布する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とするはんだが付着した酸化物の分離方法としたもので、はんだ酸化物の分離作業を簡単、容易に実施でき、酸化物に付着して廃棄するはんだの量が少なくなる。また、はんだの利用率、回収率等が向上し地球環境保全に役立つ。
【0029】
第5の発明は、容器内にはんだが付着した酸化物を投入する工程と、第1の発明に記載の分離剤の内いずれか一つまたはその組合せを前記はんだが付着した酸化物に散布する工程と、前記容器を溶融はんだ槽内に浸漬し前記はんだが付着した酸化物を溶解する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とするはんだが付着した酸化物の分離方法としたもので、酸化物の分離作業を簡単、容易に実施でき、酸化物に付着して廃棄するはんだの量が少なくなる。また、はんだの利用率、回収率等が向上し地球環境保全に役立つ。
【0030】
第6の発明は、容器を溶融はんだ槽内に半分程度浸漬する工程と、前記容器内にはんだが付着した酸化物を投入する工程と、第1の発明に記載の分離剤の内いずれか一つまたはその組合せを前記はんだが付着した酸化物に散布する工程と、酸化物に付着したはんだの溶解後、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とするはんだが付着した酸化物の分離方法としたもので、酸化物の分離作業を簡単、容易に実施でき、酸化物に付着して廃棄するはんだの量が少なくなる。また、はんだの利用率、回収率等が向上し地球環境保全に役立つ。
【0031】
第7の発明は、溶融はんだに浮かんだはんだ酸化物を容器内にすくう工程と、第1の発明に記載した分離剤の内いずれか一つまたはその組合せの分離剤を散布する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とする溶融はんだに接する酸化物の分離方法としたもので、酸化物の分離作業を簡単、容易に実施でき、酸化物に付着して廃棄するはんだの量が少なくなる。また、はんだの利用率、回収率等が向上し地球環境保全に役立つ。
【0032】
第8の発明は、第1の発明に記載した分離剤のいずれか一つまたはその組合せを溶融はんだに浮かんだ酸化物に散布する工程と、溶融はんだ上に浮かんだ酸化物を容器内にすくう工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを備えたことを特徴とする溶融はんだに接する酸化物の分離方法としたもので、酸化物の分離作業を簡単、容易に実施でき、酸化物に付着して廃棄するはんだの量が少なくなる。また、はんだの利用率、回収率等が向上し地球環境保全に役立つ。
【0033】
以下、本発明の実施例におけるはんだが付着した酸化物または溶融はんだに接する酸化物の分離剤とその製造方法、酸化物の分離方法について説明する。
【0034】
【実施例】
(実施例1)
以下、本発明の実施例1におけるはんだが付着した酸化物または溶融はんだに接する酸化物の分離剤とその製造方法を、表面にオリーブ油をごく薄く塗布し,乾燥させたゴマの粒の例により説明する。
【0035】
前記ゴマからなる分離剤の製造方法は、50〜250℃に加熱した有底容器内(ガスコンロに火をつけフライパンを1〜2分程度かけた状態)にゴマの粒を50g〜100g程度投入した後、オリーブ油を小さじ半分〜一杯程度をふりかけて蓋をし、前記ゴマの粒がはじけ終わり、約2倍程度にふくらむ程度まで攪拌しながら炒る。
その後、前記有底容器内のゴマの粒を吸水性部材上に散布し粒の下側に垂れてきた油を吸着させた後、天日でゴマの表面を乾燥させたことを特徴とする。
【0036】
また、もうひとつの分離剤の製造方法は、50〜250℃に加熱した有底容器内(ガスコンロに火をつけフライパンを1〜2分程度かけた状態)にオリーブ油を小さじ半分〜一杯程度ふりかけて油を引いた後、ゴマの粒を50g〜100g程度投入して蓋をし、前記ゴマの粒がはじけ、約2倍程度にふくらむ程度に攪拌しながら炒る。
その後、前記有底容器内のゴマの粒を吸水性部材上に散布し粒の下側に垂れてきた油を吸着させた後、天日でゴマの表面を乾燥させた。
前記吸水性部材はシート状の紙、例えば、新聞紙とした。勿論、一般市販の水・油等の吸い取り紙を用いてもよい。
【0037】
ゴマの粒がはじけ、約2倍程度にふくらむことによりゴマの皮が少なくとも一部分剥け、ゴマ内の油脂成分が表皮に滲み出る。また、ゴマの表面には供給した可食油が付着している。併せてゴマの膨張により溶融はんだで分解、燃焼しやすくなる。その結果、表面に油脂を備えたゴマははんだと酸化物との分離作用を瞬時に促進する。
【0038】
(実施例2)
次に、本発明の実施例2におけるはんだが付着した酸化物または溶融はんだに接する酸化物の分離方法について、図面を用いて説明する。
【0039】
図1は本発明の一実施例における、はんだが付着した酸化物から酸化物のみを分離する工程(分離作業)の概念の要部構成図を示す。円で囲んだ符号1〜7は分離工程の各ステップを示す。
第1のステップでは、はんだが付着した酸化物の収納容器1(網かご/網の線径を約0.5mm、矩形開口の一辺を約1.2mm程度とした。)をディップ半田槽、またはフロー半田槽(噴流半田槽)に半分程度沈める。溶融はんだの温度は280℃〜290℃程度に設定されている。(図1の実施例ではフロー半田槽2を示す。)
第2、第3のステップでは、はんだとくっついた酸化物(はんだが付着した酸化物/はんだドロス)3の塊を網かご1の容積の半分程度まで入れる。
はんだドロス3をすくう容器はスプーン、挟み具、ピンセット等任意の用具を用いてよい。
第4のステップでは、本発明の分離剤5たとえば表面にオリーブ油をごく薄く塗布し,表面を乾燥させたゴマの粒を匙ですくい、前記はんだが付着した酸化物3の表面に散布する(振りかける)。散布量は前記はんだが付着した酸化物3をほぼ覆う程度でよい。例えば、はんだが付着した酸化物3の容積100ccに対し、分離剤の散布量を小さじ少々から0.7杯分程度とした。
第5のステップでは、網かご1を上下、または左右に動かし、はんだが付着した酸化物3をはんだ溶融面4より上げたり、下げたりする。この動作を数回繰り返す。
