JP4746885B2 - Exterior material - Google Patents

Exterior material Download PDF

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JP4746885B2
JP4746885B2 JP2005031251A JP2005031251A JP4746885B2 JP 4746885 B2 JP4746885 B2 JP 4746885B2 JP 2005031251 A JP2005031251 A JP 2005031251A JP 2005031251 A JP2005031251 A JP 2005031251A JP 4746885 B2 JP4746885 B2 JP 4746885B2
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piece
tip
decorative surface
waterproof
water
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JP2006219818A (en
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淳二 佐藤
勝 留場
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IG Kogyo Co Ltd
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IG Kogyo Co Ltd
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Description

本発明は、外装材として今までにない施工性を有し、かつ防水機能、断熱機能、結露防止機能、等を形成した外装材に係るものである。   The present invention relates to an exterior material having an unprecedented workability as an exterior material and having a waterproof function, a heat insulation function, a dew condensation prevention function, and the like.

一般に、金属製板材をロール成形、プレス成形等して加工した屋根材は数多く上市され、その形状は、所謂引っ掛け構造であった。(例えば、特許文献1、2参照)。   In general, many roof materials obtained by processing metal plate materials by roll molding, press molding, and the like have been put on the market, and the shape thereof is a so-called hook structure. (For example, refer to Patent Documents 1 and 2).

特開2002−038658号公報JP 2002-038658 A 特開2002−155602号公報JP 2002-155602 A

しかしながら、特許文献1、2は引っ掛け構造であるために、勾配が急な屋根に使用した際に、連結した上段の屋根材が自重で落ちてくるので、上段の屋根材の固定部を固定具(釘)で固定するまで、屋根材が落ちないように手で押さえている必要があり、施工が大変であった。   However, since Patent Documents 1 and 2 have a hook structure, when used on a roof with a steep slope, the connected upper roof material falls by its own weight. Until it was fixed with (nails), it was necessary to hold it by hand so that the roofing material did not fall down, and the construction was difficult.

本発明はこのような欠点を解決するために、化粧面の水上側の先端には屋外側に突出した防水片を形成した雌型連結部と、化粧面の水下側の先端には屋内側に突出した段差化粧面と、段差化粧面と、段差化粧面と化粧面に沿って上方に突出した上片と、上片の先端を屋内側に突出した最奥片と、最奥片の先端を水下側に突出した差込片を形成した雄型連結部とからなる金属製屋根材と、略(水)平面状の固定片と、固定片の下端を屋外側に屈曲し先端を水上側へ屈曲した係止片と、係止片と固定片によりなる係止溝と、係止片の先端を水下側に屈曲突出し、固定片の下端よりも水下側へ突出すると共に、先端を屋内側に屈曲すると共に先端を屋外側下方に傾斜した支持片と、支持片の先端に形成した防水突起と、支持片と防水突起間を内方に凹状に屈曲した凹部と、凹部と係止溝間に形成した間隙と、支持片により形成される防水空隙とから形成した取付具とからなり、取付具の間隙により金属製屋根材の上端部を支持すると共に取付具の固定片を固定具により固定することにより金属製屋根材の上端部を固定し、金属製屋根材の下端部は差込片を取付具の係止溝に係合することにより固定される外装材を提供するものである。 In order to solve such drawbacks, the present invention provides a female connecting portion in which a waterproof piece projecting to the outdoor side is formed at the water-side tip of the decorative surface, and an indoor side at the water-side tip of the decorative surface. A stepped decorative surface protruding to the top, a stepped decorative surface, an upper piece protruding upward along the stepped decorative surface and the decorative surface, an innermost piece protruding from the top end of the upper piece indoors, and a tip of the innermost piece A metal roofing material consisting of a male connecting part that forms an insertion piece projecting underwater, a substantially (water) flat fixed piece, and the lower end of the fixed piece bent to the outdoor side and the tip The locking piece bent to the side, the locking groove formed by the locking piece and the fixing piece, the tip of the locking piece bends and protrudes below the water, protrudes below the lower end of the fixing piece, and the tip Is bent to the indoor side and the tip of the tip is inclined downward on the outdoor side, the waterproof protrusion formed on the tip of the support piece, and the space between the support piece and the waterproof protrusion is inward A fitting formed by a concave portion bent in a shape, a gap formed between the concave portion and the locking groove, and a waterproof gap formed by the support piece, and the upper end portion of the metal roofing material is formed by the gap between the fittings. The upper end of the metal roofing material is fixed by supporting and fixing the fixing piece of the fixture with the fixture, and the lower end of the metal roofing material engages the insertion piece with the locking groove of the fixture. The exterior material fixed by is provided.

