JP4023713B2 - Reaction vessel for growth with gas phase shaft and method for producing the same - Google Patents
Reaction vessel for growth with gas phase shaft and method for producing the same Download PDFInfo
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- JP4023713B2 JP4023713B2 JP2001333785A JP2001333785A JP4023713B2 JP 4023713 B2 JP4023713 B2 JP 4023713B2 JP 2001333785 A JP2001333785 A JP 2001333785A JP 2001333785 A JP2001333785 A JP 2001333785A JP 4023713 B2 JP4023713 B2 JP 4023713B2
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- quartz glass
- reaction vessel
- growth
- glass crucible
- gas phase
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/06—Glass compositions containing silica with more than 90% silica by weight, e.g. quartz
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/40—Doped silica-based glasses containing metals containing transition metals other than rare earth metals, e.g. Zr, Nb, Ta or Zn
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/50—Doped silica-based glasses containing metals containing alkali metals
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2201/00—Glass compositions
- C03C2201/06—Doped silica-based glasses
- C03C2201/30—Doped silica-based glasses containing metals
- C03C2201/54—Doped silica-based glasses containing metals containing beryllium, magnesium or alkaline earth metals
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
- Glass Melting And Manufacturing (AREA)
Description
【0001】
【産業上の利用分野】
本発明は、気相軸付成長用反応容器に関し、さらに詳しくは光ファイバ用母材の製造に好適な気相軸付成長用反応容器及びその製造方法に関する。
【0002】
【従来の技術】
光ファイバ母材の実用的な製造方法の一つとして、反応容器内でけい素化合物を火炎加水分解してシリカ微粒子を作成し、それを種棒の先端に堆積・成長させる気相軸付成長法(Vapor−Phase Axial Deposition Method、以下VAD法という)がある。このVAD法では、従来、耐熱性ガラス、石英ガラス、セラミックス等で作成された反応容器が使用されてきた。
【0003】
ところが、近年、光ファイバが大量に使用されるようになり、その量産化、低コスト化が求められるようになってきたが光ファイバの量産化、低コスト化には大型の光ファイバ用母材を作成するのが最も簡便である。光ファイバ用母材を大型化するには気相軸付成長用反応容器を大型化するとともに、高温化する気相反応においても不純物を発生しない素材で反応容器を作成ことが肝要である。従来の耐熱性ガラスからなる気相軸付成長用反応容器は、多くの不純物を含む上に光ファイバ用母材の製造時に発生した塩酸や塩素などの腐食性ガスで容易に腐食され不純物を発生し光ファイバ母材を汚染し、光ファイバの伝導特性を大きく損なう欠点があった。さらに、前記耐熱性ガラスはフッ酸やフッ硝酸に対する溶損が大きくこれらの試薬による洗浄後の再使用が困難で光ファイバ用母材の製造コストを高いものにしていた。
【0004】
また、従来の石英ガラスからなる気相軸付成長用反応容器は大型のチューブを真空成形等の機械加工で作成するため、反応容器内に歪みが残り、それが高温においてクラックの発生原因となり最悪の場合反応容器を破壊するなどの欠点があった。
【0005】
