JP4157023B2 - ボールの構成片を製造する方法およびボールを製造する方法 - Google Patents
ボールの構成片を製造する方法およびボールを製造する方法 Download PDFInfo
- Publication number
- JP4157023B2 JP4157023B2 JP2003395107A JP2003395107A JP4157023B2 JP 4157023 B2 JP4157023 B2 JP 4157023B2 JP 2003395107 A JP2003395107 A JP 2003395107A JP 2003395107 A JP2003395107 A JP 2003395107A JP 4157023 B2 JP4157023 B2 JP 4157023B2
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- Prior art keywords
- ball
- dimensional
- skin material
- foam
- backing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 119
- 238000000034 method Methods 0.000 claims abstract description 61
- 239000006260 foam Substances 0.000 claims description 30
- 238000000465 moulding Methods 0.000 claims description 14
- 239000006261 foam material Substances 0.000 claims description 7
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 6
- 238000005187 foaming Methods 0.000 claims description 5
- 238000001746 injection moulding Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- 238000007666 vacuum forming Methods 0.000 claims description 4
- 230000004927 fusion Effects 0.000 claims description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 3
- 229920001821 foam rubber Polymers 0.000 claims description 2
- 238000005192 partition Methods 0.000 claims 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B41/00—Hollow inflatable balls
- A63B41/08—Ball covers; Closures therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1028—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1028—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith
- Y10T156/103—Encasing or enveloping the configured lamina
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1028—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith
- Y10T156/1031—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by bending, drawing or stretch forming sheet to assume shape of configured lamina while in contact therewith with preshaping of lamina
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1089—Methods of surface bonding and/or assembly therefor of discrete laminae to single face of additional lamina
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Milling Processes (AREA)
- Fuel-Injection Apparatus (AREA)
- Pens And Brushes (AREA)
Description
a) 三次元構成片を、必要があれば補強した中袋上に接着する;
b) 三次元構成片を、中袋とこの構成片により形成された表皮層との間に配置されたカーカスに接着する;または
c) 三次元構成片は、互いに接合された後には、追加の部材が必要なく自立構造を形成する。
2,3 スタンプ
6,7 材料層
10 発泡体
20 表皮材
Claims (22)
- ボールを製造するために予め用意される三次元構成片を製造する方法であって、
a. 表皮材および少なくとも1つの裏打ち材を提供する工程と、
b. 前記表皮材を、前記ボールの表面の区画に実質的に一致する形状に三次元成形する工程と、
c. 前記裏打ち材を、湾曲した内面を有し、前記ボールの表面の前記区画に実質的に一致する形状に三次元成形する工程と、
d. 前記表皮材を最初に三次元成形した後、前記裏打ち材に接合して、構成片を提供する工程、
の各工程を有してなることを特徴とする方法。 - 前記表皮材を、深絞り、真空成形、射出成形および成形型中への吹付けからなる群より選択される手法により三次元成形することを特徴とする請求項1記載の方法。
- 前記三次元成形された表皮材を、前記裏打ち材の三次元成形に使用することを特徴とする請求項1または2記載の方法。
- 前記三次元成形された表皮材を、前記裏打ち材を発泡させるための成形型の少なくとも一部として使用することを特徴とする請求項3記載の方法。
- ボールを製造するために予め用意される三次元構成片を製造する方法であって、
a. 表皮材および少なくとも1つの裏打ち材を提供する工程と、
b. 前記表皮材を、前記ボールの表面の区画に実質的に一致する形状に三次元成形する工程と、
c. 前記裏打ち材を、湾曲した内面を有し、前記ボールの表面の前記区画に実質的に一致する形状に三次元成形する工程と、
d. 前記表皮材および前記裏打ち材を別々に三次元成形し、その後、相互接合して、構成片を提供する工程、
の各工程を有してなることを特徴とする方法。 - 前記三次元成形された裏打ち材が、前記三次元成形された表皮材の内面の寸法に実質的に一致した寸法を持つ外面を有することを特徴とする請求項1から5いずれか1項記載の方法。
- 前記工程dにおいて、前記表皮材と裏打ち材を化学結合および/または融着により接合することを特徴とする請求項1から6いずれか1項記載の方法。
- 前記工程dにおいて、前記表皮材と裏打ち材を互いに接着することを特徴とする請求項1から6いずれか1項記載の方法。
