JP4170720B2 - Veneer veneer cutting device - Google Patents

Veneer veneer cutting device Download PDF

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JP4170720B2
JP4170720B2 JP2002290611A JP2002290611A JP4170720B2 JP 4170720 B2 JP4170720 B2 JP 4170720B2 JP 2002290611 A JP2002290611 A JP 2002290611A JP 2002290611 A JP2002290611 A JP 2002290611A JP 4170720 B2 JP4170720 B2 JP 4170720B2
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veneer
piercing
cutting
single plate
blade
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JP2004122600A (en
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啓介 高橋
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Meinan Machinery Works Inc
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Meinan Machinery Works Inc
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【0001】
【発明の属する技術分野】
本発明は、ベニヤ単板(以下、単に単板と称す)の切断処理に用いる切断装置に関するものである。
【0002】
【従来の技術】
本願出願人は、先に例えば「単板の切断方法」(特公昭59−23241号公報)に原理技術を、また「単板の切断装置」(特公昭54−6111号公報)・「単板切断装置」(特公昭58−54005号公報)等に、その改良技術を開示する如く、対称的に回転する一対の単板搬送体と、単板の搬送方向と逆方向に向けた刃先が前記一対の単板搬送体の出口側周面に交互に当接する往復回動式の切断刃とを主体に構成し、単板の搬送力を利用して、該単板を切断することを可能とした切断装置を開発・提案した。
【0003】
前記各公報類に開示される切断装置によれば、単板の搬送を停止させずに切断ができる利点のみならず、切断刃による切断箇所を境として、先行する単板と後続する単板とを確実に弁別できる利点もあるので、単板の不要部分の切除や連続帯状の単板の定尺切断等に至便であり、実用性に優れるものであったが、切断刃の刃先を単板搬送体の出口側周面に当接させることによって、単板の切断を確実化させる構成を採る故に、切断刃の刃先或は単板搬送体の周面の少なくともいずれか一方が、単に単板のみと接触する場合に比べて過剰に摩滅する傾向があり、部材の保守・管理に要する費用が高額化する難点があった。
【0004】
そこで、本願出願人は、更に例えば「単板の切断装置」(特許公報第2691592号)・「単板の切断装置」(特許公報第2750528号)等に開示する如く、軸芯方向に任意の間隔を隔てて回転方向に連なる複数条の溝部を有し、駆動機構を介して所要方向へ回転せしめられる一対(又は少なくとも一本)の単板搬送体(又は刺着搬送体)と、刃先を単板の搬送方向と逆方向に向け、前記単板搬送体の単板搬送方向下手側へ固定的に備えられた切断刃と、該切断刃の刃先の近傍へ延在する夫々の先端部が、切断刃の一方の面側と他方の面側とへ単板を交互に案内する位置の間を往復揺動できるよう、夫々の基端部を枢支された一対の単板案内部材と、単板の切断信号に応動して、都度前記一対の単板案内部材を交互に往復揺動させる揺動機構とを主体に構成し、単板搬送体と切断刃の当接を回避しつつ、単板を確実に切断するようにした切断装置を開発・提案した。
【0005】
斯様な切断装置によれば、先述した切断装置と同様に、単板の搬送を停止させることなく、先行する単板と後続する単板とを確実に弁別するよう切断し得るのは勿論のこと、先述した切断装置と違って、単板搬送体(又は刺着搬送体)と切断刃が如何なる部分に於ても全く当接することがないので、いずれの部材についても、過剰に摩滅する虞を解消することができた。
【0006】
【発明が解決しようとする課題】
ところが、斯様に一対の単板案内部材を交互に往復揺動させて単板を切断する構成を採る場合には、前記各特許公報の図面の記載からも明らかな如く、少なくとも片方の単板案内部材については、基端部を単板搬送体(又は刺着搬送体)の外側に位置させて枢支すると共に、単板搬送体(又は刺着搬送体)に形成した溝部を介して、先端部を切断刃の刃先の近傍へ延在させることが必要となるから、単板案内部材自体の大きさが、先記往復回動式の切断刃よりも大型化し、而も切断刃が一個であるのに対して、単板案内部材は一対であるから、総じて、単板案内部材全体の慣性が著大化する結果となり、往復回動式の切断刃を都度回動させる場合に比べて、切断時の応動性(即応性)に欠ける傾向となるので、単板を高速度で切断処理するには些か不向きである弱点があった。
【0007】
【課題を解決するための手段】
本発明は、それら既知の切断装置の難点と弱点を併せて解消すべく開発したものであって、具体的には、各々が周囲に、軸芯方向へ任意の間隔を隔てた複列状に単板刺着用の多数の突刺体を有し、而も互いの突刺体が同列に揃うよう対向状に備えられ、駆動機構を介して対称的に回転せしめられる、一対の単板搬送用の刺着搬送部材と、刃先を含めた刃先近辺部分に於ける前記刺着搬送部材の突刺体の各列に相当する位置に、突刺体の介入を許容する複数の細溝を有し、而も単板搬送方向と逆方向に向けた刃先が、各刺着搬送部材の出口側に於ける突刺体先端の回転軌跡よりも所望深さだけ内側へ交互に進入するよう、往復回動自在に備えられた切断刃と、単板の切断信号に応動して、都度前記切断刃を交互に往復回動させる作動機構とを備えたことを特徴とする単板の切断装置(請求項1)と、切断刃に於ける複数の細溝の底部を構成する部分を、刃物状に形成して成る請求項1記載の単板の切断装置(請求項2)と、各刺着搬送部材の突刺体の各列の間に於ける切断刃の介入位置よりも単板搬送方向下手側の部分に、突刺体からの単板の離脱を助長する単板剥離部材を配設して成る請求項1又は請求項2記載の単板の切断装置(請求項3)と、各刺着搬送部材の突刺体の各列の間に於ける切断刃の刃先の回動軌跡よりも単板搬送方向上手側の部分に、単板を概ね刺着搬送部材の原則的な搬送方向へ案内する単板案内部材を配設して成る請求項1又は請求項2又は請求項3記載の単板の切断装置(請求項4)とを提案する。
【0008】
【発明の実施の形態】
以下、本発明を図面に例示した実施の一例と共に更に詳述すると、図1は、本発明に係る単板の切断装置の概略側面説明図であり、図2は、図1に例示した単板の切断装置に用いる切断刃と刃物保持部材の部分平面説明図であり、図3は、図2の線H−Hに於ける断面説明図であり、図4は、図1〜図3に例示した単板の切断装置の動作説明図である。図中、1・2は、各々が周囲に、軸芯方向へ任意の間隔を隔てた複列状に単板刺着用の多数の突刺体1a・2aを有し、而も互いの突刺体1a・2aが同列に揃うよう対向状に備えられ、減速機付電動機等から成る適宜の駆動機構(図示省略)を介して図示矢印方向へ対称的に回転せしめられる、一対の刺着搬送部材であって、搬入コンベア3を介して繊維方向の直交方向に搬入される単板Tを刺着し、原則的には、引き続き両刺着搬送部材1・2の近接位置の接線方向へ搬送する。