さらに、セラミックスからなる気相軸付成長用反応容器は、セラミックスが不純物を多く含むことから高純度のセラミックスを使用する必要があるが、高純度のセラミックスは大変高価で光ファイバの製造コストを高いものにした。そこで、ステンレス製容器の内壁をセラミックスで被覆した反応容器が特開平9−111462号公報等で提案された。しかしこの反応容器は、セラミックスとステンレスとの接合性が十分でなく、反応容器内が300〜600℃の雰囲気になると、セラミックスが剥離したり、クラックが発生したりしてセラミックスの耐熱性、耐酸性としての機能が十分に果せなくなる上に、剥離やクラックの箇所からステンレスが高温の塩素や塩酸で腐食され、不純物が発生し、光ファイバ母材を汚染する欠点があった。
【0006】
【発明が解決しようとする課題】
こうした現状に鑑み、本発明者等は鋭意研究を重ねた結果、単結晶引上用石英ガラスるつぼが高純度である上に耐熱性に優れ、かつ大型のるつぼが容易に入手できることから、この単結晶引上用石英ガラスるつぼから底部を切出しその両端面部を溶融一体化し略球状又は鈴状に形成することで高純度で、高温化した気相反応においても不純物の発生がない大型の気相軸付成長用反応容器が得られること、また、石英ガラス中のアルミニウム元素含有量を特定の範囲にすることで反応容器の溶損量を低減でき再使用が容易となること、るつぼの成形が回転成形と真空成形でないことから内部歪みがなく高温加熱においてもクラックの発生がなく長時間の使用が可能となることを見出した。さらに、前記気相軸付成長用反応容器が単結晶引上用石英ガラスるつぼという他の目的で作成したものを流用することから、その製造コストを低くできることをも見出して、本発明を完成したものである。すなわち
【0007】
本発明は、高純度で不純物による光ファイバ用母材の汚染がなく、かつ洗浄液に対する溶損量が少なく再利用が容易である上に、内部歪みによるクラックの発生がなく長時間の使用が可能な気相軸付成長用反応容器を提供することを目的とする。
【0008】
また、本発明は、上記気相軸付成長用反応容器を比較的低コストで製造する方法を提供することを目的とする。
【0009】
【課題を解決するための手段】
上記目的を達成する本発明は、気相軸付成長用反応容器において、該容器が石英ガラスからなり、そのアルカリ金属元素、アルカリ土類金属元素及び遷移金属元素の含有量がそれぞれ0.2ppm以下であることを特徴とする気相軸付成長用反応容器及びその製造方法に係る。
【0010】
本発明の気相軸付成長用反応容器は、特開昭56−149333号公報や特開平7−335583号公報の単結晶引上用透明石英ガラスるつぼ又は半透明石英ガラスるつぼで作成されており、アルカリ金属元素、アルカリ土類金属元素及び遷移金属元素の含有量がそれぞれ0.2ppm以下の反応容器である。前記範囲の不純物を含有することで高温化した光ファイバ用母材の製造においても不純物元素の発生がなく高品質の光ファイバが生産性よく製造できる。さらに、アルミニウム元素含有量を20ppm以下とすることで溶損量を常温におけるフッ酸濃度が5%の時2×10−4g/min/cm2以下とすることで、フッ酸やフッ硝酸などの洗浄後も再使用ができ光ファイバ用母材の製造コストを低くできる。前記HF溶液による溶損量を示すグラフを耐熱性ガラスとの対比で図2に示す。同図から明らかなように本発明の気相軸付成長用反応容器はフッ酸などによる溶損が少ない。
【0011】
さらに、本発明の気相軸付成長用反応容器は、真空成形などの機械加工でなく回転成形で作成されるたるつぼを素材として使用することから、内部歪みを複屈折量で40nm以下にでき、高温加熱においてもクラックの発生がなく安定に長時間使用できる。
【0012】
特に、本発明の反応容器を特開平7−335583号公報に記載の方法で製造した半透明石英ガラスるつぼで作成すると、該るつぼが高い強度を示すことから反応容器の肉厚を薄くでき、製造コストを一段と低くできる。この半透明石英ガラスるつぼを用いた反応容器にあっては、容器内の清掃時を的確に把握できるように透明な観察窓を設けるのがよい。該観察窓は機械加工で透明石英ガラスを嵌め込む、又はるつぼ製造時に回転成形型に観察窓相当部位に真空吸引貫通孔を設け、外部から真空吸引することで作成できる。
【0013】
【発明の実施の形態】
本発明の気相軸付成長用反応容器の1態様を図1に示す。図1において、1は反応容器、2は透明石英ガラスの観察窓、3は種棒、4は燃焼ガス供給バーナー、5は排気口、6は多孔質光ファイバ母材、7は接合部である。この気相軸付成長用反応容器は、上方が開口し内壁面が反応容器の外形とほぼ同形又は僅かに相似で大なる形状を有し、観察窓相当部に真空吸引孔を設けた成形型内に石英粉末を投入し、真空吸引しながら回転成形し、アーク放電装置等の加熱源で加熱溶融して透明石英ガラスの観察窓付き半透明の石英ガラスるつぼを製造する一方、前記観察窓のない半透明石英ガラスるつぼを作成し、両者のるつぼをその底部を切出し、その切出し部の両端面部を鈴状に溶融一体化し接合して形成し、その容器に種棒挿入口、燃焼ガス供給バーナー導入口、排気口5などを機械加工で形成し、種棒3、燃焼ガス供給バーナー4などを挿嵌して製造される。前記気相軸付成長用反応容器を用いた光ファイバ用母材の製造においては、先ず燃焼ガス供給バーナー4に原料ガス、キャリアガスを導入し、酸水素バーナーで原料ガスをシリカ微粒子に加水分解し、それを回転し上方に移動する種棒3の先端部分に堆積・成長させて多孔質光ファイバ用母材6を作成し、加熱溶融して光りファイバ用母材にする。前記原料ガスとしては、四塩化珪素、ヘキサメチルジシラザンなどの塩素を含有しないオルガノシラン化合物などが挙げられる。
【0014】
【発明の効果】
