JP2005129861A - Resin molded waterproof member - Google Patents

Resin molded waterproof member Download PDF

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Publication number
JP2005129861A
JP2005129861A JP2003366379A JP2003366379A JP2005129861A JP 2005129861 A JP2005129861 A JP 2005129861A JP 2003366379 A JP2003366379 A JP 2003366379A JP 2003366379 A JP2003366379 A JP 2003366379A JP 2005129861 A JP2005129861 A JP 2005129861A
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Prior art keywords
vent hole
case member
water
waterproof case
water guide
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JP2003366379A
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JP3962004B2 (en
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Koichi Hara
浩一 原
Atsushi Fukunishi
篤志 福西
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Tokai Kogyo Co Ltd
Toyota Motor Corp
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Tokai Kogyo Co Ltd
Toyota Motor Corp
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0213Venting apertures; Constructional details thereof
    • H05K5/0215Venting apertures; Constructional details thereof with semi-permeable membranes attached to casings

Abstract

<P>PROBLEM TO BE SOLVED: To provide a case member which can discharge droplets and ensure the ventilation performance of a ventilating film, when the entire surface of the ventilating film covering a vent hole is unexpectedly covered with the droplets. <P>SOLUTION: In a waterproof case K formed by injection molding, devices accompanied by heat generation at the time of operation are accommodated. A through hole is formed passing through a portion of the waterproof case K from the inside to the outside, and the ventilating film S for allowing the permeation of gas but not for allowing the permeation of liquid covers the through hole, and is integrally joined thereto to form the vent hole 24. The vent hole 24 of the waterproof case K is formed so that it is in a position in use, where an outward direction perpendicular to the surface of the ventilating film S is unidentical with the downward gravitational direction. The vent hole 24 is formed with water guide grooves 27 extending from its inner wall surface 24c to the outer surface of the waterproof case K for guiding droplets W that have entered into the vent hole 24 to the outside of the waterproof case K for being discharged. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ケース部材の内外間では通気可能であるが、水滴等の液体が内部に浸入するのを防止する機能が要求される樹脂成形防水ケース部材に関するものである。   The present invention relates to a resin-molded waterproof case member that can be ventilated between the inside and outside of a case member but is required to have a function of preventing liquid such as water droplets from entering the inside.

上記したケース部材としては、内部に電子及び/又は電気機器等が収納されるケース、例えば車両のエンジンをコントロールするECU(Engin Control Unit) ケース、街路灯ケース等を挙げることができる。   Examples of the case member include a case in which electronic and / or electrical equipment is housed, for example, an ECU (Engin Control Unit) case for controlling a vehicle engine, a street light case, and the like.

ECUケースとしては、特許文献1に記載のものがある。このケース部材は、気体の通過は許容するが液体の通過は阻止する通気膜が底板部に形成された通気孔の内部側の端部に一体に取付けられている。このケース部材において、不測の事態、例えば高圧水で洗車等を行うと水滴がケース部材に付着して、特に通気孔に入り込んだ水滴が前記通気膜の全面を覆った状態になると、ケース部材の内外間で通気不能となる。   As an ECU case, there is one described in Patent Document 1. The case member is integrally attached to an end portion on the inner side of a vent hole formed in the bottom plate portion, which allows a gas to pass but prevents a liquid from passing therethrough. In this case member, if an unexpected situation occurs, for example, if a car wash or the like is performed with high-pressure water, water droplets adhere to the case member, and particularly when the water droplets that have entered the vent hole cover the entire surface of the vent film, Ventilation is impossible between inside and outside.

特に、通気膜全面を水滴が覆った状態でケース部材の内部の温度が低下したときは、これに伴ってケース部材内の圧力が負圧となり、通気膜の全面に付着した水滴をケース部材の内部に強制的に吸い込んでしまうことが考えられる。ケース部材の内部に水滴が吸い込まれると錆を生じさせたり、内部の機器に誤動作を生じさせたりする不具合が生ずる恐れがある。   In particular, when the temperature inside the case member decreases with water droplets covering the entire surface of the gas permeable membrane, the pressure inside the case member becomes negative due to this, and water droplets adhering to the entire surface of the gas permeable membrane are removed from the case member. It is possible to forcibly inhale inside. If water drops are sucked into the case member, there is a risk of causing rusting or malfunctioning of internal equipment.

また、通常の通気孔の内側の端部に通気膜を取付けたのみの構造であると、通気孔に入り込んで、通気膜の外側の膜面に付着している水滴等は、通気孔の内壁面及び通気膜の外側の膜面への付着力の和が、水滴等に作用する重力よりも大きいと、単にケース部材の傾きによる重力のみでは、通気孔内の水滴等が排出されずに、通気膜を覆ったままの状態になってしまう。ここで、貫通孔全面への水滴等の付着は、通気膜の表面及び通気孔の内壁面に対する水滴等の付着力が水滴等に作用する重力よりも大きいか、又は釣り合っているときに起こるものと考えられる。
特開2002−146087号公報
In addition, if the structure has only a ventilation film attached to the inner end of a normal ventilation hole, water droplets or the like that have entered the ventilation hole and adhered to the outer membrane surface of the ventilation film will be contained in the ventilation hole. If the sum of the adhesion forces on the wall surface and the outer membrane surface of the ventilation membrane is greater than the gravity acting on the water droplets etc., the water droplets etc. in the ventilation holes will not be discharged only by gravity due to the inclination of the case member, It will be in the state which covered the ventilation membrane. Here, adhesion of water droplets or the like to the entire surface of the through-hole occurs when the adhesion force of water droplets or the like to the surface of the ventilation membrane and the inner wall surface of the ventilation hole is greater than the gravity acting on the water droplets or is balanced. it is conceivable that.
JP 2002-146087 A

本発明は、上記したように不測の事態で仮に通気孔を塞ぐ通気膜の全面が水滴に覆われたとしても、水滴を排水できて通気膜の通気性能を確保できるケース部材の提供を課題としている。   It is an object of the present invention to provide a case member capable of draining water droplets and ensuring the ventilation performance of the air-permeable membrane even if the entire surface of the air-permeable membrane that closes the air vent in an unexpected situation as described above is covered with water droplets. Yes.

上記の課題を解決するための請求項1の発明は、作動時に発熱を伴う機器が内部に収容される密閉ケース部材の一部に内外方向に貫通する貫通孔が形成され、気体は透過させるが液体は透過させない通気膜が前記貫通孔を塞いで一体的に接合されて通気孔を形成している樹脂射出成形されたケース部材であって、前記ケース部材の通気孔は、その使用状態において、前記通気膜の膜面と直交する外向方向が重力方向上側と非同一方向となる位置に形成され、前記通気孔の内壁面からケース部材の外壁面にかけて通気孔内に入った水をケース部材の外側に導いて排水させる導水部が形成されていることを特徴としている。   In the invention of claim 1 for solving the above-mentioned problem, a through-hole penetrating inward and outward is formed in a part of a sealed case member in which a device that generates heat during operation is accommodated, and gas is permeated. A resin injection molded case member in which a gas-permeable membrane that does not allow liquid to pass through closes the through hole and is integrally joined to form a vent hole, and the vent hole of the case member is in its use state. The outward direction perpendicular to the membrane surface of the gas permeable membrane is formed at a position that is not the same direction as the upper side in the direction of gravity, and the water that has entered the vent hole from the inner wall surface of the vent hole to the outer wall surface of the case member It is characterized in that a water guiding portion is formed to be led to the outside and drained.

