JP4445684B2 - Single plate processing method and single plate processing apparatus - Google Patents

Single plate processing method and single plate processing apparatus Download PDF

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Publication number
JP4445684B2
JP4445684B2 JP2001099106A JP2001099106A JP4445684B2 JP 4445684 B2 JP4445684 B2 JP 4445684B2 JP 2001099106 A JP2001099106 A JP 2001099106A JP 2001099106 A JP2001099106 A JP 2001099106A JP 4445684 B2 JP4445684 B2 JP 4445684B2
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veneer
cutting
single plate
waste
discharge path
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JP2002292606A (en
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幸男 高木
義昭 山田
隆 太田
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Meinan Machinery Works Inc
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Meinan Machinery Works Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、ベニヤレースから送出される単板を連続的に切断処理する処理方法と、該処理方法の実施に用いる処理装置に関するものである。
【0002】
【従来の技術】
ベニヤレースによって原木を旋削すると、当初不定形な原木の外周部からは、前後端に欠点(不要部分)を有する不定形な不連続状の単板が、次いで原木が略円柱状となってからは、主として先端寄りに欠点を有する連続状の単板が夫々送出されるが、例えば乾燥工程・横矧工程等の以降の工程の省力化・効率化等を図る為に、不連続状の単板については、前後端の欠点を切除する処理が、また連続状の単板については、欠点を切除する処理と併せて、単板の繊維と直交方向の所望定尺幅(定尺長さとも称する)毎に定尺切断する処理が要求され、而もベニヤレースの稼働を妨げない為に、前記各処理は単板の移送を止めないで連続的に行うことが要求されることから、本出願人は、先に「単板の連続截断処理方法および装置」(特公昭56−13603号公報)に開示する如く、それらの要求に対応する処理方法と処理装置を開発して、単板の処理工程の合理化に貢献した。
【0003】
前記処理方法の概要は、単板の不要部分を連続的に切除する連続有寸切断弁別工程と、該連続有寸切断弁別工程から送出される有効単板を互いに詰め寄せながら所定長さ(一般的には、220cm前後)毎に連続的に定尺切断して先行有効単板群と後続有効単板群とを弁別搬送する連続定尺切断弁別搬送工程と、該連続定尺切断弁別搬送工程から送出される有効単板群を所定位置まで搬送して堆積する堆積工程とを一連工程とすることによって、前述の要求に対応できるようにしたものであり、また処理装置の概要は、刃受体を兼ねる上下一対の搬送ローラーと、刃先を単板の進行方向と逆方向に向け、且つ刃先が前記搬送ローラーの各々の出口側周面に接する区間内を適時交互に片道回動するように備えられた切断刃とを有する切断機構の二基を、ベニヤレースの後位へ直列状に備えると共に、各切断機構の間に中間コンベアを備え、更に後側の切断機構の後位に上下二段の集積コンベアと、各集積コンベアに個別に連なる二基の堆積機構とを夫々備えて構成することにより、前記処理方法の実施を可能にしたものである。
【0004】
【発明が解決しようとする課題】
前述の如き処理方法及び処理装置によれば、単に連続的な切断処理が可能であるのみならず、ベニヤレースから送出される全ての単板を、所定の定尺に切り揃えて堆積できるので、後工程への堆積山の移送や、堆積山からの単板群毎の取り出しなどを簡便に行うことができ、総じて単板処理工程全体の省力化・効率化に有効である長所を有する反面、前記切断機構を直列状に二基備えるので、装置全体の設備費が高額化する難点があると共に、有効単板群を所定の定尺に切り揃える為に、最後に有効単板群に組み込まれる有効単板の殆ど全てを二枚に分断することが必要となるので、後の横矧工程等に於て、前記分断箇所の両側で本来は無用な整形屑を余分に発生させ、結果的に単板の歩留りを低下させる難点があり、更に二基の切断機構を常に稼働状態にしておく必要があるので、前記刃受体を兼ねる搬送ローラーや切断刃等の如く、稼働状態に比例して消耗が増大する消耗部材を有する切断機構を用いると、消耗部材の更新に要する維持管理費が高額化する難点もあった。
【0005】
【課題を解決するための手段】
本発明は、前記従来の処理方法の難点を解消し得るよう改良を施した処理方法と、該改良を施した処理方法の実施に用いる処理装置を提供することによって、単板処理工程の省費用化を図ると共に、単板の歩留りの向上を図らんとするものである。
【0006】
具体的には、先ず構成が比較的簡単な処理方法として、ベニヤレースの後位へ単板を連続的に切断して上下に分別する切断装置を備えると共に、該切断装置の後位へ上下二段から成る有効単板の通路と開閉自在な屑の排出路とを、下段の有効単板の通路が屑の排出路の後位に位置すべく設け、ベニヤレースから送出される単板を前記切断装置によって順次と切断処理するに際し、定尺切断すべき単板が到来するまでは、屑の排出路を常に開放して、単板の不要部分を屑として切除する屑切除処理を行い、また定尺切断すべき単板が到来した後は、後続する単板に不要部分が存在するか否かに拘わらず、屑の排出路を閉塞して、定尺毎の切断処理のみを行うことを特徴とする単板の処理方法(請求項1)を提案する。
【0007】
次に、それの処理装置として、ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した後は、後続する単板に不要部分が存在するか否かに拘わらず、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、定尺毎の切断動作のみを行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置(請求項2)を提案する。
【0008】
次に、好ましい処理装置として、刃受体を兼ねる上下一対の搬送ローラーと、刃先を単板の進行方向と逆方向に向け、且つ刃先が搬送ローラーの各々の出口側周面に接する区間内を交互に片道回動可能に備えられた切断刃と、該切断刃を交互に片道回動させる回動機構とを有する切断機構と、該切断機構の前位に於て単板の不要部分を検知する単板検知器を単板の進行方向と直交方向に適数個配設して成る単板検知機構と、前記切断刃の刃先位置を通過した単板の先端が定尺可能位置に至ることを適宜位置に於て直接的又は間接的に計測する定尺計測機構とを具備して成り、ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、前記単板検知機構からの検知信号に基づき、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した後は、後続する単板に不要部分が存在するか否かに拘わらず、前記定尺計測機構からの計測信号に基づき、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、定尺毎の切断動作のみを行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置(請求項3)を提案する。
【0009】
次に、別の処理方法として、ベニヤレースの後位へ単板を連続的に切断して上下に分別する切断装置を備えると共に、該切断装置の後位へ上下二段から成る有効単板の通路と開閉自在な屑の排出路とを、下段の有効単板の通路が屑の排出路の後位に位置すべく設け、ベニヤレースから送出される単板を前記切断装置によって順次と切断処理するに際し、定尺切断すべき単板が到来するまでは、屑の排出路を常に開放して、単板の不要部分を屑として切除する屑切除処理を行い、また定尺切断すべき単板が到来した際は、屑の排出路を閉塞して、必ず一度は定尺切断処理を行い、更にその後に於ても、後続する単板に不要部分が存在しない場合と、上段の有効単板の通路へ流入する単板の最先端部に不要部分が存在する場合と、下段の有効単板の通路へ流入する単板に不要部分が存在する場合については、屑の排出路を閉塞したまま、定尺毎の切断処理を行い、上段の有効単板の通路へ流入する単板の最先端部以外の部位に切除すべき不要部分が存在する場合に限っては、暫定的に屑の排出路を開放して、不要部分を屑として切除する屑切除処理を行うことを特徴とする単板の処理方法(請求項4)を提案する。
【0010】
次に、それの処理装置として、ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した際には、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、必ず一度は定尺切断動作を行い、更にその後に於ても、後続する単板に不要部分が存在しない場合と、上段の有効単板の通路へ流入する単板の最先端部に不要部分が存在する場合と、下段の有効単板の通路へ流入する単板に不要部分が存在する場合については、屑の排出路を閉塞したまま、定尺毎の切断動作を行い、上段の有効単板の通路へ流入する単板の最先端部以外の部位に切除すべき不要部分が存在する場合に限っては、暫定的に作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置(請求項5)を提案する。
【0011】
次に、好ましい処理装置として、刃受体を兼ねる上下一対の搬送ローラーと、刃先を単板の進行方向と逆方向に向け、且つ刃先が搬送ローラーの各々の出口側周面に接する区間内を交互に片道回動可能に備えられた切断刃と、該切断刃を交互に片道回動させる回動機構とを有する切断機構と、該切断機構の前位に於て単板の不要部分を検知する単板検知器を単板の進行方向と直交方向に適数個配設して成る単板検知機構と、前記切断刃の刃先位置を通過した単板の先端が定尺可能位置に至ることを適宜位置に於て直接的又は間接的に計測する定尺計測機構とを具備して成り、ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、前記単板検知機構からの検知信号に基づき、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した際は、前記定尺計測機構からの計測信号に基づき、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、必ず一度は定尺切断動作を行い、更にその後に於ても、前記単板検知機構からの検知信号と前記定尺計測機構からの計測信号とに基づき、後続する単板に不要部分が存在しない場合と、上段の有効単板の通路へ流入する単板の最先端部に不要部分が存在する場合と、下段の有効単板の通路へ流入する単板に不要部分が存在する場合については、屑の排出路を閉塞したまま、定尺毎の切断動作を行い、上段の有効単板の通路へ流入する単板の最先端部以外の部位に切除すべき不要部分が存在する場合に限っては、暫定的に作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置(請求項6)を提案する。
【0012】
【発明の実施の形態】
以下、本発明を図面に例示した実施の一例と共に更に詳述するが、ここで予め言及しておくと、単板は乾燥に伴って不均一に収縮して歪み易い性質があり、ベニヤレースから送出される単板の欠点を切除するに際して、仮に欠点の全部を不要部分として切除すると、乾燥工程後の横矧工程等に於て最終的に有効単板を矩形に整形する際に、乾燥歪みの部分だけ余分に整形屑を発生させる虞があることから、通常は単板の欠点の全部を不要部分として切除せずに、例えば有効単板の前後端に若干欠点を残すように処理したり、或は例えば比較的幅の狭い欠点・隙間等はたとえ検知しても処理せずにそのまま通過させたりするのが慣例であり、図示した例も斯様な慣例に倣って処理したものである。また定尺に満たない寸法を指す俗称としては、例えば乱尺・有寸・端尺・バラ寸など種々あるが、本発明の説明に際しては便宜的に乱尺を用いた。
【0013】
図1は本発明に係る単板の処理装置と該処理装置に接続した堆積装置の概略側面説明図であり、図2は図1に例示した堆積装置の概略背面説明図である。
【0014】
図中、2は、移送コンベアであって、図示は省略したが、後述する切断機構4の駆動源と同一の駆動源により直接的に(又は下側の搬送ローラー4bを介して間接的に)回動せしめられるか、或は減速機付き電動機・サーボモーター等の適宜の専用の駆動源(図示省略)の駆動を得て、ベニヤレースと同期する速度で図示矢印方向に回動せしめられ、ベニヤレース(図示省略)から送出される単板1を、後述する切断装置Hへ移送する。
【0015】
3は、切断装置Hの一部を構成する単板検知機構であって、移送コンベア2の終端部上に位置するコロ3aを有し単板1の厚さに応じて揺動する揺動アーム3bと、該揺動アーム3bの揺動に伴ってON・OFF動作する接点3dを有するリミットスイッチ・光電式スイッチ等の単板検知器3cとを単板1の進行方向と直交方向に複数個配設して成り、後述する切断機構4の前位に於て単板1の不要部分を検知し、後述する制御機構13へ検知信号を発信する。
【0016】
詳述すると、各単板検知器3cの接点3dは、常態に於てONで並列に接続されており、到来した単板1の厚さに対応する揺動アーム3bの揺動に伴って全部の接点3dがOFFになった時に、単板1の不要部分が通過して有効部分に至ったことを検知し、他方、いずれか一個の接点3dがONになった時に、単板1の有効部分が通過して不要部分に至ったことを検知し、後述する制御機構13へ検知信号を発信する。
【0017】
4は、切断装置Hの主要部を構成する切断機構であって、減速機付き電動機・サーボモーター等の適宜の駆動源(図示省略)によりベニヤレースと同期する速度で図示矢印方向に回動せしめられる上下一対の搬送ローラー4a・4bと、刃先を単板1の進行方向と逆方向に向け、且つ刃先が搬送ローラー4a・4bの各々の出口側周面に接する区間内を交互に片道回動可能に備えられた切断刃5と、支点軸5aを介して切断刃5を交互に片道回動させる流体シリンダー・カム等の回動機構11とを有して成り、後述する制御機構13の制御を得て所要時に切断刃5が交互に片道回動し、単板1の不要部分を屑Sとして連続的に切除する屑切除動作と、定尺毎に単板1を連続的に切断して上下に分別する動作とを行う。
【0018】
尚、図示は省略したが、前記上下一対の搬送ローラーの外周面へ斜め溝を多数条分散状に形成すれば、単板搬送力が増強されて単板の切断が安定化するので効果的であり、更には上下一対の搬送ローラーの外周面の相対する位置に、円周方向に連なる溝を多数条分散状に形成すれば、該溝の部分に於ける切断刃の刃先の摩耗が著しく軽減されて、切断刃の寿命が延びると共に、単板に対する切断刃の刃先の食い込み性が長期的に維持されて、単板の切断がより安定化するので一層効果的である。
【0019】
6・7は、上下二段の有効単板の搬送路a・bを構成する搬送機構として用いた搬送コンベアであって、上段の搬送コンベア6は切断装置Hの直後に、また下段の搬送コンベア7は、切断装置Hとの間に屑の排出路cが形成されるべく適宜の空間を隔てて夫々備えられており、而も上段の搬送コンベア6の前半部6aと下段の搬送コンベア7は、減速機付き電動機・サーボモーター等の適宜の駆動源(図示省略)によりベニヤレースと同期する速度で、また上段の搬送コンベア6の後半部6bは、変速機付き電動機・サーボモーター等の可変速型の駆動源(図示省略)によりベニヤレースと同期する速度と、定尺切断された単板を下段の搬送コンベア7によって搬送される別の定尺単板の上に重ねるのに適した速度との二段階の速度で、夫々図示矢印方向に回動すべく制御器(図示省略)によって制御され、切断装置Hから送出される単板を後述する堆積装置14へ搬送する。
【0020】
詳述すると、上段の搬送コンベア6の後半部6bは、切断装置Hが屑切除動作を行う際には、常にベニヤレースと同期する速度で回動し、処理された単板をそのまま下段の搬送コンベア7へ移乗させるように、他方、切断装置Hが定尺毎の切断動作を行う際には、定尺切断された単板が前半部6aから移乗されるまではベニヤレースと同期する速度で、また該単板が前半部6aから移乗された後は、該単板を下段の搬送コンベア7によって搬送される別の定尺切断された単板の上に重ねるのに適した速度で夫々回動し、点線で示す如く、定尺切断された単板同志を下段の搬送コンベア7上に於て順次重ね合わせるように制御される。
【0021】
8は、開閉部材として用いたダンパーであって、下段の搬送コンベア7の始端部付近に支軸8aを中心として揺動可能に備えられており、流体シリンダー・カム等の作動機構12の作動を得て、実線で示す位置と点線で示す位置との間を交互に揺動し、所要時に屑の排出路cを開閉する。
【0022】
9は、切断装置Hの一部を構成する定尺計測機構であって、有効単板の搬送路a・bの途上の適宜位置に、より詳細には、切断機構4の切断刃5の刃先から所要距離隔てた位置に、リミットスイッチ・光電式スイッチ等の定尺計測器9a・9bを有して成り、切断刃5の刃先位置を通過した単板の先端が定尺可能位置に至るのを直接的に計測し、後述する制御機構13へ計測信号を発信する。
【0023】
13は、制御機構であって、切断装置Hに到来する単板1の幅が定尺切断を要する幅に達するまでは、前記単板検知機構3からの検知信号に基づき、作動機構12を介してダンパー8を開作動させ、屑の排出路cを開放すると共に、単板1の不要部分を屑Sとして切除する屑切除動作を行い、また到来する単板1の幅が定尺切断を要する幅に達した後は、後続する単板1に不要部分が存在するか否かに拘わらず、前記定尺計測機構9からの計測信号に基づき、作動機構12を介してダンパー8を閉作動させ、屑の排出路cを閉塞すると共に、定尺毎の切断動作のみを行うように、前記切断装置Hを作動させる。
【0024】
制御機構13の制御態様を切断装置Hの作動態様に沿って一層具体的に詳述すると、切断装置Hの始動時には、回動機構11を介して切断刃5を点線で示す位置に待機させると共に、作動機構12を介してダンパー8を実線で示す位置に待機させるよう制御する。やがてベニヤレースからの単板1の到来に伴って、全ての単板検知器3cの接点3dがOFFになり、単板検知機構3から単板1の前端側の不要部分の検知信号が発信されると、該不要部分が切断刃5の刃先の位置を通過する時期に対応させて、回動機構11を介して切断刃5を実線で示す位置へ片道回動させるよう制御する。該切断刃5の切断動作によって、単板前端側の不要部分が屑Sとして切除され、屑の排出路cへ排出されると共に、単板1が上段の搬送路aへ搬入される。次に該単板1の先端が定尺計測器9aの位置に到達する前に、いずれか一個の単板検知器3cの接点3dがONになり、単板検知機構3から単板1の後端側の不要部分の検知信号が発信されると、該不要部分が切断刃5の刃先の位置に到達する時期に対応させて、回動機構11を介して切断刃5を点線で示す位置へ片道回動させるよう制御する。該切断刃5の切断動作によって、単板後端側の不要部分が屑Sとして切除され、屑の排出路cへ排出されると共に、単板1はそのまま上段の搬送コンベア6と下段の搬送コンベア7とを介して後述する堆積装置14へ搬送され堆積される。