【0009】
4は、刃先4aを含めた刃先近辺部分に於ける前記刺着搬送部材1・2の突刺体1a・2aの各列に相当する位置に、突刺体1a・2aの介入を許容する複数の細溝4bを有する切断刃であって、図1に実線及び点線で示す如く、単板搬送方向と逆方向に向けた刃先4aが、各刺着搬送部材1・2の出口側に於ける突刺体先端の回転軌跡1b・2bよりも所望深さだけ内側へ交互に進入するよう、刃物保持部材5を介して往復回動自在に備えられ、後述する作動機構6の作動を得て、実線で示す位置と点線で示す位置の間を交互に往復回動せしめられる都度、単板Tを斜めに切断する。
【0010】
6は、流体シリンダー・カム等から成る作動機構であって、後述する制御機構10の制御に基づき、単板切断信号に応動して、都度刃物保持部材5を介して切断刃4を、実線で示した位置と点線で示した位置へ交互に往復回動せしめる。
【0011】
7は、複数個のリミットスイッチ・反射式光電管等から成り、コロ8aを付設した揺動杆8の揺動に応じて開閉作動するよう、搬入コンベア3の上方へ単板搬送方向と直交状に配設された単板検知器であって、常態(単板がない状態)に於て閉止(ON)している複数の接点7aの全てが、単板Tの搬入に伴って、開放(OFF)された際には、前端側の不要部分Taの通過を検知し、また単板Tの搬入終了に伴って、いずれか一つの接点7aが閉止(ON)された際には、後端側の不要部分Tbの通過を検知して、夫々後述する制御機構10に検知信号を発信する。
【0012】
9・9aは、個々に分離した複数のヘラ状の、又は前記切断刃4の形状に準ずる形状(突刺体の介入を許容する複数の細溝を有する幅広ヘラ状)の単板剥離部材であって、刺着搬送部材の突刺体1a・2aの各列の間に於ける切断刃4の介入位置よりも単板搬送方向下手側の部分に夫々備えられ、単板剥離部材9は、突刺体1aからの単板Tの有効部分の離脱を、単板剥離部材9aは、突刺体2aからの単板の前端側の不要部分Taの離脱を夫々助長する。
【0013】
10は、制御機構であって、前記各単板検知器7からの検知信号に基づき、単板Tの有効部分と前端側の不要部分Taとの境界が、切断刃の刃先4aの位置に到達する時期に適応させて、切断刃4を実線で示した位置から点線で示した位置へ、作動機構6及び刃物保持部材5を介して回動させると共に、単板Tの有効部分と後端側の不要部分Tbとの境界が、切断刃の刃先4aの位置に到達する時期に適応させて、切断刃4を点線で示した位置から実線で示した位置へ、作動機構6及び刃物保持部材5を介して回動させる。
【0014】
11は、搬送コンベアであって、単板搬送方向上手側のプーリー11aが,刃物保持部材5の軸部5aへ遊転自在に架装されると共に、単板搬送方向下手側のプーリー及び減速機付電動機等から成る適宜の駆動機構(いずれも図示省略)を介して図示矢印方向へ走行せしめられ、単板Tの有効部分を引き続き図示矢印方向へ搬送する。
【0015】
本発明に係る単板の切断装置は、例えば述上の如く構成するものであり、実際の切断動作について、順々に詳述すると、制御機構10は、当初、切断刃4を図1の実線で示す位置に待機させるが、やがて、搬入コンベア3を介して単板Tが搬入されるのに伴い、常態に於て閉止していた単板検知器7の接点7aの全てが開放され、前端側の不要部分Taの検知信号が発せられると、該単板検知器7からの検知信号に基づき、単板Tの有効部分と前端側の不要部分Taとの境界が、切断刃の刃先4aの位置に到達する時期に適応させて、切断刃4を実線で示した位置から点線で示した位置へ回動させるので、図4に例示する如く、前端側の不要部分Taが単板Tから切断分離されて切断刃4の下方側へ、また単板Tの有効部分は切断刃4の上方側へ夫々移送される。
【0016】
次に、単板Tの搬入終了に伴って、いずれか一つの単板検知器7の接点7aが閉止され、後端側の不要部分Tbの検知信号が発せられると、該単板検知器7からの検知信号に基づき、単板Tの有効部分と後端側の不要部分Taとの境界が、切断刃の刃先4aの位置に到達する時期に適応させて、切断刃4を、図1に点線で示した位置(図4に実線で示した位置)から図1に実線で示した位置へ回動させるので、図1に例示する如く、後端側の不要部分Tbが単板Tから切断分離されて切断刃4の下方側へ、また単板Tの有効部分は引き続き切断刃4の上方側へ夫々移送される。
【0017】
以下、同様の動作の繰り返しによって、単板の前後の不要部分を順次切除することができる。因に、単板の中間部に大きな節穴等の不要部分がある場合に於ても、該中間部の不要部分の進入に伴い、いずれか一つの単板検知器の接点が閉止されれば、該単板検知器からの検知信号に基づき、制御機構が、中間部の不要部分の前側と単板の有効部分との境界が、切断刃の刃先の位置に到達する時期に適応させて、切断刃を、図1に点線で示した位置から図1に実線で示した位置へ回動させると共に、中間部の不要部分の通過に伴い、全ての単板検知器の接点が開放されれば、該単板検知器からの検知信号に基づき、制御機構が、中間部の不要部分の後側と単板の有効部分との境界が、切断刃の刃先の位置に到達する時期に適応させて、切断刃を、図1に実線で示した位置から図1に点線で示した位置へ回動させるので、中間部の不要部分も同様の動作によって切除できる、
【0018】
尚、切断刃に形成した細溝の部分には刃先がないので、刃先のある部分と同様の滑らかな切断を行うことはできないが、公知の通り、単板は著しい強度の異方性、即ち、繊維方向と繊維方向の直交方向とでは極端な強度の違いを有する特性があり、繊維方向の直交方向には極めて軟弱であるから、たとえ細溝の部分に刃先がなくても、刃先のある部分の切断に併せて強制的に分断することができるので、実用的には格別支障ない。但し、溝幅は過大に広くない方が良く、図示は省略したが、細溝の底部を構成する部分を、平凡な平底状に形成した切断刃を用いた実験では、10mm以下とするのが好ましく、7mm以下とするのがより好ましく、5mm以下とするのが更に好ましかった。また、必要に応じては、図3に例示する如く、細溝の底部を構成する部分4cを、刃物状に形成して、駄目押し的に確実な分断を図るのも有効であった。
【0019】
また、切断処理に伴って、刺着搬送部材の突刺体によって刺着搬送される単板(不要部分を含む)が、原則的な搬送方向とは別の方向、即ち、両刺着搬送部材の近接位置の接線方向とは異なる方向(例えばいずれかの刺着搬送部材の円周方向)へ移送される際には、必然的に単板に遠心力が作用し、該遠心力が突刺体からの単板の離脱を促進するので、特に比較的高速度で切断処理を行う場合には、突刺体から単板が自然に離脱する傾向となるが、突刺体からの単板の離脱を確実化するには、前記実施例に例示する如く、各刺着搬送部材の突刺体の各列の間に於ける切断刃の介入位置よりも単板搬送方向下手側の部分に、単板剥離部材を配設するのが適切であり、該単板剥離部材の具体的な形態としては、要は突刺体からの単板の離脱が助長できる形態であれば足りる。
【0020】
勿論、本発明に係る単板の切断装置の態様としては、前記実施例の態様に限るものではなく、種々の改良・変更を加えて差し支えないので、以下、改良例・変更例等について述べると、図5に例示した実施例は、前記図1〜図3に例示した実施例の構成に加えて、各刺着搬送部材1・2の突刺体1a・2aの各列の間に於ける切断刃の刃先4aの回動軌跡4dよりも単板搬送方向上手側の部分に、単板Tを概ね刺着搬送部材1・2の原則的な搬送方向へ案内する単板案内部材12を配設したものであり、該単板案内部材の具体的な形態は、個々に分離した複数の角柱状であっても、或は突刺体の介入を許容する複数の細溝を有する溝付平板状であっても、要は所望の方向へ単板を案内できる形態であれば足りる。
