JP4258362B2 - Rice washing processing equipment - Google Patents

Rice washing processing equipment Download PDF

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JP4258362B2
JP4258362B2 JP2003408428A JP2003408428A JP4258362B2 JP 4258362 B2 JP4258362 B2 JP 4258362B2 JP 2003408428 A JP2003408428 A JP 2003408428A JP 2003408428 A JP2003408428 A JP 2003408428A JP 4258362 B2 JP4258362 B2 JP 4258362B2
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rice
cooking
amount
water
washing
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JP2005168537A (en
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秀夫 滝本
基之 菊池
武志 弓達
圭一 佐々木
隆 文字
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Iseki and Co Ltd
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Description

本発明は、要求量の炊飯を行うようにした洗米処理装置に関し、特に、所要の水加減による軟飯や粥飯等の炊飯に際し、誤操作を回避して要求の炊飯量について確実に目的軟度の炊飯をすることができる洗米処理装置に関するものである。   The present invention relates to a rice-washing treatment apparatus configured to perform the required amount of rice cooking, and in particular, when cooking rice such as soft rice or simmered rice by required water adjustment, the required softness of the required rice cooking amount is surely avoided by avoiding erroneous operation. The present invention relates to a rice washing processing apparatus capable of cooking rice.

特許文献1または特許文献2に示すように、貯米部から要求量を計量して洗米部で洗米し、洗米部乃至炊飯部で所要の水分量により浸漬し、ついで炊飯を行うようにした洗米処理装置が知られている。この洗米処理装置は、オペレータが要求の炊飯米量とその硬軟の水加減とを指定する簡易な操作により、水加減の多い粥飯までを含む自動炊飯を可能とするものである。   As shown in Patent Document 1 or Patent Document 2, the required amount of water is measured from the rice storage unit, washed in the rice washing unit, immersed in the required amount of water in the rice washing unit or rice cooking unit, and then cooked. Processing devices are known. This rice-washing processing apparatus enables automatic rice cooking including rice cooked with a large amount of water by a simple operation in which an operator designates the required amount of cooked rice and its softness.

しかし、最大炊飯量は、炊飯部の炊飯容器の大きさで規定され、また、洗米部において所定の水加減を行わせるものであるため、軟飯や粥飯等の水加減の程度により最大炊飯量が変化することから、特に水加減の多い粥飯の場合に、要求した米量が最大炊飯量を越えることがあり、目的の軟度の粥飯を得ることができないという問題や、一度の洗米部による水加減処理では水量が不足するなどによって複数回の水加減処理を余儀なくされた。
特開平10−71083号公報 特開平10−94482号公報
However, the maximum amount of rice cooked is determined by the size of the rice-cooking container in the rice-cooking part, and because it allows the water to be added and subtracted in the rice-washing part. The amount of requested rice may exceed the maximum amount of cooked rice, especially in the case of cooked rice with a lot of water, and the problem that the desired soft rice can not be obtained, Due to the lack of water in the water treatment by the department, the water treatment was forced multiple times.
Japanese Patent Laid-Open No. 10-71083 JP 10-94482 A

解決しようとする問題点は、所要の水加減による軟飯や粥飯等の炊飯に際し、誤操作を回避して要求量について確実に目的軟度の炊飯をすることができる洗米処理装置を提供することにある。   The problem to be solved is to provide a rice-washing treatment device that can avoid misoperation and reliably cook the desired softness for the required amount when cooking rice such as soft rice and rice cooked by the required water adjustment. is there.

請求項1に係る発明は、炊飯用の米を貯留する貯米部と、この貯米部から炊飯処理要求に係る炊飯量の米を計量して送出する計量部と、この計量部から受けた米を洗米した後に所要の水加減に調節する洗米部とを備えるものにおいて、操作盤に炊飯量S又は洗米量sを設定する手段を設け、この炊飯量S又は洗米量sが予め設定した所定量A未満のときには粥飯処理モードに設定する制御部を構成してなる洗米処理装置とする。
これによって、予め設定した所定量Aと操作盤にて設定する炊飯量S又は洗米量sとの比較によって、所定量A未満のときは粥飯処理モードに選択されて粥飯用水加減処理や粥飯炊飯処理を行う。
The invention which concerns on Claim 1 received from the rice storage part which stores the rice for rice cooking, the measurement part which measures and sends out the rice of the rice cooking quantity which concerns on the rice cooking process request | requirement from this rice storage part, and received from this measurement part In the thing provided with the rice washing part which adjusts to the required water adjustment after washing the rice, the means for setting the rice cooking amount S or the rice washing amount s is provided on the operation panel, and the rice cooking amount S or the rice washing amount s is set in advance. When the amount is less than the fixed amount A, the rice washing apparatus is configured to constitute a control unit that is set in the rice cooking process mode.
Thus, by comparing the predetermined amount A set in advance with the rice cooking amount S or the washed rice amount s set on the operation panel, when the amount is less than the predetermined amount A, the rice processing mode is selected and the rice cooking water adjustment process or Cook rice.

請求項2に係る発明は、炊飯用の米を貯留する貯米部と、この貯米部から炊飯処理要求に係る炊飯量の米を計量して送出する計量部と、この計量部から受けた米を洗米した後に所要の水加減に調節する洗米部とを備えるものにおいて、操作盤に炊飯量S又は洗米量sを設定する手段を設け、この炊飯量S又は洗米量sが予め設定した所定量Aを超えるか否かによって通常炊飯による水加減モード又は粥飯炊飯による水加減モードに設定する制御部を構成してなる洗米処理装置とする。
これによって、予め設定した所定量Aと操作盤にて設定する炊飯量S又は洗米量sとの比較によって、所定量Aを超えるときは通常炊飯モードに選択されて通常炊飯による水加減処理を行い、所定量A未満のときは粥飯炊飯モードに選択されて粥飯用水加減処理を行う。
The invention which concerns on Claim 2 received from the rice storage part which stores the rice for rice cooking, the measurement part which measures and sends out the rice of the rice cooking quantity which concerns on a rice cooking process request | requirement from this rice storage part, and received from this measurement part In the thing provided with the rice washing part which adjusts to the required water adjustment after washing the rice, the means for setting the rice cooking amount S or the rice washing amount s is provided on the operation panel, and the rice cooking amount S or the rice washing amount s is set in advance. It is set as the rice-washing processing apparatus which comprises the control part set to the water adjustment mode by the normal rice cooking or the water adjustment mode by the rice cooking rice by whether it exceeds the fixed quantity A.
By this, by comparing the predetermined amount A set in advance with the rice cooking amount S or the rice washing amount s set on the operation panel, when the predetermined amount A is exceeded, the normal rice cooking mode is selected and water addition / reduction processing by normal rice cooking is performed. When the amount is less than the predetermined amount A, the rice cooking mode is selected and the rice water addition / reduction process is performed.

請求項3に係る発明は、請求項2記載の洗米処理装置において、予め設定した所定量Aを洗米部の容量Qに基づいて設定してなる。これによって予め設定した所定量Aを洗米部の最大容量Qに基づいて設定するから、水量不足に陥ることがなくなる The invention according to claim 3 is the rice washing apparatus according to claim 2, wherein a predetermined amount A set in advance is set based on the capacity Q of the rice washing section. As a result, the predetermined amount A set in advance is set based on the maximum capacity Q of the rice washing section, so that there is no shortage of water .

本発明の洗米処理装置は、予め設定した所定量Aに対する操作盤にて設定する炊飯量S又は洗米量sの比較によって、所定量A未満のときは粥飯処理モードに選択されて粥飯用水加減処理や粥飯用炊飯処理を行うものであり、炊飯量Sの設定に伴なって自動的に粥飯処理モードが選択設定されることとなり、該粥飯処理モードへの切替え入力を不要とし操作を容易化する(請求項1)。   The rice washing apparatus of the present invention is selected as the rice treatment mode when the amount is less than the predetermined amount A by comparing the rice cooking amount S or the rice washing amount s set on the operation panel for the predetermined amount A set in advance. Addition / subtraction processing and rice cooking processing for rice cooking are performed, and the rice cooking processing mode is automatically selected and set according to the setting of the rice cooking amount S, and the input to switch to the rice cooking processing mode is not required. The operation is facilitated (claim 1).

本発明の洗米処理装置は、予め設定した所定量Aに対する操作盤にて設定する炊飯量S又は洗米量sの比較によって、所定量Aを超えるときは通常炊飯モードに選択されて通常炊飯による水加減処理を行い、所定量A未満のときは粥飯炊飯モードに選択されて粥飯用水加減処理を行うものであり、炊飯量Sの設定に伴なって自動的に水加減処理モードが選択設定されることとなり、通常炊飯用水加減または粥飯炊飯用の水加減への切替え入力を不要とし操作を容易化する(請求項2)。   The rice washing processing apparatus of the present invention is selected as the normal rice cooking mode when the predetermined amount A is exceeded by comparing the rice cooking amount S or the rice washing amount s set with the operation panel for the predetermined amount A set in advance, and water by normal rice cooking. When the amount is less than the predetermined amount A, the rice cooking mode is selected and the rice water addition / reduction processing is performed, and the water addition / reduction processing mode is automatically selected according to the setting of the rice cooking amount S. Therefore, it is not necessary to input to switch to normal water for rice cooking or water for rice cooked rice, and the operation is facilitated (claim 2).

