JP4392284B2 - Vertical casting machine for aluminum - Google Patents

Vertical casting machine for aluminum Download PDF

Info

Publication number
JP4392284B2
JP4392284B2 JP2004127049A JP2004127049A JP4392284B2 JP 4392284 B2 JP4392284 B2 JP 4392284B2 JP 2004127049 A JP2004127049 A JP 2004127049A JP 2004127049 A JP2004127049 A JP 2004127049A JP 4392284 B2 JP4392284 B2 JP 4392284B2
Authority
JP
Japan
Prior art keywords
sliding
cast material
mold
vertical
aluminum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2004127049A
Other languages
Japanese (ja)
Other versions
JP2005305515A (en
Inventor
幹夫 久保田
剛志 藤田
昭人 西澤
紀幸 上野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Light Metal Co Ltd
Toyota Motor Corp
Original Assignee
Nippon Light Metal Co Ltd
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Light Metal Co Ltd, Toyota Motor Corp filed Critical Nippon Light Metal Co Ltd
Priority to JP2004127049A priority Critical patent/JP4392284B2/en
Publication of JP2005305515A publication Critical patent/JP2005305515A/en
Application granted granted Critical
Publication of JP4392284B2 publication Critical patent/JP4392284B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Continuous Casting (AREA)

Description

本発明は、アルミニウム用竪型連続鋳造装置に関する。尚、本明細書中における「アルミニウム」は、アルミニウムと共にアルミニウム合金も含んでいる。   The present invention relates to a vertical casting apparatus for aluminum. In addition, “aluminum” in this specification includes aluminum alloys as well as aluminum.

アルミニウムの素材に対し、押出加工、圧延、鍛造、あるいは半溶融成形などの塑性加工を施すに際し、多くの場合、鋳造材を用いている。係る鋳造材は、主に竪型連続鋳造法(DC鋳造法)により製造されているが、一部では水平方向に沿って連続鋳造する横引き連続鋳造法も行われている。
ところで、アルミニウムの鋳造材は、鋼や銅のように垂直方向に沿って連続鋳造しつつ途中から水平方向に曲げることができない。このため、アルミニウムの竪型連続鋳造法は、大体6m位の長さまでしか連続鋳造できないため、一般に半連続鋳造法と呼ばれていた。従って、上記加工に用いる製品単位の鋳造材を数多く必要とする場合、生産性が低くコスト高を招く、という問題があった。
また、前述の横引き連続鋳造法による場合、得られる鋳造材の金属組織において合金元素が偏析することがあり、品質がバラツキ易い、という問題があった。
In many cases, a cast material is used when plastic processing such as extrusion, rolling, forging, or semi-melt molding is performed on an aluminum material. Such a cast material is mainly manufactured by a vertical continuous casting method (DC casting method), but in some cases, a horizontal continuous casting method in which continuous casting is performed along the horizontal direction is also performed.
By the way, aluminum cast material cannot be bent in the horizontal direction from the middle while continuously casting along the vertical direction like steel and copper. For this reason, since the vertical casting method of aluminum can be continuously cast only up to a length of about 6 m, it is generally called a semi-continuous casting method. Therefore, when a large number of castings for each product used for the above processing are required, there is a problem that the productivity is low and the cost is high.
Further, in the case of the horizontal continuous casting method described above, there is a problem that the alloy elements may segregate in the metal structure of the obtained cast material, and the quality is likely to vary.

そこで、発明者らは、先に竪型連続鋳造されたアルミニウムの鋳造材を、所定長さで順次切断して製品単位のビレットとする生産性の高いアルミニウム用竪型連続鋳造装置を提案した(特願2003−431758)。尚、鋳造材の切断を行わない従来の竪型半連続鋳造装置の場合、下型で鋳造材を下方に引っ張りつつ鋳造するが、鋳造材の切断を行う上記竪型連続鋳造装置の場合、最初の切断で鋳造材と下型とが離れるため、それ以後は下型で鋳造材を下方に引っ張れない。そのため、下型と離れた鋳造材を挟持し且つ下方に送る送給手段を設けている。
しかしながら、竪型連続鋳造装置の場合、下型上にある程度アルミニウムの溶湯を溜めてから当該下型の下降を開始して連続鋳造するため、前記鋳型から下降する鋳造直後の鋳造材の先(下)端は、本来の外径よりも僅かに太径の凸部になる。係る凸部が前記送給手段に到達した際、当該鋳造材に振動が生じ、係る振動が鋳型付近に伝わるため、鋳造材自体が軸(竪)方向に沿って曲がったり、鋳型付近の周面に太径の凸部を生じる。更に、係る凸部が次の鋳造部分の曲がりや凸部を誘発する原因となり、それらが次第に大きくなるため、得られる鋳造材の品質を損なったり、鋳造自体が不可能となるおそれがある、という問題があった。
Thus, the inventors have proposed a highly productive vertical casting apparatus for aluminum, which is obtained by sequentially cutting the aluminum casting material previously cast into vertical shapes into billets in product units ( Japanese Patent Application No. 2003-431758). In addition, in the case of the conventional vertical semi-continuous casting apparatus that does not cut the cast material, casting is performed while pulling the cast material downward in the lower mold, but in the case of the vertical continuous casting apparatus that cuts the cast material, Since the cast material is separated from the lower mold by cutting, the cast material cannot be pulled downward by the lower mold thereafter. Therefore, a feeding means is provided that sandwiches the casting material separated from the lower mold and sends it downward.
However, in the case of a vertical continuous casting apparatus, since a molten aluminum melt is accumulated on the lower mold to a certain extent and the lower mold starts to descend and continuously cast, the tip of the cast material immediately after casting descending from the mold (lower ) The end becomes a convex part having a slightly larger diameter than the original outer diameter. When the convex portion reaches the feeding means, vibration occurs in the cast material, and the vibration is transmitted to the vicinity of the mold. Therefore, the cast material itself bends along the axis (竪) direction, or the peripheral surface near the mold. A large-diameter convex portion is formed on the surface. In addition, the convex portions cause bending and convex portions of the next casting part, and since they gradually increase, the quality of the obtained cast material may be impaired, or the casting itself may be impossible. There was a problem.

発明が解決すべき課題Problems to be solved by the invention

本発明は、上述した背景技術における問題点を解決し、合金元素などの偏析がなく従来の半連続鋳造法による場合よりも実質的に長く且つ軸方向に沿って直線状に竪型連続鋳造できる生産性の高いアルミニウム用竪型連続鋳造装置を提供する、ことを課題とする。   The present invention solves the above-mentioned problems in the background art, and is substantially longer than the case of the conventional semi-continuous casting method without segregation of alloy elements and the like, and can be continuously cast in a vertical pattern along the axial direction. It is an object to provide a vertical casting apparatus for aluminum with high productivity.

