JP4314163B2 - Concrete peeling prevention method - Google Patents

Description

  The present invention relates to a concrete peeling prevention method using a lattice-like fiber reinforced resin (FRP) member, and in particular, for example, a tunnel, further a beam, a pillar, a girder, a wall, a shovel, a chimney, a water tank, and the like. The present invention relates to a method for preventing concrete peeling in a concrete structure.

  Conventionally, as a concrete peeling prevention method, for example, as described in Patent Documents 1 and 2, a reinforced fiber sheet using a reinforced fiber such as carbon fiber, aramid fiber, or glass fiber is used as a room temperature curable resin such as an epoxy resin. There is an FRP lining method that impregnates and adheres to the concrete surface. In addition, a method of fixing an L angle or a flat bar with an anchor bolt, a method of fixing an expanded metal or a fish net with an anchor bolt, and the like are also used.

  The FRP lining method requires a number of processes, such as ground cleansing, primer treatment, unevenness correction, and impregnation / bonding of reinforcing fiber sheets, resulting in high construction costs. In addition, since the concrete surface is entirely covered and pasted, it is difficult to check the cracking condition after construction, and moisture such as concrete gaps are not collected outside, causing problems in terms of durability of the concrete. It was.

  On the other hand, the method of fixing the L angle and flat bar with anchor bolts in the direction perpendicular to the cracks has the effect of restraining the cracks, but is not effective in preventing the detachment of small chunks. There is little effect in prevention.

  When the expanded metal is fixed with an anchor, the weight of the expanded metal is large, and it is necessary to pay attention to the safety during construction. In addition, the expanded metal itself may rust and corrode and fall and cause an accident. Fish nets are effective for dropping small chunks, but large chunks lack load bearing capacity.

  Therefore, it is cheaper than the FRP lining method, and the construction is safer and more reliable than the method of fixing the expanded metal with an anchor, and it can prevent concrete peeling more extensively than the method of fixing the L angle, flat bar or fish net with the anchor. As a simple method, a method of attaching an FRP lattice 100 as shown in FIG. 8 to a concrete structure with an anchor bolt, an adhesive resin or the like has been developed.

  As will be better understood with reference also to FIG. 9, the FRP lattice reinforcement 100 is usually a plurality of reinforcement bars arranged vertically in a crossing manner, ie, vertical reinforcement bars 101 and lateral reinforcement bars. The reinforcing bars 101 and 102 are mainly formed by aligning reinforcing fibers of glass fiber, carbon fiber, and aramid fiber in one direction and impregnating with a matrix resin such as a vinyl ester resin. Is. The reinforcing bars 101 and 102 each have a reinforcing bar width (w) of 3 to 10 mm and a thickness (t) of 1 to 5 mm. The reinforcing bars 101 and 102 are formed and cured into a lattice plate shape having an interstitial distance (W1) of 30 to 150 mm. Formed into a reinforced fiber sheet. As shown in FIG. 9, the FRP lattice bars 100 are molded and hardened so that the thicknesses of the intersecting portions of the reinforcing bars are equal to the thicknesses of the other portions.

  As shown in the construction diagram of FIG. 10, the FRP lattice bars 100 are attached to the concrete structure by fixing them to the surface of the concrete 7 with anchor bolts 4 and washers 5.

  In the concrete peeling prevention method using the FRP lattice bars 100, the FRP lattice bars 100 have the same reinforcing effect as the reinforcing bars, the FRP lattice bars 100 are lighter than the reinforcing bars, have less corrosion, and the construction can be fastened with anchors. Since it can, it is simple.

  However, in the conventional concrete peeling prevention method, when this FRP lattice 100 is attached to the surface of the concrete 7 with the anchor bolt 4 and the washer 5, the washer 5 has a small area with respect to the grid of the FRP lattice 100 and is flat. In order to firmly fix the FRP lattice bars 100 to the concrete surface, as shown in FIG. 11, the washers 5 and anchors are provided at the corners near the intersections of the reinforcing bars 101 and 102. The lattice bars 100 were attached using the bolts 4.