【0025】
但し、単板検知機構3から単板1の前端側の不要部分の検知信号が発信された場合であっても、次に後端側の不要部分の検知信号が発信されるまでの期間が所望最少期間に満たない場合は、単板の幅が所望の幅(最少幅)に満たないことを表わしており、斯様な幅狭の単板は、仮に収得したとしても実用性に欠け、また後の乾燥工程等に於て引っ掛かる、詰まる等のトラブルの誘因となる虞もあるので、前述の如き切断刃の切断動作を休止させ、全て屑として屑の排出路cへ排出するのが実用的であるから、前段で述べた制御に於て、前端側の不要部分の検知信号が発信されてから後端側の不要部分の検知信号が発信されるまでの期間が所望最少期間に満たない場合は、例外的に切断刃の切断動作を休止させる制御を併用するのが好ましく、本例に於ても斯様な制御を併用する。
【0026】
一方、前述の如く単板前端側の不要部分を屑Sとして切除した後であって、而も単板検知機構3から単板1の後端側の不要部分の検知信号が発信される前に、単板1の先端が定尺計測器9aの位置に到達し、定尺計測機構9から計測信号が発信された場合には、作動機構12を介してダンパー8を閉作動させ、屑の排出路cを閉塞すると共に、回動機構11を介して切断刃5を実線で示す位置へ片道回動させるよう制御する。該切断刃5の定尺切断動作によって、先行する単板1は定尺位置に於て切断され、引き続き上段の搬送コンベア6によって搬送されると共に、後続する単板1は下段の搬送路bへ搬入される。そして、斯様に一度切断刃5を定尺切断動作させるよう制御した以降は、たとえその後に単板検知機構3から不要部分の検知信号が発信されたとしても、該検知信号に基づく切断刃5の切断動作は行わず、またダンパー8による屑の排出路cの閉塞は、切断装置Hを再び始動状態に復帰させるまで継続するよう制御する。
【0027】
やがて下段の搬送路bへ搬入された単板1の先端が定尺計測器9bの位置に到達し、定尺計測機構9から計測信号が発信された場合には、回動機構11を介して切断刃5を点線で示す位置へ片道回動させるよう制御する。該切断刃5の定尺切断動作によって、単板1は定尺位置に於て切断され、引き続き下段の搬送コンベア7によって搬送されると共に、後続する単板1は上段の搬送路aへ搬入される。以下、単板1の到来が途絶えるまで、定尺計測機構9からの計測信号に基づいて同じ定尺切断動作を繰り返すよう制御する。
【0028】
因に、単板の到来が途絶えると、例えば一定期間以上経過しても、単板検知機構が単板の存在を全く検知しなかったり、或は例えば切断刃が一定期間内に一度も動作しない等の正常な稼動状態とは異なる現象が発生する。そこで、斯様な現象等に基づいて、単板1の到来が途絶えたことを検出(判断)し、次に別の単板1が到来するのに備えて、切断装置Hを再び始動状態に復帰させるベく、切断刃5を点線で示す位置に、ダンパー8を実線で示す位置に夫々待機させるよう、回動機構11と作動機構12を作動させる制御も併せて行う。
【0029】
14は、半手動式の堆積装置であって、単板1を片側の端部のみに於て上下から挟持すべく、上下方向に殆ど間隔を隔てることなく上下に対設され(好ましくは図2に示す如く、上側を下側よりも単板の端部寄りに位置させて)、減速機付き電動機・サーボモーター等の適宜の駆動源(図示省略)により下段の搬送コンベア7と同期する速度で図示矢印方向に回動せしめられる上下一対の挟持コンベア14a・14bと、自動(又は手動)によって単板堆積面の高さをほぼ一定に維持し得る昇降自在な堆積台14cとを有して成り、下段の搬送コンベア7から移乗される単板1を片持状態にて挟持搬送すると共に、作業者が適時挟持コンベア14a・14bから単板1を抜き出して落下させる都度、単板1をほぼ一定の高さて受け止め、堆積山10として堆積する。
【0030】
本発明に係る好ましい単板の処理装置は、例えば前記の如く構成するものであり、該構成によって奏される作用を、ベニヤレースから送出される単板の平面展開説明図を参考にして以下順次説明する。
【0031】
図3は、標準的な原木を旋削した場合にベニヤレースから送出される単板の平面展開説明図であり、切断装置Hの切断刃5が点線で示す位置に、ダンパー8が実線で示す位置に夫々待機する状態(始動時)に於て、最初に図3の上部右側に例示する如き略三角状の単板1が到来しても、単板検知機構3によって検知されず、また更に所望の幅に満たない単板1が到来しても、制御機構13が切断刃5の切断動作を例外的に休止させるよう制御するので、それらの単板1はいずれも屑Sとして屑の排出路cへ排出される。
【0032】
次いで、図3の上部左側から下部右側にかけて例示する如き所望の幅を越える幅を有する単板1が到来すると、単板検知機構3からの前端側の不要部分と後端側の不要部分との検知信号に基づいて、制御機構13が都度切断刃5を交互に片道回動させるよう制御するので、各単板1の前後端の不要部分が切断線Kの位置に於て屑Sとして切除され、屑の排出路cへ排出されると共に、単板1(乱尺単板)は上部の搬送コンベア6と下段の搬送コンベア7とを介して堆積装置14へ搬送され堆積される。
【0033】
次いで、図3の下部中央から下部左側にかけて例示する如き連続状の単板1が到来すると、単板検知機構3からの前端側の不要部分の検知信号に基づいて、制御機構13が切断刃5を実線で示す位置に片道回動させるよう制御するので、切断線Kの位置に於て前端側の不要部分が屑Sとして切除され、屑の排出路cへ排出されると共に、単板1は上段の搬送路aへ搬入される。そして、図示する如く単板1の先端から定尺に満たない幅だけ隔てた位置に不要部分、本例に於ては切除するに足る幅を有する欠けZが存在し、該欠けZの前端が単板検知機構3の位置に到達すると、少なくともいずれか一個の単板検知器3cの接点3dがONになって、単板検知機構3から後端側の不要部分の検知信号が発信され、制御機構13が切断刃5を点線で示す位置に片道回動させるよう制御するので、切断線Kの位置に於て単板1が切断され、該単板1(乱尺単板)は上段の搬送コンベア6と下段の搬送コンベア7とを介して堆積装置14へ搬送され堆積される。一方、前記欠けZを有する部分は屑の排出路cへ搬入されるが、やがて前記欠けZの後端が単板検知機構3の位置に到達すると、全ての単板検知器3cの接点3dがOFFになって、単板検知機構3から前端側の不要部分の検知信号が発信され、制御機構13が切断刃5を実線で示す位置に片道回動させるよう制御するので、前記欠けZを含む不要部分が切断線Kの位置に於て切断され、屑Sとして屑の排出路cへ排出される。
【0034】
次いで、切除を要しない欠けZ1しか存在しない単板1が到来して(或は欠けや節穴等の欠点が存在しない単板が到来して)、単板検知機構3から後端側の不要部分の検知信号が発信される前に、単板1の先端が定尺計測器9aの位置に到達し、定尺計測機構9から計測信号が発信された場合には、制御機構13が作動機構12を介してダンパー8を閉作動させ、屑の排出路cを閉塞すると共に、回動機構11を介して切断刃5を実線で示す位置へ片道回動させるよう制御するので、先行する単板1は定尺位置に於て切断され、引き続き上段の搬送コンベア6によって搬送されると共に、後続する単板1は下段の搬送路bへ搬入される。そしてそれ以降は、制御機構13が単板検知機構3から不要部分の検知信号に基づく切断刃5の切断動作は行わず、定尺計測機構9からの計測信号に基づいて定尺切断動作のみを繰り返すよう制御するので、単板1は順次定尺毎に切断され、上段の搬送路aと下段の搬送路bへ交互に搬入されると共に、下段の搬送コンベア7上に於て二枚毎に重ね合わされて堆積装置14へ搬送され堆積される。
【0035】
一方、最近ではあまり見掛けなくなったが、極く太い原木を旋削した場合に、図4の上部中央から下部右端にかけて例示する如き定尺に満たない幅を有する不連続状の単板1に続いて、図4の下部中央右側に例示する如き定尺を越える幅を有する不連続状の単板1が送出されるが、斯様な単板1が到来した場合には、単板検知機構3からの前端側の不要部分の検知信号に基づいて、前端側の不要部分が屑Sとして切除された後であって、後端側の不要部分の検知信号が発信される前に、単板1の先端が定尺計測器9aの位置に到達し、定尺計測機構9から計測信号が発信されるので、該単板1は定尺位置に於て切断され、而も前記制御態様によると、それ以降は定尺毎の切断動作の制御を行うのみであるから、図4の下部中央から下部左側にかけて例示する如き前記不連続状の単板1とそれに続く連続状の単板1との境界Eの前後端の不要部分や、連続状の単板1に存在する切除するに足る幅を有する欠けZを含む不要部分は、結果的に切除せずに、収得する単板(定尺単板)に残存させる処理を行うことになる。
【0036】
また更に、一旦不要部分が存在しない単板が到来した以降に於ても、例えば原木の芯部に割れが内在していることなどに起因して、図5の上部に例示する如き顕著な割れWを有する単板1が到来したり、或は例えば旋削途上に於て原木の一部が欠落するなどに起因して、図5の下部に例示する如き新規に生成した切除するに足る幅を有する欠けZを有する単板1が到来することがあるが、前記制御態様によれば、斯様な単板1が到来した場合に於ても、前記顕著な割れWの前後端の不要部分や、切除するに足る幅を有する欠けZを含む不要部分は、結果的に切除せずに、収得する単板(定尺単板)に残存させる処理を行うことになる。
【0037】
しかしながら、たとえ斯様に従前なら切除の対象となる不要部分(欠点)を、幾分残存させる処理方法を実施しても、収得する単板の全量に比較すれば、不要部分が残存する割合は、以降の工程に於て格別支障となるほど多くはないので、実用的に特に問題はなく、斯様な処理方法によれば、概して比較的簡単な構成を以って、ベニヤレースから送出される単板を円滑に処理することができる。
【0038】
もっとも、不要部分は、できるならば収得する単板に残存させない方が好ましく、前記処理方法の構成を若干変更して成る別の処理方法を実施することによって、より多くの不要部分を切除することが可能であり、図1・図2に例示した処理装置も、制御機構の構成を若干変更することによって、より多くの不要部分を切除する別の処理方法に用いることができる。
【0039】
具体的には、図1・図2に例示した処理装置の制御機構13の構成を、切断装置に到来する単板1の幅が定尺切断を要する幅に達するまでは、単板検知機構3からの検知信号に基づき、作動機構12を介してダンパー8を開作動させ、屑の排出路cを開放すると共に、単板1の不要部分を屑Sとして切除する屑切除動作を行い、また到来する単板1の幅が定尺切断を要する幅に達した際には、定尺計測機構9からの計測信号に基づき、作動機構12を介してダンパー8を閉作動させ、屑の排出路cを閉塞すると共に、必ず一度は定尺切断動作を行い、更にその後に於ても、単板検知機構3からの検知信号と定尺計測機構9からの計測信号とに基づき、後続する単板1に不要部分が存在しない場合と、上段の有効単板の通路aへ流入する単板1の最先端部に不要部分が存在する場合と、下段の有効単板の通路bへ流入する単板1に不要部分が存在する場合については、屑の排出路cを閉塞したまま、定尺毎の切断動作を行い、上段の有効単板の通路aへ流入する単板1の最先端部以外の部位に切除すべき不要部分が存在する場合に限っては、暫定的に作動機構12を介してダンパー8を開作動させ、屑の排出路cを開放すると共に、単板1の不要部分を屑Sとして切除する屑切除動作を行うように制御する構成に変更するのである。
【0040】
前記の如く変更した構成によって奏される作用を、先例と同様に単板の平面展開説明図を参考にして以下順次説明すると、仮に処理の対象となる単板が、図3の例の如き形態である場合には、単板1について単板検知機構3からの検知信号と定尺計測機構9からの計測信号が発信される順序や、制御機構13の制御態様が先例と同じであるから、奏される作用も、先例の作用と全く同じであって、斯様な形態の単板を対象とする限りに於ては、構成の相違によって作用に差異が生じることはない。それに対して、図6の例は、図4の例の形態と全く同じ形態の単板1を処理の対象とする例であるが、構成の相違によって後述の如く作用の一部に差異が生じる。
【0041】
即ち、図6の上部右側に例示する如き所望の幅に満たない単板1を、全て屑Sとして屑の排出路cへ排出するよう処理してから、図6の下部中央右側に例示する如き定尺を越える幅を有する不連続状の単板1を、定尺位置に於て定尺切断するよう処理するまでについては、単板1について単板検知機構3からの検知信号と定尺計測機構9からの計測信号が発信される順序や、制御機構13の制御態様が先例と同じであるから、奏される作用は、先例の作用と全く同じであり、更に前記不連続状の単板1とそれに続く連続状の単板1との境界Eを含む単板1を処理する際も、制御機構13は、やはり定尺位置での切断動作の制御を行う(念の為に言及すると、前記境界Eの前後端の不要部分を、単板検知機構3が検知して検知信号を発信しても、境界Eを含む単板1は、下段の有効単板の通路bへ流入するので、制御機構13は境界Eの前後端の不要部分を屑Sとして切除する屑切除動作の制御を行わない)。しかし、図6の下段左側に例示する如く、上段の有効単板の通路aへ流入する単板1の最先端部以外の部位に切除すべき不要部分、本例に於ては切除するに足る幅を有する欠けZが存在する場合には、該欠けZの前後端の通過を単板検知機構3が検知して検知信号を発信するのに基づいて、制御機構13が暫定的にダンパー8を開作動させると共に、切断刃5による屑切除動作の制御を行うので、前記欠けZを含む不要部分が屑Sとして切除され、屑の排出路cへ排出される。
【0042】
また、例えば図7の上部中央に例示する如く、下段の有効単板の通路bへ流入する単板1に顕著な割れWが存在しても、制御機構13は、前記顕著な割れWの前後端の不要部分を切除する屑切除動作の制御を行わないが、図7の下部中央に例示する如く、上段の有効単板の通路aへ流入する単板1に顕著な割れWが存在する場合には、該顕著な割れWの前後端の通過を単板検知機構3が検知して検知信号を発信するのに基づいて、制御機構13が暫定的にダンパー8を開作動させると共に、切断刃5による屑切除動作の制御を行うので、前記顕著な割れWの前後端の不要部分が屑Sとして切除され、屑の排出路cへ排出される。
【0043】
また更に、例えば図8の上部中央右側に例示する如く、下段の有効単板の通路bへ流入する単板1に切除するに足る幅を有する欠けZが存在しても、制御機構13は、前記欠けZを含む不要部分を切除する屑切除動作の制御を行わないが、例えば図8の上部中央左側から下部中央にかけて例示する如く、上段の有効単板の通路aへ流入する単板1に切除するに足る幅を有する欠けZが存在する場合には、該欠けZの前後端の通過を単板検知機構3が検知して検知信号を発信するのに基づいて、制御機構13が暫定的にダンパー8を開作動させると共に、切断刃5による屑切除動作の制御を行うので、前記欠けZを含む不要部分が屑Sとして切除され、屑の排出路cへ排出される。
【0044】
尚、図9の上部中央右側に例示する如く、上段の有効単板の通路aへ流入する単板1に不要部分(本例に於ては切除するに足る幅を有する欠けZの一部)が存在する場合であっても、該不要部分が単板1の最先端部に存在する場合については、該不要部分を切除して屑の排出路cへ排出するには手後れであるから、制御機構13は、不要部分を切除する屑切除動作の制御は行わず、あくまで、図9の上部中央左側に例示する如く(或は前記図8の上部中央左側から下部中央にかけて例示する如く)、上段の有効単板の通路aへ流入する単板1の最先端部以外の部位に切除すべき不要部分が存在する場合に限ってのみ、暫定的にダンパー8を開作動させると共に、切断刃5による屑切除動作の制御を行うよう構成する。
【0045】
但し、図9の下部中央に例示する如く、上段の有効単板の通路aへ流入する単板1の最先端部以外の部位に切除すべき不要部分(本例に於ては切除するに足る幅を有する欠けZ)が存在する場合であっても、単板1の先端から切除すべき不要部分(欠けZ)までの距離Xが比較的短い場合には、不要部分を切除する屑切除動作の制御を行うと、比較的幅の狭い単板(乱尺単板)が収得されることになり、該比較的幅の狭い単板は、後の乾燥工程等に於て引っ掛かる、詰まる等のトラブルの誘因となる虞があるので、定尺計測機構9から計測信号が発信されてから単板検知機構3から不要部分の前端側の検知信号が発信されるまでの期間が所望最少期間に満たない場合についても、例外的に切断刃の切断動作を休止させる制御を併用するのが好ましく、斯様な制御を併用した場合には、図示する如く、比較的幅の狭い単板に相当する部分と不要部分(欠けZ)とが後続する単板(本例に於ては乱尺単板)に繋がったまま上段の有効単板の通路へ流入することになるが、実用的に全く問題はない。
【0046】
前述の如き異なる構成の制御機構を備えた処理装置によれば、本発明に係る別の単板の処理方法を実施することが可能であるが、本発明に係る単板の処理方法の実施に用いる処理装置としては、これまでに説明した構成の処理装置に限るものではなく、制御機構以外の構成について、種々の変更例・設計例等が挙げられるので、以下それら変更例・設計例等について順次説明する。
【0047】
先ず、切断装置を構成する単板検知機構としては、検知精度からして、図1・図2の例の如く、単板の厚さに対応して作動する単板検知器を備えて成る単板検知機構が好ましいが、必ずしも斯様な構成に限るものではなく、図示は省略したが、図1・図2の例の揺動アーム及び単板検知器に代えて、図1・図2の例の定尺計測器と同様に単に単板の有無に対応して作動するリミットスイッチ・光電式スイッチ等の単板検知器を備えて成る単板検知機構であっても、或はイメージセンサーの如く単板の投影形状を判別する単一の単板検知器を備えて成る単板検知機構であっても、要は単板の不要部分を検知できる機構であれば足りる。
【0048】
次に、図10の例は、図1・図2の例の定尺計測器9a・9bに代えて、移送コンベア2の回動に従動して回転するロータリーエンコーダー15を備えて定尺計測機構を構成し、単板検知機構3からの前端側の検知信号と前記ロータリーエンコーダー15の計測信号とに基づいて、単板検知機構3の位置を通過する単板1の幅を予め計測することにより、切断刃の刃先位置を通過した単板の先端が定尺可能位置に至ることを間接的に計測できるよう構成した例であり、定尺計測機構としては、その他にも図示は省略したが、例えばイメージセンサーの如く単板の投影形状を判別する定尺計測器を、切断機構の前位又は上下二段の有効単板の搬送路の夫々に臨む位置に備えて成る定尺計測機構であっても、要は切断刃の刃先位置を通過した単板の先端が定尺可能位置に至ることを直接的又は間接的に計測できる機構であれば足りる。
【0049】
また、図10の例は、図1・図2の例の半可変速式の上段の搬送コンベア6に代えて、上下二段の有効単板の搬送路a・bの合流点に至るまでの、上段の有効単板の搬送路aの搬送工程長が、下段の有効単板の搬送路bの搬送工程長に比べて単板の定尺幅の略奇数倍だけ長くなるよう、搬送工程長を可変可能に構成して成る上段の搬送コンベア16を備えて上段の有効単板の搬送路aを構成し、定尺切断された単板同志を下段の有効単板の搬送路bを構成する下段の搬送コンベア17上に於て順次重ね合わせるようにした例である。
【0050】
詳述すると、上段の搬送コンベア16は、図示する如く相互に係合する前後一対の折返し搬送コンベア16a・16bによって構成されており、該折返し搬送コンベア16a・16bの係合状態を、実線で示す状態から点線で示す状態に変化させることによって、上下二段の有効単板の搬送路a・bの合流点に至るまでの、上段の有効単板の搬送路aの搬送工程長が、下段の有効単板の搬送路bの搬送工程長に比べて単板の定尺幅の略奇数倍だけ長くなるように、その搬送工程長を変えることが可能であり、たとえ単板の定尺幅が変わっても、定尺切断された単板同志を下段の搬送コンベア17上に於て順次重ね合わせることができる。
【0051】
