JP4318347B2 - Gel-like high concentration dietary supplement - Google Patents

Gel-like high concentration dietary supplement Download PDF

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Publication number
JP4318347B2
JP4318347B2 JP17167999A JP17167999A JP4318347B2 JP 4318347 B2 JP4318347 B2 JP 4318347B2 JP 17167999 A JP17167999 A JP 17167999A JP 17167999 A JP17167999 A JP 17167999A JP 4318347 B2 JP4318347 B2 JP 4318347B2
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Prior art keywords
gel
protein
dietary supplement
concentration
raw materials
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JP17167999A
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JP2001000144A5 (en
JP2001000144A (en
Inventor
昌幸 後藤
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Asahi Kasei Pharma Corp
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Asahi Kasei Pharma Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、無菌充填包装システムを使用し、無菌的に充填・包装されたゲル状高濃度栄養補助食品に関する。
【0002】
【従来の技術】
人間が生命維持活動を行なうに当たり必要な栄養素は、糖質、たん白質、脂質、無機塩類、ビタミン類、食物繊維があり6大栄養素と呼ばれている。これらの栄養素は日常の食事から摂取するのが通常であるが、手術後の患者の一部、あるいは嚥下・咀嚼能力が低下した高齢者では、上の栄養素を総合的に含んだ栄養補助食品を利用する必要がある。濃厚流動食などもこの一例であるが、ことに嚥下・咀嚼能力が低下した高齢者では液状食品の摂取は誤嚥性肺炎を誘発する危険があり、ゲル状の食品にして提供することが望ましい。またこれらの患者は摂取できる食事の量がきわめて少ないため、十分な栄養を摂取するためには栄養素を濃厚な状態にして提供する必要があり、多くは 1Kcal/ml 以上に調整して提供している。これらの目的のために提供されるゲル状高濃度栄養補助食品は主にレトルト殺菌の製造法を用いて製造されてきたが、好ましい味と香り、色、適度な堅さを有した食品を製造することは困難であった。
【0003】
【発明が解決しようとする課題】
本発明は、無菌充填包装システムにより、好ましい味と香り、色、適度な堅さをもったゲル状高濃度栄養補助食品を提供することを目的とするものである。
【0004】
【課題を解決するための手段】
本発明者は、上記課題を解決するために鋭意研究を重ねた結果、無菌充填・包装システムを用いて製造し、さらに、原材料の一部にたん白加水分解物を使用することが、その目的に適合しうることを見いだし、この知見に基づいて本発明をなすに至った。
すなわち、本発明は、たん白加水分解物を含有し、無菌充填包装システムによって無菌物に充填・包装されているゲル状高濃度栄養補助食品に関する。
【0005】
無菌充填・包装システムとは、内容物を超高温短時間(UHT) 滅菌し、予め滅菌された容器に無菌的に充填・包装する技術のことで、通常「アセプティック包装」と呼ばれている。超高温短時間(UHT) 滅菌法とは 120〜150 ℃で1秒以上20秒以内で滅菌する方法である。超高温短時間滅菌であるために十分な滅菌強度を確保したうえで内容物の味、香り、色、栄養価を損ねることがない。また常温流通、長期保存が可能で、牛乳は常温保存可能品(LL牛乳)として認められるなど、流通上のメリットも大きい。無菌充填とは前記滅菌法により無菌化された内容物を紙容器、プラスチックカップ、ボトル、缶などに無菌的に充填する技術である。