課題を解決するための手段および発明の効果Means for Solving the Problems and Effects of the Invention

本発明は、上記課題を解決するため、発明者らの鋭意研究および試作の結果、鋳型から下降する鋳造直後の鋳造材を、ガイド部材に接触させつつ下型と共に降下させる、ことに着想して成されたものである。
即ち、本発明アルミニウム用竪型連続鋳造装置(請求項1)は、アルミニウムの竪型連続鋳造装置において、鋳型から下降する鋳造材の断面形状と同じ断面形状を有し、当該鋳造材と共に下降する棒状の下型と、鋳造中に上記鋳造材および下型の周面と摺動し、且つ垂直方向の断面がV字形の摺動面を有する摺動部材と、係る摺動部材と対向して配置され、且つ当該摺動部材と共に上記鋳造材および下型を水平方向に沿って挟持する挟持部材と、を含み、上記摺動部材は、表層付近のみが凝固し且つ内部が半溶融状態である鋳型付近の上記鋳造材の周面を摺動し、上記挟持部材は、上記鋳造材および下型の周面を摺動する摺動部を有するものか、あるいは、上記鋳造材および下型の周面に接触して転動する単数または複数の挟持用ローラである、ことを特徴とする。
In order to solve the above-mentioned problems, the present invention has been conceived by the inventors as a result of diligent research and prototyping to lower the cast material immediately after casting descending from the mold together with the lower mold while contacting the guide member. It was made.
That is, aluminum for vertical continuous casting apparatus of the present invention (Claim 1), in the vertical type continuous casting apparatus aluminum, have the same cross-sectional shape as the sectional shape of the cast material that drops from the mold, descend together with the cast material A rod-shaped lower die, a sliding member that slides with the cast material and the peripheral surface of the lower die during casting, and a sliding surface having a V- shaped sliding surface in the vertical direction, and opposed to the sliding member. And a sandwiching member that sandwiches the casting material and the lower mold along the horizontal direction together with the sliding member, and the sliding member is solidified only in the vicinity of the surface layer and the inside thereof is in a semi-molten state. slides peripheral surface of the cast material in the vicinity of certain molds, the clamping member may, or not having a sliding portion which slides the circumferential surface of the upper Symbol cast material and the lower mold, or the cast material and the lower die With one or more clamping rollers that roll in contact with the circumferential surface That, characterized in that.

これによれば、鋳型から下降する鋳造材は、その下端に太径の凸部を有していても、上記摺動部材における断面がV字形の摺動面と挟持部材とにより水平方向に沿って挟持されながら、摺動部材の上記摺動面と挟持部材との間を通過して、本来の下降経路付近に近似するよう順次矯正される。
更に、前記挟持部材が、前記鋳造材および下型の周面を摺動する形態では、摺動部を有する記鋳造材は、前記摺動部材における断面がV字形の摺動面と、対向して配置される挟持部材の摺動部とにより水平方向に沿って挟持されながら、摺動部材の上記摺動面と挟持部材の上記摺動部との間を通過し、係る過程で本来の下降経路付近に近似し、前述した凸部や曲がりを小さくするように順次矯正される一方、前記挟持部材が、前記鋳造材および下型の周面に接触して転動する単数または複数の挟持用ローラである形態では、前記鋳造材は、前記摺動部材における断面がV字形の摺動面と、単数または複数の挟持用ローラとにより水平方向に沿って挟持されながら、摺動部材の前記摺動面と転動する挟持用ローラとの間を通過し、係る過程で本来の下降経路付近に近似し、前述した凸部や曲がりを小さくするように順次矯正される
そのため、鋳型付近の鋳造材は、表層付近のみが凝固し且つ内部が半溶融状態であるため、上記摺動部材と挟持部材との挟持によって、当該鋳造材の曲がりを矯正し且つ発生する凸部を小径にする。従って、軸(竪)方向に沿って曲がりの少ない品質の優れた鋳造材を連続鋳造することが可能となる。
According to this, even if the cast material descending from the mold has a large-diameter convex portion at its lower end, the sliding member has a V- shaped sliding surface and a clamping member along the horizontal direction. While being sandwiched, they are sequentially corrected so that they pass between the sliding surface of the sliding member and the sandwiching member and approximate the vicinity of the original descending path.
Further, in the form in which the clamping member slides on the cast material and the peripheral surface of the lower mold, the casting material having the sliding portion is opposed to the slide surface having a V-shaped cross section in the slide member. And passing between the sliding surface of the sliding member and the sliding portion of the clamping member while being clamped along the horizontal direction by the sliding portion of the clamping member arranged in a Approximate to the vicinity of the route and sequentially corrected so as to reduce the above-described convex portions and bends . On the other hand, in a mode in which the clamping member is one or a plurality of clamping rollers that roll in contact with the cast material and the peripheral surface of the lower mold, the casting material has a V-shaped cross section in the sliding member. Passing between the sliding surface of the sliding member and the rolling clamping roller while being clamped along the horizontal direction by the sliding surface and one or a plurality of clamping rollers, Approximate to the vicinity of the descending path, and are sequentially corrected so as to reduce the above-described convex portions and bends .
Therefore, since the casting material near the mold is solidified only in the vicinity of the surface layer and the inside is in a semi-molten state, the convex portion is generated by correcting the bending of the casting material by sandwiching the sliding member and the sandwiching member. Reduce the diameter. Therefore, it is possible to continuously cast a cast material having excellent quality with little bending along the axial direction.

尚、アルミニウムの竪型連続鋳造装置に用いる鋳型は、平面視が円形またはほぼ四角形(正方形または長方形)で且つ下向きに僅かに拡径する鋳込孔を内側に有し、係る鋳込孔の周囲に設けた中空部の下出隅部のスリット孔から冷却水をほぼ逆円錐形状に噴射するものであり、以下においても同じである。上記鋳込孔の形状に伴って、竪型連続鋳造される鋳造材の断面は、円形またはほぼ四角形となる。また、前記下型は、その上端部が上記鋳型の鋳込孔に挿入可能で且つ鋳造される鋳造材と共に下降するように構成されており、以下においても同じである The mold used in the vertical vertical casting apparatus for aluminum has a casting hole which is circular or substantially quadrangular (square or rectangular) in plan view and has a diameter that slightly expands downward, and around the casting hole. The cooling water is ejected in a substantially inverted conical shape from the slit hole at the lower corner of the hollow portion provided in the above, and the same applies to the following. Along with the shape of the casting hole, the cross-section of the cast material cast in a vertical pattern is circular or substantially square. Further, the lower mold is configured such that the upper end portion thereof can be inserted into the casting hole of the mold and is lowered together with the cast material to be cast . The same applies to the following .

