JP4367415B2 - Electric tool - Google Patents

Electric tool Download PDF

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Publication number
JP4367415B2
JP4367415B2 JP2006003435A JP2006003435A JP4367415B2 JP 4367415 B2 JP4367415 B2 JP 4367415B2 JP 2006003435 A JP2006003435 A JP 2006003435A JP 2006003435 A JP2006003435 A JP 2006003435A JP 4367415 B2 JP4367415 B2 JP 4367415B2
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Japan
Prior art keywords
yoke
dust guard
magnet
electric tool
housing
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JP2006003435A
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Japanese (ja)
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JP2007185717A (en
Inventor
直樹 田所
琢磨 斉藤
高橋  滋
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Priority to JP2006003435A priority Critical patent/JP4367415B2/en
Priority to PCT/JP2007/050536 priority patent/WO2007081033A2/en
Publication of JP2007185717A publication Critical patent/JP2007185717A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • H02K7/145Hand-held machine tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D16/00Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/008Cooling means
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/17Stator cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K23/00DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors
    • H02K23/02DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by arrangement for exciting
    • H02K23/04DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by arrangement for exciting having permanent magnet excitation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D2250/00General details of portable percussive tools; Components used in portable percussive tools
    • B25D2250/091Electrically-powered tool components
    • B25D2250/095Electric motors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Percussive Tools And Related Accessories (AREA)
  • Portable Power Tools In General (AREA)
  • Dc Machiner (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Description

本発明は、直流モータを駆動源とするロータリハンマドリル等の電動工具に関するものである。   The present invention relates to a power tool such as a rotary hammer drill using a DC motor as a drive source.

駆動源として直流モータを使用した電動工具は広く実用に供されている(例えば、特許文献1参照)。この種の電動工具の一例としてのロータリハンマドリルは、ハウジング内に駆動源である直流モータを内蔵しており、この直流モータのマグネット組(ステータ)130は、図10に詳細に示すように、鉄等の強磁性体から成る略円筒状のヨーク131と、該ヨーク131の内側に配置された円弧曲面状の2つのマグネット132とで構成されており、2つのマグネット132間には当間隔の周方向隙間が形成されている。尚、図10(a)はマグネット組130の側断面図((b)のH−H線断面図)、同図(b)は同マグネット組130の正面図((a)の矢視J方向の図)である。   Electric tools using a DC motor as a drive source are widely used in practice (for example, see Patent Document 1). A rotary hammer drill as an example of this type of electric tool incorporates a DC motor as a drive source in a housing, and a magnet set (stator) 130 of this DC motor is an iron as shown in detail in FIG. A substantially cylindrical yoke 131 made of a ferromagnetic material such as, and two arc-curved magnets 132 disposed inside the yoke 131. A direction gap is formed. 10A is a sectional side view of the magnet assembly 130 (a sectional view taken along the line H-H in FIG. 10B), and FIG. 10B is a front view of the magnet assembly 130 (in the direction of arrow J in FIG. 10A). Figure)

ここで、上記2つのマグネット32は、その軸方向の外れと周方向の回転を防ぐために、接着等によってヨーク131の内周面に固定されている。又、これらのマグネット132間の周方向隙間に針金等でU字状に成形されたバネ性を有するマグネットホルダ135を挿入係合することにより、マグネット132を外側に押す力を作用させて該マグネット132をヨーク131の内周面に張り付かせ、接着が弱くなってしまった場合でもマグネット132が外れないようにしている。   Here, the two magnets 32 are fixed to the inner peripheral surface of the yoke 131 by adhesion or the like in order to prevent the axial displacement and the circumferential rotation. Further, by inserting and engaging a spring-like magnet holder 135 formed in a U shape with a wire or the like in the circumferential clearance between these magnets 132, a force that pushes the magnet 132 outward is applied to the magnet 132. 132 is attached to the inner peripheral surface of the yoke 131 so that the magnet 132 does not come off even when the adhesion is weakened.

更に、図10(a)に示すように、ヨーク131の軸方向一端の開口部周縁にはリング状のダストガード133が嵌着されており、このダストガード133は、直流モータへの粉塵の進入を防ぐとともに、空気の流れを良くして直流モータの冷却効率を上げる機能を果たしている。
特開2002−254337号公報
Further, as shown in FIG. 10 (a), a ring-shaped dust guard 133 is fitted on the periphery of the opening at one end of the yoke 131 in the axial direction, and this dust guard 133 enters dust into the DC motor. In addition, the air flow is improved to improve the cooling efficiency of the DC motor.
JP 2002-254337 A

ここで、図10(a)に示したマグネットホルダ135を用いた場合と用いない場合の風路面積の比較を図11及び図12に示す。   Here, FIG. 11 and FIG. 12 show a comparison of the air passage area when the magnet holder 135 shown in FIG. 10A is used and when it is not used.

図11はマグネットホルダ135を設けない場合のマグネット組130の正面図であり、この場合はヨーク131とマグネット132間の周方向隙間によってアマチュア141との間に形成される空間(図11の斜線部分)の全てが冷却用の風路となる。これに対して、図12はマグネットホルダ135を設けた場合のマグネット組130の正面図であり、この場合はヨーク131とマグネット132間の周方向隙間によってアマチュア141との間に形成される空間はマグネットホルダ135によってその断面積が減少し、その減少分だけ冷却用の風路の断面積(図12に斜線にて示す)が小さくなって冷却効率が低下する。   FIG. 11 is a front view of the magnet assembly 130 when the magnet holder 135 is not provided. In this case, a space formed between the arm 141 and the armature 141 by the circumferential clearance between the yoke 131 and the magnet 132 (the hatched portion in FIG. 11). ) Is the cooling air path. On the other hand, FIG. 12 is a front view of the magnet assembly 130 when the magnet holder 135 is provided. In this case, the space formed between the arm 141 by the circumferential clearance between the yoke 131 and the magnet 132 is as follows. The cross-sectional area is reduced by the magnet holder 135, and the cross-sectional area of the cooling air passage (shown by hatching in FIG. 12) is reduced by the reduced amount, thereby reducing the cooling efficiency.

又、ヨーク131には、図10に示すように、切欠き131aが通常設けられており、この切欠き131aにハウジングの突起(図示せず)を嵌合させることによってヨーク131の周方向の回転を防ぐようにしている。   Further, as shown in FIG. 10, the yoke 131 is usually provided with a notch 131a, and the yoke 131 is rotated in the circumferential direction by fitting a projection (not shown) of the housing into the notch 131a. To prevent.

