JP3962004B2 - Resin molded waterproof case material - Google Patents

Resin molded waterproof case material Download PDF

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Publication number
JP3962004B2
JP3962004B2 JP2003366379A JP2003366379A JP3962004B2 JP 3962004 B2 JP3962004 B2 JP 3962004B2 JP 2003366379 A JP2003366379 A JP 2003366379A JP 2003366379 A JP2003366379 A JP 2003366379A JP 3962004 B2 JP3962004 B2 JP 3962004B2
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Prior art keywords
case member
vent hole
guide groove
water guide
vent
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JP2005129861A (en
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浩一 原
篤志 福西
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Tokai Kogyo Co Ltd
Toyota Motor Corp
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Tokai Kogyo Co Ltd
Toyota Motor Corp
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0213Venting apertures; Constructional details thereof
    • H05K5/0215Venting apertures; Constructional details thereof with semi-permeable membranes attached to casings

Description

本発明は、ケース部材の内外間では通気可能であるが、水滴等の液体が内部に浸入するのを防止する機能が要求される樹脂成形防水ケース部材に関するものである。   The present invention relates to a resin-molded waterproof case member that can be ventilated between the inside and outside of a case member but is required to have a function of preventing liquid such as water droplets from entering the inside.

上記したケース部材としては、内部に電子及び/又は電気機器等が収納されるケース、例えば車両のエンジンをコントロールするECU(Engin Control Unit) ケース、街路灯ケース等を挙げることができる。   Examples of the case member include a case in which electronic and / or electrical equipment is housed, for example, an ECU (Engin Control Unit) case for controlling a vehicle engine, a street light case, and the like.

ECUケースとしては、特許文献1に記載のものがある。このケース部材は、気体の通過は許容するが液体の通過は阻止する通気膜が底板部に形成された通気孔の内部側の端部に一体に取付けられている。このケース部材において、不測の事態、例えば高圧水で洗車等を行うと水滴がケース部材に付着して、特に通気孔に入り込んだ水滴が前記通気膜の全面を覆った状態になると、ケース部材の内外間で通気不能となる。   As an ECU case, there is one described in Patent Document 1. The case member is integrally attached to an end portion on the inner side of a vent hole formed in the bottom plate portion, which allows a gas to pass but prevents a liquid from passing therethrough. In this case member, if an unexpected situation occurs, for example, if the car is washed with high-pressure water, water droplets adhere to the case member, and in particular, if the water droplets that have entered the vent holes cover the entire surface of the vent film, Ventilation is impossible between inside and outside.

特に、通気膜全面を水滴が覆った状態でケース部材の内部の温度が低下したときは、これに伴ってケース部材内の圧力が負圧となり、通気膜の全面に付着した水滴をケース部材の内部に強制的に吸い込んでしまうことが考えられる。ケース部材の内部に水滴が吸い込まれると錆を生じさせたり、内部の機器に誤動作を生じさせたりする不具合が生ずる恐れがある。   In particular, when the temperature inside the case member decreases with water droplets covering the entire surface of the gas permeable membrane, the pressure inside the case member becomes negative due to this, and water droplets adhering to the entire surface of the gas permeable membrane are removed from the case member. It is possible to forcibly inhale inside. If water drops are sucked into the case member, there is a risk of causing rusting or malfunctioning of internal equipment.

また、通常の通気孔の内側の端部に通気膜を取付けたのみの構造であると、通気孔に入り込んで通気膜の外側の膜面に付着している水滴等は、通気孔の内壁面及び通気膜の外側の膜面への付着力の和が、水滴等に作用する重力よりも大きいと、単にケース部材の傾きによる重力のみでは、通気孔内の水滴等が排出されずに、通気膜を覆ったままの状態になってしまう。ここで、通気孔全面への水滴等の付着は、通気膜の表面及び通気孔の内壁面に対する水滴等の付着力が水滴等に作用する重力よりも大きいか、又は釣り合っているときに起こるものと考えられる。
特開2002−146087号公報
Further, when the inside of the end of the normal vent in the structure of only fitted with gas permeable membrane, water droplets adhering to the outer membrane surface of the passing air film enters the vent of the vent If the sum of the adhesion forces on the wall surface and the outer membrane surface of the ventilation membrane is greater than the gravity acting on the water droplets etc., the water droplets etc. in the ventilation holes will not be discharged only by gravity due to the inclination of the case member, It will be in the state which covered the ventilation membrane. Here, adhesion of water droplets to the vent entire surface, which occurs when the adhesion of water droplets against the inner wall surface of the surface and the vents of the vent film is greater than the gravity acting on the water droplets or the like, or are balanced it is conceivable that.
JP 2002-146087 A

本発明は、上記したように不測の事態で仮に通気孔を塞ぐ通気膜の全面が水滴に覆われたとしても、水滴を排水できて通気膜の通気性能を確保できるケース部材の提供を課題としている。   It is an object of the present invention to provide a case member capable of draining water droplets and ensuring the ventilation performance of the air-permeable membrane even if the entire surface of the air-permeable membrane that blocks the air vent in an unexpected situation as described above is covered with water droplets. Yes.

上記の課題を解決するための請求項1の発明は、作動時に発熱を伴う機器が内部に収容される密閉ケース部材の一部に前記ケース部材を内外方向に貫通する通気孔が形成され、前記通気孔の周りの通気孔周縁部に気体は透過させるが液体は透過させない通気膜が接合され前記ケース部材の使用状態において前記通気孔の軸心が重力方向上側と非同一になる方向を向く位置で使用される射出成形された樹脂成形防水ケース部材であって、前記通気膜は、前記ケース部材を射出成形するときに通気膜の片面がケース部材内側の通気孔周縁部と一体に接合されており、前記通気孔は内側に位置する直管状の内周壁部分と、前記直管状の内周壁部分から外側に向けて拡大する摺鉢状の内周壁部分とが連続して形成され、前記通気膜の外側には前記通気孔の前記周縁部から前記通気膜の外面に接して前記通気孔を横切る方向に延びる膜接触防止部が前記通気孔周縁部と一体に形成され、前記通気孔の内周壁部分には、前記通気孔周縁部の前記直管状内周壁部分から前記摺鉢状内周壁部分に連続してケース部材の外面まで延びる凹溝状の導水溝が、前記射出成形によって前記通気孔の軸心を中心として放射状に複数形成され、前記導水溝の深さは、前記導水溝に接した水滴に毛細管現象を生じさせて水滴を前記導水溝の底面まで移動させ、且つ前記導水溝に沿ってケース部材の外面まで移動させることができる深さに形成されていることを特徴としている。 The invention of claim 1 for solving the aforementioned problem, the vent hole penetrating the case member in the inner and outer direction is formed on a part of the sealing case member devices generate heat during operation are accommodated therein, wherein While gas is transmitted to the vent periphery around the vents liquid gas permeable membrane does not transmit is engaged against, the non-identical axial center direction of gravity above the previous SL vent Te state odor use of the case member An injection-molded resin-molded waterproof case member used at a position facing the direction, wherein the air-permeable membrane has one side of the air-permeable membrane formed on the inside of the case member and the peripheral edge of the air hole when the case member is injection-molded. The vent hole is formed by continuously forming a straight tubular inner peripheral wall portion located on the inner side and a mortar-shaped inner peripheral wall portion that expands outward from the straight tubular inner peripheral wall portion. And the outside of the gas permeable membrane A membrane contact prevention portion that extends from the peripheral portion of the hole in contact with the outer surface of the gas permeable membrane and extends in a direction crossing the vent hole is formed integrally with the peripheral portion of the vent hole. Concave groove-shaped water guide grooves extending continuously from the straight tubular inner peripheral wall portion of the peripheral edge of the pore to the outer surface of the case member are radially formed around the axis of the vent hole by the injection molding. And the depth of the water guide groove is such that a capillary phenomenon occurs in the water droplets in contact with the water guide groove to move the water droplets to the bottom surface of the water guide groove, and to the outer surface of the case member along the water guide groove. it is characterized in that it is formed to a depth that can be moved.