以上説明したように、本発明に係る外装材によれば、(1)外装材を落とし込み構造としても、止水溝の形成により防水性を維持できる。(2)勾配が急な屋根に使用しても、連結した上段の外装材が自重で落ちてくることがないために、外装材が落ちないように手で押さえている必要が無く、施工が楽である。(3)段差化粧面の形成により段差を形成し、屋根に重厚感を付与すると共に、内部に挿入間隙を形成し、直接、風雨が外装材の連結部に当たらない。等の特徴、効果がある。   As described above, according to the exterior material according to the present invention, (1) even if the exterior material is dropped, the waterproof property can be maintained by forming the water stop groove. (2) Even if it is used for a steep roof, the connected upper exterior material does not fall by its own weight, so there is no need to hold it down by hand so that the exterior material does not fall. It is easy. (3) A step is formed by forming a stepped decorative surface to give a heavy feeling to the roof, and an insertion gap is formed inside, so that wind and rain do not directly hit the connecting portion of the exterior material. There are features and effects.

以下に図面を用いて本発明に係る外装材について詳細に説明する。図1(a)、(b)は金属製屋根材Cと裏打材Dよりなる屋根材Bと、屋根材Bと取付具Eよりなる外装材Aの代表的一例を示す説明図、図2(a)、(b)は取付具Eを示す断面図、図3は外装材Aの施工状態を示す説明図である。図中、αは下地、βは釘等の固定具を示している。   Hereinafter, the exterior material according to the present invention will be described in detail with reference to the drawings. FIGS. 1A and 1B are explanatory views showing a typical example of a roofing material B made of a metal roofing material C and a backing material D, and an exterior material A made of a roofing material B and a fixture E, FIG. FIGS. 3A and 3B are sectional views showing the fixture E, and FIG. 3 is an explanatory view showing a construction state of the exterior material A. FIG. In the figure, α indicates a base, and β indicates a fixture such as a nail.

下地αは、新築の際は図3に示すように垂木1、野地板2、防水シート3(一点鎖線で示す)から構成した木造下地を示したものである。すなわち、垂木1上に野地板2を敷設し、野地板2上に防水シート3を配設した一般的な構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でも良いものである。勿論、既存の屋根をそのまま改修する屋根の際には、これら下地α上に新生瓦や瓦棒等の既存屋根(図示せず)が形成された既存屋根構造が下地αとなるものである。勿論、防水シート3を形成しない下地αでも良いものである。   The base α indicates a wooden base composed of a rafter 1, a field plate 2, and a waterproof sheet 3 (indicated by a one-dot chain line) as shown in FIG. That is, it is a base α having a general structure in which a base plate 2 is laid on the rafter 1 and a waterproof sheet 3 is disposed on the base plate 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing roof is refurbished as it is, the existing roof structure in which an existing roof (not shown) such as a new tile or a tile rod is formed on the base α is the base α. Of course, the base α on which the waterproof sheet 3 is not formed may be used.

金属製屋根材Cは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。勿論、外装材Aの表面材として、金属製屋根材Cの代わりに窯業系素材、もしくは合成樹脂材(プラスチック)、等で形成してもよいものである。   The metal roofing material C is formed, for example, by roll forming, press forming, extrusion forming, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.). . Of course, as the surface material of the exterior material A, instead of the metal roof material C, a ceramic material, a synthetic resin material (plastic), or the like may be used.