【0006】
前記たん白加水分解物とは、乳たん白質、鶏卵たん白質、大豆たん白質、魚たん白質、ゼラチンなどのたん白質の加水分解物であるペプチドあるいはポリペプチド群の総称である。たん白加水分解物はその分解の程度によって様々な平均分子量をもつが、平均分子量の小さなものはペプチド特有の苦みを伴い風味を損ねる。しかし一方平均分子量の小さいものは高分子たん白質よりも体内における栄養学的吸収性が優れている。このため平均分子量は5000〜20000 が好ましく、 10000〜20000 が更に好ましい。たん白加水分解物の使用量はゲル状高濃度栄養補助食品の全重量を基準として、1〜10重量%が好ましい。この範囲よりも多いとアミノ酸価が低下しまた風味を損ねる。この範囲よりも少ないと前記効果が少なくなる。
【0007】
これらのペプチドのなかで特に好ましいものは、平均分子量10,000〜15,000のコラーゲンペプチドである。このようなコラーゲンペプチドは、一般的にたん白質はゲル化能を低下させる傾向があるのに対し、ゲル化能に影響を与えることがなく、また呈味性がよく、製品の嗜好性を向上こせることができる。
【0008】
ゲル状高濃度栄養補助食品に使用するゲル化剤は寒天、ゼラチン、グルコマンナン、ジェランガム、カードラン、ペクチンが用いられる。カラギーナンやキサンタンガムはたん白加水分解物と反応性のあることがあるので好ましくない。また上記ゲル化剤以外に大豆たん白質などを使い、無機塩との反応性によってゲル化させることもできる。
【0009】
目的物の調製の方法の一例は以下のようである。「日本人の栄養所要量」(厚生省保健医療局健康増進栄養課編)などを参考にして、たん白質、脂質、糖質、無機塩類、ビタミン類、食物繊維からなる栄養素をバランスよく、かつ高濃度に含む処方を設計し、たん白質原料、たん白加水分解物原料、脂質原料、糖質原料、無機塩類、ビタミン類、食物繊維原料、ゲル化剤原料を準備する。ゲル化剤を熱水に調合し水に十分水和させる。たん白質原料、たん白加水分解物原料、脂質原料、糖質原料、無機塩類、ビタミン類、食物繊維原料をゲル化剤水和液に加え撹拌調合し、液温60℃に調整する。ホモゲナイザー(マントンゴーリン製)により圧力150kg/cm2 にて均質化処理を行ない調整液を乳化する。147 ℃5秒間の熱処理によりUHT滅菌を行なう。紙パック用無菌充填機あるいはカップ用無菌充填機などに無菌的に内容物を充填する。冷却しゲル化させる。
本発明のゲル状高濃度栄養補助食品はこのようにして製造される。
【0010】
【発明の実施の形態】
次に、実施例および参考例によって本発明をさらに具体的に説明する。
【実施例1】
表1からなる原料類のうちゲル化剤を90℃の水に溶解水和させた後、その他の原料を調合、溶解させ60℃に冷却する。表2からなるビタミンプレミックスを添加し、ホモゲナイザー(マントンゴーリン製)により圧力 150kg/cm2にて均質化処理を行ない、147 ℃5秒間のUHT滅菌により滅菌を行なった後、カップに無菌的に内容物を充填し、冷却しゲル化させた。
【0011】
【表1】
【0012】
【表2】
【0013】
【実施例2】
表3からなる原料類のうちゲル化剤を90℃の水に溶解水和させた後、その他の原料を調合、溶解させ60℃に冷却する。上記表2からなるビタミンプレミックスを添加し、ホモゲナイザー(マントンゴーリン製)により圧力150kg/cm2 にて均質化処理を行ない、147 ℃5秒間のUHT滅菌により滅菌を行なった後、紙パックに無菌的に内容物を充填し、冷却しゲル化させた。
【0014】
【表3】
【0015】
上記実施例におけるコラーゲンペプチドとしては、コラーゲンペプチド400 ( 商品名)(新田ゼラチン (株) 製) 、大豆ペプチドは大豆ペプチドD3(商品名)(不二製油 (株) 製) が用いられた。
このコラーゲンペプチドは、牛骨を熱水加熱によりゼラチンを抽出し、これをたん白質分解酵素で低分子化し、酵母発酵させて脂質等の不純物を資化して除去し、濾過精製を行ない、乾燥した平均分子量10,000〜15,000の白色粉末である。性状としては、水に可溶だがゲル化能がなく、わずかに呈味性がある。
