JP2005076385A - Roof material - Google Patents

Roof material Download PDF

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Publication number
JP2005076385A
JP2005076385A JP2003310901A JP2003310901A JP2005076385A JP 2005076385 A JP2005076385 A JP 2005076385A JP 2003310901 A JP2003310901 A JP 2003310901A JP 2003310901 A JP2003310901 A JP 2003310901A JP 2005076385 A JP2005076385 A JP 2005076385A
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Japan
Prior art keywords
roof material
roof
function
explanatory drawing
decorative surface
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Japanese (ja)
Inventor
Junji Sato
淳二 佐藤
Masaru Tomeba
勝 留場
Masahiko Suzuki
雅彦 鈴木
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IG Technical Research Inc
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IG Technical Research Inc
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Priority to JP2003310901A priority Critical patent/JP2005076385A/en
Publication of JP2005076385A publication Critical patent/JP2005076385A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a roof material presenting a novel appearance, and strengthening the waterproof function, the heat insulating function, the condensation preventive function, and the snow guard function. <P>SOLUTION: This roof material A forms a recess-projection part 4b by partially bending a projection piece 4a, by forming the projection piece 4a, by projecting the downstream side tip downstream, on a decorative surface 4 of a metallic roof material B forming a male female connecting structure on the side edge in the breadthwise direction. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、今までにない外観を呈し、かつ防水機能、断熱機能、結露防止機能、雪止め機能の強化、等を形成した屋根材に係るものである。   The present invention relates to a roofing material that has an unprecedented appearance and that has a waterproof function, a heat insulating function, a dew condensation prevention function, a snow stop function enhancement, and the like.

一般に、金属製板材をロール成形、プレス成形等して加工した屋根材は数多く上市され、耐振性、強度、施工性、重量の関係で、金属製屋根材が注目を浴びてきた。しかしながら、金属製屋根材は意匠性に乏しかった。(例えば、特許文献1、2参照)。また、凹凸が大きい瓦屋根のような屋根材に比べて、屋根に積もった雪が簡単に軒下に落下する危険性があり、屋根材本体に雪止め機能を付加した屋根材を使用した屋根構造が開発されている。(例えば、特許文献3、4参照)。   In general, many roofing materials obtained by processing metal plate materials by roll molding, press molding, etc. have been put on the market, and metal roofing materials have been attracting attention in terms of vibration resistance, strength, workability, and weight. However, the metal roofing material was poor in design. (For example, refer to Patent Documents 1 and 2). Also, compared to roof materials such as tile roofs with large irregularities, there is a risk that the snow on the roof can easily fall under the eaves, and the roof structure using a roof material with a snow stop function added to the roof material body Has been developed. (For example, refer to Patent Documents 3 and 4).

特開2002−038658号公報JP 2002-038658 A 特開2002−155602号公報JP 2002-155602 A 特開2001−003524号公報JP 2001-003524 A 特開2002−121868号公報JP 2002-121868 A

しかしながら、雪止金具は施工途中に取り付けるために、(1)施工性が悪い、(2)施工が難しい、(3)施工を確実にしないと雨漏れの原因になる、(4)コスト高になる、(5)破損しやすい、等の欠点があった。また、金属製屋根材は加工性に限界があり、大きな凹凸の形成により美観性を向上することはできなかった。   However, since the snow stoppers are attached during the construction, (1) the construction is poor, (2) the construction is difficult, (3) if the construction is not ensured, it will cause rain leakage, (4) high cost (5) There was a fault, such as being easy to break. Moreover, the metal roofing material has a limit in workability, and the aesthetics could not be improved by forming large irregularities.

本発明はこのような欠点を解決するために、幅方向の側端縁に雄雌連結構造を形成した金属製屋根材の化粧面の水下側の先端を水下側に突出して突出片を形成し、突出片を部分的に屈曲して凹凸部を形成した屋根材を提供するものである。   In order to solve such drawbacks, the present invention projects the protruding piece on the lower side of the decorative surface of the metal roofing material having a male-female connecting structure on the side edge in the width direction. The roof material is formed, and the protruding piece is partially bent to form an uneven portion.

本発明に係る屋根材によれば、(1)凹凸部が今までにない外観を呈し、重厚な屋根を形成できる。(2)凹凸部が雪止めの機能を具備するために、雪止金具施工による雨漏れの心配がない。(3)難しい雪止金具の施工がない。または少なくて済む。(4)コストの低下が図れる。(5)一般的なロール成形で加工された金属製屋根材を、折り曲げだけの簡単な加工で凹凸部が形成できる。等の特徴、効果がある。   According to the roof material which concerns on this invention, (1) The uneven | corrugated | grooved part exhibits the appearance which has not existed so far, and can form a heavy roof. (2) Since the concavo-convex part has a function of preventing snow, there is no risk of rain leakage due to the construction of the snow stopper. (3) There is no difficult snow stop construction. Or less. (4) Cost can be reduced. (5) An uneven portion can be formed by a simple process of bending a metal roof material processed by general roll forming. There are features and effects.