不測事態により、通気孔内に水(水滴)が入って通気膜を塞いでも、通気孔の軸心が重力方向上側と非同一方向に形成されていて、しかも通気孔の内壁面からケース部材の外壁面にかけて導水溝が形成されていて、前記水(水滴)は、導水溝に導かれてケース部材の外側に排水されるため、通気孔の機能が害されることがない。また、通気孔の内壁面には、上記のようにして、複数本の導水溝が通気孔の外側から見て放射状となって形成されているため、取付方向が異なるケース部材に共通して使用できる。通気孔の外表面側に近い部分に上記形状のテーパー部が形成されているため、通気孔の内壁面に付着してその外表面側に達した水滴は、重力方向下方からの支えが少なくなって、通気孔の外部に排水され易くなる。また、通気孔を上記のように形成するには、ケース部材を樹脂射出成形する際に、成形型における通気孔を形成するための凸部の根元部を通気孔のテーパー部と反転形状に形成するだけでよく、射出成形と同時に簡単に形成できるEven if water (water droplets) enters the ventilation hole due to an unexpected situation and closes the ventilation membrane, the axis of the ventilation hole is formed in the same direction as the upper side of the gravity direction, and the inner wall of the ventilation hole water guide groove toward the outer wall surface be formed, before Kisui (water droplets) is to be drained is led to the water guide groove on the outside of the case member, it is not the function of the vent hole is impaired. In addition, as described above, a plurality of water guide grooves are formed radially on the inner wall surface of the vent hole as viewed from the outside of the vent hole, so that it is commonly used for case members having different mounting directions. it can. Since the tapered portion of the above shape is formed in the portion near the outer surface side of the vent hole, the water droplets attached to the inner wall surface of the vent hole and reaching the outer surface side are less supported from below in the direction of gravity. Therefore, it becomes easy to drain to the outside of the vent hole. In addition, to form the vent hole as described above, when the case member is molded by resin injection, the base part of the convex part for forming the vent hole in the molding die is formed in an inverted shape with the tapered part of the vent hole. It can be formed easily at the same time as injection molding .

また、請求項2の発明は、請求項1の発明において、前記導水は、通気孔の内壁面からケース部材の外壁面にかけて連続するように形成されていることを特徴としている。 Further, the invention of claim 2, in the invention of claim 1, said water guide groove is characterized in that are made form to be continuous over the outer wall surface of the case member from the inner wall surface of the vent.

請求項2の発明によれば、請求項1の発明の作用効果に加えて、通気孔に入った水滴は、毛細管作用により前記導水溝に入り込んだ後に、重力作用により通気孔の外表面側に移動し、水滴の一部が通気孔の外端に達すると、重力作用によりケース部材の下方に向けて落下する。このため、通気孔に水滴が溜まりにくくなって、通気膜の全面が水滴で覆われることが防止される。また、上記した導水溝は、ケース部材を樹脂射出成形する際に、成形型の対応部分(通気孔を形成するための凸部)に凹状導水溝の形状と反転形状の突条を形成するだけで、射出成形と同時に簡単に形成できる。   According to the invention of claim 2, in addition to the effect of the invention of claim 1, the water droplets that have entered the vent hole enter the water guide groove by capillary action, and then, on the outer surface side of the vent hole by gravity action. When the water droplets move and a part of the water droplets reaches the outer end of the vent hole, the water droplets fall down below the case member due to the gravitational action. For this reason, it is difficult for water droplets to accumulate in the vent hole, and the entire surface of the vent film is prevented from being covered with water droplets. In addition, the above-described water guide groove only forms the concave water guide groove shape and the inverted ridges on the corresponding part of the molding die (the convex part for forming the vent hole) when the case member is subjected to resin injection molding. Thus, it can be easily formed simultaneously with injection molding.

また、請求項の発明は、請求項1又は2の発明において、前記導水溝には、細かい凹凸を有する粗面が形成されていることを特徴としている。 Further, the invention of claim 3, in the invention of claim 1 or 2, wherein the water guide groove is characterized in that the rough surface is formed with a fine paddle irregularities.

請求項の発明によれば、請求項1又は2の発明の作用効果に加えて、導水溝の表面は粗面化されていて、微細な凹凸により表面積が大きくなっている。このため、導水溝に入り込んだ水滴は広がるために、導水溝を流れ易くなって、導水溝の外部端においてケース部材の下方に向けて落下する。また、導水溝の粗面化は、ケース部材の射出成形時に、成形型の対応部分(通気孔を形成するための凸部)に粗面化形状と反転形状の凹凸を形成しておくだけで、射出成形と同時に簡単に成形できる。 According to the invention of claim 3 , in addition to the function and effect of the invention of claim 1 or 2 , the surface of the water guide groove is roughened, and the surface area is increased by fine irregularities. Therefore, in order to spread the water droplets entered the water guide groove, it is easy to flow the water guide groove, and falls downward of the case member at the outer end of the water guide groove. In addition, the roughening of the water guide groove can be achieved by simply forming the roughened surface and the inverted shape of the unevenness on the corresponding part of the mold (the convex part for forming the air hole) at the time of injection molding of the case member. Can be molded easily at the same time as injection molding.

また、請求項の発明は、請求項1ないしのいずれかの発明において、前記防水ケース部材は、使用状態で通気膜の膜面が略垂直となるように配置されることを特徴としている。 According to a fourth aspect of the present invention, in the invention according to any one of the first to third aspects, the waterproof case member is disposed so that a membrane surface of the gas permeable membrane is substantially vertical in use. .

請求項の発明によれば、請求項1ないしのいずれかの発明の作用効果に加えて、通気膜の膜面が略垂直となるように防水ケース部材が配置されるため、通気膜に付着した水滴は、重力作用を受け易く、導水溝に導かれて通気孔の外部に効果的に排水される。 According to the invention of claim 4 , in addition to the operational effects of the invention of any one of claims 1 to 3 , the waterproof case member is disposed so that the membrane surface of the ventilation membrane is substantially vertical. The adhering water droplets are easily subjected to the gravitational action, and are guided to the water guide groove and effectively drained to the outside of the vent hole.

また、請求項の発明は、請求項1ないしのいずれかの発明において、前記通気膜の外側の膜面には撥水処理が施されていることを特徴としている。 The invention of claim 5 is characterized in that, in any one of the inventions of claims 1 to 4, a water repellent treatment is applied to the outer membrane surface of the gas permeable membrane.