本発明の気相軸付成長用反応容器は、耐熱性が高く、耐薬品性に優れた単結晶引上用石英ガラスるつぼを素材にして作成され、高純度で、不純物による光ファイバ用母材の汚染がない上に、洗浄液による溶損量が少なく再使用が容易で、しかも内部歪みが少ないことから加熱時のクラックの発生による容器の損傷が少ない。さらに、本発明の気相軸付成長用反応容器は、単結晶引上用石英ガラスるつぼという他目的で作成した素材を使用することからその製造コストが低くでき、しかも大型化が容易である。
【図面の簡単な説明】
【図1】本発明の気相軸付成長用反応容器の概略断面図である。
【図2】本発明の気相軸付成長用反応容器と耐熱性ガラス製反応容器のフッ酸による溶損量を示すグラフである。実線の(a)、(c),(e)は石英ガラスの溶損量を、また点線の(b),(d),(f)は耐熱性ガラスの溶損量を示す。
【符号の説明】
1: 反応容器
2: 透明石英ガラスの観察窓
3: 種棒挿
4: 燃焼ガス供給バーナー
5: 排気口
6: 多孔質光ファイバ用母材
7: 接合部[0001]
[Industrial application fields]
The present invention relates to a reaction vessel for growth with a vapor phase axis, and more particularly to a reaction vessel for growth with a vapor phase axis suitable for the production of an optical fiber preform and a method for producing the same.
[0002]
[Prior art]
One practical method for manufacturing optical fiber preforms is vapor phase growth with a silicon compound flame-hydrolyzed in a reaction vessel to produce silica particles, which are then deposited and grown on the tip of the seed rod. (Vapor-Phase Axial Deposition Method, hereinafter referred to as VAD method). In the VAD method, conventionally, a reaction vessel made of heat-resistant glass, quartz glass, ceramics, or the like has been used.
[0003]
However, in recent years, optical fibers have been used in large quantities, and mass production and cost reduction have been demanded. However, large-scale optical fiber base materials are required for mass production and cost reduction of optical fibers. Is the simplest to create. In order to increase the size of the optical fiber preform, it is important to increase the size of the reaction vessel for growth with a gas phase axis and to make the reaction vessel with a material that does not generate impurities even in a vapor phase reaction that is heated to a high temperature. A conventional reaction vessel for growth with a gas phase shaft made of heat-resistant glass contains many impurities and is easily corroded by corrosive gases such as hydrochloric acid and chlorine generated during the manufacture of optical fiber preforms. However, there is a drawback that the optical fiber preform is contaminated and the conduction characteristics of the optical fiber are greatly impaired. Further, the heat-resistant glass has a large melting loss with respect to hydrofluoric acid and hydrofluoric acid, and it is difficult to reuse after washing with these reagents, and the manufacturing cost of the optical fiber preform is high.
