JP4236527B2 - Tire molding die and tire molded using the tire molding die - Google Patents

Tire molding die and tire molded using the tire molding die Download PDF

Info

Publication number
JP4236527B2
JP4236527B2 JP2003206306A JP2003206306A JP4236527B2 JP 4236527 B2 JP4236527 B2 JP 4236527B2 JP 2003206306 A JP2003206306 A JP 2003206306A JP 2003206306 A JP2003206306 A JP 2003206306A JP 4236527 B2 JP4236527 B2 JP 4236527B2
Authority
JP
Japan
Prior art keywords
tire
mold
molding die
cast
tire molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003206306A
Other languages
Japanese (ja)
Other versions
JP2005053003A (en
Inventor
登起雄 菅沼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
Original Assignee
Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yokohama Rubber Co Ltd filed Critical Yokohama Rubber Co Ltd
Priority to JP2003206306A priority Critical patent/JP4236527B2/en
Publication of JP2005053003A publication Critical patent/JP2005053003A/en
Application granted granted Critical
Publication of JP4236527B2 publication Critical patent/JP4236527B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Description

【0001】
【発明の属する技術分野】
この発明は、タイヤ成形用金型及びそのタイヤ成形用金型を用いて製造したタイヤにかかわり、更に詳しくはベントホールを無くしてスピュー屑の発生を抑え、更に成形されたタイヤの外観を向上させたタイヤ成形用金型及びそのタイヤ成形用金型を用いて製造したタイヤに関するものである。
【0002】
【従来の技術】
従来、タイヤ加硫工程で使用されるタイヤ成形用金型には、タイヤ加硫成形時に金型内面と未加硫タイヤとの間に溜まったエアーを金型外部に排気させるために、ベントホールと呼称される多数の細い排気穴が形成されている。
【0003】
特にタイヤトレッド部を成形する金型部分には、多数の凹凸部が存在し、この凹凸部は溝ブロックで隔離され、凹凸部の基端部コーナーにはエアーが溜まり易く、従ってエアーを効率良く排気させるために多数のベントホールが加工されている(例えば、特許文献1,特許文献2参照)。
【0004】
【特許文献1】
実開平7−33615号のマイクロフィルム(第1〜3頁、図1)
【特許文献2】
実開昭62−13611号のマイクロフィルム(第1〜3頁、図1)
【0005】
【発明が解決しようとする課題】
然しながら、多数のベントホールを備えた金型によりタイヤを加硫成形すると、多数のベントホールに加硫ゴムが流れ込み、製品タイヤの表面には多数の髭状の突起(スピュー)が発生する。
【0006】
このため、タイヤ成形後のタイヤ仕上げ工程では、上記のスピューを切除する作業が不可欠となり、作業性及び生産性の向上を図ることが出来ないばかりか、切除したスピューの屑が多数散らばって作業環境を悪化させ、更に製品タイヤの外観を向上させることが難しいと言う問題があった。
【0007】
この発明は、かかる従来の問題点に着目して案出されたもので、タイヤ加硫成形時に、タイヤ表面に多数のスピューを発生させることなくエアー抜きを良好にして成形でき、またタイヤ仕上げ工程作業のスピュー除去作業を簡略化でき、作業環境を改善することが出来ると共に、製品タイヤの外観を向上させることが出来るタイヤ成形用金型及びそのタイヤ成形用金型を用いて製造したタイヤを提供することを目的とするものである。
【0008】
【課題を解決するための手段】
記目的を達成するための本発明のタイヤ成形用金型は、ダイカスト鋳造により鋳継ぎ部を介して金属材料を積層し、前記鋳継ぎ部に前記金属材料の収縮差による微細な隙間を形成したタイヤ成形用金型において前記鋳継ぎ部に沿って前記金型の表面から突出した帯状の凸部を形成すると共に、前記金型の表面と前記帯状の凸部との交差部に、該交差部に沿って深さが徐々に深くなるように凹溝を形成し、前記凹溝の最深部分が前記鋳継ぎ部に連通するようにしたことを要旨とするものである。
【0010】
また、この発明のタイヤ成形用金型を用いてタイヤを製造するのがよい。
【0011】
このように、金型製造時に、金型の鋳継ぎ部に沿って金型表面から突出した帯状の凸部を形成すると共に、金型の表面と帯状の凸部との交差部内に、該交差部に沿って前記鋳継ぎ部に連通する凹溝を形成したことにより、タイヤ加硫成形時に、タイヤ表面に多数のスピューを発生させることなくエアー抜きを良好にしてタイヤを成形でき、またタイヤ仕上げ工程作業のスピュー除去作業を簡略化でき、作業環境を改善することが出来るものである。
【0012】
また、金型の表面と帯状の凸部との交差部内に、該交差部に沿って前記鋳継ぎ部に連通する凹溝を形成したタイヤ成形用金型により、タイヤトレッド部の凹溝表面の内側に微小な突起を形成したタイヤとすることで、スピュー除去の痕跡の少ない外観の良好な製品タイヤとすることが出来るものである。
【0013】
【発明の実施の形態】
以下、添付図面に基づきこの発明の実施の形態を説明する。
【0014】
図1は、この発明を実施した分割型のタイヤ成形用金型を構成する一つのセクターの斜視図であって、このタイヤ成形用金型1は、ダイカスト鋳造により複数回のショットに分けて金属材料1A,1Bを積層すると共に、前記積層した金属材料1A,1Bの鋳継ぎ部Xに金属収縮の差により微細な隙間(例えば、0.005 〜0.08mm、好ましくは、0.02mm) を形成したものである。
【0015】
即ち、金属収縮の差により微細な隙間は、空気やガスは通すことは出来るが、ゴムは通すことが出来ない大きさであって、0.005 mm未満であると排気性能が不足し、逆に0.08mmを超えるとスピューを形成し易くなる。
【0016】
また、図2は図1のタイヤ成形用金型1における金型表面に形成された帯状の凸部の斜視図、図3は図1のA−A矢視拡大断面図を示している。
【0017】
図1において、2はバックリング、3はバックリング2に装着された分割型の金型、4は金型3の表面3a(内面)に形成された帯状の凸部を示し、タイヤWのトレッド部Waに図4に示すような凹凸ブロック5を形成するものである。
【0018】
即ち、この発明ではダイカスト鋳造により複数回のショットに分けて金型3を鋳造する時(金型の製造方法については、本願出願人の特開2000-229322 号公報を参照) に、前記金型3の鋳継ぎ部Xに沿って金型3の表面3aから突出した帯状の凸部4を形成すると共に、金型3の表面3aと帯状の凸部4との交差部4a内に、該交差部4aに沿って前記鋳継ぎ部Xに連通する凹溝6を形成したものである。
【0019】
この凹溝6は、前記交差部4aに向けて深さを異ならせて傾斜させて形成してあり、これによりエアーの残留を無くすことが可能となる。
【0020】
なお、7は鋳継ぎ部Xに途中に形成された排気穴を示し、この排気穴7は、金型3の裏面側に連通し、金型内に残留する空気やガスを前記凹溝6及び鋳継ぎ部Xの隙間を介して大気に放出するように構成されている。
【0021】
また、前記鋳継ぎ部Xに連通する凹溝6の深さとしては、例えば、0.1mm 〜0.5mm に連続的に変化するように形成することが好ましいが、0.5mm を超えても外観的には多少劣るが、エアー除去機能は十分に保つことが可能である。
【0022】
この発明のタイヤ成形用金型は、上記のように構成することで、タイヤ加硫成形時に、タイヤ表面に多数のスピューを発生させることなく、またエアー抜きを凹溝6及び鋳継ぎ部Xの隙間、更に排気穴7を介して効率良く出来る。従って、スピューの発生がなく、タイヤ仕上げ工程作業のスピュー除去作業を簡略化でき、作業環境を改善することが出来るのである。
【0023】
また、このように構成されたタイヤ成形用金型によりタイヤWを加硫成形すると、例えば、図4に示すように、タイヤトレッド部Waの凹凸ブロック4の凹溝表面の内側に微小な突起8を形成したタイヤにすることができ、スピュー除去の痕跡の少ない外観の良好な製品タイヤとすることが出来る。
【0024】
【発明の効果】
本発明のタイヤ成形用金型は、上記のように構成したので、タイヤ加硫成形時に、タイヤ表面に多数のスピューを発生させることなくエアー抜きを良好にして成形でき、またタイヤ仕上げ工程作業のスピュー除去作業を簡略化でき、作業環境を改善することが出来る。
【0025】
また、本発明のタイヤ成形用金型を用いてタイヤを製造することにより、スピュー除去の痕跡の少ない外観の良好な製品タイヤとすることが出来る。
【図面の簡単な説明】
【図1】この発明を実施した分割型のタイヤ成形用金型を構成する一つのセクターの斜視図である。
【図2】金型の表面に形成された帯状の凸部の斜視図である。
【図3】図1のA−A矢視拡大断面図である。
【図4】この発明のタイヤ成形用金型により成形されたタイヤの一部斜視図である。
【符号の説明】
1 タイヤ成形用金型
1A,1B 金属材料
2 バックリング
3 分割型の金型 3a 金型の表面
4 帯状の凸部 4a 交差部
5 凹凸ブロック 6 凹溝
7 排気穴 8 微小な突起