【0021】
前記の如き構成で成る切断装置によれば、単板の切断時に、前記単板案内部材が、包丁(切断刃)に対する俎の機能を奏し、一層適確な切断が行い得るので有効であり、特に比較的薄い単板の切断処理に用いる場合に効果的であるが、その他にも、例えば比較的厚い単板の切断処理に用いる場合に、刺着搬送部材の突刺体の列の間隔を、単板案内部材を備えない場合に比べて拡大しても差し支えなくなるなど、実用的に優れる構成である。
【0022】
図6に例示した実施例は、本発明に係る単板の切断装置を、単板の定尺切断に適用するよう備えた例であり、図中、13・14は、各々が周囲に、軸芯方向へ任意の間隔を隔てた複列状に単板刺着用の多数の突刺体13a・14aを有し、而も互いの突刺体13a・14aが同列に揃うよう対向状に備えられ、各突刺体13a・14aの先端が、回転軌跡13b・14bに沿って図示矢印方向へ対称的に回転するよう、適宜の駆動機構(図示省略)を介して回転せしめられる一対の刺着搬送部材であって、搬入コンベア3を介して繊維方向の直交方向に搬入される単板Tを刺着し、原則的には、引き続き両刺着搬送部材13・14の近接位置の接線方向へ搬送する。
【0023】
15は、搬送コンベア11の下方に配設された別の搬送コンベアであって、搬送コンベア11と同様に、単板搬送方向下手側のプーリー及び減速機付電動機等から成る適宜の駆動機構(いずれも図示省略)を介して図示矢印方向へ走行せしめられ、単板Tの有効部分を引き続き図示矢印方向へ搬送する。
【0024】
16・17は、搬送コンベア11・15の上方に配設された反射式光電管・リミットスィッチ等から成る定尺検知器であって、搬送コンベア11・15を介して搬送される単板Tの先端が、各定尺検知器16・17の位置に到達する都度、後述する制御機構18に検知信号を発信する。
【0025】
18は、制御機構であって、前記各単板検知器16・17からの検知信号に基づき、搬送コンベア11・15を介して搬送される単板Tの先端が、各定尺検知器16・17の位置に到達する都度、作動機構6及び刃物保持部材5を介して、切断刃4を点線で示した位置と実線で示した位置とへ交互に回動させる。
【0026】
斯様な構成によれば、搬送コンベア11・15を介して搬送される単板Tの先端が、各定尺検知器16・17の位置に到達する都度、制御機構18が、作動機構6及び刃物保持部材5を介して、切断刃4を点線で示した位置と実線で示した位置とへ交互に回動させるので、連続帯状の単板を所要の定尺毎に順次定尺切断することができる。
【0027】
因に、図5に例示した切断装置に備えた単板案内部材と同じ機能を奏する単板案内部材(具体的な形態は、刺着搬送部材13・14の形態に適合させる)を、図6に例示した切断装置にも備えれば、同様に有効であり、或は図示は省略したが、必要に応じては、先記図1〜図3に例示した切断装置の搬送方向下手側へ、図6に例示した切断装置を備えると共に、搬送コンベア11・15を、単板の搬入に適合させて都度間欠的に回動させる構成を採れば、所要の定尺に満たない短尺(小幅)な単板の不要部分を順次切除すると共に、不要部分を切除した単板同士の間隔を密に接近させ、その累積長さが所要の定尺に至る毎に定尺切断を行って、所要定尺の単板群を順次形成する使途に適用することもできる。
【0028】
次に、個々の部材の態様について述べると、先ず刺着搬送部材の対向関係については、要は、単板を刺着搬送できる対向位置にあれば足り、例えば図示した実施例の如く、互いの突刺体の位置を位相的に異ならせるなどして、突刺体が互いに衝突しないよう配備すれば、必要に応じて、相互の突刺体先端の回転軌跡が若干重複する位置まで接近させて備えることも可能であって、突刺体による刺着が安定化する傾向となるので、比較的薄い単板の刺着搬送には有効である。
【0029】
また、刺着搬送部材に備える突刺体の形態については、前記各実施例に例示する如き楔状が比較的形成が容易であって、単板の刺着搬送にも好都合であるが、必ずしも楔状に限定するものではなく、その他にも、例えば円錐状・針状・角錐状・石斧状等々、適宜設計変更して差し支えなく、更に刺着搬送部材への備え方についても、刺着搬送部材の軸部へ一体状に備える形態の他に、例えば有孔円板の外周へ突刺体を環状に備えて、予め丸鋸状の突刺部材を形成し、該丸鋸状の突刺部材を、刺着搬送部材の軸部へ嵌装して、キー・締付け螺子等で強固に固定する備え方であっても差し支えない。
【0030】
また、突刺体の配設間隔や突刺体の列の間隔についても特に制約はなく、要は切断時を含めて常に安定的に単板を刺着搬送できる間隔であれば足りるが、あえて言及すれば、突刺体の配設間隔については、単板の厚みの2倍〜5倍程度、突刺体の列の間隔については、単板の厚みの10倍〜30倍程度が、好ましい間隔の目安である。
【0031】
一方、切断刃の刃先を、突刺体先端の回転軌跡よりも内側へ進入させる際の深さについては、単板の厚み以上の深さとするのが、切断の確実化からして好ましいが、必ずしも限定するものではなく、この種の切断装置に於ては、一旦切断が開始されさえすれば、後は単板の搬送に伴って、加速度的に切断が進行する傾向があるので、切断刃の刃先を、突刺体先端の回転軌跡よりも内側へ進入させる際の深さが、たとえ単板の厚み以下であっても、当初に切断が確実に開始される範囲内であれば、切断の終了に至ることは不可能でなく、例えば切断刃の刃先を鋭利に保って、切断の確実な開始を図る常法的な手段の他に、先記単板案内部材の設置も、切断の確実な開始に極めて有効である。
【0032】
また、切断刃の形態としては、比較的大型の刃物を定期的に再研摩して用いることも可能ではあるが、薄くて小型の替刃状が至便であって、類似する既知の切断装置の実績からして、大量生産による低コスト化が可能であるから、再研摩せずに使い捨てとしても差し支えない。
【0033】
【発明の効果】
以上明らかな如く、本発明に係る単板の切断装置によれば、類似する既知の切断装置と同様に、単板の搬送を停止させることなく、先行する単板と後続する単板とを確実に弁別するよう切断し得るのは勿論のこと、刺着搬送部材と切断刃が如何なる部分に於ても全く当接することがないので、いずれの部材についても、過剰に摩滅する虞を解消することができ、而も先記既知の切断装置に於ける単板案内部材に比べて、慣性の小さな切断刃(刃物保持部材を含む)を交互に往復回動させる構成を採るものであるから、単板案内部材を交互に往復揺動させる既知の切断装置に比べて、切断時の応動性を向上させることができ、単板を高速度で切断処理するのにも好都合である。
【図面の簡単な説明】
【図1】本発明に係る単板の切断装置の概略側面説明図である。
【図2】図1に例示した単板の切断装置に用いる切断刃と刃物保持部材の部分平面説明図である。
【図3】図2の線H−Hに於ける断面説明図である。
【図4】図1〜図3に例示した単板の切断装置の動作説明図である。
【図5】本発明に係る単板の切断装置の別の実施例の概略側面説明図である。
【図6】本発明に係る単板の切断装置の更に別の実施例の概略側面説明図である。
【符号の説明】
1・2・13・14:刺着搬送部材
3 :搬入コンベア
4 :切断刃
4a :切断刃の刃先
4b :切断刃に形成した複数の細溝
5 :刃物保持部材
6 :作動機構
7 :単板検知器
9・9a :単板剥離部材
10・18 :制御機構
11・15 :搬送コンベア
12 :単板案内部材
16・17 :定尺検知器