予め設定した所定量Aを洗米部の最大容量Qに基づいて設定すると、水量不足に陥ることがなくなり、炊飯量に対して水量を多く必要とする粥飯炊飯に際して便利である(請求項3) When the predetermined amount A set in advance is set on the basis of the maximum capacity Q of the rice washing section, it does not fall into the amount of water, which is convenient when cooking rice that requires a larger amount of water than the amount of rice cooked (Claim 3). .

本発明の実施の形態について、以下図面に基づいて詳細に説明する。
コ型又は角筒材を縦横に枠組みする支持部材1は、下部にキャスタを備えた長方形状の台枠1aと、所定幅及び所定高さの左右支柱1b,1bと、左右支柱1b,1b間に支架した複数の横桟1c,1c…により構成されている。
上記横桟1cには各機材を装着すべく平板状の仕切り部材3を設け、その上部に貯米タンク4を設け、この貯米タンク4の下方には洗米タンク5を設け、洗米タンク5の下方には、間隔をおいて炊飯装置6を配置する。この炊飯装置6は炊飯釜7、釜加熱用ガス台8と引出式の架台9等から構成されている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A support member 1 for vertically or horizontally framing a U-shaped or rectangular tube material is composed of a rectangular base frame 1a having casters in the lower part, left and right struts 1b and 1b having a predetermined width and height, and left and right struts 1b and 1b. Are composed of a plurality of horizontal rails 1c, 1c.
The horizontal rail 1c is provided with a plate-like partition member 3 for mounting each equipment, a rice storage tank 4 is provided on the upper part, a rice washing tank 5 is provided below the rice storage tank 4, and the rice washing tank 5 The rice cooker 6 is arranged below at an interval. The rice cooker 6 is composed of a rice cooker 7, a gas table 8 for heating the kettle, a drawer-type frame 9, and the like.

貯米タンク4は、断面方形状の上部の主タンク4aと、下部の漏斗状ホッパ部4bとからなり、このホッパ部4bの下端部に計量ドラムケース10が取り付けられている。該計量ドラムケース10内には、円筒状で切欠き部11を形成したドラム部11aと、前後の側壁部12a,12bとからなる計量ドラム13を設け、該前後の側壁部12a,12bを貫通すべく横軸14によって回転自在にドラムケース10に支持している。またこの軸14を直接連動すべくドラムケース10の後面側にモータ15を装着し、貯米タンク4から切欠き部11を介して計量ドラム13に一定量ずつ流下した米が充填され、回転によって切欠き部11位置が下方に反転してドラムケース10に形成した排出口16に至ると計量ドラム13から流下排出される構成である。   The rice storage tank 4 includes an upper main tank 4a having a square cross section and a lower funnel-like hopper portion 4b, and a measuring drum case 10 is attached to a lower end portion of the hopper portion 4b. The measuring drum case 10 is provided with a measuring drum 13 having a cylindrical drum portion 11a formed with a notch 11 and front and rear side wall portions 12a and 12b, and penetrates the front and rear side wall portions 12a and 12b. The drum shaft 10 is supported by the horizontal shaft 14 so as to be rotatable. In addition, a motor 15 is mounted on the rear side of the drum case 10 so as to directly link the shaft 14, and rice that has flowed from the storage tank 4 through the notch 11 to the measuring drum 13 by a certain amount is filled and rotated. When the position of the notch 11 is reversed downward to reach the discharge port 16 formed in the drum case 10, the flow is discharged from the measuring drum 13.

前記仕切り部材3には排出口16に対応する開口17を備え、上記計量ドラム13を所定回転数だけ回転させることで、所定量の米を貯米タンク4から洗米タンク5に繰り出すよう構成されている。又、その繰り出し回数をカウントする回転センサ(図示せず)の検出によって所定量を供給できる構成としている。   The partition member 3 has an opening 17 corresponding to the discharge port 16, and is configured to feed a predetermined amount of rice from the rice storage tank 4 to the rice washing tank 5 by rotating the measuring drum 13 by a predetermined number of rotations. Yes. Further, a predetermined amount can be supplied by detection of a rotation sensor (not shown) that counts the number of times of feeding.

上記ドラムケース10と漏斗状ホッパ4bとは、一体的に構成され、上部の主タンク4aを取り外した後、このホッパ4bとドラムケース10との一体物は、仕切り部材3から外すことができるよう構成される。即ち、後方側は仕切り部材3に形成したフック状部18にドラムケース10の係合凸状部19を係脱可能に係合部20を設け、前方側にはこれら仕切り部材3とドラムケース10との間に螺子で着脱固定自在の着脱係合ステー21を設け、螺子22を緩めてステー21を螺子部中心に回動することにより、ドラムケース10との係合を解く構成である。ドラムケース10はその下端縁が仕切り部材3の長方形状の開口に嵌合すべく形成されるが、上記の係合ステー21の係合を外してその側を上方にやや持ち上げて上記下端縁の仕切り部材3からの嵌合を解き、前方から手前方向斜めに引き抜くことによって後方側の下端縁の嵌合を解きつつ係合部20の係合から解放できる。   The drum case 10 and the funnel-shaped hopper 4b are integrally configured, and after the upper main tank 4a is removed, the integrated body of the hopper 4b and the drum case 10 can be removed from the partition member 3. Composed. That is, on the rear side, an engagement portion 20 is provided on a hook-like portion 18 formed on the partition member 3 so that the engagement convex portion 19 of the drum case 10 can be engaged and disengaged, and on the front side, the partition member 3 and the drum case 10 are provided. An attachment / detachment engagement stay 21 that can be attached / detached and fixed with a screw is provided, and the engagement with the drum case 10 is released by loosening the screw 22 and rotating the stay 21 about the center of the screw portion. The drum case 10 is formed so that the lower end edge thereof fits into the rectangular opening of the partition member 3, but the engagement stay 21 is disengaged and the side thereof is lifted slightly upward to form the lower end edge. By releasing the fitting from the partition member 3 and pulling it obliquely forward from the front, it is possible to release the engagement of the engaging portion 20 while releasing the fitting of the lower end edge on the rear side.

前記貯米タンク2及び計量部は、外方をカバー部材23で覆う構成で、左右側壁及び後側壁は適宜前記仕切り部材3等に固定して設けられ、前側壁23aは例えば正面視右側部を支点として開閉可能な扉形態に構成される。従って、前記貯米タンク2やドラムケース10の点検着脱はこの前側壁23aを解放した状態で行える。なお、24は主タンク4aを上方から着脱自在に施蓋する方形の覆板である。
25は、漏斗状ホッパ部4bの一側(図例では前側)に設けた排米用の排出シャッタで、起立姿勢で排米を遮断し、軸支部回りに回動することによって傾斜案内シュート状になり内部の米を排出できる構成としている。
The rice storage tank 2 and the metering section are configured to cover the outside with a cover member 23, and the left and right side walls and the rear side wall are suitably fixed to the partition member 3 and the like. It is configured as a door that can be opened and closed as a fulcrum. Therefore, inspection and attachment of the rice storage tank 2 and the drum case 10 can be performed with the front side wall 23a being released. Reference numeral 24 denotes a rectangular cover plate that detachably covers the main tank 4a from above.
25 is a discharge shutter for draining rice provided on one side (front side in the illustrated example) of the funnel-shaped hopper portion 4b, which shuts off the drained rice in a standing posture and rotates around a shaft support portion to form an inclined guide chute. It is configured to be able to discharge the internal rice.

図7は計量ドラム13部の断面図を示し、漏斗状の下部ホッパ4bとドラムケース10との間に米を傾斜案内するガスケット26a,26bを斜設し、計量ドラム13外周とドラムケース10内周との間隔を米の浸入によってもこれを圧砕しない程度の隙間t(例えば約1mm)を有する構成としている。   FIG. 7 shows a cross-sectional view of the weighing drum 13, and gaskets 26 a and 26 b for inclining and guiding rice are provided between the funnel-shaped lower hopper 4 b and the drum case 10. A gap t (for example, about 1 mm) is set such that the distance from the circumference does not crush even when the rice enters.

前記計量ドラム13はモータ15によって一定方向イに回転、停止を繰り返すが、計量ドラム13の停止位置は図10の実線にて示す位置としている。即ち、漏斗状ホッパ4bの側壁に加振手段(図例では後記空気供給用のポンプ66としている)を回転後方側ガスケット26bの存在側近傍の傾斜壁に装着して内部の米流動の促進を図る構成とし、併せて計量ドラム13はその開口端縁が当該加振側ガスケット26bの回転後位にて停止し、他方の開口端縁は非加振側ガスケット26aの前位にて停止するようになして、上記加振手段の振動によって入り込もうとする米を計量ドラム13をもって遮蔽する一方、非加振側では自然に計量ドラム13内に米を送り込むことにより供給量の精度を安定できる。   The measuring drum 13 is repeatedly rotated and stopped by the motor 15 in a fixed direction A. The stopping position of the measuring drum 13 is the position indicated by the solid line in FIG. That is, a vibration means (pump 66 for supplying air described later in the figure) is attached to the side wall of the funnel-like hopper 4b on the inclined wall near the side where the rotary rear gasket 26b is present to promote the internal rice flow. In addition, the opening edge of the measuring drum 13 stops at the rear position after the rotation of the vibration side gasket 26b, and the other opening edge stops at the front position of the non-vibration side gasket 26a. Therefore, while the rice that is about to enter by the vibration of the vibration means is shielded by the measuring drum 13, the accuracy of the supply amount can be stabilized by naturally feeding the rice into the measuring drum 13 on the non-excitation side.