X 鋳継ぎ部 W タイヤ
Wa トレッド部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tire molding die and a tire manufactured using the tire molding die. More specifically, the invention eliminates a vent hole and suppresses the generation of spew dust, and further improves the appearance of the molded tire. The present invention relates to a tire mold and a tire manufactured using the tire mold.
[0002]
[Prior art]
Conventionally, a tire molding die used in a tire vulcanization process has a vent hole for exhausting air accumulated between the inner surface of the die and an unvulcanized tire to the outside of the die during tire vulcanization molding. A large number of narrow exhaust holes called “a” are formed.
[0003]
In particular, the mold part that forms the tire tread portion has a large number of uneven portions, and these uneven portions are isolated by groove blocks, and air tends to accumulate at the base end corners of the uneven portions, so the air is efficiently collected. A large number of vent holes are processed for exhaust (see, for example, Patent Document 1 and Patent Document 2).
[0004]
[Patent Document 1]
Japanese Utility Model Publication No. 7-33615 microfilm (pages 1-3)
[Patent Document 2]
Japanese Utility Model Publication No. 62-13611 microfilm (pages 1-3)
[0005]
[Problems to be solved by the invention]
However, when a tire is vulcanized and molded with a mold having a large number of vent holes, the vulcanized rubber flows into the large number of vent holes, and a large number of spider-like protrusions (spews) are generated on the surface of the product tire.
[0006]
For this reason, in the tire finishing process after the molding of the tire, it is indispensable to cut out the above spew, and it is not only possible to improve workability and productivity, but also a lot of cut spew scraps are scattered in the work environment. There is a problem that it is difficult to improve the appearance of the product tire.
[0007]
This invention was devised by paying attention to such conventional problems, and can be molded with good air bleeding without generating a large number of spews on the tire surface during tire vulcanization molding, and a tire finishing process A tire molding die that can simplify the spew removal work, improve the working environment, and improve the appearance of the product tire, and a tire manufactured using the tire molding die are provided. It is intended to do.
[0008]
[Means for Solving the Problems]
Tire mold of the present invention for achieving the above Symbol purpose, a metal material are laminated through the joints cast by die casting, forming a fine gap by differential shrinkage of the metal material into the casting joints in the tire mold, to form a convex portion of the strip that the cast along the joints protrude from the surface of the mold, at the intersection between said mold surface the strip of protrusions The gist is that the concave groove is formed so that the depth gradually increases along the intersecting portion, and the deepest portion of the concave groove communicates with the cast joint portion .
[0010]
Moreover, it is good to manufacture a tire using the tire mold for this invention .
[0011]
In this way, when the mold is manufactured, a strip-shaped convex portion protruding from the mold surface is formed along the cast joint portion of the mold, and the intersection is formed in the intersecting portion between the mold surface and the strip-shaped convex portion. By forming a concave groove that communicates with the cast joint along the part, the tire can be molded with good air bleeding without generating many spews on the tire surface during tire vulcanization molding. It is possible to simplify the spew removal work of the process work and improve the work environment.
[0012]
Further, a tire molding die in which a concave groove communicating with the cast joint portion along the intersecting portion is formed in the intersecting portion between the surface of the mold and the belt-shaped convex portion. By making the tire formed with minute protrusions on the inner side, it is possible to obtain a product tire having a good appearance with few traces of spew removal.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
[0014]
FIG. 1 is a perspective view of one sector constituting a split-type tire molding die embodying the present invention. This tire molding die 1 is divided into a plurality of shots by die casting. The materials 1A and 1B are laminated, and a fine gap (for example, 0.005 to 0.08 mm, preferably 0.02 mm) is formed in the cast joint X of the laminated metal materials 1A and 1B due to a difference in metal shrinkage. is there.
