JP4298929B2 - Roof structure and construction method - Google Patents

Roof structure and construction method Download PDF

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Publication number
JP4298929B2
JP4298929B2 JP2001004939A JP2001004939A JP4298929B2 JP 4298929 B2 JP4298929 B2 JP 4298929B2 JP 2001004939 A JP2001004939 A JP 2001004939A JP 2001004939 A JP2001004939 A JP 2001004939A JP 4298929 B2 JP4298929 B2 JP 4298929B2
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Japan
Prior art keywords
frame
eaves
roof structure
rafter
decorative
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JP2001004939A
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JP2002206306A (en
Inventor
健一 福澤
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泰平アルミ有限会社
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Description

【0001】
【発明の属する技術分野】
この発明は、神社や仏閣その他の建築物の屋根構造とその施工方法に関する。
【0002】
【従来の技術】
従来、例えば神社や仏閣の屋根構造は、軒先が上方に緩く湾曲して作られていた。従って、その軒先の曲線を形成するため、化粧垂木が木負を介して二列設けられ、神社や仏閣の壁部分を形成する躯体に対してそれぞれ異なる角度で取り付けられていた。また、先端に位置する化粧垂木の上には、茅負が設けられていた。そして躯体の角部付近では、軒先の湾曲が強くなるため、木負と茅負も角部に近づくと上方に向かって湾曲し、軒先の一部に唐破風が設けられている場合は、化粧垂木が所定形状に湾曲して作られていた。
【0003】
【発明が解決しようとする課題】
上記従来の技術の場合、化粧垂木や茅負、木負等すべて木材で作られているため、強度を出すためには太くする必要があり、重くて施工が大変であった。また、施工現場での工数が多く形状も複雑で、施工には熟練を要するものであった。しかし、このような建築物はコストがかかり、近年熟練工が少なくなり、工事が困難になってくる恐れもある。
【0004】
この発明は上記従来の技術の問題点に鑑みてなされたものであり、軽量で工程が少なく、施工が容易な屋根構造とその施工方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
この発明の屋根構造は、建物の躯体の軒先取付部にH鋼等の片持ち梁が外方に向かって突設され、金属板を所定形状に組み立てて軒先部分を一体に形成した軒先枠体を有し、上記片持ち梁に上記軒先枠体を固定して上記躯体と上記軒先枠体が一体に連結されている屋根構造である。上記金属板はアルミ製又はステンレス製であり、上記軒先部分の垂木上面には外部に露出する軒天板である化粧板が予め取り付られている。また、上記軒先枠体には、化粧垂木、茅負、木負が設けられている。このほかに隅木、桁、棟等が設けられてもよい。
【0006】
またこの発明は、金属板を所定形状に組み立てて軒先枠体をほぼ完成状態にして一体に形成し、上記軒先枠体を建物の躯体に突設された片持ち梁に固定して、上記躯体と上記軒先枠体を連結させる屋根構造の施工方法である。
【0007】
この発明の屋根構造とその施工方法は、予め工場でほぼ完成状態に組み立てた金属製の軒先枠体を、現場で建物の躯体と組み合わせて、溶接やボルトナットにより一体に固定して軒先部分を作る乾式工法である。
【0008】
【発明の実施の形態】
以下、この発明の実施形態について図面に基づいて説明する。図1において、鉄筋コンクリート製や鉄骨構造の建物の躯体10に、軒先部分を形成する金属製の軒先枠体12が取り付けられている。
【0009】
軒先枠体12は、躯体10の壁面11に対して所定の角度で位置する第一化粧垂木14が、複数本互いに平行に外方に突出して設けられている。そして第一化粧垂木14の先端付近の上面に、第一化粧垂木14に対してほぼ直角に化粧木負16が一体的に設けられている。そして、化粧木負16には、外側面から複数本の第二化粧垂木20が一体的に外方に突設されている。各第二化粧垂木20は、各第一化粧垂木14の上方に一致して取り付けられ、各第二化粧垂木20は、各第一化粧垂木14に対して、水平方向にほぼ平行で、垂直方向は第二化粧垂木20の先端がわずかに第一化粧垂木14よりも上方に向いている。そして、第二化粧垂木20の先端付近には、第二化粧垂木20の上面に、第二化粧垂木20に対してほぼ直角に、化粧茅負22が設けられている。軒先枠体12の第一、第二化粧垂木14,20の上面側には、金属製の化粧板である軒天板30が一体に固定されている。
【0010】
建物の躯体10には、その外方に向かって水平方向やや下方に向けてH鋼の片持ち梁24の基端部が固定されている。片持ち梁24の突出方向先端部24aは、第二化粧垂木20が位置する空間を確保するため、垂直方向の幅が狭く形成されている。この片持ち梁24には、連結材26が溶接され、連結材26の下端部は、軒先枠体12の上面に固定された連結材28に溶接されて、軒先枠体12が片持ち梁24に一体に保持固定されている。