洗米タンク5は、図3に示すように、天井部に上記ドラムケース10から供給される米を案内する受け筒部131を備え、中間部に円筒状の胴部と、下部にホッパ状部を持つ構成である、洗米タンク3のホッパ状部の下方にジャケット部132を接続し、ホッパ状部とジャケット部132との境界部に米粒を漏下させない程度の開口を持つ網状体からなるフィルタ133を設けている。   As shown in FIG. 3, the rice washing tank 5 includes a receiving cylinder part 131 for guiding rice supplied from the drum case 10 in the ceiling part, a cylindrical body part in the middle part, and a hopper-like part in the lower part. The filter 133 is made of a net-like body having an opening to the extent that the rice grains are not leaked at the boundary between the hopper-shaped part and the jacket part 132. Is provided.

洗米タンク5の中心部には鉛直方向の回転軸134を設け、この回転軸134には棒状体を逆L型に折り曲げ成形した複数の攪拌棒135,135…を、これらの上側端部を軸134に溶接等によって取り付ける。回転軸134は洗米モータ136によりベベルギヤ機構137を介して回転され、回転によってタンク内の米と水とを撹拌すべく構成する。   A vertical rotating shaft 134 is provided at the center of the rice washing tank 5, and a plurality of stirring rods 135, 135... Which are formed by bending a rod-like body into an inverted L shape are provided on the rotating shaft 134. It is attached to 134 by welding or the like. The rotating shaft 134 is rotated by the rice washing motor 136 via the bevel gear mechanism 137, and is configured to agitate the rice and water in the tank by the rotation.

上記回転軸134は中空軸であり、内側の軸138は外側の中空軸134の内部に上下摺動自在に遊嵌されていて、下方に延出するこの軸138の下端に着脱自在に円錐形状の排米弁139を設ける。該軸138の上端を排米弁駆動用モータ140で駆動するカム141、後記投下アーム等の連動機構により上下動させて、排米弁139の開閉制御がなされる構成である。排米弁139が開くと、洗米タンク5内の米は下方の炊飯装置6の内釜中に落下するよう構成する。   The rotating shaft 134 is a hollow shaft, and the inner shaft 138 is loosely fitted in the outer hollow shaft 134 so as to be slidable up and down, and is detachably attached to the lower end of the shaft 138 extending downward. A rice draining valve 139 is provided. The upper and lower ends of the shaft 138 are moved up and down by an interlocking mechanism such as a cam 141 driven by a rice drain valve driving motor 140 and a drop arm, which will be described later, to control the opening and closing of the rice drain valve 139. When the rice draining valve 139 is opened, the rice in the rice washing tank 5 is configured to fall into the inner pot of the lower rice cooker 6.

洗米タンク5への水の供給は水道蛇口に連通する主配水管146、上側給水弁147及び2連の可撓性の上給水管148,148、洗米タンク5の天井部の上部給水口149,149を経由する上側給水ルートと、上記主配水管146から分岐して下側給水弁50、配水管51、下部給水口52からジャケット部132を経由する下側給水ルートの2系統で行われる。なお各給水ルートには流量センサを備えている。
即ち、前記ドラムケース10近傍で仕切り部材3をベースにして、主配水管146に通じる2本の上給水管148,148を配設すると共に、仕切り部材3を貫通状に設ける配水管51には下給水管53を接続している。
Water is supplied to the rice washing tank 5 through a main water distribution pipe 146 communicating with the water tap, an upper water supply valve 147, two flexible upper water supply pipes 148 and 148, and an upper water supply opening 149 at the ceiling of the rice washing tank 5. The upper water supply route via 149 and the lower water supply route branching from the main water distribution pipe 146 and passing through the jacket portion 132 from the lower water supply valve 50, the water distribution pipe 51, and the lower water supply port 52 are performed. Each water supply route has a flow sensor.
That is, two upper water supply pipes 148 and 148 that lead to the main water distribution pipe 146 are disposed in the vicinity of the drum case 10 based on the partition member 3, and the water distribution pipe 51 provided with the partition member 3 in a penetrating manner is provided in the water distribution pipe 51. A lower water supply pipe 53 is connected.

55は前記電動モータ15と連繋して排出口16を開閉動するシャッタで、モータ15の回転をリンク機構56,57を介してシャッタ支軸58部に連結しドラム開口部が排出口16に一致するときシャッタ55開状態となるよう連動構成している。このため、常時はシャッタ55は閉じ姿勢にあり、洗米タンク3における洗米途中での拡散水の飛散を防いで計量ドラム13内の水の浸入を防止している。   A shutter 55 is connected to the electric motor 15 to open and close the discharge port 16. The rotation of the motor 15 is connected to the shutter support shaft 58 through the link mechanisms 56 and 57, and the drum opening coincides with the discharge port 16. In this case, the shutter 55 is in the interlocked state so that the shutter 55 is opened. For this reason, the shutter 55 is normally in a closed posture, preventing the diffusion of the diffused water in the middle of the rice washing in the rice washing tank 3 and preventing the water from entering the measuring drum 13.

なお、上記の上給水管148,148は平面視において、左右中央線上に位置すべく配置され、この位置は後記の洗米タンク5の平面視左右中央線上に当たるものである。また、この上給水管148,148の配置される位置よりも左側にドラムケース10が位置し、右側には後記の排米弁139用モータ140及び撹拌棒135,135…駆動用洗米モータ136を配置している。   The upper water supply pipes 148, 148 are arranged so as to be positioned on the left and right center line in plan view, and this position corresponds to the left and right center line in plan view of the rice washing tank 5 described later. Further, the drum case 10 is located on the left side of the position where the upper water supply pipes 148, 148 are disposed, and a motor 140 for a rice drain valve 139 and a stirring rod 135, 135, which will be described later, are provided on the right side. It is arranged.

洗米タンク3の下部後方には排水箱60が設けられる。排水口61を有した排水箱60は、上端が洗米タンク3の上部側面に開口するオーバーフロー管62の下端部と、一端部が前記ジャケット部132に連通するジャケット部132の他端部とが接続されている。ジャケット部132からの排水は排水弁64の開閉で行われ、水位弁65で排水しながら洗米タンク5内の水位を調整する。   A drain box 60 is provided at the lower rear of the rice washing tank 3. In the drainage box 60 having the drainage port 61, the lower end portion of the overflow pipe 62 whose upper end is opened on the upper side surface of the rice washing tank 3 and the other end portion of the jacket portion 132 having one end communicating with the jacket portion 132 are connected. Has been. Drainage from the jacket portion 132 is performed by opening and closing the drain valve 64, and the water level in the rice washing tank 5 is adjusted while draining by the water level valve 65.

常時、排水箱60は排水弁64及び水位弁65で閉鎖されているが、洗米タンク5内の水を排水する場合には、ジャケット部132のフィルタ133から、排水弁64及び/または水位弁65、排水箱60及び排水口61を経て排水される。排水弁64及び水位弁65は適宜の開閉出力によって開閉する。また、洗米タンク3内上部には洗米タンク5内の水量を検出する電気接点付きフロートセンサ68を備えている。   The drain box 60 is always closed by the drain valve 64 and the water level valve 65, but when draining the water in the rice washing tank 5, the drain valve 64 and / or the water level valve 65 is removed from the filter 133 of the jacket portion 132. The water is drained through a drain box 60 and a drain port 61. The drain valve 64 and the water level valve 65 are opened and closed by appropriate opening and closing outputs. Further, a float sensor 68 with an electrical contact for detecting the amount of water in the rice washing tank 5 is provided in the upper part of the rice washing tank 3.

前記洗米タンク5への水の供給は、洗米タンク5の天井部の上部給水口148を経由する上部給水ルートと、下部給水口51からジャケット部132を経由する下部給水ルートの2系統で行われる構成とするが、下部給水ルートの下給水管52に並列して、ポンプ66に連通して空気を噴出する空気噴出管67を配置し、下部給水ルートの水と並列して空気を併せてジャケット部132内に噴出する構成としており、下部給水管52、空気噴出管67は、それぞれ図8(b)において、ジャケット部132の中心より偏芯した位置に設けられ、空気と水が混合された旋回流が生じやすくしている。
そして、洗米タンク5での洗米作業時には、洗米タンク5内の回転軸134に設けられている大小の攪拌棒135,135…の回転方向と、下部給水ルートからの水噴出方向及び空気噴出管67からの空気噴出方向を互いに逆方向となるように構成している。
The supply of water to the rice washing tank 5 is performed in two systems: an upper water supply route that passes through the upper water supply port 148 in the ceiling of the rice washing tank 5 and a lower water supply route that passes from the lower water supply port 51 through the jacket portion 132. Although it is set as a structure, it arrange | positions in parallel with the lower water supply pipe | tube 52 of the lower water supply route, and arrange | positions the air jet pipe 67 which ejects air in communication with the pump 66, and also combines air in parallel with the water of a lower water supply route, and a jacket. The lower water supply pipe 52 and the air jet pipe 67 are provided at positions eccentric from the center of the jacket part 132 in FIG. 8B, respectively, and air and water are mixed. A swirl flow is easily generated.
During the rice washing operation in the rice washing tank 5, the rotation direction of the large and small stirring rods 135, 135... Provided in the rotation shaft 134 in the rice washing tank 5, the water ejection direction from the lower water supply route, and the air ejection pipe 67. It is comprised so that the air ejection direction from may become a mutually reverse direction.