不測事態により、通気孔内に水(水滴)が入って通気膜を塞いでも、通気孔は重力方向上側と非同一方向に形成されていて、しかも通気孔の内壁面からケース部材の外壁面にかけて導水部が形成されているために、前記水(水滴)は、導水部に導かれてケース部材の外側に排水される。従って、通気孔の機能が害されることがない。   Even if water (water droplets) enters the vent hole and closes the vent membrane due to unforeseen circumstances, the vent hole is formed in the same direction as the upper side of the gravity direction, and it extends from the inner wall surface of the vent hole to the outer wall surface of the case member. Since the water guide portion is formed, the water (water droplets) is guided to the water guide portion and drained outside the case member. Therefore, the function of the vent hole is not impaired.

また、請求項2の発明は、請求項1の発明において、前記導水部は、通気孔の内壁面から外側に向けて連続するように形成された複数本の凹状導水溝で形成されていることを特徴としている。   The invention according to claim 2 is the invention according to claim 1, wherein the water guide portion is formed of a plurality of concave water guide grooves formed so as to continue from the inner wall surface of the vent hole toward the outside. It is characterized by.

請求項2の発明によれば、請求項1の発明の作用効果に加えて、通気孔に入った水滴は、毛細管作用により前記導水溝に入り込んだ後に、重力作用により通気孔の外表面側に移動し、水滴の一部が通気孔の外端に達すると、重力作用によりケース部材の下方に向けて落下する。このため、通気孔に水滴が溜まりにくくなって、通気膜の全面が水滴で覆われることが防止される。また、上記した導水溝は、ケース部材を樹脂射出成形する際に、成形型の対応部分(通気孔を形成するための凸部)に凹状導水溝の形状と反転形状の突条を形成するだけで、射出成形と同時に簡単に形成できる。   According to the invention of claim 2, in addition to the effects of the invention of claim 1, the water droplets that have entered the vent hole enter the water guide groove by capillary action, and then, on the outer surface side of the vent hole by gravity action. When the water droplets move and a part of the water droplets reaches the outer end of the vent hole, the water droplets fall downward from the case member due to the gravitational action. For this reason, it is difficult for water droplets to accumulate in the vent hole, and the entire surface of the vent film is prevented from being covered with water droplets. In addition, the above-described water guide groove only forms the concave water guide groove shape and the inverted ridges on the corresponding part of the molding die (the convex part for forming the vent hole) when the case member is subjected to resin injection molding. Thus, it can be easily formed simultaneously with injection molding.

また、請求項3の発明は、請求項2の発明において、前記導水溝は、通気孔の軸心からの距離が外側に向けて徐々に広くなるように、通気孔の外側から見て放射状となって複数本形成されていることを特徴としている。   The invention according to claim 3 is the invention according to claim 2, wherein the water guide groove is radially viewed from the outside of the ventilation hole so that the distance from the axial center of the ventilation hole gradually increases toward the outside. The feature is that a plurality of lines are formed.

請求項3の発明によれば、請求項2の発明の作用効果に加えて、通気孔の内壁面には、上記のようにして、複数本の導水溝が通気孔の外側から見て放射状となって形成されているため、取付方向が異なるケース部材に共通して使用できる。   According to the invention of claim 3, in addition to the function and effect of the invention of claim 2, on the inner wall surface of the vent hole, as described above, a plurality of water guide grooves are radially seen from the outside of the vent hole. Therefore, it can be used in common for case members having different mounting directions.

また、請求項4の発明は、請求項1ないし3のいずれかの発明において、前記通気孔の外表面側に近い部分には、通気孔の内形が広くなるようなテーパー部が形成されていることを特徴としている。   According to a fourth aspect of the present invention, in any one of the first to third aspects, a tapered portion is formed in a portion near the outer surface of the vent hole so that the inner shape of the vent hole is widened. It is characterized by being.

請求項4の発明によれば、請求項1ないし3のいずれかの発明において、通気孔の外表面側に近い部分に上記形状のテーパー部が形成されているため、通気孔の内壁面に付着してその外表面側に達した水滴は、重力方向下方からの支えが少なくなって、通気孔の外部に排水され易くなる。また、通気孔を上記のように形成するには、ケース部材を樹脂射出成形する際に、成形型における通気孔を形成するための凸部の根元部を通気孔のテーパー部と反転形状に形成するだけでよく、射出成形と同時に簡単に形成できる。   According to the invention of claim 4, in the invention of any one of claims 1 to 3, since the tapered portion having the above shape is formed in a portion near the outer surface side of the vent hole, it adheres to the inner wall surface of the vent hole. Thus, the water droplets that reach the outer surface side are less supported from below in the direction of gravity and are easily drained to the outside of the vent hole. In addition, to form the vent hole as described above, when the case member is molded by resin injection, the base part of the convex part for forming the vent hole in the molding die is formed in an inverted shape with the tapered part of the vent hole. It can be formed easily at the same time as injection molding.

また、請求項5の発明は、請求項1の発明において、前記導水部は、通気孔の内壁面に形成された細かい凹凸を有する粗面であることを特徴としている。   The invention of claim 5 is characterized in that, in the invention of claim 1, the water guide portion is a rough surface having fine irregularities formed on the inner wall surface of the vent hole.

請求項5の発明によれば、請求項1の発明の作用効果に加えて、導水部の表面は粗面化されていて、微細な凹凸により表面積が大きくなっている。このため、導水部に入り込んだ水滴は広がるために、導水部を流れ易くなって、導水部の外部端においてケース部材の下方に向けて落下する。また、導水部の粗面化は、ケース部材の射出成形時に、成形型の対応部分(通気孔を形成するための凸部)に粗面化形状と反転形状の凹凸を形成しておくだけで、射出成形と同時に簡単に成形できる。   According to the invention of claim 5, in addition to the function and effect of the invention of claim 1, the surface of the water guide portion is roughened, and the surface area is increased due to fine irregularities. For this reason, since the water droplets that have entered the water guide portion spread, it easily flows through the water guide portion and falls toward the bottom of the case member at the outer end of the water guide portion. In addition, the roughening of the water guiding part is achieved by simply forming the roughened surface and the inverted shaped unevenness on the corresponding part of the mold (the convex part for forming the air hole) at the time of injection molding of the case member. Can be molded easily at the same time as injection molding.

また、請求項6の発明は、請求項1ないし5のいずれかの発明において、前記防水ケース部材は、使用状態で通気膜の膜面が略垂直となるように配置されることを特徴としている。   The invention of claim 6 is characterized in that, in the invention of any one of claims 1 to 5, the waterproof case member is arranged so that the membrane surface of the gas permeable membrane is substantially vertical in use. .

請求項6の発明によれば、請求項1ないし5のいずれかの発明の作用効果に加えて、通気膜の膜面が略垂直となるように防水ケース部材が配置されるため、通気膜に付着した水滴は、重力作用を受け易く、導水部に導かれて通気孔の外部に効果的に排水される。   According to the invention of claim 6, in addition to the function and effect of any one of the inventions of claims 1 to 5, the waterproof case member is disposed so that the membrane surface of the ventilation membrane is substantially vertical. The adhering water droplets are easily subjected to a gravitational action, and are guided to the water guiding portion and effectively drained to the outside of the vent hole.