  On the other hand, as shown in FIG. 11, when the lattice bars 100 are attached using the washers 5 and the anchor bolts 4 at the corners of the reinforcing bars 101 and 102, particularly near the intersection, the anchor bolts 4 and Only a part of the washer 5 is in contact with the lattice line, and since the area of the washer 5 is small, the mounting force is insufficient and a large number of anchor bolts 4 are required.

  Further, the head of the anchor bolt 4 protrudes outside the lattice line 100 after the construction, and in the case of a tunnel, it is easily affected by the wind pressure of a train or a car, and it is not preferable in terms of aesthetics. .

From the above, further improvements such as maintaining the original reinforcement of the FRP lattice 100, the stability of attachment to the tunnel lining, and further increasing the reinforcement force have been desired.
Japanese Patent Laid-Open No. 3-222734 JP-A-3-224901

  It is an object of the present invention to, for example, in a concrete structure such as a tunnel, a beam, a column, a girder, a wall, a floor board, a chimney, a water tank, etc. To provide a concrete peeling prevention method that can maintain the reinforcement of lattice reinforcement, can perform reinforcement work to prevent concrete peeling easily, in a short time, and is easy to maintain after construction. It is.

The above object is achieved by the concrete peeling prevention method according to the present invention. In summary, the present invention provides a concrete stripping prevention method for fixing an FRP lattice formed by arranging reinforcing bars, which are fiber reinforced resins, in a lattice shape to a concrete surface using an anchor bolt.
(A) The FRP lattice is a net having a mesh smaller than that of the FRP lattice, which is integrated when the FRP lattice is formed, or bonded with an adhesive. ,
( B ) An outer shape corresponding to at least one part of the FRP lattice after the FRP lattice is overlaid on the concrete surface such that the mesh is interposed between the FRP lattice and the concrete surface. And a washer having a recess in the center is fitted to the outer surface of the FRP lattice so that the recess is recessed toward the concrete surface,
( C ) The anchor bolt is driven into the concrete surface through a through-hole formed in the recess of the washer, and the FRP lattice and the mesh are fixed to the concrete surface via the washer.
The present invention provides a method for preventing concrete peeling.

  According to an embodiment of the present invention, the recess in the center of the washer is recessed with a depth corresponding to the thickness of the FRP lattice.

  According to another embodiment of the present invention, the material of the washer can be a steel plate, stainless steel, titanium, brass, or aluminum.

  According to another embodiment of the present invention, the anchor bolt is an expandable anchor bolt.

  According to another embodiment of the present invention, the reinforcing bars are arranged in a lattice pattern with a spacing of 30 to 150 mm from each other, and the reinforcing bars have a width of 3 to 10 mm and a thickness of 1 to 5 mm.

  According to another embodiment of the present invention, the fiber reinforced resin is formed by impregnating a matrix resin into a reinforced fiber, and the reinforced fiber is an inorganic fiber such as carbon fiber, glass fiber, ceramic fiber, etc .; boron, titanium, steel Metal fibers such as: aramid, polyester, polyethylene, nylon, PBO, organic fibers such as high-strength polypropylene; or a hybrid type in which a plurality of the fibers are mixed, The matrix resin contains at least one kind of vinyl ester resin, unsaturated polyester resin, polyamide resin, room temperature curable epoxy resin, thermosetting epoxy resin, polycarbonate resin, or MMA resin.

According to another embodiment of the present invention, squares of the mesh material is preferably one side is a rectangle or square 1Mm～25mm.