請求項の発明によれば、請求項1ないしのいずれかの発明の作用効果に加えて、通気孔に入り込んで、通気膜に付着しようとする水滴は、通気膜から外側にはじく(押し出す)力を受ける。即ち、通気膜の外側の「ぬれ性」が低下するために、通気膜に対する水滴の付着防止の効果が高まる。 According to the invention of claim 5 , in addition to the function and effect of any of the inventions of claims 1 to 4 , water droplets that enter the vent hole and adhere to the vent film repel (extrude) outward from the vent film. ) Receive power. That is, since the “wetting property” on the outer side of the gas permeable membrane is reduced, the effect of preventing adhesion of water droplets to the gas permeable membrane is enhanced.

本発明に係る防水ケース部材は、その使用状態において、通気孔の軸心が重力方向上側と非同一方向となる位置に形成され、前記通気孔の内壁面からケース部材の外壁面にかけて通気孔内に入った水をケース部材の外側に導いて排水させる導水溝が形成されている。このため、不測の事態により通気膜の全面が水滴に覆われたとしても、この水滴は前記導水溝によって通気孔の外部に導かれて排水される。このため、通気膜に水滴が付着する恐れのある環境下で防水ケース部材が使用されても、通気膜の本来の通気性能を確保できる。 The waterproof case member according to the present invention is formed in a position where the axial center of the vent hole is not in the same direction as the upper side in the gravitational direction in the state of use, and extends from the inner wall surface of the vent hole to the outer wall surface of the case member. A water guide groove is formed to guide the drained water to the outside of the case member and drain the water . For this reason, even if the entire surface of the gas permeable membrane is covered with water droplets due to an unforeseen situation, the water droplets are led to the outside of the air holes by the water guide grooves and drained. For this reason, even if a waterproof case member is used in an environment in which water drops may adhere to the gas permeable membrane, the original gas permeable performance of the gas permeable membrane can be ensured.

以下、本発明実施に適した形態、及び他の形態を挙げて、本発明を更に詳細に説明する。 Hereinafter, embodiments suitable for the practice of the present invention, and by way of other forms, further illustrate the present invention.

図1は、本発明に係る防水ケースKを底面側から見た斜視図であり、図2は、底面を水平配置された防水ケースKの断面図であり、図3は、図2の通気孔24の部分の拡大断面図であり、図4は、通気孔24の拡大正面図であり、図5は、コネクター部14を重力方向上方にして垂直配置された防水ケースKの通気孔24の部分の一部を破断した拡大斜視図である。図1ないし図5において、本発明に係る防水ケースKは、長方形箱状をしたケース本体10と底蓋体20とで構成される。防水ケースKが水平配置で使用される場合には、ケース本体10は底面が開口していて、ケース本体10の内部の収容空間11に、プリント基板等の配線、基板1、電子部品2等の必要な機器を収容した後に、底面開口が底蓋体20で気密に覆われる。ケース本体10と底蓋体20とは、図2に示されるように、ケース本体10の下側端面に形成された方形枠状の凸部12が底蓋体20の対応端面に形成された同形状の凹部21に嵌合された状態で、気密及び水密を保持して一体的に接合される。一体的接合手段としては、粘着性を有する接着剤兼シール材で固着するのが一般的であって好ましいが、Oリングやゴムパッキン等の別途のシール材を介在させてビス止めやクリップ止めする構造、或いは振動溶着、超音波溶着等で固着することも可能である。本実施例でケース本体10の底面部を別体の底蓋体20で構成したのは、被収容物の形状又は配置位置により、ケース本体10の上面開口からよりもケース本体10の下側から被収容物を挿入配置する方が容易であったり、又は下側からでないと挿入不能な場合として例示したものであって、ケース体10の下側からの被収容物の挿入が容易となる利点がある。しかし、被収容物がケース本体10の上側から挿入配置可能であって下側からの挿入配置が不要な場合には、箱状をしたケース本体10は底蓋体20と一体構造にしてもよい。 1 is a perspective view of a waterproof case K according to the present invention as viewed from the bottom surface side, FIG. 2 is a cross-sectional view of the waterproof case K in which the bottom surface is horizontally arranged, and FIG. 3 is a vent hole of FIG. 4 is an enlarged cross-sectional view of a portion 24, FIG. 4 is an enlarged front view of the vent hole 24, and FIG. 5 is a portion of the vent hole 24 of the waterproof case K vertically arranged with the connector portion 14 upward in the gravity direction. It is the expansion perspective view which fractured | ruptured a part of. 1 to 5, a waterproof case K according to the present invention includes a case body 10 and a bottom lid body 20 each having a rectangular box shape. When the waterproof case K is used in a horizontal arrangement, the bottom surface of the case body 10 is open, and a wiring such as a printed circuit board, the board 1, the electronic component 2 and the like are placed in the housing space 11 inside the case body 10. After housing the necessary equipment, the bottom opening is airtightly covered with the bottom lid 20. As shown in FIG. 2, the case body 10 and the bottom cover body 20 are the same in which a rectangular frame-shaped convex portion 12 formed on the lower end surface of the case body 10 is formed on the corresponding end surface of the bottom cover body 20. In a state of being fitted in the concave portion 21 having a shape, the airtightness and the watertightness are maintained and the members are integrally joined. As an integral joining means, fixing with an adhesive / sealant having adhesiveness is generally preferred, but it is screwed or clipped via an additional sealant such as an O-ring or rubber packing. It can also be fixed by structure, vibration welding, ultrasonic welding or the like. Is to that constitutes the bottom portion of this embodiment Deke over scan body 10 separately from the bottom lid 20 of the shape or position of the contained object, under the case body 10 than the upper opening of the case body 10 or a is easier to insert placing contained object from the side, or be one exemplified as if unable inserted not from below, facilitates insertion of the contained object from the lower side of the case the body 10 There is an advantage to become. However, if the contained object is not require insertion arrangement from the lower an insertable disposed from the upper side of the case body 10 includes a case body 10 having a box shape may be integral with the bottom lid 20 .