- 前記表皮材が透明であることを特徴とする請求項1から8いずれか1項記載の方法。
- 前記三次元成形の前に、前記表皮材の内側に捺印し、該表皮材を二次元区画片に裁断することを特徴とする請求項9記載の方法。
- 前記表皮材として熱可塑性エラストマーを使用することを特徴とする請求項1から10いずれか1項記載の方法。
- 前記裏打ち材として発泡材を使用することを特徴とする請求項1から11いずれか1項記載の方法。
- 前記発泡材を前記三次元成形の前に予め発泡させることを特徴とする請求項12記載の方法。
- 前記発泡材がEVA発泡体および/またはラテックス発泡体および/またはPU発泡体であることを特徴とする請求項12または13記載の方法。
- 前記裏打ち材として三次元メッシュ材を使用することを特徴とする請求項1から11いずれか1項記載の方法。
- 前記裏打ち材の下に追加の支持材を配置することを特徴とする請求項1から15いずれか1項記載の方法。
- 請求項1から16いずれか1項記載の方法により製造されたボールの構成片。
- 請求項1から16いずれか1項記載の方法により製造された三次元構成片を相互接続することによりボールを製造する方法。
- 前記構成片を中袋上または該中袋の周りに配置されたカーカス上に接着することを特徴とする請求項18記載の方法。
- 前記相互接続された構成片が自立構造を形成することを特徴とする請求項19記載の方法。
- 前記三次元構成片で形成したボールを更に膨らませる工程を備えることを特徴とする請求項18から20いずれか1項記載の方法。
- 請求項18から21いずれか1項記載の方法により製造されたボール。
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10255092A DE10255092B4 (de) | 2002-11-26 | 2002-11-26 | Verfahren zur Herstellung von Teilstücken eines Balls |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2004174256A JP2004174256A (ja) | 2004-06-24 |
JP4157023B2 true JP4157023B2 (ja) | 2008-09-24 |
Family
ID=32240432
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2003395107A Expired - Lifetime JP4157023B2 (ja) | 2002-11-26 | 2003-11-26 | ボールの構成片を製造する方法およびボールを製造する方法 |
Country Status (5)
Country | Link |
---|---|
US (2) | US7854815B2 (ja) |
EP (1) | EP1424105B1 (ja) |
JP (1) | JP4157023B2 (ja) |
AT (1) | ATE430605T1 (ja) |
DE (2) | DE10255092B4 (ja) |
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CN1739826B (zh) * | 2004-08-25 | 2014-11-19 | 唐雅芳 | 一种皮革球片的制造方法 |
CN101024308B (zh) * | 2006-02-24 | 2010-06-16 | 龙伟实业股份有限公司 | 防磨球片制造方法 |
AU2007320031B2 (en) * | 2006-10-06 | 2013-05-02 | University Of Virginia Patent Foundation | Methods and compositions useful for diabetic wound healing |
US7854671B2 (en) * | 2007-04-26 | 2010-12-21 | Haresh Lalvani | Sports ball |
JP5231797B2 (ja) * | 2007-12-25 | 2013-07-10 | 株式会社モルテン | ボール、ボール用表皮材及びボールの製造方法 |
JP2009153543A (ja) * | 2007-12-25 | 2009-07-16 | Molten Corp | ボール |
JP2009153540A (ja) * | 2007-12-25 | 2009-07-16 | Molten Corp | ボール、ボール用表皮パネル及びボールの製造方法 |
JP2009153539A (ja) * | 2007-12-25 | 2009-07-16 | Molten Corp | ボール |
JP5231798B2 (ja) * | 2007-12-25 | 2013-07-10 | 株式会社モルテン | ボール |
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-
2002
- 2002-11-26 DE DE10255092A patent/DE10255092B4/de not_active Expired - Lifetime
-
2003
- 2003-11-20 US US10/717,985 patent/US7854815B2/en active Active
- 2003-11-25 DE DE60327502T patent/DE60327502D1/de not_active Expired - Lifetime
- 2003-11-25 AT AT03026927T patent/ATE430605T1/de not_active IP Right Cessation
- 2003-11-25 EP EP03026927A patent/EP1424105B1/en not_active Expired - Lifetime
- 2003-11-26 JP JP2003395107A patent/JP4157023B2/ja not_active Expired - Lifetime
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2010
- 2010-11-11 US US12/944,257 patent/US8622856B2/en not_active Expired - Lifetime
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US20040144477A1 (en) | 2004-07-29 |
US8622856B2 (en) | 2014-01-07 |
DE10255092A1 (de) | 2004-06-17 |
EP1424105A1 (en) | 2004-06-02 |
DE10255092B4 (de) | 2010-11-11 |
US20110111897A1 (en) | 2011-05-12 |
ATE430605T1 (de) | 2009-05-15 |
EP1424105B1 (en) | 2009-05-06 |
DE60327502D1 (de) | 2009-06-18 |
JP2004174256A (ja) | 2004-06-24 |
US7854815B2 (en) | 2010-12-21 |
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