洗米作業時には、攪拌棒135,135…を、図8(b)に示すように、反時計方向に回転させ、下部給水ルートからの水及び空気噴出管67の空気の噴出方向を時計方向に回転するように噴出させる。すると、洗米タンク5内の特に底部近傍において、米は攪拌棒135,135…による撹拌と共に、空気の噴出により気泡が生じて気泡洗米状態となって、高い洗米効果を得ることができる。   At the time of washing the rice, the stirring rods 135, 135,... Are rotated counterclockwise as shown in FIG. 8B, and the direction of water ejection from the lower water supply route and the air ejection pipe 67 is rotated clockwise. To erupt. Then, especially in the vicinity of the bottom in the rice washing tank 5, the rice is agitated by the agitation bars 135, 135, and bubbles are generated by the ejection of air to become a bubble-washed rice state, so that a high rice washing effect can be obtained.

次に、炊飯装置の操作について説明する。
まず、コンピュータの制御部69に、炊飯量、洗米時間(攪拌棒135の回転時間)、研米時間(攪拌棒135の回転時間)、洗米タンク乃至釜内での浸漬時間などの炊飯装置稼働に必要な条件を前記カバー部材23の正面側扉部に配設した操作パネル(操作表示装置)70により設定するよう構成する。
Next, operation of the rice cooker will be described.
First, in the control unit 69 of the computer, the rice cooking device is operated such as the amount of rice cooking, the rice washing time (rotation time of the stirring bar 135), the rice polishing time (rotation time of the stirring bar 135), the immersion time in the rice washing tank or the pot. Necessary conditions are configured to be set by an operation panel (operation display device) 70 disposed on the front door portion of the cover member 23.

図9には、上記操作パネル(操作表示装置)70のスイッチカバー71を閉じた状態(図9(a))と開いた状態(図9(b))を示している。この操作パネル70には、工程表示部72、予約スイッチ73、設定スイッチ群74、スタートスイッチ75、ヘルプスイッチ76等が配置され、下方には液晶表示画面77を備えている。上記工程表示部72には米の計量、洗米及び浸し(浸漬)からなる予備工程と、釜の準備、浸し(浸漬)、点火、炊飯、むらし、炊き上りからなる炊飯工程を夫々表記し、現在どの工程を実行中であるかを各工程表示部毎に設けたLED78,78…を点灯して識別できるようにし、正常な運転状態では緑色、異常時に赤色の2色に発光するようにして、運転状態を容易に認識できるようにしている。   FIG. 9 shows a state in which the switch cover 71 of the operation panel (operation display device) 70 is closed (FIG. 9A) and an open state (FIG. 9B). On the operation panel 70, a process display section 72, a reservation switch 73, a setting switch group 74, a start switch 75, a help switch 76, and the like are arranged, and a liquid crystal display screen 77 is provided below. In the process display section 72, a preliminary process consisting of rice weighing, washing and soaking (immersion), and preparation of the pot, soaking (immersion), ignition, rice cooking, unevenness, rice cooking process consisting of cooking, respectively, It is possible to identify which process is currently being executed by turning on the LEDs 78, 78... Provided for each process display unit, so that light is emitted in two colors of green in a normal operation state and red in an abnormal state. , So that the driving state can be easily recognized.

上記設定スイッチ群74は、上下左右に「UP(+)」「DOWN(−)」及び「送り」の各スイッチを配設してなり、主な設定変更、例えば予定釜数、炊き上がり時刻等の設定を行なえる構成である。   The setting switch group 74 is provided with “UP (+)”, “DOWN (−)”, and “Feed” switches on the top, bottom, left, and right, and main setting changes such as the number of pots to be cooked, cooking time, etc. It is the structure which can be set.

また、操作パネル70の下部には横軸支点で上下に開閉する上記スイッチカバー71を有し、図9(a)に示す当該カバー71を閉じた状態では、液晶表示画面77は通常運転表示画面Aを表示する。この実施例の形態では累計炊飯回数(炊飯釜数に相当する。以下累計釜数という)、連続して炊飯する回数(以下予定釜数という)、一回の炊飯で処理する容量、炊飯の仕方(モード)、炊飯予備工程と炊飯工程における合計浸漬時間、及び、蒸らし時間を表示している。   Further, the lower part of the operation panel 70 has the switch cover 71 that opens and closes at the horizontal axis fulcrum, and when the cover 71 shown in FIG. 9A is closed, the liquid crystal display screen 77 is a normal operation display screen. A is displayed. In the form of this embodiment, the total number of times of rice cooking (corresponding to the number of rice cookers; hereinafter referred to as the total number of rice cookers), the number of times of continuous rice cooking (hereinafter referred to as the number of pots to be cooked), the capacity to be processed with a single rice cooking, how to cook rice (Mode), the total soaking time and the steaming time in the rice cooking preliminary process and the rice cooking process are displayed.

また、図9(b)はスイッチカバー71を開いた状態を示す。該カバー71にはフォトカプラと反射板とからなるカバー開閉検知手段79と係止部80を設け、該カバー71を開くと、カバー開閉検知手段79がOFFになり、液晶表示画面77は通常運転表示画面Aから即座に炊飯条件を設定できる画面を表示し、以下この画面を炊飯条件設定画面Bという。炊飯条件設定画面Bは、炊飯量、水加減、洗い方、浸し時間、蒸らし時間、炊飯の仕方(モード)、点火方法の中のいずれかの炊飯条件が設定できる画面であり、各炊飯条件に対応した位置にある設定スイッチ81,81…で、その炊飯条件を決めることができるようになっている。82は操作パネル70の下方に配置した電源スイッチである。   FIG. 9B shows a state where the switch cover 71 is opened. The cover 71 is provided with a cover open / close detecting means 79 comprising a photocoupler and a reflecting plate and a locking portion 80. When the cover 71 is opened, the cover open / close detecting means 79 is turned off, and the liquid crystal display screen 77 is operated normally. A screen on which the rice cooking conditions can be set immediately from the display screen A is displayed. Hereinafter, this screen is referred to as a rice cooking condition setting screen B. Rice cooking condition setting screen B is a screen that can set any rice cooking condition among the amount of rice cooking, water adjustment, washing method, soaking time, steaming time, cooking method (mode), ignition method, and for each cooking condition The rice cooking conditions can be determined by setting switches 81, 81. A power switch 82 is disposed below the operation panel 70.

上記制御部69は、次の機能をも併せて備えるものである。即ち、白米を通常の水加減の元に炊飯する通常炊飯モードと水加減量を通常炊飯モードよりも多くし、特有の加熱プログラムに従って炊飯する粥飯炊飯モードとを備え、夫々特有の水加減に設定しうるものとなっている。なお、この通常炊飯モードと粥飯炊飯モードとは、炊飯量Sと予め制御部69に設定された所定量Aとの対比によって自動設定される構成である。   The control unit 69 also has the following functions. In other words, it has a normal rice cooking mode that cooks white rice under normal water adjustment and a rice cooking mode that cooks water according to a specific heating program with more water addition and reduction than the normal rice cooking mode. It can be set. Note that the normal rice cooking mode and the rice cooking mode are configurations that are automatically set by comparing the amount S of rice cooking with a predetermined amount A set in the control unit 69 in advance.

例えば、所定量Aとの対比において、設定した炊飯量Sが多いときは(S≧A)、「通常炊飯モード」に設定される。また、この設定した炊飯量Sが少ないときは(S<A)、「粥飯炊飯モード」に設定される。   For example, in contrast with the predetermined amount A, when the set rice cooking amount S is large (S ≧ A), the “normal rice cooking mode” is set. Further, when the set rice cooking amount S is small (S <A), the “rice cooking rice mode” is set.

上記の「通常炊飯モード」と「粥飯炊飯モード」との相違によって、水加減及び炊飯加熱プログラムが異なり、夫々制御部69に記憶されたプログラムに従って制御運転される構成である。例えば、水加減処理については、図11に示すように水加減処理に入ると、まず所定量A(2升」に設定している)と設定炊飯量Sとを比較し(S101)、2升以上のときは通常水加減モードに設定され(S102)、2升未満のときは粥飯水加減モードに設定される(S103)。具体的には洗米タンク5からのオーバフロー状態から水位弁65で水位調節するための水位弁65開時間Tを各モード用に設定したテーブル乃至は関係グラフに基づいて設定する。通常水加減モードでは、水位弁65の開時間TがTSにセットされ(S104)、粥飯水加減モードではTNに設定されるものとなる(S105)。このようなモード設定及び水位弁開時間の選定が行われると、排水弁・水位弁の双方が閉じ(S106)、給水が行われる(S107)(本実施例では下給水としているが、上給水であってもよく、上下両同時給水を選択できる構成でもよい)。   Depending on the difference between the above-mentioned “normal rice cooking mode” and “boiled rice cooking mode”, the water heating / discharging and rice cooking heating programs are different, and each is controlled and operated according to the program stored in the control unit 69. For example, regarding the water addition / reduction process, when the water addition / reduction process starts, as shown in FIG. 11, first, the predetermined amount A (set to 2 升) is compared with the set rice cooking amount S (S101), 2 升. When it is above, it is set to the normal water adjustment mode (S102), and when it is less than 2 kg, it is set to the rice water adjustment mode (S103). Specifically, the water level valve 65 opening time T for adjusting the water level with the water level valve 65 from the overflow state from the rice washing tank 5 is set based on a table or a relationship graph set for each mode. In the normal water mode, the opening time T of the water level valve 65 is set to TS (S104), and in the rice water mode, the TN is set to TN (S105). When such mode setting and selection of the water level valve opening time are performed, both the drain valve and the water level valve are closed (S106), and water supply is performed (S107). Or may be configured to allow simultaneous selection of both upper and lower water supplies).