As described above, the present invention is a concrete stripping prevention method for fixing FRP lattices formed by arranging reinforcing bars, which are fiber reinforced resins, in a lattice shape to a concrete surface using anchor bolts.
(A) The FRP lattice is a mesh having a mesh smaller than that of the FRP lattice, which is integrated when the FRP lattice is formed, or bonded with an adhesive,
( B ) After the FRP lattice is overlapped on the concrete surface so that the reticulate is interposed between the FRP lattice and the concrete surface, an outer shape corresponding to at least one part of the FRP lattice is formed, the washer having a recess section, the recess is such that the state of recessed concrete surface, adapted to the outer surface of the FRP grating muscle, then
( C ) Since the anchor bolt is driven into the concrete surface through the through-hole formed in the recess of the washer, and the FRP lattices and the mesh are fixed to the concrete surface via the washer,
(1) Since the washer covers at least one entire surface of the FRP lattice including the reinforcing bar, both the vertical reinforcing bar and the horizontal reinforcing bar of the FRP lattice can be firmly pressed against the concrete, and the FRP lattice Since the anchor bolt is driven through the portion of the washer that is not in contact with the FRP lattice, the FRP lattice is not damaged.
(2) Since lightweight and high-strength FRP lattices are used, work is easy and safe, and a large effect of preventing concrete from peeling off can be expected. In addition, since it is an FRP lattice, there is no fear of rusting and corrosion, and maintenance after construction is easy.
(3) In addition, the condition of the ground concrete can be visually confirmed after construction from the part where the FRP lattice is vacant, the progress of cracks and other parts can be easily monitored, and the concrete gaps are drained appropriately. The
(4) Since the central portion of the washer is recessed by the thickness of the FRP lattice, no protrusions are produced even after construction, so there is little influence from wind pressure and the appearance is excellent.
(5) When an expandable anchor bolt is used, a stronger FRP lattice can be fixed to the concrete surface.
(6) When the FRP lattices and the nets are overlapped and attached to the concrete structure, it can be prevented from falling from a small concrete piece to a large concrete piece.
Such effects can be achieved.

  Hereinafter, the concrete peeling prevention method according to the present invention will be described in more detail with reference to the drawings.

Example 1
The concrete peeling prevention method of this invention is demonstrated using FIGS. 1-4.

  In the present embodiment, the same FRP lattice 100 as that described with reference to FIGS. 8 and 9 is used. In other words, in the present embodiment, the FRP lattice reinforcing bars 100 are usually provided with a plurality of reinforcing bars arranged vertically and in a lattice shape, that is, vertical reinforcing bars 101 and transverse reinforcing bars 102. Each of the reinforcing bars 101 and 102 is formed by stacking a plurality of glass fibers, carbon fibers, and aramid fibers that are arranged in one direction and impregnating a matrix resin such as a vinyl ester resin, and then curing them. The FRP lattice bars 100 usually have a reinforcing bar width (w) of 3 to 10 mm, a thickness (t) of 1 to 5 mm, and an interstitial distance (W1) of 30 to 150 mm. As described above, the reinforcing bars 101 and 102 are arranged orthogonally to each other, but can be configured to cross each other at a predetermined angle other than 90 ° and have a lattice shape as desired. is there.

Usually, when using glass fibers as reinforcing fibers, FRP grating muscle 100 has 500 N / mm ² or more in tensile strength, the 30000 N / mm ² or more tensile modulus.

  Moreover, the FRP lattice 100 having such a configuration is light weight, corrosion resistance, easy to bend, and excellent in workability. Moreover, as shown in FIG. 9, the crossing part of the reinforcing bars 101 and 102 is on the same plane as the other reinforcing bar parts, and is formed into a thin sheet as a whole, and it is not bulky to overlap.

  The reinforcing fibers used for the FRP lattice 100 in the present invention are inorganic fibers including glass fibers, carbon fibers and ceramic fibers; metal fibers such as boron, titanium and steel; aramid, polyester, polyethylene, nylon, PBO, high strength polypropylene Or a hybrid type in which a plurality of the fibers are mixed. As the matrix resin, vinyl ester resin, polyester resin, polycarbonate resin, MMA resin, or the like can be used.

  Since such a lightweight and high-strength continuous fiber FRP lattice 100 is used, it is easy to work and safe, and a large concrete peeling-off preventing effect can be expected.

  In this invention, since this FRP lattice reinforcement 100 is only fixed with the anchor 1, the condition of the foundation concrete can be visually confirmed even after construction, and the progress of cracked parts and the like can be easily monitored. In addition, since the water in the concrete gap is appropriately removed from the vacant portions of the reinforcing bars 101 and 102, it is possible to prevent water from collecting inside.