【0011】
この軒先枠体12の各部材は、アルミ板、ステンレス鋼板等の金属板を所定長さに切断し折り曲げて中空状に形成し、各部材を互いにボルトとナットで固定したり、溶接して作られている。そして外部に露出する表面は、アクリル樹脂焼付処理やフッ素加工等が施されている。
【0012】
また、軒先枠体12の上部には、横架材32を介して屋根下地材34が敷設され、この屋根下地材34の上面に瓦36が並べられている。
【0013】
軒先枠体12は、建物の部位に合わせてそれぞれの軒先の形に形成されている。例えば、図2に示すように、隅木40を中心とする角部分42も一体に構成されている。
【0014】
次に、この実施形態の屋根構造の施工方法について説明する。まず、建物設計図に基づいて、工作図を作成し、軒先枠体12の製造についてアルミ板やステンレス鋼板等の板材の切断、孔明、曲げ等の加工指示を詳細に示し、建物寸法との違いがないようにする。
【0015】
工作図に基づき、専用機械及び治具を使用し相対位置を確認して正確に曲げ加工等を行う。加工は、例えば板材に、切断、切欠、孔明、折り曲げを行い、断面形状がコ字形やロ字形の長尺部材を形成する。なお、表面に有害な傷を生じないように十分注意をする。板材の切断は、シャーリングを用いて工作図指示寸法通り正確に切断する。板材の切欠や孔明は、タレットパンチを用いて正確に加工を行う。板材の折り曲げは、ベンダーにより行う。
【0016】
板材により作られた長尺部材を互いに溶接またはボルトナット止めして、所定形状の軒先枠体12を一体に製造する。溶接は、アルゴンアーク溶接等にて行う。専用器具を使用し、ピンホール、クラック等に十分注意し、強度、歪、雨仕舞に影響しないように注意する。そして化粧垂木14,20、化粧木負16、化粧茅負22が一体として形成された軒先枠体12を、指定された色調に塗装する。
【0017】
この後、塗装された軒先枠体12にさらに、別の色に塗装された金属製の軒天板30をビス止めして、躯体10に取付前の状態の軒先枠体12が出来上がる。
【0018】
次に、この軒先枠体12の現場での据え付けについて説明する。まず、建物の躯体10に片持ち梁24を一体に設ける。そして、躯体10の軒先を取り付ける場所に、足場等を組んで軒先枠体12を設置し、軒先枠体12の連結部材28と片持ち梁24とを、連結部材26を介して溶接する。なお、連結部材28は予め軒先枠体12に固定されていても良いが、現場で取付位置を確認して軒先枠体12に固定しても良い。このとき鼻先の出を基準墨によってセットし、所定の位置に据え付ける。またコーナー部のソリに十分注意し固定する。さらに、隣接する軒先枠体12を連接させ、互いに溶接等して一体化する。
【0019】
この実施形態の屋根構造とその施工方法によれば、構造と施工方法が簡単で、熟練を必要とせず短時間で施工することができる。特に、軒先枠体12には、現場でのコンクリートの打設や塗装が不要であり、施工期間が短く工法も容易なものである。さらに、軒先枠体12は軽量なので運搬や施工が容易である。また金属製なので、木材製と比較してコストダウンが可能で品質が均一化され、任意の長さの部材を高品質に形成することができる。
【0020】
なお、この発明の屋根構造とその施工方法は、上記実施形態に限定されるものではなく、軒先枠体と片持ち梁との連結は、連結部材としてボルトとナットを用いても良く、他のかしめや係合等の連結方法を用いても良い。特に、全工程をボルトナットやかしめにより固定する場合、溶接よりもさらに施工が簡易なものとなる。また、神社や仏閣に限らず種種の建築物や御神輿にも使用可能であり、軒先枠体の形状や大きさも、自由に設計することができる。
【0021】
【発明の効果】
この発明の屋根構造とその施工方法によれば、乾式工法により安全に短期間で施工する事ができる。軒先枠体は金属製で、任意の形状にすることができ、また工場で軒先枠体を組み立てるので品質が安定しているとともに、現場での施工に従来の木造建築のような特殊な技能を必要とせず、正確に確実に取り付けることができる。
【図面の簡単な説明】
【図1】この発明の一実施形態の屋根構造の縦断面図である。
【図2】この実施形態の屋根構造の軒先枠体の斜視図である。
【符号の説明】
10 躯体
12 軒先枠体
14 第一化粧垂木
16 化粧木負
20 第二化粧垂木
22 化粧茅負
24 片持ち梁
26,28 連結部材
30 軒天板
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a roof structure of a shrine, a Buddhist temple, and other buildings and a construction method thereof.
[0002]
[Prior art]
Conventionally, for example, roof structures of shrines and Buddhist temples have been made with the eaves being gently curved upward. Therefore, in order to form the curve of the eaves, two rows of decorative rafters were provided through the tree negatives, and were attached at different angles to the frame forming the wall part of the shrine or Buddhist temple. In addition, a fistula was provided on the makeup rafter located at the tip. In the vicinity of the corner of the frame, the curvature of the eaves becomes stronger. Was made into a predetermined shape.