やがてオーバーフローセンサ68がオンするが(S108)、下給水を停止し(S109)水位弁65を開動作させる(S110)。そしてこの水位弁65の開に伴なって洗米タンク5から排水し、所定時間経過後これを閉じることによって所望の水位、即ち水加減を得る(S112〜S115)。ここで、通常水加減モードのときは、前記の水位弁開時間としてTSを呼び出し(S115)、炊飯量の約1.2倍程度の炊飯水を確保すべくなしている。また、粥飯水加減モードでは水位弁開時間としてTNを呼び出す(TS<TN)(S114)。   Eventually, the overflow sensor 68 is turned on (S108), but the water supply is stopped (S109), and the water level valve 65 is opened (S110). As the water level valve 65 is opened, the rice washing tank 5 is drained, and after a predetermined time has passed, it is closed to obtain a desired water level, that is, a water level (S112 to S115). Here, in the normal water addition / subtraction mode, TS is called as the water level valve opening time (S115), and rice cooking water about 1.2 times the amount of rice cooking is ensured. Further, in the rice water addition / subtraction mode, TN is called as the water level valve opening time (TS <TN) (S114).

もって、これらの時間をタイマセットによって管理し、タイマが上記時間の経過を出力すると、タイマアップし水位弁65は閉じ(S116)、所定の水加減が終了する。   Therefore, these times are managed by the timer set, and when the timer outputs the passage of the above time, the timer is up and the water level valve 65 is closed (S116), and the predetermined water level adjustment is completed.

次いで、炊飯工程にいたると、その処理手順について、図12に示すように、通常炊飯モード設定と粥飯炊飯モード設定とが選択設定される。通常炊飯モードでは通常炊飯用の加熱プログラムに沿って炊飯処理され、粥飯炊飯モードでは後述の加熱プログラムに沿って炊飯処理される。
なお、上記の所定量Aは、洗米タンク5の最大容量Qを勘案して設定する。炊飯量Sと必要な水加減量Wとは、比例関係にあり、例えばW=pS+q(p、qは定数)となる。従って、全量ではS+W=S+pS+q=(1+p)S+qである。最大容量Qを勘案するときは、Q<(1+p)S+qを満たす炊飯量Sの最大値を設定値Aとするとよい。
Then, when it comes to the rice cooking process, as shown in FIG. 12, about the process procedure, normal rice cooking mode setting and rice cooking rice mode setting are selectively set. In the normal rice cooking mode, the rice is cooked along a heating program for normal rice cooking, and in the rice cooking mode, the rice is cooked along a heating program described below.
The predetermined amount A is set in consideration of the maximum capacity Q of the rice washing tank 5. The amount of cooked rice S and the necessary amount of water addition / reduction W are in a proportional relationship, for example, W = pS + q (p and q are constants). Therefore, the total amount is S + W = S + pS + q = (1 + p) S + q. When the maximum capacity Q is taken into consideration, the maximum value of the rice cooking amount S satisfying Q <(1 + p) S + q may be set as the set value A.

また、通常炊飯用水加減の場合と粥飯炊飯用水加減の場合とで、前記定数pが相違するため、設定値Aも当然に相違する。つまり、通常炊飯用水加減量WSと粥飯用水加減量WNとは、WS<WNの関係にあり、通常炊飯用の定数p(=ps)に対し、粥飯炊飯用の定数p(=pn)が数倍と大きいため、設定量Aは粥飯炊飯用の値が選択される(図13)。   Moreover, since the said constant p is different in the case of adding and subtracting water for normal rice cooking and in the case of adding and subtracting rice for cooking rice, the set value A is naturally different. That is, the regular rice cooking water amount WS and the cooked rice water amount WN have a relationship WS <WN, and the regular rice constant p (= pn) for the regular rice cooking constant p (= pn). Since the value is several times larger, the set amount A is selected as a value for cooking rice (FIG. 13).

次に、図10に基づき排米弁139の駆動構成の実施例について説明する。
この排米弁139の駆動構成は、排米弁139を排米軸138から取り外して清掃した後、再び装着するとき、排米軸138が上下に摺動しないように固定し、装着し易くするものである。
Next, an embodiment of the drive configuration of the rice removal valve 139 will be described with reference to FIG.
The drive configuration of the rice draining valve 139 is such that when the rice draining valve 139 is removed from the rice draining shaft 138 and cleaned, it is fixed so that the rice draining shaft 138 does not slide up and down, and is easy to install. Is.

中空の回転軸134内には排米軸138が上下摺動自在に遊嵌されていて、排米軸138の下端に排米弁139を取り付けている。洗米タンク5上部の取付部材にはシーソー状に上下動する投下アーム92の中間部を軸支し、投下アーム92の一端を排米軸138の上端にピン93連結し、投下アーム92の他端部に設けたローラ94に排米弁駆動用モータ140で矢印方向に駆動される投下カム141を接動可能に連係し、排米弁139を上下動させて洗米タンク5下部開口を開閉する構成である。なお、投下アーム92の一端側の下方への回動を所定位置で停止させるストッパ95を設けている。   A rice draining shaft 138 is loosely fitted in the hollow rotating shaft 134 so as to freely slide up and down, and a rice draining valve 139 is attached to the lower end of the rice draining shaft 138. An intermediate part of a dropping arm 92 that moves up and down like a seesaw is pivotally supported on the mounting member on the upper part of the rice washing tank 5, and one end of the dropping arm 92 is connected to the upper end of the rice discharge shaft 138 with a pin 93. A drop cam 141 driven in the direction of the arrow by a rice removal valve drive motor 140 is linked to a roller 94 provided in the section so as to be movable, and the rice removal valve 139 is moved up and down to open and close the lower opening of the rice washing tank 5. It is. A stopper 95 is provided to stop the downward rotation of the one end side of the dropping arm 92 at a predetermined position.

図10実線に示す状態では、投下カム141の大径部が投下アーム92のローラー94に当接し、投下アーム92の左側ブームを持ち上げ、投下アーム92を介して排米軸138及び排米弁139を持ち上げ、排米弁139を閉鎖状態としている。次いで、投下カム141が更に反時計方向に回動すると、投下アーム92の左側部を押圧しながら回転し、その大径部がローラー94から離れると、投下アーム92の左側が排米弁139等の自重により下動し、排米軸138も下動し排米弁139は開状態となる(図10仮想線)。   In the state shown by the solid line in FIG. 10, the large-diameter portion of the dropping cam 141 comes into contact with the roller 94 of the dropping arm 92, lifts the left boom of the dropping arm 92, and the rice removal shaft 138 and the rice removal valve 139 through the dropping arm 92. The rice removal valve 139 is closed. Next, when the dropping cam 141 further rotates counterclockwise, it rotates while pressing the left side portion of the dropping arm 92, and when the large diameter portion is separated from the roller 94, the left side of the dropping arm 92 is the rice removal valve 139 or the like. , The rice removal shaft 138 is also moved downward, and the rice removal valve 139 is opened (imaginary line in FIG. 10).

上例の作用について説明する。
電源スイッチ82をオンにし、操作パネル70の各操作に従って炊飯条件の設定を行ない、各種の炊飯条件を設定の後、スタートスイッチ75をオンすると、図14で示す炊飯フローのように運転開始される。
The operation of the above example will be described.
When the power switch 82 is turned on, rice cooking conditions are set according to each operation of the operation panel 70, and various rice cooking conditions are set, when the start switch 75 is turned on, the operation is started as in the rice cooking flow shown in FIG. .

即ち、まず電源スイッチをオン(ステップ1)後、炊飯条件の設定入力を行い(ステップ2)、スタートスイッチ75を押すと(ステップ3)、ステップ4で貯米タンク4の米を計量ドラムで計量し、洗米タンク5に設定量の米を供給し、ステップ5で洗米する。
ステップ5の洗米工程は、水をたれ流しながら米を攪拌する糠抜き工程、一旦給水した後水切りし米を湿潤状態で攪拌する研米工程、所定水位で米を攪拌する荒ゆすぎ工程、水をタンクよりオーバーフローしながら攪拌する仕上げゆすぎ工程からなる。
That is, the power switch is first turned on (step 1), then the rice cooking conditions are set and input (step 2), and the start switch 75 is pressed (step 3). Then, a predetermined amount of rice is supplied to the rice washing tank 5 and washed in step 5.
The rice washing process in step 5 is a brewing process in which rice is stirred while dripping water, a polishing process in which water is drained once and drained and the rice is stirred in a wet state, a rough rinsing process in which rice is stirred at a predetermined water level, and water is stored in a tank. It consists of a final rinsing step that stirs while overflowing.