[0004]
In addition, the conventional reaction vessel for growth with a gas phase axis made of quartz glass creates a large tube by machining such as vacuum forming, so that strain remains in the reaction vessel, which causes cracks at high temperatures and is the worst. In this case, there were disadvantages such as destruction of the reaction vessel.
[0005]
Furthermore, it is necessary to use high-purity ceramics because the ceramics contain a lot of impurities in the reactor for vapor phase growth with ceramics. However, high-purity ceramics are very expensive and expensive to manufacture optical fibers. It was a thing. Thus, a reaction vessel in which the inner wall of a stainless steel vessel is coated with ceramics has been proposed in Japanese Patent Application Laid-Open No. 9-111462. However, this reaction vessel does not have sufficient bondability between ceramics and stainless steel, and if the atmosphere in the reaction vessel reaches 300 to 600 ° C., the ceramics may peel off or cracks may occur, resulting in the heat resistance and acid resistance of the ceramics. In addition to being unable to function sufficiently, the stainless steel is corroded by high-temperature chlorine or hydrochloric acid from the part of the peeling or cracking, and impurities are generated, which contaminates the optical fiber preform.
[0006]
[Problems to be solved by the invention]
In view of the current situation, the present inventors have conducted extensive research, and as a result, the quartz glass crucible for pulling a single crystal has high purity, excellent heat resistance, and a large crucible can be easily obtained. Large-scale gas phase shaft with high purity and no generation of impurities even in high-temperature gas phase reactions by cutting out the bottom from quartz glass crucible for crystal pulling and melting and integrating both end surfaces to form a substantially spherical or bell shape A reaction vessel for growth can be obtained, and the amount of aluminum element in the quartz glass can be reduced to a specific range, reducing the amount of erosion loss in the reaction vessel and facilitating reuse. It has been found that since it is not molding and vacuum molding, there is no internal distortion and cracking does not occur even at high temperature heating, and it can be used for a long time. Furthermore, since the reaction vessel for growth with a vapor phase axis uses a silica glass crucible for pulling up a single crystal for other purposes, it was found that the production cost can be reduced, and the present invention was completed. Is. That is, [0007]
The present invention is high-purity, does not contaminate the optical fiber preform due to impurities, has a small amount of erosion loss with respect to the cleaning liquid, and can be easily reused, and can be used for a long time without cracking due to internal distortion. An object of the present invention is to provide a gas phase axial growth reactor.
[0008]
Another object of the present invention is to provide a method for producing the above-mentioned vapor phase growth reactor with relatively low cost.
[0009]
[Means for Solving the Problems]
The present invention for achieving the above object is a vapor phase axial growth reactor, wherein the vessel is made of quartz glass, and the contents of alkali metal element, alkaline earth metal element and transition metal element are each 0.2 ppm or less. The present invention relates to a reaction vessel for growth with a gas phase axis and a method for producing the same.
[0010]
Vapor axial with growth reaction vessel of the present invention are created in JP 56-149333 and JP 7-33 55 83 No. single crystal pulling transparent quartz glass crucible or translucent quartz glass crucible publications The reaction vessel has an alkali metal element, alkaline earth metal element, and transition metal element content of 0.2 ppm or less. Even in the production of optical fiber preforms containing the impurities in the above range, high-quality optical fibers can be produced with high productivity without generation of impurity elements. Furthermore, when the aluminum element content is 20 ppm or less, the amount of erosion is 2 × 10 −4 g / min / cm 2 or less when the hydrofluoric acid concentration at room temperature is 5%, so that hydrofluoric acid, hydrofluoric acid, etc. Can be reused after cleaning, and the manufacturing cost of the optical fiber preform can be reduced. A graph showing the amount of erosion caused by the HF solution is shown in FIG. 2 in comparison with heat resistant glass. As is clear from the figure, the vapor phase axial growth reactor of the present invention is less susceptible to melt damage due to hydrofluoric acid or the like.