[0003]
[Problems to be solved by the invention]
In the case of the above-mentioned conventional technology, all of the decorative rafters, cocoons, and woods are made of wood, so it is necessary to make them thicker in order to obtain strength, and they are heavy and difficult to construct. In addition, the number of man-hours at the construction site is large and the shape is complicated, so that construction requires skill. However, such a building is expensive, and in recent years there are fewer skilled workers, which may make construction difficult.
[0004]
The present invention has been made in view of the above-mentioned problems of the prior art, and an object of the present invention is to provide a roof structure that is lightweight, has few steps, and is easy to construct and a construction method thereof.
[0005]
[Means for Solving the Problems]
In the roof structure of the present invention, a cantilever frame body in which a cantilever beam such as H-steel projects outwardly at an eaves attachment portion of a building frame, and a metal plate is assembled into a predetermined shape to integrally form an eaves part. A roof structure in which the eaves frame is fixed to the cantilever and the frame and the eaves frame are integrally connected. The metal plate is made of aluminum or stainless steel, and a decorative plate, which is an eaves top plate exposed to the outside, is attached in advance to the upper surface of the rafter of the eaves portion. In addition, the eaves edge frame is provided with a makeup rafter, a saddle, and a tree negative. In addition, corners, girders, ridges, etc. may be provided.
[0006]
The present invention also assembles the metal plate into a predetermined shape, integrally forms the eaves frame in a substantially completed state, fixes the eaves frame to a cantilever projecting from the building frame, and And a construction method of the roof structure for connecting the eaves edge frame.
[0007]
The roof structure of the present invention and the construction method thereof are a combination of a metal eaves frame frame assembled in advance at a factory in advance with a building frame at the site, and integrally fixed by welding or bolts and nuts. It is a dry method to make.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In FIG. 1, a metal eaves frame 12 that forms an eave portion is attached to a frame 10 of a building made of reinforced concrete or steel structure.