第6のステップでは、はんだが付着した酸化物3の嵩が減り,酸化物に付着していた(くっついていた)はんだが溶融したことを確認し、その後、網かご1を溶融はんだ面4より引き上げる。
第7のステップでは、網かご1内に残った酸化滓(酸化物)6を廃棄物入れ等に捨てる。
以上のステップ第1〜第7で、はんだと酸化物との分離作業が終了する。この間、作業時間は約1分から1.5分程度であった。酸化物に付着していたはんだを9割以上回収でき、酸化物のみの嵩は元の1〜2割程度に減少した。
【0040】
このように本発明は、はんだと酸化物との分離を極めて容易に、短時間に、安全に実施できる。勿論、分離剤の取り扱いに際し保護具の着用等を不要にする。また、分離剤としてオリーブ油をごく薄く塗布し,乾燥させたゴマの粒を利用しているので極めて安価で、環境保護に役立つ。
【0041】
なお、上記ステップ第1〜第7の順序は任意に変更、または削除してよいことは言うまでもない。
例えば、溶融半田の外(はんだ槽の外や溶融はんだ面の上方)において、容器の中にはんだが付着した酸化物を投入する工程をまず優先させる。その後、前記分離剤の内いずれか一つまたはその組合せを前記はんだが付着した酸化物に散布する工程と、前記容器を溶融はんだ槽内に浸漬し前記はんだが付着した酸化物を溶解する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを順次、実施するようにしてもよい。
【0042】
さらに、溶融半田外で、容器の中にはんだが付着した酸化物を投入する工程と、前記容器を溶融はんだ槽内に浸漬し、前記はんだが付着した酸化物を溶解する工程と、前記分離剤の内いずれか一つまたはその組合せを前記はんだが付着した酸化物に散布する工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを順次、実施する等としてもよい。
【0043】
(実施例3)
次に、本発明の実施例3における溶融はんだに浮かぶ酸化物の分離方法について説明する。この場合の分離剤は実施例1と同様とした。(たとえば表面にオリーブ油をごく薄く塗布し,表面を乾燥させたゴマの粒)
酸化物に散布する分離剤の量も実施例1と同程度とした。はんだと酸化物との分離手順は次の通りである。
【0044】
まず、第1のステップでは、酸化物を掬う収納容器(網かご/網の線径約0.5mm、矩形開口の一辺を約1.2mm程度とした。)をディップ半田槽、またはフロー半田槽に容器上縁が隠れる程度に沈める。
第2のステップでは、溶融はんだに浮かんだ酸化物(はんだドロス)を網かごで掬い集め、網かごを半分程度まで引き上げる。
第3のステップでは、本発明の分離剤を匙で前記溶融はんだ上に浮かぶ酸化物の表面に散布する(振りかける)。散布量は前記酸化物の表面をほぼ覆う程度でよい。例えば、酸化物の容積100ccに対し分離剤の散布量を小さじ少々から0.7杯分程度とした。
第4のステップでは、網かごを上下、または左右に動かし、酸化物をはんだ溶融面より上げたり、下げたりする。この動作を数回繰り返す。
第5のステップでは、酸化物の嵩が減り,酸化物に付着していた(くっついていた)はんだが溶融したことを確認し、その後、網かごを溶融はんだ面より引き上げる。
第6のステップでは、網かごに残った酸化滓(酸化物)を廃棄物入れ等に捨てる。
【0045】
以上のステップ第1〜第6で、はんだと酸化物との分離作業が終了する。この間、作業時間は1分程度であった。(いずれも図示せず。)
上記実施例3の場合も、はんだと酸化物との分離を極めて容易に、短時間に、安全に実施できる。
【0046】
なお、この場合も上記ステップ第1〜第6の順序は任意に変更、追加または削除してよいことは言うまでもない。
例えば、第3のステップを入れ替え、上記分離剤のいずれか一つまたはその組合せを溶融はんだに浮かんだ酸化物に散布する工程を優先させる。その後、溶融はんだ上に浮かんだ酸化物を容器内にすくう工程と、前記容器をはんだ槽から引き上げ、はんだと酸化物とを分離する工程とを順次、実施するようにしてもよい。(図示せず。)
上記実施例2、3において、はんだが付着した酸化物,または溶融はんだに浮かぶ酸化物の収納容器として網かごを用いた例を説明したが、別段、網かごに限るものでなく任意の部材としてよいことは言うまでもない。例えば、円形または矩形からなる開口を複数備えたパンチングメタルで容器を形成してもよい。一例として、収納容器の底面と各側面に、開口面積が1mm↑2〜2.25mm↑2の矩形開口を配設ピッチ1.5mmから2mm程度の多行多列(マトリクス状)に配設してなる構成とした。
【0047】
また、はんだが付着した酸化物を加熱する加熱装置として半田溶融槽の他、一般的なフロー(噴流)型半田付装置、静止ディップ型の半田付装置としてよいことも同様である。
さらに、分離した酸化物(酸化滓)を網カゴ等の容器ですくい上げることに代え、耐熱プレート等で酸化物を掻き取るようにしてもよいし、不活性ガス等により酸化物を溶融はんだ面から押し流すようにしてもよい。
【0048】
さらに、上記実施例で述べた分離剤はオリーブ油をごく薄く塗布し,乾燥させたゴマの粒に限るものでない。この他に、表面に可食油をごく薄く塗布し表面を乾燥させた穀類の粒、表面に可食油をごく薄く塗布し表面を乾燥させた豆類,または粒状に破砕した豆類、表面に可食油をごく薄く塗布し表面を乾燥させた種子の粒(ゴマ以外)、表面に可食油をごく薄く塗布し表面を乾燥させた落花生の殻の粒の内から選択したいずれか一つ,またはその組合せとしても、はんだ酸化物の分離作用が得られる。
【0049】
さらに、上記実施例で述べた分離剤を、可食材料を可食油で揚げた部材としてもよい。該部材の第1の例としては、小麦粉等の穀物粉やトウモロコシ粉等の可食粉を水、油、各種調味料、その他の添加物の内,少なくとも一つを加えて練り、シート状や麺状、棒状、矩形状、円盤状、球状、カップ状等の所定形状に成形して可食油で揚げた分離剤とした。該分離剤を代用するものとしてカップヌードル(インスタントラーメン、麺)、トンガリコーン等の商品名で市販されている食品を利用してもよい。これら市販品の使用に際し、適当な大きさに破砕(外形5mm角〜10mm角程度、または棒状、麺なら数mm〜10mm程度の長さ)し、はんだ酸化物上に散布することは言うまでもない。
【0050】
可食材料を可食油で揚げた本発明の分離剤の第2の例としては、馬鈴薯を薄片にスライス,または棒状に切断加工し可食油で揚げた分離剤とした。この場合も、商品名ポテトチップス、ポテトスティックなどの市販品を破砕、割断し利用してもよい。
