JP4180435B2 - Roofing material - Google Patents

Roofing material Download PDF

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Publication number
JP4180435B2
JP4180435B2 JP2003126826A JP2003126826A JP4180435B2 JP 4180435 B2 JP4180435 B2 JP 4180435B2 JP 2003126826 A JP2003126826 A JP 2003126826A JP 2003126826 A JP2003126826 A JP 2003126826A JP 4180435 B2 JP4180435 B2 JP 4180435B2
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JP
Japan
Prior art keywords
piece
tip
water
waterproof
decorative
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2003126826A
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Japanese (ja)
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JP2004332279A (en
Inventor
淳二 佐藤
雅彦 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IG Kogyo Co Ltd
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IG Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IG Kogyo Co Ltd filed Critical IG Kogyo Co Ltd
Priority to JP2003126826A priority Critical patent/JP4180435B2/en
Publication of JP2004332279A publication Critical patent/JP2004332279A/en
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Publication of JP4180435B2 publication Critical patent/JP4180435B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、屋根材として今までにない施工性を有し、かつ防水機能、断熱機能、結露防止機能、等を形成した屋根材に係るものである。
【0002】
【従来の技術】
一般に、金属製板材をロール成形、プレス成形等して加工した屋根材は数多く上市され、その形状は、所謂引っ掛け構造であった。(例えば、特許文献1、2参照)。
【0003】
【特許文献1】
特開2002−038658号公報
【特許文献2】
特開2002−155602号公報
【0004】
【発明が解決しようとする課題】
しかしながら、特許文献1、2は引っ掛け構造であるために、勾配が急な屋根に使用した際に、連結した上段の屋根材が自重で落ちてくるので、上段の屋根材の固定部を固定具(釘)で固定するまで、屋根材が落ちないように手で押さえている必要があり、施工が大変であった。
【0005】
【課題を解決するための手段】
本発明はこのような欠点を解決するために、化粧面の水上側の先端を上方に突出した第1防水片と、第1防水片の先端を水上側に突出した嵌合片と、第1防水片の先端を水下側へ突出した第2防水片と、化粧面の先端を水上側で上方へ突出した固定片を形成し、化粧面の水下側の先端を下方に垂下した段差化粧面と、化粧面の水下側の先端近傍を下方に突出した最奥片と、最奥片の先端を水下側に突出した差込片と、化粧面と最奥片と差込片とから係合溝を形成すると共に、嵌合片の水上端と第2防水片の水下端間の幅と、最奥片と段差化粧面間の幅をほぼ同じ長さに形成した屋根材を提供するものである。
【0006】
【発明の実施の形態】
以下に図面を用いて本発明に係る屋根材について詳細に説明する。図1は金属製屋根材Bと裏打材Cよりなる屋根材Aの代表的一例を示す説明図、図2(a)、(b)は屋根材Aの施工状態を示す説明図である。図中、αは下地、βは釘等の固定具を示している。
【0007】
下地αは、新築の際は図2(a)、(b)に示すように垂木1、野地板2、防水シート3(一点鎖線で示す)から構成した木造下地を示したものである。すなわち、垂木1上に野地板2を敷設し、野地板2上に防水シート3を配設した一般的な構造の下地αである。また、下地αとしてH形鋼、I形鋼、ミゾ形鋼、軽量ミゾ形鋼、リップ溝形鋼、等辺山形鋼、不等辺山形鋼、角形鋼(角パイプ)、円形鋼(円形パイプ)、等を使用した鉄骨下地でも良いものである。勿論、既存の屋根をそのまま改修する屋根の際には、これら下地α上に新生瓦や瓦棒等の既存屋根(図示せず)が形成された既存屋根構造が下地αとなるものである。勿論、防水シート3を形成しない下地αでも良いものである。
【0008】
金属製屋根材Bは、例えば金属板(カラー鋼板、銅板、アルミニウム板、チタン板、ステンレス板、サンドイッチ鋼板、クラッド鋼板等)等をロール成形、プレス成形、押出成形、等によって形成したものである。勿論、屋根材Aの表面材として、金属製屋根材Bの代わりに窯業系素材、もしくは合成樹脂材(プラスチック)、等で形成してもよいものである。
【0009】
さらに説明すると、金属製屋根材Bは長尺板状であり、図1に示すように、略水平面状の化粧面4と、裏面5と、化粧面4の先端を下方に垂下した段差化粧面6と、段差化粧面6と化粧面4に沿って内側方に突出した上面7と、上面7の先端を下方に突出した最奥片8と、最奥片8の先端を水下側に突出した差込片9と、上面7と最奥片8と差込片9とから略コ字状の係合溝10を形成し、上面7と係合溝10により挿入間隙11を形成して雄型連結部12としたものである。
【0010】
また、図1に示すように、化粧面4の水上側端部分には、化粧面4の上端部分をさらに水上側に突出し、先端を水下側に垂下した固定片15と、固定片15の下端を上方に屈曲した第1防水片13と、第1防水片13の先端を水上側に突出した上面14と、上面14と固定面15とから断面略コ字状に形成した前記差込片9と嵌合する嵌合溝16と、上面14の先端を水下側に屈曲した嵌合片13aと、嵌合片13aの先端を、水下側でかつ上方へ突出した第2防水片13bとから雌型連結部17を形成したものである。
【0011】