また、本発明には、前記摺動部材における摺動面の垂直方向に沿った長さが、当該摺動材の上端と前記鋳型との距離よりも長い、アルミニウム用竪型連続鋳造装置(請求項2)も含まれる。
これによれば、摺動部材の長さがその上端と鋳型(の上端)との距離よりも長いため、鋳型から下降し且つ下端に凸部を有する鋳造材は、その1次凸部が前記摺動部材の上端に到達した際、その鋳型付近の位置に曲がりを生じるが、対向する挟持部材と摺動部材とにより水平方向に沿って挟持されて矯正される。しかも、上記曲がりの発生とほぼ同時に、鋳込孔付近に位置する鋳造材には2次凸部が形成されるが、係る2次凸部が摺動部材に到達する時点までは、1次凸部は摺動面を摺動しているので、鋳造材の1次凸部以外の周面と摺動部材との間には微細な隙間が生じる。このため、2次凸部が摺動面に到達した際に生じる2次振動は、1次凸部が摺動面に到達したときの1次振動よりも小さくなる。係る2次振動が小さいため、それにより誘発される曲がりや3次凸部が小さくなる。鋳造初期の比較的太い1次凸部を除けば、2次・3次凸部が摺動面に到達した時点では、先の凸部が摺動面を摺動しているので、係る到達に生じる振動は順次小さくなる。従って、鋳造材は、その下端に1次凸部を有していても、前記摺動部材と挟持部材とに挟持されつつ摺動面を摺動する間に、2次・3次〜n次凸部のように順次小さくなり且つ曲がりも順次縮小されるため、品質良く竪型連続鋳造される。
Further, the present invention, the length along the vertical direction of the sliding surface of the sliding member is longer than the distance between the upper end of the sliding member mold, aluminum for vertical continuous casting apparatus (according Item 2) is also included.
According to this, since the length of the sliding member is longer than the distance between the upper end and the mold (the upper end thereof), the cast material descending from the mold and having the convex portion at the lower end has the primary convex portion described above. When the upper end of the sliding member is reached, a bend occurs in the vicinity of the mold, but it is clamped in the horizontal direction by the opposing clamping member and the sliding member and corrected. Moreover, almost simultaneously with the occurrence of the bending, a secondary convex portion is formed on the cast material located in the vicinity of the casting hole. However, until the secondary convex portion reaches the sliding member, the primary convex portion is formed. Since the portion slides on the sliding surface, a fine gap is generated between the peripheral surface other than the primary convex portion of the cast material and the sliding member. For this reason, the secondary vibration generated when the secondary convex portion reaches the sliding surface is smaller than the primary vibration when the primary convex portion reaches the sliding surface. Since the secondary vibration is small, the bending and the tertiary convex portion induced thereby are small. Except for relatively thick 1 Tsugitotsu portion of the casting early, at the time when the secondary-3 Tsugitotsu unit reaches the sliding surface, the convex portion of the above is sliding the sliding surface, upon reaching of The vibrations that occur are gradually reduced. Therefore, even if the cast material has the primary convex portion at the lower end, the secondary material, the tertiary material, and the n-order material while sliding on the sliding surface while being sandwiched between the sliding member and the sandwiching member. Since it gradually becomes smaller like the convex part and the bending is also reduced sequentially, vertical continuous casting is performed with high quality.

尚、前記摺動部には、前記摺動部材の摺動面と同様な垂直方向の断面が平坦、またはほぼV字形を呈する形態、あるいは側面視覚がほぼ半円形で且つ平面視が直線形を呈する形態が含まれる The sliding part has a flat cross section in the vertical direction similar to the sliding surface of the sliding member, or a substantially V-shaped form, or a substantially semicircular side view and a linear shape in plan view. The form to present is included .

た、前記摺動部は、単数または複数の金属材などからなり、単数の場合、摺動部材の摺動面の前記長さの距離にほぼ対応した長さが望ましい。一方、複数の摺動部の場合、摺動部材の摺動面の上・下部付近にほぼ対応した位置に配設するのが望ましい。 Also, the sliding portion is made of such one or more of the metal material, if the singular is desirable length substantially corresponding to the length distance of the sliding surface of the sliding member. On the other hand, in the case of a plurality of sliding portions, it is desirable to arrange them at positions substantially corresponding to the upper and lower portions of the sliding surface of the sliding member.

、前記挟持用ローラが複数の場合、そのうちの2個は、前記摺動部材の摺動面の上・下部にほぼ対応した位置に、3個以上の形態では等間隔または不等間隔に且つ前記摺動部材の摺動面に対向して配設するのが望ましい。 In the case where there are a plurality of the sandwiching rollers, two of them are in positions substantially corresponding to the upper and lower portions of the sliding surface of the sliding member, and in three or more forms, they are equally spaced or unequal spaced. It is desirable that the sliding member is disposed to face the sliding surface.

更に、本発明には、前記挟持用ローラは、溝付きローラまたは平ローラである、アルミニウム用竪型連続鋳造装置(請求項)も含まれる。
これによれば、前記鋳造材は、前記摺動部材における断面がV字形の摺動面と、単数または複数の溝付きローラまたは平ローラとにより水平方向に沿って挟持されながら、摺動部材の上記摺動面と転動する上記溝付きローラなどとの間を通過し、係る過程で本来の下降経路付近に近似し、前述した凸部や曲がりを小さくするように順次矯正される。
尚、上記溝付きローラは、周面に鼓形やV字の溝を有し、平ローラは、平坦な円周面を有するものである。
Further, the present invention includes a vertical casting apparatus for aluminum (Claim 3 ), wherein the sandwiching roller is a grooved roller or a flat roller.
According to this, the cast material is sandwiched in the horizontal direction by a sliding surface having a V- shaped cross section in the sliding member and one or a plurality of grooved rollers or flat rollers. Passing between the sliding surface and the grooved roller that rolls, etc., in this process, it approximates the vicinity of the original descending path, and is sequentially corrected so as to reduce the above-mentioned convex portions and bends.
The grooved roller has a drum shape or a V- shaped groove on the circumferential surface, and the flat roller has a flat circumferential surface.

付言すれば、本発明は、鋳造材を挟持し且つこれを下方に送る送給手段を含む竪型連続鋳造装置で鋳造される鋳造材の曲がりを少なくするものに有効であるが、上記送給手段を含まない竪型連続鋳造装置で鋳造される鋳造材の曲がりを少なくする場合にも有効である In other words, the present invention is effective for reducing the bending of the cast material cast by the vertical continuous casting apparatus including the feeding means for sandwiching the cast material and feeding the cast material downward. This is also effective in reducing the bending of the cast material cast by the vertical continuous casting apparatus that does not include any means .