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cutting device used for cutting a veneer veneer (hereinafter simply referred to as a veneer).
[0002]
[Prior art]
The applicant of the present application previously described, for example, the principle technology in “a method for cutting a single plate” (Japanese Patent Publication No. 59-23241), and “a cutting device for a single plate” (Japanese Patent Publication No. 54-6111), “a single plate” As disclosed in Japanese Patent Publication No. 58-54005, a pair of single-plate conveying bodies that rotate symmetrically, and a cutting edge directed in the direction opposite to the conveying direction of the single plate is disclosed It is mainly composed of a reciprocating cutting blade that alternately abuts on the outlet side peripheral surface of a pair of single plate conveyance bodies, and it is possible to cut the single plate using the conveyance force of the single plate Developed and proposed a cutting device.
[0003]
According to the cutting apparatus disclosed in each of the above publications, not only the advantage that cutting can be performed without stopping the conveyance of the single plate, but also the preceding single plate and the subsequent single plate, with the cutting point by the cutting blade as a boundary. It has the advantage that it can be discriminated reliably, so it is convenient for excision of unnecessary parts of a veneer or continuous cutting of a veneer veneer, and it has excellent practicality. Since the structure that ensures the cutting of the single plate by bringing it into contact with the outlet side peripheral surface of the carrier, at least one of the cutting edge of the cutting blade or the peripheral surface of the single plate carrier is simply a single plate. There is a tendency to wear excessively as compared with the case where only contact is made with the material, and there is a problem that the cost required for maintenance and management of the members is increased.
[0004]
Therefore, the applicant of the present application further discloses an arbitrary one in the axial direction as disclosed in, for example, “Single-plate cutting device” (Patent Publication No. 2691592), “Single-plate cutting device” (Patent Publication No. 2750528), and the like. A pair of (or at least one) single-plate transport body (or piercing transport body) having a plurality of grooves continuous in the rotational direction at intervals and rotated in a required direction via a drive mechanism, and a cutting edge A cutting blade fixedly provided on the lower side of the single plate conveying direction of the single plate conveying body in a direction opposite to the conveying direction of the single plate, and respective tip portions extending to the vicinity of the cutting edge of the cutting blade A pair of single plate guide members pivotally supported at their respective base ends so as to reciprocally swing between positions where the single plate is alternately guided to one surface side and the other surface side of the cutting blade; In response to a single plate cutting signal, the pair of single plate guide members swing back and forth alternately each time. It constitutes a mechanism mainly, while avoiding contact of the cutting blade and the veneer carrier, developed and proposed a cutting apparatus adapted to reliably cut the veneer.