さらに説明すると、金属製屋根材Cは長尺板状であり、図1(a)に示すように、略垂直平面状の化粧面4と、裏面5と、化粧面4の下端を屋内側に突出した段差化粧面6と、段差化粧面6と化粧面4に沿って方に突出した上片7と、上片7の先端を屋内側に突出した最奥片8と、最奥片8の先端を水下側に突出した差込片9と、上片7と最奥片8と差込片9とから略コ字状の係合溝10を形成し、段差化粧面6と差込片9間に挿入間隙11を形成して雄型連結部12としたものである。 More specifically, the metal roofing material C has a long plate shape, and as shown in FIG. 1 (a), the substantially vertical flat decorative surface 4, the back surface 5, and the lower end of the decorative surface 4 are located indoors. a step the decorative surface 6 which protrudes, with upper piece 7 projecting upward direction along the decorative surface 4 with the step the decorative surface 6, the innermost piece 8 protruding the tip of the upper arm 7 indoor side, innermost piece 8 A substantially U-shaped engagement groove 10 is formed from the insertion piece 9 whose tip is protruded under water, the upper piece 7, the innermost piece 8, and the insertion piece 9, and is inserted into the stepped decorative surface 6. An insertion gap 11 is formed between the pieces 9 to form a male connecting portion 12.

また、図1(a)に示すように、化粧面4の水上側端部には化粧面4の先端を上側に屈曲して形成した防水片13よりなる雌型連結部17を形成したものである。   Further, as shown in FIG. 1 (a), a female connecting portion 17 made of a waterproof piece 13 formed by bending the tip of the decorative surface 4 upward is formed at the water-side end portion of the decorative surface 4. is there.

挿入間隙11は、図3(a)に示すように挿入して外装材A同士を連結する際に、段差化粧面6が邪魔にならないように形成したものである。   The insertion gap 11 is formed so that the stepped decorative surface 6 does not get in the way when inserted and connected to the exterior materials A as shown in FIG.

段差化粧面6は、段差を形成し屋根に重厚感を付与すると共に、内部に挿入間隙11を形成し、直接、風雨が外装材Aの連結部に当たらないように形成し、防水性を向上するものである。   The stepped decorative surface 6 forms a step to give a solid feeling to the roof, and an insertion gap 11 is formed inside, so that wind and rain do not directly hit the connecting portion of the exterior material A, thereby improving waterproofness. To do.

裏打材Dは防水材、断熱材、吸音材、緩衝材、防火材、結露防止材、等として機能するものであり、不織布、合成樹脂製発泡シート(架橋化発泡ポリエチレンシート、等)、ロックウール、テックス(軟質繊維板)、ゴムシート、樹脂シート、等、あるいはこれらに遮音材、耐火材等を含浸、含有、混合、積層(一層、あるいは複数層)、サンドイッチ、等したものを使用することもできる。特に不織布は、縦糸と横糸を交差させて繊維から織物にする従来の方法と異なり、各種の繊維を接着剤等で結合した不織布等である。この不織布はまず繊維が平行に交差するか、また無秩序に配列された薄いフェルト状のものを接着剤で結合させるか、または主体となる繊維状態の中に別の熱可塑性繊維を混在させて、加熱および加圧して溶融し相互に結合させたりして作られたものである。勿論、素材自体に防水性の無いものには、樹脂材をコーティング、あるいは撥水剤、防水コーティング剤、等で防水機能を片面あるいは両面に付加したものである。   The backing material D functions as a waterproof material, heat insulating material, sound absorbing material, cushioning material, fireproof material, anti-condensation material, etc., non-woven fabric, synthetic resin foam sheet (crosslinked foamed polyethylene sheet, etc.), rock wool , Tex (soft fiber board), rubber sheet, resin sheet, etc., or impregnated, contained, mixed, laminated (single layer or multiple layers), sandwich, etc. with a sound insulation material, fireproof material, etc. You can also. In particular, the non-woven fabric is a non-woven fabric or the like in which various fibers are bonded with an adhesive or the like, unlike a conventional method in which warps and wefts are crossed to form a woven fabric from fibers. In this nonwoven fabric, fibers are crossed in parallel, or thin felts arranged randomly are bonded with an adhesive, or another thermoplastic fiber is mixed in the main fiber state, It is made by melting by heating and pressing and bonding them together. Of course, if the material itself is not waterproof, a resin material is coated, or a waterproof function is added to one or both sides with a water repellent, a waterproof coating agent, or the like.