因に、図1・図2の例に於ては、装置を構成する各部材の機能を区別して説明する便宜上、どの部材も分離状に備えるよう図示したが、図10の例の如く、切断刃5の支点軸5a内に上段の搬送コンベア16を張架すると共に、ダンパー8の支軸8a内に下段の搬送コンベア17を張架するよう構成すれば、単板の搬送が一層安定するので好ましく、図1・図2の例も同様に変更可能である。また、図10の例の如く、必要に応じて堆積台14cを二基備えて堆積装置14を構成すれば、乱尺単板の堆積山10aと定尺単板の堆積山10bとに区分して堆積することが可能であり、図1・図2の例も同様に変更して差し支えない。
【0052】
次に、屑の排出路を開閉する開閉部材としては、応動の迅速性・開閉の適確性等からして、図1・図2の例の如き揺動式のダンパー(中空翼状が好ましいが、複数枚の板状でも足りる)が好適であるが、必ずしも揺動式のダンパーに限るものではなく、例えば図11の例の如く、板状或は櫛状の往復式のダンパー18を下段の搬送コンベア7cの始端部付近に備え、制御機構13の制御により、流体シリンダー・カム等の作動機構19を介して、前記往復式のダンパー18を適時前後に往復動させるよう構成しても、切除した屑Sを屑の排出路cへ排出することが可能であり、要は屑の排出路を開閉できる部材であれば足りる。
【0053】
因に、図11の例は、上段の有効単板の搬送路aを構成する上段の搬送コンベア6cには、堆積台14cを二基備えた堆積装置14を、下段の有効単板の搬送路bを構成する下段の搬送コンベア7cには、堆積台14cを一基備えた堆積装置14を夫々接続し、乱尺単板の堆積山10aと定尺単板の堆積山10bとに区分して堆積するようにした例であるが、本発明に係る単板の処理装置に接続する堆積装置としては、必ずしも先記半手動式の堆積装置に限るものではなく、図示は省略したが、従来公知の種々の自動式の堆積装置を用いることが可能であり、幅が不揃いな乱尺単板についても、自動的に落下させる際の落下位置の基準を、例えば前端側と後端側とに交互に切替えるなどすれば、著しく堆積姿勢を悪化させることなく、概ね立方体状の堆積山に堆積することが可能である。
【0054】
次に、切断装置の主要部を構成する切断機構としては、高速処理の適応性・構造の簡素性等からして、先記各例に図示する如き刃受体を兼ねる上下一対の搬送ローラー4a・4bと、刃先を単板1の進行方向と逆方向に向け、且つ刃先が搬送ローラー4a・4bの各々の出口側周面に接する区間内を交互に片道回動可能に備えられた切断刃5と、該切断刃5を交互に片道回動させる回動機構11とを有する切断機構4が好適であるが、必ずしも該構成の切断機構に限るものではなく、斯様な切断機構とは構成が異なる従来公知の種々の連続切断式の切断機構を用いることが可能であり、要は単板を連続的に切断して上下に分別する機能を有する切断機構であれば足りる。
【0055】
因に、先記各例とは構成が異なる切断機構の実例を挙げると、図12の例は、外周に多数の突刺体21aを有する丸鋸状の刺着部材21を回転軸22の軸芯方向に適宜の間隔を隔てて複数枚備えて成り、減速機付き電動機・サーボモーター等の適宜の駆動源(図示省略)によりベニヤレースと同期する速度で図示矢印方向に回動せしめられる刺着搬送体20と、単板1の進行方向と逆方向に向けた刃先が刺着搬送体20に対しては近接状に、また該刺着搬送体20の下方に対設した移送コンベア2の終端部に対しては少なくとも単板1が通過可能な間隔を隔てて位置するように、刃物ホルダー23と刃物押え24とによって保持される切断刃25と、基端側が支点軸26aによって枢支され、先端側が点線位置(待機位置)と実線位置との区間を揺動し得るよう刺着部材21の間隔内に延在する複数枚の板状の上部単板案内部材26と、基端側が支点軸27aによって枢支され、先端側が点線位置(待機位置)と実線位置との区間を揺動し得るよう移送コンベア2の間隔内に延在する複数枚の板状の下部単板案内部材27と、制御機構(図示省略)の制御に基づいて、適時上部単板案内部材26及び下部単板案内部材27を交互に片道回動させる流体シリンダー・カム等の作動機構28と、切断刃25の上方に位置して、突刺体21aからの単板1の離脱を援助する櫛状のはがし部材29と、単板検知機構3のコロ3aの下方に対設した遊転自在な支持ローラー30とを有する切断機構を表示したものである。
【0056】
前記構成で成る切断機構によっても、単板検知機構3からの単板1の前後端の不要部分の検知信号、或は定尺計測機構(図示省略)からの計測信号に基づき、作動機構28が都度上部単板案内部材26及び下部単板案内部材27を点線位置と実線位置との区間を交互に片道回動させることによって、単板1の不要部分を屑Sとして切除して屑の排出路cへ排出したり、或は単板1を定尺毎に切断することができるので、本発明に係る単板の処理装置に於ける切断装置の主要部の構成に適用可能であり、その他、図示は省略したが、例えば所定位置に固定した固定刃の前位の斜め上方と斜め下方とに個別に可動刃を備えて、単板の前端側の不要部分は斜め下方の可動刃により、また単板の後端側の不要部分は斜め上方の可動刃により別々に切断するよう構成した切断機構なども適用可能である。
【0057】
因に、前記図12の例は、切断刃として、刃物ホルダーと刃物押えとによって固定的に保持される所謂替刃式の切断刃を用いた例であり、公知の再研磨式の切断刃を用いる場合に比べて、概して維持管理費が低減できるので有益であり、先記図1・図2の例、図10の例、図11の例等に於ける揺動式の切断刃5も、公知の再研磨式の切断刃を用いる場合の他に、必要に応じて、図13に例示する如く、支点軸31を中心として揺動可能に備えられた刃物ホルダー33と刃物押え34とによって保持される替刃式の切断刃35に代えるよう設計変更することが可能である。
【0058】
また、前記図12の例に図示した刃物ホルダー23の下辺に設けた突起部23aは、屑の排出路を開放するよう開作動した場合のダンパー8の先端を、屑の排出路から隠蔽して、ダンパー8の先端に屑Sが引っ掛かるトラブルを予防するので有効であり、図13の例の刃物ホルダー33にも同様の突起部32を設けて、前記トラブルの予防を図るのが好ましく、更に詳細な図示は省略したが、図1・図2の例、図10の例、図11の例に於て、再研磨式の切断刃を用いた場合についても、該再研磨式の切断刃を支持する刃物支持部材に同様の突起部を設けるのが好ましい。
【0059】
尚、前記各例に於ける突起部は、開作動した場合のダンパーの先端を、屑の排出路から隠蔽できれば足りるので、必ずしも連続状である必要はなく、ダンパーの形状に応じては、適数枚の板状としても差し支えない。
【0060】
次に、上下二段の有効単板の搬送路を構成する搬送機構としては、先記各例の如く単板を下方から支持して搬送する方式の搬送コンベアが簡便であるが、必ずしも該方式の搬送コンベアに限るものではなく、例えば単板を上方から刺着して搬送する刺着コンベア,或は例えば単板を上方から吸着して搬送する吸着コンベア等々、従来公知の種々の搬送機構を用いることが可能であり、要は切断装置から搬入される単板を、後位の堆積装置等(単板は必ずしも堆積処理のみに限定するものではなく、必要に応じて、例えばそのまま乾燥工程で処理すべく、乾燥装置・乾燥装置への搬入装置等へ搬送しても差し支えない)へ搬送できる搬送機構であれば足りる。
【0061】
【発明の効果】
以上明らかな如く、本発明に係る単板の処理方法によれば、単一の切断機構を有する切断装置を備えて単板を連続的に切断処理することができるので、概して装置全体の設備費を低額化することができると共に、定尺切断処理を必要以上に行わないので、後の横矧工程等に於て、無用な整形屑を余分に発生させる虞がなく、結果的に単板の歩留りを低下させないで済み、更に稼働状態に比例して消耗が増大する消耗部材を有する切断機構を用いる場合であっても、単一の切断機構を稼働状態にしておくだけで足りるから、概して消耗部材の更新に要する維持管理費も少額化することができるなど種々の利点がある。また本発明に係る単板の処理方法の実施には、これまでに説明したような種々の構成で成る処理装置を用いることが可能であるが、特に図1・図2の例、図10の例、図11の例の如き切断機構(部分的には、図13の例を含む)を具備する切断装置を備えた処理装置は、高速処理の適応性・構造の簡素性等が優れるので好適である。
【図面の簡単な説明】
【図1】本発明に係る単板の処理装置と該処理装置に接続した堆積装置の概略側面説明図である。
【図2】図1に例示した堆積装置の概略背面説明図である。
【図3】標準的な原木を旋削した場合にベニヤレースから送出される単板の平面展開説明図である。
【図4】極く太い原木を旋削した場合にベニヤレースから送出される単板の平面展開説明図である。
【図5】顕著な割れや新規に生成した切除するに足る幅を有する欠けが存在する単板の平面展開説明図である。
【図6】図4の例の形態と全く同じ形態の単板の平面展開説明図である。
【図7】顕著な割れが存在する単板の平面展開説明図である。
【図8】新規に生成した切除するに足る幅を有する欠けが存在する単板の平面展開説明図である。
【図9】新規に生成した切除するに足る幅を有する欠けが存在する単板の平面展開説明図である。
【図10】切断装置と堆積装置の別の実例の概略側面説明図である。
【図11】切断装置と堆積装置の別の実例の概略側面説明図である。
【図12】切断機構の別の実例の概略側面説明図である。
【図13】切断刃の別の実例の概略側面説明図である。
【符号の説明】
1 :単板
2 :移送コンベア
3 :単板検知機構
4 ;切断機構
5 :切断刃
6 :上段の搬送コンベア
7 :下段の搬送コンベア
8 :ダンパー
9 :定尺計測機構
10:単板の堆積山
11:回動機構
12:作動機構
13:制御機構
14:堆積装置
16:上段の搬送コンベア
17:下段の搬送コンベア
18:ダンパー
19:作動機構
20:刺着搬送体
25:切断刃
26:上部単板案内部材
27:下部単板案内部材
28:作動機構
35:切断刃
a :上段の有効単板の搬送路
b :下段の有効単板の搬送路
c :屑の屑の排出路
H :切断装置
K :切断線
S :屑
W :顕著な割れ
Z :切除するに足る幅を有する欠け
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a processing method for continuously cutting a single plate delivered from a veneer lace, and a processing apparatus used for carrying out the processing method.
[0002]
[Prior art]
When a log is turned by veneer lace, an irregular discontinuous veneer with defects (unnecessary parts) at the front and rear ends from the outer periphery of the original irregular log, and then the log becomes substantially cylindrical. In this case, continuous single plates with defects near the tip are sent out respectively. For example, in order to save labor and improve efficiency in subsequent processes such as the drying process and recumbent process, discontinuous single sheets are used. For the plate, the process of cutting out the defects at the front and rear ends, and for the continuous single plate, along with the process of cutting out the defects, the desired fixed width (also defined as the fixed length) in the direction orthogonal to the fibers of the single plate. Each process is required to be performed continuously without stopping the transfer of the veneer in order not to disturb the operation of the veneer lace. The applicant has previously described "Single-plate continuous cutting method and apparatus" (Japanese Examined Patent Publication 56). As disclosed in 13603 JP) developed a processor and processing method corresponding to those requests, and contributed to the rationalization of veneer processing steps.
[0003]
The outline of the processing method is as follows. A continuous sized cutting discriminating process for continuously cutting unnecessary portions of a veneer, and an effective veneer sent from the continuous sized cutting discriminating process are packed together with a predetermined length (general In particular, a continuous fixed cutting discriminating and conveying step for discriminating and conveying a preceding effective veneer group and a subsequent effective veneer group by continuously cutting at regular intervals every 220 cm), and the continuous fixed cutting and discriminating conveying step The effective single plate group delivered from the machine is transported to a predetermined position and deposited, and the deposition process is a series of processes so that the above-mentioned requirements can be met. A pair of upper and lower transport rollers that also serve as a body, and the blade tip is directed in the opposite direction to the traveling direction of the veneer, and the blade tip is rotated one-way alternately in a timely manner within the section where each blade contacts the outlet peripheral surface. A cutting mechanism having a provided cutting blade A base is provided in series to the rear of the veneer lace, an intermediate conveyor is provided between the cutting mechanisms, and an upper and lower two-stage stacking conveyor is provided at the rear of the rear cutting mechanism, and each stacking conveyor is individually provided. The treatment method can be implemented by comprising two successive deposition mechanisms.
[0004]
[Problems to be solved by the invention]
According to the processing method and the processing apparatus as described above, not only continuous cutting processing is possible, but all the single plates sent from the veneer lace can be stacked by being cut to a predetermined standard, While it is possible to easily transfer the piles to the subsequent process and take out each single plate group from the piles, it has the advantage that it is effective for labor saving and efficiency of the whole single plate processing process. Since the two cutting mechanisms are provided in series, there is a problem that the equipment cost of the entire apparatus is increased, and the effective veneer group is finally incorporated into the effective veneer group in order to cut the effective veneer group to a predetermined standard. Since it is necessary to divide almost all of the effective veneer into two sheets, in the subsequent recumbent process, etc., extra shaped scraps that are originally useless are generated on both sides of the divided part, and as a result There is a difficulty in reducing the yield of a single plate, and further two cutting mechanisms When a cutting mechanism having a consumable member whose consumption increases in proportion to the operational state is used, such as a transport roller that also serves as the blade receiver or a cutting blade, the consumable member is updated. There was also a problem that the maintenance cost required for the increase in cost.