[0009]
The eaves frame 12 is provided with a plurality of first decorative rafters 14 positioned at a predetermined angle with respect to the wall surface 11 of the casing 10 so as to protrude outward in parallel with each other. A decorative negative 16 is integrally provided on the upper surface of the first decorative rafter 14 at a substantially right angle to the first decorative rafter 14. A plurality of second makeup rafters 20 are integrally protruded outward from the outer surface of the makeup tree negative 16. Each of the second makeup rafters 20 is attached so as to coincide with the top of each of the first makeup rafters 14, and each second makeup rafter 20 is substantially parallel to the horizontal direction with respect to each of the first makeup rafters 14, and is in the vertical direction. The tip of the second makeup rafter 20 is slightly above the first makeup rafter 14. In the vicinity of the tip of the second makeup rafter 20, a makeup collar 22 is provided on the upper surface of the second makeup rafter 20, substantially perpendicular to the second makeup rafter 20. On the upper surface side of the first and second decorative rafters 14 and 20 of the eaves edge frame 12, an eaves top plate 30 which is a metal decorative plate is fixed integrally.
[0010]
A base end portion of an H-steel cantilever beam 24 is fixed to the building casing 10 in a horizontal direction slightly downward toward the outside. The protrusion direction front end portion 24a of the cantilever beam 24 is formed with a narrow vertical width in order to secure a space where the second decorative rafter 20 is located. A connecting material 26 is welded to the cantilever beam 24, and a lower end portion of the connecting material 26 is welded to a connecting material 28 fixed to the upper surface of the eaves frame 12, so that the eaves frame 12 is cantilevered 24. Are integrally held and fixed.
[0011]
Each member of the eaves frame 12 is formed by cutting a metal plate such as an aluminum plate or a stainless steel plate into a predetermined length and bending it into a hollow shape, and fixing each member with bolts and nuts or welding them. It has been. The surface exposed to the outside is subjected to an acrylic resin baking process, a fluorine process, or the like.
[0012]
A roof base material 34 is laid on the upper part of the eaves frame 12 via a horizontal member 32, and tiles 36 are arranged on the upper surface of the roof base material 34.
[0013]
The eaves frame 12 is formed in the shape of each eave according to the part of the building. For example, as shown in FIG. 2, a corner portion 42 centering on the corner tree 40 is also integrally formed.
[0014]
Next, the construction method of the roof structure of this embodiment will be described. First, create a working drawing based on the building design drawing, show the detailed instructions for cutting, drilling, bending, etc. of the plate material such as aluminum plate and stainless steel plate for the production of the eaves frame 12, and the difference from the building dimensions So that there is no.
[0015]
Based on the work drawing, use a dedicated machine and jig to confirm the relative position and perform accurate bending. In the processing, for example, a plate member is cut, notched, perforated, or bent to form a long member having a U-shaped or a rectangular cross-sectional shape. Be careful not to cause harmful scratches on the surface. The cutting of the plate material is performed accurately according to the work drawing instruction dimension using shearing. The notches and perforations in the plate material are accurately processed using a turret punch. The bending of the plate material is performed by a vendor.
[0016]
The elongate members made of a plate material are welded or bolted to each other, and the eaves frame 12 having a predetermined shape is integrally manufactured. Welding is performed by argon arc welding or the like. Use special equipment, pay close attention to pinholes, cracks, etc., and take care not to affect the strength, distortion, and rain. Then, the eaves frame 12 in which the decorative rafters 14 and 20, the decorative tree negative 16, and the decorative negative 22 are integrally formed is painted in a specified color tone.
[0017]
Thereafter, a metal eaves top plate 30 painted in a different color is further screwed to the painted eaves frame 12 to complete the eaves frame 12 in a state before being attached to the housing 10.
