JP4428980B2 - Roofing material - Google Patents

Description

  The present invention relates to a roofing material that has an unprecedented appearance and that has a workability, a waterproof function, a heat insulating function, a dew condensation prevention function, a snow stop function, and the like.

  In general, a large number of roofing materials obtained by processing metal plate materials by roll molding, press molding, and the like have been put on the market, and metal roofing materials have been attracting attention in terms of vibration resistance, strength, workability, and weight. However, the metal roofing material was poor in design compared to the tile roof. (For example, refer to Patent Documents 1 and 2). In addition, compared to roof materials such as tile roofs with large irregularities, there is a risk that the snow on the roof can easily fall under the eaves, and the roof structure using a roof material with a snow stop function added to the roof material itself Has been developed. (For example, refer to Patent Documents 3 and 4).

JP 2002-038658 A JP 2002-155602 A JP 2001-003524 A JP 2002-121868 A

  However, since the snow stoppers are attached during the construction, (1) the construction is poor, (2) the construction is difficult, (3) if the construction is not ensured, it will cause rain leakage, (4) high cost (5) There was a fault, such as being easy to break. Moreover, the metal roofing material has a limit in workability, and the aesthetics could not be improved by forming large irregularities. In addition, since Patent Documents 1 and 2 have a hook structure, when used on a roof with a steep slope, the connected upper roof material falls by its own weight, so the upper roof material fixing part is fixed to the fixture. Until it was fixed with (nails), it was necessary to hold it by hand so that the roofing material did not fall down, and the construction was difficult.

In order to solve such drawbacks, the present invention provides a substantially planar decorative surface, a protruding piece further protruding the tip of the decorative surface at the lower end portion of the decorative surface, and the protruding piece and the decorative surface. The upper surface 7 extending inwardly, the innermost piece protruding the tip of the upper surface 7 downward, the insertion piece protruding the tip of the innermost piece downward, and the upper surface 7 and the innermost piece A male connection part is formed with a substantially U-shaped engagement groove from the insert piece, the upper end portion of the decorative surface protrudes further to the upper side of the water side upper end portion of the decorative surface, and the tip ends to the lower side of the water. A cross section from a fixed piece that hangs down, a first waterproof piece that protrudes upward from the lower end of the fixed piece, an upper surface 14 that protrudes the tip of the first waterproof piece upward, and an upper surface 14, the first waterproof piece, and the fixed surface A fitting groove that fits into the insertion piece formed in a substantially U-shape, a fitting piece in which the tip of the upper surface 14 is bent under water, and a second that protrudes the tip of the fitting piece under water. Waterproof piece Formed at the tip of the second waterproof strip, the roofing material forming the female connection portion and a protrusion which is pressed against the upper surface 7 of the adjacent roofing material at the time of connection, the concave-convex portion of the projecting piece is partially bent The roof material characterized by having formed is provided.

According to the roofing material which concerns on this invention, (1) Even if the fitting piece which formed the 1st waterproofing piece and the 2nd waterproofing piece dropped down the roofing material, waterproofness can be maintained. (2) Even if it is used for a steep roof, the connected upper roof material does not fall under its own weight, so there is no need to hold it down by hand so that the roof material does not fall. It is easy. (3) Since the water upper end portion of the decorative surface and the fixed piece are formed at the same level, the step may be small, and there is no deformation due to the load of the connecting portion. (4) When the upper roof material is applied to the lower roof material, the second waterproof piece of the lower roof material contacts the upper surface of the upper roof material, and the second waterproof piece always springs in the engagement groove. It exhibits a back effect and improves waterproofness and airtightness. (5) The formation of the second waterproof piece cancels out the opposing forces in the connecting portion between the roof materials, so that the roof material is not destroyed or the fixture formed on the fixed piece does not fall out of the ground. The material is not peeled off by the wind. (6) The uneven part exhibits an unprecedented appearance and can form a heavy roof. (7) Since the concavo-convex part has a function of preventing snow, there is no risk of rain leakage due to the construction of the snow stopper. (8) There is no difficult snow stop construction. Or less. (9) An uneven portion can be formed by a simple process of bending a metal roof material processed by general roll forming. There are features and effects.