以下に図面を用いて本発明に係る屋根材について詳細に説明する。図1(a)〜(c)、図2、図3(a)、(b)、および図4(a)、(b)は金属製屋根材BとシートCよりなる屋根材Aの代表的一例を示す説明図であり、特に図4(a)、(b)は施工状態とジョイナD(Eはパッキング材)を示す説明図である。図中、αは下地、βは釘等の固定具を示している。なお、図1(a)は図2のa−a線端面図、図1(b)は図2のa−a線断面図、図1(c)は図2のb−b線断面図、図4(b)は図4(a)のc−c部端面図である。   The roof material according to the present invention will be described in detail below with reference to the drawings. 1 (a) to 1 (c), FIG. 2, FIG. 3 (a), (b), and FIGS. 4 (a) and 4 (b) are representative roof materials A made of a metal roof material B and a sheet C. FIG. It is explanatory drawing which shows an example, and especially FIG. 4 (a), (b) is explanatory drawing which shows a construction state and Joiner D (E is a packing material). In the figure, α indicates a base, and β indicates a fixture such as a nail. 1A is an end view taken along line aa in FIG. 2, FIG. 1B is a cross-sectional view taken along line aa in FIG. 2, and FIG. 1C is a cross-sectional view taken along line bb in FIG. FIG. 4B is an end view of the cc portion of FIG.

下地αは、新築の際は図3(a)、(b)に示すように垂木1、野地板2、防水シート3(一点鎖線で示す)から構成した木造下地を示したものである。すなわち、垂木1上に野地板2を敷設し、野地板2上に防水シート3を配設した一般的な構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でも良いものである。勿論、既存の屋根をそのまま改修する屋根の際には、これら下地α上に新生瓦や瓦棒等の既存屋根(図示せず)が形成された既存屋根構造が下地αとなるものである。勿論、防水シート3を形成しない下地αでも良いものである。   The base α indicates a wooden base composed of a rafter 1, a field plate 2, and a waterproof sheet 3 (indicated by a one-dot chain line) as shown in FIGS. 3 (a) and 3 (b). That is, it is a base α having a general structure in which a base plate 2 is laid on the rafter 1 and a waterproof sheet 3 is disposed on the base plate 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing roof is refurbished as it is, the existing roof structure in which an existing roof (not shown) such as a new tile or a tile rod is formed on the base α is the base α. Of course, the base α on which the waterproof sheet 3 is not formed may be used.

金属製屋根材Bは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。勿論、屋根材Aの表面材として、金属製屋根材Bの代わりに窯業系素材、もしくは合成樹脂材(プラスチック)、等で形成してもよいものである。   The metal roof material B is formed by roll forming, press forming, extrusion forming, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.), for example. . Of course, as a surface material of the roof material A, instead of the metal roof material B, it may be formed of a ceramic material, a synthetic resin material (plastic), or the like.

さらに説明すると、金属製屋根材Bは長尺板状であり、図1(c)に示すように、その幅方向一側縁を化粧面4の下側、すなわち、裏面5側に略コ字状に屈曲して段差化粧面6と差込縁7とを形成した雄型連結部9としたもので、化粧面4と段差化粧面6と差込縁7とから略コ字状の引っかけ溝8を形成し、化粧面4には化粧面4の水下側先端をさらに突出した突出片4aと、図1(b)、(c)に示すように突出片4aを上側に屈曲して凹凸部4bを形成したものである。   More specifically, the metal roof material B has a long plate shape, and as shown in FIG. 1 (c), one side edge in the width direction is substantially U-shaped on the lower side of the decorative surface 4, that is, on the back surface 5 side. It is made into the male type | mold connection part 9 which bent in the shape and formed the level | step difference decorative surface 6 and the insertion edge 7, From the decorative surface 4, the level | step difference decorative surface 6, and the insertion edge 7, it is a substantially U-shaped hook groove. 8, and a projecting piece 4 a that further protrudes the water-side tip of the decorative surface 4, and the projecting piece 4 a is bent upward as shown in FIGS. 1 (b) and 1 (c). The part 4b is formed.