段差化粧面6は、第2防水片13bと図2(b)に示すように連結されるものである。つまり、嵌合時に段差化粧面6が第2防水片13bの先端部分に衝突し、第2防水片13bがその衝突力により自己の持つスプリングバックにより変形し、強固に連結されるものである。
【0012】
嵌合片13aの水上端と第2防水片13bの水下端間の幅Tと、最奥片8と段差化粧面6間の幅をtとすると、T<tかつT≒t(ほぼ等しい)の関係で、ほぼ同じ長さに形成したものである。実際には、t=T+(0〜5mm)位である。これは、上記第2防水片13bがその衝突力により自己の持つスプリングバックにより変形し、段差化粧面6内部に強固に連結されるために必要な関係である。
【0013】
第1防水片13は、上側に屈曲することにより防水機能を付加すると共に、嵌合片13aの一部としても機能する部分である。
【0014】
第2防水片13bは屋根材Aに吹き付ける雨、風が、直接屋根材Aの上面7に吹き付けるのを防止し、屋根材Aが風により剥がされるのを防止するものである。つまり、図3に示すように、風が矢印に示すように吹き付けると、下段の屋根材Aの第2防水片13bは風により一点鎖線矢印アに示すように防水片13の先端を中心に回転するように浮き上がる力が働くが、逆に上面14が一点鎖線矢印イに示すように上段の屋根材Aの差込片9を押さえ込むような力が働き係合力が強化され、屋根材Aが風により剥がされるのを防止するものである。
【0015】
このように、屋根材A同士の連結部内で相対する力が相殺されるために、屋根材Aが破壊されたり、固定片15に形成した固定具βが下地αより抜け落ちない限り、屋根材Aが風により剥がされることはないものである。
【0016】
第2防水片13bは、防水片13の先端を水下側へ突出することにより、断面コ字状の溝を形成し、この溝により入ってこようとする風雨を、逆方向に回転させて排出し、防水性を向上するための形成したものである。
【0017】
裏打材Cは防水材、断熱材、吸音材、緩衝材、防火材、結露防止材、等として機能するものであり、不織布、合成樹脂製発泡シート(架橋化発泡ポリエチレンシート、等)、ロックウール、テックス(軟質繊維板)、ゴムシート、樹脂シート、等、あるいはこれらに遮音材、耐火材等を含浸、含有、混合、積層(一層、あるいは複数層)、サンドイッチ、等したものを使用することもできる。特に不織布は、縦糸と横糸を交差させて繊維から織物にする従来の方法と異なり、各種の繊維を接着剤等で結合した不織布等である。この不織布はまず繊維が平行に交差するか、また無秩序に配列された薄いフェルト状のものを接着剤で結合させるか、または主体となる繊維状態の中に別の熱可塑性繊維を混在させて、加熱および加圧して溶融し相互に結合させたりして作られたものである。勿論、素材自体に防水性の無いものには、樹脂材をコーティング、あるいは撥水剤、防水コーティング剤、等で防水機能を片面あるいは両面に付加したものである。
【0018】
以上説明したのは本発明に係る屋根材の一実施例にすぎず、図4(a)〜(c)に示すように屋根材Aを形成することもできる。
【0019】
【発明の効果】
以上説明したように、本発明に係る屋根材によれば、▲1▼第1防水片と第2防水片を形成した嵌合片が屋根材を落とし込み構造としても、防水性を維持できる。▲2▼勾配が急な屋根に使用しても、連結した上段の屋根材が自重で落ちてくることがないために、屋根材が落ちないように手で押さえている必要が無く、施工が楽である。▲3▼化粧面の水上端部と固定片が同一レベルで形成されているために、段差が小さくて良く、連結部分の荷重による変形がない。▲4▼上段の屋根材を下段の屋根材へ施工した際に、下段の屋根材の第2防水片が上段の屋根材の上面に接触し、常時第2防水片が係合溝内でスプリングバック効果を発揮し、防水性、気密性を向上するものである。▲5▼第2防水片の形成により、屋根材同士の連結部内で相対する力が相殺されるために、屋根材が破壊されたり、固定片に形成した固定具が下地より抜け落ちない限り、屋根材が風により剥がされることはない。等の特徴、効果がある。
【図面の簡単な説明】
【図1】本発明に係る屋根材の代表的一例を示す説明図である。
【図2】本発明に係る屋根材の施工状態を示す説明図である。
【図3】本発明に係る屋根材の施工状態を示す説明図である。
【図4】本発明に係る屋根材のその他の実施例を示す説明図である。
【符号の説明】
α 下地
β 固定具
γ 空間
A 屋根材
B 金属製屋根材
C 裏打材
1 垂木
2 野地板
3 防水シート
4 化粧面
5 裏面
6 段差化粧面
7 上面
8 最奥片
9 差込片
10 係合溝
11 挿入間隙
12 雄型連結部
13 第1防水片
13a 嵌合片
13b 第2防水片
14 上面
15 固定片
16 嵌合溝
17 雌型連結部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a roofing material that has unprecedented workability as a roofing material and that has a waterproof function, a heat insulating function, a dew condensation prevention function, and the like.
[0002]
[Prior art]
In general, many roof materials obtained by processing metal plate materials by roll molding, press molding, and the like have been put on the market, and the shape thereof is a so-called hook structure. (For example, refer to Patent Documents 1 and 2).
[0003]
[Patent Document 1]
JP 2002-038658 A [Patent Document 2]
Japanese Patent Laid-Open No. 2002-155602
[Problems to be solved by the invention]
However, since Patent Documents 1 and 2 have a hook structure, when used on a roof with a steep slope, the connected upper roof material falls by its own weight. Until it was fixed with (nails), it was necessary to hold it by hand so that the roofing material did not fall down, and the construction was difficult.