前記ポテトチップスは98g中、蛋白質3.9g、脂質32.5g、糖質48.2g、ナトリウムNa365mg、その他等の成分からなる。
【0051】
可食材料を可食油で揚げた本発明の分離剤の第3の例としては、メリケン粉を水で溶き可食油で揚げた天ぷらかす(天かす/揚げ玉)、食材の表面にパン粉を付け可食油で揚げた際に派生するフライかす等とした。外形寸法は10mm以下程度が望ましい。
上記第1〜第3の例で述べた可食材料を可食油で揚げた分離剤も、前記ゴマと同様に、はんだが付着した酸化物をはんだと酸化物とに効率よく迅速に分離する。
【0052】
【発明の効果】
以上のように本発明によれば、安全で人体に無害で、公害も起こさず、極めて低価格の酸化物分離剤を提供できる。
また、はんだと酸化物との分離作業を簡単、確実、迅速に実施でき、酸化物に付着して廃棄するはんだの量が少なくなる。その結果、はんだの利用率、回収率等が向上し地球環境保護に役立つ。
【図面の簡単な説明】
【図1】本発明の一実施例におけるはんだと酸化物との分離工程の概念の要部構成図
【符号の説明】
1 容器
2 はんだ槽
3 はんだが付着した酸化物(はんだと酸化物とがくっついたもの)
4 溶融はんだ面
5 分離剤
6 酸化物(酸化滓)
10 溶融はんだ[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a separating agent, a separation method, a separation method, and a separating agent that can separate oxides attached to solder or oxides in contact with molten solder into solders and oxides (dross) and only the oxides can be taken out. It relates to a manufacturing method.
[0002]
[Prior art]
A large amount of solder oxide is generated in the dip and flow soldering processes. Further, when the solder oxide is scooped up from the molten solder or flows out of the solder bath and solidified, a large amount of solder adheres to the oxide.
The solder-attached oxide (solder dross) is sold to a remanufacturer at a low price.
To prevent solder oxidation, add an antioxidant to the surface of the molten solder or enclose an inert gas such as nitrogen around the solder bath to lower the oxygen concentration and minimize solder oxidation. It was.
[0003]
In addition, as a solder oxide separating / reducing agent that separates solder and oxide from the solder-attached oxide and enables only the oxide to be taken out, a powder in which potassium salt is added to ammonium borate is commercially available. ing. (Product name / Clinox OR-904P / Electrobart Setec Co., Ltd.)
[0004]
[Problems to be solved by the invention]
However, in the method of selling to the above-mentioned conventional remanufacturer, a large amount of expensive solder adheres to the oxide, resulting in a large solder loss.
In the method of adding an antioxidant to the surface of the molten solder, the solder bath is made of mineral antioxidant oil or the like, and it becomes difficult to clean the dirt and adheres to the printed wiring board.
The method using an inert gas increases the cost and makes the equipment large and complicated.
Powder separation agent based on ammonium borohydride is expensive at approximately 6,000 yen / 450 grams, and it is necessary to be careful not to touch the skin when handling or to wear safety glasses. Cost.
[0005]
It is another object of the present invention to further enhance the action and effect of the separating agent previously proposed in Japanese Patent Application No. 10-046944.