また、請求項7の発明は、請求項1ないし6のいずれかの発明において、前記通気膜の外側の膜面には撥水処理が施されていることを特徴としている。   The invention of claim 7 is characterized in that, in any one of the inventions of claims 1 to 6, a water repellent treatment is applied to the outer membrane surface of the gas permeable membrane.

請求項7の発明によれば、請求項1ないし6のいずれかの発明の作用効果に加えて、通気孔に入り込んで、通気膜に付着しようとする水滴は、通気膜から外側にはじく(押し出す)力を受ける。即ち、通気膜の外側の「ぬれ性」が低下するために、通気膜に対する水滴の付着防止の効果が高まる。   According to the invention of claim 7, in addition to the operational effects of any one of the inventions of claims 1 to 6, water droplets that enter the ventilation hole and adhere to the ventilation film repel (extrude) outward from the ventilation film. ) Receive power. That is, since the “wetting property” on the outer side of the gas permeable membrane is reduced, the effect of preventing adhesion of water droplets to the gas permeable membrane is enhanced.

本発明に係る防水ケース部材は、その使用状態において、通気孔を塞いでいる通気膜の膜面と直交する外向方向が重力方向上側と非同一方向となる位置に形成され、前記通気孔の内壁面からケース部材の外壁面にかけて通気孔内に入った水をケース部材の外側に導いて排水させる導水部が形成されている。このため、不測の事態により通気膜の全面が水滴に覆われたとしても、この水滴は前記導水部によって通気孔の外部に導かれて排水される。このため、通気膜に水滴が付着する恐れのある環境下で防水ケース部材が使用されても、通気膜の本来の通気性能を確保できる。   The waterproof case member according to the present invention is formed in a position where the outward direction perpendicular to the membrane surface of the ventilation film blocking the ventilation hole is in the same direction as the upper side in the direction of gravity in the state of use. A water guide portion is formed that guides the water that has entered the ventilation hole from the wall surface to the outer wall surface of the case member and drains the water to the outside of the case member. For this reason, even if the entire surface of the gas permeable membrane is covered with water droplets due to an unforeseen situation, the water droplets are led to the outside of the air holes by the water guiding portion and drained. For this reason, even if a waterproof case member is used in an environment in which water drops may adhere to the gas permeable membrane, the original gas permeable performance of the gas permeable membrane can be ensured.

以下、本発明を実施するための最良の形態、及び他の形態を挙げて、本発明を更に詳細に説明する。   Hereinafter, the present invention will be described in more detail with reference to the best mode for carrying out the present invention and other forms.

図1は、本発明に係る防水ケースKを底面側から見た斜視図であり、図2は、底面を水平配置された防水ケースKの断面図であり、図3は、図2の通気孔24の部分の拡大断面図であり、図4は、通気孔24の拡大正面図であり、図5は、コネクター部14を重力方向上方にして垂直配置された防水ケースKの通気孔24の部分の一部を破断した拡大斜視図である。図1ないし図5において、本発明に係る防水ケースKは、長方形箱状をしたケース本体10と底蓋体20とで構成される。防水ケースKが水平配置で使用される場合には、ケース本体10は底面が開口していて、ケース本体10の内部の収容空間11に、プリント基板等の配線、基板1、電子部品2等の必要な機器を収容した後に、底面開口が底蓋体20で気密に覆われる。ケース本体10と底蓋体20とは、図2に示されるように、ケース本体10の下側端面に形成された方形枠状の凸部12が底蓋体20の対応端面に形成された同形状の凹部21に嵌合された状態で、気密及び水密を保持して一体的に接合される。一体的接合手段としては、粘着性を有する接着剤兼シール材で固着するのが一般的であって好ましいが、Oリングやゴムパッキン等の別途のシール材を介在させてビス止めやクリップ止めする構造、或いは振動溶着、超音波溶着等で固着することも可能である。本実施例では、ケース本体10の底面部を別体の底蓋体20で構成したのは、被収容物の形状又は配置位置により、ケース本体10の上面開口からよりも、その下側から挿入配置する方が容易であったり、又は下側からでないと挿入不能な場合として例示したものであって、ケース体10の下側からの被収容物の挿入が容易となる利点がある。しかし、ケース本体10内に対する被収容物の収容がその上側から挿入配置可能であって、下側からの挿入配置が不要な場合には、箱状をしたケース本体10は、底蓋体20と一体構造にしてもよい。   1 is a perspective view of a waterproof case K according to the present invention as viewed from the bottom surface side, FIG. 2 is a cross-sectional view of the waterproof case K in which the bottom surface is horizontally arranged, and FIG. 3 is a vent hole of FIG. 4 is an enlarged cross-sectional view of a portion 24, FIG. 4 is an enlarged front view of the vent hole 24, and FIG. 5 is a portion of the vent hole 24 of the waterproof case K vertically arranged with the connector portion 14 upward in the gravity direction. It is the expansion perspective view which fractured | ruptured a part of. 1 to 5, a waterproof case K according to the present invention includes a case body 10 and a bottom lid body 20 each having a rectangular box shape. When the waterproof case K is used in a horizontal arrangement, the bottom surface of the case body 10 is open, and a wiring such as a printed circuit board, the board 1, the electronic component 2 and the like are placed in the housing space 11 inside the case body 10. After housing the necessary equipment, the bottom opening is airtightly covered with the bottom lid 20. As shown in FIG. 2, the case body 10 and the bottom cover body 20 are the same in which a rectangular frame-shaped convex portion 12 formed on the lower end surface of the case body 10 is formed on the corresponding end surface of the bottom cover body 20. In a state of being fitted in the concave portion 21 having a shape, the airtightness and the watertightness are maintained and the members are integrally joined. As an integral joining means, fixing with an adhesive / sealant having adhesiveness is generally preferred, but it is screwed or clipped via an additional sealant such as an O-ring or rubber packing. It can also be fixed by structure, vibration welding, ultrasonic welding or the like. In the present embodiment, the bottom surface portion of the case body 10 is constituted by the separate bottom lid body 20 because it is inserted from the lower side of the case body 10 rather than from the upper surface opening depending on the shape or arrangement position of the object to be accommodated. This is exemplified as a case where it is easier to arrange or cannot be inserted unless it is from the lower side, and there is an advantage that it is easy to insert an object to be stored from the lower side of the case body 10. However, in the case where the accommodation of the object to be stored in the case main body 10 can be inserted and arranged from the upper side and the insertion arrangement from the lower side is not necessary, the box-shaped case main body 10 is connected to the bottom lid 20. An integral structure may be used.