ケース本体10の上面開口は、上蓋体13によって前記した底蓋体20と同様に気密及び水密を保持して覆われて、ケース本体10と上蓋体13は前記底蓋体20のときと同様に一体的に接合される。ここで上蓋体13は、被収容物が作動時に発熱を伴う機器である場合には、放熱機能を奏させるために板状アルミニウム等の金属放熱体で構成することが好ましい。この場合、上蓋体13は熱伝導性を有する絶縁シート等を介して被収容物に接する。更に、上蓋体13は図2に示されるように、表面側(ケース外側)の表面積を大きくして放熱性能を高めるために凹凸部13aを形成することが好ましい。上蓋体13を金属放熱体で構成すると、良好な放熱効果によりケース本体10内の空気の過度の温度上昇及び熱膨張を抑えることができて、後述の通気膜Sの接合部や、ケース本体10と上蓋体13とを気密に接合している部分に作用する変形力が小さくなって、当該部分の接合保持のための負担を軽減できる。またケース本体10の一側面には、外側に向けて突出するように筒状のコネクター部14が一体に形成され、このコネクター部14には、ケース本体10の成形時に一部が埋設された状態で一体成形された複数本の金属板端子3の外側の部分が収納されていて、前記端子3の内側の部分は、前記基板1に接続されている。上蓋体13の裏面には電子部品2が実装され、前記電子部品2と基板1とは、接続端子4で接続されている。なお、図2において、5は、基板1をケース本体10の上面のフランジ部12aに固定している突出ボスを示す。 Upper opening of the case body 10 is covered to hold the same airtight and watertight bottom lid 20 that describes front by the upper cover member 13, when the case body 10 and the upper cover member 13 of the bottom lid 20 Are joined together in the same manner. Here upper lid body 13, when the contained object is a device that generates heat during operation, it is preferably made of a metal heat radiator such as a plate-shaped aluminum in order to achieved the release heat function. In this case, the upper lid 13 is in contact with the object to be accommodated through an insulating sheet having thermal conductivity. Furthermore, the upper cover member 13 as shown in FIG. 2, it is preferable to form an uneven portion 13a in order to enhance the heat radiation performance by increasing the surface area of the front side (the outside of the case). If the upper lid 13 is made of a metal radiator, an excessive temperature rise and thermal expansion of the air in the case main body 10 can be suppressed due to a good heat dissipation effect. The deformation force acting on the portion where the upper lid 13 and the upper lid 13 are joined in an airtight manner is reduced, and the burden for holding the joined portion can be reduced. Further , a cylindrical connector portion 14 is integrally formed on one side surface of the case body 10 so as to protrude outward, and a part of the connector portion 14 is embedded when the case body 10 is molded. The outer portions of the plurality of metal plate terminals 3 integrally formed in the above are accommodated, and the inner portions of the terminals 3 are connected to the substrate 1. An electronic component 2 is mounted on the back surface of the upper lid 13, and the electronic component 2 and the substrate 1 are connected by a connection terminal 4. In FIG. 2, reference numeral 5 denotes a protruding boss that fixes the substrate 1 to the flange portion 12 a on the upper surface of the case body 10.

ケース本体10における上蓋体13を除く部分、及び底蓋体20は、いずれもガラス繊維入又はガラス繊維なしのPBT(ポリブチレンテレフタレート),PA(ナイロン),PPS(ポリフェニレンサルファイド)のような硬質の熱可塑性樹脂で形成される。底蓋体20については、前記材料の他にエラストマー,TPOのような軟質の熱可塑性材料又はゴムのような軟質の熱硬化性樹脂による射出成形により形成することもでき、この場合ケース本体10との密着性が高く、容易に気密・水密性を付与することができる。   The portion of the case body 10 excluding the top lid 13 and the bottom lid 20 are all hard such as PBT (polybutylene terephthalate), PA (nylon), PPS (polyphenylene sulfide) with or without glass fibers. It is formed of a thermoplastic resin. The bottom lid 20 may be formed by injection molding with a soft thermoplastic material such as elastomer, TPO or a soft thermosetting resin such as rubber in addition to the above materials. It has a high adhesiveness and can easily provide airtightness and watertightness.

底蓋体20は浅底箱状を呈していて、底蓋体20の底板部22の内側の中央部には円形突出部がケース本体10の開口面に向けて突設されて通気孔形成部23となっている。通気孔形成部23には、断面略円形の通気孔24が防水ケースKの内外方向に向けて貫通して形成されている。通気孔24は、図3に示されるように、内径が一定している内側のストレート部24aと、通気孔形成部23の全肉厚の外側から略1/3の部分において、外側が広くなるようなテーパー状に形成されたテーパー部24bとで構成される。通気孔24のストレート部24aとテーパー部24bとの接続部(境界部)は、後述の水滴Wの排水を良好にするために滑らかな曲面で形成されている。通気孔24にテーパー部24bを形成したのは、不測の事態により後述の通気膜Sに付着した水滴Wが通気孔24の内壁面24cを伝って防水ケースKの下方へ落下し易く(水切りされ易く)するためである。通気孔24の内外方向に沿った内側の端部には通気孔周縁部23aが形成され、通気孔形成部23の内面と同一面となるように通気膜Sが通気孔周縁部23aと一体に接合されている。通気膜Sは、底蓋体20を樹脂射出成形する際に成形型の対応部分に予めセットしておくことにより、底蓋体20の樹脂射出成形時に底蓋体20と一体に接合される。また、通気膜Sの内外方向の外側の部分は、通気膜Sの中心部(通気孔の軸心Cと同一位置)から放射状に形成された3本の膜接触防止部25が通気孔形成部23と一体成形されて配置され、使用時に通気膜Sを支持すると共に、外部の物品が通気膜Sに直接に接触するのを防止して通気膜Sを保護している。なお、図326は、底蓋体20を樹脂射出成形する際に通気膜Sを位置決めした状態でセットするために成形型の環状突部(いずれも図示せず)により形成された成形痕の一つである環状溝である。 The bottom lid 20 has a shallow box shape, and a circular protrusion projects toward the opening surface of the case body 10 at the center inside the bottom plate portion 22 of the bottom lid 20 to form a vent hole forming portion. 23. A vent hole 24 having a substantially circular cross section is formed in the vent hole forming part 23 so as to penetrate in the inner and outer directions of the waterproof case K. As shown in FIG. 3, the outer side of the vent hole 24 is widened at the inner straight portion 24 a having a constant inner diameter and the outer portion of the entire thickness of the vent hole forming portion 23 at about 3. And a tapered portion 24b formed in such a tapered shape. A connecting portion (boundary portion) between the straight portion 24a and the tapered portion 24b of the vent hole 24 is formed with a smooth curved surface in order to improve the drainage of the water droplets W described later. The tapered portion 24b is formed in the vent hole 24 because water drops W adhering to a vent film S described later due to an unexpected situation easily fall down the waterproof case K along the inner wall surface 24c of the vent hole 24 (drained). This is to make it easier. The end of the inner side along the inner and outer direction of the vent holes 24 are formed vents periphery 23a, integrally breathable film S and the vent hole peripheral portion 23a so that the inner surface and the same surface of the vent hole forming portion 23 It is joined. Breathable film S is, by previously set in advance in the corresponding portion of the formed shape type during the resin injection molding Sokofutatai 20, they are joined together and Sokofutatai 20 during resin injection molding Sokofutatai 20 . Further, the outer portion of the gas permeable membrane S in the inner / outer direction includes three membrane contact preventing portions 25 formed radially from the central portion of the gas permeable membrane S (the same position as the axial center C of the gas permeable holes). 23 and are arranged are integrally formed, to support the passing Kimaku S during use, external of the article is to protect the passing Kimaku S to prevent direct contact with the gas permeable membrane S. Incidentally, 26 of FIG. 3, formed by the mold of the annular projection (both not shown) to set in a state of being positioned through Kimaku S when resin injection molding Sokofutatai 20 molded It is an annular groove that is one of the marks.