外装材Aの固定には、図2(a)、(b)に示すような略平面状の固定片15と、固定片15の下端を屋外側に屈曲し先端を水上側へ屈曲した係止片16と、係止片16と固定片15によりなる係止溝17と、係止片16の先端を水下側に屈曲突出し、固定片15の下端よりも水下側へ突出すると共に、先端を屋内側に屈曲すると共に先端を屋外側下方に傾斜した支持片18と、支持片18の先端に形成した防水突起19と、支持片18と防水突起19間を内方に凹状に屈曲した凹部20と、凹部20と係止溝17間に形成した間隙21と、支持片18により形成される防水空隙22とから形成した取付具Eを使用し、図3に示すように施工するものである。なお、取付具Eは長尺状(外装材Aと同じ長さ)のものを使用するものである。
The fixing of the outer package A is engaged bent FIG. 2 (a), the substantially water planar fixing pieces 15 as (b), the tip bends the lower end of the fixing piece 15 to the outdoor side to the water side The stop piece 16, the lock groove 17 formed by the lock piece 16 and the fixed piece 15, the tip of the lock piece 16 is bent and protrudes below the water, and protrudes below the lower end of the fixed piece 15. A support piece 18 whose tip is bent indoors and whose tip is inclined downward on the outdoor side, a waterproof projection 19 formed on the tip of the support piece 18, and a space between the support piece 18 and the waterproof projection 19 is bent inwardly. A fitting E formed from the recess 20, the gap 21 formed between the recess 20 and the locking groove 17, and the waterproof gap 22 formed by the support piece 18 is used as shown in FIG. is there. In addition, the fixture E uses a long thing (the same length as the exterior material A).

固定片15は図3に示すように外装材Aを支持し、固定片15を固定具βにより固定することにより下地αに外装材Aを固定する部分である。   As shown in FIG. 3, the fixed piece 15 is a portion that supports the exterior material A and fixes the exterior material A to the base α by fixing the fixed piece 15 with the fixture β.

係止溝17は外装材Aの差込片9を係止し、下地αに外装材Aを固定する部分である。   The locking groove 17 is a portion that locks the insertion piece 9 of the exterior material A and fixes the exterior material A to the base α.

支持片18と防止突起19は、図3に示すように外装材A同士を連結した際に、上片7にそのスプリングバックにより接触した状態で形成されるために、外装材A同士の連結部内で常時防水性・機密性の良い状態が継続されるものである。   Since the support piece 18 and the prevention protrusion 19 are formed in a state in which they are in contact with the upper piece 7 by the spring back when the exterior materials A are connected to each other as shown in FIG. In this case, the waterproof and confidential state will always be maintained.

防水突起19は、外装材A同士を連結する際に段差化粧面6との関係で、支持片18がスムーズにスプリングバック機能が発揮できるように形成すると共に、係合力の強化を図ったものである。 The waterproof protrusion 19 is formed so that the support piece 18 can smoothly exhibit a springback function and strengthen the engagement force in relation to the stepped decorative surface 6 when the exterior materials A are connected to each other. is there.

間隙21は、金属製屋根材Cの防水片13を係止し、金属製屋根材Cを下地α上に固定するための部分である。   The gap 21 is a portion for locking the waterproof piece 13 of the metal roof material C and fixing the metal roof material C on the base α.