ケース本体10の上面開口は、上蓋体13によって、上記した底蓋体20と同様に気密及び水密を保持して前記底蓋体20のときと同様に一体的に接合される。ここで、被収容物が作動時に発熱を伴う機器である場合には、上蓋体13は、放熱機能を奏させるために、板状アルミニウム等の金属放熱体で構成することが好ましい。この場合、上蓋体13は熱伝導性を有する絶縁シート等を介して被収容物に接する。更に、上蓋体13は図2に示されるように、その表面側(ケース外側)の表面積を大きくして放熱性能を高めるために凹凸部13aを形成することが好ましい。上蓋体13を金属放熱体で構成すると、良好な放熱効果によりケース本体10内の空気の過度の温度上昇及び熱膨張を抑えることができて、後述の通気膜Sの接合部や、ケース本体10と上蓋体13とを気密に接合している部分に作用する変形力が小さくなって、当該部分の接合保持のための負担を軽減できる。ケース本体10の一側面には、外側に向けて突出するように筒状のコネクター部14が一体に形成され、このコネクター部14には、ケース本体10の成形時に一部が埋設された状態で一体成形された複数本の金属板端子3の外側の部分が収納されていて、前記端子3の内側の部分は、前記基板1に接続されている。上蓋体13の裏面には電子部品2が実装され、前記電子部品2と基板1とは、接続端子4で接続されている。なお、図2において、5は、基板1をケース本体10の上面のフランジ部12aに固定している突出ボスを示す。   The upper surface opening of the case main body 10 is integrally joined by the upper lid body 13 as in the case of the bottom lid body 20 while maintaining airtightness and watertightness in the same manner as the bottom lid body 20 described above. Here, in the case where the object to be stored is a device that generates heat during operation, the upper lid body 13 is preferably composed of a metal heat radiator such as plate-like aluminum in order to exhibit a heat radiation function. In this case, the upper lid 13 is in contact with the object to be accommodated through an insulating sheet having thermal conductivity. Furthermore, as shown in FIG. 2, the upper lid 13 is preferably formed with a concavo-convex portion 13 a in order to increase the surface area (outside of the case) and enhance the heat dissipation performance. If the upper lid 13 is made of a metal radiator, an excessive temperature rise and thermal expansion of the air in the case main body 10 can be suppressed due to a good heat dissipation effect. The deformation force acting on the portion where the upper lid 13 and the upper lid 13 are joined in an airtight manner is reduced, and the burden for holding the joined portion can be reduced. A cylindrical connector portion 14 is integrally formed on one side surface of the case body 10 so as to protrude outward, and the connector portion 14 is partially embedded when the case body 10 is molded. The outer part of the plurality of integrally formed metal plate terminals 3 is accommodated, and the inner part of the terminal 3 is connected to the substrate 1. An electronic component 2 is mounted on the back surface of the upper lid 13, and the electronic component 2 and the substrate 1 are connected by a connection terminal 4. In FIG. 2, reference numeral 5 denotes a protruding boss that fixes the substrate 1 to the flange portion 12 a on the upper surface of the case body 10.

ケース本体10における上蓋体13を除く部分、及び底蓋体20は、いずれもガラス繊維入又はガラス繊維なしのPBT(ポリブチレンテレフタレート),PA(ナイロン),PPS(ポリフェニレンサルファイド)のような硬質の熱可塑性樹脂で形成される。底蓋体20については、前記材料の他にエラストマー,TPOのような軟質の熱可塑性材料又はゴムのような軟質の熱硬化性樹脂による射出成形により形成することもでき、この場合ケース本体10との密着性が高く、容易に気密・水密性を付与することができる。   The portion of the case body 10 excluding the upper lid 13 and the bottom lid 20 are all hard such as PBT (polybutylene terephthalate), PA (nylon), PPS (polyphenylene sulfide) with or without glass fibers. It is formed of a thermoplastic resin. The bottom lid 20 can be formed by injection molding with a soft thermoplastic material such as elastomer, TPO or a soft thermosetting resin such as rubber in addition to the above materials. It has a high adhesiveness and can easily provide airtightness and watertightness.

底蓋体20は浅底箱状を呈していて、その底板部22の内側の中央部には円形突出部がケース本体10の開口面に向けて突設されて通気孔形成部23となっている。通気孔形成部23には、断面略円形の通気孔24が防水ケースKの内外方向に向けて貫通して形成されている。通気孔24は、図3に示されるように、内径が一定している内側のストレート部24aと、通気孔形成部23の全肉厚の外側から略1/3の部分において、外側が広くなるようなテーパー状に形成されたテーパー部24bとで構成される。通気孔24のストレート部24aとテーパー部24bとの接続部(境界部)は、後述の水滴Wの排水を良好にするために滑らかな曲面で形成されている。通気孔24にテーパー部24bを形成したのは、不測の事態により後述の通気膜Sに付着した水滴Wが通気孔24の内壁面24cを伝って防水ケースKの下方へ落下し易く(水切りされ易く)するためである。通気孔24の内外方向に沿った内側の端部には、通気孔形成部23の内面と同一面となるように通気膜Sが一体に接合されている。通気膜Sは、底蓋体20を樹脂射出成形する際に、成形型の対応部分に予めセットしておくことにより、底蓋体20の樹脂射出成形時に一体に接合される。また、通気膜Sの内外方向の外側の部分は、通気膜Sの中心部(通気孔の軸心Cと同一位置)から放射状に形成された3本の膜接触防止部25が通気孔形成部23と一体成形されて配置され、使用時において通気膜Sを支持すると共に、外部の物品が通気膜Sに直接に接触するのを防止して、通気膜Sを保護している。なお、図3において、26は、底蓋体20を樹脂射出成形する際に、通気膜Sを位置決め状態でセットするために成形型の環状突部(いずれも図示せず)により形成された成形痕の一つである環状溝である。   The bottom lid 20 has a shallow box shape, and a circular protrusion projects from the central portion of the bottom plate portion 22 toward the opening surface of the case body 10 to form a vent hole forming portion 23. Yes. A vent hole 24 having a substantially circular cross section is formed in the vent hole forming part 23 so as to penetrate in the inner and outer directions of the waterproof case K. As shown in FIG. 3, the outer side of the vent hole 24 is widened at the inner straight portion 24 a having a constant inner diameter and the outer portion of the entire thickness of the vent hole forming portion 23 at about 3. And a tapered portion 24b formed in such a tapered shape. A connecting portion (boundary portion) between the straight portion 24a and the tapered portion 24b of the vent hole 24 is formed with a smooth curved surface in order to improve the drainage of the water droplets W described later. The tapered portion 24b is formed in the vent hole 24 because water drops W adhering to a vent film S described later due to an unexpected situation easily fall down the waterproof case K along the inner wall surface 24c of the vent hole 24 (drained). This is to make it easier. A gas permeable membrane S is integrally joined to the inner end of the vent hole 24 along the inner and outer direction so as to be flush with the inner surface of the vent hole forming portion 23. The air-permeable membrane S is integrally bonded during resin injection molding of the bottom lid 20 by previously setting the bottom lid 20 on a corresponding portion of the molding die when resin injection molding the bottom lid 20. Further, the outer portion of the gas permeable membrane S in the inner / outer direction includes three membrane contact preventing portions 25 formed radially from the central portion of the gas permeable membrane S (the same position as the axial center C of the gas permeable holes). 23, the gas permeable membrane S is supported during use, and an external article is prevented from coming into direct contact with the gas permeable membrane S to protect the gas permeable membrane S. In FIG. 3, reference numeral 26 denotes a molding formed by an annular protrusion (none of which is shown) of the molding die for setting the gas permeable membrane S in a positioning state when the bottom lid 20 is resin injection molded. It is an annular groove that is one of the marks.