以下において、本発明を実施するための最良の形態について説明する。
図1は、本発明における第1のアルミニウム用竪型連続鋳造装置(請求項1,2,4,5)における一形態の竪型連続鋳造装置1を示す垂直断面図、図2は、図1中のX−X線に沿った矢視における断面図である。
上記竪型連続鋳造装置1は、図1に示すように、水冷式の鋳型2、その上方に配置される円筒形の断熱材6、およびこれらの外側を包囲する電磁撹拌装置8を含む。鋳型2は、内側の鋳込孔4の下出隅に沿って斜め下向きで且つリング形状のスリット孔5を有し、その中空部3に充填した冷却水Wを斜め下向きにほぼ円錐形状にして噴射可能としている。鋳込孔4は、平面視が円形で且つ下寄りほど僅かに拡径している。尚、スリット5孔に替え、多数の細孔を形成しても良い。
In the following, the best mode for carrying out the present invention will be described.
FIG. 1 is a vertical sectional view showing a vertical continuous casting apparatus 1 according to an embodiment of the first vertical continuous casting apparatus for aluminum (claims 1, 2, 4 , 5 ) according to the present invention. FIG. It is sectional drawing in the arrow view along the XX line in the inside.
As shown in FIG. 1, the vertical continuous casting apparatus 1 includes a water-cooled mold 2, a cylindrical heat insulating material 6 disposed above the mold 2, and an electromagnetic stirring device 8 surrounding the outside thereof. The mold 2 has a ring-shaped slit hole 5 obliquely downward along the lower corner of the inner casting hole 4, and the cooling water W filled in the hollow portion 3 is formed in a substantially conical shape obliquely downward. Injectable. The casting hole 4 has a circular shape in plan view and slightly increases in diameter toward the bottom. Note that a large number of pores may be formed instead of the five slits.

また、図1に示すように、断熱材6の注湯孔7は、上記鋳込孔4と同心で連続し、図示しない溶解炉、保持炉、または取鍋などから注湯されるアルミニウムの溶湯mを鋳型2の鋳込孔4内に案内する。
更に、電磁撹拌装置8は、図1に示すように、鋳型2および断熱材6を包囲するように平面視が円形の多数のコイルを全体ほぼ円筒形に巻き付けたもので、係るコイルに通電した際に生じる磁界に伴い誘導される力で、上記鋳込孔4内に注湯されたアルミニウムの溶湯mを攪拌する。この結果、凝固組織が分断されてほぼ球形状の結晶を多く有し、半溶湯成形などに適した鋳造材Mにすることができる。従って、上記溶湯mは、合金元素などの成分の偏析のない鋳造材Mとなる。
尚、上記鋳型2などは、図1に示すように、鋳込孔4に連通するテーパ孔9aを有する耐熱リング9を介して図示しない建家のフロアなどに支持されている。
Moreover, as shown in FIG. 1, the pouring hole 7 of the heat insulating material 6 is concentric and continuous with the casting hole 4, and is a molten aluminum that is poured from a melting furnace, holding furnace, ladle or the like (not shown). m is guided into the casting hole 4 of the mold 2.
Furthermore, as shown in FIG. 1, the electromagnetic stirrer 8 is formed by winding a large number of coils having a circular shape in plan view so as to surround the mold 2 and the heat insulating material 6 and energizing the coils. The molten aluminum m poured into the casting hole 4 is agitated by the force induced by the magnetic field generated at the time. As a result, the solidified structure is divided to have a lot of substantially spherical crystals, and a casting material M suitable for semi-molten metal molding or the like can be obtained. Therefore, the molten metal m becomes a cast material M without segregation of components such as alloy elements.
As shown in FIG. 1, the mold 2 and the like are supported by a building floor (not shown) or the like via a heat-resistant ring 9 having a tapered hole 9 a communicating with the casting hole 4.

図1に示すように、前記鋳型2の下方には、昇降可能な下型28と、その昇降経路の両側で対向する摺動部材10および挟持部材20とが配置されている。下型28は、鋳造される鋳造材Mの断面形状と同じ断面の円形状を有し、垂直方向に沿って長尺な棒状の金属からなり、図示しない昇降手段に支持されている。係る下型28の上端に位置する型部29は、図1に示すように、鋳型2の鋳込孔4内に下側から進入可能である。
摺動部材10は、図1〜3に示すように、下型28および鋳造される鋳造材Mの周面と摺動する断面ほぼV字形の摺動面12を垂直方向に沿って有する鋼製の本体11と、係る本体11を水平方向に移動可能に支持する支持体15とを備える。摺動面12の上端には、後述する凸部が当該摺動面12に到達した際に生じる振動を抑制するため、アール部12rが形成されている。また、摺動面12の全面には、摺動性を高めるためのクロムメッキ(図示せず)が被覆されている。
As shown in FIG. 1, below the mold 2, a lower mold 28 that can move up and down, and a sliding member 10 and a clamping member 20 that are opposed to each other on both sides of the lifting path are arranged. The lower mold 28 has a circular shape having the same cross section as the cast material M to be cast, and is made of a long bar-like metal along the vertical direction, and is supported by lifting means (not shown). The mold part 29 positioned at the upper end of the lower mold 28 can enter the casting hole 4 of the mold 2 from below as shown in FIG.
As shown in FIGS. 1 to 3, the sliding member 10 is made of steel having a sliding surface 12 having a substantially V-shaped cross section that slides along the lower mold 28 and the peripheral surface of the cast material M to be cast along the vertical direction. Main body 11 and a support body 15 that supports the main body 11 so as to be movable in the horizontal direction. At the upper end of the sliding surface 12, a rounded portion 12 r is formed in order to suppress vibration generated when a convex portion described later reaches the sliding surface 12. Further, the entire sliding surface 12 is covered with chromium plating (not shown) for improving the slidability.

図1に示すように、支持体15には、水平方向に沿って複数の透孔18が貫通し、係る透孔18の本体11と反対側の開口部には、ナット19がそれぞれ溶着されている。本体11の背面11aに開口する雌ネジ孔13に先端部が螺合して上記透孔18を貫通し且つナット19と螺合するボルト16は、本体11の後退時に用いられる。一方、本体11の背面11aに先端が当接し、上記透孔18を貫通し且つナット19と螺合するボルト14は、本体11の前進時に用いられる。即ち、摺動面12を含む本体11は、ボルト14,16により、下型28および鋳造材Mに接近・離脱(以下、接離と記載する)するよう移動可能とされている。
図1に示すように、本体11の摺動面12の垂直方向に沿った長さL1は、本体11の上端と鋳型2の上端との距離L2よりも長くなるよう設定されている。
As shown in FIG. 1, a plurality of through holes 18 pass through the support body 15 in the horizontal direction, and nuts 19 are welded to the openings of the through holes 18 on the side opposite to the main body 11. Yes. A bolt 16 whose tip is screwed into the female screw hole 13 opened in the back surface 11 a of the main body 11 and passes through the through hole 18 and screwed into the nut 19 is used when the main body 11 is retracted. On the other hand, the bolt 14 whose tip abuts on the back surface 11 a of the main body 11, penetrates the through hole 18 and is screwed with the nut 19 is used when the main body 11 is advanced. That is, the main body 11 including the sliding surface 12 can be moved by the bolts 14 and 16 so as to approach and leave the lower mold 28 and the cast material M (hereinafter referred to as contact and separation).
As shown in FIG. 1, the length L <b> 1 along the vertical direction of the sliding surface 12 of the main body 11 is set to be longer than the distance L <b> 2 between the upper end of the main body 11 and the upper end of the mold 2.