しかし、上記構造によってヨーク131の回転を防止していても、マグネット132のヨーク131への接着力が弱くなってくると、アマチュア141の回転反力の影響により、図11に示す構成では、マグネット132が軸方向に外れたり、周方向に回転してしまう可能性がある。又、図12に示すマグネットホルダ135を設けた構成では、マグネット132は外れないが、マグネット132がマグネットホルダ135と共にヨーク131の内周面に沿って周方向に回転してしまう可能性がある。   However, even if the rotation of the yoke 131 is prevented by the above-described structure, if the adhesive force of the magnet 132 to the yoke 131 becomes weak, the magnet 141 has the structure shown in FIG. 132 may deviate in the axial direction or rotate in the circumferential direction. Further, in the configuration provided with the magnet holder 135 shown in FIG. 12, the magnet 132 cannot be removed, but the magnet 132 may rotate in the circumferential direction along the inner peripheral surface of the yoke 131 together with the magnet holder 135.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、マグネットの外れと回転を容易に抑制することができる電動工具を提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to provide an electric tool that can easily prevent the magnet from coming off and rotating.

又、本発明の他の目的とする処は、冷却効率の向上を図ることができる電動工具を提供することにある。   Another object of the present invention is to provide an electric tool capable of improving the cooling efficiency.

上記目的を達成するため、請求項1記載の発明は、筒状の胴部を有するハウジングと、該ハウジング内部に組み込まれる略円筒状のヨークと、該ヨークの内周に周方向隙間を設けて固着された複数のマグネットと、該マグネットの内側にマグネットとの間に径方向隙間を設けて回転可能に配置されたアマチュアと、前記ヨークの軸方向一端に嵌着されたダストガードを備えた直流モータを駆動源とする電動工具において、前記ダストガードに、前記ヨーク内の前記マグネット間に形成される周方向隙間に係合する複数の係合突起を一体に形成し、前記胴部内の一部に第1の係合部を形成し、該第1の係合部と回転方向で係合する第2の係合部を前記ダストガードに形成したことを特徴とする。 In order to achieve the above object, an invention according to claim 1 includes a housing having a cylindrical body, a substantially cylindrical yoke incorporated in the housing , and a circumferential clearance provided on the inner periphery of the yoke. DC with a plurality of fixed magnets, an armature rotatably disposed with a radial gap between the magnets and a dust guard fitted to one end of the yoke in the axial direction In the electric tool using a motor as a drive source, a plurality of engaging protrusions that engage with a circumferential clearance formed between the magnets in the yoke are integrally formed on the dust guard, and a part of the body portion A first engagement portion is formed on the dust guard, and a second engagement portion that engages with the first engagement portion in the rotation direction is formed on the dust guard .

請求項2記載の発明は、請求項1記載の発明において、前記ダストガードは、前記ヨークの軸方向端面から軸方向外方へ突出するリング状の本体部を有し、該本体部に前記係合突起を一体に突設したことを特徴とする。   According to a second aspect of the present invention, in the first aspect of the invention, the dust guard has a ring-shaped main body portion that protrudes axially outward from the axial end surface of the yoke. It is characterized in that the mating protrusion is integrally projected.

請求項3記載の発明は、請求項1又は2記載の発明において、前記係合突起を前記ヨークの内周形状に沿った円弧曲面状としたことを特徴とする。   A third aspect of the invention is characterized in that, in the first or second aspect of the invention, the engaging projection is formed in an arcuate curved surface shape along the inner peripheral shape of the yoke.

請求項4記載の発明は、請求項1〜3の何れかに記載の発明において、前記係合突起に軸方向に延びるスリットを形成したことを特徴とする。   According to a fourth aspect of the present invention, in the invention according to any one of the first to third aspects, a slit extending in the axial direction is formed in the engagement protrusion.

請求項記載の発明は、請求項1〜4の何れかに記載の発明において、前記ダストガードを、前記ヨークの前記ハウジングへの組込方向前端部に配置したことを特徴とする。 According to a fifth aspect of the present invention, in the invention according to any one of the first to fourth aspects, the dust guard is disposed at a front end portion of the yoke in the direction of assembly into the housing.

請求項1記載の発明によれば、ダストガードに一体に形成された係合突起をヨーク内のマグネット間に形成される周方向隙間に係合させる構成を採用したため、マグネットの軸方向の外れと周方向の回転を抑制することができる。又、マグネットの軸方向の外れと周方向の回転を防ぐための係合突起をダストガードに一体に形成したため、部品点数の削減を図り、組立性の向上と低コスト化を図ることができる。さらに、ダストガードを備えたマグネット組を筒形ハウジングの胴部に組み込む際、ダストガードに設けられた係合溝にハウジング側の係合突起を係合させた状態で、マグネット組をハウジングの胴部内に組み込むと、マグネット組がハウジングに対して正確に位置決めされるために、該マグネット組の組付性が高められる。又、ダストガードとマグネットを介して、ハウジングに対する回転を抑制することができるようになる。 According to the first aspect of the present invention, since the engagement protrusion formed integrally with the dust guard is engaged with the circumferential clearance formed between the magnets in the yoke, the axial displacement of the magnet can be reduced. Circumferential rotation can be suppressed. In addition, since the engagement projection for preventing the magnet from coming off in the axial direction and rotating in the circumferential direction is formed integrally with the dust guard, the number of parts can be reduced, and the assemblability can be improved and the cost can be reduced. Further, when the magnet assembly provided with the dust guard is incorporated into the barrel portion of the cylindrical housing, the magnet assembly is fitted to the housing barrel in a state in which the housing-side engagement protrusion is engaged with the engagement groove provided in the dust guard. When incorporated in the part, the magnet assembly is accurately positioned with respect to the housing, so that the assembly of the magnet assembly is enhanced. Further, rotation with respect to the housing can be suppressed via the dust guard and the magnet.

請求項2記載の発明によれば、ダストガードのリング状の本体部がヨークの軸方向端面から軸方向外方へ突出して鉄粉等の粉塵の侵入を阻止する機能を向上させることができる。   According to the second aspect of the present invention, it is possible to improve the function of the dust guard ring-shaped main body portion protruding axially outward from the axial end surface of the yoke to prevent the intrusion of dust such as iron powder.

