JP4223847B2 - Engine room ventilation structure - Google Patents

Engine room ventilation structure Download PDF

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Publication number
JP4223847B2
JP4223847B2 JP2003078040A JP2003078040A JP4223847B2 JP 4223847 B2 JP4223847 B2 JP 4223847B2 JP 2003078040 A JP2003078040 A JP 2003078040A JP 2003078040 A JP2003078040 A JP 2003078040A JP 4223847 B2 JP4223847 B2 JP 4223847B2
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Japan
Prior art keywords
engine
air
engine room
fan
partition wall
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JP2003078040A
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Japanese (ja)
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JP2004285889A (en
Inventor
成年 辻
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Caterpillar Japan Ltd
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Caterpillar Japan Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、作業機械などに用いられるエンジン室換気構造に関する。
【0002】
【従来の技術】
典型的な作業機械、例えば油圧ショベルにおいては、エンジンの騒音が機体の外に漏れるのを抑えるために、エンジンは実質上密閉された隔壁体の内に収容されている。エンジン室内の加熱された空気は、エンジンの排気を利用したエジェクタである、隔壁体に設けられた排気パイプとその中に突出されたマフラ煙突部との間をマフラの排気の流れに引かれて吸引され外部に放出される。エンジン室を換気するためにエンジン室に導入される空気は、隔壁体を形成する例えばカバー類の隙間、あるいは隔壁体に形成され外部に開口した吸気口を通して吸入される。隔壁体には外部へのエンジン騒音の放出を抑えるために、隔壁体にまた吸気口に吸音材あるいはルーバーのような騒音防止手段が備えられている(例えば、特許文献1参照)。
【0003】
【特許文献1】
特開平11−148348号公報(第1図)
【0004】
【発明が解決しようとする課題】
しかしながら、上述したとおりの形態の従来のエンジン室換気構造には、次のとおりの解決すべき問題がある。
【0005】
(1)吸気口と放出騒音:
エンジン室に外気を吸入するための吸気口を設ける場合、吸気口からの放出騒音を抑えるには、吸気口の開口面積を可能な限り小さくしなければならない。しかしながら開口面積を小さくすると吸気が少なくなり十分な換気が難しくなる。
【0006】
(2)エンジン室外の油漏れ:
エンジン室内の空気がエジェクタによって吸い出されることにより、エンジン室への吸入空気が少ないと、エンジン室内は負圧気味になる。そして隔壁体の外に設けられた油圧源である油圧ポンプを備えたポンプ室において油漏れが発生した場合、隔壁体の僅かな隙間からエンジン室に向けて油分を含んだ空気が流れ込み、マフラなどの高温部に接触して発火するおそれがある。そのためにポンプ室につながる部分の隔壁体には防火壁としての十分な対策が必要になる。
【0007】
(3)エンジン室内の機器への影響:
エンジン室の換気が十分でない場合には、エンジン室内の温度が高くなり室内に配置された電装品など機器の耐久性に悪影響を及ぼすおそれがある。機器の耐侯性を向上させるために機器のコストが高いものになる。
【0008】
(4)エンジン室周りの遮熱対策:
エンジン室の換気が十分でなくエンジン室内の温度上昇が著しい場合には、作業者などが触れるエンジン室周辺のカバーのような部材の温度が上昇しないように、遮熱対策が必要になる。
【0009】
本発明は上記事実に鑑みてなされたもので、その技術的課題は、隔壁体の内部に設けられたエンジン室の換気を十分に行うことができ、エンジン室が負圧気味になるのを防止でき、エンジン室内の温度の上昇を抑えることができ、かつ外部への騒音の放出を抑えることができる、エンジン室換気構造を提供することである。
【0010】
【課題を解決するための手段】
請求項1に記載された発明は、実質上密閉状に形成された隔壁体と、この隔壁体の内部に設けられたエンジン室と、このエンジン室内に配置されたエンジンと、該隔壁体の一部に設けられエンジンの排気を用いてエンジン室内の空気を吸引し外部に放出するエジェクタと、隔壁体の外部にて熱交換器に対向して設けられたファンの送風の一部をエンジン室内に導く隔壁体に設けられた送風取入口とを備え、該ファンは油圧モータにより駆動され、該隔壁体は該油圧モータを通過した送風が送風取入口に入るのを防止する仕切壁を備えている、ことを特徴とするエンジン室換気構造である。
【0011】
そして、エンジン室の空気を吸い出すエジェクタとともにエンジン室内にファンの送風を強制的に導入する送風取入口を設け換気が十分に行われるようにし、エンジン室が負圧気味になるのを防止し、エンジン室内の温度の上昇を抑え、また放熱器及び回転ファンによって外部への騒音の放出を抑えるようにする。
【0013】
さらに、油圧モータの損傷などにより漏れた油がエンジン室に入り込まないようにする。
【0014】
【発明の実施の形態】
以下、本発明に従って構成されたエンジン室換気構造について、好適実施形態を図示している添付図面、図1を参照してさらに詳細に説明する。
【0015】
このエンジン室換気構造は、実質上密閉状に形成された隔壁体2と、隔壁体2の内部に設けられたエンジン室4と、エンジン室4内に配置されたエンジン6と、隔壁体2の一部に設けられエンジン6の排気を用いてエンジン室4内の空気を吸引し外部に放出するエジェクタ8と、隔壁体2の外部にて熱交換器10に対向して設けられたファン12の送風の一部をエンジン室4に導く、隔壁体2に設けられた送風取入口14とを備えている。
【0016】
隔壁体2は中空のほぼ直方体状に6面がカバープレートによって覆われて形成されている。エンジン室4内のエンジン排気系には排気管路16に消音器であるマフラ18が設けられ、マフラ18の排気出口管18aと隔壁体2の上面カバープレート2aの一部に設けられたテールパイプ20によってエジェクタ8が形成されている。
【0017】
エジェクタ8は、内管としての排気出口管19と、排気出口管19の周囲にて上面カバープレート2aから排気出口管19より長く突出した外管としてのテールパイプ20と、排気出口管19とテールパイプ20との間に吸引隙間22を備えて形成され、排気出口管19からの排気の流れによって吸引隙間22を通してエンジン室4内の空気を吸引し放出する。
【0018】
隔壁体2の前面カバープレート2b側(図1の左側)の外部に、熱交換器10及びファン12が備えられている。隔壁体2の後面カバープレート2c側(図1の右側)には、エンジン6により駆動される油圧ポンプ24が配置されたポンプ室25が形成されている。熱交換器10としては、例えばエンジン冷却水用のラジエータ、油圧装置の作動油冷却用のオイルクーラなどが配設されている。ファン12は油圧ポンプ24から供給される作動油により回転される油圧モータ26により駆動される。
【0019】
ファン12を油圧モータ26により回転させることにより、矢印W1で示す外気は先ず熱交換器10を通り、ファン12を通って、隔壁体2の前面カバープレート2bに沿って流れ、矢印W2で示すように上方に流れ放出口28から放出されるとともに、一部は矢印W3で示すように送風取入口14に流れる。
【0020】
送風取入口14は、隔壁体2の前面カバープレート2bの、油圧モータ26を挟んで放出口28の反対側に位置する下部に形成されている。送風取入口14と油圧モータ26の間には、油圧モータ26を通過した送風が送風取入口14に流入するのを防止する仕切壁30が、油圧モータ26の下部を覆い前面カバープレート2bから棚状に張り出して備えられている。
【0021】
上述したとおりのエンジン室換気構造の作用について説明する。
【0022】
(1)エンジン室の換気性能向上:
エンジン室4には矢印W3で示すファン12による送風の一部が隔壁体2の前面カバープレート2bに設けられた送風取入口14を通し強制的に流入される。またエンジン室4内の空気はエジェクタ8に引かれ矢印W4で示すようにエジェクタ8に流れ、矢印W5で示すようにエジェクタ8の吸引隙間22を通って吸引され放出される。したがって、エンジン室4の十分な換気を行うことができ、換気性能を上げることができる。
【0023】
(2)エンジン室の負圧防止:
エンジン室4に強制的にファン12の送風を流入させることにより、エンジン室4が負圧気味になるのが防止される。したがって、エンジン室4にポンプ室25などから油分を含んだ空気の流れ込みが防止される。さらに、強制的にファン12の送風を流入させることにより、エジェクタ8の効果を高め、換気性能を上げることができる。
【0024】
(3)エンジン室の温度上昇防止:
エンジン室4に強制的にファン12の送風を流入させることにより、換気性能が上げられるので、エンジン室4の温度上昇が防止される。したがって、電装品など機器の耐久性に悪影響を及ぼす問題を除くことができ信頼性向上を図ることができる。また、エンジン室4周りのカバーのような部材に対する特別の遮熱対策が要らなくなる。
【0025】
(4)騒音低減:
さらに、熱交換器10及びファン12の側の隔壁体2の前面カバープレート2bに送風取入口14を設けたので、送風取入口14から外部に流出するエンジン室4の騒音は、ファン12によりかき消され、また熱交換器10により遮断され、減衰されて、エンジン室4からの放出騒音が低減される。
【0026】
(6)ファン駆動油圧モータの防火対策:
また、送風取入口14にファン12を駆動する油圧モータ26の部分を通った送風が流入しないように仕切壁30を設けたので、万一油圧モータ26に油漏れがあった場合でも、漏れた油が送風取入口14からエンジン室4に侵入し、発火するおそれがない。
【0027】
【発明の効果】
本発明に従って構成されたエンジン室換気構造によれば、隔壁体の内部に設けられたエンジン室の換気を十分に行うことができ、エンジン室が負圧気味になるのを防止でき、エンジン室内の温度の上昇を抑えることができ、かつ外部への騒音の放出を抑えることができる、エンジン室換気構造が提供される。
【図面の簡単な説明】
【図1】本発明に従って構成されたエンジン室換気構造の一実施形態を示す概略図。
【符号の説明】
2:隔壁体
4:エンジン室
6:エンジン
8:エジェクタ
10:熱交換器
12:ファン
14:送風取入口
26:油圧モータ
30:仕切壁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an engine room ventilation structure used for a work machine or the like.
[0002]
[Prior art]
In a typical work machine, such as a hydraulic excavator, the engine is housed in a substantially sealed bulkhead to prevent engine noise from leaking out of the fuselage. The heated air in the engine room is drawn by the flow of the exhaust of the muffler between the exhaust pipe provided in the partition body, which is an ejector that uses the exhaust of the engine, and the muffler chimney that protrudes into the exhaust pipe. It is sucked and released to the outside. Air introduced into the engine compartment to ventilate the engine compartment is sucked through a gap between the covers forming the partition wall or an intake port formed in the partition wall and opened to the outside. In order to suppress the release of engine noise to the outside, the partition body is provided with noise prevention means such as a sound absorbing material or a louver at the partition body and at the intake port (for example, see Patent Document 1).
[0003]
[Patent Document 1]
Japanese Patent Laid-Open No. 11-148348 (FIG. 1)
[0004]
[Problems to be solved by the invention]
However, the conventional engine room ventilation structure of the form as described above has the following problems to be solved.
[0005]
(1) Inlet and emission noise:
In the case where an intake port for sucking outside air is provided in the engine compartment, the opening area of the intake port must be made as small as possible in order to suppress noise emitted from the intake port. However, if the opening area is reduced, intake becomes less and sufficient ventilation becomes difficult.
[0006]
(2) Oil leakage outside the engine compartment:
When the air in the engine room is sucked out by the ejector, if the intake air to the engine room is small, the engine room becomes a negative pressure. When oil leaks occur in a pump chamber provided with a hydraulic pump that is a hydraulic source provided outside the partition wall, air containing oil flows into the engine chamber from a slight gap in the partition wall, such as a muffler. There is a risk of ignition by contact with high temperature parts. Therefore, a sufficient measure as a fire barrier is required for the partition wall portion connected to the pump chamber.
[0007]
(3) Impact on equipment in the engine compartment:
If the engine room is not well ventilated, the temperature inside the engine room becomes high, and there is a risk of adversely affecting the durability of equipment such as electrical components arranged in the room. The cost of the equipment becomes high in order to improve the weather resistance of the equipment.
[0008]
(4) Heat shield measures around the engine compartment:
If the engine compartment is not well ventilated and the temperature inside the engine compartment rises significantly, heat shielding measures are required to prevent the temperature of members such as a cover around the engine compartment that an operator or the like touches from rising.
[0009]