さらに詳説すると、外装材Aは図4に示すように、下段となる外装材Aに上段の点線で示す外装材Aを施工した際に、風雨が矢印のように吹き込んだ際に、支持片18が点線矢印アの方向に回転するように力が加わるが、反対に係止片16が点線矢印イ方向に回転するように力が加わるために差込片9が下地α側に押さえ込まれ、上段の外装材Aが風雨により剥がされることがないものである。   More specifically, as shown in FIG. 4, when the exterior material A shown in FIG. 4 is applied to the lower exterior material A and the exterior material A indicated by the dotted line in the upper stage is blown in the direction of the arrow, the support piece 18 is supported. Is applied so that the locking piece 16 rotates in the direction of the dotted line arrow A. On the contrary, since the force is applied so that the locking piece 16 rotates in the direction of the dotted line arrow A, the insertion piece 9 is pressed down to the base α side. The exterior material A is not peeled off by wind and rain.

さらに詳説すると、図1(b)に示すように、挿入間隙11の幅をH、係止片16の先端から防水突起19の先端までの幅をh、段差化粧面6の先端から差込片9までの幅をT、係止片16から支持片18までの幅をtとすると、H≒hでH>h、T≒tでT>tの関係である。   More specifically, as shown in FIG. 1B, the width of the insertion gap 11 is H, the width from the tip of the locking piece 16 to the tip of the waterproof protrusion 19 is h, and the insert piece from the tip of the stepped decorative surface 6 If the width up to 9 is T and the width from the locking piece 16 to the support piece 18 is t, the relationship is H> h when H≈h and T> t when T≈t.

この関係により、防水突起19が邪魔にならず嵌合がスムーズであると共に、防水突起19が挿入間隙11内に嵌合された状態となるものである。   With this relationship, the waterproof protrusion 19 does not get in the way and the fitting is smooth, and the waterproof protrusion 19 is fitted in the insertion gap 11.

また、図4〜図8は本発明に係る外装材の施工順序を示す断面図である。   Moreover, FIGS. 4-8 is sectional drawing which shows the construction order of the exterior material which concerns on this invention.

以上説明したのは本発明に係る外装材の一実施例にすぎず、図9(a)、(b)に示すように外装材Aを形成することもできる。 The above description is only one example of the exterior material according to the present invention, and the exterior material A can be formed as shown in FIGS. 9 (a) and 9 (b).

図9(a)、(b)は外装材Aのその他の実施例を示すものである。さらに詳説すると、図9(a)はパッキング材23を形成して防水性、気密性を強化した外装材A、図9(b)は接着剤24により屋根材Bと取付具Eを一体化した外装材Aのその他の実施例を示す断面図である。勿論、接着剤24の代わりに溶接、あるいは折り曲げ加工、等の接着手段を介して屋根材Bと取付具Eを一体化することもできるものである。   FIGS. 9A and 9B show other examples of the exterior material A. FIG. More specifically, FIG. 9A shows the exterior material A in which the packing material 23 is formed to enhance waterproofness and airtightness, and FIG. 9B shows that the roofing material B and the fixture E are integrated by the adhesive 24. It is sectional drawing which shows the other Example of the exterior material A. Of course, instead of the adhesive 24, the roof material B and the fixture E can be integrated through an adhesive means such as welding or bending.

本発明に係る外装材の代表的一例を示す説明図である。It is explanatory drawing which shows a typical example of the exterior material which concerns on this invention. 本発明に係る外装材に使用する取付具を示す説明図である。It is explanatory drawing which shows the fixture used for the exterior material which concerns on this invention. 本発明に係る外装材の施工状態を示す説明図である。It is explanatory drawing which shows the construction state of the exterior material which concerns on this invention. 本発明に係る外装材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the exterior material which concerns on this invention. 本発明に係る外装材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the exterior material which concerns on this invention. 本発明に係る外装材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the exterior material which concerns on this invention. 本発明に係る外装材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the exterior material which concerns on this invention. 本発明に係る外装材の施工順序を示す説明図である。It is explanatory drawing which shows the construction order of the exterior material which concerns on this invention. 本発明に係る外装材のその他の実施例を示す説明図である。It is explanatory drawing which shows the other Example of the exterior material which concerns on this invention.