図1,2に示すように、挟持部材20は、鋳造材Mの周面および下型28の周面に倣ったほぼ半円形の転動面を有し且つこれらと接触して転動する上下一対の鼓形ローラ(挟持用ローラ)21,22を有する。係る鼓形ローラ21,22の回転軸23は、平面視がコ字形の軸受枠24に枢支され、係る軸受枠24は、油圧シリンダ26のピストンロッド25の先端に取り付けられている。即ち、鼓形ローラ21,22は、ピストンロッド25の進退動作により、下型28および鋳造材Mに対し接離するように移動可能とされている。
尚、摺動部材10および挟持部材20の下方には、鋳造材Mを冷却する冷却水槽、鋳造材Mおよび下型28を下降させる送給手段、鋳造材Mを把持するグリップ、鋳造材Mを所定の長さで順次切断する切断手段、および、下降した下型28を受け入れるピット(何れも図示せず)などが配置されている。
As shown in FIGS. 1 and 2, the clamping member 20 has a substantially semicircular rolling surface that follows the peripheral surface of the cast material M and the peripheral surface of the lower mold 28, and the upper and lower surfaces that roll in contact with these. A pair of hourglass rollers (clamping rollers) 21 and 22 are provided. The rotating shaft 23 of the hourglass rollers 21 and 22 is pivotally supported by a U-shaped bearing frame 24 in plan view, and the bearing frame 24 is attached to the tip of the piston rod 25 of the hydraulic cylinder 26. That is, the hourglass rollers 21 and 22 are movable so as to be in contact with and away from the lower mold 28 and the cast material M by the forward and backward movement of the piston rod 25.
Below the sliding member 10 and the clamping member 20, a cooling water tank for cooling the casting material M, a feeding means for lowering the casting material M and the lower mold 28, a grip for gripping the casting material M, and the casting material M are provided. Cutting means for sequentially cutting at a predetermined length, pits (both not shown) for receiving the lowered lower mold 28, and the like are arranged.

ここで、前記アルミニウム用竪型連続鋳造装置1を用いた竪型連続鋳造方法について、図1,図4〜図6に基づいて説明する。
予め、図1に示すように、鋳型2の鋳込孔4内に下型28の型部29を上昇させる。係る鋳造直前の状態では、下型28は、冷却水槽を貫通し且つ送給手段に挟持されている。係る状態で、図4中の一点鎖線の矢印で示すように、図示しない溶解炉または保持炉などから注下されるアルミニウムの溶湯mを鋳型2の鋳込孔4内に注湯する。尚、摺動部材10の本体11の摺動面12と、挟持部材20の鼓型ローラ21,22の転動面とは、下型28の周面および追って得られる鋳造材Mの本来の外径たる周面に接触・転動可能な位置に予め配置されている。
Here, the vertical continuous casting method using the vertical vertical casting apparatus 1 for aluminum will be described with reference to FIGS. 1 and 4 to 6.
As shown in FIG. 1, the mold part 29 of the lower mold 28 is raised in the casting hole 4 of the mold 2 in advance. In the state immediately before casting, the lower mold 28 penetrates the cooling water tank and is sandwiched between the feeding means. In this state, as shown by the one-dot chain arrow in FIG. 4, molten aluminum m poured from a melting furnace or holding furnace (not shown) is poured into the casting hole 4 of the mold 2. The sliding surface 12 of the main body 11 of the sliding member 10 and the rolling surfaces of the drum-shaped rollers 21 and 22 of the clamping member 20 are the outer surfaces of the lower mold 28 and the original material of the cast material M obtained later. It is arranged in advance at a position where it can contact and roll on the circumferential surface.

前記アルミニウムの溶湯mは、電磁攪拌装置8による攪拌を受けつつ、鋳型2および下型28と鋳型2の中空部3から前記スリット孔5を介して噴射される冷却水Wとにより冷却される。その結果、上記溶湯mは、図4に示すように、周囲から徐々に凝固してほぼ円柱形を呈するアルミニウムの鋳造材Mとなり、下向きに伸長しつつ下降する。この際、鋳造材Mの下端(先端)には、鋳込孔4の形状にほぼ倣った太径の1次凸部f1が形成される。
次に、図5中の実線および実線の矢印で示すように、下型28および鋳造材Mの周面は、摺動部材10のアール部12rを介して本体11の摺動面12に接触する。その際、鋳造材Mは、摺動面12の上端に到達し且つその1次凸部f1の太径分だけ鋳型2の付近を中心として曲がり、且つ鋳型2直下に位置する当該鋳造材Mの周面に2次凸部f2が生じる。
その後、1次凸部f1のみが摺動面12に接触した状態で、鋳造材Mが摺動しつつ下降した後、挟持部材20における上方の鼓型ローラ21の転動面およびこれに対向する摺動面12に、当該鋳造材Mの1次凸部f1が到達する。
The molten aluminum m is cooled by the mold 2 and the lower mold 28 and the cooling water W injected from the hollow portion 3 of the mold 2 through the slit hole 5 while being stirred by the electromagnetic stirring device 8. As a result, as shown in FIG. 4, the molten metal m gradually solidifies from the surroundings to become an aluminum casting material M having a substantially cylindrical shape, and descends while extending downward. At this time, a large-diameter primary convex portion f1 that substantially follows the shape of the casting hole 4 is formed at the lower end (tip) of the cast material M.
Next, as indicated by the solid line and the solid line arrow in FIG. 5, the lower mold 28 and the peripheral surface of the cast material M are in contact with the sliding surface 12 of the main body 11 via the rounded portion 12 r of the sliding member 10. . At that time, the cast material M reaches the upper end of the sliding surface 12 and bends around the vicinity of the mold 2 by the thick diameter of the primary convex portion f1, and the cast material M is located immediately below the mold 2. The secondary convex part f2 arises on a surrounding surface.
Thereafter, the casting material M descends while sliding while only the primary convex portion f1 is in contact with the sliding surface 12, and then faces the rolling surface of the upper drum roller 21 in the clamping member 20 and this. The primary projection f1 of the cast material M reaches the sliding surface 12.