[0005]
According to such a cutting device, like the above-described cutting device, it is possible to cut so as to reliably discriminate between the preceding single plate and the subsequent single plate without stopping the conveyance of the single plate. In addition, unlike the above-described cutting device, the veneer carrier (or piercing carrier) and the cutting blade do not come into contact with each other at all, so that any member may be worn excessively. Was able to be resolved.
[0006]
[Problems to be solved by the invention]
However, in the case of adopting a configuration in which a pair of single plate guide members are alternately reciprocally swung to cut a single plate, as is apparent from the description of the drawings of each of the above patent publications, at least one single plate is used. For the guide member, the base end is positioned outside the veneer transport body (or puncture transport body) and pivotally supported, and through the groove formed in the single plate transport body (or puncture transport body), Since it is necessary to extend the tip part to the vicinity of the cutting edge of the cutting blade, the size of the single plate guide member itself is larger than the reciprocating cutting blade, and one cutting blade is required. On the other hand, since the single plate guide member is a pair, the overall inertia of the single plate guide member is greatly increased, compared with the case where the reciprocating cutting blade is rotated each time. Because it tends to lack responsiveness (immediate response) at the time of cutting, There has been a weakness is somewhat unsuitable.
[0007]
[Means for Solving the Problems]
The present invention was developed in order to eliminate the disadvantages and weaknesses of these known cutting devices. Specifically, each of the known cutting devices is formed in a double row with an arbitrary interval in the axial direction around the periphery. A pair of stabs for transporting a single plate, which has a large number of stabs that are worn on a single plate, are provided opposite to each other so that the stabs are aligned in the same row, and are rotated symmetrically via a drive mechanism. There are a plurality of narrow grooves that allow the insertion of the piercing bodies at positions corresponding to the rows of the piercing bodies of the landing conveying member and the piercing bodies of the piercing and conveying member in the vicinity of the cutting edge including the cutting edge. The cutting edge directed in the direction opposite to the plate conveying direction is provided so as to be reciprocally rotatable so as to alternately enter inward by a desired depth from the rotation trajectory of the tip of the piercing body on the outlet side of each puncture conveying member. A cutting blade and an operating mechanism for alternately rotating the cutting blade back and forth in response to a single plate cutting signal. The single plate cutting device according to claim 1 (Claim 1) and the portion constituting the bottom of the plurality of narrow grooves in the cutting blade are formed in a blade shape. Separation of the veneer from the piercing body at the lower side of the veneer conveyance direction from the cutting blade intervention position between the cutting device (claim 2) and each row of piercing bodies of each piercing and conveying member 3. A veneer cutting device (Claim 3), wherein a veneer peeling member is provided to promote the movement, and between each row of piercing bodies of each piercing and conveying member. 2. A single plate guide member that guides the single plate in the principal transfer direction of the puncture transfer member in a portion closer to the single plate transfer direction than the rotation trajectory of the cutting edge of the cutting blade. Alternatively, a single-plate cutting device according to claim 2 or claim 3 (claim 4) is proposed.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in further detail with an example of the embodiment illustrated in the drawings. FIG. 1 is a schematic side view of a single plate cutting apparatus according to the present invention, and FIG. 2 is a single plate illustrated in FIG. FIG. 3 is a partial plan explanatory view of a cutting blade and a blade holding member used in the cutting apparatus of FIG. 3, FIG. 3 is a cross-sectional explanatory view taken along line HH of FIG. 2, and FIG. It is operation | movement explanatory drawing of the cut | disconnecting device of the single plate which was made. In the figure, 1 and 2 each have a large number of piercing bodies 1a and 2a that are worn in a single row in a double row with an arbitrary interval in the axial direction around the periphery, and each of the piercing bodies 1a. A pair of piercing and conveying members that are provided opposite to each other so that 2a are aligned in the same row and are rotated symmetrically in the direction of the arrow in the figure via an appropriate drive mechanism (not shown) such as a motor with a speed reducer. Then, the single plate T carried in the direction perpendicular to the fiber direction is stuck via the carry-in conveyor 3 and, in principle, is continuously conveyed in the tangential direction of the proximity position of both the stuck conveying members 1 and 2.
[0009]
Reference numeral 4 denotes a plurality of fine lines that allow intervention of the piercing bodies 1a and 2a at positions corresponding to the rows of the piercing bodies 1a and 2a of the piercing and conveying members 1 and 2 in the vicinity of the cutting edge including the cutting edge 4a. A cutting blade having a groove 4b, as shown by a solid line and a dotted line in FIG. 1, a cutting edge 4a directed in the direction opposite to the veneer conveying direction is a piercing body on the outlet side of each of the piercing and conveying members 1 and 2 It is provided so as to be able to reciprocally rotate through the blade holding member 5 so as to alternately enter the inner side by a desired depth from the rotation trajectories 1b and 2b of the tip, and the operation of the operation mechanism 6 described later is obtained and indicated by a solid line The single plate T is cut obliquely each time the position and the position indicated by the dotted line are alternately reciprocated.
[0010]
6 is an operating mechanism comprising a fluid cylinder, a cam, etc., and in response to a single plate cutting signal based on the control of a control mechanism 10 described later, the cutting blade 4 is moved by a solid line each time via the blade holding member 5. The reciprocating rotation is alternately performed to the indicated position and the position indicated by the dotted line.
[0011]
7 is composed of a plurality of limit switches, reflection type phototubes, etc., and is opened above the carry-in conveyor 3 so as to open and close in response to the swing of the swing rod 8 provided with the roller 8a. All of the plurality of contacts 7a which are disposed single plate detectors and are closed (ON) in a normal state (no single plate) are opened (OFF) when the single plate T is loaded. ), The passage of the unnecessary portion Ta on the front end side is detected, and when any one of the contacts 7a is closed (ON) with the completion of the loading of the single plate T, the rear end side Is detected, and a detection signal is transmitted to the control mechanism 10 described later.