通気膜Sは、ミクロ的に見たときにはほぼ海綿状で、その内部に、大きさが0.05μm〜20μm程度の不規則形状で不規則方向を向く無数の微細気孔を有している。よって、通気膜Sは、大きさが0.0004μmの大気中の水分、水蒸気及びこれよりも小さな大気ガス(窒素ガス、酸素ガス)は通過させるが、大きさが 100μm(ほぼ霧雨の大きさ)以上の水滴、油滴等の液体及び塵類等の固形の異物の通過は阻止する性能を有する。この通気膜Sとしては、米国W.L.ゴア社の商品名「ゴアテックス」、日東電工株式会社の商品名「ミクロテックス」等が市販されていて、好適に使用できる。上記の通気膜の材質は、いずれもポリテトラフルオロエチレン樹脂で、その厚さは目的に応じて50μm〜200 μmのものが入手可能であって、これらのものを適宜選択して使用可能である。   The air-permeable membrane S is substantially spongy when viewed microscopically, and has an infinite number of fine pores in the irregular shape with a size of about 0.05 μm to 20 μm and facing the irregular direction. Therefore, the air permeable membrane S allows the passage of atmospheric moisture, water vapor, and smaller atmospheric gases (nitrogen gas, oxygen gas) of 0.0004 μm in size, but the size of 100 μm (approximately drizzle size) or more. It has the performance of blocking the passage of liquids such as water droplets and oil droplets and solid foreign matters such as dust. As this air-permeable membrane S, US W. L. The product name “Gore-Tex” from Gore, the product name “Micro-Tex” from Nitto Denko Co., Ltd., etc. are commercially available and can be suitably used. The materials for the above-mentioned gas permeable membranes are all polytetrafluoroethylene resin, and thicknesses of 50 μm to 200 μm are available according to the purpose, and these materials can be appropriately selected and used. .

また、通気膜Sの外側の膜面には、フッ素コーティング,テフロン(登録商標)コーティング等により通気性を損なわない状態で撥水処理が施されていることが好ましい。このように、通気膜Sの外側の膜面に撥水処理を施すと水滴の膜面に対する「ぬれ性」が低下して、付着しようとする水滴等をはじく(押し出す)力が発生して、水滴の周縁部は、通気膜Sの膜面から離れようとする。撥水処理に起因する上記各作用によって、水滴等が通気膜Sの膜面に付着しにくくなって、後述の導水溝27との協働により、通気孔24の内部に入り込んだ水滴等は、通気孔24の外部に排水され易くなる。   Further, it is preferable that a water repellent treatment is performed on the outer membrane surface of the gas permeable membrane S so as not to impair the air permeability by fluorine coating, Teflon (registered trademark) coating, or the like. As described above, when the water repellent treatment is performed on the outer membrane surface of the gas permeable membrane S, the “wetting property” of the water droplets with respect to the membrane surface is reduced, and a force to repel (push out) the water droplets to be attached is generated. The peripheral edge of the water droplet tends to be separated from the membrane surface of the gas permeable membrane S. Due to the above-described actions resulting from the water-repellent treatment, water droplets or the like are less likely to adhere to the membrane surface of the ventilation film S, and the water droplets or the like that have entered the ventilation hole 24 in cooperation with the water guide groove 27 described later are It becomes easy to drain to the outside of the vent hole 24.

また、本実施例では、通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて、周方向に沿って等間隔をおいて放射状に複数本の凹状導水溝27が形成されている。即ち、通気孔24を底蓋体20の底板部22から垂直な方向から見ると、図4に示されるように、複数本の導水溝27は、通気孔24の内壁面24cから底蓋体20の底板部22に延長して、通気孔24の軸心Cを中心にして放射状となって形成されている。導水溝27は、通気孔24の内壁面24cに形成された第1導水溝部27aと、底蓋体20の底板部22に形成された第2導水溝部27bとが連続して形成され、第1及び第2の各導水溝部27a, 27bの接続部(境界部)は、水滴等がスムーズに流れて排水されるように滑らかな曲面状に形成されている。複数本の導水溝27を上記のように放射状に形成したのは、底蓋体20を下方に向けて水平に、或いは水平に近い状態で取付けた場合に、通気孔24の内壁面24cの周方向に沿ったどの位置においても、通気孔24内に入り込んだ水滴等が前記内壁面24cを伝って排水され易いようにして、通気孔24内に入り込んだ水滴等を排水可能にするためである。   In the present embodiment, a plurality of concave water guide grooves 27 are formed radially at equal intervals along the circumferential direction from the inner wall surface 24 c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid 20. ing. That is, when the vent hole 24 is viewed from the direction perpendicular to the bottom plate portion 22 of the bottom cover body 20, the plurality of water guide grooves 27 are formed from the inner wall surface 24 c of the vent hole 24 to the bottom cover body 20 as shown in FIG. 4. The bottom plate portion 22 is formed in a radial shape with the axis C of the vent hole 24 as the center. The water guide groove 27 includes a first water guide groove portion 27 a formed on the inner wall surface 24 c of the vent hole 24 and a second water guide groove portion 27 b formed on the bottom plate portion 22 of the bottom cover body 20. And the connection part (boundary part) of each 2nd water guide groove part 27a, 27b is formed in the smooth curved surface shape so that a water drop etc. may flow smoothly and it may drain. The plurality of water guide grooves 27 are formed radially as described above when the bottom cover 20 is mounted horizontally or close to the horizontal direction around the inner wall surface 24c of the vent hole 24. This is because water droplets and the like that have entered the vent hole 24 can be easily drained through the inner wall surface 24c at any position along the direction so that the water droplets and the like that have entered the vent hole 24 can be drained. .

通気孔24の内壁面24c及び底蓋体20の底板部22の外面に対する導水溝27の深さは、以下のようになっている。通気孔24の内壁面24cに対しては、導水溝27(第1導水溝部27a)の底面27cが通気孔24の軸心Cに対してケースKの外側に向かうに従って離れるようなテーパー状に形成されている。即ち、第1導水溝部27aの底面27cは、底蓋体20の底板部22の外表面に向けて径方向で拡大するように傾斜している。第1導水溝部27aは、通気孔24の内壁面24cを基準にすると通気孔24の外側にゆくに従って深くなっている。これにより、通気孔24の内壁面24cを伝って通気孔24の外側に向けて移動する水滴等を毛細管現象により第1導水溝部27aの底面27cまで引き込む作用が生じて、水滴等は排水され易くなる。一方、底蓋体20の底板部22では、導水溝27(第2導水溝部27b)の深さは一定している。   The depth of the water guide groove 27 with respect to the inner wall surface 24c of the vent hole 24 and the outer surface of the bottom plate portion 22 of the bottom lid 20 is as follows. The inner wall surface 24c of the vent hole 24 is formed in a tapered shape such that the bottom surface 27c of the water guide groove 27 (first water guide groove portion 27a) is separated from the axial center C of the vent hole 24 toward the outside of the case K. Has been. In other words, the bottom surface 27c of the first water guide groove 27a is inclined so as to expand in the radial direction toward the outer surface of the bottom plate portion 22 of the bottom lid 20. The first water guide groove portion 27 a is deeper as it goes to the outside of the vent hole 24 with reference to the inner wall surface 24 c of the vent hole 24. As a result, an action of drawing water droplets or the like moving along the inner wall surface 24c of the vent hole 24 toward the outside of the vent hole 24 to the bottom surface 27c of the first water guide groove portion 27a due to capillary action occurs, and the water droplets or the like are easily drained. Become. On the other hand, in the bottom plate portion 22 of the bottom lid body 20, the depth of the water guide groove 27 (second water guide groove portion 27b) is constant.