また、大豆ペプチドは、脱脂大豆から豆乳を作り、酸で沈殿させてホエーを除去し、沈殿を中和し、酵素分解し、分解物を分離、精製、乾燥して得られる平均分子量 300〜700 の白色粉末である。性状としては、ゲル化能はないが、わずかな苦味がある。
【0016】
【参考例1】
上記表1からなる原料類のうちゲル化剤を90℃の水に溶解水和させた後、その他の原料を調合、溶解させ60℃に冷却する。上記表2からなるビタミンプレミックスを添加し、ホモゲナイザー(マントンゴーリン製)により圧力150 kg/cm2にて均質化処理を行ない、カップに内容物を充填した後、115 ℃30分間のレトルト殺菌を行ない、冷却しゲル化させた。
【0017】
【参考例2】
上記表3からなる原料類のうちゲル化剤を90℃の水に溶解水和させた後、その他の原料を調合、溶解させ60℃に冷却する。上記表2からなるビタミンプレミックスを添加し、ホモゲナイザー(マントンゴーリン製)により圧力150kg/cm2 にて均質化処理を行ない、カップに内容物を充填した後、115 ℃30分間のレトルト殺菌を行ない、冷却しゲル化させた。
【0018】
【参考例3】
表4からなる原料類のうちゲル化剤を90℃の水に溶解水和させた後、その他の原料を調合、溶解させ60℃に冷却する。上記表2からなるビタミンプレミックスを添加し、ホモゲナイザー(マントンゴーリン製)により圧力 150kg/cm2にて均質化処理を行ない、147 ℃5秒間のUHT滅菌により滅菌を行なった後、カップに無菌的に内容物を充填し、冷却しゲル化させた。
【0019】
【表4】
【0020】
【参考例4】
上記表4からなる原料類のうちゲル化剤を90℃の水に溶解水和させた後、その他の原料を調合、溶解させ60℃に冷却する。上記表2からなるビタミンプレミックスを添加し、ホモゲナイザー(マントンゴーリン製)により圧力 150kg/cm2にて均質化処理を行ない、カップに内容物を充填した後、115 ℃30分間のレトルト殺菌を行ない、冷却しゲル化させた。
【0021】
表5に官能試験結果とゲル強度試験結果の一覧を示す。表5から明らかなように、ゲル状高濃度栄養補助食品において、好ましい味と香り、色、適度な堅さを有した製品を提供するためには、無菌充填・包装システムを使用し、さらに、たん白加水分解物を使用することが、その目的に適合しうることがわかる。
【0022】
なお、表5中の官能検査は次の方法で行なった;
実施例の製品と参考例の製品を同時に与え、味、香り、ゲルの堅さに対する好ましさを5段階評価(+2:良い、+1:やや良い、0:普通、−1:やや悪い、−2:悪い)で評価し、平均値で表現し、実施例1と参考例1との間で平均値の差の検定を行なう。t表より自由度12の5%点(12、0.05)(両側)の値よりも大きなt値を示した項目は*印を付した。パネル数13。
【0023】
色については、加熱殺菌によってメイラード反応により褐変化し、ココアプリン色となり、レトルト臭が発生するものを色の濃さの順に +++、++、+、±とし、褐変化、異臭が発生せず、白色のホワイトチーズ様の好ましい色調が保たれるものを──として評価した。
【0024】
また、ゲルの堅さの測定は次の方法で行なった;
製品を20mm角の立方体に切り、これを直径20mmの円形プランジャーで15mm押しつぶし、プランジャーが製品と接触してから破断するまでの最大応力を測定し、ゲル強度(Pa)とした。
【0025】
【表5】
【0026】
本発明のカップ又はパック等に包装されているゲル状高濃度栄養補助食品を食用に供するには、包装を開封し、お皿や鉢に盛りつけ、ゆずみそやねぎを添えて和風に、あるいはストロベリーソースやジャムを添えてデザート風にアレンジして食用に供する。
このようなアレンジは現物の関係者が適宜行なうものであるから、ゲル状高濃度栄養食品自体はプレーンな味付けが好ましい。
【0027】
【発明の効果】
本発明は、好ましい味と香り、色、適度な堅さを有したゲル状高濃度栄養補助食品を無菌的に充填・包装して提供することを可能にし、栄養補助食品として、特に高齢者に多い嚥下障害をもつ患者に対する栄養補助食品としてきわめて有用である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a gel-like high-concentration dietary supplement that is aseptically filled and packaged using an aseptic filling and packaging system.
[0002]
[Prior art]
Nutrients necessary for humans to carry out life support activities include carbohydrates, proteins, lipids, inorganic salts, vitamins, and dietary fiber, which are called the six major nutrients. These nutrients are usually taken from a daily diet, but in some patients after surgery, or for elderly people with reduced ability to swallow or chew, a dietary supplement that comprehensively contains the above nutrients may be used. Need to use. Concentrated liquid food is an example of this, but in elderly people with reduced swallowing and chewing ability, ingestion of liquid foods may induce aspiration pneumonia, and it is desirable to provide gel foods . In addition, these patients have very little food available, so it is necessary to provide the nutrients in a concentrated state in order to obtain sufficient nutrition, and many of them are adjusted to 1 Kcal / ml or more. Yes. Gel-like high-concentration dietary supplements provided for these purposes have been produced mainly using retort sterilization production methods, but produce foods with a favorable taste, aroma, color and moderate firmness It was difficult to do.
[0003]
[Problems to be solved by the invention]
An object of the present invention is to provide a gel-like high-concentration dietary supplement having a preferable taste, aroma, color, and moderate firmness by an aseptic filling and packaging system.
[0004]
[Means for Solving the Problems]
As a result of intensive studies to solve the above problems, the present inventor has produced an aseptic filling / packaging system, and further uses a protein hydrolyzate as a part of the raw material. Based on this finding, the present invention has been made.
That is, the present invention relates to a gel-like high-concentration dietary supplement containing a protein hydrolyzate and filled and packaged in a sterile product by a sterile filling and packaging system.
[0005]
The aseptic filling / packaging system is a technique in which contents are sterilized by ultra-high temperature and short time (UHT), and aseptically filled and packaged in a pre-sterilized container, and is generally called “aseptic packaging”. The ultra high temperature short time (UHT) sterilization method is a method of sterilization at 120 to 150 ° C. for 1 second to 20 seconds. Since it is sterilized at a high temperature for a short time, it does not impair the taste, aroma, color, and nutritional value of the contents after ensuring sufficient sterilization strength. In addition, distribution at room temperature and long-term storage are possible, and milk is recognized as a product that can be stored at room temperature (LL milk). Aseptic filling is a technique for aseptically filling the contents sterilized by the sterilization method into paper containers, plastic cups, bottles, cans and the like.
[0006]
The protein hydrolyzate is a general term for peptides or polypeptide groups that are protein hydrolysates such as milk protein, egg protein, soybean protein, fish protein, gelatin and the like. Protein hydrolysates have various average molecular weights depending on the degree of degradation, but those having a low average molecular weight are accompanied by bitterness peculiar to peptides and impair the flavor. However, those with a low average molecular weight have better nutritional absorption in the body than high molecular weight proteins. For this reason, the average molecular weight is preferably 5000 to 20000, and more preferably 10,000 to 20000. The amount of protein hydrolyzate used is preferably 1 to 10% by weight based on the total weight of the gel-like high-concentration dietary supplement. If it exceeds this range, the amino acid value is lowered and the flavor is impaired. If the amount is less than this range, the effect is reduced.
[0007]
Particularly preferred among these peptides are collagen peptides having an average molecular weight of 10,000 to 15,000. Such collagen peptides generally have a tendency to reduce the gelling ability of proteins, but do not affect the gelling ability, have good taste and improve product taste. I can do it.
[0008]
Agar, gelatin, glucomannan, gellan gum, curdlan, and pectin are used as the gelling agent used in the gel-like high-concentration dietary supplement. Carrageenan and xanthan gum are not preferred because they may be reactive with protein hydrolysates. In addition to the above gelling agent, soybean protein or the like can be used and gelled by reactivity with inorganic salts.