  The roof material according to the present invention will be described in detail below with reference to the drawings. 1 (a) to 1 (c), 2 (a), and 2 (b) are explanatory views showing a typical example of a roofing material A made of a metal roofing material B and a backing material C, and FIG. Is an end view of the aa portion of FIG. 2 (a), FIG. 1 (b) is a sectional view of the aa portion of FIG. 2 (a), and FIG. 1 (c) is a sectional view of the bb portion of FIG. FIGS. 3A and 3B are explanatory views showing a construction state of the roof material A. FIG. In the figure, α indicates a base, and β indicates a fixture such as a nail.

  The base α indicates a wooden base composed of a rafter 1, a field plate 2, and a waterproof sheet 3 (indicated by a one-dot chain line) as shown in FIGS. 3 (a) and 3 (b). That is, it is a base α having a general structure in which a base plate 2 is laid on the rafter 1 and a waterproof sheet 3 is disposed on the base plate 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing roof is refurbished as it is, the existing roof structure in which an existing roof (not shown) such as a new tile or a tile rod is formed on the base α is the base α. Of course, the base α on which the waterproof sheet 3 is not formed may be used.

  The metal roof material B is formed, for example, by roll forming, press forming, extrusion forming, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.). . Of course, as a surface material of the roof material A, instead of the metal roof material B, a ceramic material, a synthetic resin material (plastic), or the like may be used.

More specifically, the metal roof material B has a long plate shape. As shown in FIGS. 1A to 1C, the substantially flat decorative surface 4, the back surface 5, and the tip of the decorative surface 4 are formed. Further, the protruding piece 4a that protrudes , the upper surface 7 that extends inward along the protruding piece 4a and the decorative surface 4, the innermost piece 8 that protrudes downward from the tip of the upper surface 7, and the tip of the innermost piece 8 A substantially U-shaped engagement groove 10 is formed from the insertion piece 9 protruding downward, the upper surface 7, the innermost piece 8, and the insertion piece 9, and the insertion gap 11 is formed by the upper surface 7 and the engagement groove 10. As shown in FIGS. 1 (b), 1 (c), 2 (a), and 2 (b), the protruding piece 4a on the underside of the decorative surface 4 is bent upward in the drawing to form an uneven portion 4b. To form a male connecting portion 12.

Further, as shown in FIGS. 1A to 1C, a fixed piece in which the upper end portion of the decorative surface 4 protrudes further to the upper water side and the tip hangs down to the lower water side at the upper surface portion of the decorative surface 4. 15, a first waterproof piece 13 with the lower end of the fixed piece 15 bent upward, an upper surface 14 with the tip of the first waterproof piece 13 protruding upward, an upper surface 14, the first waterproof piece 13, and a fixed surface 15 A fitting groove 16 that fits into the insertion piece 9 formed in a substantially U-shaped cross section, a fitting piece 17 in which the tip of the upper surface 14 is bent downward, and a tip of the fitting piece 17 A female connecting portion 21 is formed from a second waterproof piece 18 protruding downward, a protrusion 19 formed at the tip of the second waterproof piece 18, and a recess 20 in which the second waterproof piece 18 is recessed. It is.

The upper surface 7 is connected to the second waterproof piece 18 as shown in FIGS. 3 (a) and 3 (b). That is, the upper surface 7 collides with the tip portion of the second waterproof piece 18 at the time of fitting, and the second waterproof piece 18 is deformed by its own springback by the collision force and is firmly connected.

  The first waterproof piece 13 is a part that functions as a part of the fitting piece 17 while adding a waterproof function by bending upward.

  The second waterproof piece 18 prevents rain and wind blown onto the roof material A from directly blowing onto the upper surface 7 of the roof material A, and prevents the roof material A from being peeled off by the wind. That is, as shown in FIG. 3 (b), when the wind blows as shown by the arrow, the second waterproof piece 18 of the lower roof material A pushes the tip of the waterproof piece 13 as shown by the dashed-dotted arrow a. The force that lifts up so as to rotate to the center works, but conversely, the force that pushes the insertion piece 9 of the upper roof material A as shown by the alternate long and short dash arrow a works to strengthen the engagement force, and the roof material This prevents A from being peeled off by wind.

  Thus, since the opposing force is canceled in the connection part of roofing material A, unless roofing material A is destroyed or the fixture (beta) formed in the fixing piece 15 falls out from the base (alpha), the roofing material A Is not peeled off by the wind.

  The second waterproof piece 18 has a U-shaped groove formed by projecting the tip of the waterproof piece 13 to the underwater side, and wind and rain that is about to enter the groove is rotated in the opposite direction and discharged. And formed to improve waterproofness.