[0015]
In other words, due to the difference in metal shrinkage, air and gas can pass through fine gaps, but rubber cannot pass through.If it is less than 0.005 mm, exhaust performance is insufficient, and conversely 0.08 If it exceeds mm, it becomes easy to form a spew.
[0016]
2 is a perspective view of a belt-like convex portion formed on the mold surface of the tire molding mold 1 of FIG. 1, and FIG. 3 is an enlarged cross-sectional view taken along line AA of FIG.
[0017]
In FIG. 1, reference numeral 2 denotes a buckling, 3 denotes a split mold attached to the buckling 2, 4 denotes a belt-like convex portion formed on the surface 3 a (inner surface) of the mold 3, and the tread of the tire W The concave / convex block 5 as shown in FIG. 4 is formed in the portion Wa.
[0018]
That is, according to the present invention, when the mold 3 is cast in a plurality of shots by die casting (see the Japanese Patent Application Laid-Open No. 2000-229322 for the manufacturing method of the mold), the mold A band-like convex portion 4 protruding from the surface 3 a of the mold 3 is formed along the cast joint portion 3 of the mold 3, and the intersection is formed in the intersection 4 a between the surface 3 a of the mold 3 and the belt-like convex portion 4. A concave groove 6 communicating with the cast joint portion X is formed along the portion 4a.
[0019]
The concave groove 6 is formed to be inclined at different depths toward the intersecting portion 4a, thereby making it possible to eliminate residual air.
[0020]
In addition, 7 shows the exhaust hole formed in the casting joint part X in the middle, This exhaust hole 7 is connected to the back surface side of the metal mold | die 3, and the air and gas which remain | survive in a metal mold | die are said groove | channel 6 and It is comprised so that it may discharge | release to air | atmosphere through the clearance gap between the casting joint parts X. FIG.
[0021]
Further, the depth of the concave groove 6 communicating with the cast joint portion X is preferably formed so as to continuously change from 0.1 mm to 0.5 mm, for example. Is slightly inferior, but the air removal function can be kept sufficiently.
[0022]
The tire molding die according to the present invention is configured as described above, so that at the time of tire vulcanization molding, a large number of spews are not generated on the surface of the tire, and air bleeding is performed on the concave groove 6 and the casting joint X. It can be efficiently performed through the clearance and the exhaust hole 7. Therefore, there is no spew, the spew removal work of the tire finishing process can be simplified, and the work environment can be improved.
[0023]
Further, when the tire W is vulcanized by the tire molding die thus configured, for example, as shown in FIG. 4, the minute protrusions 8 are formed inside the concave groove surface of the concave-convex block 4 of the tire tread portion Wa. Therefore, it is possible to obtain a product tire having a good appearance with few traces of spew removal.
[0024]
【The invention's effect】
Since the tire molding die of the present invention is configured as described above, it can be molded with good air venting without generating a large number of spews on the tire surface during tire vulcanization molding. can be simplified spew removal work, Ru can to improve the work environment.
[0025]
In addition, by manufacturing a tire using the tire molding die of the present invention, a product tire having a good appearance with few traces of spew removal can be obtained.
[Brief description of the drawings]
FIG. 1 is a perspective view of one sector constituting a split mold for molding a tire embodying the present invention.
FIG. 2 is a perspective view of a belt-like convex portion formed on the surface of a mold.
FIG. 3 is an enlarged cross-sectional view taken along the line AA in FIG.
FIG. 4 is a partial perspective view of a tire molded by the tire molding die according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Tire shaping | molding metal mold | die 1A, 1B Metal material 2 Buckling 3 Split type | mold 3a Mold surface 4 Band-shaped convex part 4a Intersection part 5 Concavity and convexity block 6 Concave groove 7 Exhaust hole 8 Minute protrusion X Casting part W Tire Wa Tread

