JP3980231B2 - Carrier tape and manufacturing apparatus thereof - Google Patents

Carrier tape and manufacturing apparatus thereof Download PDF

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Publication number
JP3980231B2
JP3980231B2 JP35892099A JP35892099A JP3980231B2 JP 3980231 B2 JP3980231 B2 JP 3980231B2 JP 35892099 A JP35892099 A JP 35892099A JP 35892099 A JP35892099 A JP 35892099A JP 3980231 B2 JP3980231 B2 JP 3980231B2
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Prior art keywords
recess
base material
carrier tape
substrate
cradle
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JP35892099A
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JP2001171726A (en
Inventor
葉 實 千
藤 晃 斉
村 松 男 岡
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株式会社 東京ウエルズ
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Description

【0001】
【発明の属する技術分野】
本発明は電子部品を収納して搬送するキャリアテープおよびその製造装置に関する。
【0002】
【従来の技術】
従来、電子部品を収納して搬送するキャリアテープとして、プラスチック製基材に凹部を成形し、この凹部内に電子部品を収納するものが知られている。
【0003】
また他のキャリアテープとして厚紙製の基材に貫通穴を成形し、この貫通穴内に電子部品を収納した状態で基材の両面に蓋材を取付けたものが知られている。
【0004】
【発明が解決しようとする課題】
上述のように厚紙製基材からキャリアテープを作製したものが知られている。この場合、基材の両面に蓋材を取付けているが、基材の両面に蓋材を取付けることは煩雑となる。
【0005】
また厚紙製基材に凹部を設け、この凹部内に電子部品を収納するとともに、凹部の開口側のみに蓋材を取付けるキャリアテープも開発されている。このようなキャリアテープでは、電子部品排出用のピンを突き上げ凹部底面を破って電子部品を取出すことが考えられている。
【0006】
本発明はこのような点を考慮してなされたものであり、基材の片面だけに蓋材を取付けることができ、かつ蓋材の凹部底面を薄肉として電子部品排出用ピンにより容易に凹部底面を破ることができるキャリヤテープおよびその製造装置を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明は、厚紙製の基材からなり、この基材は、受台上に基材を保持しかつ上方からパンチにより基材を押圧して形成された電子部品収納用凹部を有するとともに凹部間には厚紙製の基材が押圧前の厚さで残り、基材の凹部裏面に下方から突起ダイにより基材を押圧して窪みを形成し、基材の裏面は凹部裏面に形成された窪みを除いて平坦状に形成されていることを特徴とするキャリアテープである。
本発明は、厚紙製の基材を受ける受台と、受台の上方に配置され、基材に当接するとともに貫通孔が形成されたストリッパと、ストリッパ上に上下方向移動自在に設けられ、ストリッパの貫通孔を貫通して基材に電子部品収納用凹部を形成するためのパンチを保持するパンチプレートとを備え、受台に、基材の凹部裏面に窪みを形成するための突起ダイを設け、この突起ダイは受台の上面から上方へ向かって突出し、基材の裏面は、凹部裏面に形成された窪みを除いて平坦状に形成されることを特徴とするキャリアテープの製造装置である。
【0008】
本発明によれば、厚紙製基材を受台とストリッパとの間で押圧し、その後パンチプレートに保持されたパンチをストリッパの貫通孔を通して基材に進入させることにより、基材に凹部を形成することができ、同時に受台側の突起ダイにより凹部底面に窪みを形成することができる。
【0009】
基材の凹部底面は窪みにより薄肉となるので、下方から排出用ピンを突き上げることにより凹部底面を破って電子部品を取出すことができる。
【0010】
【発明の実施の形態】
以下、図面を参照して本発明の実施の形態について説明する。図1乃至図3は本発明の一実施の形態を示す図である。
【0011】
まず図2および図3によりキャリアテープ体全体について説明する。図3に示すように、キャリアテープ体20は厚紙製の基材10aからなり凹部24が形成された本発明によるキャリアテープ10と、凹部24内に収納された電子部品25と、凹部24開口を覆う蓋材21とを備えている。
【0012】
このうちキャリアテープ10は、例えば厚さ0.6mmの厚紙製基材10aからなっている。またキャリアテープ10の凹部24内には、微細な電子部品25、例えば表面実装部品が収納されており、この電子部品25は凹部24の底面26上に載置される。また凹部24の裏面には窪み26aが形成されている。凹部24の裏面に窪み26aを設けることにより、凹部24の底面26を薄肉とすることができる。このため、キャリアテープ10から蓋材21を剥離した後、下方から電子部品排出用ピン30を突上げることにより、凹部24の底面26を破って電子部品25を容易に取出すことができる。
【0013】