通気孔24の外側の部分にテーパー部24bを形成したり、或いは通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて導水溝27を形成するには、底蓋体20の射出成形の際に容易に形成できる。即ち、図6に示されるように、底蓋体20を樹脂射出成形するための成形型40の通気孔24を形成する凸部41の根元部をテーパー部24bの反転形状に形成しておくと共に、前記凸部41の外周面から成形型40の成形面にかけて、導水溝27と反転形状の突条42を形成しておくことにより、簡単に形成できる。なお、図2及び図3において28は、ケース本体10に底蓋体20を一体的に組み付けた状態で、ケース本体10の外周縁に係止される底蓋体20の係止爪を示す。   In order to form the tapered portion 24 b in the outer portion of the vent hole 24, or to form the water guide groove 27 from the inner wall surface 24 c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid body 20, the bottom lid body 20. It can be easily formed at the time of injection molding. That is, as shown in FIG. 6, the base portion of the convex portion 41 forming the vent hole 24 of the molding die 40 for resin injection molding of the bottom lid 20 is formed in an inverted shape of the tapered portion 24b. By forming the water guide groove 27 and the inverted protrusion 42 from the outer peripheral surface of the convex portion 41 to the molding surface of the molding die 40, it can be easily formed. 2 and 3, reference numeral 28 denotes a locking claw of the bottom cover body 20 that is locked to the outer peripheral edge of the case body 10 in a state where the bottom cover body 20 is integrally assembled to the case body 10.

上記した防水ケースKを車両等に取付けて使用する際の取付姿勢(配置姿勢)は、被取付部の状況によって異なることがある。例えば、図2に示されるように、底蓋体20を重力方向下方にして防水ケースKを水平に取付けた場合について説明する。通常の使用状態において、防水ケースKを構成する通気膜Sの一般作用は以下の通りである。通気膜Sは、雨水の水滴等の液体を透過させないので、水滴等が電子部品2、或いは他の機器を収容している収容空間11に浸入することはない。通気膜Sは、気体(ガス)は透過させるので、収容空間11内の被収容物である電子部品2、或いは他の機器が作動時に発熱して、収容空間11内の空気が膨張して内部圧力が高くなっても、膨張気体は、通気膜S及び通気孔24を通って外部に排出されて、収容空間11内の圧力は大気圧と同一を保つ。従って、通気膜Sが気体を透過させる作用によって、収容空間11内の圧力が過度に高くなるのが防止されるため、ケース本体10と底蓋体20との接合部、或いは通気膜Sの接合部に圧力上昇に伴う力が作用せず、適正な接合状態を長期に亘って維持できる。逆に、機器の作動が停止して、収容されている電子部品2等からの発熱がなくなり、降温に伴い内部空気が収縮するときは通気孔24及び通気膜Sを通って外部から空気が取り入れられて、内部空間11は大気圧と同一圧力を保持する。   The mounting posture (arrangement posture) when the above-described waterproof case K is attached to a vehicle or the like may be different depending on the situation of the mounted portion. For example, as shown in FIG. 2, the case where the waterproof case K is attached horizontally with the bottom lid 20 positioned downward in the gravity direction will be described. In a normal use state, the general action of the gas permeable membrane S constituting the waterproof case K is as follows. Since the air permeable membrane S does not allow liquid such as rainwater droplets to pass through, the water droplets and the like do not enter the housing space 11 in which the electronic component 2 or other equipment is housed. Since the gas (gas) is permeated through the gas permeable membrane S, the electronic component 2 or other device that is the object to be accommodated in the accommodating space 11 generates heat during operation, and the air in the accommodating space 11 expands to the inside. Even if the pressure increases, the inflation gas is discharged to the outside through the gas permeable membrane S and the air holes 24, and the pressure in the accommodation space 11 is kept equal to the atmospheric pressure. Accordingly, since the pressure of the housing space 11 is prevented from being excessively increased by the gas permeable action of the gas permeable membrane S, the junction between the case body 10 and the bottom lid 20 or the junction of the gas permeable membrane S is prevented. The force accompanying the pressure increase does not act on the part, and an appropriate joined state can be maintained for a long time. On the contrary, when the operation of the equipment is stopped, the generated heat from the electronic component 2 etc. is lost, and the internal air contracts as the temperature decreases, the air is taken in from the outside through the vent hole 24 and the vent film S. Thus, the internal space 11 maintains the same pressure as the atmospheric pressure.

しかしここで、不測の事態により通気孔24内に水滴等が入り込んで、通気膜Sの外面の全面に水滴等が付着した状態が持続すると、通気膜Sの通気性が奏されなくなり内部温度が低下すると内部圧力が負圧となって、通気膜Sの外面に付着している水滴等を内部に強制的に吸い込もうとする力が発生する。しかし、本発明の防水ケースKでは、通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて複数の導水溝27が放射状に形成されているので、図7に示されるように、通気膜Sの外周部に付着した水滴Wは、毛細管現象により最も近い導水溝27(第1導水溝部27a)に入り込んで重力作用によって導水溝27に沿って通気孔24の外表面側に移動した後に、第1導水溝部27aと接続した状態で底板部22の外表面に形成されている導水溝(第2通気溝部27b) に移動する〔図8参照〕。そして水滴Wの一部が導水溝(第2導水溝部27b) の外端に達すると、重力作用により防水ケースKの下方に落下する〔図9参照〕。このように、通気膜Sの外周部に付着している水滴Wが毛細管現象により導水溝27(第1導水溝部27a)に入り込むと、通気孔24の内壁面24cとの接触面積が大きくなって、通気孔24の内壁面24cへの水滴Wの付着力が小さくなって排水され易くなる。これらの作用により、通気膜Sに付着している水滴Wは、通気膜Sから分離されて通気孔24の外部に排水される。防水ケースKが水平に取付けられている場合には、通気膜Sの外周部に付着している水滴Wの近辺には、通気膜Sの周方向のどの位置であっても導水溝27が存在しているため、通気膜Sの外周部に付着している水滴Wは、いずれかの導水溝27の作用で通気孔24の外部に排水される。このため、通気膜Sの全膜面が一時的に水滴Wで覆われても直ぐに排水されるので、通気膜Sの上記一般作用が奏されなくなる不具合を解消できる。   However, if water droplets or the like enter the vent hole 24 due to an unexpected situation and the water droplets or the like remain on the entire outer surface of the gas permeable membrane S, the gas permeable property of the gas permeable membrane S is not achieved and the internal temperature is increased. When the pressure drops, the internal pressure becomes negative, and a force for forcibly sucking water droplets or the like adhering to the outer surface of the gas permeable membrane S is generated. However, in the waterproof case K of the present invention, a plurality of water guide grooves 27 are formed radially from the inner wall surface 24c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid body 20, so as shown in FIG. In addition, the water droplets W adhering to the outer peripheral portion of the gas permeable membrane S enter the closest water guide groove 27 (first water guide groove portion 27a) by capillary action, and along the water guide groove 27 to the outer surface side of the vent hole 24 by gravity. After moving, it moves to the water guide groove (second ventilation groove portion 27b) formed on the outer surface of the bottom plate portion 22 in a state connected to the first water guide groove portion 27a [see FIG. 8]. When a part of the water droplet W reaches the outer end of the water guide groove (second water guide groove portion 27b), it falls below the waterproof case K due to gravity (see FIG. 9). As described above, when the water droplets W adhering to the outer peripheral portion of the gas permeable membrane S enter the water guide groove 27 (first water guide groove portion 27a) by the capillary phenomenon, the contact area with the inner wall surface 24c of the vent hole 24 is increased. Further, the adhesion force of the water droplet W to the inner wall surface 24c of the vent hole 24 becomes small and the water is easily drained. By these actions, the water droplets W adhering to the gas permeable membrane S are separated from the gas permeable membrane S and drained outside the air holes 24. When the waterproof case K is mounted horizontally, the water guide groove 27 exists in the vicinity of the water droplet W adhering to the outer peripheral portion of the gas permeable membrane S at any position in the circumferential direction of the gas permeable membrane S. Therefore, the water droplets W adhering to the outer peripheral portion of the gas permeable membrane S are drained to the outside of the vent hole 24 by the action of any one of the water guide grooves 27. For this reason, since all the membrane surfaces of the gas permeable membrane S are temporarily covered with the water droplets W, they are drained immediately, so that the above-mentioned general action of the gas permeable membrane S cannot be solved.