符号の説明Explanation of symbols

α 下地
β 固定具
A 外装材
B 屋根材
C 金属製屋根材
D 裏打材
E 取付具
1 垂木
2 野地板
3 防水シート
4 化粧面
5 裏面
6 段差化粧面
7 上片
8 最奥片
9 差込片
10 係合溝
11 挿入間隙
12 雄型連結部
13 防水片
14 雌型連結部
15 固定片
16 係止片
17 係止溝
18 支持片
19 防水突起
20 凹部
21 間隙
22 防水空隙
23 パッキング材
24 接着剤

α Base β Fixing tool A Exterior material B Roof material C Metal roof material D Backing material E Mounting tool 1 Rafter 2 Field plate 3 Waterproof sheet 4 Makeup surface 5 Back surface 6 Stepped makeup surface 7 Upper piece 8 Deepest piece 9 Insertion piece DESCRIPTION OF SYMBOLS 10 Engagement groove 11 Insertion gap 12 Male type | mold connection part 13 Waterproof piece 14 Female type | mold connection part 15 Fixed piece 16 Locking piece 17 Locking groove 18 Support piece 19 Waterproof protrusion 20 Recessed part 21 Gap 22 Waterproof gap 23 Packing material 24 Adhesive

Claims (1)

化粧面の水上側の先端には屋外側に突出した防水片を形成した雌型連結部と、化粧面の水下側の先端には屋内側に突出した段差化粧面と、段差化粧面と、段差化粧面と化粧面に沿って上方に突出した上片と、上片の先端を屋内側に突出した最奥片と、該最奥片の先端を水下側に突出した差込片を形成した雄型連結部とからなる金属製屋根材と、略(水)平面状の固定片と、固定片の下端を屋外側に屈曲し先端を水上側へ屈曲した係止片と、係止片と固定片によりなる係止溝と、係止片の先端を水下側に屈曲突出し、固定片の下端よりも水下側へ突出すると共に、先端を屋内側に屈曲すると共に先端を屋外側下方に傾斜した支持片と、支持片の先端に形成した防水突起と、支持片と防水突起間を内方に凹状に屈曲した凹部と、凹部と係止溝間に形成した間隙と、支持片により形成される防水空隙とから形成した取付具とからなり、取付具の間隙により金属製屋根材の上端部を支持すると共に取付具の固定片を固定具により固定することにより金属製屋根材の上端部を固定し、金属製屋根材の下端部は差込片を取付具の係止溝に係合することにより固定されることを特徴とする外装材。 A female-type connecting part formed with a waterproof piece projecting to the outdoor side at the tip on the water upper side of the decorative surface, a stepped decorative surface protruding to the indoor side at the tip of the decorative surface under the water, a stepped decorative surface, Forms a stepped decorative surface, an upper piece protruding upward along the decorative surface, an innermost piece projecting the tip of the upper piece indoors, and an insertion piece projecting the tip of the innermost piece below the water A metal roofing material comprising a male connecting portion, a substantially (water) flat fixed piece, a locking piece having a lower end bent outward and a distal end bent upward, and a locking piece And a locking groove composed of a fixed piece, and a tip of the locking piece is bent and protrudes below the water, protrudes from the lower end of the fixed piece to the water, and the tip is bent indoors and the tip is below the outdoor side. Inclined support piece, waterproof protrusion formed at the tip of the support piece, a recess bent inwardly between the support piece and the waterproof protrusion, and between the recess and the locking groove It consists of a fixture formed by a gap formed and a waterproof gap formed by a support piece, and supports the upper end of the metal roofing material by the gap of the fixture and fixes the fixture fixing piece by the fixture. Thus, the upper end portion of the metal roofing material is fixed, and the lower end portion of the metal roofing material is fixed by engaging the insertion piece with the locking groove of the fixture.
JP2005031251A 2005-02-08 2005-02-08 Exterior material Active JP4746885B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP2005031251A JP4746885B2 (en) 2005-02-08 2005-02-08 Exterior material

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JP4746885B2 true JP4746885B2 (en) 2011-08-10

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Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005023535A (en) * 2003-06-30 2005-01-27 Ig Tech Res Inc Roof material

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