また図2に示すように、基材10aに形成された凹部24の裏面の窪み26aは、裏面側(下方に)向って末広状となっている。すなわち窪み26aの側縁27は裏面側に向って末広状に傾斜している。窪み26aは、後述のように受台11に設けられた突起ダイ19により成形されるが、窪み26aに傾斜する側縁27を設けることにより、突起ダイ19と窪み26aとの係合を容易に解いてキャリアテープ10を受台11上でスムースに移動させることができる。
【0014】
なお、図2において、凹部24の幅Lが約0.7mmの場合、凹部24の底面26の厚さLは1/100〜2/100mmとなる。凹部24の裏面に窪み26aを設けない場合、凹部24の底面26の厚さは約5/100mmなので、窪み26aを設けることにより凹部24の底面26aの厚さLを1/100〜2/100mmとすることができる。このためキャリアテープ10から蓋材21を剥離した後、電子部品排出用ピン30を下方から突き上げることにより凹部24の底面を破って電子部品25を容易に取出すことができる。
【0015】
さらに蓋材21は電子部品25が収納された凹部24の開口を覆うものであるが、この蓋材21としては例えばプラスチック製または紙製のものが用いられ、キャリアテープ10に熱圧着のような方法により貼着されている。
【0016】
なお、キャリアテープ10には凹部24以外の部分に、搬送用送り孔27aが設けられている(図3)。
【0017】
次にキャリアテープの製造装置について図1により述べる。
【0018】
図1に示すように、キャリアテープの製造装置は、基材10aに凹部24を形成する機構を有している。すなわちキャリアテープの製造装置は、厚紙製の基材10aを受ける受台11と、受台11に対向して設けられ基材10aに当接するとともに貫通孔14を有するストリッパ12と、ストリッパ12の貫通孔14内に挿入され基材10aに凹部24を成形するパンチ13とを備えている。
【0019】
またパンチ13はパンチプレート15により保持されており、さらに、ストリッパ12は押えロッド16の下端により支持されている。またこの押えロッド16の上端には、パンチプレート15の空間27内に装着されたフランジ28が固着され、このフランジ28は空間27内に設けられたスプリング17により弾性的に下方へ向って押圧されている。
【0020】
また受台11には、凹部24の裏面に窪み26aを形成するための突起ダイ19が上下方向に移動自在に設けられている。
【0021】
次にキャリアテープの製造方法について説明する。まず厚紙製基材10aが受台11上に載置され、基材10a上方にストリッパ12が配置される。
【0022】
その後、駆動ラム18が降下し、これに伴ってパンチプレート15および押えロッド16が下降して、ストリッパ12と受台11との間で基材10aが押圧保持される。
【0023】
次に駆動ラム18がさらに降下し、パンチプレート15に保持されたパンチ13が基材10a上から内部に進入する。このとき基材10aに凹部24が成形される。
【0024】
この間、ストリッパ12がスプリング17により基材10aを弾性保持する。また受台11側から突起ダイ19が上昇して上方へ予め突出しているので、この突起ダイ19により凹部24の裏面に窪み26aが同時に形成される。
【0025】
その後、駆動ラム18によりパンチプレート15を上昇させパンチ13を基材10aから引抜く。その後、ストリッパ12を上昇させることにより、基材10aに凹部24および窪み26aが成形されたキャリアテープ10を得ることができる。
【0026】
次に受台11上でキャリアテープ10が図1の右側へ移送される。このとき窪み26aには傾斜する側縁27が設けられているので、突起ダイ19と窪み26aとの係合を容易に解いて、キャリアテープ10を受台11上でスムースに移送することができる。
【0027】
なお、基材10aに凹部24と窪み26aを成形した後、突起ダイ19を受台11に対して降下させ、突起ダイ19を下方へ引込めてもよい。
【0028】
本実施の形態によれば、パンチ13および突起ダイ19により、基材10aに凹部24と窪み26aを容易に成形することができる。基材10aの凹部24の底面26は、窪み26aにより薄肉となるので、電子部品排出用ピン30を下方から突き上げることにより、底面26を破損させて容易に電子部品25を取出すことができる。
【0029】
【発明の効果】
以上のように本発明によれば、厚紙製基材を受台とストリッパとの間で押圧しながら、パンチと突起ダイとによって基材に凹部と窪みを容易に成形することができる。基材の凹部底面は窪みにより薄肉となるので、下方から排出ピンを突き上げることにより凹部底面を破って電子部品を容易に取出すことができる。このため電子部品の取出作業を確実に行なうことができる。
【図面の簡単な説明】
【図1】本発明によるキャリアテープの製造装置を示す図。
【図2】キャリアテープ体を示す側断面図。
【図3】キャリアテープを示す平面図。
【符号の説明】
10 キャリアテープ
10a 基材
11 受台
12 ストリッパ
13 パンチ
14 貫通孔
15 パンチプレート
16 押えロッド
17 スプリング
18 駆動ラム
19 突起ダイ
20 キャリアテープ体
24 凹部
25 電子部品
26 底面
26a 窪み
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a carrier tape for storing and transporting electronic components and a manufacturing apparatus thereof.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a carrier tape for storing and transporting electronic components is known in which a recess is formed in a plastic substrate and the electronic component is stored in the recess.