また、コネクター部14を上方にして防水ケースKを垂直に取付けて使用すると、通気膜Sの膜面は重力方向で垂直方向に配置されることになり、図5、図10ないし図12に示されるように、通気膜Sに付着している水滴Wは、重力作用により通気膜Sを伝って下方に移動した後に、毛細管現象により、近辺に存在していて垂直方向に近い1ないし複数の導水溝27内に入り込み(図10参照)、更に導水溝27を伝って下方に移動し(図11参照)、導水溝27の下端部において、重力作用により底蓋体20の外側面に沿って落下する(図12参照)。また、通気孔24の外側に近い部分はテーパー状に形成されていて、この部分に達した水滴Wを下方から支える力を小さくしている。このように、防水ケースKを垂直配置した場合には、通気膜Sの膜面が垂直になると共に、通気膜Sの下端部において接続する1ないし複数の導水溝27も垂直或いは垂直に近い状態に配置されているため、水滴の移動に際して、重力が最も効果的に作用するため、通気膜Sに付着した水滴Wが通気孔24の外側に排水され易い利点がある。   Further, when the waterproof case K is vertically attached with the connector portion 14 facing upward, the membrane surface of the gas permeable membrane S is disposed in the vertical direction in the direction of gravity, as shown in FIGS. 5 and 10 to 12. As shown in the figure, the water droplet W adhering to the gas permeable membrane S moves downward through the gas permeable membrane S by gravity, and then, due to capillary action, one or more water guides that are present in the vicinity and close to the vertical direction. Moves into the groove 27 (see FIG. 10), further travels down along the water guide groove 27 (see FIG. 11), and falls along the outer surface of the bottom lid 20 by the gravitational action at the lower end of the water guide groove 27. (See FIG. 12). Moreover, the part near the outer side of the vent hole 24 is formed in a taper shape, and the force to support the water droplet W reaching this part from below is reduced. Thus, when the waterproof case K is arranged vertically, the membrane surface of the gas permeable membrane S is vertical, and the one or more water guide grooves 27 connected at the lower end of the gas permeable membrane S are also perpendicular or nearly vertical. Since the gravity acts most effectively when the water droplet moves, there is an advantage that the water droplet W attached to the gas permeable membrane S is easily drained to the outside of the vent hole 24.

また、コネクター部14を側方にして防水ケースKを垂直配置した場合には、上記とは別の1ないし複数の導水溝27が垂直、或いは垂直に近い状態となって、この導水溝27を伝って通気膜Sに付着している水滴Wが下方に移動して、通気孔24から排水される。   Further, when the waterproof case K is vertically arranged with the connector portion 14 facing sideways, one or more water guide grooves 27 different from the above are in a vertical state or nearly vertical state, and the water guide grooves 27 are The water droplets W that have traveled and adhere to the air-permeable membrane S move downward and are drained from the air holes 24.

なお、実施例1においては、通気孔24を内側のストレート部24aと外側のすりばち状のテーパー部24bとで構成してある。このため、いずれの配置においても水滴Wの排水性が高まる利点がある。しかし、本発明においては、通気孔24は、その全長に亘ってストレート状になっていて、その内壁面24cに導水溝27が形成された構成であってもよい。   In the first embodiment, the vent hole 24 is composed of an inner straight portion 24a and an outer slotted tapered portion 24b. For this reason, there exists an advantage which the drainage property of the water droplet W increases in any arrangement. However, in the present invention, the vent hole 24 may have a straight shape over its entire length, and the water guide groove 27 may be formed on the inner wall surface 24c.

また、上記実施例1は、導水部として通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて複数の導水溝27を形成した例であるが、導水溝27に代えて、又は加えて、通気孔24の内壁面24cの全体を例えば梨地加工する等して細かい凹凸を有する粗面となるように形成しても、通気孔24の内壁面24cを伝わる水滴Wの導水性を高めることができる。通気孔24の内壁面24cの全体に細かい凹凸が形成されることにより、前記内壁面24cの表面積が大きくなる結果、内壁面24cに対する水滴Wの総接触面積が大きくなって、内壁面24cに対する水滴Wの表面張力が弱められる。このため、重力作用と相俟って、通気膜Sの膜面から離れた水滴が通気孔24の内壁面24cを伝って排水される際の排水性が高められる。また、通気孔24の内壁面24cから底蓋体20の底板部22の外表面にかけて界面活性剤層を形成して、水滴の流動性を高めることによっても、通気孔24に溜まった水滴Wの排水性を高めることができる。   Further, the first embodiment is an example in which a plurality of water guide grooves 27 are formed from the inner wall surface 24 c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid 20 as the water guide portion. Or, in addition, even if the entire inner wall surface 24c of the vent hole 24 is formed into a rough surface having fine irregularities by, for example, a satin finish, the water flow of the water droplet W transmitted through the inner wall surface 24c of the vent hole 24 is conducted. Can increase the sex. By forming fine irregularities on the entire inner wall surface 24c of the vent hole 24, the surface area of the inner wall surface 24c is increased. As a result, the total contact area of the water droplets W with respect to the inner wall surface 24c is increased. The surface tension of W is weakened. For this reason, combined with the gravity action, the drainage performance when water droplets away from the membrane surface of the ventilation membrane S is drained through the inner wall surface 24c of the ventilation hole 24 is enhanced. Further, by forming a surfactant layer from the inner wall surface 24 c of the vent hole 24 to the outer surface of the bottom plate portion 22 of the bottom lid 20, the water droplet W collected in the vent hole 24 can be improved by increasing the fluidity of the water droplet. Drainage can be improved.

なお、上記実施例1では導水溝は放射状に複数本設けられているが、防水ケースKが特定の配置で使用される場合(例えば、コネクター部14を上方にして垂直配置される場合)には、通気孔24の内壁面24cから底蓋体20の底板部22にかけて形成する導水溝27は、通気孔24の周方向に沿った特定の部位(例えば、通気孔24の外周のコネクター部14とは反対側)のみに形成していてもよい。   In the first embodiment, a plurality of water guide grooves are provided radially. However, when the waterproof case K is used in a specific arrangement (for example, when the connector section 14 is vertically arranged), The water guide groove 27 formed from the inner wall surface 24 c of the vent hole 24 to the bottom plate portion 22 of the bottom lid 20 has a specific portion along the circumferential direction of the vent hole 24 (for example, the connector portion 14 on the outer periphery of the vent hole 24 and May be formed only on the opposite side).