図5中の一点鎖線で示すように、鋳造材Mの1次凸部f1が摺動面12と鼓型ローラ21との間を通過する際、ピストンロッド25が後退する。この際、鼓型ローラ21が鋳造材Mから離れないように、上記ロッド25を後退させる。そして、1次凸部f1が通過したら、上記ロッド25を前進させて、鼓型ローラ21が鋳造材Mから離れないようにする。
一方、上記摺動面12の上端に到達時に生じる1次振動が鋳型孔4付近に伝わるため、図6に示すように、鋳型孔4付近に位置する鋳造材Mの周面に、太径の2次凸部f2が形成されると共に、その下側の鋳造材Mに曲がり(図示せず)が生じる。係る曲がりが生じても、ガイド部材である摺動部材11と鼓型ローラ21,22とによって挟持されるので、鋳造材Mの当該曲がりは矯正されて小さくなる。
1次凸部f1と2次凸部f2との間の距離は、本体11の上端と鋳型2の上端との前記距離L2に近似し、且つ本体11の摺動面12の垂直方向に沿った長さL1よりも短い。即ち、鋳造材Mは、1次・2次凸部f1,f2を併有した状態で、図5中の一点鎖線および一点鎖線の矢印で示すように、摺動部材10の摺動面12を摺動しつつ下降する。
As indicated by the alternate long and short dash line in FIG. 5, when the primary projection f <b> 1 of the cast material M passes between the sliding surface 12 and the drum roller 21, the piston rod 25 moves backward. At this time, the rod 25 is moved backward so that the drum roller 21 does not move away from the cast material M. And if the primary convex part f1 passes, the said rod 25 will be advanced and the drum-type roller 21 will not leave | separate from the casting material M. FIG.
On the other hand, since the primary vibration generated when reaching the upper end of the sliding surface 12 is transmitted to the vicinity of the mold hole 4, a large diameter is formed on the peripheral surface of the cast material M located near the mold hole 4 as shown in FIG. The secondary convex part f2 is formed, and bending (not shown) is generated in the casting material M below the secondary convex part f2. Even if such a bending occurs, the bending of the cast material M is corrected and becomes smaller because it is sandwiched between the sliding member 11 as the guide member and the drum rollers 21 and 22.
The distance between the primary convex part f1 and the secondary convex part f2 approximates the said distance L2 of the upper end of the main body 11, and the upper end of the casting_mold | template 2, and followed the perpendicular direction of the sliding surface 12 of the main body 11. It is shorter than the length L1. That is, the casting material M has the sliding surface 12 of the sliding member 10 as shown by the one-dot chain line and the one-dot chain line arrow in FIG. It descends while sliding.

更に、図5中の二点鎖線および二点鎖線の矢印で示すように、1次凸部f1が摺動面12を摺動している間、即ち、1次凸部f1を除いた鋳造材Mの周面と摺動面12との間に僅かの隙間sがある状態で、2次凸部f2が摺動面12に到達するため、その際に生じる2次振動は、前記1次振動よりも小さくなる。その結果、2次凸部f2が摺動面12に到達した際に、鋳型2直下の鋳造材Mに生じる3次凸部f3および曲がりは、小さくなる。
そして、図7に示すように、上記順序で、鋳造材Mの周面には、徐々に縮径されたn次凸部fnがほぼ等間隔に形成される。
Further, as indicated by the two-dot chain line and the two-dot chain line arrow in FIG. 5, the cast material excluding the primary convex part f <b> 1 while the primary convex part f <b> 1 is sliding on the sliding surface 12. Since the secondary convex portion f2 reaches the sliding surface 12 in a state where there is a slight gap s between the peripheral surface of M and the sliding surface 12, the secondary vibration generated at that time is the primary vibration. Smaller than. As a result, when the secondary convex portion f2 reaches the sliding surface 12, the tertiary convex portion f3 and the bending generated in the cast material M directly under the mold 2 are reduced.
As shown in FIG. 7, n-th order convex portions fn that are gradually reduced in diameter are formed at substantially equal intervals on the peripheral surface of the cast material M in the above order.

この結果、竪型連続鋳造の初期状態を経た後では、鋳込み孔4の断面形状に近似したほぼ真円の所要断面を有する鋳造材Mを確実に得ることができる。
そして、図8に示すように、所要断面に矯正された鋳造材Mは、その下端が挟持部材20の鼓形ローラ22と摺動部材10の摺動面12とから離れて下降し、図示しない冷却水槽を貫通して冷却され、公知の送給手段により挟持されて更に下降する。その後、図示しないグリップに把持され係る状態で下降する当該鋳鋳造材Mは、図示しない丸鋸などの切断手段により所定の長さで切断され、製品単位のビレットとされる。
この間において、鋳型2の鋳込孔4に注湯されたアルミニウムの溶湯mは、前記n次凸部fnを周面に有する長尺な鋳造材Mになるよう竪型連続鋳造される。従って、前記竪型連続鋳造装置1によれば、軸方向に沿って曲がりや周面に凸部の極少ないビレット(鋳造製品)を高い生産性により製造することが可能となる。
As a result, after passing through the initial state of vertical continuous casting, it is possible to reliably obtain a cast material M having a substantially circular required cross section that approximates the cross sectional shape of the casting hole 4.
As shown in FIG. 8, the lower end of the cast material M corrected to the required cross-section is moved away from the hourglass roller 22 of the clamping member 20 and the sliding surface 12 of the sliding member 10, and is not shown. It is cooled by passing through the cooling water tank, and is further lowered by being pinched by a known feeding means. Then, gripped by the grip, not shown, the cast cast material M descending in a state of being cut at a predetermined length by a cutting means such as a circular saw, not shown, are billet product unit.
In the meantime, the molten aluminum m poured into the casting hole 4 of the mold 2 is continuously cast so as to become a long cast material M having the n-th convex portion fn on the peripheral surface. Therefore, according to the vertical continuous casting apparatus 1, it is possible to manufacture a billet (cast product) having a very small number of convex portions on the circumferential surface and the circumferential direction with high productivity.

図9は、前記竪型連続鋳造装置1における異なる形態の挟持部材20′を示す概略平面図である。挟持部材20′は、円筒形の平ロー(挟持用ローラ)30を含み、その回転軸32を前記軸受け枠24に枢支している。平ロー30は、単数または上下に複数個配置され、単数の平ロー30または最上位置の平ロー30は、摺動面12の上部付近に対向して配置される。 FIG. 9 is a schematic plan view showing a holding member 20 ′ having a different form in the vertical continuous casting apparatus 1. Clamping member 20 'includes a cylindrical flat low La (pinching roller) 30, and pivotally supporting the rotary shaft 32 in the bearing frame 24. Rights row La 30 is a plurality arranged in one or vertically flat rows La 30 of flat low la 30 or the uppermost position of the singular is disposed opposite to near the top of the sliding surface 12.