  The projecting piece 4a is a part that forms a concavo-convex part 4b by being partially bent and functions as an improvement in design and as a snow stop. It also has the function of reducing the flow rate of rainwater that flows during rainfall and smoothing the water flow to the rain gutter. Moreover, the uneven | corrugated | grooved part 4b can be formed by the simple process of bending the protrusion piece 4a (pressing process etc.) the metal roofing material B processed by the general roll forming.

  The backing material C functions as a waterproof material, heat insulating material, sound absorbing material, shock absorbing material, fireproof material, anti-condensation material, etc., non-woven fabric, synthetic resin foam sheet (cross-linked foamed polyethylene sheet, etc.), rock wool , Tex (soft fiber board), rubber sheet, resin sheet, etc., or impregnated, contained, mixed, laminated (single layer or multiple layers), sandwich, etc. with a sound insulation material, fireproof material, etc. You can also. In particular, the non-woven fabric is a non-woven fabric or the like in which various fibers are bonded with an adhesive or the like, unlike a conventional method in which warps and wefts are crossed to form a woven fabric from fibers. In this nonwoven fabric, fibers are crossed in parallel, or thin felts arranged randomly are bonded with an adhesive, or another thermoplastic fiber is mixed in the main fiber state, It is made by melting by heating and pressing and bonding them together. Of course, if the material itself is not waterproof, a resin material is coated, or a waterproof function is added to one or both sides with a water repellent, a waterproof coating agent, or the like.

  The above description is only one example of the roofing material according to the present invention, and the roofing material A can also be formed as shown in FIGS. 4 (a) to (c) to FIG.

  More specifically, FIGS. 4 (a) to 4 (c) to 10 (a) to 10 (c) show a roof material A in which the uneven portion 4b is variously deformed.

  FIG. 11 is a roofing material A in which an even number of uneven portions 4b are formed, and FIGS. 12 (a) to (j) to FIGS. 15 (a) to 15 (g) are explanatory views showing other examples of the uneven portions 4b.

  FIG. 16 is a construction state sectional view showing a case where the roof material A is used as a wall material.

  Since it can be used as a wall material, the range of use is wide.

It is explanatory drawing which shows a typical example of the roofing material which concerns on this invention. It is explanatory drawing which shows a typical example of the roofing material which concerns on this invention. It is explanatory drawing which shows the construction state of the roof material which concerns on this invention. It is explanatory drawing which shows the use condition of the roofing material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention. It is explanatory drawing which shows the other example of the roof material which concerns on this invention.

Explanation of symbols

α Base β Fixture γ Space A Roof material B Metal roof material C Backing material 1 Rafter 2 Field plate 3 Waterproof sheet 4 Cosmetic surface 4a Projection piece 4b Concavity and convexity 5 Back surface 7 Upper surface 8 Deepest piece 9 Insertion piece 10 Engagement Groove 11 Insertion gap 12 Male connecting portion 13 First waterproof piece 14 Upper surface 15 Fixed piece 16 Fitting groove 17 Fitting piece 18 Second waterproof piece 19 Protrusion 20 Recess 21 Female connecting portion

Claims (1)

A substantially planar decorative surface, a protruding piece that further protrudes the tip of the decorative surface at the lower end portion of the decorative surface, an upper surface 7 that extends inward along the protruding piece and the decorative surface, and an upper surface 7 An innermost groove that protrudes downward from the tip, an insertion piece that protrudes the tip of the innermost piece downward, and an approximately U-shaped engagement groove from the upper surface 7, the innermost piece, and the insertion piece. The formed male connecting part is formed, the upper end portion of the decorative surface protrudes further to the upper side of the water side end portion of the decorative surface, and the fixed piece with the tip hanging downwardly and the lower end of the fixed piece upward A first waterproof piece that protrudes, an upper surface 14 that projects the tip of the first waterproof piece to the water side, and the insertion piece that is formed in a substantially U-shaped cross section from the upper surface 14, the first waterproof piece, and the fixed surface. A mating groove, a fitting piece with the tip of the upper surface 14 bent to the underwater side, a second waterproof piece projecting the tip of the fitting piece to the underwater side, and a tip of the second waterproof piece. , When connected In roofing forming a female connecting part and a projection which is pressed against the upper surface 7 of the roofing material to, roofing material, characterized in that the projecting piece to form the uneven portion is partially bent.

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