The present invention has been made in view of the above-mentioned facts, and its technical problem is that the engine compartment provided inside the partition wall can be sufficiently ventilated, and the engine compartment is prevented from having a negative pressure. It is possible to provide an engine room ventilation structure capable of suppressing an increase in temperature in the engine room and suppressing noise emission to the outside.
[0010]
[Means for Solving the Problems]
According to the first aspect of the present invention, there is provided a partition body formed in a substantially hermetically sealed manner, an engine room provided inside the partition body, an engine disposed in the engine room, and one of the partition bodies. A part of the air blown from the ejector that sucks the air inside the engine room using the exhaust of the engine and releases it to the outside, and the fan that is provided outside the partition wall and faces the heat exchanger. A fan intake port provided in the leading partition body, the fan is driven by a hydraulic motor, and the partition body includes a partition wall for preventing the air passing through the hydraulic motor from entering the air intake port . The engine room ventilation structure is characterized by that.
[0011]
In addition to the ejector that sucks out the air in the engine compartment, a ventilation inlet that forcibly introduces the fan air into the engine compartment is provided to ensure sufficient ventilation, preventing the engine compartment from becoming a negative pressure, The rise in indoor temperature is suppressed, and the release of noise to the outside is suppressed by a radiator and a rotating fan.
[0013]
Furthermore , oil leaked due to damage to the hydraulic motor is prevented from entering the engine compartment.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an engine room ventilation structure configured according to the present invention will be described in more detail with reference to the accompanying drawings and FIG. 1 illustrating a preferred embodiment.
[0015]
The engine room ventilation structure includes a partition body 2 that is substantially sealed, an engine room 4 provided inside the partition body 2, an engine 6 disposed in the engine room 4, and the partition body 2. An ejector 8 that is provided in part and sucks air in the engine chamber 4 using the exhaust of the engine 6 and discharges it outside, and a fan 12 that is provided outside the partition body 2 and faces the heat exchanger 10. A blower inlet 14 provided in the partition wall 2 is provided to guide part of the blown air to the engine chamber 4.
[0016]
The partition wall 2 is formed in a hollow substantially rectangular parallelepiped shape with six surfaces covered with a cover plate. The engine exhaust system in the engine chamber 4 is provided with a muffler 18 as a silencer in the exhaust pipe 16, and a tail pipe provided in a part of the exhaust outlet pipe 18 a of the muffler 18 and the upper surface cover plate 2 a of the partition wall 2. The ejector 8 is formed by 20.
[0017]
The ejector 8 includes an exhaust outlet pipe 19 as an inner pipe, a tail pipe 20 as an outer pipe protruding from the upper surface cover plate 2a around the exhaust outlet pipe 19 and longer than the exhaust outlet pipe 19, and an exhaust outlet pipe 19 and a tail. A suction gap 22 is formed between the pipe 20 and the air in the engine chamber 4 is sucked and discharged through the suction gap 22 by the flow of exhaust from the exhaust outlet pipe 19 .
[0018]
A heat exchanger 10 and a fan 12 are provided outside the partition body 2 on the front cover plate 2b side (left side in FIG. 1). A pump chamber 25 in which a hydraulic pump 24 driven by the engine 6 is disposed is formed on the rear cover plate 2 c side (right side in FIG. 1) of the partition body 2. As the heat exchanger 10, for example, a radiator for engine cooling water, an oil cooler for cooling hydraulic oil of a hydraulic device, and the like are disposed. The fan 12 is driven by a hydraulic motor 26 that is rotated by hydraulic oil supplied from a hydraulic pump 24.
[0019]
When the fan 12 is rotated by the hydraulic motor 26, the outside air indicated by the arrow W1 first passes through the heat exchanger 10, passes through the fan 12, and flows along the front cover plate 2b of the partition wall 2, and is indicated by the arrow W2. The air flows upward and is discharged from the discharge port 28, and a part of the flow flows to the blower intake port 14 as shown by an arrow W3.
[0020]
The air inlet 14 is formed in the lower portion of the front cover plate 2b of the partition wall 2 that is located on the opposite side of the discharge port 28 with the hydraulic motor 26 interposed therebetween. A partition wall 30 that prevents the air that has passed through the hydraulic motor 26 from flowing into the air intake port 14 covers the lower portion of the hydraulic motor 26 between the air intake port 14 and the hydraulic motor 26 from the front cover plate 2b. It is provided in a projecting manner.
[0021]
The operation of the engine room ventilation structure as described above will be described.
[0022]
(1) Improvement of engine room ventilation performance:
A part of the air blown by the fan 12 indicated by the arrow W3 is forcibly introduced into the engine chamber 4 through the air intake port 14 provided in the front cover plate 2b of the partition body 2. The air in the engine chamber 4 is drawn by the ejector 8 and flows to the ejector 8 as indicated by an arrow W4, and is sucked and released through the suction gap 22 of the ejector 8 as indicated by an arrow W5. Therefore, the engine room 4 can be sufficiently ventilated and the ventilation performance can be improved.
[0023]
(2) Prevention of negative pressure in the engine compartment:
By forcing the air of the fan 12 to flow into the engine chamber 4, the engine chamber 4 is prevented from having a negative pressure. Therefore, the flow of air containing oil from the pump chamber 25 or the like to the engine chamber 4 is prevented. Furthermore, by forcing the fan 12 to flow in, the effect of the ejector 8 can be enhanced and the ventilation performance can be improved.
[0024]
(3) Prevention of engine room temperature rise:
Since the ventilation performance is improved by forcibly flowing the air blown from the fan 12 into the engine room 4, the temperature of the engine room 4 is prevented from rising. Therefore, problems that adversely affect the durability of equipment such as electrical components can be eliminated, and reliability can be improved. In addition, no special heat shielding measures are required for members such as a cover around the engine compartment 4.
[0025]
(4) Noise reduction:
Further, since the air intake 14 is provided in the front cover plate 2b of the partition wall 2 on the side of the heat exchanger 10 and the fan 12, the noise of the engine chamber 4 flowing out from the air intake 14 is drowned out by the fan 12. In addition, the noise is cut off and attenuated by the heat exchanger 10, so that the noise emitted from the engine compartment 4 is reduced.
[0026]
(6) Fire prevention measures for fan-driven hydraulic motors:
In addition, since the partition wall 30 is provided so that the air passing through the portion of the hydraulic motor 26 that drives the fan 12 does not flow into the air intake port 14, even if there is an oil leak in the hydraulic motor 26, the air leaked. There is no risk of oil entering the engine compartment 4 from the air intake 14 and igniting.
[0027]
【The invention's effect】
According to the engine room ventilation structure configured in accordance with the present invention, the engine room provided inside the partition wall can be sufficiently ventilated, and the engine room can be prevented from becoming negative pressure. Provided is an engine room ventilation structure capable of suppressing an increase in temperature and suppressing noise emission to the outside.
[Brief description of the drawings]
FIG. 1 is a schematic diagram illustrating one embodiment of an engine room ventilation structure constructed in accordance with the present invention.
[Explanation of symbols]
2: Partition body 4: Engine chamber 6: Engine 8: Ejector 10: Heat exchanger 12: Fan 14: Air intake 26: Hydraulic motor 30: Partition wall

Claims (1)

実質上密閉状に形成された隔壁体と、この隔壁体の内部に設けられたエンジン室と、このエンジン室内に配置されたエンジンと、該隔壁体の一部に設けられエンジンの排気を用いてエンジン室内の空気を吸引し外部に放出するエジェクタと、隔壁体の外部にて熱交換器に対向して設けられたファンの送風の一部をエンジン室内に導く隔壁体に設けられた送風取入口とを備え
該ファンは油圧モータにより駆動され、該隔壁体は該油圧モータを通過した送風が送風取入口に入るのを防止する仕切壁を備えている、ことを特徴とするエンジン室換気構造。
A partition body formed in a substantially sealed shape, an engine chamber provided in the partition body, an engine disposed in the engine chamber, and an engine exhaust provided in a part of the partition body An ejector that sucks air inside the engine chamber and discharges it to the outside, and an air intake port provided in the partition wall that guides part of the air blown from the fan outside the partition wall to the heat exchanger It equipped with a door,
The engine room ventilation structure according to claim 1, wherein the fan is driven by a hydraulic motor, and the partition body includes a partition wall for preventing air that has passed through the hydraulic motor from entering the air intake.
JP2003078040A 2003-03-20 2003-03-20 Engine room ventilation structure Expired - Fee Related JP4223847B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003078040A JP4223847B2 (en) 2003-03-20 2003-03-20 Engine room ventilation structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003078040A JP4223847B2 (en) 2003-03-20 2003-03-20 Engine room ventilation structure

Publications (2)

Publication Number Publication Date
JP2004285889A JP2004285889A (en) 2004-10-14
JP4223847B2 true JP4223847B2 (en) 2009-02-12

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN112177750A (en) * 2020-09-30 2021-01-05 江苏徐工工程机械研究院有限公司 Engineering vehicle cooling system with exhaust injection cooling device

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DE102006037785B4 (en) * 2006-08-11 2010-05-12 Siemens Ag Fuel-powered rail vehicle with combined exhaust / cooling airflow outlet
JP5956954B2 (en) * 2013-06-05 2016-07-27 日立建機株式会社 Construction structure of engine control cable for construction machinery
CN104929750B (en) * 2015-05-29 2018-09-18 长沙中联重科环境产业有限公司 Engine system and road sweeper with it

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112177750A (en) * 2020-09-30 2021-01-05 江苏徐工工程机械研究院有限公司 Engineering vehicle cooling system with exhaust injection cooling device

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