[0012]
9 and 9a are single plate peeling members having a plurality of individually separated spatula shapes or a shape similar to the shape of the cutting blade 4 (a wide spatula shape having a plurality of narrow grooves allowing the insertion of a piercing body). Each of the piercing bodies 1a and 2a of the piercing and conveying member is provided on the lower side in the veneer conveying direction from the intervention position of the cutting blade 4 between the rows of the piercing bodies 1a and 2a. The separation of the effective part of the single plate T from 1a facilitates the separation of the unnecessary portion Ta on the front end side of the single plate from the piercing body 2a.
[0013]
10 is a control mechanism, and based on the detection signal from each single plate detector 7, the boundary between the effective portion of the single plate T and the unnecessary portion Ta on the front end side reaches the position of the cutting edge 4a of the cutting blade. The cutting blade 4 is rotated from the position indicated by the solid line to the position indicated by the dotted line through the operation mechanism 6 and the blade holding member 5 in accordance with the timing to perform, and the effective portion and the rear end side of the single plate T The operating mechanism 6 and the blade holding member 5 are moved from the position indicated by the dotted line to the position indicated by the solid line by adapting to the time when the boundary with the unnecessary portion Tb reaches the position of the cutting edge 4a of the cutting blade. Rotate through.
[0014]
11 is a conveyor, and a pulley 11a on the upper side in the veneer conveying direction is mounted on the shaft portion 5a of the blade holding member 5 so as to freely rotate, and a pulley and a speed reducer on the lower side in the veneer conveying direction. It is caused to travel in the direction indicated by the arrow through an appropriate drive mechanism (not shown) including an attached electric motor, and the effective portion of the single plate T is continuously conveyed in the direction indicated by the arrow.
[0015]
The single-plate cutting device according to the present invention is configured as described above, for example. The actual cutting operation will be described in detail in order. The control mechanism 10 initially sets the cutting blade 4 to the solid line in FIG. However, as the veneer T is carried in via the carry-in conveyor 3, all the contacts 7a of the veneer detector 7 that has been normally closed are opened, and the front end When the detection signal for the unnecessary portion Ta on the side is issued, based on the detection signal from the single plate detector 7, the boundary between the effective portion of the single plate T and the unnecessary portion Ta on the front end side is the cutting edge 4a of the cutting blade. Since the cutting blade 4 is rotated from the position indicated by the solid line to the position indicated by the dotted line in accordance with the time to reach the position, the unnecessary portion Ta on the front end side is cut from the single plate T as illustrated in FIG. Separated to the lower side of the cutting blade 4, and the effective portion of the single plate T is above the cutting blade 4. They are respectively transferred to.
[0016]
Next, when the loading of the single plate T is completed, the contact 7a of any one single plate detector 7 is closed, and when the detection signal of the unnecessary portion Tb on the rear end side is generated, the single plate detector 7 The cutting blade 4 is adapted to the timing when the boundary between the effective portion of the veneer T and the unnecessary portion Ta on the rear end side reaches the position of the cutting edge 4a based on the detection signal from FIG. Since it is rotated from the position indicated by the dotted line (the position indicated by the solid line in FIG. 4) to the position indicated by the solid line in FIG. 1, the unnecessary portion Tb on the rear end side is cut from the single plate T as illustrated in FIG. After being separated, the effective portion of the single plate T is continuously transferred to the lower side of the cutting blade 4 and to the upper side of the cutting blade 4.
[0017]
Thereafter, unnecessary portions before and after the veneer can be sequentially cut by repeating the same operation. Even if there is an unnecessary part such as a large node hole in the middle part of the single plate, if the contact of any one single plate detector is closed with the entry of the unnecessary part of the intermediate part, Based on the detection signal from the single plate detector, the control mechanism is adapted to cut when the boundary between the front side of the unnecessary portion of the intermediate portion and the effective portion of the single plate reaches the position of the cutting edge of the cutting blade. When the blade is rotated from the position shown by the dotted line in FIG. 1 to the position shown by the solid line in FIG. 1 and the contacts of all the single-plate detectors are opened along with the passage of the unnecessary part of the intermediate part, Based on the detection signal from the single plate detector, the control mechanism is adapted to the time when the boundary between the rear side of the unnecessary portion of the intermediate portion and the effective portion of the single plate reaches the position of the cutting edge of the cutting blade, Since the cutting blade is rotated from the position indicated by the solid line in FIG. 1 to the position indicated by the dotted line in FIG. It can be excised by similar operation,
[0018]
In addition, since the portion of the narrow groove formed on the cutting blade does not have a blade edge, it cannot perform the same smooth cutting as the portion with the blade edge. There is a characteristic that there is an extreme difference in strength between the fiber direction and the direction perpendicular to the fiber direction, and since it is extremely soft in the direction perpendicular to the fiber direction, there is a blade edge even if there is no blade edge in the narrow groove part Since it can be forcibly divided along with the cutting of the portion, there is no particular problem in practical use. However, the groove width should not be excessively wide and is not shown. However, in an experiment using a cutting blade in which the bottom portion of the narrow groove is formed into an ordinary flat bottom, the groove width should be 10 mm or less. It is preferably 7 mm or less, more preferably 5 mm or less. In addition, as illustrated in FIG. 3, it is also effective to form the portion 4c constituting the bottom of the narrow groove in a blade shape as necessary, and to ensure a reliable division.
[0019]
In addition, along with the cutting process, the veneer (including unnecessary portions) that is punctured and conveyed by the piercing body of the puncture conveying member is in a direction different from the basic conveying direction, that is, When transported in a direction different from the tangential direction of the proximity position (for example, the circumferential direction of any of the puncturing and conveying members), a centrifugal force inevitably acts on the veneer, and the centrifugal force is generated from the piercing body. This facilitates the separation of the veneer, so that when the cutting process is performed at a relatively high speed, the veneer tends to detach naturally from the piercing body. In order to achieve this, as illustrated in the above-described embodiment, the veneer peeling member is disposed on the lower side of the veneer conveyance direction with respect to the cutting blade intervention position between the rows of the piercing bodies of the piercing conveyance members. It is appropriate to dispose, and as a specific form of the veneer peeling member, the detachment of the veneer from the piercing body is important. If the kill form sufficient.