[0006]
[Means for Solving the Problems]
In order to solve the above problems, an oxide separating agent in the present invention,
A grain of cereals with a very thin coating of edible oil such as vegetable oil on the surface and dried on the surface of sun, etc. A grain of beans with a very thin coating of edible oil such as vegetable oil on the surface and dried on the surface of sun, etc. Seed grains with a very thin coating of edible oil such as vegetable oil on the surface and dried on the surface of the sun, etc. of peanut shells coated with a very thin layer of edible oil such as vegetable oil on the surface and dried on the surface of the sun, etc. It was made into the oxide separation agent which contact | connects the oxide to which the solder adhere | attached or the molten solder characterized by consisting of any one selected from the inside of a grain, or its combination.
[0007]
The cereal is any one of cocoon, rice bran, acne, rice, or a combination thereof, the beans are any one of soybeans, red beans, peanuts, coconuts, or a combination thereof, the seeds are sesame, sunflower, palm, rapeseed , Any one of cotton seeds, or a combination thereof. Furthermore, when the particle | grains of the said separating agent were large, it grind | pulverized suitably and made the magnitude | size into the granule of 5 mm or less in external shape. Preferably, grains having an outer diameter of 1 to 3 mm are good. Easily enters the gaps in the solder oxide and effectively exhibits the separation function.
Seeds such as persimmons, persimmons, acne and sesame seeds are about 1 to 3 mm in size in the natural state. This size tends to enter the gaps in the solder oxide. Also, the oil component is exuded by being instantaneously heated by the molten solder.
[0008]
The edible oil applied to the separating agent was a vegetable oil such as olive, sesame, sunflower, palm, rapeseed, cottonseed, corn, rice, safflower, or a combination thereof. The vegetable oil is 100% lipid.
[0009]
In the method for producing a separating agent in the present invention, grains of grains, beans, seeds in a bottomed container heated to 50 to 250 ° C. (in a state where a gas stove is lit and a frying pan is applied for about 1 to 2 minutes) Add about 50g to 100g of any one selected from the grains of peanut shells, then cover with half a teaspoon of edible oil, cover and heat for 1 to several minutes with stirring. A structure in which the particles in the bottomed container are sprayed on the water absorbent member, and the oil dripping below the particles is adsorbed on the water absorbent member, and then the surface of the particles is dried by sunlight or the like. did. As the drying method, natural drying (room temperature drying), oven drying, or the like may be arbitrarily performed in addition to the sun.
Drying the surface of the grain makes it easier to handle the grain and makes it easier to supply (spray) with a spoon or vibrating bowl.
The film thickness of the edible oil applied to the grains is in the range of about 0.001 μm to several μm.
[0010]
In another manufacturing method of the separating agent according to the present invention, about 50 to 100 g of sesame grains are put in a bottomed container heated to 50 to 250 ° C., and then the lid is covered with about half to one teaspoon of edible oil. The sesame grains are boiled and fried while stirring to the extent that the sesame seeds are about doubled, and then the sesame grains in the bottomed container are sprayed on the water-absorbing member and dripped below the grains. After adsorbing the sesame, the surface of the sesame was dried by the sun.
[0011]
Furthermore, in another method for producing a separating agent according to the present invention, the edible oil is sprinkled in a bottomed container heated to 50 to 250 ° C. and sprinkled with about half to one teaspoon. 50g to 100g of any one selected from grains, seed grains, and peanut shell grains are put into a lid, heated with stirring for 1 minute to several minutes, and then in the bottomed container The particles were sprayed on the water-absorbing member, the oil dripping below the particles was adsorbed on the water-absorbing member, and then the surface of the particles was dried in the sun.
[0012]
Furthermore, in another manufacturing method of the separating agent according to the present invention, the edible oil is sprinkled into a bottomed container heated to 50 to 250 ° C. and sprinkled with about half a teaspoon, and then oiled, and then 50 g of sesame grains are added. Add about 100g, cover, fry the sesame grains, stir to the extent that it swells to about twice, then sprinkle the sesame grains in the bottomed container on the water absorbent member After adsorbing the oil dripping down, the surface of sesame was dried in the sun. The water absorbing member was a sheet-like paper (for example, newspaper).
[0013]
Next, the method of separating the solder and oxide includes the step of introducing the oxide with solder adhered into the container, and the container is immersed in a molten solder bath (about 280 ° C. to 290 ° C.) to adhere the solder Oxidation where solder is attached to any one of the above-mentioned separating agents (for example, sesame with edible oil applied thinly on the surface and dried on the sun) or a combination thereof The method for separating oxides to which solder is attached is characterized by comprising a step of spraying on an object and a step of lifting the container from the solder bath and separating the solder and the oxide. Furthermore, after spraying the separating agent, a process of pulling up or immersing the container from the solder bath or moving it up and down a plurality of times was added as necessary.
[0014]
In addition, as another separation method, a step of introducing an oxide having solder adhered into a container, and one of the above separating agents (for example, sesame coated with edible oil on the surface) or a combination thereof is soldered. The step of spraying on the oxide to which the metal has adhered, the step of immersing the container in a molten solder bath to dissolve the oxide to which the solder has adhered, and pulling up the container from the solder bath to separate the solder and the oxide And a process for separating the oxide to which the solder is attached.
[0015]
Furthermore, another separation method includes a step of immersing the container in a molten solder tank about half, a step of introducing an oxide with solder attached in the container, and one of the separating agents (for example, , Sesame edible oil thinly applied to the surface) or a combination thereof is sprayed on the oxide to which the solder adheres, and after the oxide to which the solder adheres is dissolved, the container is lifted from the solder bath, And a step of separating the oxide.