通気膜Sは、ミクロ的に見たときにはほぼ海綿状で、内に大きさが0.05μm〜20μm程度の不規則形状で不規則方向を向く無数の微細気孔を有している。よって通気膜Sは、大きさが0.0004μmの大気中の水分、水蒸気及びこれよりも小さな大気ガス(窒素ガス、酸素ガス)は通過させるが、大きさが 100μm(ほぼ霧雨の大きさ)以上の水滴、油滴等の液体及び塵類等の固形の異物の通過は阻止する性能を有する。この通気膜Sとしては、米国W.L.ゴア社の商品名「ゴアテックス」、日東電工株式会社の商品名「ミクロテックス」等が市販されていて、好適に使用できる。上記の通気膜の材質はいずれもポリテトラフルオロエチレン樹脂で、厚さは目的に応じて50μm〜200 μmのものが入手可能であって、これらのものを適宜選択して使用可能である。 Breathable film S is almost spongy when viewed microscopically, atmospheric of the inner portion has a myriad of fine pores facing irregular direction at irregular shape of about 0.05Myuemu~20myuemu. Drunk through Kimaku S, the moisture in the air is 0.0004μm size, steam and than this small atmospheric gas (nitrogen gas, oxygen gas) is to pass, the size is 100 [mu] m (approximately the size of drizzle) It has the performance of blocking the passage of liquids such as water droplets and oil droplets and solid foreign matters such as dust. As this air-permeable membrane S, US W. L. The product name “Gore-Tex” from Gore, the product name “Micro-Tex” from Nitto Denko Co., Ltd., etc. are commercially available and can be suitably used. A material Yes shift also polytetrafluoroethylene resin of the gas permeable membrane, the thickness of a available those 50Myuemu~200 [mu] m according to the purpose, can be selected and used these as appropriate.

また、通気膜Sの外側の膜面には、フッ素コーティング,テフロン(登録商標)コーティング等により通気性を損なわない状態で撥水処理が施されていることが好ましい。このように、通気膜Sの外側の膜面に撥水処理を施すと水滴の膜面に対する「ぬれ性」が低下して、付着しようとする水滴等をはじく(押し出す)力が発生して、水滴の周縁部は、通気膜Sの膜面から離れようとする。撥水処理に起因する上記各作用によって、水滴等が通気膜Sの膜面に付着しにくくなって、後述の導水溝27との協働により、通気孔24の内部に入り込んだ水滴等は、通気孔24の外部に排水され易くなる。   Further, it is preferable that a water repellent treatment is performed on the outer membrane surface of the gas permeable membrane S so as not to impair the air permeability by fluorine coating, Teflon (registered trademark) coating, or the like. As described above, when the water repellent treatment is performed on the outer membrane surface of the gas permeable membrane S, the “wetting property” of the water droplets with respect to the membrane surface is reduced, and a force to repel (push out) the water droplets to be attached is generated. The peripheral edge of the water droplet tends to be separated from the membrane surface of the gas permeable membrane S. Due to the above-described actions resulting from the water-repellent treatment, water droplets and the like are less likely to adhere to the membrane surface of the air-permeable membrane S. It becomes easy to drain to the outside of the vent hole 24.

また、本実施例では、通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて、周方向に沿って等間隔をおいて放射状に複数本の凹状導水溝27が形成されている。即ち図4に示されるように、通気孔24を底蓋体20の底板部22に対して垂直な方向から見ると、複数本の導水溝27は通気孔24の内壁面24cから底蓋体20の底板部22に延長して、通気孔24の軸心Cを中心にして放射状となって形成されている。導水溝27は、通気孔24の内壁面24cに形成された第1導水溝部27aと、底蓋体20の底板部22に形成された第2導水溝部27bとが連続して形成され、第1及び第2の各導水溝部27a, 27bの接続部(境界部)は、水滴等がスムーズに流れて排水されるように滑らかな曲面状に形成されている。複数本の導水溝27を上記のように放射状に形成したのは、底蓋体20を下方に向けて水平に、或いは水平に近い状態で取付けた場合に、通気孔24の内壁面24cの周方向に沿ったどの位置においても、通気孔24内に入り込んだ水滴等が前記内壁面24cを伝って排水され易いようにして、通気孔24内に入り込んだ水滴等を排水可能にするためである。 In the present embodiment, a plurality of concave water guide grooves 27 are formed radially at equal intervals along the circumferential direction from the inner wall surface 24 c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid 20. ing. That is, as shown in FIG. 4, when viewed from a direction perpendicular to the bottom plate portion 22 of the vent hole 24 Sokofutatai 20, the bottom lid from the inner wall surface 24c of the water guide groove 27 of the several double the vents 24 It extends to the bottom plate portion 22 of 20 and is formed in a radial shape about the axis C of the vent hole 24. The water guide groove 27 includes a first water guide groove portion 27 a formed on the inner wall surface 24 c of the vent hole 24 and a second water guide groove portion 27 b formed on the bottom plate portion 22 of the bottom cover body 20. And the connection part (boundary part) of each 2nd water guide groove part 27a, 27b is formed in the smooth curved surface shape so that a water drop etc. may flow smoothly and it may drain. The plurality of water guide grooves 27 are formed radially as described above when the bottom cover 20 is mounted horizontally or close to the horizontal direction around the inner wall surface 24c of the vent hole 24. This is because water droplets and the like that have entered the vent hole 24 can be easily drained through the inner wall surface 24c at any position along the direction so that the water droplets and the like that have entered the vent hole 24 can be drained. .

通気孔24の内壁面24c及び底蓋体20の底板部22の外面に対する導水溝27の深さは、以下のようになっている。導水溝27(第1導水溝部27a)の底面27cは、ケースKの外側に向かうに従って通気孔24の軸心Cに対して離れるようなテーパー状に形成されている。即ち、第1導水溝部27aの底面27cは、底蓋体20の底板部22の外表面に向けて径方向で拡大するように傾斜している。第1導水溝部27aは、通気孔24の内壁面24cを基準にすると通気孔24の外側にゆくに従って深くなっている。これにより、通気孔24の内壁面24cを伝って通気孔24の外側に向けて移動する水滴等を毛細管現象により第1導水溝部27aの底面27cまで引き込む作用が生じて、水滴等は排水され易くなる。一方、底蓋体20の底板部22では、導水溝27(第2導水溝部27b)の深さは一定している。 The depth of the water guide groove 27 with respect to the inner wall surface 24c of the vent hole 24 and the outer surface of the bottom plate portion 22 of the bottom lid 20 is as follows . Bottom 27c of the guide Mizumizo 27 (first water guide groove 27a) is tapered such away with respect to the axis C of the vent hole 24 toward the outside of the to case K. In other words, the bottom surface 27c of the first water guide groove 27a is inclined so as to expand in the radial direction toward the outer surface of the bottom plate portion 22 of the bottom lid 20. The first water guide groove portion 27 a is deeper as it goes to the outside of the vent hole 24 with reference to the inner wall surface 24 c of the vent hole 24. As a result, an action of drawing water droplets or the like moving along the inner wall surface 24c of the vent hole 24 toward the outside of the vent hole 24 to the bottom surface 27c of the first water guide groove portion 27a due to capillary action occurs, and the water droplets or the like are easily drained. Become. On the other hand, in the bottom plate portion 22 of the bottom lid body 20, the depth of the water guide groove 27 (second water guide groove portion 27b) is constant.