上記ステップ5の洗米工程の次は、ステップ6の水加減処理工程に進む。このステップ6では、図11のフローに基づき前述の要領で「通常炊飯用水加減モード」または「粥飯炊飯用水加減モード」に設定され、かつ洗米タンク3内の米の量、米の質、気温、水温等に見合った水量をマイクロコンピュータが計算して、洗米タンク5に給水し、洗米タンク5の満水後に、水位弁65を算出された時間分、即ちTS又はTN「開」して水加減をする。   After the rice washing process in step 5 above, the process proceeds to a water addition / reduction process in step 6. In this step 6, based on the flow of FIG. 11, it is set to the “normal rice cooking water mode” or “boiled rice cooking water mode” as described above, and the amount of rice in the rice washing tank 3, the quality of the rice, the temperature The microcomputer calculates the amount of water suitable for the water temperature, etc., supplies the rice washing tank 5 with water, and after the rice washing tank 5 is full, the water level valve 65 is calculated for the calculated time, ie, TS or TN is opened to adjust the water amount. do.

通常炊飯における水加減は炊飯量の約1.2倍程度であるのに対し、粥飯炊飯における水加減は、炊飯量の約5倍程度の水量を要するから、格段に相違する。炊飯釜に収容しうる量には制限があり、業務用の炊飯機を用いて通常炊飯で5升の炊飯が可能であっても粥飯炊飯は2升以下である。所定量を超えるか否かによって、制御部69にて自動的に「通常炊飯用水加減モード」か「粥飯炊飯用水加減モード」かが選択され、それに基づいて所定の水加減を得る構成であるから、作業者の側で通常炊飯又は粥飯炊飯であるかの選択設定操作を不要として操作の簡単化が図れる。   The amount of water added to cooked rice is about 1.2 times the amount of cooked rice, while the amount of water added to cooked rice cooked with rice is about 5 times the amount of cooked rice. There is a limit to the amount that can be accommodated in the rice cooker, and even if 5 kg of rice can be cooked with regular rice using a commercial rice cooker, the rice cooked with rice is 2 kg or less. Depending on whether or not the predetermined amount is exceeded, the control unit 69 automatically selects the “normal rice cooking water adjustment mode” or the “rice cooking rice water adjustment mode”, and obtains a predetermined water adjustment based on it. Therefore, it is possible to simplify the operation by eliminating the need for selecting and setting whether normal rice cooking or rice cooking is required.

ステップ7では、洗米タンク5内の洗米済の米とステップ3の水加減の計量された水が、排米弁139の開閉により炊飯釜7に投下される。
ステップ8では、炊飯釜7内の米は規定時間にわたり水に浸漬される。規定時間経過後に、ステップ9で点火、ステップ10で炊飯、ステップ11で蒸らしを行い、ステップ12で炊き上り、所定の米飯ができあがる。
尚、スタートスイッチ75をオンする前に、予約スイッチ操作によって予約画面を出力し、炊き上がり時刻等を予約設定することにより予定の時刻に炊きあげることができる。
In step 7, the washed rice in the rice washing tank 5 and the measured water in step 3 are dropped into the rice cooker 7 by opening and closing the rice drain valve 139.
In step 8, the rice in the rice cooker 7 is immersed in water for a specified time. After the specified time has elapsed, ignition is performed in step 9, rice is cooked in step 10, steamed in step 11, cooked in step 12, and predetermined cooked rice is completed.
In addition, before the start switch 75 is turned on, a reservation screen is output by operating a reservation switch, and cooking can be performed at a scheduled time by setting a cooking time and the like.

図15の洗米処理装置は、その躯体フレーム96上で貯米部と洗米部を左右にスライド可能に構成し、スライド位置で洗米部から洗米を受けるように左右の炊飯装置を備える。即ち、コ型又は角筒材を縦横に枠組みするフレーム96は、下部にキャスタを備えた長方形状の台枠96aと、所定幅及び所定高さの左右支柱96b,96bと、左右支柱96b,96b間に支架した複数の横桟96c,96c…により構成され、この横桟96c,96cに沿って左右に移動可能に設ける横移動フレーム97に、貯米タンクや洗米タンクなどを支持する構成である。この横移動フレーム97は、上部の平面状の横フレーム部97aと、横フレーム部97aの後端部に連結されている縦フレーム部97bとで、側面視L型に構成されている。   The rice-washing treatment apparatus of FIG. 15 is configured so that the rice storage part and the rice-washing part can slide to the left and right on the housing frame 96, and includes rice cookers on the left and right so as to receive the rice-washing from the rice washing part at the sliding position. That is, a frame 96 that vertically and horizontally frames a U-shaped or rectangular tube material includes a rectangular base frame 96a having casters on the lower side, left and right support columns 96b and 96b having a predetermined width and a predetermined height, and left and right support columns 96b and 96b. It is constituted by a plurality of horizontal rails 96c, 96c... Supported between them, and a horizontal moving frame 97 provided so as to be movable left and right along the horizontal rails 96c, 96c. . The lateral movement frame 97 is configured in an L shape in a side view by an upper planar lateral frame portion 97a and a longitudinal frame portion 97b connected to a rear end portion of the lateral frame portion 97a.

上記横フレーム97aに前記実施例の仕切り部材を構成し、その上部に貯米タンク98を、下方には洗米タンク99を夫々設ける構成である。
また、洗米タンク99の下方には、間隔をおいて炊飯装置100を配置する。この炊飯装置100は炊飯釜、釜加熱用ガス台と引出式の架台等から構成されている。なお、炊飯装置100は左右2連に設けられ、上記横移動フレーム97に沿う左右移動に伴って、貯米タンク98と洗米タンク99の一体型タンクが左・右各炊飯装置100a,100bの上位置に各対向しうる構成である。
The partition member of the above embodiment is configured on the horizontal frame 97a, and a rice storage tank 98 is provided on the upper portion thereof, and a rice washing tank 99 is provided on the lower portion thereof.
Moreover, the rice cooking apparatus 100 is arrange | positioned under the rice washing tank 99 at intervals. The rice cooker 100 is composed of a rice cooker, a gas table for heating the kettle, a drawer-type frame, and the like. The rice cooker 100 is provided in two left and right series, and as the left and right movements along the lateral movement frame 97, the integrated tank of the rice storage tank 98 and the rice washing tank 99 is located above the left and right rice cookers 100a and 100b. It is the structure which can face each position.

これら左右の炊飯装置100a,100bは、一方が白飯等の比較的硬い範囲、他方が粥飯等の比較的軟い範囲で炊飯する専用炊飯釜である。制御部は、設定炊飯量に基づいて「通常炊飯モード」または「粥飯炊飯モード」のいずれかを選択し、併せて「通常炊飯用水加減モード」または「粥飯炊飯用水加減モード」のいずれかを選択すべく判定制御する。そして左右の炊飯装置100a,100bの一方を選択するべく、貯米部と洗米部のスライドを含め、対応する炊飯処理を統括制御する。このように構成することにより、水加減に応じた専用の炊飯部によってそれぞれに最適な炊飯処理が可能となる。   These left and right rice cookers 100a and 100b are dedicated rice cookers that cook rice in a relatively hard range such as white rice and one in a relatively soft range such as rice. The control unit selects either "normal rice cooking mode" or "boiled rice rice cooking mode" based on the set rice cooking amount, and either "normal rice cooking water mode" or "boiled rice water mode" Judgment control is performed to select. Then, in order to select one of the left and right rice cookers 100a and 100b, the corresponding rice cooking process is comprehensively controlled including the slides of the rice storage unit and the rice washing unit. By comprising in this way, the optimal rice cooking process for each becomes possible by the exclusive rice cooking part according to water adjustment.

図16の洗米処理装置は、大きな貯米部103に図示せぬ計量部と切換弁とを内設し、切換弁の切換口と連通して左右の洗米タンク101,101とそれぞれから洗米を受けるように左右の炊飯装置102a,102bを備える。これら左右の炊飯装置102a,102bは、一方が白飯等の比較的硬い範囲、他方が粥飯等の比較的軟い範囲で炊飯する専用炊飯釜である。制御部は、上記と同様に設定炊飯量に基づいて「通常炊飯モード」または「粥飯炊飯モード」のいずれかを選択し、併せて「通常炊飯用水加減モード」または「粥飯炊飯用水加減モード」のいずれかを選択すべく判定制御する。そして左右の炊飯装置102a,102bの一方を選択するべく、切換弁を含め、対応する炊飯処理を統括制御する。このように構成することにより、前記同様に、水加減に応じた専用の炊飯装置によってそれぞれに最適な炊飯処理が可能となる。   The rice washing apparatus shown in FIG. 16 has a measuring unit and a switching valve (not shown) provided in the large rice storage unit 103, and communicates with the switching port of the switching valve to receive the rice washing from the left and right rice washing tanks 101, 101, respectively. Thus, the left and right rice cookers 102a and 102b are provided. These left and right rice cookers 102a and 102b are dedicated rice cookers in which one is cooked in a relatively hard range such as white rice and the other is in a relatively soft range such as rice cooked rice. The control unit selects either “normal rice cooking mode” or “boiled rice rice cooking mode” based on the set rice cooking amount in the same manner as above, and “normal rice cooking water mode” or “boiled rice water mode”. Is controlled to select one of "". Then, in order to select one of the left and right rice cookers 102a and 102b, the corresponding rice cooking process is comprehensively controlled including the switching valve. By comprising in this way, similarly to the above, the optimal rice cooking process for each becomes possible by the exclusive rice cooker according to water adjustment.