また、図1(a)に示すように、化粧面4の他端には化粧面4の上側に屈曲して断面略U字状に形成した前記差込縁7と嵌合する嵌合溝10と、嵌合溝10の先端をコ字状に折り返した嵌合縁11と、嵌合縁11の先端を下方に屈曲すると共に化粧面4と略平行で外方にL字状に屈曲して延長した固定片12を形成した雌型連結部13を形成したものである。また、化粧面4の端部には図4(b)に示すような係止片14を形成し、図4(a)に示すジョイナDの係合片15に係止することにより屋根材Aを下地α上に固定するものである。   Further, as shown in FIG. 1 (a), the fitting groove 10 is fitted at the other end of the decorative surface 4 to be fitted to the insertion edge 7 bent to the upper side of the decorative surface 4 to have a substantially U-shaped cross section. And a fitting edge 11 in which the tip of the fitting groove 10 is folded back in a U-shape, and a tip of the fitting edge 11 is bent downward and bent outwardly in an L-shape substantially parallel to the decorative surface 4. A female connecting portion 13 in which an extended fixing piece 12 is formed is formed. Further, a locking piece 14 as shown in FIG. 4 (b) is formed at the end of the decorative surface 4 and is locked to the engaging piece 15 of the joiner D shown in FIG. Is fixed on the base α.

シートCは防水材、断熱材、吸音材、緩衝材、防火材、結露防止材、等として機能するものであり、不織布、合成樹脂製発泡シート(架橋化発泡ポリエチレンシート、等)、ロックウール、テックス(軟質繊維板)、ゴムシート、樹脂シート、等、あるいはこれらに遮音材、耐火材等を含浸、含有、混合、積層(一層、あるいは複数層)、サンドイッチ、等したものを使用することもできる。特に不織布は、縦糸と横糸を交差させて繊維から織物にする従来の方法と異なり、各種の繊維を接着剤等で結合した不織布等である。この不織布はまず繊維が平行に交差するか、また無秩序に配列された薄いフェルト状のものを接着剤で結合させるか、または主体となる繊維状態の中に別の熱可塑性繊維を混在させて、加熱および加圧して溶融し相互に結合させたりして作られたものである。勿論、素材自体に防水性の無いものには、樹脂材をコーティング、あるいは撥水剤、防水コーティング剤、等で防水機能を片面あるいは両面に付加したものである。   Sheet C functions as a waterproof material, heat insulating material, sound absorbing material, cushioning material, fireproof material, anti-condensation material, etc., non-woven fabric, synthetic resin foam sheet (crosslinked foamed polyethylene sheet, etc.), rock wool, It is also possible to use tex (soft fiber board), rubber sheet, resin sheet, etc., or impregnated, contained, mixed, laminated (single layer or multiple layers), sandwich, etc. it can. In particular, the non-woven fabric is a non-woven fabric in which various fibers are bonded with an adhesive or the like, unlike a conventional method in which warps and wefts are crossed to make a fabric from a fiber. In this nonwoven fabric, fibers are crossed in parallel, or a thin felt-like material arranged randomly is bonded with an adhesive, or another thermoplastic fiber is mixed in the main fiber state, It is made by melting by heating and pressing and bonding them together. Of course, if the material itself is not waterproof, a resin material is coated, or a waterproof function is added to one or both sides with a water repellent, a waterproof coating agent, or the like.

突出片4aは、部分的に屈曲することにより凹凸部4bを形成し、意匠性の向上と、雪止として機能する部分である。また、降雨時に流れてきた雨水の流速を低減し、雨樋への流水をスムーズにする機能も具備するものである。また、一般的なロール成形で加工された金属製屋根材Bを、突出片4aを折り曲げる(プレス加工等)だけの簡単な加工で凹凸部4bを形成できるものである。   The projecting piece 4a is a part that forms a concavo-convex part 4b by being partially bent and functions as an improvement in design and as a snow stop. It also has the function of reducing the flow rate of rainwater that flows during rainfall and smoothing the water flow to the rain gutter. Moreover, the uneven | corrugated | grooved part 4b can be formed by the simple process of bending the protrusion piece 4a (pressing process etc.) the metal roofing material B processed by the general roll forming.

以上説明したのは本発明に係る屋根材の一実施例にすぎず、図5(a)〜(c)〜図12(a)〜(k)に示すように形成することもできる。   What has been described above is only one example of the roofing material according to the present invention, and it can be formed as shown in FIGS. 5 (a) to (c) to FIGS. 12 (a) to (k).