通気孔24の外側の部分にテーパー部24bを形成したり、或いは通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて導水溝27を形成するには、底蓋体20の射出成形の際に容易に形成できる。即ち、図6に示されるように、底蓋体20を樹脂射出成形するための成形型40の通気孔24を形成する凸部41の根元部をテーパー部24bの反転形状に形成しておくと共に、前記凸部41の外周面から成形型40の成形面にかけて、導水溝27と反転形状の突条42を形成しておくことにより、簡単に形成できる。なお、図2及び図3において28は、ケース本体10に底蓋体20を一体的に組み付けた状態で、ケース本体10の外周縁に係止される底蓋体20の係止爪を示す。   In order to form the tapered portion 24 b in the outer portion of the vent hole 24, or to form the water guide groove 27 from the inner wall surface 24 c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid body 20, the bottom lid body 20. It can be easily formed at the time of injection molding. That is, as shown in FIG. 6, the base portion of the convex portion 41 forming the vent hole 24 of the molding die 40 for resin injection molding of the bottom lid 20 is formed in the inverted shape of the tapered portion 24b. By forming the water guide groove 27 and the inverted protrusion 42 from the outer peripheral surface of the convex portion 41 to the molding surface of the molding die 40, it can be easily formed. 2 and 3, reference numeral 28 denotes a locking claw of the bottom cover body 20 that is locked to the outer peripheral edge of the case body 10 in a state where the bottom cover body 20 is integrally assembled to the case body 10.

上記した防水ケースKを車両等に取付けて使用する際の取付姿勢(配置姿勢)は、被取付部の状況によって異なることがある。例えば、図2に示されるように、底蓋体20を重力方向下方にして防水ケースKを水平に取付けた場合について説明する。通常の使用状態において、防水ケースKを構成する通気膜Sの一般作用は以下の通りである。通気膜Sは雨水の水滴等の液体を透過させないので、水滴等が電子部品2、或いは他の機器を収容している収容空間11に浸入することはない。通気膜Sは気体(ガス)は透過させるので、収容空間11内の被収容物である電子部品2、或いは他の機器が作動時に発熱して、収容空間11内の空気が膨張して内部圧力が高くなっても、膨張気体は通気膜S及び通気孔24を通って外部に排出されて、収容空間11内の圧力は大気圧と同一を保つ。従って、通気膜Sが気体を透過させる作用によって収容空間11内の圧力が過度に高くなるのが防止されるため、ケース本体10と底蓋体20との接合部、或いは通気膜Sの接合部に圧力上昇に伴う力が作用せず、適正な接合状態を長期に亘って維持できる。逆に、機器の作動が停止して収容されている電子部品2等からの発熱がなくなり、降温に伴い内部空気が収縮するときは通気孔24及び通気膜Sを通って外部から空気が取り入れられて、内部空間11は大気圧と同一圧力を保持する。 The mounting posture (arrangement posture) when the above-described waterproof case K is attached to a vehicle or the like may be different depending on the situation of the mounted portion. For example, as shown in FIG. 2, the case where the waterproof case K is attached horizontally with the bottom lid 20 positioned downward in the gravity direction will be described. In a normal use state, the general action of the gas permeable membrane S constituting the waterproof case K is as follows. Because the breathable film S is impermeable to liquid such as water droplets rain water, water droplets or the like electronic component 2, or does not intruding into the accommodation space 11 that accommodates the other devices. Internal since breathable film S is vapor body (gas) transmits, the electronic component 2 is a contained object in the accommodating space 11, or another device generates heat during operation, the air in the accommodating space 11 is expanded even when a high pressure expansion gas is discharged to the outside through the through Kimaku S and vent 24, the pressure in the accommodation space 11 keeps the same atmospheric pressure. Accordingly, since the gas permeable membrane S is the pressure in the yield capacity space 11 by the action of transmitting the gas is prevented from rising excessively, the joint between the case body 10 and Sokofutatai 20, or breathable film S The force accompanying the pressure increase does not act on the joint portion of the, and an appropriate joined state can be maintained for a long time. Conversely, there is no heat generated from the electronic component 2 like the operation of the device is yield capacity to stop, when the internal air with the cooling shrinks the air taken in from the outside through the vent hole 24 and the vent film S Thus, the internal space 11 maintains the same pressure as the atmospheric pressure.

しかしここで、不測の事態により通気孔24内に水滴等が入り込んで通気膜Sの外面の全面に水滴等が付着した状態が持続すると、通気膜Sの通気性が奏されなくなり内部温度が低下すると内部圧力が負圧となって、通気膜Sの外面に付着している水滴等を内部に強制的に吸い込もうとする力が発生する。しかし、本発明の防水ケースKでは、通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて複数の導水溝27が放射状に形成されているので、図7に示されるように、通気膜Sの外周部に付着した水滴Wは毛細管現象により最も近い導水溝27(第1導水溝部27a)に入り込んで重力作用によって導水溝27に沿って通気孔24の外表面側に移動した後に、第1導水溝部27aと接続した状態で底板部22の外表面に形成されている導水溝(第2通気溝部27b) に移動する〔図8参照〕。そして水滴Wの一部が導水溝(第2導水溝部27b) の外端に達すると、重力作用により防水ケースKの下方に落下する〔図9参照〕。このように、通気膜Sの外周部に付着している水滴Wが毛細管現象により導水溝27(第1導水溝部27a)に入り込むと、通気孔24の内壁面24cとの接触面積が大きくなって、通気孔24の内壁面24cへの水滴Wの付着力が小さくなって排水され易くなる。これらの作用により、通気膜Sに付着している水滴Wは、通気膜Sから分離されて通気孔24の外部に排水される。防水ケースKが水平に取付けられている場合には、通気膜Sの外周部に付着している水滴Wの近辺には、通気膜Sの周方向のどの位置であっても導水溝27が存在しているため、通気膜Sの外周部に付着している水滴Wは、いずれかの導水溝27の作用で通気孔24の外部に排水される。このため、通気膜Sの全膜面が一時的に水滴Wで覆われても直ぐに排水されるので、通気膜Sの上記一般作用が奏されなくなる不具合を解消できる。 However, where the state of water droplets on the entire surface of the outer surface of through Kimaku S enters the water drops into the vent hole 24 due to unforeseen circumstances adheres persists, no longer achieves the breathable gas permeable membrane S, the internal temperature When the pressure drops, the internal pressure becomes negative, and a force is generated to force the water droplets adhering to the outer surface of the gas permeable membrane S into the inside. However, in the waterproof case K of the present invention, a plurality of water guide grooves 27 are formed radially from the inner wall surface 24c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid body 20, so as shown in FIG. the water droplets W adhering to the outer peripheral portion of the vent film S is the outer surface side of the vent 24 along the water guide groove 27 by gravity enters the nearest water guide groove 27 (first water guide groove 27a) by hair capillary phenomenon After moving, it moves to the water guide groove (second ventilation groove portion 27b) formed on the outer surface of the bottom plate portion 22 in a state connected to the first water guide groove portion 27a [see FIG. 8]. When a part of the water droplet W reaches the outer end of the water guide groove (second water guide groove portion 27b), it falls below the waterproof case K due to gravity (see FIG. 9). As described above, when the water droplets W adhering to the outer peripheral portion of the gas permeable membrane S enter the water guide groove 27 (first water guide groove portion 27a) by the capillary phenomenon, the contact area with the inner wall surface 24c of the vent hole 24 increases. Further, the adhesion force of the water droplet W to the inner wall surface 24c of the vent hole 24 becomes small and the water is easily drained. By these actions, the water droplets W adhering to the gas permeable membrane S are separated from the gas permeable membrane S and drained outside the air holes 24. When the waterproof case K is mounted horizontally, the water guide groove 27 exists in the vicinity of the water droplet W adhering to the outer peripheral portion of the gas permeable membrane S at any position in the circumferential direction of the gas permeable membrane S. Therefore, the water droplets W adhering to the outer peripheral portion of the gas permeable membrane S are drained to the outside of the vent hole 24 by the action of any one of the water guide grooves 27. For this reason, since all the membrane surfaces of the gas permeable membrane S are temporarily covered with the water droplets W, they are drained immediately, so that the above-mentioned general action of the gas permeable membrane S cannot be solved.