[0020]
Of course, the mode of the cutting device for a single plate according to the present invention is not limited to the mode of the above-described embodiment, and various improvements and modifications may be made. 5, in addition to the configuration of the embodiment illustrated in FIGS. 1 to 3, the embodiment illustrated in FIG. 5 is cut between the rows of the piercing bodies 1 a and 2 a of the piercing conveyance members 1 and 2. A veneer guide member 12 for guiding the veneer T in the principle conveyance direction of the puncture conveyance members 1 and 2 is disposed on the upper side of the rotation trajectory 4d of the blade edge 4a. The specific configuration of the single plate guide member may be a plurality of individually separated prisms or a grooved flat plate having a plurality of narrow grooves that allow intervention of a piercing body. Even if it exists, the point which can guide a veneer in a desired direction is sufficient.
[0021]
According to the cutting device having the above-described configuration, when cutting a single plate, the single plate guide member functions as a knife with respect to a knife (cutting blade), which is effective because more accurate cutting can be performed. In particular, it is effective when used for cutting processing of a relatively thin veneer. This is a practically superior configuration such that it can be enlarged as compared with the case where a single plate guide member is not provided.
[0022]
The embodiment illustrated in FIG. 6 is an example in which the single-plate cutting device according to the present invention is applied to single-plate standard cutting. In FIG. It has a large number of piercing bodies 13a, 14a for single-plate stabs in double rows spaced at an arbitrary interval in the core direction, and each piercing body 13a, 14a is provided in an opposing manner so that they are aligned in the same row. The piercing bodies 13a and 14a are a pair of piercing and conveying members that are rotated via an appropriate drive mechanism (not shown) so that the tips of the piercing bodies 13a and 14a rotate symmetrically in the direction of the arrows in the drawing along the rotation trajectories 13b and 14b. Then, the single plate T carried in the direction perpendicular to the fiber direction is stuck via the carry-in conveyor 3 and, in principle, is continuously conveyed in the tangential direction of the proximity position of the both-punctured conveying members 13 and 14.
[0023]
Reference numeral 15 denotes another transport conveyor disposed below the transport conveyor 11, and similarly to the transport conveyor 11, an appropriate drive mechanism including a pulley on the lower side in the single-plate transport direction, an electric motor with a speed reducer, etc. Is also moved in the direction of the arrow shown in the figure, and the effective portion of the single plate T is continuously conveyed in the direction of the arrow.
[0024]
Reference numerals 16 and 17 are fixed-length detectors composed of reflective phototubes, limit switches, and the like disposed above the conveyors 11 and 15, and the leading ends of the single plates T conveyed through the conveyors 11 and 15. However, every time it reaches the position of each of the standard detectors 16 and 17, a detection signal is transmitted to the control mechanism 18 described later.
[0025]
18 is a control mechanism, and based on detection signals from the single plate detectors 16 and 17, the tips of the single plates T conveyed through the conveyers 11 and 15 are connected to the standard detectors 16. Each time the position 17 is reached, the cutting blade 4 is alternately rotated to the position indicated by the dotted line and the position indicated by the solid line via the operation mechanism 6 and the blade holding member 5.
[0026]
According to such a configuration, each time the tip of the single plate T conveyed through the conveyors 11 and 15 reaches the position of each of the standard detectors 16 and 17, the control mechanism 18 Since the cutting blade 4 is alternately rotated to the position indicated by the dotted line and the position indicated by the solid line via the blade holding member 5, the continuous strip-shaped single plate is sequentially cut at a predetermined scale. Can do.
[0027]
Incidentally, a single plate guide member having the same function as that of the single plate guide member provided in the cutting apparatus illustrated in FIG. 5 (a specific form is adapted to the form of the piercing and conveying members 13 and 14) is shown in FIG. If it is also provided in the cutting device illustrated in (1), it is similarly effective, or illustration is omitted, but if necessary, to the lower side in the conveying direction of the cutting device illustrated in FIGS. If the cutting apparatus illustrated in FIG. 6 is provided and the conveyors 11 and 15 are adapted to carry in a single plate and rotate intermittently each time, the short length (small width) that does not meet the required standard is obtained. The unnecessary parts of the veneer are cut off sequentially, and the gap between the veneers that have been cut off the unnecessary parts is closely approached, and each time the accumulated length reaches the required standard, the standard cut is performed. It can also be applied to the usage of sequentially forming a single plate group.
[0028]
Next, the mode of the individual members will be described. First, as for the opposing relationship of the puncturing and conveying members, it suffices if the opposing position where the single plate can be punctured and conveyed is sufficient, for example, as shown in the illustrated embodiment, If it is arranged so that the piercing bodies do not collide with each other by, for example, changing the positions of the piercing bodies, it may be provided as close as possible to a position where the rotational trajectories of the piercing body tips slightly overlap. This is possible, and the sticking by the piercing body tends to be stabilized, so that it is effective for sticking and transporting a relatively thin single plate.
[0029]
As for the form of the piercing body provided in the piercing and conveying member, a wedge shape as illustrated in the above embodiments is relatively easy to form and is convenient for piercing and conveying a single plate. In addition, there is no limitation, for example, a conical shape, a needle shape, a pyramid shape, a stone ax shape, etc., and the design can be appropriately changed. In addition to the form provided integrally with the part, for example, a piercing body is provided in an annular shape on the outer periphery of the perforated disk, and a circular saw-like piercing member is formed in advance, and the circular saw-like piercing member is pierced and conveyed. There is no problem even if it is provided in such a way that it is fitted to the shaft portion of the member and firmly fixed with a key, a fastening screw or the like.
[0030]
Also, there is no particular restriction on the spacing of the piercing bodies and the spacing of the rows of piercing bodies. In short, it is sufficient if the spacing can always stably puncture and transport the veneer, including when cutting, but it should be mentioned. For example, the interval between the piercing bodies is about 2 to 5 times the thickness of the single plate, and the interval between the rows of the piercing bodies is about 10 to 30 times the thickness of the single plate. is there.