[0011]
Furthermore, since the reaction vessel for growth with a gas phase shaft according to the present invention uses a crucible formed by rotational molding rather than mechanical processing such as vacuum molding, the internal strain can be reduced to 40 nm or less in terms of birefringence. In addition, cracks do not occur even at high temperature heating, and it can be used stably for a long time.
[0012]
In particular, creating a semi-transparent quartz glass crucible produced by the method according to the reaction vessel in JP-A 7-33 55 83 No. of the present invention, can reduce the wall thickness of the reaction vessel because it exhibits the crucible is high strength The manufacturing cost can be further reduced. In a reaction vessel using this translucent quartz glass crucible, it is preferable to provide a transparent observation window so that the time of cleaning inside the vessel can be accurately grasped. The observation window can be created by inserting transparent quartz glass by machining, or by providing a vacuum suction through-hole at a portion corresponding to the observation window in the rotary mold during vacuum crucible manufacture, and vacuum suction from the outside.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
One embodiment of the reaction vessel for growth with a gas phase shaft of the present invention is shown in FIG. In FIG. 1, 1 is a reaction vessel, 2 is an observation window of transparent quartz glass, 3 is a seed rod, 4 is a combustion gas supply burner, 5 is an exhaust port, 6 is a porous optical fiber preform, and 7 is a joint. . This growth reactor with a gas phase axis is a mold having an opening at the top, an inner wall having a shape that is almost the same as or slightly similar to the outer shape of the reaction vessel, and a vacuum suction hole in the observation window corresponding portion. Quartz powder is put in, rotationally molded under vacuum suction, heated and melted with a heating source such as an arc discharge device to produce a translucent quartz glass crucible with a transparent quartz glass observation window, A semi-transparent quartz glass crucible is made, both crucibles are cut out at the bottom, and both ends of the cut out part are melted and joined in a bell shape to form a seed rod insertion port, combustion gas supply burner The introduction port, the
[0014]
【The invention's effect】
The vapor phase shaft growth reactor of the present invention is made of a quartz glass crucible for pulling a single crystal that has high heat resistance and excellent chemical resistance, and is a high purity base material for optical fiber due to impurities. In addition, the amount of erosion caused by the cleaning liquid is small and reuse is easy, and the internal distortion is small, so that the container is less damaged by the occurrence of cracks during heating. Furthermore, since the reaction vessel for growth with a vapor phase shaft of the present invention uses a material prepared for other purposes such as a quartz glass crucible for pulling a single crystal, its production cost can be reduced and the size can be easily increased.
[Brief description of the drawings]
FIG. 1 is a schematic sectional view of a reaction vessel for vapor phase growth according to the present invention.
FIG. 2 is a graph showing the amount of erosion caused by hydrofluoric acid in a reaction vessel for growth with a gas phase shaft and a reaction vessel made of heat-resistant glass according to the present invention. Solid lines (a), (c), and (e) indicate the amount of erosion of the quartz glass, and dotted lines (b), (d), and (f) indicate the amount of erosion of the heat-resistant glass.
[Explanation of symbols]
1: Reaction vessel 2: Observation window of transparent quartz glass 3: Seed rod insertion 4: Combustion gas supply burner 5: Exhaust port 6: Base material for porous optical fiber 7: Joint portion
Claims (6)
Priority Applications (1)
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JP2001333785A JP4023713B2 (en) | 2001-10-31 | 2001-10-31 | Reaction vessel for growth with gas phase shaft and method for producing the same |
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JP2001333785A JP4023713B2 (en) | 2001-10-31 | 2001-10-31 | Reaction vessel for growth with gas phase shaft and method for producing the same |
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JP2003137560A JP2003137560A (en) | 2003-05-14 |
JP4023713B2 true JP4023713B2 (en) | 2007-12-19 |
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