請求項3記載の発明によれば、ダストガードに形成された係合突起をヨークの内周形状に沿った円弧曲面状としたため、ヨークとマグネット間の周方向隙間によってアマチュアとの間に形成される風路の係合突起による断面積の減少が最小限に抑えられ、風路を通過する冷却風の流量の絞りが抑制されて直流モータの冷却効率が高められる。   According to the third aspect of the present invention, since the engagement protrusion formed on the dust guard has an arcuate curved shape along the inner peripheral shape of the yoke, it is formed between the yoke and the amateur by the circumferential clearance between the yoke and the magnet. The reduction of the cross-sectional area due to the engaging projections of the air passage is minimized, the restriction of the flow rate of the cooling air passing through the air passage is suppressed, and the cooling efficiency of the DC motor is increased.

請求項4記載の発明によれば、係合突起に軸方向に延びるスリットを形成したため、マグネット間に係合突起を挿入しながらダストガードをヨークに嵌着させる際に、ダストガードの組立性を阻害することなく、係合突起がマグネットに容易に係合し、マグネットの抜け止めを機能させることができる。又、係合突起がマグネットの周方向端面を押圧する反力が大きくなり、マグネットの軸方向の抜け止めを抑制することができる。更に、ヨークとマグネット間の周方向隙間によってアマチュアとの間に形成される風路の断面積がスリット分だけ増えるため、風路を通過する冷却風の流量も増えて直流モータの冷却効率が高められる。   According to the fourth aspect of the present invention, since the slit extending in the axial direction is formed in the engaging protrusion, when the dust guard is fitted to the yoke while the engaging protrusion is inserted between the magnets, the assemblability of the dust guard is improved. Without hindering, the engaging protrusion can easily engage with the magnet and function to prevent the magnet from coming off. Moreover, the reaction force with which the engaging protrusions press the circumferential end surface of the magnet is increased, and the axial prevention of the magnet can be suppressed. Furthermore, since the cross-sectional area of the air passage formed between the armature and the yoke is increased by the slit, the flow rate of the cooling air passing through the air passage is increased and the cooling efficiency of the DC motor is increased. It is done.

請求項記載の発明によれば、ダストガードを、ヨークのハウジングへの組込方向前端部に配置したため、マグネット組をハウジングに組み込む前にダストガードに設けられた係合溝にハウジング側の係合突起を係合させることができ、最初からマグネット組の位置決めと回り止めを行いつつ該マグネット組をハウジング内に作業性良く容易に組み込むことができる。

According to the fifth aspect of the present invention, since the dust guard is disposed at the front end portion of the yoke in the housing direction, the engagement groove provided on the dust guard before the magnet assembly is assembled into the housing is engaged with the housing side. The mating protrusions can be engaged, and the magnet assembly can be easily incorporated into the housing with good workability while positioning and locking the magnet assembly from the beginning.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1は本発明に係る電動工具の一形態としてのロータリハンマドリル1の縦断面図であり、図示のロータリハンマドリル1は、外郭部材である樹脂製のハウジング2内に駆動源である直流モータ3を内蔵しており、この直流モータ3の回転軸(モータ軸)4は、その両端がベアリング5,6によって回転可能に支持されている。そして、回転軸4には冷却ファン7が結着されており、該冷却ファン7の周囲にはファンガイド8が配置されている。更に、回転軸4の前記ベアリング5から前方へ突出する前端部にはピニオン9が形成されている。   FIG. 1 is a longitudinal sectional view of a rotary hammer drill 1 as an embodiment of an electric tool according to the present invention. The illustrated rotary hammer drill 1 includes a DC motor 3 as a driving source in a resin housing 2 as an outer member. The rotating shaft (motor shaft) 4 of this DC motor 3 is supported rotatably by bearings 5 and 6 at both ends. A cooling fan 7 is attached to the rotating shaft 4, and a fan guide 8 is disposed around the cooling fan 7. Further, a pinion 9 is formed at the front end portion of the rotating shaft 4 protruding forward from the bearing 5.

又、前記ハウジング2は、前後に2分割された分割片2A,2Bを接合一体化して構成されており、分割片2Bのハンドル部2B−1には、前記直流モータ3に給電するため電源コード10が接続されている。そして、分割片2Bのハンドル部2B−1には、交流電源を直流に変換するための回路(AC/DCコンバータ)11と、直流モータ3への電力の供給をON/OFFするためのスイッチ12が設けられている。   The housing 2 is constructed by joining and integrating divided pieces 2A and 2B which are divided into two parts in the front and rear directions. A power cord for supplying power to the DC motor 3 is supplied to the handle portion 2B-1 of the divided piece 2B. 10 is connected. The handle 2B-1 of the split piece 2B includes a circuit (AC / DC converter) 11 for converting the AC power source to DC, and a switch 12 for turning ON / OFF the power supply to the DC motor 3. Is provided.

ところで、ハウジング2内の前記直流モータ3の前方には中間軸13が回転軸4と平行に配されており、この中間軸13は、その両端がベアリング14によって回転可能に支持されている。そして、この中間軸13にはレシプロベアリング15とギヤ16,17が設けられており、ギヤ16には、回転軸4の前端に形成された前記ピニオン9が噛合している。尚、ギヤ16の径はピニオン9の径よりも大きく、ギヤ16は減速機構を構成している。   By the way, an intermediate shaft 13 is arranged in front of the DC motor 3 in the housing 2 in parallel with the rotating shaft 4, and both ends of the intermediate shaft 13 are rotatably supported by bearings 14. The intermediate shaft 13 is provided with a reciprocating bearing 15 and gears 16 and 17, and the gear 16 meshes with the pinion 9 formed at the front end of the rotating shaft 4. Note that the diameter of the gear 16 is larger than the diameter of the pinion 9, and the gear 16 constitutes a speed reduction mechanism.

又、ハウジング2の前端部内にはシリンダ18が回転軸4及び中間軸13と平行且つ回転可能に配されており、該シリンダ18の外周部にはギヤ19が設けられ、このギヤ19は中間軸13に設けられた前記ギヤ17に噛合している。尚、ギヤ19の径はギヤ17の径よりも大きく、これらのギヤ17,19は減速機構を構成している。   A cylinder 18 is disposed in the front end portion of the housing 2 so as to be parallel and rotatable with the rotary shaft 4 and the intermediate shaft 13, and a gear 19 is provided on the outer peripheral portion of the cylinder 18. 13 is engaged with the gear 17. The diameter of the gear 19 is larger than the diameter of the gear 17, and these gears 17 and 19 constitute a reduction mechanism.

上記シリンダ18内には一端(前端)が開口する有底筒状のピストン20が前後方向に摺動可能に嵌挿されており、ピストン20内には中間子21によって区画された圧力室22が形成されている。そして、ピストン20の後端部には前記レシプロベアリング15のアーム15aが連結されており、シリンダ18の先端部には先端工具(ドリルビット)23が着脱可能に装着されている。この先端工具23は、シリンダ18に対して前後方向に摺動可能であって、且つ、シリンダ18と共に一体に回転するよう装着されており、これと前記中間子21との間には打撃子24が介設されている。   A bottomed cylindrical piston 20 having one end (front end) opened is fitted in the cylinder 18 so as to be slidable in the front-rear direction, and a pressure chamber 22 defined by an intermediate element 21 is formed in the piston 20. Has been. An arm 15 a of the reciprocating bearing 15 is connected to the rear end portion of the piston 20, and a tip tool (drill bit) 23 is detachably attached to the tip portion of the cylinder 18. The tip tool 23 is slidable in the front-rear direction with respect to the cylinder 18 and is mounted so as to rotate integrally with the cylinder 18. A striking element 24 is interposed between the tip tool 23 and the intermediate element 21. It is installed.

而して、スイッチ12をON操作して直流モータ3を駆動すると、その回転軸4の回転は、ピニオン9とギヤ16を介して減速されて中間軸13に伝達され、該中間軸13が所定の速度で回転駆動される。すると、レシプロベアリング15のアーム15aが前後に揺動してピストン20をシリンダ18内で前後に往復動させるため、シリンダ18内の圧力室22内の圧力が変動し、この圧力の変動による衝撃が中間子21及び打撃子24を経て先端工具23に伝達され、先端工具23に打撃力が付与される。   Thus, when the DC motor 3 is driven by operating the switch 12 to turn on, the rotation of the rotary shaft 4 is decelerated via the pinion 9 and the gear 16 and transmitted to the intermediate shaft 13, and the intermediate shaft 13 It is rotationally driven at a speed of Then, the arm 15a of the reciprocating bearing 15 swings back and forth to reciprocate the piston 20 back and forth in the cylinder 18, so that the pressure in the pressure chamber 22 in the cylinder 18 fluctuates. It is transmitted to the tip tool 23 via the intermediate piece 21 and the striker 24, and an impact force is applied to the tip tool 23.

又、中間軸13の回転はギヤ17,19を介して減速されてシリンダ18に伝達され、該シリンダ18とこれに装着された先端工具23が所定の速度で回転駆動される。   Further, the rotation of the intermediate shaft 13 is decelerated via the gears 17 and 19 and transmitted to the cylinder 18, and the cylinder 18 and the tip tool 23 attached thereto are rotationally driven at a predetermined speed.

以上のようにして先端工具23には回転と打撃力が与えられ、該先端工具23によって不図示のワークの穴開け作業が行われる。尚、図示しないが、本実施の形態に係るロータリハンマドリル1にはモード切替機構が設けられており、先端工具23に回転のみを与える回転モードと前述のように回転と打撃力を与える回転・打撃モードを選択することができる。   As described above, rotation and striking force are applied to the tip tool 23, and a drilling operation of a workpiece (not shown) is performed by the tip tool 23. Although not shown, the rotary hammer drill 1 according to the present embodiment is provided with a mode switching mechanism, and a rotation mode that gives only rotation to the tip tool 23 and rotation / hitting that gives rotation and impact force as described above. A mode can be selected.

ところで、駆動源である前記直流モータ3は、略円筒状のマグネット組(ステータ)30の内部にアマチュア(ロータ)41を回転可能に収容して構成されている。ここで、マグネット組30は、鉄等の強磁性体から成る略円筒状のヨーク31と、該ヨーク31の内側に配置された円弧曲面状の2つのマグネット32とで構成されており、2つのマグネット32間には後述のように等間隔の周方向隙間が形成されている(図2(b)参照)。   By the way, the DC motor 3 as a drive source is configured such that an armature (rotor) 41 is rotatably accommodated in a substantially cylindrical magnet set (stator) 30. Here, the magnet set 30 includes a substantially cylindrical yoke 31 made of a ferromagnetic material such as iron, and two arc-shaped curved magnets 32 disposed inside the yoke 31. Between the magnets 32, circumferentially spaced gaps are formed as described later (see FIG. 2B).

又、前記ファンガイド8は、その外周部がハウジング2の内周部に嵌着されており、その後端部(図1においては、左方を前方とする)がマグネット組30のヨーク31の前端内周部に当接されている。そして、ヨーク31の後端部内周にはリング状のダストガード33が嵌着されている。尚、図1において、25はカーボンブラシである。   The outer periphery of the fan guide 8 is fitted to the inner periphery of the housing 2, and the rear end (the left side in FIG. 1 is the front) is the front end of the yoke 31 of the magnet assembly 30. It is in contact with the inner periphery. A ring-shaped dust guard 33 is fitted on the inner periphery of the rear end of the yoke 31. In FIG. 1, reference numeral 25 denotes a carbon brush.

次に、本発明の要旨を図2〜図4に基づいて説明する。   Next, the gist of the present invention will be described with reference to FIGS.

<実施の形態1>
図2(a)はマグネット組の側断面図((b)のA−A線断面図)、同図(b)は同マグネット組の正面図((a)の矢視B方向の図)、同図(c)は(a)のC−C線断面図、図3はマグネット組の分解斜視図、図4はマグネット組に形成される風路断面を示す正面図である。
<Embodiment 1>
2A is a side sectional view of the magnet assembly (a sectional view taken along line AA in FIG. 2B), and FIG. 2B is a front view of the magnet assembly (a view in the direction of arrow B in FIG. 2A). FIG. 3C is a cross-sectional view taken along the line C-C of FIG. 3A, FIG. 3 is an exploded perspective view of the magnet assembly, and FIG.