[0003]
Another carrier tape is known in which a through hole is formed in a cardboard base material, and lids are attached to both surfaces of the base material in a state where electronic parts are accommodated in the through hole.
[0004]
[Problems to be solved by the invention]
As described above, a carrier tape made from a cardboard substrate is known. In this case, the lid material is attached to both surfaces of the base material, but it is complicated to attach the lid material to both surfaces of the base material.
[0005]
Also, a carrier tape has been developed in which a concave portion is provided in a cardboard base material, an electronic component is accommodated in the concave portion, and a lid member is attached only to the opening side of the concave portion. In such a carrier tape, it is considered that the electronic component discharge pin is pushed up to break the bottom surface of the recess and take out the electronic component.
[0006]
The present invention has been made in consideration of such points, and the lid member can be attached to only one side of the base material, and the bottom surface of the concave portion of the lid material can be easily made thin by the electronic component discharge pin. It is an object of the present invention to provide a carrier tape and a manufacturing apparatus therefor.
[0007]
[Means for Solving the Problems]
The present invention comprises a base material made of cardboard, and this base material has a concave part for storing electronic parts formed by holding the base material on a cradle and pressing the base material from above with a punch. The base material made of cardboard remains in the thickness before pressing, and a depression is formed by pressing the base material from below with a protruding die on the back surface of the concave portion of the base material, and the back surface of the base material is a depression formed on the back surface of the concave portion. The carrier tape is formed in a flat shape except for.
The present invention relates to a cradle for receiving a base made of cardboard, a stripper disposed above the cradle, abutting the base and having a through hole formed therein, and provided on the stripper so as to be movable in the vertical direction. And a punch plate for holding a punch for forming a recess for storing an electronic component in the base material through the through hole of the base plate, and a protrusion die for forming a recess in the back surface of the concave portion of the base material the protrusion die protrudes upward from the upper surface of the pedestal, the rear surface of the substrate, in the manufacturing apparatus of the carrier tape, characterized in that it is formed in a flat shape except for recess formed in the recess back surface is there.
[0008]
According to the present invention, a concave portion is formed in the base material by pressing the base material made of cardboard between the cradle and the stripper and then allowing the punch held by the punch plate to enter the base material through the through hole of the stripper. At the same time, a depression can be formed on the bottom surface of the recess by the protruding die on the cradle side.
[0009]
Since the bottom surface of the concave portion of the substrate becomes thin due to the depression, the electronic component can be taken out by breaking the bottom surface of the concave portion by pushing up the discharging pin from below.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings. 1 to 3 are views showing an embodiment of the present invention.
[0011]
First, the entire carrier tape body will be described with reference to FIGS. As shown in FIG. 3, the carrier tape body 20 includes a carrier tape 10 according to the present invention in which a concave portion 24 is formed of a base material 10 a made of cardboard, an electronic component 25 accommodated in the concave portion 24, and an opening of the concave portion 24. And a cover 21 for covering.
[0012]
Of these, the carrier tape 10 is made of, for example, a cardboard substrate 10a having a thickness of 0.6 mm. Further, in the recess 24 of the carrier tape 10, a fine electronic component 25, for example, a surface mount component is accommodated, and this electronic component 25 is placed on the bottom surface 26 of the recess 24. A recess 26 a is formed on the back surface of the recess 24. By providing the recess 26 a on the back surface of the recess 24, the bottom surface 26 of the recess 24 can be made thin. For this reason, after peeling off the cover material 21 from the carrier tape 10, the electronic component 25 can be easily taken out by breaking the bottom surface 26 of the recess 24 by pushing up the electronic component discharge pin 30 from below.