図10は、更に異なる形態の挟持部材20″と異なる形態の摺動部材10′との組合せを含む前記竪型連続鋳造装置1の概略平面図である。
挟持部材20″は、断面がほぼV字形の転動面34を有する溝付きローラ(挟持用ローラ)33を含み、その回転軸35を前記軸受け枠24に枢支している。摺動部材10′は、前記同様の本体11′に断面ほぼV字形の摺動面12′を設けている。上記溝付きローラ33は、単数または上下に複数個配置され、単数の溝付きローラ33または最上位置の溝付きローラ33は、摺動面12′の上部付近に対向して配置される。更に、挟持部材20″と摺動部材10′とに挟持される鋳造材M′は、図10に示すように、四隅のコーナにアールを有するほぼ正方形の断面を有する。即ち、鋳造材M′は、2辺が摺動部材10′の摺動面12′を摺動し、他の2辺が溝付きローラ33の転動面34に接触しつつ、前記竪型連続鋳造装置1と同様の作用を受ける。
FIG. 10 is a schematic plan view of the vertical continuous casting apparatus 1 including a combination of a holding member 20 ″ having a different form and a sliding member 10 ′ having a different form.
The clamping member 20 ″ includes a grooved roller (clamping roller) 33 having a rolling surface 34 having a substantially V-shaped cross section, and the rotation shaft 35 is pivotally supported by the bearing frame 24. 'Is provided with a sliding surface 12' having a substantially V-shaped cross section on the same main body 11 '. The grooved rollers 33 are arranged singly or plurally, and the single grooved roller 33 or the uppermost position is arranged. The grooved roller 33 is disposed in the vicinity of the upper portion of the sliding surface 12 '. Further, the cast material M' sandwiched between the sandwiching member 20 "and the sliding member 10 'is shown in FIG. Thus, it has a substantially square cross section with rounded corners at the corners. In other words, the casting material M ′ has two sides sliding on the sliding surface 12 ′ of the sliding member 10 ′ and the other two sides contacting the rolling surface 34 of the grooved roller 33, while The same action as the casting apparatus 1 is received.

図11は、参考形態の摺動部材10″と挟持部材20′との組合せを含む参考形態の竪型連続鋳造装置の概略平面図である。
摺動部材10″は、直方体の本体11″における平坦な1側面を摺動面12″としている。そして、図11に示すように、挟持部材20′の平ロー(挟持用ローラ)30は、単数または上下に複数個配置され、単数の平ロー30または最上位置の平ロー30は、摺動面12″の上部付近に対向して配置される。
また、図12は、前記摺動部材20″と上記挟持部材10′との組合せを含む異なる参考形態の竪型連続鋳造装置の概略平面図である。
更に、図13は、上記挟持部材20′と別なる形態の挟持部材10aとの組合せを含む参考形態の竪型連続鋳造装置の概略平面図である。図13に示すように、挟持部材10aは、図示で奥行き方に延びる一対の棒材b1,b2からなり、その周面が摺動面12aとなっている。尚、棒材bnは、3本以上としても良い。
尚、図10〜図13に示した摺動部材10′,10″,10aの摺動面12′,12″,12aの垂直方向に沿った長さL1は、本体11′,11″,bの上端と前記鋳型2の上端との距離L2よりも長くなるように設定される。
Figure 11 is a schematic plan view of the vertical continuous casting equipment of reference embodiment comprising a combination of a sliding member 10 'and the clamping member 20' of the reference embodiment.
The sliding member 10 ", rectangular body 11" flat first side surface in which a sliding surface 12 ". Then, as shown in FIG. 11, flat low La (pinching roller) 30 of the clamping member 20 ' , is a plurality arranged in one or vertically flat rows La 30 of flat low la 30 or the uppermost position of the singular is disposed opposite to near the top of the sliding surface 12 ".
12 is a schematic plan view of the vertical continuous casting equipment of different reference embodiment includes a combination of the sliding member 20 'and the clamping member 10'.
Further, FIG. 13 is a schematic plan view of the vertical continuous casting equipment of reference embodiment comprising a combination of clamping member 10a of another Naru form and the clamping member 20 '. As shown in FIG. 13, the clamping member 10a is composed of a pair of bars b1 and b2 extending in the depth direction in the figure, and the peripheral surface thereof is a sliding surface 12a. Note that the bar bn may be three or more.
The length L1 along the vertical direction of the sliding surfaces 12 ', 12 ", 12a of the sliding members 10', 10", 10a shown in Figs. Is set to be longer than the distance L2 between the upper end of the mold 2 and the upper end of the mold 2.

図14は、別異なる形態の挟持部材20aと前記摺動部材10との組合せを含む前記竪型連続鋳造装置1の垂直断面図である。挟持部材20aは図14に示すように、側面視がほぼ半円形で且つ平面視が矩形(正方形または長方形)を呈する摺動部36を有する挟持片37を上下に3個有し、これらを取り付けた支持板38は、油圧シリンダ26のピストンロッド25の先端に固定されている。最上位置と最下位置の挟持片37は、摺動面12の上部下部とに個別に対向している。
係る形態(請求項1〜3に対応)によっても、前記竪型連続鋳造装置1と同様の作用を得ることが可能である。尚、挟持部材20aに替えて前記摺動部材10の摺動面12を有する本体11を併用し、一対の摺動面12,12によって、鋳造材Mを挟持する形態としても良い。
FIG. 14 is a vertical cross-sectional view of the vertical continuous casting apparatus 1 including a combination of the holding member 20a and the sliding member 10 having different forms. As shown in FIG. 14 , the sandwiching member 20a has three sandwiching pieces 37 having a sliding portion 36 which has a semi-circular side view and a rectangular shape (square or rectangular shape) in plan view, which are arranged in the vertical direction. The attached support plate 38 is fixed to the tip of the piston rod 25 of the hydraulic cylinder 26. The uppermost and lowermost clamping pieces 37 are individually opposed to the upper and lower portions of the sliding surface 12.
Also according to the form (corresponding to claims 1 to 3 ), it is possible to obtain the same operation as that of the vertical continuous casting apparatus 1. In addition, it is good also as a form which replaces with the clamping member 20a, and uses the main body 11 which has the sliding surface 12 of the said sliding member 10 together, and clamps the casting material M with a pair of sliding surfaces 12 and 12.

本発明における第1の竪型連続鋳造装置を示す垂直断面図。The vertical sectional view which shows the 1st vertical type | mold continuous casting apparatus in this invention. 図1中のX−X線に沿った矢視における水平断面図。The horizontal sectional view in the arrow direction along the XX line in FIG. 上記竪型連続鋳造装置に用いる摺動部材の要部を示す斜視図。The perspective view which shows the principal part of the sliding member used for the said vertical type continuous casting apparatus. 上記装置を用いた竪型連続鋳造方法の1工程を示す概略図。Schematic which shows 1 process of a vertical continuous casting method using the said apparatus. 上記連続鋳造方法における図4に続く工程を示す概略図。Schematic which shows the process following FIG. 4 in the said continuous casting method. 上記連続鋳造方法における鋳造材の挙動を示す垂直断面図。The vertical sectional view which shows the behavior of the cast material in the said continuous casting method. 図6に続く上記鋳造材の挙動を示す垂直断面図。FIG. 7 is a vertical sectional view showing the behavior of the cast material following FIG. 6. 上記連続鋳造方法における図5〜7に続く工程を示す概略図。Schematic which shows the process following FIGS. 5-7 in the said continuous casting method. 異なる形態の上記竪型連続鋳造装置を示す概略図。Schematic which shows the said vertical type continuous casting apparatus of a different form. 更に異なる形態の上記竪型連続鋳造装置を示す概略図。Furthermore, the schematic which shows the said vertical type continuous casting apparatus of a different form. 参考形態の竪型連続鋳造装置を示す概略図。Schematic which shows the vertical continuous casting apparatus of a reference form . 異なる参考形態の竪型連続鋳造装置を示す概略図。Schematic which shows the vertical type continuous casting apparatus of a different reference form . 別なる参考形態の竪型連続鋳造装置を示す概略図。Schematic which shows the vertical continuous casting apparatus of another reference form . 別異なる形態の上記竪型連続鋳造装置を示す概略図。Schematic diagram showing the vertical type continuous casting apparatus further different embodiment.