Claims (2)

ダイカスト鋳造により鋳継ぎ部を介して金属材料を積層し、前記鋳継ぎ部に前記金属材料の収縮差による微細な隙間を形成したタイヤ成形用金型において
前記鋳継ぎ部に沿って前記金型の表面から突出した帯状の凸部を形成すると共に、前記金型の表面と前記帯状の凸部との交差部に、該交差部に沿って深さが徐々に深くなるように凹溝を形成し、前記凹溝の最深部分が前記鋳継ぎ部に連通するようにしたタイヤ成形用金型。
The metal material layered with the joints cast by die casting, in tire mold forming a fine gap by differential shrinkage of the metal material into the casting joints,
To form the convex portions of the strip which along the cast joints protrude from the surface of the mold, at the intersection between said mold surface the strip of protrusions, depth along the crossing unit A tire molding die in which a concave groove is formed so as to be gradually deepened, and the deepest portion of the concave groove communicates with the cast joint .
請求項1に記載のタイヤ成形用金型を用いて製造したタイヤ。 A tire manufactured using the tire molding die according to claim 1 .
JP2003206306A 2003-08-06 2003-08-06 Tire molding die and tire molded using the tire molding die Expired - Fee Related JP4236527B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003206306A JP4236527B2 (en) 2003-08-06 2003-08-06 Tire molding die and tire molded using the tire molding die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003206306A JP4236527B2 (en) 2003-08-06 2003-08-06 Tire molding die and tire molded using the tire molding die