[0031]
On the other hand, with respect to the depth when the cutting edge of the cutting blade is made to enter the inside of the rotation trajectory of the tip of the piercing body, it is preferable to make the depth more than the thickness of the single plate from the viewpoint of ensuring cutting, but not necessarily This is not a limitation. In this type of cutting apparatus, once cutting is started, the cutting tends to proceed at an accelerated rate as the single plate is conveyed. End of cutting if the cutting edge is within the range where the cutting is surely started even if the depth at the time of entering the inside of the rotation trajectory of the tip of the piercing body is equal to or less than the thickness of the single plate For example, in addition to the usual means for maintaining the cutting edge of the cutting blade sharp and starting cutting reliably, the installation of the above-mentioned single plate guide member is also reliable for cutting. Very effective at starting.
[0032]
Moreover, as a form of the cutting blade, it is possible to periodically re-grind and use a relatively large blade, but a thin and small spare blade shape is convenient, and a similar known cutting apparatus is used. From the results, it is possible to reduce the cost by mass production, so it can be disposable without re-polishing.
[0033]
【The invention's effect】
As is apparent from the above, according to the single plate cutting device according to the present invention, as in the case of similar known cutting devices, the preceding single plate and the following single plate can be reliably connected without stopping the transfer of the single plate. As a matter of course, the piercing and conveying member and the cutting blade do not come into contact with each other at any part, so that the possibility of excessive wear of any member is eliminated. Since the cutting blade (including the blade holding member) having a small inertia is alternately reciprocated as compared with the single plate guide member in the above-described known cutting apparatus, a single blade is used. Compared with known cutting devices that alternately reciprocate the plate guide members, the responsiveness at the time of cutting can be improved, and it is convenient for cutting a single plate at a high speed.
[Brief description of the drawings]
FIG. 1 is a schematic side view of a cutting device for a single plate according to the present invention.
FIG. 2 is a partial plan view of a cutting blade and a blade holding member used in the single plate cutting apparatus illustrated in FIG. 1;
3 is a cross-sectional explanatory view taken along line HH in FIG. 2;
FIG. 4 is an operation explanatory diagram of the single plate cutting apparatus illustrated in FIGS. 1 to 3;
FIG. 5 is a schematic side view of another embodiment of the single plate cutting device according to the present invention.
FIG. 6 is a schematic side view illustrating still another embodiment of the single-plate cutting apparatus according to the present invention.
[Explanation of symbols]
1, 2, 13, 14: Inserting and conveying member 3: Loading conveyor 4: Cutting blade 4 a: Cutting blade edge 4 b: Plural grooves 5 formed on the cutting blade 5: Blade holding member 6: Actuating mechanism 7: Single plate Detectors 9, 9a: Single plate peeling members 10, 18: Control mechanisms 11, 15: Conveyor 12: Single plate guide members 16, 17: Standard detector

Claims (4)

各々が周囲に、軸芯方向へ任意の間隔を隔てた複列状に単板刺着用の多数の突刺体を有し、而も互いの突刺体が同列に揃うよう対向状に備えられ、駆動機構を介して対称的に回転せしめられる、一対の単板搬送用の刺着搬送部材と、刃先を含めた刃先近辺部分に於ける前記刺着搬送部材の突刺体の各列に相当する位置に、突刺体の介入を許容する複数の細溝を有し、而も単板搬送方向と逆方向に向けた刃先が、各刺着搬送部材の出口側に於ける突刺体先端の回転軌跡よりも所望深さだけ内側へ交互に進入するよう、往復回動自在に備えられた切断刃と、ベニヤ単板の切断信号に応動して、都度前記切断刃を交互に往復回動させる作動機構とを備えたことを特徴とするベニヤ単板の切断装置。Each has multiple piercing bodies for single plate piercing in a double row with an arbitrary interval in the axial direction around the periphery, and each piercing body is provided in an opposing manner so that the piercing bodies are aligned in the same row. In a position corresponding to each row of the piercing bodies of the pair of piercing bodies in the vicinity of the blade edge including the blade edge, a pair of piercing and conveying members for conveying a single plate that are rotated symmetrically through the mechanism The blade tip has a plurality of narrow grooves that allow the piercing body to intervene, and the cutting edge directed in the direction opposite to the veneer conveying direction is more than the rotational trajectory of the tip of the piercing body on the outlet side of each piercing conveyance member. A cutting blade provided so as to be reciprocally rotatable so as to alternately enter inward by a desired depth, and an operation mechanism for alternately reciprocatingly rotating the cutting blade in response to a cutting signal of a veneer single plate. A veneer veneer cutting device comprising the veneer veneer. 切断刃に於ける複数の細溝の底部を構成する部分を、刃物状に形成して成る請求項1記載のベニヤ単板の切断装置。2. The veneer single plate cutting device according to claim 1, wherein a portion constituting the bottom of the plurality of fine grooves in the cutting blade is formed in a blade shape. 各刺着搬送部材の突刺体の各列の間に於ける切断刃の介入位置よりも単板搬送方向下手側の部分に、突刺体からの単板の離脱を助長する単板剥離部材を配設して成る請求項1又は請求項2記載のベニヤ単板の切断装置。A veneer peeling member that facilitates the release of the veneer from the piercing body is arranged on the lower side of the veneer conveyance direction from the position of the cutting blade intervention between each row of the piercing bodies of each piercing conveyance member. The veneer veneer cutting device according to claim 1 or 2, wherein the veneer veneer cutting device is provided. 各刺着搬送部材の突刺体の各列の間に於ける切断刃の刃先の回動軌跡よりも単板搬送方向上手側の部分に、単板を概ね刺着搬送部材の原則的な搬送方向へ案内する単板案内部材を配設して成る請求項1又は請求項2又は請求項3記載のベニヤ単板の切断装置。In principle, the veneer conveying direction of the veneer is positioned on the upper side of the veneer conveying direction with respect to the rotation trajectory of the cutting edge between the rows of piercing bodies of the piercing conveying members. 4. A veneer veneer cutting apparatus according to claim 1 or 2, wherein a veneer guide member for guiding the veneer is disposed.
JP2002290611A 2002-10-03 2002-10-03 Veneer veneer cutting device Expired - Fee Related JP4170720B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104999535A (en) * 2015-08-11 2015-10-28 湖州南浔双林振森实木加工厂 Full-automatic solid green wood processing machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5758196B2 (en) * 2011-05-25 2015-08-05 株式会社名南製作所 Veneer veneer cutting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104999535A (en) * 2015-08-11 2015-10-28 湖州南浔双林振森实木加工厂 Full-automatic solid green wood processing machine

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