1………………………………………竪型連続鋳造装置
2………………………………………鋳型
10,10′…………………………摺動部材
12,12′…………………………摺動面
20,20′〜20″,20a……挟持部材
21,22,30,33……………挟持用ローラ
28……………………………………下型
36……………………………………摺動部
M………………………………………鋳造材
L1……………………………………長さ
L2〜L4……………………………距離
1 …………………………………… Vertical continuous casting machine 2 ……………………………………… Mold 10, 10 ′… ………………… ...... sliding member 12, 12 '... .................. sliding surface 20,20'~20 ", 20a ... ... clamping member 21,22,30, 33 ... ............ pinching rollers 28 …………………………………… Lower type 36 …………………………………… Sliding part M …………………………………… ... Casting material L1 …………………………………… Length L2 ~ L4 ………………………… Distance

Claims (3)

アルミニウムの竪型連続鋳造装置において、
鋳型から下降する鋳造材の断面形状と同じ断面形状を有し、当該鋳造材と共に下降する棒状の下型と、
鋳造中に上記鋳造材および下型の周面と摺動し、且つ垂直方向の断面がV字形の摺動面を有する摺動部材と、
上記摺動部材と対向して配置され、且つ当該摺動部材と共に上記鋳造材および下型を水平方向に沿って挟持する挟持部材と、を含み、
上記摺動部材は、表層付近のみが凝固し且つ内部が半溶融状態である鋳型付近の上記鋳造材の周面を摺動し、
上記挟持部材は、上記鋳造材および下型の周面を摺動する摺動部を有するものか、あるいは、上記鋳造材および下型の周面に接触して転動する単数または複数の挟持用ローラである
ことを特徴とするアルミニウム用竪型連続鋳造装置。
In aluminum vertical casting equipment,
A rod-shaped lower mold having the same cross-sectional shape as the cast material descending from the mold, and descending together with the cast material;
A sliding member that slides with the cast material and the peripheral surface of the lower mold during casting and has a sliding surface having a V- shaped vertical cross section;
A clamping member that is disposed to face the sliding member and clamps the cast material and the lower mold along the horizontal direction together with the sliding member,
The sliding member slides on the peripheral surface of the cast material in the vicinity of the mold, in which only the vicinity of the surface layer is solidified and the inside is in a semi-molten state
It said clamping members are either having a sliding portion which slides the circumferential surface of the upper Symbol cast material and the lower mold, or one or more clamping rolling contact with the peripheral surface of the cast material and the lower die For rollers ,
A vertical continuous casting apparatus for aluminum.
前記摺動部材における摺動面の垂直方向に沿った長さが、当該摺動材の上端と前記鋳型との距離よりも長い、
請求項1に記載のアルミニウム用竪型連続鋳造装置。
The length along the vertical direction of the sliding surface in the sliding member is longer than the distance between the upper end of the sliding material and the mold,
The vertical casting apparatus for aluminum according to claim 1.
前記挟持用ローラは、溝付きローラまたは平ローラである、
請求項1または2に記載のアルミニウム用竪型連続鋳造装置。
The sandwiching roller is a grooved roller or a flat roller.
The vertical casting apparatus for aluminum according to claim 1 or 2 .
JP2004127049A 2004-04-22 2004-04-22 Vertical casting machine for aluminum Expired - Fee Related JP4392284B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004127049A JP4392284B2 (en) 2004-04-22 2004-04-22 Vertical casting machine for aluminum

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004127049A JP4392284B2 (en) 2004-04-22 2004-04-22 Vertical casting machine for aluminum

Publications (2)

Publication Number Publication Date
JP2005305515A JP2005305515A (en) 2005-11-04
JP4392284B2 true JP4392284B2 (en) 2009-12-24

Family

ID=35434869

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004127049A Expired - Fee Related JP4392284B2 (en) 2004-04-22 2004-04-22 Vertical casting machine for aluminum

Country Status (1)

Country Link
JP (1) JP4392284B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106180601A (en) * 2016-08-30 2016-12-07 中国重型机械研究院股份公司 Coloured light metal plate ingot continuous casting apparatus and casting technique thereof
JP6924655B2 (en) * 2017-09-04 2021-08-25 昭和電工株式会社 Aluminum casting manufacturing method and manufacturing equipment

Also Published As

Publication number Publication date
JP2005305515A (en) 2005-11-04

Similar Documents

Publication Publication Date Title
US5651411A (en) Apparatus for and method of continuous casting
JP4392284B2 (en) Vertical casting machine for aluminum
JP6343949B2 (en) Slab drawing apparatus and slab drawing method
KR100295954B1 (en) Manufacturing method of long steel
JP4900761B2 (en) Vertical casting machine for aluminum
JPH11170009A (en) Horizontal continuous casting method
RU2304484C2 (en) Continuous horizontal casting method, plant for performing the same, mold and apparatus for drawing ingot
JP6435810B2 (en) Casting method and casting mold
JPS62197246A (en) Extrusion apparatus for continuous casting
US6523601B1 (en) Method and apparatus for improving internal quality of continuously cast steel sections
JPH03155441A (en) Vertical continuous casting method and apparatus thereof
JP6452037B2 (en) Casting method and casting apparatus
US20090178777A1 (en) Casting machine for production of casting bars in the shape of billets or blocks
JP2000317582A (en) Method for continuously casting beam blank
JPS63157739A (en) Apparatus for producing hollow metal ingot having high melting point
KR101565517B1 (en) Casting apparatus
CN104190890A (en) Process and device for continuous casting of hollow billets
JP4161680B2 (en) Method for producing medium carbon steel continuous cast slab
JPH11285788A (en) Method for continuously casting large cross sectional cast bloom for thick steel plate
JPH11267814A (en) Steel billet continuous casting method
SU1152704A1 (en) Continuous casting machine
JPH091292A (en) Method for continuously casting thin cast slab
JP2004243352A (en) Continuous casting method
JPS6186057A (en) Continuous casting method of round billet
JP2004090088A (en) Method for producing round billet for steel pipe, and round billet for steel pipe

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060804

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20070306

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090331

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090527

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090707

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090827

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20091006

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20091009

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121016

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4392284

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131016

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees