JP4318175B2 - Heat-fusible propylene polymer laminated film and use thereof - Google Patents

Heat-fusible propylene polymer laminated film and use thereof Download PDF

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JP4318175B2
JP4318175B2 JP2003431763A JP2003431763A JP4318175B2 JP 4318175 B2 JP4318175 B2 JP 4318175B2 JP 2003431763 A JP2003431763 A JP 2003431763A JP 2003431763 A JP2003431763 A JP 2003431763A JP 4318175 B2 JP4318175 B2 JP 4318175B2
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propylene
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laminated film
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栄一 田口
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Tohcello Co Ltd
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本発明は高速、低圧下における低温ヒートシール性に優れ、且つ耐ブロッキング性、包装材料に好適なスリップ性、透明性、易カット性等を有する熱融着性プロピレン系重合体積層フィルム及びその用途に関する。   The present invention is a heat-fusible propylene-based polymer laminated film having excellent low-temperature heat-sealability at high speed and low pressure, and having anti-blocking properties, slip properties suitable for packaging materials, transparency, easy-cut properties, and the like, and uses thereof About.

プロピレン系ランダム共重合体から得られるフィルムは低密度ポリエチレン、線状低密度ポリエチレン等のエチレン系重合体から得られるフィルムに比べて、ヒートシール強度、透明性、腰の強さ、耐ブロッキング性、ホットタック性、耐傷付き性、耐熱性等に優れるので、菓子、おにぎり、鮨、パン、ケ−キ、野菜、麺等の食品、或いはシャツ、ズボン等の衣料品を始めとする日用品等あらゆる分野の製品の包装材料として広く使用されている。そして、かかるプロピレン系ランダム共重合体からなるフィルムは低密度ポリエチレン、線状低密度ポリエチレン等のエチレン系重合体からなるフィルムに比べると低温ヒートシール性に劣ることから、その改良が常に要求されている。低温ヒートシール性を改良する方法としては、例えば結晶性プロピレンランダム共重合体と1−ブテン系ランダム共重合体との組成物(特許文献1)、メタロセン触媒を用いた重合方法により得られるプロピレン・α―オレフィンランダム共重合体(例えば、特許文献2)等、種々提案されている。しかしながら、いずれのフィルムも低温ヒートシール性と剛性、密封性、ラミネート強度、耐ブロッキング性、易カット性等のバランスに優れるものは得られていない。   Films obtained from propylene random copolymers are heat-seal strength, transparency, waist strength, blocking resistance compared to films obtained from ethylene polymers such as low-density polyethylene and linear low-density polyethylene. Because it has excellent hot tack, scratch resistance, heat resistance, etc., it can be used in various fields such as confectionery, rice balls, rice cakes, bread, cakes, vegetables, noodles and other daily necessities such as shirts and pants. Widely used as packaging material for products. And since a film made of such a propylene-based random copolymer is inferior in low-temperature heat-sealability as compared with a film made of an ethylene-based polymer such as low-density polyethylene and linear low-density polyethylene, its improvement is always required. Yes. Examples of the method for improving the low temperature heat sealability include a composition of a crystalline propylene random copolymer and a 1-butene random copolymer (Patent Document 1), and a propylene-polymer obtained by a polymerization method using a metallocene catalyst. Various α-olefin random copolymers (for example, Patent Document 2) have been proposed. However, none of the films has an excellent balance of low-temperature heat-sealing properties and rigidity, sealing properties, laminate strength, blocking resistance, easy cutting properties and the like.

特開昭61−106648号公報(特許請求の範囲)JP-A-61-106648 (Claims) 特開2002−20430号公報(特許請求の範囲)JP 2002-20430 A (Claims)

そこで本発明は、高速、低圧下における低温ヒートシール性に優れ、且つ耐ブロッキング性、包装材料に好適なスリップ性、透明性、易カット性等を有する熱融着性プロピレン系重合体多層フィルムを得ることを目的として種々検討した。   Accordingly, the present invention provides a heat-fusible propylene-based polymer multilayer film that is excellent in low-temperature heat-sealability at high speed and low pressure, and has anti-blocking properties, slip properties suitable for packaging materials, transparency, easy-cut properties, and the like. Various studies were conducted for the purpose of obtaining.

すなわち本発明は、DSCに基づく結晶融解曲線から求められたピーク温度(Tp)が110〜140℃及び融解開始温度(Ts)と融解終了温度(Te)との差(Te−Ts)が45℃未満のプロピレン・α―オレフィン共重合体(A)から得られる熱融着層の片面に、結晶化核剤(B)を含むプロピレン系重合体(C)組成物から得られる中間層を介してプロピレン・α―オレフィン共重合体(A)から得られるラミネート層が積層されてなることを特徴とする熱融着性プロピレン系重合体積層フィルム及びその用途に関する。   That is, in the present invention, the peak temperature (Tp) determined from the DSC-based crystal melting curve is 110 to 140 ° C., and the difference (Te−Ts) between the melting start temperature (Ts) and the melting end temperature (Te) is 45 ° C. On one side of a heat-sealing layer obtained from a propylene / α-olefin copolymer (A) of less than, via an intermediate layer obtained from a propylene-based polymer (C) composition containing a crystallization nucleating agent (B) The present invention relates to a heat-fusible propylene-based polymer laminated film characterized by laminating a laminate layer obtained from a propylene / α-olefin copolymer (A) and its use.

本発明の熱融着性プロピレン系重合体積層フィルムは、低温ヒートシ−ル性、耐ブロッキング性、包装材料に好適なスリップ性、透明性、易カット性等を有する。   The heat-fusible propylene-based polymer laminated film of the present invention has low-temperature heat sealability, blocking resistance, slip properties suitable for packaging materials, transparency, easy cut properties, and the like.

プロピレン・α−オレフィンランダム共重合体(A)
本発明に係わるプロピレン・α−オレフィン共重合体(A)は、DSCに基づく結晶融解曲線から求められたピーク温度(Tp)が110〜140℃、好ましくは115〜130℃、融解開始温度(Ts)と融解終了温度(Te)との差(Te−Ts)が45℃未満、好ましくは30〜40℃の範囲にあり、好ましくは融解開始温度(Ts)とピーク温度(Tp)との差(Tp−Ts)が35℃未満、より好ましくは25〜34℃の範囲にある。プロピレン・α−オレフィン共重合体(A)のα―オレフィンの含有量は上記熱融解特性を有する限りとくに制限はされないが、通常はα―オレフィンの含有量は1.0〜20重量%、より好ましくは1.5〜15重量%の範囲にある。α―オレフィンとしては、エチレン、1−ブテン、1−ヘキセン、4−メチル・1−ペンテン、1−オクテン等が例示できる。これらの中では、エチレン及び/又は1−ブテンとのランダム共重合体が好ましい。又、MFR(メルトフローレート;ASTM D−1238 荷重2160g、温度230℃)はフィルムとすることができる限り特に限定はされないが、通常0.5〜20g/10分、好ましくは2〜10g/10分の範囲にある。本発明に係わるプロピレン・α−オレフィン共重合体(A)は通常、分子量分布(重量平均分子量Mwと数平均分子量Mnとの比で表される)が2〜3の範囲にある。
本発明に係わるプロピレン・α―オレフィン共重合体(A)は、熱融着性プロピレン系重合体積層フィルムの、熱融着層の原料及びラミネート層の原料となる。
本発明に係わるプロピレン・α−オレフィン共重合体(A)の上記ピーク温度(Tp)、融解開始温度(Ts)及び融解終了温度(Te)は以下の方法で測定した。プロピレン・α−オレフィン共重合体(A)約5mgを秤量し、セイコ−電子工業株式会社製の示差走査熱量計(タイプDSC220モジュ−ル)を用いて、昇温速度;10℃/分で200℃まで昇温し、200℃で5分間保持した後、降温速度;100℃/分で0℃まで冷却し、再度、昇温速度;10℃/分で0℃〜200℃まで昇温したときの融解曲線を測定し、かかる融解曲線から、ASTM D3418−99の方法に習い、融解曲線からピ−ク温度(Tp)、融解開始温度(Ts)、融解終了温度(Te)を求めた。尚、本発明では、ASTM D3418−99に記載の(Tpm1)を(Tp)、(Teim)を(Ts)及び(Tefm)を(Te)とした。
Propylene / α-olefin random copolymer (A)
The propylene / α-olefin copolymer (A) according to the present invention has a peak temperature (Tp) determined from a crystal melting curve based on DSC of 110 to 140 ° C., preferably 115 to 130 ° C., and a melting start temperature (Ts). ) And the melting end temperature (Te) (Te−Ts) is less than 45 ° C., preferably in the range of 30-40 ° C., preferably the difference between the melting start temperature (Ts) and the peak temperature (Tp) ( Tp−Ts) is less than 35 ° C., more preferably in the range of 25 to 34 ° C. The α-olefin content of the propylene / α-olefin copolymer (A) is not particularly limited as long as it has the above-mentioned heat melting characteristics, but usually the α-olefin content is 1.0 to 20% by weight, more Preferably it exists in the range of 1.5 to 15 weight%. Examples of the α-olefin include ethylene, 1-butene, 1-hexene, 4-methyl / 1-pentene, 1-octene and the like. In these, the random copolymer with ethylene and / or 1-butene is preferable. The MFR (melt flow rate; ASTM D-1238 load 2160 g, temperature 230 ° C.) is not particularly limited as long as it can be made into a film, but is usually 0.5 to 20 g / 10 minutes, preferably 2 to 10 g / 10. In the range of minutes. The propylene / α-olefin copolymer (A) according to the present invention usually has a molecular weight distribution (expressed by a ratio of the weight average molecular weight Mw and the number average molecular weight Mn) in the range of 2 to 3.
The propylene / α-olefin copolymer (A) according to the present invention is a raw material for the heat-fusible layer and a raw material for the laminate layer of the heat-fusible propylene-based polymer laminated film.
The peak temperature (Tp), melting start temperature (Ts) and melting end temperature (Te) of the propylene / α-olefin copolymer (A) according to the present invention were measured by the following methods. About 5 mg of propylene / α-olefin copolymer (A) is weighed, and using a differential scanning calorimeter (type DSC220 module) manufactured by Seiko Denshi Kogyo Co., Ltd., the heating rate is 200 ° C./min. When the temperature was raised to 0 ° C. and held at 200 ° C. for 5 minutes, the temperature was lowered to 0 ° C. at 100 ° C./min, and again raised to 0 ° C. to 200 ° C. at 10 ° C./min. the melting curve is measured, and from such melting curve, learn the methods of ASTM D 3418-99, melting curve Karapi - peak temperature (Tp), the melting start temperature (Ts), was determined melting end temperature (Te). In the present invention, (Tpm1) described in ASTM D 3418-99 is (Tp), (Tim) is (Ts), and (Tefm) is (Te).

結晶化核剤(B)
本発明に係わる結晶化核剤(B)は、プロピレン系重合体の結晶化速度を高めるものであれば特に限定はされず、種々公知の結晶化核剤(単に核剤ともいう)であり、具体的には、高密度ポリエチレン、ジベンジリデンソルビト−ル、ビスソルビト−ル、トリベンジリデンソルビト−ル、クロル置換ジベンジリデンソルビト−ル、メチル置換ジベンジリデンソルビト−ル、ヒドロキシ−ジ−アルミニウム、ビスソルビシ−ル、リン酸ビスナトリウムメチレンビスアシッドホスフェ−トナトリウム塩、アジピン酸、安息香酸等を例示できる。
結晶化核剤(B)のプロピレン系重合体(C)への添加量は、通常0.01〜2重量%、好ましくは0.1〜1重量%の範囲であり、かかる結晶化核剤を含むプロピレン系重合体(C)組成物を熱融着性プロピレン系重合体積層フィルムの中間層とすることにより、易カット性が優れた熱融着性プロピレン系重合体積層フィルムが得られる。
Crystallization nucleating agent (B)
The crystallization nucleating agent (B) according to the present invention is not particularly limited as long as it increases the crystallization rate of the propylene-based polymer, and is a variety of known crystallization nucleating agents (also simply referred to as nucleating agents). Specifically, high-density polyethylene, dibenzylidene sorbitol, bissorbitol, tribenzylidene sorbitol, chloro-substituted dibenzylidene sorbitol, methyl-substituted dibenzylidene sorbitol, hydroxy-di-aluminum Bissorbicyl, bissodium phosphate, methylene bisacid phosphate sodium salt, adipic acid, benzoic acid and the like.
The amount of the crystallization nucleating agent (B) added to the propylene polymer (C) is usually in the range of 0.01 to 2% by weight, preferably 0.1 to 1% by weight. By using the propylene-based polymer (C) composition as an intermediate layer of the heat-fusible propylene-based polymer laminated film, a heat-fusible propylene-based polymer laminated film having excellent easy cutting properties can be obtained.

プロピレン系重合体(C)
本発明に係わるプロピレン系重合体(C)は、プロピレンの単独重合体またはプロピレンと10重量%以下、好ましくは5重量%以下のα−オレフィンとの共重合体、あるいは単独重合体と共重合体との組成物である。α−オレフィンは、プロピレン以外の通常炭素数2〜10のα−オレフィンであって、例えば、エチレン、1−ブテン、3−メチル−1−ブテン、1―ペンテン、3―メチル―1―ペンテン、4−メチル−1−ペンテン、1―へキセン、1―オクテン等を挙げることができる。これらα−オレフィンの中でも、フィルムにした場合の剛性や易カット性の面からプロピレン単独重合体が好ましい。
かかるプロピレン系重合体(C)は、フィルムとして成形できる限り、特に限定はされないが、MFR(メルトフローレート;ASTM D−1238 荷重2160g、温度230℃)が、通常0.1〜100g/10分、好ましくは1〜50g/10分の範囲にある。
Propylene polymer (C)
The propylene-based polymer (C) according to the present invention is a propylene homopolymer or a copolymer of propylene and 10 wt% or less, preferably 5 wt% or less of an α-olefin, or a homopolymer and a copolymer. And the composition. The α-olefin is usually an α-olefin having 2 to 10 carbon atoms other than propylene, such as ethylene, 1-butene, 3-methyl-1-butene, 1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene and the like can be mentioned. Among these α-olefins, a propylene homopolymer is preferable from the viewpoint of rigidity and easy cutability when formed into a film.
The propylene-based polymer (C) is not particularly limited as long as it can be formed as a film, but MFR (melt flow rate; ASTM D-1238 load 2160 g, temperature 230 ° C.) is usually 0.1 to 100 g / 10 min. , Preferably in the range of 1-50 g / 10 min.

本発明に係わるプロピレン・α−オレフィン共重合体(A)、プロピレン系重合体(C)には本発明の目的を損なわない範囲で、通常用いられる酸化防止剤、耐候安定剤、帯電防止剤、防曇剤、ブロッキング防止剤、滑剤、核剤、顔料等の添加剤或いは他の重合体を必要に応じて配合することができる。
中でも、熱融着性プロピレン系重合体積層フィルムの熱融着層及びラミネ−ト層を構成するプロピレン・α−オレフィン共重合体(A)にはシリカ、タルク、雲母、ゼオライトや更には金属アルコキシドを焼成して得た金属酸化物等の無機化合物粒子、ポリメタクリル酸メチル、メラミンホルマリン樹脂、メラミン尿素樹脂、ポリエステル樹脂等の有機化合物粒子等、種々公知のブロッキング防止剤を0.01〜1重量%添加しておくと、更に耐ブロッキング性が改良されたフィルムが得られるので好ましい。これらの中でも、シリカ、ポリメタクリル酸メチルが耐ブロッキング性、透明性の面から特に好ましい。
又、熱融着性プロピレン系重合体積層フィルムの熱融着層及びラミネ−ト層を構成するプロピレン・α−オレフィン共重合体(A)には、炭化水素系、脂肪酸系、高級アルコ−ル系、脂肪族アミド系、金属石鹸系、エステル系等、種々公知の滑剤を0.01〜1重量%添加しておくと、更にスリップ性が改良されたフィルムが得られるので好ましい。これらの中でも即効性のあるエルカ酸アミドと遅効性のビスオレイン酸アミドあるいはベヘニン酸アミド等の併用系にするとフィルム成形直後とその後の裁断加工時、更には印刷、ラミネ−ト、製袋加工時等の作業性をバランス良く改善することができる。
The propylene / α-olefin copolymer (A) and the propylene-based polymer (C) according to the present invention are not limited to the purpose of the present invention, and usually used antioxidants, weathering stabilizers, antistatic agents, Additives such as antifogging agents, antiblocking agents, lubricants, nucleating agents, pigments or other polymers can be blended as necessary.
Among them, the propylene / α-olefin copolymer (A) constituting the heat-sealing layer and the laminating layer of the heat-fusible propylene polymer laminated film includes silica, talc, mica, zeolite, and further metal alkoxide. 0.01 to 1 weight of various known anti-blocking agents, such as inorganic compound particles such as metal oxides obtained by firing the above, organic compound particles such as polymethyl methacrylate, melamine formalin resin, melamine urea resin, and polyester resin % Addition is preferable because a film with improved blocking resistance can be obtained. Among these, silica and polymethyl methacrylate are particularly preferable in terms of blocking resistance and transparency.
Further, the propylene / α-olefin copolymer (A) constituting the heat-sealing layer and the laminate layer of the heat-fusible propylene-based polymer laminated film includes hydrocarbon-based, fatty acid-based and higher alcohols. It is preferable to add 0.01 to 1% by weight of various known lubricants such as a system, an aliphatic amide system, a metal soap system, and an ester system because a film with improved slip properties can be obtained. Of these, the combination of immediate action erucic acid amide and slow-acting bisoleic acid amide or behenic acid amide can be used immediately after film formation and at the time of subsequent cutting, as well as printing, lamination and bag making. Etc. can be improved in a balanced manner.

プロピレン・α−オレフィン共重合体(A)の製造方法
本発明に係わるプロピレン・α−オレフィン共重合体(A)は種々公知の方法、例えば、典型的には固体状チタン触媒成分と有機金属化合物触媒成分から形成される触媒、あるいはこれら両成分および電子供与体から形成される触媒を用いて製造することができる。
Production method of propylene / α-olefin copolymer (A) The propylene / α-olefin copolymer (A) according to the present invention is prepared by various known methods, for example, typically a solid titanium catalyst component and an organometallic compound. It can be produced using a catalyst formed from a catalyst component, or a catalyst formed from both of these components and an electron donor.

固体状チタン触媒成分としては、各種方法で製造された三塩化チタンまたは三塩化チタン組成物、あるいはマグネシウム、ハロゲン、電子供与体、好ましくは芳香族カルボン酸エステルまたはアルキル基含有エーテルおよびチタンを必須成分とする、比表面積が好適には100m/g以上の担体付チタン触媒成分が挙げられる。特に後者の担体付触媒成分を用いて製造された重合体が好適である。
有機金属化合物触媒成分としては、有機アルミニウム化合物が好適であり、具体的には、トリアルキルアルミニウム、ジアルキルアルミニウムハライド、アルキルアルミニウムセスキハライド、アルキルアルミニウムジハライドなどが挙げられる。これらの化合物のうち、好適な有機金属化合物触媒成分は、使用する上記チタン触媒成分の種類によって異なる。
電子供与体は、窒素、リン、イオウ、酸素、ケイ素、ホウ素などを含む有機化合物であり、好適な具体例としては、これらの元素を有する有機エステル、有機エーテルなどを挙げることができる。
担体付触媒成分を用いた重合体の製造方法に関しては、たとえば特開昭50−108385号、特開昭50−126590号、特開昭51−20297号、特開昭51−28189号、特開昭52−151691号などの各公報に開示されている。
As a solid titanium catalyst component, titanium trichloride or a titanium trichloride composition produced by various methods, or magnesium, halogen, an electron donor, preferably an aromatic carboxylic acid ester or an alkyl group-containing ether and titanium are essential components. And a supported titanium catalyst component having a specific surface area of preferably 100 m 2 / g or more. In particular, a polymer produced using the latter supported catalyst component is preferred.
The organometallic compound catalyst component is preferably an organoaluminum compound, and specific examples include trialkylaluminum, dialkylaluminum halide, alkylaluminum sesquihalide, alkylaluminum dihalide, and the like. Among these compounds, a suitable organometallic compound catalyst component varies depending on the type of the titanium catalyst component used.
The electron donor is an organic compound containing nitrogen, phosphorus, sulfur, oxygen, silicon, boron, and the like. Suitable specific examples include organic esters and organic ethers having these elements.
With respect to the method for producing a polymer using a catalyst component with a carrier, for example, JP-A-50-108385, JP-A-50-126590, JP-A-51-20297, JP-A-51-28189, JP It is disclosed in each publication such as Sho 52-151691.

本発明に係わるプロピレン・α−オレフィン共重合体(A)は、特にはシングルサイト触媒を用いて製造することができる。シングルサイト触媒は、活性点が均一(シングルサイト)である触媒であり、例えばメタロセン触媒(いわゆるカミンスキー触媒)やブルックハート触媒などがあげられる。例えばメタロセン触媒は、メタロセン系遷移金属化合物と、有機アルミニウム化合物および上記メタロセン系遷移金属化合物と反応してイオン対を形成する化合物からなる群から選ばれる少なくとも一種の化合物とからなる触媒であり、無機物に担持されていてもよい。
前記メタロセン系遷移金属化合物としては、例えば特開平5−209014号、特開平6−100579号、特開平1−301704号、特開平3−193796号、特開平5−148284号、特開2000−20431号等に記載された化合物などがあげられる。
The propylene / α-olefin copolymer (A) according to the present invention can be produced particularly using a single site catalyst. The single site catalyst is a catalyst having a uniform active site (single site), and examples thereof include a metallocene catalyst (so-called Kaminsky catalyst) and a Brookhart catalyst. For example, a metallocene catalyst is a catalyst composed of a metallocene transition metal compound, an organoaluminum compound, and at least one compound selected from the group consisting of compounds that react with the metallocene transition metal compound to form an ion pair. It may be carried on.
Examples of the metallocene transition metal compound include JP-A-5-209014, JP-A-6-1005209, JP-A-1-301704, JP-A-3-193966, JP-A-5-148284, and JP-A-2000-20431. And the compounds described in No. and the like.

有機アルミニウム化合物としては、アルキルアルミニウム、または鎖状あるいは環状アルミノキサン等があげられる。上記鎖状あるいは環状アルミノキサンは、アルキルアルミニウムと水とを接触させることにより生成される。例えば重合時にアルキルアルミニウムを加えておいて、後で水を添加するか、あるいは錯塩の結晶水または有機、無機化合物の吸着水とアルキルアルミニウムとを反応させることにより得られる。
前記メタロセン系遷移金属化合物と反応してイオン対を形成する化合物は、例えば特表平1−501950号、特開平3−207704号、特開2002−20431号等に記載された化合物などがあげられる。シングルサイト触媒を担持させる前記無機物としては、シリカゲル、ゼオライト、珪藻土等があげられる。
重合方法としては、塊状重合、溶液重合、懸濁重合、気相重合等があげられる。これらの重合はバッチ法であっても連続法であっても良い。重合条件は通常、重合温度;−100〜+250℃、重合時間;5分〜10時間、反応圧力;常圧〜300Kg/cm(ゲージ圧)である。
Examples of the organoaluminum compound include alkylaluminum, chain or cyclic aluminoxane, and the like. The chain or cyclic aluminoxane is produced by bringing alkylaluminum into contact with water. For example, it can be obtained by adding alkylaluminum at the time of polymerization and adding water later, or by reacting crystallization water of a complex salt or adsorbed water of an organic or inorganic compound with alkylaluminum.
Examples of the compound that reacts with the metallocene transition metal compound to form an ion pair include compounds described in JP-A-1-501950, JP-A-3-207704, JP-A-2002-20431, and the like. . Examples of the inorganic substance that supports the single-site catalyst include silica gel, zeolite, diatomaceous earth, and the like.
Examples of the polymerization method include bulk polymerization, solution polymerization, suspension polymerization, gas phase polymerization and the like. These polymerizations may be batch processes or continuous processes. The polymerization conditions are usually a polymerization temperature: −100 to + 250 ° C., a polymerization time: 5 minutes to 10 hours, a reaction pressure; a normal pressure to 300 Kg / cm 2 (gauge pressure).

熱融着性プロピレン系重合体積層フィルム
本発明の熱融着性プロピレン系重合体積層フィルムは、前記プロピレン・α―オレフィン共重合体(A)から得られる熱融着層の片面に、結晶化核剤(B)を含むプロピレン系重合体(C)組成物から得られる中間層を介して前記プロピレン・α―オレフィン共重合体(A)から得られるラミネート層が積層されてなる。
熱融着性プロピレン系重合体積層フィルムの厚さは用途により種々決定されるが、通常熱融着層の厚さが1〜80μm、好ましくは2〜50μm、中間層の厚さが8〜498μm、好ましくは16〜96μm、ラミネート層の厚さが1〜80μm、好ましくは2〜50μmの範囲にあり、積層フィルム全体の厚さが、10〜500μm、好ましくは20〜100μmの範囲にある。
本発明の熱融着性プロピレン系重合体積層フィルムは、プロピレン・α―オレフィン共重合体(A)を熱融着層及びラミネート層とし、中間層として結晶化核剤(B)を含むプロピレン系重合体(C)組成物とすることにより、高速、低圧下における低温ヒートシール性に優れ、且つ耐ブロッキング性、包装材料に好適なスリップ性、透明性、易カット性等を付与できる。
なお、ラミネート層に用いるプロピレン・α―オレフィン共重合体(A)は、熱融着層に用いるプロピレン・α―オレフィン共重合体(A)と同じ範疇の樹脂であるが、熱融着層に用いるプロピレン・α―オレフィン共重合体(A)と同一であっても、異なってもよい。
本発明の熱融着性プロピレン系重合体積層フィルムは、印刷性あるいは他のフィルムとの接着性、滑り性等を改良するために、ラミネート層の表面を、たとえば、コロナ処理、火炎処理、プラズマ処理、アンダーコート処理等で表面活性化処理を行っておいてもよい。
又、用途によっては熱融着性プロピレン系重合体積層フィルムのラミネート層に後述の基材層を貼り合せて種々の用途に用いることもできる。
Heat-fusible propylene-based polymer laminated film The heat-fusible propylene-based polymer laminated film of the present invention is crystallized on one side of the heat-fusible layer obtained from the propylene / α-olefin copolymer (A). A laminate layer obtained from the propylene / α-olefin copolymer (A) is laminated via an intermediate layer obtained from a propylene-based polymer (C) composition containing a nucleating agent (B).
The thickness of the heat-fusible propylene polymer laminated film is variously determined depending on the use, but the thickness of the heat-sealing layer is usually 1 to 80 μm, preferably 2 to 50 μm, and the thickness of the intermediate layer is 8 to 498 μm. The thickness of the laminate layer is in the range of 1 to 80 μm, preferably 2 to 50 μm, and the total thickness of the laminated film is in the range of 10 to 500 μm, preferably 20 to 100 μm.
The heat-fusible propylene-based polymer laminated film of the present invention comprises a propylene / α-olefin copolymer (A) as a heat-fusible layer and a laminate layer, and a propylene-based polymer containing a crystallization nucleating agent (B) as an intermediate layer. By setting it as a polymer (C) composition, it is excellent in the low-temperature heat-sealing property in high speed and low pressure, and can provide blocking resistance, slip property suitable for a packaging material, transparency, easy cut property, etc.
The propylene / α-olefin copolymer (A) used for the laminate layer is a resin in the same category as the propylene / α-olefin copolymer (A) used for the heat seal layer. It may be the same as or different from the propylene / α-olefin copolymer (A) used.
The heat-fusible propylene-based polymer laminated film of the present invention can be applied to the surface of the laminate layer, for example, corona treatment, flame treatment, plasma, in order to improve printability, adhesion to other films, slipperiness, etc. Surface activation treatment may be performed by treatment, undercoat treatment or the like.
In addition, depending on the application, a base material layer described later can be bonded to the laminate layer of the heat-fusible propylene polymer laminated film, and used for various applications.

本発明の熱融着性プロピレン系重合体積層フィルムは公知の種々公知のフィルム成形方法を採用し得る。その際、フィルム成形するには、熱融着層及びラミネ−ト層を構成する上記組成のプロピレン・α―オレフィン共重合体(A)及び中間層の結晶化核剤(B)を含むプロピレン系重合体(C)組成物を所定量計量して直接フィルム成形機に投入する。かかる積層フィルムは夫々別個にフィルムを成形後貼り合せてもよいが、三層構造の多層ダイを用いて共押出し成形による方法が最も好ましい。   The heat-fusible propylene-based polymer laminated film of the present invention can employ various known film forming methods. At that time, for forming a film, a propylene-based material containing the propylene / α-olefin copolymer (A) having the above composition constituting the heat-sealing layer and the laminating layer and the crystallization nucleating agent (B) of the intermediate layer A predetermined amount of the polymer (C) composition is weighed and directly charged into a film forming machine. Such laminated films may be individually laminated after being molded, but a method by coextrusion molding using a multilayer die having a three-layer structure is most preferable.

基材層
本発明に係わる基材層は、熱可塑性樹脂からなるシート状またはフィルム状のもの、紙、アルミニウム箔等からなる。熱可塑性樹脂としては、種々公知の熱可塑性樹脂、例えば、ポリオレフィン(ポリエチレン、ポリプロピレン、ポリ4−メチル・1−ペンテン、ポリブテン等)、ポリエステル(ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等)、ポリアミド(ナイロン−6、ナイロン−66、ポリメタキシレンアジパミド等)、ポリ塩化ビニル、ポリイミド、エチレン・酢酸ビニル共重合体もしくはその鹸化物、ポリビニルアルコール、ポリアクリロニトリル、ポリカーボネート、ポリスチレン、アイオノマー、あるいはこれらの混合物等を例示することができる。これらのうちでは、ポリプロピレン、ポリエチレンテレフタレート、ポリアミド等、延伸性、透明性が良好な熱可塑性樹脂が好ましい。又、かかる熱可塑性樹脂フィルムからなる基材は、無延伸フィルムであっても、延伸フィルムであっても良いし、1種或いは2種以上の共押し出し品、押出しラミ品、ドライラミ品等の積層体であっても良い。
又、基材層の片面あるいは両面を、本発明の熱融着性プロピレン系重合体積層フィルムのラミネート層との接着性を改良するために、例えば、コロナ処理、火炎処理、プラズマ処理、アンダーコート処理、プライマーコート処理、フレーム処理等の表面活性化処理を行っておいてもよい。基材層の厚さは、通常5〜1000μm、好ましくは9〜100μmの範囲にある。
Base Material Layer The base material layer according to the present invention is made of a sheet or film made of thermoplastic resin, paper, aluminum foil or the like. As the thermoplastic resin, various known thermoplastic resins such as polyolefin (polyethylene, polypropylene, poly-4-methyl / 1-pentene, polybutene, etc.), polyester (polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.), polyamide (Nylon-6, nylon-66, polymetaxylene adipamide, etc.), polyvinyl chloride, polyimide, ethylene / vinyl acetate copolymer or saponified product thereof, polyvinyl alcohol, polyacrylonitrile, polycarbonate, polystyrene, ionomer, or these And the like. Of these, thermoplastic resins having good stretchability and transparency, such as polypropylene, polyethylene terephthalate, and polyamide, are preferable. Further, the substrate made of such a thermoplastic resin film may be an unstretched film or a stretched film, and a laminate of one or more coextruded products, extruded laminate products, dry laminate products, etc. It may be the body.
Further, in order to improve the adhesion of one or both sides of the base material layer to the laminate layer of the heat-fusible propylene polymer laminated film of the present invention, for example, corona treatment, flame treatment, plasma treatment, undercoat Surface activation treatment such as treatment, primer coating treatment, and frame treatment may be performed. The thickness of the base material layer is usually 5 to 1000 μm, preferably 9 to 100 μm.

次に本発明を、実施例を通して説明するが、本発明はそれら実施例によって限定されるものではない。   EXAMPLES Next, although this invention is demonstrated through an Example, this invention is not limited by these Examples.

本発明における各種試験法および評価法は次の通りである。
(1)ヒートシール強度(N/15mm)
ヒートシール強度を測定する前に、予め積層フィルムを38℃オ−ブン中で15時間エ−ジングした後放冷した。フィルムの熱融着層面を重ね合せ、所定の温度で、幅5mmのシールバーにより、0.2MPaの圧力で1秒間、フィルムの流れ方向に対して直角方向にヒートシールした後放冷した。これから15mm幅の試験片を切り取りクロスヘッド速度500mm/分でヒートシール部を剥離し、その強度をヒートシール強度とした。
(2)ブロッキング性
ブロッキング性を測定する前に、積層フィルムを38℃のオ−ブン中で15時間エ−ジングした後放冷した。フィルムから20mm×100mm幅の短冊状の試験片を切り取り、熱融着性面を重ね合せたものを5個ずつ作製し、試験片の中央付近で十字方向に直角に市販のプレパラ−トではさむ。試験片とプレパラ−トが重なった5.2cmの面積部分に4kgの荷重を掛け、所定の温度条件で2日間エ−ジングした後、放冷する。その後熱融着層面を重ね合せたものをクロスヘッド速度300mm/分で剪断剥離を行い、最大強度をブロッキング力とした。ブロッキング力をn=5で評価し、平均値をブロッキング力(N/5.2cm)とした。
(3)易カット性
易引裂性強度を測定する前に、予め積層フィルムを38℃オ−ブン中で15時間エ−ジングした後放冷した。フィルムから幅方向(MD)65mm×流れ方向(TD)50mm幅の短冊状の試験片を5枚切り取る。株式会社東洋精機製作所製の軽荷重引裂試験機を用い、フルスケ−ル1.96N条件で引裂強度をn=5で評価、平均値を引裂強度力(N)とし、易カット性を評価した。
Various test methods and evaluation methods in the present invention are as follows.
(1) Heat seal strength (N / 15mm)
Prior to measuring the heat seal strength, the laminated film was aged in a 38 ° C. oven for 15 hours and then allowed to cool. The heat-sealing layer surfaces of the film were superposed, and heat-sealed at a predetermined temperature with a seal bar having a width of 5 mm at a pressure of 0.2 MPa for 1 second in a direction perpendicular to the film flow direction, and then allowed to cool. From this, a test piece having a width of 15 mm was cut and the heat seal part was peeled off at a crosshead speed of 500 mm / min, and the strength was defined as the heat seal strength.
(2) Blocking property Before measuring blocking property, the laminated film was aged in a 38 ° C. oven for 15 hours and then allowed to cool. Cut out strips of 20mm x 100mm width from the film, make 5 pieces of heat-sealable surfaces, and sandwich them with a commercially available slide near the center of the test piece at right angles to the cross direction. . A load of 4 kg is applied to the 5.2 cm 2 area where the test piece and the preparation overlap, and after aging at a predetermined temperature condition for 2 days, it is allowed to cool. Thereafter, the heat-sealing layer surfaces were overlapped and subjected to shear peeling at a crosshead speed of 300 mm / min, and the maximum strength was defined as a blocking force. The blocking force was evaluated at n = 5, and the average value was defined as the blocking force (N / 5.2 cm 2 ).
(3) Easy cutting property Before measuring easy tearing strength, the laminated film was aged in a 38 ° C oven for 15 hours and then allowed to cool. Five strip-shaped test pieces having a width direction (MD) 65 mm × flow direction (TD) 50 mm width are cut out from the film. Using a light load tear tester manufactured by Toyo Seiki Seisakusho Co., Ltd., the tear strength was evaluated at n = 5 under the full scale 1.96N condition, and the average value was taken as the tear strength (N), and the easy-cut property was evaluated.

実施例及び比較例で使用した重合体は次の通りである。
(1) プロピレン・エチレンランダム共重合体(1)(PER)
エチレン含有量:3.1重量%、Ts:94.0℃、Tp:126.6℃、Te:131.4℃、Te−Ts:37.4℃、Tp−Ts:32.6℃、Mw/Mn:2.7及びMFR:7g/10分。
(2) プロピレン・エチレン・1−ブテンランダム共重合体(PEBR)
エチレン含有量:2.2重量%、1−ブテン含有量:2.0重量%、Ts:95.4℃、Tp:139.3℃、Te:150.3℃、Te−Ts:54.9℃、Tp−Ts:43.9℃、Mw/Mn:3.9及びMFR:7g/10分。
(3)プロピレン単独重合体(PP)
Tm:160℃、MFR:7g/10分。
The polymers used in Examples and Comparative Examples are as follows.
(1) Propylene / ethylene random copolymer (1) (PER)
Ethylene content: 3.1 wt%, Ts: 94.0 ° C, Tp: 126.6 ° C, Te: 131.4 ° C, Te-Ts: 37.4 ° C, Tp-Ts: 32.6 ° C, Mw / Mn: 2.7 and MFR: 7 g / 10 min.
(2) Propylene / ethylene / 1-butene random copolymer (PEBR)
Ethylene content: 2.2 wt%, 1-butene content: 2.0 wt%, Ts: 95.4 ° C, Tp: 139.3 ° C, Te: 150.3 ° C, Te-Ts: 54.9 C, Tp-Ts: 43.9 ° C, Mw / Mn: 3.9 and MFR: 7 g / 10 min.
(3) Propylene homopolymer (PP)
Tm: 160 ° C., MFR: 7 g / 10 min.

実施例1
熱融着層としてPER、中間層としてPP、及びラミネート層としてPERを夫々用意して別個の押出機に供給し、Tダイ法によって熱融着層/中間層/ラミネ−ト層からなる三層共押出積層フィルムを得た。フィルムの総厚は30μmで、各層の厚みは熱融着層:中間層:ラミネート層=3.0μm:24.0μm:3.0μmであった。尚、中間層を構成するPPには、結晶化核剤としてビスソルビト−ル(新日本理化社製 商品名:ゲルオ−ルMD)を5000ppm添加した。
得られた三層共押出積層フィルムの物性等を前記記載の方法で評価した。結果を表1に示す。
Example 1
Three layers consisting of a thermal fusion layer / intermediate layer / laminate layer are prepared by T-die method by preparing PER as a thermal fusion layer, PP as an intermediate layer, and PER as a laminate layer and supplying them to separate extruders. A coextruded laminated film was obtained. The total thickness of the film was 30 μm, and the thickness of each layer was heat fusion layer: intermediate layer: laminate layer = 3.0 μm: 24.0 μm: 3.0 μm. In addition, 5000 ppm of bissorbitol (trade name: Gelol MD, manufactured by Shin Nippon Chemical Co., Ltd.) was added to the PP constituting the intermediate layer as a crystallization nucleating agent.
The physical properties and the like of the obtained three-layer coextrusion laminated film were evaluated by the methods described above. The results are shown in Table 1.

比較例1
実施例1の熱融着層及びとラミネ−ト層に用いたPERに代えて、PEBRを用いる以外は実施例1と同様に行い、三層共押出積層フィルムを得た。
得られた三層共押出積層フィルムの物性等の評価結果を表1に示す。
Comparative Example 1
A three-layer coextrusion laminated film was obtained in the same manner as in Example 1 except that PEBR was used instead of the PER used in the heat-sealing layer and the laminate layer in Example 1.
Table 1 shows evaluation results such as physical properties of the obtained three-layer coextrusion laminated film.

Figure 0004318175
Figure 0004318175

表1から明らかなように、熱融着層とラミネ−ト層に特定のプロピレン・α―オレフィン共重合体を、中間層に結晶化核剤(B)を含むプロピレン系重合体(C)組成物を有する熱融着性プロピレン系重合体積層フィルム(実施例1)は、従来のプロピレン・α―オレフィン共重合体を用いた積層フィルム(比較例1)に比べて低温ヒ−トシ−ル性に優れているにもかかわらず耐ブロッキング性が優れていることが分る。又、易カット性も優れていることが分る。   As is apparent from Table 1, the composition of the propylene polymer (C) containing a specific propylene / α-olefin copolymer in the heat-sealing layer and the laminating layer and the crystallization nucleating agent (B) in the intermediate layer The heat-fusible propylene-based polymer laminated film (Example 1) having a product has a low-temperature heat seal property as compared with a conventional laminated film using a propylene / α-olefin copolymer (Comparative Example 1). It can be seen that the anti-blocking property is excellent despite the fact that it is excellent. Moreover, it turns out that easy-cut property is also excellent.

本発明の熱融着性プロピレン系重合体積層フィルムは、低温ヒートシ−ル性、耐ブロッキング性、包装材料に好適なスリップ性、透明性、易カット性等を有する熱融着性プロピレン系重合体積層フィルムとしてそのままでも包装用フィルム、中でも菓子パン、パンケ−キ等のパン類やおにぎり、鮨等の米飯類などの低温ヒートシ−ル性と易カット性を必要とする包装用フィルムとして好適に使用し得る。
又、本発明の熱融着性プロピレン系重合体積層フィルムは更に、低温ヒ−トシ−ル性に優れ、且つ耐ブロッキング性、包装材料に好適なスリップ性、透明性等の特徴を活かして、上記以外の用途として、飴、せんべい、チョコレ−ト菓子、チョコレ−ト等のお菓子類、珍味等の嗜好品、ハム、ソーセージ、畜肉等の蓄肉加工品、靴下、下着等の衣類、文具及び通販用雑誌類日用雑貨品等の包装材料(規格袋、自働包装用)にも好適である。
The heat-fusible propylene-based polymer laminated film of the present invention is a heat-fusible propylene-based polymer having low-temperature heat seal properties, blocking resistance, slip properties suitable for packaging materials, transparency, easy-cut properties, etc. It is suitable for use as a laminated film as it is as a packaging film, especially as a packaging film that requires low-temperature heat sealability and easy-cutting properties such as breads such as confectionery breads, bread cakes, rice balls, and rice. obtain.
In addition, the heat-fusible propylene-based polymer laminated film of the present invention is further excellent in low-temperature heat seal properties, taking advantage of features such as blocking resistance, slip properties suitable for packaging materials, and transparency, Applications other than the above include sweets such as rice cake, rice crackers, chocolate confectionery, chocolate, etc., delicacy and other favorite products, meat storage products such as ham, sausage, and livestock meat, clothing such as socks and underwear, stationery, and It is also suitable for packaging materials (standard bags, for automatic packaging) such as mail order magazines and daily goods.

Claims (5)

Tダイ法によって得られる熱融着層/中間層/ラミネート層からなる三層共押出積層フィルムであって、DSCに基づく結晶融解曲線から求められたピーク温度(Tp)が110〜140℃及び融解開始温度(Ts)と融解終了温度(Te)との差(Te−Ts)が45℃未満のプロピレン・α―オレフィン共重合体(A)から得られる熱融着層の片面に、結晶化核剤(B)を含むプロピレン系重合体(C)組成物から得られる中間層を介して前記プロピレン・α―オレフィン共重合体(A)から得られるラミネート層が積層されてなることを特徴とする熱融着性プロピレン系重合体積層フィルム。
A three-layer coextruded laminated film consisting of a heat-fusion layer / intermediate layer / laminate layer obtained by the T-die method, and a peak temperature (Tp) determined from a crystal melting curve based on DSC of 110 to 140 ° C. and melting Crystallization nuclei are formed on one side of the heat-sealed layer obtained from the propylene / α-olefin copolymer (A) having a difference (Te-Ts) between the starting temperature (Ts) and the melting end temperature (Te) of less than 45 ° C. A laminate layer obtained from the propylene / α-olefin copolymer (A) is laminated through an intermediate layer obtained from a propylene-based polymer (C) composition containing an agent (B). Heat-fusible propylene polymer laminated film.
プロピレン系重合体(C)が、プロピレン単独重合体であり、結晶化核剤(B)を0.01〜2重量%含んでなる請求項1記載の熱融着性プロピレン系重合体積層フィルム。   The heat-fusible propylene-based polymer laminated film according to claim 1, wherein the propylene-based polymer (C) is a propylene homopolymer and comprises 0.01 to 2% by weight of the crystallization nucleating agent (B). 熱融着性プロピレン系重合体積層フィルムが包装用である請求項1若しくは2に記載の熱融着性プロピレン系重合体積層フィルム。   The heat-fusible propylene-based polymer laminated film according to claim 1 or 2, wherein the heat-fusible propylene-based polymer laminated film is for packaging. 熱融着性プロピレン系重合体積層フィルムが食品包装用である請求項3記載の熱融着性プロピレン系重合体積層フィルム。   The heat-fusible propylene-based polymer laminated film according to claim 3, wherein the heat-fusible propylene-based polymer laminated film is for food packaging. 熱融着性プロピレン系重合体積層フィルムがパン・ケ−キ類若しくは米飯類の包装用である請求項4記載の熱融着性プロピレン系重合体積層フィルム。   The heat-fusible propylene-based polymer laminated film according to claim 4, wherein the heat-fusible propylene-based polymer laminated film is used for packaging bread, cakes or cooked rice.
JP2003431763A 2003-12-26 2003-12-26 Heat-fusible propylene polymer laminated film and use thereof Expired - Lifetime JP4318175B2 (en)

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