図2(a)に示すように、ヨーク31の後端部(図2(a)の右端部)内周には樹脂製のダストガード33が嵌着されているが、このダストガード33には、リング状の本体部33aから突出する2つの係合突起33bが一体に形成されている。尚、ヨーク31の他端部(前端部)の1箇所には矩形状の切欠き31aが形成されており、この切欠き31aに前記ファンガイド8(図1参照)に形成された不図示の突起が係合することによってヨーク31の回り止めがなされる。   As shown in FIG. 2A, a resin dust guard 33 is fitted on the inner periphery of the rear end of the yoke 31 (the right end of FIG. 2A). The two engaging projections 33b projecting from the ring-shaped main body 33a are integrally formed. A rectangular notch 31a is formed at one location on the other end (front end) of the yoke 31, and this notch 31a is formed in the fan guide 8 (see FIG. 1) (not shown). The yoke 31 is prevented from rotating by the engagement of the protrusions.

上記ダストガード33の本体部33aは、ヨーク31の軸方向一端から後方(図2(a)の右方)に所定量だけ突出しており、鉄粉等の粉塵のヨーク31内への侵入を抑制する機能を果たす。又、この本体部33aから一体に突出する2つの前記係合突起33bは、周方向に180°隔てた位置に相対向して形成されており、図2(b)に示すように、その外周面がヨーク31の内周面に密着するよう円弧曲面状に成形されている。そして、各係合突起33bの幅方向中央には、軸方向に長いスリット33b−1が形成されている。   The main body 33a of the dust guard 33 protrudes from the one end of the yoke 31 in the axial direction to the rear (to the right in FIG. 2A) by a predetermined amount, and suppresses intrusion of dust such as iron powder into the yoke 31. Fulfills the function of Further, the two engaging projections 33b protruding integrally from the main body 33a are formed opposite to each other at a position 180 ° apart in the circumferential direction, and as shown in FIG. The surface is formed into an arcuate curved surface so as to be in close contact with the inner peripheral surface of the yoke 31. A slit 33b-1 that is long in the axial direction is formed at the center in the width direction of each engagement protrusion 33b.

而して、ダストガード33は、その各係合突起33bがマグネット32間の周方向隙間に係合するように位置合わせしてヨーク31内の前方へ押し込み、その本体部33aの外周をヨーク31の後端部内周に嵌着することによってヨーク31に取り付けられる。すると、図2(a),(b)に示すように、ダストガード33の2つの係合突起33bがヨーク31内に形成された2つのマグネット32間の周方向隙間に係合して各マグネット32を周方向に位置決めし、これらのマグネット32のヨーク31の内周面に沿う回転を阻止する。   Thus, the dust guard 33 is positioned so that each engaging projection 33b engages with the circumferential gap between the magnets 32 and pushed forward in the yoke 31, and the outer periphery of the main body 33a is moved to the yoke 31. It is attached to the yoke 31 by being fitted to the inner periphery of the rear end. Then, as shown in FIGS. 2A and 2B, the two engaging protrusions 33 b of the dust guard 33 engage with the circumferential gap between the two magnets 32 formed in the yoke 31, and each magnet. 32 is positioned in the circumferential direction, and rotation of the magnet 32 along the inner peripheral surface of the yoke 31 is prevented.

又、ダストガード33の各係合突起33bの幅寸法は、マグネット32間の周方向隙間の周方向長さよりも若干大きく(所定の圧入代が確保できる程度に)設定されており、これらの係合突起33bをマグネット32間の周方向隙間に係合させる際には、各係合突起33bは幅方向に圧縮変形し、その反力(弾性力)が各マグネット32の周方向端面に作用する。この結果、2つのマグネット32は、径方向外方へと付勢されてヨーク31の内周面に密着するため、各マグネット32のヨーク31の内周面への接着力が弱くなった場合であっても、マグネット32がヨーク31から軸方向に抜け出ることがなく、これらの抜け止めが効果的になされる。又、マグネット32と係合突起33bの各外周面がヨーク31の内周面に沿う円弧曲面状に成形されるとともに、ヨーク31の内周面に密着しているため、マグネット32のヨーク31の内周面への接着力が弱くなった場合であっても、マグネット32が径方向に外れることが抑制される。   The width dimension of each engagement protrusion 33b of the dust guard 33 is set to be slightly larger than the circumferential length of the circumferential gap between the magnets 32 (so as to ensure a predetermined press-fitting allowance). When the mating protrusions 33b are engaged with the circumferential gaps between the magnets 32, the respective engaging protrusions 33b are compressed and deformed in the width direction, and the reaction force (elastic force) acts on the circumferential end surfaces of the respective magnets 32. . As a result, the two magnets 32 are urged outward in the radial direction and are brought into close contact with the inner peripheral surface of the yoke 31, so that the adhesion force of each magnet 32 to the inner peripheral surface of the yoke 31 is weakened. Even if it exists, the magnet 32 does not come out from the yoke 31 in the axial direction, and these pieces are prevented from coming off effectively. Further, since the outer peripheral surfaces of the magnet 32 and the engaging protrusion 33b are formed in an arcuate curved surface along the inner peripheral surface of the yoke 31, and are in close contact with the inner peripheral surface of the yoke 31, the yoke 31 of the magnet 32 is Even when the adhesive force to the inner peripheral surface becomes weak, the magnet 32 is prevented from coming off in the radial direction.

尚、本実施の形態では、ダストガード33の各係合突起33bに軸方向に延びるスリット33b−1を形成したため、マグネット32間に係合突起33bを挿入しながらダストガード33をヨーク31に嵌着させる際に、ダストガード33の組立性を阻害することなく、係合突起33bがマグネット32に容易に係合し、マグネット32の抜け止めを機能させることができる。又、係合突起33bがマグネット32の周方向端面を押圧する反力が大きくなり、マグネット32の軸方向の抜け止めを抑制することができる。更に、ヨーク31とマグネット32間の周方向隙間によってアマチュア41との間に形成される風路の断面積がスリット33b−1分だけ増えるため、風路を通過する冷却風の流量も増えて直流モータ3の冷却効率が高められる。   In this embodiment, since the slits 33b-1 extending in the axial direction are formed in the respective engaging projections 33b of the dust guard 33, the dust guard 33 is fitted to the yoke 31 while the engaging projections 33b are inserted between the magnets 32. At the time of wearing, the engaging protrusion 33b can easily engage with the magnet 32 without hindering the assembling of the dust guard 33, and the retaining of the magnet 32 can be functioned. Moreover, the reaction force that the engaging protrusion 33b presses the circumferential end surface of the magnet 32 becomes large, and the axial prevention of the magnet 32 can be suppressed. Furthermore, since the cross-sectional area of the air passage formed between the yoke 31 and the magnet 32 and the armature 41 is increased by the slit 33b-1, the flow rate of the cooling air passing through the air passage is increased and the direct current is increased. The cooling efficiency of the motor 3 is increased.