[0016]
Furthermore, another separation method includes the step of scooping the oxide floating in the molten solder into the container, and any one of the above separating agents (for example, sesame coated with edible oil on the surface) or a combination thereof. A method for separating oxide in contact with molten solder, comprising a step of spraying on the oxide and a step of lifting the container from the solder bath and separating the solder and the oxide.
[0017]
Further, another separation method includes a step of spraying any one of the above separating agents (for example, sesame having a thin edible oil applied to the surface) or a combination thereof on the oxide floating on the molten solder, A method for separating an oxide in contact with molten solder, comprising: a step of scooping a solder oxide floating in a solder into a container; and a step of pulling the container out of a solder bath and separating the solder and the oxide It was.
[0018]
Furthermore, a container for scooping up the oxide floating on the molten solder has a mesh opening (through hole) area of about 1-10 mm ↑ 2, preferably about 1-2.25 mm ↑ 2, or an area of 1-1 The punching metal is formed by pressing so that a plurality of openings of about 2.25 mm ↑ 2 are provided on the bottom surface and each side surface.
One opening area in the mesh or the punching metal was determined by experiments for the purpose of allowing the solder separated from the oxide to smoothly flow back into the solder melting tank and for the oxide soot (oxide) to remain in the container.
Further, the components such as a mesh cage and punching metal are made of a material that does not adhere solder, such as stainless steel.
The mesh cage has a mesh wire diameter of 0.3 to 0.7 mm and a side dimension of the rectangular opening of about 1.0 to 3 mm. Preferably, the wire diameter of the net is about 0.5 mm, and one side of the rectangular opening dimension is about 1.2 mm.
[0019]
The mechanism by which each separating agent separates the oxide to which the solder is attached or the oxide in contact (floating) with the molten solder into solder and oxide is as follows. That is,
It is considered that the oil component (the organic acid R · (COOH) n component contained in the oil (that is, oleic acid, linoleic acid, palmitic acid, etc.) constituting the separating agent exhibits a reducing action on the metal oxide.
For example, SnO ↓ 2 + 4RCOOH → [RCOO] ↓ 4Sn + 2H ↓ 2O
Further, it is considered that phosphorus (P) and the oil / fat contained in the separating agent fulfill the function of preventing oxidation of the solder.
Furthermore, it is considered that fibers, carbohydrates, and the like constituting the separating agent are combined with oxide (dross) and inhibit the bonding with the molten solder.
It is considered that the component heated to molten carbon and converted into carbon C reacts with SnO ↓ 2 + C → Sn + CO ↓ 2. (Acts as a reducing agent.)
Furthermore, when sodium (Na) is contained in the separating agent, Na also acts as a reducing agent.
[0020]
The particle size distribution of each separating agent having an outer shape of about 1 to 5 mm need not be prepared. In the case of a large seed (seed) having an outer shape exceeding 5 mm, it may be used as it is, but it is desirable to use it by crushing it into granules of about 1 to 5 mm if possible.
[0021]
By the way, if you describe each component of cereals, rice cake, acne, rice cake,
Persimmon is in 100g edible portion, fat 7.0g, phosphorus P 240mg, sodium Na 7mg, calcium Ca 21mg, iron 5mg, protein 9.9g (other ingredients listed) Are omitted).
Acne is 100g edible fat, 9.1g, phosphorus P, 270mg, sodium Na, trace amount, calcium Ca, 20mg, iron, 3.5mg, protein, 12.7g (others) Are omitted).
Persimmons in 100g edible portion, fat ... 8.3g, phosphorus P ... 330mg, sodium Na ... trace amount, calcium Ca ... 33mg, iron ... 3.5mg, protein ... 9.3g (others Are omitted).
[0022]
Of the beans,
Ingredients for soy are 100g edible fat, 17.5g fat, 470mg phosphorous, 3mg sodium Na, 190mg calcium Ca, 7mg iron, 34.3g protein (34.3g other ingredients) The description is omitted). (See “Chemical Handbook” Application, Chemical Society of Japan, 1973, pages 1366-1367, pages 1404-1405, published by Maruzen Co., Ltd.)
Furthermore, of the seeds,
The component of sesame (sesame seeds) is 19.8 g of protein, 51.9 g of lipid, 18.4 g of carbohydrate, 5.2 g of ash, phosphorus P..540 mg, sodium Na..2 mg, calcium Ca..1200 mg, iron. 9.6 mg, potassium K ·· 400 mg, magnesium Mg ·· 350 mg, zinc 7100 mg, copper Cu ·· 1500 mg (other components omitted) and the like.
Sunflower seed (dry) ingredients per 100g protein 19.9g, lipid 56.4g, carbohydrates 18.1g, ash 2.9g, phosphorus P · · 540mg, sodium Na · · 2mg, calcium Ca · · 95mg, Iron ··· 5.0 mg, potassium K ··· 510 mg, (other components omitted). (See Sesame and Sunflower Seeds for “Fourth Food Composition Tables”, Women's Nutrition University Press, 1994, pages 96-97)
Each said separating agent in this invention contains both an oil component and phosphorus, or an oil component, and isolate | separates into the solder and an oxide the oxide which contact | connects molten solder, or the oxide to which the solder adhered.
In particular, beans or crushed grains rich in oil and fat components (soybeans, red beans, peanuts, coconuts, etc.), seed grains (sesame seeds, sunflower, palm, rapeseed, etc.) are effective. Sesame fatty acids are rich in oleic acid and linoleic acid.
[0023]
In the present invention, an edible oil such as vegetable oil is applied very thinly on the surface of the above various seeds (seeds) and dried, and the oxide in contact with the molten solder or the oxide to which the solder is attached is changed into a solder and an oxide. Demonstrates the effect of instantly starting the action of separation. On the other hand, when edible oil is not applied to the surface of seeds (seed seeds) or the like, it takes several seconds to 10 seconds for the seeds to be heated by the molten solder and for the oil components of the seeds to exude to the surface.
That is, when a separating agent provided with edible oil on the surface of the seed is sprayed on the solder oxide, the edible oil on the surface first acts at the same time as it is immersed in the solder melting tank, and then the oil component exuded from the seed acts. And separated into solder and oxide.
[0024]
Among the cereals, straw is odorless and easy to supply in a fixed amount. The size of the koji grains was obtained by applying a very thin edible oil to a substantially spherical or popcorn shape having an outer diameter of about 1 to 2 mm and a length of about 1 to 2 mm and drying. The adjustment of the particle size and pulverization may be arbitrarily performed as necessary. Sesame also has an outer diameter of about 1 to 2 mm and can be easily supplied in a fixed amount.
[0025]
DETAILED DESCRIPTION OF THE INVENTION
In the first invention of the present invention, the separating agent for separating the solder and the oxide is applied to the surface of the edible oil very thinly, and the surface is dried by the sun or the like. Apply thinly, the grain of beans dried on the surface of the sun, etc., apply the edible oil very thinly on the surface, apply the edible oil on the surface of the seeds dried the surface of the sun, etc. Any one selected from among grains of peanut shells, the surface of which has been dried by the sun or the like, or a combination thereof, and the cereal is any one of straw, rice cake, acne, rice, or a combination thereof, The beans are any one of soybeans, red beans, peanuts, coconuts, or a combination thereof, the seeds are any one of sesame, sunflower, palm, rapeseed, cottonseed, or a combination thereof, and the edible oil is olive , Sesame, sunflower, palm, rapeseed, cottonseed, corn, rice, safra It is made of any one of the above or a combination thereof, and is used as a separating agent for oxides attached to solder or oxides in contact with molten solder. It is harmless to the human body, does not cause pollution, and is extremely A low cost separation agent can be provided. In addition, the utilization rate and recovery rate of solder are improved, which helps to preserve the global environment.
[0026]
In the second invention, about 50 g to 100 g of any one selected from cereal grains, legume grains, seed grains, and peanut shell grains is put into a bottomed container heated to 50 to 250 ° C. Then, cover with half a teaspoon of edible oil and cover with heat, stirring for 1 to several minutes, and then spraying the particles in the bottomed container on the water-absorbing member. After the oil dripping on the water-absorbing member is adsorbed on the water-absorbing member, the surface of the grain is dried by the sun or the like. The manufacturing method is harmless to the human body, does not cause pollution, and can easily provide an extremely low cost separation agent.
[0027]
According to the third aspect of the present invention, the edible oil is sprinkled in a bottomed container heated to 50 to 250 ° C., about half a teaspoon and drawn, and then the grains of grains, beans, seeds, peanut shells are collected. Put about 50g to 100g of any one selected from the grains, cover and heat with stirring for 1 to several minutes, and then spray the grains in the bottomed container onto the water-absorbing member. The surface of the grain is dried by the sun after adsorbing the oil dripping under the grain to the water-absorbing member, and the oxide in contact with the oxide or molten solder adhering to the solder This is a method for producing a product separating agent, which is harmless to the human body, does not cause pollution, and can easily provide a very low cost separating agent.
[0028]
4th invention is described in 1st invention, the process of throwing the oxide which solder adhered in the container, the process of immersing the said container in a molten solder tank, and melt | dissolving the oxide which the said solder adhered. A solder-attached oxide comprising: a step of spraying any one of the separating agents or a combination thereof; and a step of lifting the container from the solder bath and separating the solder and the oxide. Thus, the solder oxide can be separated easily and easily, and the amount of solder deposited on the oxide and discarded is reduced. In addition, the utilization rate and recovery rate of solder are improved, which helps to preserve the global environment.
[0029]
According to a fifth aspect of the present invention, either one of the step of introducing an oxide having solder adhered into a container and the separating agent according to the first aspect or a combination thereof is sprayed on the oxide to which the solder has adhered. And a step of immersing the container in a molten solder bath to dissolve the oxide adhered to the solder, and a step of lifting the container from the solder bath and separating the solder and the oxide. This is a method for separating oxides to which solder has been attached. The oxide separation work can be easily and easily performed, and the amount of solder that adheres to oxides and is discarded is reduced. In addition, the utilization rate and recovery rate of solder are improved, which helps to preserve the global environment.
[0030]
According to a sixth aspect of the present invention, there is provided any one of a step of immersing the container in a molten solder tank about half, a step of introducing an oxide having solder adhered into the container, and a separating agent according to the first aspect of the present invention. A step of spraying one or a combination thereof on the oxide to which the solder is adhered, and a step of separating the solder and the oxide by lifting the container from the solder bath after the solder adhered to the oxide is dissolved. This is a method for separating oxide with solder attached thereto, and the oxide separation operation can be performed easily and easily, and the amount of solder attached to the oxide and discarded is reduced. In addition, the utilization rate and recovery rate of solder are improved, which helps to preserve the global environment.