[0009]
An example of a method for preparing the target product is as follows. “Nutrition requirements for Japanese people” (edited by the Health Promotion Bureau, Ministry of Health and Welfare) and other nutrients consisting of protein, lipids, carbohydrates, inorganic salts, vitamins, and dietary fiber are balanced and high. Design a formulation that includes the concentration, and prepare protein raw materials, protein hydrolyzate raw materials, lipid raw materials, carbohydrate raw materials, inorganic salts, vitamins, dietary fiber raw materials, and gelling agent raw materials. The gelling agent is mixed with hot water and fully hydrated. Add protein raw material, protein hydrolyzate raw material, lipid raw material, carbohydrate raw material, inorganic salts, vitamins, and dietary fiber raw material to gelling agent hydrating liquid, stir and mix, and adjust liquid temperature to 60 ° C. Homogenization is performed with a homogenizer (manton gourin) at a pressure of 150 kg / cm 2 to emulsify the adjustment solution. UHT sterilization is performed by heat treatment at 147 ° C. for 5 seconds. The contents are aseptically filled into an aseptic filling machine for paper packs or an aseptic filling machine for cups. Allow to cool and gel.
The gel-like high concentration dietary supplement of the present invention is produced in this manner.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Next, the present invention will be described more specifically with reference to examples and reference examples.
[Example 1]
After the gelling agent of the raw materials shown in Table 1 is dissolved and hydrated in 90 ° C. water, other raw materials are prepared, dissolved, and cooled to 60 ° C. Add the vitamin premix from Table 2, homogenize with a homogenizer (manton gourin) at a pressure of 150 kg / cm 2 , sterilize by UHT sterilization at 147 ° C for 5 seconds, and then aseptically in the cup The contents were filled, cooled and gelled.
[0011]
[Table 1]
[0012]
[Table 2]
[0013]
[Example 2]
After the gelling agent of the raw materials shown in Table 3 is dissolved and hydrated in 90 ° C. water, other raw materials are prepared, dissolved, and cooled to 60 ° C. Vitamin premix as shown in Table 2 above was added, homogenized with a homogenizer (manton gourin) at a pressure of 150 kg / cm 2 , sterilized by UHT sterilization at 147 ° C for 5 seconds, and then sterilized in a paper pack The contents were filled, cooled and gelled.
[0014]
[Table 3]
[0015]
Collagen peptide 400 (trade name) (manufactured by Nitta Gelatin Co., Ltd.) and soybean peptide D3 (trade name) (produced by Fuji Oil Co., Ltd.) were used as the collagen peptides in the above examples.
This collagen peptide is extracted from beef bone by hot water heating, reduced in molecular weight with protein degrading enzyme, fermented in yeast to assimilate and remove impurities such as lipid, filtered and dried. A white powder having an average molecular weight of 10,000 to 15,000. As a property, it is soluble in water but has no gelling ability and has a slight taste.
Soy peptide is made from defatted soybeans, soy milk is precipitated with acid, whey is removed, the precipitate is neutralized, enzymatically decomposed, and the decomposed product is separated, purified, and dried. White powder. In terms of properties, it has no gelling ability but has a slight bitterness.
[0016]
[Reference Example 1]
After the gelling agent is dissolved and hydrated in 90 ° C. water among the raw materials shown in Table 1, other raw materials are prepared, dissolved, and cooled to 60 ° C. Add the vitamin premix from Table 2 above, homogenize with a homogenizer (manton gourin) at a pressure of 150 kg / cm 2 , fill the cup with the contents, and sterilize at 115 ° C for 30 minutes. And allowed to cool and gel.
[0017]
[Reference Example 2]
Of the raw materials shown in Table 3, the gelling agent is dissolved and hydrated in 90 ° C. water, and then other raw materials are prepared, dissolved, and cooled to 60 ° C. Add the vitamin premix from Table 2 above, homogenize with a homogenizer (manton gourin) at a pressure of 150 kg / cm 2 , fill the cup with the contents, and sterilize at 115 ° C for 30 minutes. , Cooled and gelled.
[0018]
[Reference Example 3]
After the gelling agent of the raw materials shown in Table 4 is dissolved and hydrated in 90 ° C. water, other raw materials are prepared, dissolved, and cooled to 60 ° C. After adding the vitamin premix shown in Table 2 above, homogenization was performed with a homogenizer (manton gorin) at a pressure of 150 kg / cm 2 and sterilization was performed by UHT sterilization at 147 ° C. for 5 seconds, and the cup was aseptically treated. The contents were filled, cooled and gelled.