[0005]
[Means for Solving the Problems]
The present invention provides a processing method improved so as to eliminate the problems of the conventional processing method, and a processing apparatus used for carrying out the improved processing method, thereby reducing the cost of the single plate processing step. It is intended to improve the yield of single plates.
[0006]
Specifically, as a processing method having a relatively simple configuration, a cutting device that continuously cuts a single plate to the rear of the veneer lace and separates it up and down is provided. An effective veneer passage composed of steps and an openable / closable waste discharge path are provided so that the lower effective veneer passage is located at the rear of the waste discharge passage, When cutting with the cutting device sequentially, until the veneer to be cut in regular size arrives, the waste discharge path is always opened, and the waste cutting process is performed to cut off unnecessary parts of the veneer as waste. After the veneer to be cut regularly, regardless of whether there is an unnecessary part in the subsequent veneer, the waste discharge path is closed and only the cutting process for each fixed block is performed. A characteristic single plate processing method (claim 1) is proposed.
[0007]
Next, as a processing device for this, an effective unit consisting of two upper and lower stages is provided at the rear of the cutting device for continuously cutting the single plate delivered from the veneer lace at the rear of the veneer and separating it up and down. An opening / closing member that opens and closes the waste discharge path in the vicinity of the starting end of the lower transport mechanism, and includes a plate transport mechanism to form a waste discharge path between the lower transport mechanism and the cutting device. An opening / closing member that opens and closes the opening / closing member, and further opens and closes the opening / closing member through the operation mechanism until the width of the single plate that reaches the cutting device reaches a width that requires a regular cutting. Open the discharge path and perform scrap cutting operation to cut the unnecessary part of the veneer as waste, and after the width of the incoming veneer reaches the width that requires the standard cutting, the unnecessary part is removed from the subsequent veneer. Regardless of whether or not there is an opening / closing part via the operating mechanism A single plate processing device comprising a control mechanism for operating the cutting device so as to close the waste, close the waste discharge path, and perform only the cutting operation for each standard length. 2) is proposed.
[0008]
Next, as a preferred processing apparatus, a pair of upper and lower conveying rollers that also serve as blade receivers, and a section in which the cutting edge is directed in the direction opposite to the traveling direction of the single plate and the cutting edge is in contact with each outlet side peripheral surface of the conveying roller. A cutting mechanism having cutting blades that are alternately rotatable in one way, and a rotation mechanism that alternately turns the cutting blades in one way, and detecting an unnecessary portion of the single plate at the front of the cutting mechanism. A single plate detector configured by arranging an appropriate number of single plate detectors in a direction orthogonal to the traveling direction of the single plate, and the tip of the single plate passing through the cutting edge position of the cutting blade reaching a stabable position With a measuring mechanism that measures directly or indirectly at an appropriate position, and cuts up and down a veneer lace by continuously cutting a single plate sent from the veneer lace. An effective veneer transport mechanism consisting of two upper and lower stages is placed at the rear of the cutting device for sorting. An opening / closing member that opens and closes the waste discharging path and an opening / closing member that opens / closes the opening / closing member are provided near the starting end of the lower transport mechanism, and a waste discharging path is formed between the mechanism and the cutting device. In addition, until the width of the single plate coming to the cutting device reaches a width that requires a regular cutting, the opening / closing member is opened via the operation mechanism based on the detection signal from the single plate detection mechanism. , Open the waste discharge path, perform the scraping operation to cut the unnecessary part of the veneer as waste, and after the incoming veneer reaches the width that requires fixed cutting, the subsequent veneer Regardless of whether or not there is an unnecessary portion, the open / close member is closed via the operating mechanism based on the measurement signal from the standard measuring mechanism, and the waste discharge path is closed. The cutting device is operated so that only the cutting operation of Suggest processing apparatus veneer, wherein (claim 3), further comprising a that control mechanism.
[0009]
Next, as another treatment method, a cutting device is provided that continuously cuts the veneer to the rear of the veneer and separates the veneer up and down. A path and an openable / closable waste discharge passage are provided so that the lower effective veneer passage is positioned behind the waste discharge passage, and the cutting device sequentially cuts the single plates sent from the veneer lace. In doing so, until the veneer to be cut at regular length arrives, the waste discharge path is always opened, and the waste cutting process is performed to cut off unnecessary portions of the veneer as waste, and the veneer to be cut at regular length When this occurs, the waste discharge path is closed, and a regular cutting process is always performed. After that, there are no unnecessary parts in the subsequent single plate, and the upper effective single plate. When there is an unnecessary part at the most advanced part of the veneer that flows into the passage of the When there is an unnecessary part in the veneer that flows into the passage, the cutting part for each standard length is cut while the waste discharge path is closed, and the cutting edge of the veneer that flows into the upper effective veneer passage Only when there is an unnecessary part to be excised in a part other than, a waste cutting process for excising the unnecessary part as waste by temporarily opening the waste discharge path, A processing method (claim 4) is proposed.
[0010]
Next, as a processing device for this, an effective unit consisting of two upper and lower stages is provided at the rear of the cutting device for continuously cutting the single plate delivered from the veneer lace at the rear of the veneer and separating it up and down. An opening / closing member that opens and closes the waste discharge path in the vicinity of the starting end of the lower transport mechanism, and includes a plate transport mechanism to form a waste discharge path between the lower transport mechanism and the cutting device. An opening / closing member that opens and closes the opening / closing member, and further opens and closes the opening / closing member through the operation mechanism until the width of the single plate that reaches the cutting device reaches a width that requires a regular cutting. While opening the discharge path, a scraping operation is performed to cut unnecessary portions of the veneer as waste, and when the width of the incoming veneer reaches a width that requires a regular cut, the operation mechanism is used to Close the opening and closing member to close the waste discharge path, After that, there is a standard cutting operation, and even after that, there is no unnecessary part in the succeeding veneer, and there is an unnecessary part in the most advanced part of the veneer that flows into the upper effective veneer passage If there is an unnecessary part in the veneer that flows into the lower effective veneer passage, perform cutting operation for each standard length while blocking the waste discharge path, Only when there is an unnecessary part to be excised other than the cutting edge of the veneer that flows into the passage, the opening / closing member is temporarily opened via the operating mechanism to open the waste discharge path. In addition, a single plate processing apparatus (Claim 5) is provided, comprising a control mechanism for operating the cutting device so as to perform a scraping operation for cutting unnecessary portions of the single plate as scrap. .