[0005]
[Means for Solving the Problems]
In order to solve such a drawback, the present invention provides a first waterproof piece projecting upward on the water-side tip of the decorative surface, a fitting piece projecting the tip of the first waterproof piece on the water side, A stepped makeup formed by forming a second waterproofing piece with the tip of the waterproofing piece protruding downward and a fixed piece with the tip of the decorative surface protruding upward on the waterside, and the tip of the decorative surface hanging downward The innermost surface, the innermost piece protruding downward near the tip of the underwater side of the decorative surface, the insertion piece protruding the tip of the innermost piece downwardly, the decorative surface, the innermost piece, and the insertion piece A roofing material is provided in which an engagement groove is formed and the width between the water upper end of the fitting piece and the water lower end of the second waterproof piece and the width between the innermost piece and the stepped decorative surface are formed to be substantially the same length. To do.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The roof material according to the present invention will be described in detail below with reference to the drawings. FIG. 1 is an explanatory view showing a typical example of a roof material A made of a metal roof material B and a backing material C, and FIGS. 2A and 2B are explanatory views showing a construction state of the roof material A. FIG. In the figure, α indicates a base, and β indicates a fixture such as a nail.
[0007]
The base α indicates a wooden base composed of a rafter 1, a field plate 2, and a waterproof sheet 3 (indicated by a one-dot chain line) as shown in FIGS. 2 (a) and 2 (b). That is, it is a base α having a general structure in which a base plate 2 is laid on the rafter 1 and a waterproof sheet 3 is disposed on the base plate 2. In addition, as base α, H-shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip groove shaped steel, equilateral angled steel, unequal angled angled steel, square steel (square pipe), round steel (circular pipe), It is also possible to use a steel base using, for example. Of course, when the existing roof is refurbished as it is, the existing roof structure in which an existing roof (not shown) such as a new tile or a tile rod is formed on the base α is the base α. Of course, the base α on which the waterproof sheet 3 is not formed may be used.
[0008]
The metal roof material B is formed by roll forming, press forming, extrusion forming, or the like of a metal plate (color steel plate, copper plate, aluminum plate, titanium plate, stainless steel plate, sandwich steel plate, clad steel plate, etc.), for example. . Of course, as a surface material of the roof material A, instead of the metal roof material B, a ceramic material, a synthetic resin material (plastic), or the like may be used.