Publications (2)

Publication Number Publication Date
JP2005053003A JP2005053003A (en) 2005-03-03
JP4236527B2 true JP4236527B2 (en) 2009-03-11

Family

ID=34363212

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003206306A Expired - Fee Related JP4236527B2 (en) 2003-08-06 2003-08-06 Tire molding die and tire molded using the tire molding die

Country Status (1)

Country Link
JP (1) JP4236527B2 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4926656B2 (en) * 2006-11-06 2012-05-09 住友ゴム工業株式会社 Mold for tire
JP4983369B2 (en) * 2007-04-18 2012-07-25 横浜ゴム株式会社 Tire molding die and method for manufacturing tire molding die
JP5146093B2 (en) * 2008-05-09 2013-02-20 横浜ゴム株式会社 Tire vulcanization mold
JP5254198B2 (en) * 2009-12-28 2013-08-07 住友ゴム工業株式会社 Mold for tire
JP6282873B2 (en) * 2014-02-04 2018-02-21 株式会社ブリヂストン Tire vulcanizing mold and tire
JP6900706B2 (en) * 2017-03-01 2021-07-07 横浜ゴム株式会社 Tire vulcanization mold, tire manufacturing method and pneumatic tire
JP6922257B2 (en) * 2017-03-01 2021-08-18 横浜ゴム株式会社 Tire vulcanization mold, tire manufacturing method and pneumatic tire
JP6900707B2 (en) * 2017-03-01 2021-07-07 横浜ゴム株式会社 Tire vulcanization mold, tire manufacturing method and pneumatic tire

Also Published As

Publication number Publication date
JP2005053003A (en) 2005-03-03

Similar Documents

Publication Publication Date Title
JP4983717B2 (en) Tire vulcanizing mold and manufacturing method thereof
JP2008037053A (en) Tire vulcanizing mold
JP4236527B2 (en) Tire molding die and tire molded using the tire molding die
JP4169571B2 (en) Tire mold and pneumatic tire
JP4690382B2 (en) Manufacturing method of tire mold
JP6579809B2 (en) Mold for rubber articles
JP4236524B2 (en) Tire molding die and tire manufactured using the tire molding die
JP4169570B2 (en) Tire mold and pneumatic tire
JP4983369B2 (en) Tire molding die and method for manufacturing tire molding die
JP5206062B2 (en) Exhaust device for tire vulcanization mold
JP2007050825A (en) Pneumatic tire
WO2004002707A1 (en) Method of manufacturing laminated mold and laminated mold
JP2008307800A (en) Tire molding mold
JPH05220748A (en) Mold for vulcanizing tire
JP3541261B2 (en) Tire mold
JP2007144997A (en) Manufacturing method of mold for tire
JP2007098907A (en) Mold for tire and method for producing tire
JP2010143086A (en) Mold for tire
JP2006150603A (en) Tire mold, plug therefor and tire manufactured using tire mold
JP4525321B2 (en) Tire molding die and plug for tire molding die
JP4052386B2 (en) Tire mold and method of manufacturing pneumatic tire using the same
JP4346466B2 (en) Manufacturing method of tire vulcanizing mold
JP3992217B2 (en) Slick tire
JP7415128B2 (en) Vulcanization mold for tire manufacturing and method for manufacturing pneumatic tires using the same
JP4946369B2 (en) Exhaust plug used for vent holes in tire vulcanization molds

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060711

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20080801

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20080902

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20081024

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20081209

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20081216

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111226

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111226

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111226

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111226

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121226

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121226

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121226

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131226

Year of fee payment: 5

LAPS Cancellation because of no payment of annual fees