以上の実施例では、洗米の必要な米処理について説明したが、所謂無洗米においても同様に効果がある。すなわち、洗米処理を省略する無洗米の場合であっても、炊飯量Aを基準に洗米タンク5(あるいはこれに代わる容器でもよい)にて所定量の水加減を行わせるものであるから、この炊飯量と水加減量との関係から各請求項に開示の構成をとって操作の容易化をはかることができる。   In the above embodiments, the rice treatment requiring washing is described, but the same effect can be obtained in so-called non-washing rice. That is, even in the case of non-washed rice that omits the rice washing treatment, the rice washing tank 5 (or a container instead of this) may be used to adjust the amount of water based on the amount of rice cooking A. From the relationship between the amount of cooked rice and the amount of water added, the configuration disclosed in each claim can be taken to facilitate the operation.

また上記実施例では、水加減を洗米タンクの満量状態から水位弁65の開放によって順次減じながら所定水量を確保する形態としたが、この形態に限らず例えば、流量センサを設けて給水量を管理する構成でもよい。   Moreover, in the said Example, it was set as the form which secures predetermined water amount, reducing water adjustment from the full state of a rice washing tank by opening the water level valve 65 one by one. However, it is not limited to this form. It may be configured to be managed.

つぎに、粥飯専用の炊飯容器(炊飯内釜)について説明する。図17は粥飯専用の炊飯容器の一部破断側面図、図18はその平面図である。炊飯容器31は、その本体開口を塞いで中心部が高い中高形状の上蓋32を着脱可能に備え、この上蓋32には、比較的小さい中心孔32aを形成し、この中心孔32aを塞ぐようにスライドシャッタ33を開閉可能に取付ける。   Next, a rice cooking container (cooking rice cooker) dedicated to rice bowl will be described. FIG. 17 is a partially broken side view of a rice cooking container dedicated to rice cooking, and FIG. 18 is a plan view thereof. The rice cooking container 31 is detachably provided with a middle and high shape upper lid 32 that closes the main body opening and has a high central portion. The upper lid 32 is formed with a relatively small central hole 32a so as to block the central hole 32a. A slide shutter 33 is attached to be openable and closable.

炊飯容器31の本体部開口周縁は、さらに拡径して外周壁31aを立ち上げ、この外周壁31aは、少なくとも上蓋32の中段を越える高さまで立ち上げることにより、上蓋32の上側に及ぶ液溜まり部Aを形成する。上蓋32の外周部には、例えば、3ヶ所等配した複数の半径線位置についてそれぞれ、炊飯時の内圧を抜くための1つの圧抜孔36と炊飯時に吹出した炊飯液を戻すための複数の戻し孔35…を貫通形成する。その一つの半径線位置を炊飯容器31の左右の受部31b、31bの方向に合わせる。   The peripheral edge of the opening of the main body of the rice cooking container 31 is further expanded to raise the outer peripheral wall 31a. The outer peripheral wall 31a rises at least to a height exceeding the middle stage of the upper lid 32, so that the liquid pool extends to the upper side of the upper lid 32. Part A is formed. In the outer peripheral part of the upper lid 32, for example, a plurality of return holes for returning the rice cooking liquid blown out during the cooking and one punching hole 36 for releasing the internal pressure during the cooking for each of a plurality of radial line positions arranged at three locations, etc. The holes 35 are formed through. The one radial line position is adjusted to the direction of the left and right receiving portions 31b and 31b of the rice cooking container 31.

詳細には、上蓋32の外周には、図19(a)の拡大断面図のように、外周壁31aの上端位置より低い壁状の立上がり部34aを形成し、または、図19(b)の拡大断面図のように、一様に傾斜する傾斜部34bを形成した上で、この立上がり部34a、または、傾斜部34bの下部に上記複数の戻し孔35…を集合して配置し、また、上記圧抜孔36は、立上がり部34a、または、傾斜部34bからその内方に高まる中段部37に、外周壁31aの上端高さに略相当する位置に配置する。   Specifically, a wall-like rising portion 34a lower than the upper end position of the outer peripheral wall 31a is formed on the outer periphery of the upper lid 32 as shown in the enlarged sectional view of FIG. As shown in the enlarged cross-sectional view, after the inclined portion 34b that is uniformly inclined is formed, the rising portions 34a or the lower portions of the inclined portion 34b are arranged with the plurality of return holes 35. The pressure release hole 36 is disposed at a position substantially corresponding to the height of the upper end of the outer peripheral wall 31a on the rising portion 34a or the middle step portion 37 rising inward from the inclined portion 34b.

スライドシャッタ33は、その中心にノブ38を突設し、上蓋32の中心孔32aの上方に一定の隙間Gを確保するべくカラー39…を介してシャッタフレーム33aを取付ける。詳細には、図17の炊飯容器のA部拡大図を図20に示すように、隙間Gは、中心孔32aから大気に到るまでの流路抵抗によって炊飯圧を確保しうる範囲に設定する。   The slide shutter 33 has a knob 38 protruding from the center thereof, and a shutter frame 33a is attached via a collar 39 in order to ensure a certain gap G above the center hole 32a of the upper lid 32. Specifically, as shown in FIG. 20, an enlarged view of part A of the rice cooking container in FIG. 17 is set such that the gap G is within a range where the rice cooking pressure can be secured by the flow path resistance from the center hole 32 a to the atmosphere. .

上記構成の炊飯容器31は、水加減が極端に多い軟飯炊きや粥飯炊きの際に、大量の炊飯液が上蓋32の中心孔32aおよび複数の圧抜孔36から吹き出して流下し、この炊飯液は、本体部の外周壁31aによる液溜まり部Aに貯留されるとともに、複数の戻し孔35…から炊飯容器31の内部に還流される。この時、上蓋32の中心孔32aとスライドシャッタ33との間の隙間Gにより、所定の炊飯圧が確保されるとともに、極端な吹きこぼれが低減される。したがって、炊飯容器31は、炊飯条件を損なうことなく、容器外部への吹きこぼれが防止されて衛生面が向上するとともに、炊飯コンロ部の損傷を防止することができる。   In the rice cooking container 31 having the above-described configuration, a large amount of rice cooking liquid blows out from the center hole 32a of the upper lid 32 and the plurality of press-off holes 36 when the rice is cooked or cooked with extremely large amounts of water. In addition to being stored in the liquid reservoir A by the outer peripheral wall 31a of the main body, it is returned to the inside of the rice cooking container 31 from the plurality of return holes 35. At this time, the gap G between the center hole 32a of the upper lid 32 and the slide shutter 33 secures a predetermined rice cooking pressure and reduces extreme spillage. Therefore, the rice cooking container 31 can prevent spilling to the outside of the container without sacrificing the rice cooking conditions, improve the hygiene, and prevent the rice cooking stove from being damaged.

つぎに、炊飯部における粥飯炊飯加熱制御について説明する。
炊飯部41は、図21の炊飯加熱システム系統図に示すように、炊飯加熱用の釜42、この釜42を加熱するメーンバーナ43、このメーンバーナ43の着火のためのパイロットバーナ44、バーナ火力制御用の制御部を構成するメーン基板45等から構成される。
Below, the rice cooking rice heating control in a rice cooking part is demonstrated.
As shown in the rice cooking heating system diagram of FIG. 21, the rice cooking unit 41 includes a cooking rice heating pot 42, a main burner 43 for heating the cooking pot 42, a pilot burner 44 for igniting the main burning burner 43, and burner heating power control. The main board 45 or the like that constitutes the control unit.

釜42は、所要粥飯の水加減済みの米を入れた炊飯内釜を受け、また、釜底サーミスタ46等の温度検知手段を底部に備える。メーンバーナ43は、比例弁47を介して燃料ガス流量を調節可能に構成する。メーン基板45は、操作パネル5を構成する操作基板5a、比例弁47等と接続することにより、操作指令に応じて所定の加熱パターンでメーンバーナ43の火力を調節するほか、釜の装着等を対応センサによって監視しつつ、パイロットバーナ44による種火を確保する。   The pot 42 receives a cooked inner pot containing the necessary cooked rice, and has temperature detection means such as a pot bottom thermistor 46 at the bottom. The main burner 43 is configured to be able to adjust the fuel gas flow rate via the proportional valve 47. The main board 45 is connected to the operation board 5a constituting the operation panel 5, the proportional valve 47, and the like, thereby adjusting the heating power of the main burner 43 with a predetermined heating pattern in accordance with the operation command, as well as mounting the hook. While monitoring by the sensor, the pilot fire by the pilot burner 44 is secured.