本発明に係る防水ケースKを底面側から見た斜視図である。It is the perspective view which looked at the waterproof case K which concerns on this invention from the bottom face side. 底面を水平配置された防水ケースKの断面図である。It is sectional drawing of the waterproof case K by which the bottom face was horizontally arrange | positioned. 図2の通気孔24の部分の拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a portion of a vent hole 24 in FIG. 2. 通気孔24の拡大正面図である。3 is an enlarged front view of a vent hole 24. FIG. 垂直配置された防水ケースKの通気孔24の部分の一部を破断した拡大斜視図である。It is the expansion perspective view which fractured | ruptured a part of part of the ventilation hole 24 of the waterproof case K arranged vertically. 底蓋体20の成形型の通気孔24を成形する部分の拡大斜視図である。FIG. 4 is an enlarged perspective view of a portion of the bottom lid body 20 where a mold hole 24 is formed. 防水ケースKを水平配置した場合において、通気膜Sに付着している水滴Wの一部が毛細管現象により導水溝27に入り込んだ状態を示す模式的断面図である。FIG. 6 is a schematic cross-sectional view showing a state in which a part of a water droplet W adhering to a gas permeable membrane S enters a water guide groove 27 by a capillary phenomenon when the waterproof case K is horizontally arranged. 同様に、導水溝27に入り込んだ水滴Wが導水溝27に沿って移動する状態を示す模式的断面図である。Similarly, the water droplet W that has entered the water guide groove 27 is a schematic cross-sectional view showing a state in which the water droplet W moves along the water guide groove 27. 同様に、導水溝27に入り込んだ水滴Wが導水溝27の端部において落下する状態を示す模式的断面図である。Similarly, it is a schematic cross-sectional view showing a state in which water droplets W that have entered the water guide groove 27 fall at the end of the water guide groove 27. 防水ケースKを垂直配置した場合において、通気膜Sに付着している水滴Wの一部が毛細管現象により導水溝27に入り込んだ状態を示す模式的断面図である。FIG. 5 is a schematic cross-sectional view showing a state where a part of a water droplet W adhering to a gas permeable membrane S enters a water guide groove 27 by a capillary phenomenon when a waterproof case K is vertically arranged. 同様に、導水溝27に入り込んだ水滴Wが導水溝27に沿って移動する状態を示す模式的断面図である。Similarly, the water droplet W that has entered the water guide groove 27 is a schematic cross-sectional view showing a state in which the water droplet W moves along the water guide groove 27. 同様に、導水溝27に入り込んだ水滴Wが導水溝27の端部において落下する状態を示す模式的断面図である。Similarly, it is a schematic cross-sectional view showing a state in which water droplets W that have entered the water guide groove 27 fall at the end of the water guide groove 27.

符号の説明Explanation of symbols

C:通気孔の軸心
K:防水ケース(ケース部材)
S:通気膜
W:水滴
2:電子部品
10:ケース本体(ケース部材)
11:収容空間
20:底蓋体(ケース部材)
24:通気孔
24a:通気孔のストレート部
24b:通気孔のテーパー部
24c:通気孔の内壁面
27:導水溝(導水部)
C: Axle axis
K: Waterproof case (case member)
S: Breathable membrane
W: Water drop
2: Electronic components
10: Case body (case member)
11: Containment space
20: Bottom lid (case member)
24: Ventilation hole
24a: Straight portion of vent hole
24b: Tapered portion of the vent hole
24c: Inner wall surface of the vent hole
27: Water guide groove (water guide part)

Claims (7)

作動時に発熱を伴う機器が内部に収容される密閉ケース部材の一部に内外方向に貫通する貫通孔が形成され、気体は透過させるが液体は透過させない通気膜が前記貫通孔を塞いで一体的に接合されて通気孔を形成している樹脂射出成形されたケース部材であって、
前記ケース部材の通気孔は、その使用状態において、前記通気膜の膜面と直交する外向方向が重力方向上側と非同一方向となる位置に形成され、
前記通気孔の内壁面からケース部材の外壁面にかけて通気孔内に入った水をケース部材の外側に導いて排水させる導水部が形成されていることを特徴とする樹脂成形防水ケース部材。
A through-hole penetrating inward and outward is formed in a part of the sealed case member in which a device that generates heat during operation is accommodated, and a gas permeable membrane that allows gas to pass through but does not allow liquid to pass through plugs the through-hole and integrates it. A resin injection molded case member joined to form a vent hole,
The vent hole of the case member is formed in a position where the outward direction perpendicular to the film surface of the gas permeable membrane is in the same direction as the upper side in the direction of gravity in the usage state.
A resin-molded waterproof case member characterized in that a water-conducting portion is formed for guiding water that has entered the vent hole from the inner wall surface of the vent hole to the outer wall surface of the case member to drain the case member.
前記導水部は、通気孔の内壁面から外側に向けて連続するように形成された複数本の凹状導水溝で形成されていることを特徴とする請求項1に記載の樹脂成形防水ケース部材。 2. The resin-molded waterproof case member according to claim 1, wherein the water guide portion is formed of a plurality of concave water guide grooves formed so as to continue outward from the inner wall surface of the vent hole. 前記導水溝は、通気孔の軸心からの距離が外側に向けて徐々に広くなるような放射状となって複数本形成されていることを特徴とする請求項2に記載の樹脂成形防水ケース部材。 3. The resin-molded waterproof case member according to claim 2, wherein a plurality of the water guide grooves are formed in a radial shape so that a distance from the axial center of the air vent gradually increases toward the outside. . 前記通気孔の外表面側に近い部分には、通気孔の内形が広くなるようなテーパー部が形成されていることを特徴とする請求項1ないし3のいずれかに記載の樹脂成形防水ケース部材。 The resin-molded waterproof case according to any one of claims 1 to 3, wherein a tapered portion is formed at a portion near the outer surface side of the vent hole so that the inner shape of the vent hole is widened. Element. 前記導水部は、通気孔の内壁面に形成された細かい凹凸を有する粗面であることを特徴とする請求項1に記載の樹脂成形防水ケース部材。 2. The resin-molded waterproof case member according to claim 1, wherein the water guide portion is a rough surface having fine irregularities formed on an inner wall surface of a vent hole. 前記防水ケース部材は、使用状態で通気膜の膜面が略垂直となるように配置されることを特徴とする請求項1ないし5のいずれかに記載の樹脂成形防水ケース部材。 The resin-molded waterproof case member according to any one of claims 1 to 5, wherein the waterproof case member is disposed so that a membrane surface of the gas permeable membrane is substantially vertical in use. 前記通気膜の外側の膜面には撥水処理が施されていることを特徴とする請求項1ないし6のいずれかに記載の樹脂成形防水ケース部材。 The resin-molded waterproof case member according to any one of claims 1 to 6, wherein a water repellent treatment is performed on a film surface outside the gas permeable film.
JP2003366379A 2003-10-27 2003-10-27 Resin molded waterproof case material Expired - Fee Related JP3962004B2 (en)

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