[0011]
Next, as a preferred processing apparatus, a pair of upper and lower conveying rollers that also serve as blade receivers, and a section in which the cutting edge is directed in the direction opposite to the traveling direction of the single plate and the cutting edge is in contact with each outlet side peripheral surface of the conveying roller. A cutting mechanism having cutting blades that are alternately rotatable in one way, and a rotation mechanism that alternately turns the cutting blades in one way, and detecting an unnecessary portion of the single plate at the front of the cutting mechanism. A single plate detector configured by arranging an appropriate number of single plate detectors in a direction orthogonal to the traveling direction of the single plate, and the tip of the single plate passing through the cutting edge position of the cutting blade reaching a stabable position With a measuring mechanism that measures directly or indirectly at an appropriate position, and cuts up and down a veneer lace by continuously cutting a single plate sent from the veneer lace. An effective veneer transport mechanism consisting of two upper and lower stages is placed at the rear of the cutting device for sorting. An opening / closing member that opens and closes the waste discharging path and an opening / closing member that opens / closes the opening / closing member are provided near the starting end of the lower transport mechanism, and a waste discharging path is formed between the mechanism and the cutting device. In addition, until the width of the single plate coming to the cutting device reaches a width that requires a regular cutting, the opening / closing member is opened via the operation mechanism based on the detection signal from the single plate detection mechanism. In addition to opening the waste discharge path, the waste cutting operation is performed to cut the unnecessary part of the veneer as waste, and when the width of the incoming veneer reaches the width that requires the regular cutting, the above-mentioned measurement is performed. Based on the measurement signal from the mechanism, the opening / closing member is closed via the operating mechanism to block the waste discharge path, and always performs a regular cutting operation, and even after that, the single plate The detection signal from the detection mechanism and the measurement mechanism Based on the measurement signal, there is no unnecessary part in the succeeding veneer, there is an unnecessary part in the most advanced part of the veneer that flows into the upper effective veneer passage, and the lower effective veneer When there is an unnecessary part on the veneer that flows into the passage, the cutting part is cut at a fixed length while the waste discharge path is closed, and the cutting edge of the veneer that flows into the upper effective veneer passage Only when there is an unnecessary part to be excised at a site other than the above, the opening / closing member is tentatively opened via an operating mechanism to open the waste discharge path and to remove the unnecessary part of the veneer. A single-plate processing apparatus (Claim 6) is provided, which is provided with a control mechanism for operating the cutting apparatus so as to perform a cutting operation for cutting off as follows.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in more detail together with an example of the embodiment illustrated in the drawings. However, if it is mentioned in advance, the veneer has a property that it shrinks unevenly with drying and tends to be distorted. When cutting out the defects of the single veneer to be sent out, if all of the defects are cut out as unnecessary parts, drying distortion will occur when the effective veneer is finally shaped into a rectangle in the recumbent process after the drying process. Since there is a possibility that extra shaping scraps may be generated only in the part of the veneer, it is usually not necessary to cut out all the defects of the veneer as unnecessary parts, for example, to leave some defects on the front and rear ends of the effective veneer. Or, for example, a relatively narrow defect or gap is usually passed through without being processed even if it is detected, and the example shown is also processed in accordance with such practice. . There are various common names indicating dimensions that do not meet the standard, for example, irregular scale, sizing, end scale, loose dimension, etc., but the irregular scale is used for convenience in the description of the present invention.
[0013]
FIG. 1 is a schematic side view of a single-plate processing apparatus and a deposition apparatus connected to the processing apparatus according to the present invention, and FIG. 2 is a schematic backside explanatory view of the deposition apparatus illustrated in FIG.
[0014]
In the figure, reference numeral 2 denotes a transfer conveyor, which is omitted from illustration, but directly (or indirectly via the lower conveying roller 4b) by the same drive source as that of the cutting mechanism 4 described later. It can be rotated, or it can be rotated in the direction of the arrow shown in the figure at a speed synchronized with the veneer race by obtaining the drive of an appropriate dedicated drive source (not shown) such as a motor / servo motor with a speed reducer. The single plate 1 delivered from a race (not shown) is transferred to a cutting device H described later.
[0015]
Reference numeral 3 denotes a single plate detection mechanism that constitutes a part of the cutting device H, and has a roller 3a positioned on the terminal end of the transfer conveyor 2 and swings according to the thickness of the single plate 1 A plurality of single plate detectors 3c such as limit switches and photoelectric switches having contact points 3d that are turned ON / OFF in accordance with the swing of the swing arm 3b in a direction orthogonal to the traveling direction of the single plate 1. An unnecessary portion of the single plate 1 is detected in front of the cutting mechanism 4 described later, and a detection signal is transmitted to the control mechanism 13 described later.
[0016]
More specifically, the contacts 3d of the single plate detectors 3c are normally connected in parallel in the ON state, and are all connected with the swing of the swing arm 3b corresponding to the thickness of the single plate 1 that has arrived. When the contact 3d is turned off, it is detected that an unnecessary part of the veneer 1 has passed and reached an effective part. On the other hand, when any one contact 3d is turned on, the veneer 1 is activated. It is detected that the portion has passed and reached an unnecessary portion, and a detection signal is transmitted to the control mechanism 13 described later.
[0017]
4 is a cutting mechanism that constitutes a main part of the cutting device H, and is rotated in the direction of the arrow shown in the drawing at a speed synchronized with the veneer race by an appropriate drive source (not shown) such as an electric motor with a reduction gear, a servo motor or the like. A pair of upper and lower transport rollers 4a and 4b, and the blade tip is directed in the direction opposite to the traveling direction of the veneer 1 and the blade tip is alternately rotated in one direction in the section where the blade contacts the peripheral surface of each of the transport rollers 4a and 4b. It comprises a cutting blade 5 provided as possible, and a rotating mechanism 11 such as a fluid cylinder and a cam for alternately rotating the cutting blade 5 one way via a fulcrum shaft 5a. The cutting blades 5 are alternately rotated one way when necessary, and a scrap cutting operation for continuously cutting unnecessary portions of the single plate 1 as waste S, and by continuously cutting the single plate 1 for each standard length. The operation of sorting up and down is performed.
[0018]
Although not shown in the drawings, if a large number of oblique grooves are formed on the outer peripheral surface of the pair of upper and lower transport rollers in a distributed manner, the single plate transport force is enhanced and the cutting of the single plate is stabilized. Furthermore, if a large number of circumferentially extending grooves are formed at opposite positions on the outer peripheral surface of the pair of upper and lower transport rollers, wear of the cutting edge of the cutting blade in the groove portion is significantly reduced. As a result, the life of the cutting blade is extended, and the biting property of the cutting edge of the cutting blade with respect to the single plate is maintained for a long time, so that the cutting of the single plate is further stabilized, which is more effective.
[0019]
Numerals 6 and 7 are conveying conveyors used as conveying mechanisms constituting conveying paths a and b of two effective upper and lower single plates. The upper conveying conveyor 6 is immediately after the cutting device H, and the lower conveying conveyor. 7 are respectively provided with an appropriate space to form a waste discharge path c between the cutting device H and the front half 6a of the upper conveyor 6 and the lower conveyor 7 The speed is synchronized with the veneer race by an appropriate drive source (not shown) such as an electric motor / servo motor with a reduction gear, and the second half 6b of the upper conveyor 6 is a variable speed such as an electric motor / servo motor with a transmission. A speed synchronized with the veneer lace by a drive source (not shown) of the mold, and a speed suitable for stacking the cut-cut veneer on another fixed veneer transported by the lower transport conveyor 7 Respectively, at two speeds示矢 order to rotate the sign direction controller is controlled by the (not shown), is transported to the deposition apparatus 14 to be described later veneer sent from the cutting device H.
[0020]
More specifically, the second half 6b of the upper conveyor 6 always rotates at a speed synchronized with the veneer lace when the cutting device H performs the scrap cutting operation, and the processed veneer is conveyed as it is in the lower conveyor. On the other hand, when the cutting device H performs the cutting operation for each standard length so as to be transferred to the conveyor 7, it is synchronized with the veneer race until the standard cut single plate is transferred from the front half 6 a. In addition, after the veneer is transferred from the front half 6a, the veneer is rotated at a speed suitable for stacking the veneer on another veneer cut by a fixed length conveyed by the lower conveyor 7. As shown by the dotted lines, the single plates that have been cut in a fixed length are controlled so as to be sequentially superposed on the lower conveyance conveyor 7.
[0021]
A damper 8 is used as an opening / closing member, and is provided in the vicinity of the start end of the lower transfer conveyor 7 so as to be swingable around a support shaft 8a. The operation mechanism 12 such as a fluid cylinder / cam is operated. Thus, it swings alternately between the position indicated by the solid line and the position indicated by the dotted line, and opens and closes the waste discharge path c when necessary.
[0022]
9 is a standard measuring mechanism that constitutes a part of the cutting device H, and is positioned at an appropriate position in the course of the conveying path ab of the effective single plate, more specifically, the cutting edge of the cutting blade 5 of the cutting mechanism 4 A fixed distance measuring device 9a, 9b such as a limit switch / photoelectric switch, etc., is provided at a required distance from the front end of the single plate that has passed the cutting edge position of the cutting blade 5 to reach a position where it can be measured. Is directly measured and a measurement signal is transmitted to the control mechanism 13 described later.
[0023]
Reference numeral 13 denotes a control mechanism, and until the width of the single plate 1 arriving at the cutting device H reaches a width that requires fixed cutting, the control mechanism 13 is operated via the operation mechanism 12 based on the detection signal from the single plate detection mechanism 3. Then, the damper 8 is opened to open the waste discharge path c, and the waste cutting operation for cutting the unnecessary portion of the single plate 1 as the waste S is performed, and the width of the incoming single plate 1 requires a regular cutting. After reaching the width, the damper 8 is closed via the actuating mechanism 12 based on the measurement signal from the standard measuring mechanism 9 regardless of whether or not there is an unnecessary portion in the subsequent single plate 1. The cutting device H is operated so as to block the waste discharge path c and perform only the cutting operation for each standard length.
[0024]
The control mode of the control mechanism 13 will be described in more detail along the operation mode of the cutting device H. When the cutting device H is started, the cutting blade 5 is made to wait at the position indicated by the dotted line via the rotating mechanism 11. Then, the damper 8 is controlled to stand by at a position indicated by a solid line via the operation mechanism 12. Eventually, with the arrival of the veneer 1 from the veneer race, the contacts 3d of all the veneer detectors 3c are turned off, and a detection signal of an unnecessary portion on the front end side of the veneer 1 is transmitted from the veneer detection mechanism 3. Then, in response to the time when the unnecessary portion passes the position of the cutting edge of the cutting blade 5, the cutting blade 5 is controlled to rotate one way to the position indicated by the solid line via the rotation mechanism 11. By the cutting operation of the cutting blade 5, an unnecessary portion on the front end side of the single plate is cut as waste S and discharged to the waste discharge path c, and the single plate 1 is carried into the upper conveyance path a. Next, before the tip of the single plate 1 reaches the position of the standard measuring instrument 9a, the contact 3d of any one single plate detector 3c is turned on, and the single plate 1 is moved from the single plate detection mechanism 3 to the rear of the single plate 1. When the detection signal of the unnecessary portion on the end side is transmitted, the cutting blade 5 is moved to the position indicated by the dotted line via the rotation mechanism 11 in correspondence with the timing when the unnecessary portion reaches the position of the cutting edge of the cutting blade 5. Control to rotate one way. By the cutting operation of the cutting blade 5, an unnecessary portion on the rear end side of the single plate is cut out as waste S and discharged to the waste discharge path c, and the single plate 1 is left as it is with the upper transport conveyor 6 and the lower transport conveyor. 7 to the deposition apparatus 14 to be described later.
[0025]
However, even when a detection signal for an unnecessary portion on the front end side of the single plate 1 is transmitted from the single plate detection mechanism 3, a period until a detection signal for an unnecessary portion on the rear end side is transmitted next is desired. If it is less than the minimum period, it means that the width of the single plate is less than the desired width (minimum width). Such a narrow single plate is not practical even if it is obtained. Since there is a risk of causing troubles such as clogging and clogging in the subsequent drying process, it is practical to stop the cutting operation of the cutting blade as described above and discharge all of the waste as waste to the waste discharge path c. Therefore, in the control described in the previous stage, the period from when the detection signal for the unnecessary part on the front end side is transmitted to when the detection signal for the unnecessary part on the rear end side is transmitted is less than the desired minimum period. Is preferably used in combination with a control that exceptionally stops the cutting operation of the cutting blade, In combination a Such control also at an example.
[0026]
On the other hand, as described above, after the unnecessary portion on the front end side of the single plate is cut as the scrap S, before the detection signal of the unnecessary portion on the rear end side of the single plate 1 is transmitted from the single plate detection mechanism 3. When the tip of the single plate 1 reaches the position of the standard measuring instrument 9a and a measurement signal is transmitted from the standard measuring mechanism 9, the damper 8 is closed via the operating mechanism 12, and the waste is discharged. The path c is closed, and the cutting blade 5 is controlled to rotate one way to the position indicated by the solid line via the rotation mechanism 11. By the cutting operation of the cutting blade 5, the preceding single plate 1 is cut at a fixed position and is subsequently conveyed by the upper conveyance conveyor 6, and the subsequent single plate 1 is moved to the lower conveyance path b. It is brought in. Then, after controlling the cutting blade 5 once to perform a regular cutting operation in this way, even if a detection signal of an unnecessary portion is transmitted from the single plate detection mechanism 3 thereafter, the cutting blade 5 based on the detection signal. The cutting operation is not performed, and the blockage of the waste discharge path c by the damper 8 is controlled to continue until the cutting device H is returned to the starting state again.