本発明による事前浸漬による粥飯加熱処理は、図22の炊飯温度線図に示すように、水加減調節による浸漬状態で所定時間の経過の後、釜底サーミスタ46の検出温度に基づいて火力調節することにより、予備炊き、本炊き、蒸らしの各工程を制御部により、順次、処理を進める。予備炊き工程は、沸騰手前の温度t1(≒90℃)に達するまで一様傾斜で急加熱する。本炊き工程は、米の中の澱粉質のアルファー化とその促進のために、予備炊き工程から緩傾斜でt2(≒120℃)まで加熱し、所定時間x(=26分)の経過までその温度に保持する。蒸らし工程は、メーンバーナを完全消火し、目的や好みに応じた温度まで放置する。   As shown in the rice cooking temperature diagram of FIG. 22, the rice cooking process by the pre-immersion according to the present invention adjusts the heating power based on the detected temperature of the bottom thermistor 46 after a predetermined time has passed in the immersion state by water adjustment. By doing so, each process of preliminary cooking, main cooking, and steaming is sequentially advanced by the control unit. In the pre-cooking step, rapid heating is performed with a uniform inclination until reaching a temperature t1 (≈90 ° C.) before boiling. The main cooking process is to heat up to t2 (≈120 ° C) with a gentle slope from the pre-cooking process for alpha conversion of starch in rice and its promotion, until the predetermined time x (= 26 minutes). Hold at temperature. In the steaming process, the main burner is completely extinguished and left to a temperature according to the purpose and preference.

仮想線で示す従来の炊飯温度線図によれば、50℃まで急激な予備炊き、90℃までの本炊き1、120℃保持の本炊き2、98℃保持による蒸らし温調とするが、これと比較すると、本発明の炊飯温度制御は、前半の予備炊きにおいて加熱を抑え、後半の本炊きにおいて強火で一気に120℃の高温で26分間本炊き工程(120℃設定時点から120℃に達し、所定温度に保持する工程)に入ることにより、白米の表面形状を保持してさらさらでありながら軟らかい炊飯が可能となる。したがって、従来の蒸らし温調による雑炊状態(白米表面がぶよぶよの状態)を改善して粥飯の品質向上が可能となる。   According to the conventional rice cooking temperature diagram shown by the imaginary line, it is assumed that the pre-cooking is rapid up to 50 ° C, the main cooking is up to 90 ° C, the main cooking is at 120 ° C, the steaming temperature is controlled by holding at 98 ° C. Compared with the rice cooking temperature control of the present invention, the heating is suppressed in the first half of the preliminary cooking, the main cooking process of the latter half of the main cooking at a high temperature of 120 ° C. at a high temperature for 26 minutes (at 120 ° C. from the 120 ° C. setting time point, By entering the step of maintaining at a predetermined temperature, it is possible to cook rice that is soft while maintaining the surface shape of white rice. Therefore, it is possible to improve the quality of the cooked rice by improving the state of cooking by the conventional steaming temperature control (the state where the surface of the white rice is dry).

また、事前浸漬なしに水加減後の即時炊飯による粥飯加熱処理は、図23の炊飯温度パターン線図に示すように、水加減調節した直後に、50℃までの予備炊き1の工程と、50℃14分保持の予備炊き2の工程とを前記炊飯処理に先行することにより、所定時間の事前浸漬に代えることができる。以降のそれぞれの加熱制御およびその作用効果は前記同様である。   Moreover, as shown in the rice cooking temperature pattern diagram of FIG. 23, the rice cooking process by the immediate rice cooking without water before the pre-immersion is performed immediately after the water adjustment, and the step of the preliminary cooking 1 up to 50 ° C., By preceding the rice cooking process with the step of pre-cooking 2 held at 50 ° C. for 14 minutes, it can be replaced with pre-soaking for a predetermined time. Each subsequent heating control and its operation and effect are the same as described above.

本発明の洗米処理装置は、軟飯や粥飯等の特に水加減の多い炊飯に際し、簡易な操作により、確実に目的軟度の粥飯を炊飯することができる。   The rice-washing treatment apparatus of the present invention can surely cook rice with the desired softness by a simple operation when cooking rice with a large amount of water such as soft rice or rice.

本発明の洗米処理装置(第1例)の正面図である。It is a front view of the rice-washing processing apparatus (1st example) of this invention. 洗米炊飯機の側面図である。It is a side view of a rice-washing rice cooker. 洗米炊飯機の正断面図である。It is a front sectional view of a rice-washing rice cooker. 貯米タンクと洗米タンクの斜視図である。It is a perspective view of a rice storage tank and a rice washing tank. 貯米タンクと洗米タンクの平面図である。It is a top view of a rice storage tank and a rice washing tank. 計量部の側断面図である。It is a sectional side view of a measurement part. ドラムケースの断面図である。It is sectional drawing of a drum case. (a)作用状態を示す側面図。(b)作用状態を示す平面図。(A) The side view which shows an action state. (B) The top view which shows an action state. (a)(b)操作パネルの正面図である。(A) (b) It is a front view of an operation panel. 投下アームの作用状態を示す正面図である。It is a front view which shows the action state of a dropping arm. 水加減工程フローチャートである。It is a water addition / subtraction process flowchart. 炊飯工程フローチャートである。It is a rice cooking process flowchart. 洗米タンク容量と水加減量との関係を示す説明図である。It is explanatory drawing which shows the relationship between a rice-washing tank capacity | capacitance and water amount. 洗米炊飯機の全体の制御フローチャートである。It is the control flowchart of the whole rice-washing rice cooker. 本発明の洗米処理装置(第2例)の正面図である。It is a front view of the rice-washing processing apparatus (2nd example) of this invention. 本発明の洗米処理装置(第3例)の正面図である。It is a front view of the rice-washing processing apparatus (3rd example) of this invention. 粥飯専用の炊飯容器の一部破断側面図である。It is a partially broken side view of the rice cooking container only for rice. 図17の粥飯専用の炊飯容器の平面図である。It is a top view of the rice cooking container only for rice cooking of FIG. 図17の炊飯容器の破断部分拡大図(a)と別例の破断部分拡大図(b)である。It is the fracture | rupture partial enlarged view (a) of the rice cooking container of FIG. 17, and the fracture | rupture partial enlarged view (b) of another example. 図17の炊飯容器のA部拡大図である。It is the A section enlarged view of the rice cooking container of FIG. 炊飯釜加熱システム概要図である。It is a rice cooker heating system schematic diagram. 炊飯経過時間−温度特性グラフ(第1例)である。It is a rice cooking elapsed time-temperature characteristic graph (1st example). 炊飯経過時間−温度特性グラフ(第2例)である。It is a rice cooking elapsed time-temperature characteristic graph (2nd example).

符号の説明Explanation of symbols

4 貯米タンク
5 洗米タンク
6 炊飯装置本体
13 計量ドラム
69 制御部
70 操作パネル
4 Rice storage tank 5 Rice washing tank 6 Rice cooker body 13 Weighing drum 69 Control unit 70 Operation panel

Claims (3)

炊飯用の米を貯留する貯米部と、この貯米部から炊飯処理要求に係る炊飯量の米を計量して送出する計量部と、この計量部から受けた米を洗米した後に所要の水加減に調節する洗米部とを備えるものにおいて、
操作盤に炊飯量S又は洗米量sを設定する手段を設け、この炊飯量S又は洗米量sが予め設定した所定量A未満のときには粥飯処理モードに設定する制御部を構成してなる洗米処理装置。
A rice storage unit for storing rice for cooking rice, a metering unit for measuring and sending out the amount of rice cooked according to the rice processing request from this rice storage unit, and water required after washing the rice received from this metering unit In what has a rice washing part to adjust moderately,
A means for setting the rice cooking amount S or the rice washing amount s is provided on the operation panel, and when the rice cooking amount S or the rice washing amount s is less than the predetermined amount A set in advance, the rice washing unit is configured to set the rice processing mode. Processing equipment.
炊飯用の米を貯留する貯米部と、この貯米部から炊飯処理要求に係る炊飯量の米を計量して送出する計量部と、この計量部から受けた米を洗米した後に所要の水加減に調節する洗米部とを備えるものにおいて、
操作盤に炊飯量S又は洗米量sを設定する手段を設け、この炊飯量S又は洗米量sが予め設定した所定量Aを超えるか否かによって通常炊飯による水加減モード又は粥飯炊飯による水加減モードに設定する制御部を構成してなる洗米処理装置。
A rice storage unit for storing rice for cooking rice, a metering unit for measuring and sending out the amount of rice cooked according to the rice processing request from this rice storage unit, and water required after washing the rice received from this metering unit In what has a rice washing part to adjust moderately,
The operation panel is provided with means for setting the rice cooking amount S or the rice washing amount s, and depending on whether or not the rice cooking amount S or the rice washing amount s exceeds a predetermined amount A set in advance, the water mode by normal rice cooking or the water by rice cooking rice The rice washing processing apparatus which comprises the control part set to adjustment mode.
予め設定した所定量Aを洗米部の容量Qに基づいて設定してなる請求項2に記載の洗米処理装置 The rice washing processing apparatus according to claim 2, wherein a predetermined amount A set in advance is set based on the capacity Q of the rice washing unit .
JP2003408428A 2003-12-08 2003-12-08 Rice washing processing equipment Expired - Fee Related JP4258362B2 (en)

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