ところで、図1に示す直流モータ3が駆動されると、その回転軸4と共に冷却ファン7も回転し、該冷却ファン7によって誘起される冷却風がファンガイド8に沿って直流モータ3へと導入され、直流モータ3を冷却風が軸方向に通過することによって該直流モータ3が冷却される。   By the way, when the DC motor 3 shown in FIG. 1 is driven, the cooling fan 7 also rotates together with the rotating shaft 4, and the cooling air induced by the cooling fan 7 is introduced into the DC motor 3 along the fan guide 8. Then, when the cooling air passes through the DC motor 3 in the axial direction, the DC motor 3 is cooled.

而して、本実施の形態では、ダストガード33の係合突起33bをヨーク31の内周面に密着するよう円弧曲面状に成形するとともに、その幅方向中央にスリット33b−1を形成したため、図4に示すヨーク31とマグネット32間の周方向隙間によってアマチュア41との間に形成される風路の断面積(図4の斜線部分)は、図10に示したマグネットホルダ135を用いた場合の図12に示す風路の断面積よりも大きくなる。この結果、本実施の形態においては、風路を通過する冷却風の流量が増えて直流モータ3の冷却効率が高められる。   Thus, in the present embodiment, the engagement protrusion 33b of the dust guard 33 is formed into an arc curved surface so as to be in close contact with the inner peripheral surface of the yoke 31, and the slit 33b-1 is formed at the center in the width direction. The cross-sectional area (shaded area in FIG. 4) of the air passage formed between the yoke 31 and the magnet 32 shown in FIG. 4 between the armature 41 and the armature 41 is obtained when the magnet holder 135 shown in FIG. 10 is used. It becomes larger than the cross-sectional area of the air passage shown in FIG. As a result, in the present embodiment, the flow rate of the cooling air passing through the air passage is increased and the cooling efficiency of the DC motor 3 is increased.

ここで、ダストガード33の各係合突起33bに形成されたスリット33b−1の長さを変えた場合にダストガード33とアマチュア41との間の径方向隙間がどのように変化するかを図5及び図6を用いて検証する。尚、図5(a)及び図6(a)はマグネット組の側断面図、図5(b)は同図(a)のD−D線断面図、図6(b)は同図(a)のE−E線断面図である。   Here, how the radial gap between the dust guard 33 and the armature 41 changes when the length of the slit 33b-1 formed in each engagement protrusion 33b of the dust guard 33 is changed is shown. 5 and FIG. 6 are used for verification. 5 (a) and 6 (a) are side sectional views of the magnet assembly, FIG. 5 (b) is a sectional view taken along the line DD of FIG. 5 (a), and FIG. 6 (b) is the same drawing (a). It is the EE sectional view taken on the line of).

図5(a)に示すように、ダストガード33の各係合突起33bに長さの短いスリット33b−2を形成し、その半円状の端部位置a’を図5(b)に示すアマチュア41のコア端面位置fよりも前方(図示矢印方向)に位置させると、ダストガード33とアマチュア41間の径方向隙間L1が小さくなり、この隙間L1を流れる冷却風が絞られ、その流量が制限されるために冷却効率が低くなる。   As shown in FIG. 5A, a short slit 33b-2 is formed in each engagement protrusion 33b of the dust guard 33, and the semicircular end position a ′ is shown in FIG. 5B. When the amateur 41 is positioned in front of the core end surface position f (in the direction of the arrow in the figure), the radial gap L1 between the dust guard 33 and the armature 41 is reduced, and the cooling air flowing through the gap L1 is throttled, and the flow rate is reduced. Since it is restricted, the cooling efficiency is lowered.

これに対して、本実施の形態では、ダストガード33の各係合突起33bに図5に示すスリット33b−2よりも長いスリット33b−1を形成し、該スリット33b−1の半円状の端部位置aを図2(c)に示すようにアマチュア41のコア端面位置fよりも後方(図示矢印方向)に位置させたため、ダストガード33とアマチュア41間には図5(b)に示した径方向隙間L1よりも大きな径方向隙間L2(>L1)が形成され、該隙間L2を通過する冷却風の流量が増えて冷却効率が高められる。   In contrast, in the present embodiment, each engagement protrusion 33b of the dust guard 33 is formed with a slit 33b-1 longer than the slit 33b-2 shown in FIG. 5, and the slit 33b-1 has a semicircular shape. As shown in FIG. 2C, the end position a is positioned rearward (in the direction of the arrow in the figure) from the core end surface position f of the armature 41, so that the gap between the dust guard 33 and the armature 41 is shown in FIG. A radial gap L2 (> L1) larger than the radial gap L1 is formed, the flow rate of cooling air passing through the gap L2 is increased, and the cooling efficiency is improved.

又、ダストガード33の各係合突起33bに図6(a)に示すような長いスリット33b−3を形成し、その半円状の端部位置a”を本実施の形態よりも更に後方に位置させると、図6(b)に示すように、ダストガード33とアマチュア41間には、ヨーク31とアマチュア41間の径方向隙間L0よりも大きな径方向隙間L3(>L0)が形成されるため、ヨーク31とアマチュア41間を流れる冷却風の流量が更に増して冷却効率が更に高められる。   Further, a long slit 33b-3 as shown in FIG. 6A is formed in each engagement protrusion 33b of the dust guard 33, and the semicircular end position a ″ is further rearward than the present embodiment. When positioned, a radial gap L3 (> L0) larger than the radial gap L0 between the yoke 31 and the armature 41 is formed between the dust guard 33 and the armature 41 as shown in FIG. 6 (b). Therefore, the flow rate of the cooling air flowing between the yoke 31 and the armature 41 is further increased, and the cooling efficiency is further improved.