[0009]
More specifically, the metal roofing material B has a long plate shape, and as shown in FIG. 1, a stepped decorative surface in which a substantially horizontal decorative surface 4, a back surface 5, and a tip of the decorative surface 4 are suspended downward. 6, the upper surface 7 projecting inward along the stepped decorative surface 6 and the decorative surface 4, the innermost piece 8 projecting downward from the tip of the upper surface 7, and the distal end of the innermost piece 8 projecting below the water A substantially U-shaped engaging groove 10 is formed from the inserted piece 9, the upper surface 7, the innermost piece 8, and the inserted piece 9, and an insertion gap 11 is formed by the upper surface 7 and the engaging groove 10. The mold connecting portion 12 is used.
[0010]
Further, as shown in FIG. 1, the water-side end portion of the decorative surface 4 includes a fixed piece 15 that protrudes further from the upper end portion of the decorative surface 4 to the water-side and the tip hangs down to the water-side. The insertion piece formed in a substantially U-shaped cross section from a first waterproof piece 13 having a lower end bent upward, an upper surface 14 projecting the tip of the first waterproof piece 13 from the water side, and an upper surface 14 and a fixed surface 15. 9, a fitting groove 13 that fits into the fitting groove 16, a fitting piece 13 a in which the tip of the upper surface 14 is bent under water, and a second waterproof piece 13 b that projects the tip of the fitting piece 13 a under water and upward. A female connecting part 17 is formed from the above.
[0011]
The stepped decorative surface 6 is connected to the second waterproof piece 13b as shown in FIG. 2 (b). That is, the stepped decorative surface 6 collides with the tip of the second waterproof piece 13b during fitting, and the second waterproof piece 13b is deformed by its own springback by the collision force and is firmly connected.
[0012]
Assuming that the width T between the water upper end of the fitting piece 13a and the water lower end of the second waterproof piece 13b and the width between the innermost piece 8 and the stepped decorative surface 6 are t, T <t and T≈t (approximately equal). Therefore, they are formed to have substantially the same length. Actually, it is about t = T + (0 to 5 mm). This is a relationship necessary for the second waterproof piece 13b to be deformed by its own springback due to its collision force and to be firmly connected to the inside of the stepped decorative surface 6.
[0013]
The 1st waterproof piece 13 is a part which functions also as a part of fitting piece 13a while adding a waterproof function by bending upward.
[0014]
The second waterproof piece 13b prevents rain and wind blowing on the roof material A from directly blowing onto the upper surface 7 of the roof material A, and prevents the roof material A from being peeled off by the wind. That is, as shown in FIG. 3, when the wind blows as shown by the arrow, the second waterproof piece 13b of the lower roofing material A rotates around the tip of the waterproof piece 13 as shown by the dashed-dotted arrow a. However, the upper surface 14 is pressed against the insertion piece 9 of the upper roof material A as shown by the alternate long and short dash line a, and the engagement force is strengthened. Is to prevent peeling.
[0015]
Thus, since the opposing force is canceled in the connection part of roofing material A, unless roofing material A is destroyed or the fixture (beta) formed in the fixing piece 15 falls out from the base (alpha), the roofing material A Is not peeled off by the wind.
[0016]
The second waterproofing piece 13b has a U-shaped groove formed by projecting the tip of the waterproofing piece 13 to the underwater side, and the wind and rain that is about to enter through the groove is rotated in the opposite direction and discharged. And formed to improve waterproofness.
[0017]
The backing material C functions as a waterproof material, heat insulating material, sound absorbing material, shock absorbing material, fireproof material, anti-condensation material, etc., non-woven fabric, synthetic resin foam sheet (cross-linked foamed polyethylene sheet, etc.), rock wool , Tex (soft fiber board), rubber sheet, resin sheet, etc., or impregnated, contained, mixed, laminated (single layer or multiple layers), sandwich, etc. with a sound insulation material, fireproof material, etc. You can also. In particular, the non-woven fabric is a non-woven fabric or the like in which various fibers are bonded with an adhesive or the like, unlike a conventional method in which warps and wefts are crossed to form a woven fabric from fibers. In this nonwoven fabric, fibers are crossed in parallel, or thin felts arranged randomly are bonded with an adhesive, or another thermoplastic fiber is mixed in the main fiber state, It is made by melting by heating and pressing and bonding them together. Of course, if the material itself is not waterproof, a resin material is coated, or a waterproof function is added to one or both sides with a water repellent, a waterproof coating agent, or the like.
[0018]
What has been described above is only one example of the roofing material according to the present invention, and the roofing material A can also be formed as shown in FIGS.