また、コネクター部14を上方にして防水ケースKを垂直に取付けて使用すると、通気膜Sの膜面は重力方向で垂直方向に配置されることになり、図5、図10ないし図12に示されるように、通気膜Sに付着している水滴Wは重力作用により通気膜Sを伝って下方に移動した後に、近辺に存在していて垂直方向に近い1ないし複数の導水溝27内に毛細管現象により入り込み(図10参照)、更に導水溝27を伝って下方に移動し(図11参照)、導水溝27の下端部において、重力作用により底蓋体20の外側面に沿って落下する(図12参照)。また、通気孔24の外側に近い部分はテーパー状に形成されていて、この部分に達した水滴Wを下方から支える力を小さくしている。このように、防水ケースKを垂直配置した場合には、通気膜Sの膜面が垂直になると共に、通気膜Sの下端部において接続する1ないし複数の導水溝27も垂直或いは垂直に近い状態に配置されているため、水滴の移動に際して重力が最も効果的に作用するため、通気膜Sに付着した水滴Wが通気孔24の外側に排水され易い利点がある。 Further, when the waterproof case K is vertically attached with the connector portion 14 facing upward, the membrane surface of the gas permeable membrane S is disposed in the vertical direction in the direction of gravity, as shown in FIGS. 5 and 10 to 12. the way, the gas permeable membrane by gravity action water drop W is attached to the S after moving downward along the gas permeable membrane S, in one or a plurality of water guide grooves 27 close to the vertical direction exist in the near side enter by capillary action (see Figure 10), further moves downward along the water guide groove 27 (see FIG. 11), at the lower end of the water guide groove 27, along the outer surface of the Sokofutatai 20 by gravity fall to (See FIG. 12). Moreover, the part near the outer side of the vent hole 24 is formed in a taper shape, and the force to support the water droplet W reaching this part from below is reduced. Thus, when the waterproof case K is arranged vertically, the membrane surface of the gas permeable membrane S is vertical, and the one or more water guide grooves 27 connected at the lower end of the gas permeable membrane S are also perpendicular or nearly vertical. because it is located in, for hand heavy force acts most effectively upon movement of water droplets, water droplets W adhering to the gas permeable membrane S there is likely advantage is drained to the outside of the vent 24.

また、コネクター部14を側方にして防水ケースKを垂直配置した場合には、上記とは別の1ないし複数の導水溝27が垂直、或いは垂直に近い状態となって、この導水溝27を伝って通気膜Sに付着している水滴Wが下方に移動して、通気孔24から排水される。   Further, when the waterproof case K is vertically arranged with the connector portion 14 facing sideways, one or more water guide grooves 27 different from the above are in a vertical state or nearly vertical state, and the water guide grooves 27 are The water droplets W that have traveled and adhere to the air-permeable membrane S move downward and are drained from the air holes 24.

なお、実施例1においては、通気孔24を内側のストレート部24aと外側の摺鉢状のテーパー部24bとで構成してある。このため、いずれの配置においても水滴Wの排水性が高まる利点があIn the first embodiment, the vent hole 24 is composed of an inner straight portion 24a and an outer mortar-shaped tapered portion 24b. Therefore, advantage enhances the drainage of the water drop W there Ru in any arrangement.

また、上記実施例1は、通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて複数の導水溝27を形成した例であるが、導水溝27に加えて、通気孔24の内壁面24cの全体を例えば梨地加工する等して細かい凹凸を有する粗面となるように形成しても、通気孔24の内壁面24cを伝わる水滴Wの導水性を高めることができる。通気孔24の内壁面24cの全体に細かい凹凸が形成されることにより前記内壁面24cの表面積が大きくなる結果、内壁面24cに対する水滴Wの総接触面積が大きくなって、内壁面24cに対する水滴Wの表面張力が弱められる。このため、重力作用と相俟って、通気膜Sの膜面から離れた水滴が通気孔24の内壁面24cを伝って排水される際の排水性が高められる。また、通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて界面活性剤層を形成して、水滴の流動性を高めることによっても、通気孔24に溜まった水滴Wの排水性を高めることができる。 Further, the first embodiment is an example in which a plurality of water guide grooves 27 toward the outer surface of the bottom plate portion 22 of the bottom cover 20 from the inner wall surface 24c of the vents 24, in addition to the water guide groove 27, the vent hole Even if the entire inner wall surface 24c of 24 is formed into a rough surface having fine irregularities by, for example, matte finishing, the water conductivity of the water droplets W transmitted through the inner wall surface 24c of the vent hole 24 can be increased. Result the surface area of the entire fine irregularities formed is that the by Ri before Symbol inner wall surface 24c of the inner wall surface 24c of the vent holes 24 increases, the total contact area of the water drop W against the inner wall surface 24c is increased, the inner wall surface 24c The surface tension of the water droplet W with respect to is reduced. For this reason, combined with the gravity action, the drainage performance when water droplets away from the membrane surface of the ventilation membrane S is drained through the inner wall surface 24c of the ventilation hole 24 is enhanced. Further, by forming a surfactant layer from the inner wall surface 24 c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid 20, the water droplet W collected in the vent hole 24 can be improved by increasing the fluidity of the water droplet. Drainage can be improved.