ところで、本実施の形態では、ダストガード33の各係合突起33bにスリット33b−1を形成したが、このスリット33b−1は必ずしも必要ではなく、図7に示すように、係合突起33bにスリットを形成しなくても良い。尚、図7(a)は本実施の形態の他の構成を示すマグネット組の側断面図((b)のF−F線断面図)、同図(b)は(a)の矢視G方向の図である。   In the present embodiment, the slit 33b-1 is formed in each engagement protrusion 33b of the dust guard 33. However, the slit 33b-1 is not always necessary, and as shown in FIG. It is not necessary to form a slit. 7A is a side sectional view of the magnet assembly showing another configuration of the present embodiment (a sectional view taken along line FF in FIG. 7B), and FIG. FIG.

<実施の形態2>
次に、本発明の実施の形態を図8及び図9に基づいて説明する。
<Embodiment 2>
Next, an embodiment of the present invention will be described with reference to FIGS.

図8は本実施の形態に係る電動工具(ロータリハンマドリル)の駆動源である直流モータのマグネット組の分解斜視図、図10はマグネット組が組み込まれたハウジングの後半部の正面図である。   FIG. 8 is an exploded perspective view of a magnet set of a DC motor that is a drive source of the electric tool (rotary hammer drill) according to the present embodiment, and FIG. 10 is a front view of the rear half of the housing in which the magnet set is incorporated.

本実施の形態においても、マグネット組30のヨーク31の軸方向一端には樹脂製のダストガード33が嵌着され、このダストガード33には、実施の形態1と同様に、ヨーク31内に組み込まれた2つのマグネット32間の周方向隙間に係合してマグネット32の回転止めと抜け止めを図るための2つの係合突起33bが一体に形成されている。   Also in this embodiment, a resin dust guard 33 is fitted to one end of the yoke 31 of the magnet assembly 30 in the axial direction, and the dust guard 33 is incorporated in the yoke 31 as in the first embodiment. Two engaging projections 33b for integrally engaging the circumferential gap between the two magnets 32 to prevent the magnet 32 from rotating and coming off are integrally formed.

而して、本実施の形態では、ダストガード33のリング状の本体部33aの一部に凸部33cが径方向外方へ向かって一体に突設されており、この凸部33cの外面には軸方向に沿う係合溝33dが貫設されている。   Thus, in the present embodiment, the convex portion 33c is integrally protruded radially outward from a part of the ring-shaped main body portion 33a of the dust guard 33, and is formed on the outer surface of the convex portion 33c. An engaging groove 33d extending in the axial direction is provided through the shaft.

ところで、本実施の形態に係る電動工具のハウジング2は、前後に2分割された分割片を接合一体化して構成されているが、図9に示すように、後半部(後方の分割片2B)には四角筒状の胴部2B−2が一体に形成され、この胴部2B−2内の下部コーナー部には軸方向(図9の紙面垂直方向)に延びるリブ状の斜めの係合突起2aが一体に形成されている。   By the way, the housing 2 of the electric power tool according to the present embodiment is configured by joining and integrating divided pieces divided into two parts in the front and rear, but as shown in FIG. 9, the latter half (rear divided piece 2B). Is formed integrally with a rectangular tube-shaped body portion 2B-2, and a rib-like oblique engagement protrusion extending in the axial direction (perpendicular to the plane of FIG. 9) is formed in the lower corner portion of the body portion 2B-2. 2a is integrally formed.

而して、ヨーク31の軸方向端部にダストガード33が嵌着されたマグネット組30は、ダストガード33を前にしてハウジング2の分割片2Bの胴部2B−2に図9の手前側から奥側に向かって組み込まれるが、このとき、ダストガード33に一体に形成された凸部33cに設けられた係合溝33dにハウジング2側の前記係合突起2aを係合させた状態で、マグネット組30を分割片2Bの胴部2B−2内に組み込む。すると、マグネット組30がハウジング2に対して正確に位置決めされるために、該マグネット組30は、その組付性が高められるとともに、その回転が抑制され、ヨーク31の回り止め用としてヨーク31に従来追加加工されていた切欠きを省略することもできる。   Thus, the magnet assembly 30 in which the dust guard 33 is fitted to the axial end of the yoke 31 is placed on the front side of FIG. 9 on the body 2B-2 of the split piece 2B of the housing 2 with the dust guard 33 in front. In this state, the engaging protrusion 2a on the housing 2 side is engaged with the engaging groove 33d provided on the convex portion 33c formed integrally with the dust guard 33. The magnet set 30 is assembled into the body 2B-2 of the split piece 2B. Then, since the magnet assembly 30 is accurately positioned with respect to the housing 2, the assembly of the magnet assembly 30 is enhanced and its rotation is suppressed. Notches that have been conventionally machined can be omitted.

その他、本実施の形態においても、前記実施の形態1と同様の効果が得られる。   In addition, the same effects as those of the first embodiment can be obtained in the present embodiment.

尚、以上の実施の形態1,2では、ヨーク31内に2つのマグネット32を対向配置した構成について説明したが、マグネット32の数は2つ以上であれば任意であり、ダストガード33にはマグネット32と同数の係合突起33bが一体に形成される。   In the first and second embodiments, the configuration in which the two magnets 32 are disposed opposite to each other in the yoke 31 has been described. However, the number of the magnets 32 is arbitrary as long as it is two or more. The same number of engaging projections 33b as the magnets 32 are integrally formed.

本発明は、直流モータを駆動源とするロータリハンマドリル以外の他の任意の電動工具、例えばドライバドリル、セーバソー、インパクト工具等に対しても同様に適用可能である。   The present invention is also applicable to any electric tool other than a rotary hammer drill using a DC motor as a drive source, for example, a driver drill, a saver saw, an impact tool, and the like.