[0027]
Eventually, when the tip of the veneer 1 carried into the lower conveyance path b reaches the position of the standard measuring instrument 9b and a measurement signal is transmitted from the standard measuring mechanism 9, the rotation mechanism 11 is used. The cutting blade 5 is controlled to rotate one way to the position indicated by the dotted line. The single plate 1 is cut at a fixed position by the cutting operation of the cutting blade 5 and is subsequently transported by the lower transport conveyor 7, and the subsequent single plate 1 is transported to the upper transport path a. The Thereafter, until the arrival of the single plate 1 is interrupted, control is performed so as to repeat the same standard cutting operation based on the measurement signal from the standard measurement mechanism 9.
[0028]
For example, if the arrival of a single plate is interrupted, the single plate detection mechanism will not detect the presence of the single plate at all even if a certain period of time elapses, or the cutting blade will not operate even within a certain period, for example. A phenomenon different from the normal operating state occurs. Therefore, based on such a phenomenon or the like, it is detected (judged) that the arrival of the single plate 1 has been stopped, and then the cutting device H is brought into the starting state again in preparation for the arrival of another single plate 1 next. In order to return, the turning mechanism 11 and the operating mechanism 12 are also controlled so that the cutting blade 5 is in the standby position at the position indicated by the dotted line and the damper 8 is at the position indicated by the solid line.
[0029]
Reference numeral 14 denotes a semi-manual type deposition apparatus, which is opposed to the upper and lower sides in the vertical direction so that the veneer 1 is clamped from the upper and lower sides only at one end (preferably FIG. 2). The upper side is positioned closer to the end of the veneer than the lower side), and at a speed synchronized with the lower transfer conveyor 7 by an appropriate drive source (not shown) such as a motor with a reduction gear or a servo motor. It comprises a pair of upper and lower sandwiching conveyors 14a and 14b that can be rotated in the direction of the arrow in the figure, and a stacking table 14c that can move up and down freely and can maintain the height of a single plate stacking surface substantially constant. The veneer 1 transferred from the lower conveyor 7 is nipped and conveyed in a cantilever state, and each time the operator pulls out the veneer 1 from the nipping conveyors 14a and 14b and drops it, the veneer 1 is substantially constant. Receiving and depositing at a height Deposited as 10.
[0030]
A preferred single plate processing apparatus according to the present invention is configured as described above, for example, and the operations performed by the configuration will be sequentially described below with reference to a plane development explanatory view of a single plate delivered from a veneer race. explain.
[0031]
FIG. 3 is a plan development explanatory view of a single plate sent from a veneer lace when a standard log is turned. The cutting blade 5 of the cutting device H is at a position indicated by a dotted line, and the damper 8 is a position indicated by a solid line. In the state of waiting for each time (starting up), even if the first triangular plate 1 as illustrated on the upper right side of FIG. 3 arrives at first, it is not detected by the single plate detection mechanism 3, and further desired. Since the control mechanism 13 controls the cutting operation of the cutting blade 5 to be exceptionally suspended even if a single plate 1 less than the width of the single plate 1 arrives, the single plate 1 is a waste discharge path as waste S. discharged to c.
[0032]
Next, when the single plate 1 having a width exceeding the desired width as illustrated from the upper left side to the lower right side in FIG. 3 arrives, the unnecessary portion on the front end side and the unnecessary portion on the rear end side from the single plate detection mechanism 3 are separated. Based on the detection signal, the control mechanism 13 controls the cutting blade 5 to alternately rotate one way each time. Therefore, unnecessary portions at the front and rear ends of each single plate 1 are cut off as scrap S at the position of the cutting line K. In addition to being discharged to the waste discharge path c, the veneer 1 (random veneer) is conveyed to the deposition device 14 via the upper conveyor 6 and the lower conveyor 7 to be deposited.
[0033]
Next, when the continuous single plate 1 as illustrated from the lower center to the lower left side in FIG. 3 arrives, the control mechanism 13 causes the cutting blade 5 based on the detection signal of the unnecessary portion on the front end side from the single plate detection mechanism 3. Is controlled to rotate one way to the position indicated by the solid line, so that the unnecessary portion on the front end side is cut off as waste S at the position of the cutting line K and discharged to the waste discharge path c. It is carried into the upper conveyance path a. And, as shown in the figure, there is an unnecessary portion, a chip Z having a width sufficient for excision in the present example, at a position separated from the tip of the veneer 1 by a width less than a standard width, and the front end of the chip Z is When the position of the single plate detection mechanism 3 is reached, the contact 3d of at least one single plate detector 3c is turned on, and a detection signal of an unnecessary portion on the rear end side is transmitted from the single plate detection mechanism 3 to control the single plate detection mechanism 3 Since the mechanism 13 controls the cutting blade 5 to rotate one way to the position indicated by the dotted line, the veneer 1 is cut at the position of the cutting line K, and the veneer 1 (random veneer) is transported in the upper stage. It is conveyed to the deposition apparatus 14 via the conveyor 6 and the lower conveyance conveyor 7, and is deposited. On the other hand, the portion having the chip Z is carried into the waste discharge path c. When the rear end of the chip Z eventually reaches the position of the single plate detection mechanism 3, the contacts 3d of all the single plate detectors 3c are connected. Since the detection signal of the unnecessary part on the front end side is transmitted from the single plate detection mechanism 3 and the control mechanism 13 controls the cutting blade 5 to rotate one way to the position indicated by the solid line, the chip Z is included. An unnecessary part is cut | disconnected in the position of the cutting line K, and is discharged | emitted as the waste S to the waste discharge path c.
[0034]
Next, the veneer 1 that has only the chipping Z1 that does not require excision arrives (or a veneer that does not have defects such as chippings and nodal holes has arrived), and an unnecessary portion on the rear end side from the veneer detection mechanism 3 If the tip of the veneer 1 reaches the position of the standard measuring instrument 9a before the detection signal is transmitted, and the measurement signal is transmitted from the standard measuring mechanism 9, the control mechanism 13 operates the operating mechanism 12. The damper 8 is closed via the plug, the waste discharging path c is closed, and the cutting blade 5 is controlled to rotate one way to the position indicated by the solid line via the rotation mechanism 11. Is cut at a standard position and is subsequently conveyed by the upper conveyor 6 and the subsequent single plate 1 is carried into the lower conveyance path b. After that, the control mechanism 13 does not perform the cutting operation of the cutting blade 5 based on the detection signal of the unnecessary part from the single plate detection mechanism 3, and only performs the standard cutting operation based on the measurement signal from the standard measuring mechanism 9. Since it is controlled to repeat, the veneer 1 is sequentially cut into fixed lengths and alternately loaded into the upper conveyance path a and the lower conveyance path b, and on the lower conveyance conveyor 7 every two sheets. Superposed, transported to the deposition device 14 and deposited.
[0035]
On the other hand, although it has not been seen so much recently, when turning a very thick log, following the discontinuous veneer 1 having a width less than the standard as illustrated from the upper center to the lower right end of FIG. 4, a discontinuous single plate 1 having a width exceeding the standard length as illustrated in the lower center right side of FIG. 4 is sent out. When such a single plate 1 arrives, the single plate detection mechanism 3 After the unnecessary part on the front end side is excised as waste S on the basis of the detection signal of the unnecessary part on the front end side, before the detection signal of the unnecessary part on the rear end side is transmitted, Since the tip reaches the position of the standard measuring instrument 9a and a measurement signal is transmitted from the standard measuring mechanism 9, the single plate 1 is cut at the standard position, and according to the control mode, After that, since only the cutting operation for each standard is controlled, the lower center in FIG. As shown in the example, the discontinuous single plate 1 and the continuous single plate 1 have a width sufficient to cut away unnecessary portions at the front and rear ends of the boundary E between the continuous single plate 1 and the continuous single plate 1. The unnecessary portion including the chip Z is not cut off as a result, and a process of remaining on the obtained single plate (fixed single plate) is performed.
[0036]
Furthermore, even after the veneer that has no unnecessary portion has arrived once, for example, due to the presence of cracks in the core of the raw wood, there are significant cracks as illustrated in the upper part of FIG. Due to the arrival of the veneer 1 having W or, for example, the loss of a part of the raw wood in the course of turning, the width sufficient for cutting newly generated as illustrated in the lower part of FIG. Although the single plate 1 having the chipped Z may arrive, according to the control mode, even when such a single plate 1 arrives, unnecessary portions at the front and rear ends of the remarkable crack W The unnecessary part including the chip Z having a width sufficient for excision is not cut off as a result, but is left on the obtained single plate (fixed single plate).
[0037]
However, even if a processing method that leaves some unnecessary portions (defects) to be excised, if compared to the conventional method, the proportion of unnecessary portions remaining is compared to the total amount of veneer to be obtained. In the subsequent steps, there is not so much that there is no particular problem, so there is no particular problem in practical use. According to such a processing method, the veneer lace is generally sent out with a relatively simple configuration. A veneer can be processed smoothly.
[0038]
However, it is preferable not to leave unnecessary portions on the obtained veneer if possible. More unnecessary portions can be removed by performing another processing method that is a slightly modified configuration of the processing method. The processing apparatus illustrated in FIGS. 1 and 2 can also be used in another processing method for removing more unnecessary portions by slightly changing the configuration of the control mechanism.
[0039]
Specifically, the configuration of the control mechanism 13 of the processing apparatus illustrated in FIGS. 1 and 2 is changed to the single plate detection mechanism 3 until the width of the single plate 1 arriving at the cutting device reaches a width that requires a regular cutting. On the basis of the detection signal from, the damper 8 is opened via the operation mechanism 12 to open the waste discharge path c, and perform the waste cutting operation for cutting unnecessary parts of the single plate 1 as waste S. When the width of the single plate 1 to be reached reaches the width that requires the standard cutting, the damper 8 is closed via the operating mechanism 12 based on the measurement signal from the standard measuring mechanism 9, and the waste discharge path c In addition, a single cutting operation is always performed once, and thereafter, the subsequent single plate 1 is based on the detection signal from the single plate detection mechanism 3 and the measurement signal from the fixed measurement mechanism 9. When there is no unnecessary portion, the single plate 1 flowing into the passage a of the upper effective single plate When there is an unnecessary part in the most advanced part and when there is an unnecessary part in the veneer 1 that flows into the passage b of the lower effective veneer, the waste discharge path c is kept closed for each scale. Only when there is an unnecessary portion to be cut off at a portion other than the most distal portion of the veneer 1 that performs the cutting operation and flows into the passage a of the upper effective veneer, The damper 8 is opened to open the waste discharge path c, and the control is performed so as to perform a waste cutting operation for cutting unnecessary portions of the single plate 1 as waste S.
[0040]
The operation performed by the configuration modified as described above will be described in order with reference to the plan development diagram of the single plate as in the previous example. The single plate to be processed is as shown in the example of FIG. In this case, the order in which the detection signal from the single plate detection mechanism 3 and the measurement signal from the standard measurement mechanism 9 are transmitted for the single plate 1 and the control mode of the control mechanism 13 are the same as the previous example. The effect exerted is also exactly the same as that of the previous example, and as long as the single plate having such a form is targeted, there is no difference in the effect due to the difference in configuration. On the other hand, the example of FIG. 6 is an example in which the veneer 1 having the same form as that of the example of FIG. 4 is an object of processing, but a difference in part of the operation occurs as described later due to the difference in configuration. .
[0041]
That is, the single plate 1 having a width less than the desired width as illustrated in the upper right part of FIG. 6 is processed to be discharged as waste S into the waste discharge path c, and then illustrated in the lower central right part of FIG. Until the discontinuous single plate 1 having a width exceeding the standard is processed to be cut at a standard position, the detection signal from the single plate detection mechanism 3 and the standard measurement are measured. Since the order in which the measurement signals are transmitted from the mechanism 9 and the control mode of the control mechanism 13 are the same as those of the previous example, the effect exerted is the same as that of the previous example. When processing the veneer 1 including the boundary E between 1 and the subsequent veneer 1, the control mechanism 13 also controls the cutting operation at the standard position (for the sake of safety, Even if the single plate detection mechanism 3 detects unnecessary portions at the front and rear ends of the boundary E and transmits a detection signal. Veneer 1 including the boundary E, since flows into the passage b of the lower effective veneer, the control mechanism 13 does not perform the control of debris ablation operation of excising unnecessary portions of the front and rear ends of the boundary E as scrap S). However, as illustrated on the left side of the lower stage of FIG. 6, an unnecessary part to be excised other than the most distal part of the veneer 1 flowing into the passage a of the upper effective veneer is sufficient for this example. When there is a chip Z having a width, the control mechanism 13 provisionally sets the damper 8 based on the fact that the single plate detection mechanism 3 detects the passage of the front and rear ends of the chip Z and transmits a detection signal. Since the scrap cutting operation is controlled by the cutting blade 5, the unnecessary portion including the chip Z is cut as the scrap S and discharged to the waste discharge path c.
[0042]
Further, for example, as illustrated in the upper center of FIG. 7, even if there is a significant crack W in the single plate 1 flowing into the passage b of the lower effective single plate, the control mechanism 13 is In the case where there is a significant crack W in the veneer 1 flowing into the passage a of the upper effective veneer as illustrated in the lower center of FIG. The control mechanism 13 tentatively opens the damper 8 based on the fact that the single plate detection mechanism 3 detects the passage of the remarkable crack W through the front and rear ends and transmits a detection signal. Since the scrap cutting operation is controlled by 5, unnecessary portions at the front and rear ends of the remarkable crack W are cut as scrap S and discharged to the waste discharge path c.
[0043]
Furthermore, even if a chip Z having a width sufficient to be cut out exists in the veneer 1 flowing into the passage b of the lower effective veneer, as illustrated in the upper center right side of FIG. Although the waste cutting operation for cutting off the unnecessary portion including the chip Z is not performed, the single plate 1 that flows into the passage a of the upper effective single plate as illustrated in FIG. When there is a chip Z having a width sufficient for excision, the control mechanism 13 tentatively determines that the single plate detection mechanism 3 detects the passage of the front and rear ends of the chip Z and transmits a detection signal. In addition, the damper 8 is opened and the scrap cutting operation is controlled by the cutting blade 5. Therefore, the unnecessary portion including the chip Z is cut as scrap S and discharged to the waste discharge path c.
[0044]
In addition, as illustrated in the upper right side of the upper center of FIG. 9, an unnecessary portion of the veneer 1 that flows into the passage a of the upper effective veneer (a part of the notch Z having a width sufficient for cutting in this example). In the case where the unnecessary portion is present at the foremost portion of the veneer 1, it is too late to cut out the unnecessary portion and discharge it to the waste discharge path c. The mechanism 13 does not control the scraping operation to cut off unnecessary portions, and is merely shown in the upper center left side of FIG. 9 (or as illustrated from the upper center left side to the lower center in FIG. 8). Only when there is an unnecessary portion to be excised other than the most distal portion of the veneer 1 that flows into the passage a of the effective veneer, the damper 8 is temporarily opened and the cutting blade 5 is used. It is configured to control the scrap cutting operation.