[0019]
【The invention's effect】
As described above, according to the roofing material according to the present invention, (1) waterproofness can be maintained even when the fitting material formed with the first waterproofing piece and the second waterproofing piece drops the roofing material. (2) Even if it is used on a steep roof, the connected upper roof material does not fall under its own weight, so there is no need to hold it down by hand so that the roof material does not fall. It is easy. (3) Since the water upper end of the decorative surface and the fixed piece are formed at the same level, the step may be small and there is no deformation due to the load of the connecting portion. (4) When the upper roof material is applied to the lower roof material, the second waterproof piece of the lower roof material contacts the upper surface of the upper roof material, and the second waterproof piece always springs in the engagement groove. It exhibits a back effect and improves waterproofness and airtightness. (5) The formation of the second waterproofing piece cancels the opposing forces in the joints between the roofing materials. Therefore, unless the roofing material is destroyed or the fixture formed on the fixing piece falls off the ground, The material is not peeled off by the wind. There are features and effects.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing a typical example of a roofing material according to the present invention.
FIG. 2 is an explanatory view showing a construction state of the roofing material according to the present invention.
FIG. 3 is an explanatory view showing a construction state of the roofing material according to the present invention.
FIG. 4 is an explanatory view showing another embodiment of the roofing material according to the present invention.
[Explanation of symbols]
α Base β Fixture γ Space A Roofing material B Metal roofing material C Backing material 1 Rafter 2 Field plate 3 Waterproof sheet 4 Cosmetic surface 5 Back surface 6 Stepped surface 7 Top surface 8 Deepest piece 9 Insertion piece 10 Engaging groove 11 Insertion gap 12 Male connector 13 First waterproof piece 13a Fitting piece 13b Second waterproof piece 14 Upper surface 15 Fixed piece 16 Fitting groove 17 Female connector

Claims (1)

化粧面の水下側に雄型連結部、水上側に雌型連結部を形成した長尺状の屋根材において、雄型連結部は化粧面の水下側の先端を下地側に屈曲した段差化粧面と、該段差化粧面から裏打材に沿い水上側に突出した上面と、該上面の先端を下地側に屈曲した最奥片と、該最奥片の先端を水下側に屈曲して突出した差込片とから形成し、雌型連結部は化粧面の水上側の先端を化粧面に沿って水上側から水下側に延びた固定片と、該固定片の先端を化粧面側に屈曲した第1防水片と、該第1防水片の先端を水上側へ折り返して突出した上面と、該上面の先端を水下側へ折り返して上面に沿って突出した嵌合片と、該嵌合片の先端を折り返して円弧状に形成し嵌合片よりも化粧面側に突出した第2防水片とから形成し、さらに、嵌合片の水上端と第2防水片の水下端間の幅と、最奥片と段差化粧面間の幅をほぼ同じ長さに形成したことを特徴とする屋根材。 In a long roofing material in which a male connecting part is formed on the underwater side of the decorative face and a female connecting part is formed on the upper side of the decorative face, the male connecting part has a step formed by bending the tip of the underwater side of the decorative face to the ground side. A decorative surface, an upper surface protruding from the stepped decorative surface along the backing material to the upper side of the water, an innermost piece obtained by bending the tip of the upper surface to the base side, and an end of the innermost piece bent to the lower side The female connecting part is formed of a protruding insertion piece, and the female-type connecting portion extends from the water side to the water side along the decorative surface with the water-side tip of the decorative surface, and the tip of the fixing piece is on the decorative surface side. A first waterproof piece that is bent to the upper surface, an upper surface that protrudes by folding the tip of the first waterproof piece to the water side, a fitting piece that folds the tip of the upper surface to the water side and protrudes along the upper surface, formed in an arc shape by folding the tip of the fitting piece is formed from a second waterproof member protruding decorative surface than the mating piece, further, the mating piece of the water top and second proof Roofing material, wherein the width between the water bottom piece, that it has formed on substantially the same length and width between innermost piece and the stepped decorative surface.
JP2003126826A 2003-05-02 2003-05-02 Roofing material Expired - Fee Related JP4180435B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9143484B2 (en) 2000-03-03 2015-09-22 Qualcomm Incorporated System for collecting billable information in a group communication network

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4768328B2 (en) * 2005-05-20 2011-09-07 株式会社チユーオー YOKOHAMA roof structure by YOKOHAMA roof board and its connection means

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9143484B2 (en) 2000-03-03 2015-09-22 Qualcomm Incorporated System for collecting billable information in a group communication network

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