  Further, since the FRP lattice 100 is made of FRP, there is no fear of rusting and corrosion, so that maintenance after construction is easy.

  As shown in FIG. 1, the FRP lattice line 100 is formed at a predetermined interval by an expandable anchor bolt 1 made of, for example, stainless steel (SUS) and a washer 2 as a washer for the anchor bolt 1 in this embodiment. It is fixed to the concrete 7 by being fixed every 2 mm in the diagonal direction.

  That is, when the FRP lattice 100, which is a fiber reinforced resin, is fixed to the concrete surface 7, it has an outer shape corresponding to at least one part of the FRP lattice 100, and the concave portion A is depressed in the center toward the concrete surface 7 side. Is fitted to the outer surface of the FRP lattice 100 placed on the concrete surface 7 (FIG. 2 (a)), and then anchored through the through hole D formed in the recess A of the washer 2. The bolt 1 is driven into the concrete surface 7 and the FRP lattice 100 is fixed to the concrete surface 7 through the washer 2 (FIG. 2B).

  More specifically, in this embodiment, the washer 2 has substantially the same shape (one side) as the lattice 1 升 including the reinforcing bar width w of the reinforcing bars 101 and 102 of the FRP lattice 100, as shown in FIGS. The length is W1 + 2 × w), for example, using a SUS washer 2 and is attached so as to cover the grid 1 including the reinforcing bars 101 and 102 constituting the grid of the grid of the FRP grid 100.

  As shown in FIG. 2 (a), the washer 2 covers 1 含 む including the reinforcing bars 101 and 102 of the FRP lattice 100, and the central portion A of the lattice 1 た covered with the washer 2 is the concrete surface 7. A recessed portion A is formed by being recessed on the side, and a through hole D is formed at the center thereof, and one expandable anchor bolt 1 is driven into the through hole D, that is, at a central portion of one side of the FRP lattice line 100. As shown in FIG. 2 (b), the FRP reinforcing bars 101 and 102 constituting the lattice 1 can be pressed into the concrete 7, and the FRP lattice 100 is firmly fixed to the concrete surface 7 and uses an adhesive. There is no need to do this, and construction is easy. In this method, since the entire area of the grid including the vertical reinforcing bar 101 and the horizontal reinforcing bar 102 is pressed by one washer 2, the FRP grid 100 is firmly attached to the concrete structure.

  As a material for the washer 2, a metal such as a steel plate, stainless steel, titanium, brass, and aluminum is generally used.

  As shown in FIGS. 2 and 4, the anchor bolt 1 used when fixing the FRP lattice 100 has a recessed central portion A of the washer 2, so that the head of the anchor bolt 1 is located in the concave portion A. After the construction, no protrusions or small protrusions, so there is little influence from the wind pressure of trains and cars, and the appearance is excellent. Also, the central recess A is recessed with a thickness t of the reinforcing bars 101 and 102 or a depth slightly shallower than the thickness t as in this embodiment, so that the washer 2 and the concrete surface 7 are in close contact with each other. This is preferable because the lattice line 100 can be fixed.

  2 (a) and 2 (b), the FRP lattice 100 is attached to the end of the washer 2 so that the washer 2 can be firmly held by inserting the reinforcing bars 101 and 102 which are the peripheral portions of the lattice 1 升. Although the regulation part B refracted toward the concrete surface 7 in the thickness direction is provided, the FRP lattice reinforcement 100 can be sufficiently reinforced without providing the regulation part B as shown in FIG. .

  Further, as shown in FIG. 2A, the anchor bolt 1 is driven into the center of the washer 2, that is, a portion not overlapping the FRP lattice 100, so that the FRP lattice 100 is not damaged and the FRP lattice is not damaged. 100 performance can be maintained.