本発明に係る電動工具(ロータリーハンマドリル)の側断面図である。It is a sectional side view of the electric tool (rotary hammer drill) which concerns on this invention. (a)は本発明に係る電動工具のマグネット組の側断面図((b)のA−A線断面図)、(b)は同マグネット組の正面図((a)の矢視B方向の図)、(c)は(a)のC−C線断面図である。(A) is a side sectional view of the magnet set of the electric power tool according to the present invention (cross-sectional view taken along line AA in (b)), and (b) is a front view of the magnet set (in the direction of arrow B in (a)). (FIG.), (C) is CC sectional view taken on the line of (a). 本発明に係る電動工具のマグネット組の分解斜視である。It is a disassembled perspective view of the magnet assembly of the electric tool which concerns on this invention. 本発明に係る電動工具のマグネット組に形成される風路断面を示す正面図である。It is a front view which shows the air path cross section formed in the magnet assembly of the electric tool which concerns on this invention. (a)はマグネット組の側断面図、(b)は(a)のD−D線断面図である。(A) is a sectional side view of a magnet assembly, (b) is a sectional view taken along line DD of (a). (a)はマグネット組の側断面図、(b)は(a)のE−E線断面図である。(A) is a sectional side view of the magnet assembly, (b) is a sectional view taken along line EE of (a). (a)は本発明の別実施形態を示すマグネット組の側断面図((b)のF−F線断面図)、(b)は同マグネット組の正面図((a)の矢視G方向の図)である。(A) is a side sectional view of the magnet set showing another embodiment of the present invention (cross-sectional view taken along line FF in (b)), and (b) is a front view of the magnet set (in the direction of arrow G in (a)). Figure) 本発明の実施の形態2に係る電動工具のマグネット組の分解斜視図である。It is a disassembled perspective view of the magnet assembly of the electric tool which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係る電動工具のハウジングの後半部の正面図である。It is a front view of the second half part of the housing of the electric tool which concerns on Embodiment 2 of this invention. (a)は従来の電動工具のマグネット組の側断面図((b)のH−H線断面図)、(b)は同マグネット組の正面図((a)の矢視J方向の図)である。(A) is a side sectional view of a magnet set of a conventional electric power tool (cross-sectional view taken along the line H-H in (b)), and (b) is a front view of the magnet set (a view in the direction of arrow J in (a)). It is. 従来の電動工具のマグネット組に形成される風路断面を示す正面図である。It is a front view which shows the air path cross section formed in the magnet assembly of the conventional electric tool. 従来の電動工具のマグネット組に形成される風路断面を示す正面図である。It is a front view which shows the air path cross section formed in the magnet assembly of the conventional electric tool.

符号の説明Explanation of symbols

1 ロータリハンマドリル(電動工具)
2 ハウジング
2A,2B 分割片
2B−1 ハンドル部
2B−2 胴部
2a 係合突起(第1の係合部)
3 直流モータ
4 回転軸(モータ軸)
5,6 ベアリング
7 冷却ファン
8 ファンガイド
9 ピニオン
10 電源コード
11 回路(AC/DCコンバータ)
12 スイッチ
13 中間軸
14 ベアリング
15 レシプロベアリング
16,17 ギヤ
18 シリンダ
19 ギヤ
20 ピストン
21 中間子
22 圧力室
23 先端工具
24 打撃子
25 カーボンブラシ
30 マグネット組
31 ヨーク
32 マグネット
33 ダストガード
33a ダストガード本体
33b 係合突起
33b−1 スリット
33c 凸部
33d 係合溝(第2の係合部)
1 Rotary hammer drill (power tool)
2 Housing 2A, 2B Split piece 2B-1 Handle portion 2B-2 Body portion 2a Engagement protrusion (first engagement portion)
3 DC motor 4 Rotating shaft (motor shaft)
5,6 Bearing 7 Cooling fan 8 Fan guide 9 Pinion 10 Power cord 11 Circuit (AC / DC converter)
12 switch 13 intermediate shaft 14 bearing 15 reciprocating bearing 16, 17 gear 18 cylinder 19 gear 20 piston 21 intermediate element 22 pressure chamber 23 tip tool 24 striker 25 carbon brush 30 magnet assembly 31 yoke 32 magnet 33 dust guard 33a dust guard main body 33b Joint protrusion 33b-1 Slit 33c Protruding portion 33d Engaging groove (second engaging portion)

Claims (5)

筒状の胴部を有するハウジングと、該ハウジング内部に組み込まれる略円筒状のヨークと、該ヨークの内周に周方向隙間を設けて固着された複数のマグネットと、該マグネットの内側にマグネットとの間に径方向隙間を設けて回転可能に配置されたアマチュアと、前記ヨークの軸方向一端に嵌着されたダストガードを備えた直流モータを駆動源とする電動工具において、
前記ダストガードに、前記ヨーク内の前記マグネット間に形成される周方向隙間に係合する複数の係合突起を一体に形成し、前記胴部内の一部に第1の係合部を形成し、該第1の係合部と回転方向で係合する第2の係合部を前記ダストガードに形成したことを特徴とする電動工具。
A housing having a cylindrical body, a substantially cylindrical yoke incorporated in the housing, a plurality of magnets fixed with a circumferential clearance on the inner periphery of the yoke, and a magnet inside the magnet In an electric tool using a DC motor provided with a DC motor having a dust guard fitted to one end in the axial direction of the yoke as a rotationally arranged armature with a radial gap therebetween,
The dust guard is integrally formed with a plurality of engaging protrusions that engage with a circumferential gap formed between the magnets in the yoke, and a first engaging portion is formed in a part of the body portion. A power tool characterized in that a second engagement portion that engages with the first engagement portion in the rotational direction is formed on the dust guard .
前記ダストガードは、前記ヨークの軸方向端面から軸方向外方へ突出するリング状の本体部を有し、該本体部に前記係合突起を一体に突設したことを特徴とする請求項1記載の電動工具。   2. The dust guard has a ring-shaped main body portion that protrudes outward in the axial direction from an axial end surface of the yoke, and the engaging protrusion is integrally projected on the main body portion. The electric tool described. 前記係合突起を前記ヨークの内周形状に沿った円弧曲面状としたことを特徴とする請求項1又は2記載の電動工具。   The electric tool according to claim 1, wherein the engagement protrusion has an arcuate curved surface shape along an inner peripheral shape of the yoke. 前記係合突起に軸方向に延びるスリットを形成したことを特徴とする請求項1〜3の何れかに記載の電動工具。   The electric tool according to claim 1, wherein a slit extending in the axial direction is formed in the engagement protrusion. 前記ダストガードを、前記ヨークの前記ハウジングへの組込方向前端部に配置したことThe dust guard is disposed at the front end of the yoke in the direction of assembly into the housing.
を特徴とする請求項1〜4の何れかに記載の電動工具。The electric tool according to any one of claims 1 to 4, wherein
JP2006003435A 2006-01-11 2006-01-11 Electric tool Active JP4367415B2 (en)

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US10328567B2 (en) 2015-10-14 2019-06-25 Black & Decker Inc. Brushless motor system for power tools
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