[0018]
Next, installation of the eaves edge frame 12 at the site will be described. First, the cantilever beam 24 is integrally provided in the building frame 10. Then, the eaves frame 12 is installed in a place where the eaves of the frame 10 are attached, and the connecting member 28 and the cantilever beam 24 of the eaves frame 12 are welded via the connecting member 26. The connecting member 28 may be fixed to the eaves frame 12 in advance, but may be fixed to the eaves frame 12 after confirming the mounting position on the site. At this time, the tip of the nose is set with reference ink and installed at a predetermined position. Also, be careful to fix the corner warp. Further, adjacent eaves edge frames 12 are connected and integrated by welding or the like.
[0019]
According to the roof structure and construction method of this embodiment, the construction and construction method are simple, and construction can be performed in a short time without requiring skill. In particular, the eaves frame 12 does not require on-site concrete placement or painting, and the construction period is short and the construction method is easy. Furthermore, since the eaves edge frame 12 is lightweight, transportation and construction are easy. Further, since it is made of metal, the cost can be reduced and the quality can be made uniform as compared with that made of wood, and a member having an arbitrary length can be formed with high quality.
[0020]
The roof structure and its construction method of the present invention are not limited to the above embodiment, and the connection between the eaves frame and the cantilever may use bolts and nuts as connection members. A connection method such as caulking or engagement may be used. In particular, when the whole process is fixed by bolts and nuts or caulking, the construction becomes simpler than welding. Moreover, it can be used not only for shrines and temples but also for various types of buildings and shrines, and the shape and size of the eaves frame can be designed freely.
[0021]
【The invention's effect】
According to the roof structure and the construction method of the present invention, it can be constructed safely in a short period of time by the dry method. The eaves frame is made of metal and can have any shape, and the eaves frame is assembled at the factory, so the quality is stable and special skills such as conventional wooden construction are applied to construction on the site. It is not necessary and can be attached accurately and reliably.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a roof structure according to an embodiment of the present invention.
FIG. 2 is a perspective view of an eaves edge frame body of a roof structure according to this embodiment.
[Explanation of symbols]
10 frame 12 eaves frame 14 first makeup rafter 16 makeup tree negative 20 second makeup rafter 22 makeup collar 24 cantilever beams 26, 28 connecting members 30 top plate

Claims (4)

建物の躯体の軒先取付部に片持ち梁が外方に向かって突設され、金属板を所定形状に組み立てて軒先部分を一体に形成した軒先枠体を有し、上記片持ち梁に上記軒先枠体を固定して上記躯体と上記軒先枠体が一体に連結されていることを特徴とする屋根構造。A cantilever beam projecting outward from the eaves attachment part of the building frame, and has an eaves frame that is formed by assembling a metal plate into a predetermined shape and integrally forming the eaves part. A roof structure, wherein a frame is fixed and the frame and the eaves frame are integrally connected. 上記金属板はアルミ製又はステンレス製であり、上記軒先部分の垂木上面には外部に露出する化粧板が予め取り付られていることを特徴とする請求項1記載の屋根構造。The roof structure according to claim 1, wherein the metal plate is made of aluminum or stainless steel, and a decorative plate exposed to the outside is attached in advance to an upper surface of the rafter of the eaves portion. 上記軒先枠体には、化粧垂木、茅負、木負が設けられていることを特徴とする請求項1記載の屋根構造。The roof structure according to claim 1, wherein the eaves edge frame is provided with a decorative rafter, a chisel, and a chimney. 金属板を所定形状に組み立てて軒先枠体を一体に形成し、上記軒先枠体を建物の躯体に突設された片持ち梁に固定して上記躯体と上記軒先枠体を連結させることを特徴とする屋根構造の施工方法。A metal plate is assembled into a predetermined shape to integrally form an eaves frame, and the eaves frame is fixed to a cantilever projecting from a building frame to connect the frame and the eaves frame. The construction method of the roof structure.
JP2001004939A 2001-01-12 2001-01-12 Roof structure and construction method Expired - Lifetime JP4298929B2 (en)

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JP4298929B2 true JP4298929B2 (en) 2009-07-22

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