  The anchor bolt 1 can be used as long as it is generally used, but it is preferable to use the expansion anchor bolt 1 as in this embodiment. As for the expandable anchor bolt, since the foot of the anchor bolt 1 is broken like the foot portion C shown in FIG. 4 and the broken foot C is opened when it is struck, it is expanded. 7, a force is applied in the direction in which the foot tip C of the anchor bolt 1 opens outward, and the mounting force is strong.

  In this embodiment, the washer 2 has substantially the same shape as 1 Ｆ of the FRP lattice, and is covered with one anchor bolt and one washer for each 1 Ｆ of the FRP lattice, The number of hooks covered with the individual washers 2 and the number of anchor bolts 1 are not limited thereto.

  For example, as shown in FIG. 5, the edge of the washer 2 is radially spread on the surface of the FRP lattice line 100 in contact with the concrete surface so as to cover 9 squares that are arranged in 3 squares in the vertical and horizontal directions. There is a method in which the anchor bolt 1 is driven into the through-hole using an enlarged washer 2b having a recess A provided with a through-hole D at the center of the flange portion. At this time, the washer 2b can have the refracted portion B on the pair of opposing edges such that the refracted portion B does not overlap the reinforcing bars 101 and 102. Of course, the refracting portion B may not be provided.

  Further, as shown in FIG. 6, a cross-shaped washer 2c in which five washers 2 are connected in a cross shape can also be used. At this time, the recesses A can be provided in the respective hooks covered by the washer 2c. In FIG. 6, the refracting portion B is provided at the outer peripheral end of the washer 2c, but it is not necessary to provide it.

  Further, in this embodiment, as shown in FIG. 1, anchors are anchored by anchor bolts 1 and washers 2 at two diagonal positions of the FRP lattice 100, but the FRP lattices of the anchor bolts 1 and washers 2 are used. The arrangement of the muscle 100 is not limited to this.

Example 2
In this embodiment, as shown in FIG. 7, a fine mesh, in this embodiment, the mesh is a square polyester net 3 having a side of 10 mm, for example, and an FRP lattice having a square side of FIG. It is attached to the concrete structure by using the expandable anchor bolt 1 and the washer 2 in the same manner as in the first embodiment while being placed under the line 100, that is, between the FRP lattice line 100 and the concrete structure. The size of the mesh of the mesh 3 is smaller than the grid of the FRP lattice 100, and also in this embodiment, the mesh 3 is smaller than the FRP lattice 100 having a side of a square of 50 mm. The meshes with a side of 10 mm are used.

  By overlapping the mesh 3 on the FRP lattice 100 in this way, it is possible to prevent a small concrete piece from being dropped by the mesh 3 and a large concrete piece from being dropped by the FRP lattice 100.

  In this example, a net having a square mesh made of polyester was used. However, the shape of the mesh is not limited to this, and the crossed portion is woven and fixed like a tangled weave, and the crossed portion is a resin binder. It is possible to use a material fixed with a binding material such as a fiber or a material in which a fiber or a yarn itself is fixed by heat melting. The material of the net 3 can be appropriately selected from vinylon, nylon, polyethylene, polypropylene, aramid, vinyl chloride, acrylic synthetic fibers, and inorganic fibers such as glass fibers and carbon fibers. For example, as the net 3, a vinylon fiber net, a nylon fiber net, a polyolefin yarn net, a glass fiber net, or the like is used. Further, the mesh size of the reticulate 3 is sufficient if the size of the mesh is smaller than the mesh of the FRP lattice 100, and is usually a rectangle or a square with sides of 1 mm to 25 mm.

  Further, the net 3 can be superimposed on the FRP lattice line 100 or below. Further, the FRP lattice 100 and the net 3 can be formed integrally with the matrix resin when the FRP lattice 100 is formed. It is also possible to bond to the FRP lattice 100 using an adhesive or by overlapping the FRP lattice 100 and the net 3 at the time of construction and fixing them with the anchor bolt 1 and the washer 2 at the same time. is there.

  When the concrete peeling prevention method of this example was applied to a concrete tunnel, it was possible to install the reinforcing bars 101 and 102 easily, quickly and extremely stably without damaging the reinforcing bars 101 and 102.