[0013]
Moreover, as shown in FIG. 2, the recess 26a on the back surface of the recess 24 formed in the base material 10a is divergent toward the back surface side (downward). That is, the side edge 27 of the recess 26a is inclined in a divergent shape toward the back side. The recess 26a is formed by the protruding die 19 provided on the cradle 11 as will be described later. However, by providing the inclined side edge 27 on the recess 26a, the engagement between the protruding die 19 and the recess 26a is facilitated. The carrier tape 10 can be smoothly moved on the cradle 11 by unwinding.
[0014]
In FIG. 2, when the width L 1 of the recess 24 is about 0.7 mm, the thickness L 2 of the bottom surface 26 of the recess 24 becomes 1 / 100~2 / 100mm. When the recess 26a is not provided on the back surface of the recess 24, the thickness of the bottom surface 26 of the recess 24 is about 5/100 mm. Therefore, by providing the recess 26a, the thickness L2 of the bottom surface 26a of the recess 24 is reduced to 1/100 to 2 / It can be 100 mm. For this reason, after peeling the cover material 21 from the carrier tape 10, the electronic component 25 can be easily taken out by breaking the bottom surface of the recess 24 by pushing up the electronic component discharge pin 30 from below.
[0015]
Further, the lid 21 covers the opening of the recess 24 in which the electronic component 25 is accommodated. As the lid 21, for example, a plastic or paper is used, and the carrier tape 10 is subjected to thermocompression bonding. It is stuck by the method.
[0016]
The carrier tape 10 is provided with a transport feed hole 27a in a portion other than the recess 24 (FIG. 3).
[0017]
Next, a carrier tape manufacturing apparatus will be described with reference to FIG.
[0018]
As shown in FIG. 1, the carrier tape manufacturing apparatus has a mechanism for forming a recess 24 in the base material 10 a. That is, the carrier tape manufacturing apparatus includes a receiving base 11 that receives a base 10a made of cardboard, a stripper 12 that is provided to face the receiving base 11 and contacts the base 10a, and has a through hole 14. And a punch 13 which is inserted into the hole 14 and forms a recess 24 in the base material 10a.
[0019]
The punch 13 is held by a punch plate 15, and the stripper 12 is supported by the lower end of the presser rod 16. A flange 28 mounted in the space 27 of the punch plate 15 is fixed to the upper end of the presser rod 16, and the flange 28 is elastically pressed downward by a spring 17 provided in the space 27. ing.
[0020]
In addition, the receiving base 11 is provided with a protruding die 19 for forming a recess 26a on the back surface of the recess 24 so as to be movable in the vertical direction.
[0021]
Next, the manufacturing method of a carrier tape is demonstrated. First, the cardboard substrate 10a is placed on the cradle 11, and the stripper 12 is disposed above the substrate 10a.
[0022]
Thereafter, the drive ram 18 is lowered, and the punch plate 15 and the presser rod 16 are lowered accordingly, and the base material 10a is pressed and held between the stripper 12 and the cradle 11.
[0023]
Next, the drive ram 18 is further lowered, and the punch 13 held by the punch plate 15 enters the substrate 10a from the inside. At this time, the recess 24 is formed in the base material 10a.
[0024]
During this time, the stripper 12 elastically holds the substrate 10 a by the spring 17. Further, since the protruding die 19 rises from the cradle 11 side and protrudes upward in advance, the protruding die 19 simultaneously forms a recess 26 a on the back surface of the recess 24.
[0025]
Thereafter, the punch plate 15 is raised by the drive ram 18 and the punch 13 is pulled out from the substrate 10a. Thereafter, by raising the stripper 12, it is possible to obtain the carrier tape 10 in which the recess 24 and the recess 26a are formed in the base material 10a.
[0026]
Next, the carrier tape 10 is transferred to the right side of FIG. At this time, since the depression 26 a is provided with the inclined side edge 27, the engagement between the protruding die 19 and the depression 26 a can be easily released, and the carrier tape 10 can be smoothly transferred on the cradle 11. .
[0027]
In addition, after forming the recessed part 24 and the hollow 26a in the base material 10a, the protruding die 19 may be lowered with respect to the cradle 11 and the protruding die 19 may be retracted downward.
[0028]
According to the present embodiment, the recesses 24 and the depressions 26a can be easily formed in the base material 10a by the punch 13 and the protruding die 19. Since the bottom surface 26 of the recess 24 of the substrate 10a is thinned by the recess 26a, the electronic component 25 can be easily taken out by damaging the bottom surface 26 by pushing up the electronic component discharge pin 30 from below.