[0031]
The seventh invention includes a step of scooping the solder oxide floating in the molten solder into the container, a step of spraying one or a combination of the separating agents described in the first invention, A method for separating oxides in contact with molten solder, characterized in that the container is pulled up from the solder bath and the solder and oxide are separated. This reduces the amount of solder that adheres to the oxide and is discarded. In addition, the utilization rate and recovery rate of solder are improved, which helps to preserve the global environment.
[0032]
The eighth invention is a step of spraying any one or a combination of the separating agents described in the first invention onto the oxide floating on the molten solder, and scooping the oxide floating on the molten solder into the container. A method for separating oxides in contact with molten solder, characterized in that it comprises a step and a step of pulling up the container from the solder bath and separating the solder and the oxide. It is easy to implement and reduces the amount of solder that adheres to the oxide and is discarded. In addition, the utilization rate and recovery rate of solder are improved, which helps to preserve the global environment.
[0033]
Hereinafter, an oxide separating agent in contact with an oxide to which solder is attached or a molten solder, a method for producing the same, and a method for separating an oxide according to an embodiment of the present invention will be described.
[0034]
【Example】
Example 1
Hereinafter, the separation agent of the oxide attached to the solder or the oxide in contact with the molten solder in Example 1 of the present invention and the manufacturing method thereof will be described with an example of sesame grains coated with a very thin olive oil on the surface and dried. To do.
[0035]
In the method for producing the separating agent comprising sesame, about 50 g to 100 g of sesame grains were put in a bottomed container heated to 50 to 250 ° C. (in a state where the gas stove was lit and the frying pan was applied for about 1 to 2 minutes). Then, cover with half a teaspoon of olive oil and cover, and stir until the sesame seeds have boiled and swelled to about twice.
Thereafter, the sesame grains in the bottomed container are sprayed on the water-absorbing member to adsorb the oil drooping below the grains, and then the surface of the sesame is dried in the sun.
[0036]
Another method for producing the separating agent is to sprinkle olive oil in half a teaspoon in a bottomed container heated to 50 to 250 ° C. (in a gas stove with a frying pan for about 1 to 2 minutes). After pulling the oil, add about 50 to 100 g of sesame grains, cover, and fry while stirring until the sesame grains are repelled and swelled about twice.
Thereafter, the sesame grains in the bottomed container were sprayed on the water-absorbing member to adsorb the oil drooping below the grains, and then the surface of the sesame was dried in the sun.
The water absorbing member was a sheet-like paper, for example, newspaper. Of course, general commercially available blotting paper such as water and oil may be used.
[0037]
The sesame grains are repelled, and the sesame skin is peeled at least partially by bulging about twice, so that the oil component in the sesame oozes out into the epidermis. Moreover, the supplied edible oil adheres to the surface of sesame. At the same time, the expansion of sesame makes it easy to decompose and burn with molten solder. As a result, sesame seeds with oil on their surfaces instantly promote the separation of solder and oxide.
[0038]
(Example 2)
Next, a method for separating the oxide to which the solder is attached or the oxide in contact with the molten solder in Example 2 of the present invention will be described with reference to the drawings.
[0039]
FIG. 1 is a block diagram showing a main part of a concept of a process (separation operation) for separating only oxide from oxide to which solder is attached in one embodiment of the present invention.
In the first step, the
In the second and third steps, a lump of oxide (oxide with attached solder / solder dross) 3 adhered to the solder is put to about half the volume of the
The container for scooping the
In the fourth step, the separating
In the fifth step, the
In the sixth step, it is confirmed that the
In the seventh step, the oxidized soot (oxide) 6 remaining in the
In the first to seventh steps, the solder and oxide separation work is completed. During this time, the working time was about 1 to 1.5 minutes. 90% or more of the solder adhered to the oxide could be recovered, and the bulk of the oxide alone was reduced to about 10 to 20% of the original.
[0040]
As described above, according to the present invention, the separation of the solder and the oxide can be carried out very easily and safely in a short time. Of course, it is not necessary to wear protective equipment when handling the separating agent. In addition, olive oil is applied very thinly as a separating agent and dried sesame grains are used, so it is extremely inexpensive and useful for environmental protection.
[0041]
Needless to say, the order of the first to seventh steps may be arbitrarily changed or deleted.
For example, prior to the molten solder (outside the solder bath or above the molten solder surface), the step of putting the oxide with the solder attached into the container is prioritized first. Thereafter, a step of spraying any one or a combination of the separating agents on the oxide to which the solder is attached, and a step of immersing the container in a molten solder bath to dissolve the oxide to which the solder is attached. The step of pulling up the container from the solder bath and separating the solder and the oxide may be sequentially performed.
[0042]
Further, the step of introducing an oxide having solder adhered into a container outside the molten solder, the step of immersing the container in a molten solder bath and dissolving the oxide adhered to the solder, and the separating agent The step of spraying any one or a combination thereof on the oxide to which the solder is attached and the step of lifting the container from the solder bath and separating the solder and the oxide may be sequentially performed. .
[0043]
(Example 3)
Next, a method for separating oxide floating on the molten solder in Example 3 of the present invention will be described. The separating agent in this case was the same as in Example 1. (For example, sesame grains with very thin olive oil applied to the surface and dried)
The amount of separating agent sprayed on the oxide was also the same as in Example 1. The procedure for separating the solder and oxide is as follows.
[0044]
First, in the first step, an oxide-containing storage container (mesh cage / mesh wire diameter of about 0.5 mm and one side of the rectangular opening is about 1.2 mm) is a dip solder bath or a flow solder bath. Submerge so that the upper edge of the container is hidden.