本発明に係る防水ケースKを底面側から見た斜視図である。It is the perspective view which looked at the waterproof case K which concerns on this invention from the bottom face side. 底面を水平配置された防水ケースKの断面図である。It is sectional drawing of the waterproof case K by which the bottom face was horizontally arrange | positioned. 図2の通気孔24の部分の拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a portion of a vent hole 24 in FIG. 2. 通気孔24の拡大正面図である。3 is an enlarged front view of a vent hole 24. FIG. 垂直配置された防水ケースKの通気孔24の部分の一部を破断した拡大斜視図である。It is the expansion perspective view which fractured | ruptured a part of part of the vent hole 24 of the waterproof case K arranged vertically. 底蓋体20の成形型の通気孔24を成形する部分の拡大斜視図である。FIG. 4 is an enlarged perspective view of a portion of the bottom lid body 20 where a molding hole 24 is molded. 防水ケースKを水平配置した場合において、通気膜Sに付着している水滴Wの一部が毛細管現象により導水溝27に入り込んだ状態を示す模式的断面図である。FIG. 6 is a schematic cross-sectional view showing a state in which a part of a water droplet W adhering to a gas permeable membrane S enters a water guide groove 27 by a capillary phenomenon when the waterproof case K is horizontally arranged. 同様に、導水溝27に入り込んだ水滴Wが導水溝27に沿って移動する状態を示す模式的断面図である。Similarly, it is a schematic cross-sectional view showing a state in which water droplets W that have entered the water guide groove 27 move along the water guide groove 27. 同様に、導水溝27に入り込んだ水滴Wが導水溝27の端部において落下する状態を示す模式的断面図である。Similarly, it is a schematic cross-sectional view showing a state in which water droplets W that have entered the water guide groove 27 fall at the end of the water guide groove 27. 防水ケースKを垂直配置した場合において、通気膜Sに付着している水滴Wの一部が毛細管現象により導水溝27に入り込んだ状態を示す模式的断面図である。FIG. 5 is a schematic cross-sectional view showing a state where a part of a water droplet W adhering to a gas permeable membrane S enters a water guide groove 27 by a capillary phenomenon when a waterproof case K is vertically arranged. 同様に、導水溝27に入り込んだ水滴Wが導水溝27に沿って移動する状態を示す模式的断面図である。Similarly, it is a schematic cross-sectional view showing a state in which water droplets W that have entered the water guide groove 27 move along the water guide groove 27. 同様に、導水溝27に入り込んだ水滴Wが導水溝27の端部において落下する状態を示す模式的断面図である。Similarly, it is a schematic cross-sectional view showing a state in which water droplets W that have entered the water guide groove 27 fall at the end of the water guide groove 27.

符号の説明Explanation of symbols

C:通気孔の軸心
K:防水ケース(ケース部材)
S:通気膜
W:水滴
2:電子部品
10:ケース本体(ケース部材)
11:収容空間
20:底蓋体(ケース部材)
24:通気孔
24a:通気孔のストレート部(直管状の内周壁部分
24b:通気孔のテーパー部(摺鉢状の内周壁部分
25:膜接触防止部
24c:通気孔の内壁面
27:導水溝
C: Axle axis
K: Waterproof case (case member)
S: Breathable membrane
W: Water drop
2: Electronic components
10: Case body (case member)
11: Containment space
20: Bottom lid (case member)
24: Ventilation hole
24a: Straight part of vent hole ( straight tubular inner peripheral wall part )
24b: Tapered part of vent hole ( inner bowl-shaped inner peripheral wall part )
25: Membrane contact prevention part
24c: Inner wall surface of the vent hole
27: Water guide groove

Claims (5)

作動時に発熱を伴う機器が内部に収容される密閉ケース部材の一部に前記ケース部材を内外方向に貫通する通気孔が形成され、
前記通気孔の周りの通気孔周縁部に気体は透過させるが液体は透過させない通気膜が接合され
前記ケース部材の使用状態において前記通気孔の軸心が重力方向上側と非同一になる方向を向く位置で使用される射出成形された樹脂成形防水ケース部材であって、
前記通気膜は、前記ケース部材を射出成形するときに通気膜の片面がケース部材内側の通気孔周縁部と一体に接合されており、
前記通気孔は内側に位置する直管状の内周壁部分と、前記直管状の内周壁部分から外側に向けて拡大する摺鉢状の内周壁部分とが連続して形成され、
前記通気膜の外側には前記通気孔の前記周縁部から前記通気膜の外面に接して前記通気孔を横切る方向に延びる膜接触防止部が前記通気孔周縁部と一体に形成され、
前記通気孔の内周壁部分には、前記通気孔周縁部の前記直管状内周壁部分から前記摺鉢状内周壁部分に連続してケース部材の外面まで延びる凹溝状の導水溝が、前記射出成形によって前記通気孔の軸心を中心として放射状に複数形成され、
前記導水溝の深さは、前記導水溝に接した水滴に毛細管現象を生じさせて水滴を前記導水溝の底面まで移動させ、且つ前記導水溝に沿ってケース部材の外面まで移動させることができる深さに形成されている、
ことを特徴とする射出成形された樹脂成形防水ケース部材。
A vent hole that penetrates the case member inwardly and outwardly is formed in a part of the sealed case member in which a device that generates heat during operation is accommodated.
Wherein at gas transmits to vent the periphery around the vents liquid gas permeable membrane does not transmit is engaged against,
A resin molded waterproof case member which is injection molded is used at a position where the axis are in the direction to become a non-identical direction of gravity above the previous SL vent Te state odor use of the case member,
When the case member is injection-molded, the one side of the breathable membrane is integrally joined with the peripheral edge of the vent hole inside the case member,
The vent hole is formed by continuously forming a straight tubular inner peripheral wall portion located on the inner side and a mortar-shaped inner peripheral wall portion expanding outward from the straight tubular inner peripheral wall portion,
A membrane contact prevention portion extending from the peripheral portion of the vent hole to the outer surface of the vent membrane and extending in a direction crossing the vent hole is formed integrally with the vent peripheral portion on the outside of the vent hole,
On the inner peripheral wall portion of the vent hole, a concave groove-shaped water guide groove extending from the straight tubular inner peripheral wall portion of the peripheral edge portion of the vent hole to the outer surface of the case member continuously from the scallop-shaped inner peripheral wall portion is provided. A plurality of radial shapes are formed around the axial center of the vent hole by molding,
The depth of the water guide groove can cause capillary action on the water droplets in contact with the water guide groove to move the water droplets to the bottom surface of the water guide groove and to move along the water guide groove to the outer surface of the case member. Formed to a depth,
An injection-molded resin-molded waterproof case member.
前記導水は、通気孔の内壁面からケース部材の外壁面にかけて連続するように形成されていることを特徴とする請求項1に記載の樹脂成形防水ケース部材。 The water guide groove, the resin molded waterproof case member according to claim 1, characterized in that it is made form so as to be continuous over the outer wall surface of the case member from the inner wall surface of the vent. 前記導水溝には、細かい凹凸を有する粗面が形成されていることを特徴とする請求項1又は2に記載の樹脂成形防水ケース部材。 Wherein the water guide groove, the resin molded waterproof case member according to claim 1 or 2, characterized in that roughened surface having fine paddle irregularities are formed. 前記防水ケース部材は、使用状態で通気膜の膜面が略垂直となるように配置されることを特徴とする請求項1ないしのいずれかに記載の樹脂成形防水ケース部材。 The resin-molded waterproof case member according to any one of claims 1 to 3 , wherein the waterproof case member is disposed so that a membrane surface of the gas permeable membrane is substantially vertical in use. 前記通気膜の外側の膜面には撥水処理が施されていることを特徴とする請求項1ないしのいずれかに記載の樹脂成形防水ケース部材。 Said breathable film resin molded waterproof case member according to any one of claims 1 to 4 on the outside of the membrane surface, characterized in that the water-repellent treatment is applied for.
JP2003366379A 2003-10-27 2003-10-27 Resin molded waterproof case material Expired - Fee Related JP3962004B2 (en)

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