図5(a)〜(c)〜図9(a)〜(d)は図1(a)〜(c)に示すように屋根材Aを図示した、屋根材Aのその他の実施例を示す説明図である。   5 (a)-(c) -FIG. 9 (a)-(d) show another embodiment of the roofing material A illustrating the roofing material A as shown in FIGS. 1 (a)-(c). It is explanatory drawing.

図10は図11(a)〜(j)に示すように屋根材Aの長さ方向の中央部分に凹凸部4bが来るように形成し、凹凸が棟から軒方向に一直線に平行に並んだ状態で施工されるようにした屋根材Aである。   In FIG. 10, as shown in FIGS. 11 (a) to 11 (j), an uneven portion 4b is formed at the central portion in the length direction of the roofing material A, and the unevenness is aligned in a straight line from the ridge to the eave direction. It is the roofing material A constructed in a state.

図11(a)〜(j)は屋根材Aの長さ方向の中央部分に凹凸部4bが来ないように形成し、凹凸が棟から軒方向に一直線に平行に並んだ状態で施工されるようにした屋根材Aである。   11A to 11J are formed so that the uneven portion 4b does not come to the central portion of the roof material A in the length direction, and is constructed in a state where the unevenness is aligned in a straight line from the building to the eaves direction. It is the roof material A which was made to do.

図12(a)〜(k)は屋根材Aの長さ方向の中央部分に凹凸部4bが来るように形成し、凹凸が棟から軒方向に千鳥状に並んだ状態で施工されるようにした屋根材Aである。勿論、図2も同様である。   12 (a) to 12 (k) are formed so that the uneven portion 4b comes to the central portion of the roof material A in the length direction, and is constructed in a state where the uneven portions are arranged in a staggered manner from the ridge toward the eaves. Roof material A. Of course, the same applies to FIG.

壁材としても使用できるので、利用範囲が広範である。   Since it can be used as a wall material, the range of use is wide.

本発明に係る屋根材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the roofing material which concerns on this invention. 本発明に係る屋根材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the roofing material which concerns on this invention. 本発明に係る屋根材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the roof material which concerns on this invention. 本発明に係る屋根材の使用状態を示す説明図である。It is explanatory drawing which shows the use condition of the roofing material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention. 本発明に係る屋根材のその他の例を示す説明図である。It is explanatory drawing which shows the other example of the roof material which concerns on this invention.

符号の説明Explanation of symbols

α 下地
β 固定具
γ 空間
A 屋根材
B 金属製屋根材
C シート
D ジョイナ
E パッキング材
1 垂木
2 野地板
3 防水シート
4 化粧面
4a 突出片
4b 凹凸部
5 裏面
6 段差化粧面
7 差込縁
8 引っかけ溝
9 雄型連結部
10 嵌合溝
11 嵌合縁
12 固定片
13 雌型連結部
14 係止片
15 係合片
α Base β Fixture γ Space A Roof material B Metal roof material C Sheet D Joiner E Packing material 1 Rafter 2 Field plate 3 Waterproof sheet 4 Makeup face 4a Projection piece 4b Uneven part 5 Back face 6 Stepped face 7 Insert edge 8 Hook groove 9 Male connecting portion 10 Fitting groove 11 Fitting edge 12 Fixed piece 13 Female connecting portion 14 Locking piece 15 Engaging piece

Claims (1)

幅方向の側端縁に雄雌連結構造を形成した金属製屋根材の化粧面の水下側の先端を水下側に突出して突出片を形成し、該突出片を部分的に屈曲して凹凸部を形成したことを特徴とする屋根材。
A metal roofing material having a male-female connection structure formed on the side edge in the width direction is formed with a protruding piece by protruding the lower end of the decorative surface of the metallic roofing material to the lower side, and the protruding piece is partially bent. A roofing material characterized by forming uneven portions.
JP2003310901A 2003-09-03 2003-09-03 Roof material Pending JP2005076385A (en)

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JP2003310901A JP2005076385A (en) 2003-09-03 2003-09-03 Roof material

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JP2003310901A JP2005076385A (en) 2003-09-03 2003-09-03 Roof material

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Publication Number Publication Date
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Country Link
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0482116U (en) * 1990-11-27 1992-07-16
JPH09317089A (en) * 1996-05-28 1997-12-09 Kazuhisa Kamata Galvanized iron plate structure
JP2003129613A (en) * 2001-10-26 2003-05-08 Ig Tech Res Inc Roof material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0482116U (en) * 1990-11-27 1992-07-16
JPH09317089A (en) * 1996-05-28 1997-12-09 Kazuhisa Kamata Galvanized iron plate structure
JP2003129613A (en) * 2001-10-26 2003-05-08 Ig Tech Res Inc Roof material

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