[0045]
However, as illustrated in the lower center of FIG. 9, an unnecessary portion to be excised at a portion other than the most distal portion of the veneer 1 flowing into the passage a of the upper effective veneer (in this example, sufficient for excision). Even if there is a chipped Z) having a width, if the distance X from the tip of the veneer 1 to the unnecessary part (chip Z) to be cut is relatively short, the scraping operation for cutting off the unnecessary part If this control is performed, a relatively narrow single plate (random single plate) is obtained, and the relatively narrow single plate is caught or clogged in a subsequent drying process or the like. Since there is a risk of causing trouble, the period from when the measurement signal is transmitted from the standard measuring mechanism 9 to when the detection signal on the front end side of the unnecessary portion is transmitted from the single plate detection mechanism 3 satisfies the desired minimum period. Even in cases where there is not, it is preferable to use a control that exceptionally stops the cutting operation of the cutting blade. In addition, when such control is used in combination, as shown in the drawing, a single plate (in this example, a random scale corresponding to a relatively narrow single plate followed by an unnecessary portion (chip Z)) However, there is no practical problem at all.
[0046]
According to the processing apparatus having a control mechanism having a different configuration as described above, it is possible to carry out another single plate processing method according to the present invention. The processing device to be used is not limited to the processing device having the configuration described so far, and various modified examples / design examples, etc., can be given for configurations other than the control mechanism. A description will be made sequentially.
[0047]
First, as a single plate detection mechanism constituting the cutting device, a single plate detector that operates according to the thickness of a single plate as shown in FIGS. Although a plate detection mechanism is preferable, it is not necessarily limited to such a configuration, and illustration is omitted. However, instead of the swing arm and the single plate detector of the example of FIGS. Similar to the standard measuring instrument of the example, even a single plate detection mechanism comprising a single plate detector such as a limit switch or a photoelectric switch that operates in response to the presence or absence of a single plate, or the image sensor In this way, even a single plate detection mechanism including a single single plate detector for discriminating the projection shape of a single plate may be any mechanism that can detect an unnecessary portion of a single plate.
[0048]
Next, the example of FIG. 10 includes a rotary encoder 15 that rotates in accordance with the rotation of the transfer conveyor 2 instead of the standard measuring instruments 9a and 9b of the examples of FIGS. And the width of the single plate 1 passing through the position of the single plate detection mechanism 3 is measured in advance based on the detection signal on the front end side from the single plate detection mechanism 3 and the measurement signal of the rotary encoder 15. It is an example that can indirectly measure that the tip of a single plate that has passed the cutting edge position of the cutting blade reaches a position where it can be measured, and as a standard measuring mechanism, other illustrations are omitted, For example, it is a standard measuring mechanism that is equipped with a standard measuring instrument that discriminates the projected shape of a single plate, such as an image sensor, at the front of the cutting mechanism or at the position facing the upper and lower two-stage effective single plate conveying path. Even so, the veneer that passed the cutting edge position of the cutting blade Tip sufficient that directly or indirectly measure may mechanism that leads to standard length possible position.
[0049]
Further, in the example of FIG. 10, instead of the semi-variable speed type upper transfer conveyor 6 of the example of FIGS. 1 and 2, the process up to the merging point of the transfer paths a and b of the two upper and lower effective single plates. The transport process length of the transport path a of the upper effective veneer is longer than the transport process length of the transport path b of the lower effective veneer by an approximately odd multiple of the standard width of the veneer. The upper transport conveyor 16 is configured to be variable, and the upper effective veneer transport path a is configured, and the lower cut effective veneer transport path b is configured by the cut single plates. This is an example in which the images are sequentially stacked on the lower conveyor 17.
[0050]
More specifically, the upper conveyor 16 is constituted by a pair of front and rear folded conveyors 16a and 16b that are engaged with each other as shown in the figure, and the engaged state of the folded conveyors 16a and 16b is indicated by a solid line. By changing from the state to the state indicated by the dotted line, the transport process length of the transport path a of the upper effective veneer until reaching the confluence of the transport paths a and b of the upper and lower two-stage effective veneer is It is possible to change the conveyance process length so that it is longer than the conveyance process length of the effective veneer conveyance path b by approximately an odd multiple of the regular width of the single sheet. Even if it changes, it is possible to sequentially superimpose the cut single plates on the lower transfer conveyor 17.
[0051]
Incidentally, in the example of FIG. 1 and FIG. 2, for convenience of distinguishing and explaining the function of each member constituting the apparatus, each member is illustrated as being separated, but as shown in the example of FIG. If the upper conveyance conveyor 16 is stretched in the fulcrum shaft 5a of the blade 5 and the lower conveyance conveyor 17 is stretched in the support shaft 8a of the damper 8, the conveyance of the single plate becomes more stable. Preferably, the examples of FIGS. 1 and 2 can be similarly changed. Further, as shown in the example of FIG. 10, if the deposition apparatus 14 is configured with two deposition tables 14 c as necessary, it can be divided into a disordered single plate pile 10 a and a regular single plate pile 10 b. 1 and 2 can be similarly modified.
[0052]
Next, as an opening / closing member that opens and closes the waste discharge path, from the viewpoint of quick response, appropriate opening / closing accuracy, etc., an oscillating damper (hollow wing shape is preferable, as shown in FIGS. 1 and 2, A plurality of plates may be sufficient), but is not necessarily limited to a swinging damper. For example, as shown in the example of FIG. 11, a plate-like or comb-like reciprocating damper 18 is conveyed at the lower stage. Even if the reciprocating damper 18 is arranged to reciprocate back and forth in a timely manner through the operation mechanism 19 such as a fluid cylinder / cam, etc. under the control of the control mechanism 13 in the vicinity of the start end of the conveyor 7c, the excision is also cut off. It is possible to discharge the waste S to the waste discharge path c. In short, any member that can open and close the waste discharge path is sufficient.
[0053]
In the example of FIG. 11, the upper transport conveyor 6 c constituting the upper effective veneer transport path a is provided with a deposition apparatus 14 having two deposition platforms 14 c and a lower effective veneer transport path. The lower transfer conveyor 7c constituting b is connected to a deposition apparatus 14 having a deposition platform 14c, and is divided into a stack of piles 10a of a random plate and a stack of piles 10b of a regular plate. In this example, deposition is performed, but the deposition apparatus connected to the single-plate processing apparatus according to the present invention is not necessarily limited to the semi-manual deposition apparatus described above. It is possible to use various types of automatic deposition equipment, and even for irregularly-sized single plates with uneven widths, for example, the reference of the drop position when dropping automatically is alternated between the front end side and the rear end side. If you switch to It can be deposited on the body-shaped deposition mountains.
[0054]
Next, as a cutting mechanism that constitutes the main part of the cutting device, a pair of upper and lower conveying rollers 4a that also serve as blade receivers as shown in each of the above examples in view of adaptability of high-speed processing, simplicity of structure, and the like. Cutting blade provided with 4b and the blade tip turned in the direction opposite to the traveling direction of the veneer 1 and the blade tip is alternately turnable in one way in the section where the blade tip is in contact with the exit side peripheral surface of each of the transport rollers 4a and 4b 5 and a rotating mechanism 11 having a rotating mechanism 11 for alternately rotating the cutting blade 5 in one way are suitable, but the cutting mechanism is not necessarily limited to the above-described cutting mechanism. It is possible to use various conventionally known continuous cutting type cutting mechanisms with different numbers, and in short, any cutting mechanism having a function of continuously cutting a single plate and separating it up and down is sufficient.
[0055]
For example, a cutting mechanism having a different configuration from the above examples will be described. In the example of FIG. 12, the circular saw-like piercing member 21 having a large number of piercing bodies 21 a on the outer periphery is used as the axis of the rotary shaft 22. It is equipped with multiple sheets at appropriate intervals in the direction, and is pierced and transported in the direction of the arrow shown in the figure at a speed synchronized with the veneer race by an appropriate drive source (not shown) such as an electric motor with a reduction gear or a servo motor. The end portion of the transfer conveyor 2 in which the cutting edge directed in the direction opposite to the traveling direction of the body 20 and the veneer 1 is close to the piercing carrier 20 and below the piercing carrier 20 The cutting blade 25 held by the blade holder 23 and the blade presser 24 and the base end side are pivotally supported by the fulcrum shaft 26a so that at least the single plate 1 can be passed through, Side is a section between dotted line position (standby position) and solid line position A plurality of plate-like upper single plate guide members 26 extending within the interval of the piercing member 21 and a base end side are pivotally supported by a fulcrum shaft 27a, and a tip end side is a dotted line position (standby position). And a solid line position so as to be able to swing between the plurality of plate-like lower single plate guide members 27 extending within the interval of the transfer conveyor 2 and the control of a control mechanism (not shown). The single-plate guide member 26 and the lower single-plate guide member 27 are alternately moved one way, and an operating mechanism 28 such as a fluid cylinder and a cam, and the detachment of the single plate 1 from the piercing body 21a are positioned above the cutting blade 25. 3 shows a cutting mechanism having a comb-shaped peeling member 29 that assists and a free-rolling support roller 30 provided below the roller 3a of the single plate detection mechanism 3.
[0056]
Even with the cutting mechanism having the above-described configuration, the actuation mechanism 28 is based on the detection signal from the single plate detection mechanism 3 on the front and rear ends of the single plate 1 or the measurement signal from the standard measurement mechanism (not shown). Each time the upper veneer guide member 26 and the lower veneer guide member 27 are rotated one way alternately between the dotted line position and the solid line position, unnecessary portions of the veneer 1 are cut as waste S, and a waste discharge path. Since it can be discharged to c, or the single plate 1 can be cut at regular intervals, it can be applied to the configuration of the main part of the cutting device in the single plate processing apparatus according to the present invention. Although not shown in the figure, for example, movable blades are individually provided obliquely above and obliquely below the front of the fixed blade fixed at a predetermined position, and unnecessary portions on the front end side of the single plate are formed by movable blades obliquely below. Unnecessary parts on the rear end side of the veneer are cut separately by a movable blade diagonally above Cutting mechanism and so that construction can be applied like.
[0057]
Incidentally, the example of FIG. 12 is an example in which a so-called replacement blade type cutting blade that is fixedly held by a blade holder and a blade presser is used as a cutting blade. Compared with the case of using, it is advantageous because the maintenance cost can be reduced in general, and the oscillating cutting blade 5 in the example of FIGS. 1 and 2, the example of FIG. 10, the example of FIG. In addition to the case of using a known re-grinding type cutting blade, if necessary, it is held by a blade holder 33 and a blade holder 34 provided so as to be swingable about a fulcrum shaft 31 as illustrated in FIG. It is possible to change the design to replace the replacement blade type cutting blade 35.
[0058]
Further, the projection 23a provided on the lower side of the blade holder 23 shown in the example of FIG. 12 conceals the tip of the damper 8 from the waste discharge path when opened to open the waste discharge path. It is effective because it prevents the trouble that the scrap S is caught on the tip of the damper 8, and it is preferable to provide the same protrusion 32 on the blade holder 33 in the example of FIG. Although not shown in the drawings, in the examples of FIGS. 1 and 2, the example of FIG. 10, and the example of FIG. It is preferable to provide a similar protrusion on the blade support member.
[0059]
It should be noted that the protrusions in each of the above examples need not be continuous, as long as they can conceal the tip of the damper when opened, from the waste discharge path, and may not be suitable depending on the shape of the damper. It can be a few plates.
[0060]
Next, as the transport mechanism that constitutes the transport path of the upper and lower two-stage effective single plate, a transport conveyor of a method that supports and transports a single plate from below as in the above examples is simple, but this method is not necessarily The present invention is not limited to the above-mentioned conveyors, and various conventionally known transport mechanisms such as a sticking conveyor that sticks and transports a single plate from above, or a suction conveyor that sucks and transports a single plate from above, for example, are used. In short, a veneer carried from a cutting device is used as a rear deposition device or the like (a veneer is not necessarily limited to only a deposition process. Any transport mechanism that can be transported to a drying device, a transporting device to the drying device, etc. to be processed may be sufficient.
[0061]
【The invention's effect】
As can be seen from the above, according to the veneer processing method according to the present invention, a cutting device having a single cutting mechanism can be provided and a veneer can be cut continuously. In addition, there is no risk of generating unnecessary shaping waste in the subsequent recumbent process and the like as a result. Even when using a cutting mechanism having a consumable member that does not reduce yield and increases in proportion to the operating state, it is generally sufficient to keep a single cutting mechanism in an operating state. There are various advantages such as a reduction in maintenance costs required for renewal of members. Further, in the execution of the veneer processing method according to the present invention, it is possible to use processing apparatuses having various configurations as described above, but in particular, the examples of FIGS. 1 and 2 and FIG. For example, a processing apparatus provided with a cutting device having a cutting mechanism (partially including the example of FIG. 13) as in the example of FIG. 11 is suitable because it has excellent adaptability for high-speed processing, simplicity of structure, and the like. It is.
[Brief description of the drawings]
FIG. 1 is a schematic side view of a single plate processing apparatus and a deposition apparatus connected to the processing apparatus according to the present invention.
FIG. 2 is a schematic rear view of the deposition apparatus illustrated in FIG.
FIG. 3 is a plan development explanatory view of a single plate sent from a veneer lace when a standard log is turned.
FIG. 4 is a plan development explanatory view of a single plate delivered from a veneer lace when a very thick log is turned.
FIG. 5 is an explanatory plan view of a single plate in which a noticeable crack or a newly generated chip having a width sufficient for excision exists.
6 is a plan development explanatory view of a single plate having the same form as that of the example of FIG.
FIG. 7 is a plan development explanatory view of a single plate in which significant cracks exist.
FIG. 8 is a plan development explanatory view of a single plate in which a newly generated chip having a width sufficient for excision exists.
FIG. 9 is a plan development explanatory view of a single plate in which a newly generated chip having a width sufficient for excision exists.
FIG. 10 is a schematic side view illustrating another example of the cutting device and the deposition device.
FIG. 11 is a schematic side view of another example of a cutting device and a deposition device.