[0029]
【The invention's effect】
As described above, according to the present invention, the concave portion and the depression can be easily formed in the base material by the punch and the protruding die while pressing the cardboard base material between the cradle and the stripper. Since the bottom surface of the concave portion of the substrate becomes thin due to the depression, the electronic component can be easily taken out by breaking the bottom surface of the concave portion by pushing up the discharge pin from below. For this reason, the taking-out operation of the electronic component can be performed reliably.
[Brief description of the drawings]
FIG. 1 shows a carrier tape manufacturing apparatus according to the present invention.
FIG. 2 is a side sectional view showing a carrier tape body.
FIG. 3 is a plan view showing a carrier tape.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Carrier tape 10a Base material 11 Receptacle 12 Stripper 13 Punch 14 Through-hole 15 Punch plate 16 Pressing rod 17 Spring 18 Drive ram 19 Protrusion die 20 Carrier tape body 24 Recess 25 Electronic component 26 Bottom 26a Depression

Claims (6)

厚紙製の基材からなり、
この基材は、受台上に基材を保持しかつ上方からパンチにより基材を押圧して形成された電子部品収納用凹部を有するとともに凹部間には厚紙製の基材が押圧前の厚さで残り、
基材の凹部裏面に下方から突起ダイにより基材を押圧して窪みを形成し、基材の裏面は凹部裏面に形成された窪みを除いて平坦状に形成されていることを特徴とするキャリアテープ。
It consists of a cardboard base material,
This base material has a concave portion for storing an electronic component that is formed by holding the base material on a cradle and pressing the base material with a punch from above, and between the concave portions, the base material made of cardboard has a thickness before pressing. Now,
A carrier characterized in that a recess is formed by pressing the substrate from below with a protruding die on the recess back surface of the substrate, and the back surface of the substrate is formed flat except for the recess formed on the recess back surface. tape.
基材の窪みは、基材の裏面側に向って末広状になっていることを特徴とする請求項1記載のキャリアテープ。The carrier tape according to claim 1 , wherein the recess of the base material is divergent toward the back side of the base material. 基材の凹部底面の厚さは、1/100〜2/100mmとなっていることを特徴とする請求項1記載のキャリアテープ。The carrier tape according to claim 1 , wherein the thickness of the bottom surface of the concave portion of the substrate is 1/100 to 2/100 mm. 厚紙製の基材を受ける受台と、
受台の上方に配置され、基材に当接するとともに貫通孔が形成されたストリッパと、
ストリッパ上に上下方向移動自在に設けられ、ストリッパの貫通孔を貫通して基材に電子部品収納用凹部を形成するためのパンチを保持するパンチプレートとを備え、
受台に、基材の凹部裏面に窪みを形成するための突起ダイを設け、この突起ダイは受台の上面から上方へ向かって突出し、基材の裏面は、凹部裏面に形成された窪みを除いて平坦状に形成されることを特徴とするキャリアテープの製造装置。
A cradle for receiving a cardboard substrate;
A stripper disposed above the cradle, contacting the substrate and having a through-hole formed therein;
A punch plate which is provided on the stripper so as to be movable in the vertical direction, and holds a punch for penetrating the through hole of the stripper and forming a recess for storing an electronic component in the base material;
The cradle is provided with a protrusion die for forming the recess in the recess back surface of the substrate, the projection die protrudes upward from the upper surface of the pedestal, the rear surface of the substrate, recess formed in the recess back surface An apparatus for producing a carrier tape, characterized in that it is formed in a flat shape except for .
パンチプレートとストリッパとは、パンチプレート側からストリッパを弾性的に押圧する押えロッドにより連結されていることを特徴とする請求項4記載のキャリアテープの製造装置。5. The carrier tape manufacturing apparatus according to claim 4, wherein the punch plate and the stripper are connected by a presser rod that elastically presses the stripper from the punch plate side. 突起ダイは受台に対して上下方向に移動自在に設けられていることを特徴とする請求項4記載のキャリアテープの製造装置。5. The carrier tape manufacturing apparatus according to claim 4, wherein the protruding die is provided so as to be movable in the vertical direction with respect to the cradle.
JP35892099A 1999-12-17 1999-12-17 Carrier tape and manufacturing apparatus thereof Expired - Lifetime JP3980231B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2001348009A (en) * 2000-06-06 2001-12-18 Matsushita Electric Ind Co Ltd Method and apparatus for manufacturing band material for packaging small component and band material for packaging small component
KR20190128507A (en) * 2018-05-08 2019-11-18 우현규 Synthetic resin embossing film carrier tape manufacturing device

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