In the second step, oxides (solder dross) floating on the molten solder are collected by a net cage and the mesh cage is pulled up to about half.
In the third step, the separating agent of the present invention is sprinkled (sprayed) on the surface of the oxide floating on the molten solder. The application amount may be such that the surface of the oxide is substantially covered. For example, the amount of the separating agent sprayed is about 0.7 to 0.7 cups per 100 cc of oxide volume.
In the fourth step, the mesh basket is moved up and down or left and right to raise or lower the oxide from the solder melting surface. This operation is repeated several times.
In the fifth step, it is confirmed that the volume of the oxide is reduced and the solder attached to (attached to) the oxide is melted, and then the mesh basket is pulled up from the molten solder surface.
In the sixth step, the oxidized soot (oxide) remaining in the net basket is discarded into a waste container or the like.
[0045]
In the first to sixth steps, the solder and oxide separation work is completed. During this time, the working time was about 1 minute. (Neither shown)
In the case of Example 3 described above, the separation of the solder and the oxide can be performed very easily and safely in a short time.
[0046]
In this case, it goes without saying that the order of the first to sixth steps may be arbitrarily changed, added or deleted.
For example, the third step is replaced, and priority is given to the step of spraying any one or a combination of the above separating agents on the oxide floating on the molten solder. Thereafter, the step of scooping the oxide floating on the molten solder into the container and the step of lifting the container from the solder bath and separating the solder and the oxide may be sequentially performed. (Not shown)
In Examples 2 and 3, the example in which the mesh basket is used as the container for the oxide to which the solder is attached or the oxide floating on the molten solder has been described. However, the present invention is not limited to the mesh basket and is an arbitrary member. Needless to say, it is good. For example, the container may be formed of a punching metal provided with a plurality of circular or rectangular openings. As an example, rectangular openings with an opening area of 1 mm ↑ 2 to 2.25 mm ↑ 2 are arranged in a multi-row multi-column (matrix shape) with a pitch of 1.5 mm to 2 mm on the bottom surface and each side surface of the storage container. It was set as the composition which becomes.
[0047]
In addition, as a heating device for heating the oxide to which the solder is attached, a general flow (jet) type soldering device and a static dip type soldering device may be used in addition to the solder melting tank.
Furthermore, instead of scooping up the separated oxide (oxidized soot) in a container such as a mesh basket, the oxide may be scraped off with a heat-resistant plate or the like. You may make it flush.
[0048]
Furthermore, the separating agent described in the above examples is not limited to sesame grains that have been applied with a very thin olive oil and dried. In addition, grains of cereals that have been applied with a very thin surface of edible oil and dried on the surface, beans that have been coated with a very thin surface of edible oil and dried, or beans that have been crushed into granules, and edible oil on the surface. As a seed grain (except sesame seeds) with a very thin application and dried surface, or as a combination of peanut shell grains with a very thin coating of edible oil on the surface and a dry surface In addition, a solder oxide separating action can be obtained.
[0049]
Furthermore, it is good also considering the separating agent described in the said Example as the member which fried edible material with edible oil. As a first example of the member, cereal powder such as wheat flour and edible powder such as corn flour are kneaded with at least one of water, oil, various seasonings, and other additives, and in sheet form or The separating agent was formed into a predetermined shape such as noodles, rods, rectangles, disks, spheres, cups, etc. and fried in edible oil. As a substitute for the separating agent, foods marketed under trade names such as cup noodles (instant noodles, noodles) and tongaric corn may be used. Needless to say, when using these commercially available products, they are crushed to an appropriate size (outer dimensions of 5 mm square to 10 mm square, or a rod-like or noodle length of several mm to 10 mm) and sprayed onto the solder oxide.
[0050]
As a second example of the separating agent of the present invention in which the edible material is fried with edible oil, a separating agent obtained by slicing potato into slices or cutting into a rod shape and fried with edible oil is used. In this case as well, commercially available products such as potato chips and potato sticks may be used after being crushed and cleaved.
The potato chips are composed of 3.9 g of protein, 32.5 g of lipid, 48.2 g of carbohydrate, 365 mg of sodium Na, and other components in 98 g.
[0051]
As a third example of the separating agent of the present invention in which an edible material is fried in edible oil, tempura (fried tempura / fried ball) fried in edible oil by melting Meriken powder in water, and edible oil with bread crumb on the surface of the food It was assumed that it was derived from fried rice. The outer dimension is preferably about 10 mm or less.
Similarly to the sesame seed, the separating agent obtained by frying the edible material described in the first to third examples with the edible oil efficiently and quickly separates the oxide to which the solder is attached into the solder and the oxide.
[0052]
【The invention's effect】
As described above, according to the present invention, it is possible to provide an oxide separation agent that is safe, harmless to the human body, causes no pollution, and is extremely inexpensive.
In addition, the solder and oxide can be separated easily, reliably, and quickly, and the amount of solder that adheres to the oxide and is discarded is reduced. As a result, the utilization rate and recovery rate of solder are improved, which helps to protect the global environment.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of a main part of a concept of a separation process of solder and oxide in an embodiment of the present invention.
[Explanation of symbols]
1 container
2 Solder bath
3 Oxide with solder attached (Solder and oxide stuck together)
4 Molten solder surface
5 Separating agent
6 Oxide (oxidized soot)
10 Molten solder
Claims (19)
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JP2000084347A JP4479044B2 (en) | 1999-10-15 | 2000-03-24 | Oxide separating agent, method for producing the same, and method for separating oxide |
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