FIG. 12 is a schematic side view of another example of the cutting mechanism.
FIG. 13 is a schematic side view of another example of a cutting blade.
[Explanation of symbols]
1: Single plate
2: Transfer conveyor
3: Single plate detection mechanism
4; Cutting mechanism
5: Cutting blade
6: Upper conveyor
7: Lower conveyor
8: Damper
9: Standard measuring mechanism
10: Single plate pile
11: Rotating mechanism
12: Actuation mechanism
13: Control mechanism
14: Deposition equipment
16: Upper conveyor
17: Lower conveyor
18: Damper
19: Actuation mechanism
20: Piercing carrier
25: Cutting blade
26: Upper single plate guide member
27: Lower single plate guide member
28: Actuation mechanism
35: Cutting blade
a: Upper single veneer conveyance path
b: Lower single veneer conveyance path
c: Waste passage for waste
H: Cutting device
K: cutting line
S: Waste
W: Remarkable cracking
Z: chip having a width sufficient for excision

Claims (6)

ベニヤレースの後位へ単板を連続的に切断して上下に分別する切断装置を備えると共に、該切断装置の後位へ上下二段から成る有効単板の通路と開閉自在な屑の排出路とを、下段の有効単板の通路が屑の排出路の後位に位置すべく設け、ベニヤレースから送出される単板を前記切断装置によって順次と切断処理するに際し、定尺切断すべき単板が到来するまでは、屑の排出路を常に開放して、単板の不要部分を屑として切除する屑切除処理を行い、また定尺切断すべき単板が到来した後は、後続する単板に不要部分が存在するか否かに拘わらず、屑の排出路を閉塞して、定尺毎の切断処理のみを行うことを特徴とする単板の処理方法。A cutting device that continuously cuts the veneer to the rear of the veneer and separates it up and down, and has a two-stage effective veneer passage and an openable and closable waste discharge passage to the rear of the cutting device. Is provided so that the passage of the lower effective veneer is positioned at the rear of the waste discharge path, and when the veneer single veneer is sequentially cut by the cutting device, Until the plate arrives, the waste discharge path is always opened, and the waste cutting process is performed to cut off the unnecessary part of the single plate as waste. A processing method for a single plate, characterized in that, regardless of whether or not there is an unnecessary portion on the plate, the waste discharge path is closed and only cutting processing for each standard length is performed. ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した後は、後続する単板に不要部分が存在するか否かに拘わらず、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、定尺毎の切断動作のみを行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置。At the rear of the cutting device that continuously cuts the veneer sent from the veneer lace at the rear of the veneer and separates it up and down, the effective veneer transport mechanism consisting of two stages, upper and lower, An opening / closing member that opens and closes the waste discharging path and an opening / closing member that opens / closes the opening / closing member are provided near the starting end of the lower transport mechanism, and a waste discharging path is formed between the mechanism and the cutting device. In addition, until the width of the single plate coming to the cutting device reaches a width that requires a regular cutting, the opening and closing member is opened through the operating mechanism to open the waste discharge path, and the single plate After removing the scraping operation to cut the unnecessary part as scrap, and after the width of the incoming veneer reaches the width that requires the standard cutting, it does not matter whether there is an unnecessary part in the subsequent veneer The closing member is closed via an operating mechanism, and the waste discharge path is While busy, so as to perform only the cutting action of Teishakugoto, veneer processing apparatus characterized by comprising a control mechanism for operating the cutting device. 刃受体を兼ねる上下一対の搬送ローラーと、刃先を単板の進行方向と逆方向に向け、且つ刃先が搬送ローラーの各々の出口側周面に接する区間内を交互に片道回動可能に備えられた切断刃と、該切断刃を交互に片道回動させる回動機構とを有する切断機構と、該切断機構の前位に於て単板の不要部分を検知する単板検知器を単板の進行方向と直交方向に適数個配設して成る単板検知機構と、前記切断刃の刃先位置を通過した単板の先端が定尺可能位置に至ることを適宜位置に於て直接的又は間接的に計測する定尺計測機構とを具備して成り、ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、前記単板検知機構からの検知信号に基づき、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した後は、後続する単板に不要部分が存在するか否かに拘わらず、前記定尺計測機構からの計測信号に基づき、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、定尺毎の切断動作のみを行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置。A pair of upper and lower transport rollers that also serve as blade receptacles, and the blade tip is directed in the opposite direction to the direction of travel of the single plate, and the section in which the blade tip is in contact with each outlet side peripheral surface of the transport roller can be alternately rotated one way. A cutting plate having a cutting blade and a rotating mechanism for alternately rotating the cutting blade in one way, and a single plate detector for detecting an unnecessary portion of the single plate at the front of the cutting mechanism. A single plate detection mechanism that is arranged in a direction orthogonal to the traveling direction of the blade, and that the tip of the single plate that has passed through the cutting edge position of the cutting blade reaches the position where it can be measured directly at an appropriate position. Or a measuring mechanism that measures indirectly, at the rear of the cutting device that continuously cuts the single plate delivered from the veneer lace at the rear of the veneer and separates it up and down Efficient veneer transport mechanism consisting of two stages, upper and lower, to discharge waste between the lower transport mechanism and the cutting device And an opening / closing member that opens and closes the waste discharge path, and an operating mechanism that opens and closes the opening / closing member, and further arrives at the cutting device. Until the width of the plate reaches the width that requires regular cutting, based on the detection signal from the single plate detection mechanism, the opening / closing member is opened via the operation mechanism to open the waste discharge path, and After performing the scraping operation to cut unnecessary parts of the board as scraps, and after the width of the incoming veneer reaches the width that requires regular cutting, it depends on whether or not there is an unnecessary part in the subsequent veneer. First, based on the measurement signal from the standard measuring mechanism, the cutting member is operated so as to close the opening and closing member through the operating mechanism, block the waste discharge path, and perform only the cutting operation for each standard. Features a control mechanism for operating the device Veneer processing apparatus. ベニヤレースの後位へ単板を連続的に切断して上下に分別する切断装置を備えると共に、該切断装置の後位へ上下二段から成る有効単板の通路と開閉自在な屑の排出路とを、下段の有効単板の通路が屑の排出路の後位に位置すべく設け、ベニヤレースから送出される単板を前記切断装置によって順次と切断処理するに際し、定尺切断すべき単板が到来するまでは、屑の排出路を常に開放して、単板の不要部分を屑として切除する屑切除処理を行い、また定尺切断すべき単板が到来した際は、屑の排出路を閉塞して、必ず一度は定尺切断処理を行い、更にその後に於ても、後続する単板に不要部分が存在しない場合と、上段の有効単板の通路へ流入する単板の最先端部に不要部分が存在する場合と、下段の有効単板の通路へ流入する単板に不要部分が存在する場合については、屑の排出路を閉塞したまま、定尺毎の切断処理を行い、上段の有効単板の通路へ流入する単板の最先端部以外の部位に切除すべき不要部分が存在する場合に限っては、暫定的に屑の排出路を開放して、不要部分を屑として切除する屑切除処理を行うことを特徴とする単板の処理方法。A cutting device that continuously cuts the veneer to the rear of the veneer and separates it up and down, and has a two-stage effective veneer passage and an openable and closable waste discharge passage to the rear of the cutting device. Is provided so that the passage of the lower effective veneer is positioned at the rear of the waste discharge path, and when the veneer single veneer is sequentially cut by the cutting device, Until the plate arrives, the waste discharge path is always opened, and the waste cutting process is performed to cut away the unnecessary part of the single plate as waste. When the single plate to be cut is arrived, the waste is discharged. After closing the path, be sure to perform the standard cutting process once, and even after that, if there is no unnecessary part in the succeeding veneer, and the maximum of the veneer that flows into the upper effective veneer path Unnecessary when there is an unnecessary part at the tip and for the veneer flowing into the lower effective veneer passage In the case where there is a minute, it is unnecessary to perform cutting processing at regular scales while blocking the waste discharge path, and to cut away to the part other than the most advanced part of the veneer that flows into the passage of the upper effective veneer Only when there is a portion, a single plate processing method characterized by performing a waste cutting process that temporarily opens a waste discharge path and cuts unnecessary portions as waste. ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した際には、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、必ず一度は定尺切断動作を行い、更にその後に於ても、後続する単板に不要部分が存在しない場合と、上段の有効単板の通路へ流入する単板の最先端部に不要部分が存在する場合と、下段の有効単板の通路へ流入する単板に不要部分が存在する場合については、屑の排出路を閉塞したまま、定尺毎の切断動作を行い、上段の有効単板の通路へ流入する単板の最先端部以外の部位に切除すべき不要部分が存在する場合に限っては、暫定的に作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置。At the rear of the cutting device that continuously cuts the veneer sent from the veneer lace at the rear of the veneer and separates it up and down, the effective veneer transport mechanism consisting of two stages, upper and lower, An opening / closing member that opens and closes the waste discharging path and an opening / closing member that opens / closes the opening / closing member are provided near the starting end of the lower transport mechanism, and a waste discharging path is formed between the mechanism and the cutting device. In addition, until the width of the single plate coming to the cutting device reaches a width that requires a regular cutting, the opening and closing member is opened through the operating mechanism to open the waste discharge path, and the single plate When the width of the incoming veneer reaches the width that requires a regular cut, the opening / closing member is closed via the operating mechanism, and the waste material is removed. In addition to closing the discharge path, be sure to perform a standard cutting once. Even after that, when there is no unnecessary part in the succeeding veneer, when there is an unnecessary part at the most advanced part of the veneer flowing into the passage of the upper effective veneer, and in the lower effective veneer When there is an unnecessary part on the veneer that flows into the passage, the cutting part is cut at a fixed length while the waste discharge path is closed, and the cutting edge of the veneer that flows into the upper effective veneer passage Only when there is an unnecessary part to be excised at a site other than the above, the opening / closing member is tentatively opened via an operating mechanism to open the waste discharge path and to remove the unnecessary part of the veneer. A single-plate processing apparatus comprising a control mechanism for operating the cutting device so as to perform a scraping operation for cutting as follows. 刃受体を兼ねる上下一対の搬送ローラーと、刃先を単板の進行方向と逆方向に向け、且つ刃先が搬送ローラーの各々の出口側周面に接する区間内を交互に片道回動可能に備えられた切断刃と、該切断刃を交互に片道回動させる回動機構とを有する切断機構と、該切断機構の前位に於て単板の不要部分を検知する単板検知器を単板の進行方向と直交方向に適数個配設して成る単板検知機構と、前記切断刃の刃先位置を通過した単板の先端が定尺可能位置に至ることを適宜位置に於て直接的又は間接的に計測する定尺計測機構とを具備して成り、ベニヤレースから送出される単板をベニヤレースの後位に於て連続的に切断して上下に分別する切断装置の後位に、上下二段から成る有効単板の搬送機構を、下段の搬送機構と切断装置の間に屑の排出路が形成されるべく備えると共に、下段の搬送機構の始端部付近に、前記屑の排出路を開閉する開閉部材と、該開閉部材を開閉作動させる作動機構とを備え、更に切断装置に到来する単板の幅が定尺切断を要する幅に達するまでは、前記単板検知機構からの検知信号に基づき、作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行い、また到来する単板の幅が定尺切断を要する幅に達した際は、前記定尺計測機構からの計測信号に基づき、作動機構を介して前記開閉部材を閉作動させ、屑の排出路を閉塞すると共に、必ず一度は定尺切断動作を行い、更にその後に於ても、前記単板検知機構からの検知信号と前記定尺計測機構からの計測信号とに基づき、後続する単板に不要部分が存在しない場合と、上段の有効単板の通路へ流入する単板の最先端部に不要部分が存在する場合と、下段の有効単板の通路へ流入する単板に不要部分が存在する場合については、屑の排出路を閉塞したまま、定尺毎の切断動作を行い、上段の有効単板の通路へ流入する単板の最先端部以外の部位に切除すべき不要部分が存在する場合に限っては、暫定的に作動機構を介して前記開閉部材を開作動させ、屑の排出路を開放すると共に、単板の不要部分を屑として切除する屑切除動作を行うように、前記切断装置を作動させる制御機構を備えたことを特徴とする単板の処理装置。A pair of upper and lower transport rollers that also serve as blade receivers, and the blade tip is directed in the direction opposite to the direction of travel of the single plate, and the section where the blade tip contacts each outlet side peripheral surface of the transport roller can be rotated one way alternately. A cutting plate having a cutting blade and a rotating mechanism for alternately rotating the cutting blade in one way, and a single plate detector for detecting an unnecessary portion of the single plate at the front of the cutting mechanism. A single plate detection mechanism that is arranged in a direction orthogonal to the traveling direction of the blade, and that the tip of the single plate that has passed through the cutting edge position of the cutting blade reaches the position where it can be measured directly at an appropriate position. Or a measuring mechanism that measures indirectly, at the rear of the cutting device that continuously cuts the single plate delivered from the veneer lace at the rear of the veneer and separates it up and down Efficient veneer transport mechanism consisting of two stages, upper and lower, to discharge waste between the lower transport mechanism and the cutting device And an opening / closing member that opens and closes the waste discharge path, and an operating mechanism that opens and closes the opening / closing member, and further arrives at the cutting device. Until the width of the plate reaches the width that requires regular cutting, based on the detection signal from the single plate detection mechanism, the opening / closing member is opened via the operation mechanism to open the waste discharge path, and When the width of the incoming veneer reaches the width that requires standard cutting, the operation mechanism is activated based on the measurement signal from the standard measuring mechanism. The opening / closing member is closed to close the waste discharge path, and the cutting operation is always performed once. Further, after that, the detection signal from the single plate detection mechanism and the fixed measurement are performed. Based on the measurement signal from the mechanism. There is no unnecessary part in the case, there is an unnecessary part in the most advanced part of the single plate that flows into the upper effective veneer passage, and there is an unnecessary part in the single plate that flows into the lower effective single plate passage. In the case where it exists, there is an unnecessary part to be excised in a part other than the most advanced part of the veneer that flows into the passage of the upper effective veneer while performing the cutting operation for each standard size while blocking the waste discharge path. Only in the case where it exists, the opening / closing member is temporarily opened through an operating mechanism to open the waste discharge path, and to perform a scraping operation for cutting unnecessary parts of the veneer as scrap. A single plate processing apparatus comprising a control mechanism for operating the cutting device.
JP2001099106A 2001-03-30 2001-03-30 Single plate processing method and single plate processing apparatus Expired - Fee Related JP4445684B2 (en)

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