  Although the concrete peeling prevention method has been described above, the concrete peeling prevention method of the present invention described above can be applied to concrete structures such as tunnels, beams, columns, girders, walls, floor boards, chimneys, and water tanks. Needless to say, this is effective for reinforcing all concrete structures using the FRP lattice reinforcement 100, such as crack prevention of concrete and shear reinforcement.

  The concrete peeling prevention method of the present invention can be applied to uses such as construction and reinforcement of concrete structures such as tunnels, beams, columns, girders, walls, floor boards, chimneys, and water tanks.

It is a construction drawing of Example 1 of the concrete peeling prevention method which concerns on this invention. FIG. 2A is a perspective view of an anchoring portion of the first embodiment, FIG. 2A shows a state before the anchor is driven, and FIGS. 2B and 2C show a state of completion of anchoring. It is a front view of the anchoring part of Example 1. It is a longitudinal cross-sectional view of the anchoring part of Example 1. It is a construction drawing of an example using the expansion washer of this invention. It is an construction drawing of an example using the cross washer of the present invention. FIG. 6 is a schematic diagram for explaining Example 2; It is a perspective view of the FRP lattice used for the present invention. It is an enlarged view of the crossing part of the FRP lattice used for this invention. It is a construction drawing of the conventional concrete peeling prevention method. It is an enlarged front view which shows the anchoring part by the conventional concrete peeling prevention method.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Anchor bolt 2 Washer 3 Net-like object 100 FRP lattice reinforcement 101 FRP vertical reinforcement 102 FRP lateral reinforcement

Claims (8)

In the concrete peeling prevention method of fixing FRP lattice reinforcement formed by arranging reinforcement reinforcement, which is a fiber reinforced resin, in a lattice shape to a concrete surface using an anchor bolt,
(A) The FRP lattice is a net having a mesh smaller than that of the FRP lattice, which is integrated when the FRP lattice is formed, or bonded with an adhesive. ,
( B ) An outer shape corresponding to at least one part of the FRP lattice after the FRP lattice is overlaid on the concrete surface such that the mesh is interposed between the FRP lattice and the concrete surface. And a washer having a recess in the center is fitted to the outer surface of the FRP lattice so that the recess is recessed toward the concrete surface,
( C ) The anchor bolt is driven into the concrete surface through a through-hole formed in the recess of the washer, and the FRP lattice and the mesh are fixed to the concrete surface via the washer.
A method for preventing concrete peeling.   The method according to claim 1, wherein the concave portion at the center of the washer is recessed so as to have a depth corresponding to the thickness of the FRP lattice.   The method of preventing concrete from peeling off according to claim 1 or 2, wherein the material of the washer is steel plate, stainless steel, titanium, brass, or aluminum.   4. The concrete peeling prevention method according to claim 1, wherein the anchor bolt is an expandable anchor bolt.   The concrete reinforcing method according to any one of claims 1 to 4, wherein the reinforcing bars are arranged in a lattice pattern with a space of 30 to 150 mm from each other.   The concrete reinforcing method according to any one of claims 1 to 5, wherein the reinforcing bars have a width of 3 to 10 mm and a thickness of 1 to 5 mm.   The fiber reinforced resin is formed by impregnating a reinforced fiber with a matrix resin. The reinforcing fiber is an inorganic fiber such as carbon fiber, glass fiber, or ceramic fiber; metal fiber such as boron, titanium, or steel; aramid, polyester, or polyethylene. , Nylon, PBO, organic fibers such as high-strength polypropylene, or a hybrid type in which a plurality of the fibers are mixed, and the matrix resin is a vinyl ester resin, The unsaturated polyester resin, the polyamide resin, the room temperature curable epoxy resin, the thermosetting epoxy resin, the polycarbonate resin, or at least one MMA resin is contained. Concrete peeling prevention method. The concrete peeling prevention method according to any one of claims 1 to 7, wherein the mesh of the mesh is a rectangle or a square having a side of 1 to 25 mm.

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