[0019]
[Table 4]
[0020]
[Reference Example 4]
Of the raw materials shown in Table 4 above, the gelling agent is dissolved and hydrated in 90 ° C. water, and then other raw materials are prepared, dissolved, and cooled to 60 ° C. Add the vitamin premix shown in Table 2 above, homogenize with a homogenizer (manton gourin) at a pressure of 150 kg / cm 2 , fill the cup with the contents, and sterilize at 115 ° C for 30 minutes. , Cooled and gelled.
[0021]
Table 5 shows a list of sensory test results and gel strength test results. As is apparent from Table 5, in order to provide a product having a favorable taste and aroma, color, and moderate hardness in a gel-like high-concentration dietary supplement, an aseptic filling / packaging system is used, It can be seen that the use of protein hydrolyzate can be adapted to its purpose.
[0022]
In addition, the sensory test in Table 5 was performed by the following method;
The product of the example and the product of the reference example were given at the same time, and the taste, aroma, and preference for gel firmness were evaluated on a five-point scale (+2: good, +1: slightly good, 0: normal, −1: slightly bad, − 2: bad), expressed as an average value, and tested for a difference in average value between Example 1 and Reference Example 1. Items that showed a t value larger than the value of 5% point (12, 0.05) (both sides) with 12 degrees of freedom from t table were marked with *. Number of panels 13
[0023]
As for the color, browning occurs due to the Maillard reaction by heat sterilization, it becomes cocoa purine color, and the retort odor is generated in the order of color density, +++, ++, +, ±, browning, and off-flavor occur First, a white white cheese-like preferred color tone was maintained as ─.
[0024]
The gel hardness was measured by the following method;
The product was cut into 20 mm square cubes, which were crushed 15 mm by a circular plunger with a diameter of 20 mm, and the maximum stress from when the plunger contacted the product until it broke was measured to obtain the gel strength (Pa).
[0025]
[Table 5]
[0026]
To use the high-concentration gel-like dietary supplement packaged in the cup or pack of the present invention for food, open the package, place it in a plate or bowl, add yuzu miso or onion in Japanese style, or strawberry Arrange it in a dessert style with sauce and jam and use it for food.
Since such arrangements are appropriately performed by persons concerned in the actual product, it is preferable that the gel-like high-concentration nutritional food itself be plain seasoned.
[0027]
【The invention's effect】
The present invention makes it possible to aseptically fill and package a gel-like high-concentration dietary supplement having a desirable taste, fragrance, color, and moderate firmness. It is extremely useful as a dietary supplement for patients with frequent dysphagia.

Claims (4)

たん白、平均分子量5000〜20000のたん白加水分解物、及びゲル化剤として寒天のみを含有し、無菌充填包装システムによって、無菌的に充填・包装されているゲル状高濃度栄養補助食品。  A gel-like high-concentration dietary supplement that contains protein, a protein hydrolyzate having an average molecular weight of 5000 to 20000, and only agar as a gelling agent and is aseptically filled and packaged by an aseptic filling and packaging system. ミネラルとしてナトリウム、カリウム、カルシウム、マグネシウム、及び鉄を含有する請求項1に記載のゲル状高濃度栄養補助食品。  The gel-like high-concentration dietary supplement according to claim 1, comprising sodium, potassium, calcium, magnesium, and iron as minerals. たん白加水分解物が、ゲル状高濃度栄養補助食品の全重量を基準として、1〜10重量%含有されている請求項1又は2に記載のゲル状高濃度栄養補助食品。The gel-like high concentration dietary supplement according to claim 1 or 2 , wherein the protein hydrolyzate is contained in an amount of 1 to 10% by weight based on the total weight of the gel-like high concentration dietary supplement. たん白加水分解物が、乳たん白質、鶏卵たん白質、大豆たん白質、魚たん白質及び/又はゼラチンの加水分解物である請求項1〜3のいずれかに記載の無菌ゲル状高濃度栄養補助食品。The sterile gel-like high-concentration nutritional supplement according to any one of claims 1 to 3 , wherein the protein hydrolyzate is a hydrolyzate of milk protein, egg protein, soy protein, fish protein and / or gelatin. Food.
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