JP3933119B2 - Cylindrical packaging method - Google Patents

Cylindrical packaging method Download PDF

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JP3933119B2
JP3933119B2 JP2003348857A JP2003348857A JP3933119B2 JP 3933119 B2 JP3933119 B2 JP 3933119B2 JP 2003348857 A JP2003348857 A JP 2003348857A JP 2003348857 A JP2003348857 A JP 2003348857A JP 3933119 B2 JP3933119 B2 JP 3933119B2
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pusher
packaging
cylindrical body
protective material
cradle
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JP2005112399A (en
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秀雄 中嶋
章恵 大竹
政雄 石堂
誠 谷代
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Nitto Boseki Co Ltd
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Nitto Boseki Co Ltd
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本発明は、例えば、無機繊維製の保温筒のように、押し潰されやすい繊維材料製の筒状体の包装技術に関するものである。   The present invention relates to a packaging technique for a cylindrical body made of a fiber material that is easily crushed, such as a heat insulating cylinder made of inorganic fiber.

ロックウールやガラスウールなどの無機繊維製の保温筒には、圧縮された際に潰れやすいものがあり、運搬の際に押し潰されるといった損傷を受けないようにすることが必要である。特に、保温筒は端部同士を突き合わせた形態で配管に取り付けてゆくので、端部の損傷を避けなければならない。そこで、現状の保温筒の梱包形態は、段ボール箱詰が用いられている。しかしながら、段ボール箱詰では、保温筒を完全に収容する段ボール箱を必要とするため包装コストが高くなっており、しかも工事現場では開梱した段ボール箱がゴミとなるため、多量のゴミを発生させるという問題があった。   Some heat insulating cylinders made of inorganic fibers such as rock wool and glass wool are liable to be crushed when compressed, and it is necessary to prevent damage from being crushed during transportation. In particular, since the heat insulating cylinder is attached to the pipe in a form in which the end portions are abutted with each other, damage to the end portions must be avoided. Therefore, cardboard box packing is used as the present packing form of the heat insulating cylinder. However, corrugated cardboard boxes require a cardboard box that completely accommodates the heat insulation cylinder, which increases the packaging cost. Moreover, since the unpacked cardboard box becomes garbage at the construction site, a large amount of garbage is generated. There was a problem.

そこで、段ボール箱詰に代わる梱包形態が望まれる。保温筒の包装ではないが、棒状の物品の包装技術として、特開昭52−54591号公報には、複数の棒状物品をコの字状のガイドに積み重ね整列し、整列した物品の両端位置でボール紙からキャップを組み立て、物品の両端をそのキャップで覆い、その上から収縮性フィルムで包装する方法が記載されており、また、特公昭62−4294号公報には、管ないしロッドをコの字状ガイドで整列させ、両端部又は全部を収縮性フィルム又はストレッチフィルムで包む方法が記載されているので、これらを保温筒の包装に適用することが考えられる。   Therefore, a packaging form that replaces cardboard box packaging is desired. As a packaging technique for stick-shaped articles, which are not packaging of heat insulation cylinders, Japanese Patent Application Laid-Open No. 52-54591 discloses that a plurality of stick-shaped articles are stacked and aligned on a U-shaped guide, and at both end positions of the aligned articles. A method of assembling a cap from cardboard, covering both ends of the article with the cap, and packaging with a shrinkable film thereon is described in Japanese Patent Publication No. 62-4294. Since the method of aligning with a character-shaped guide and wrapping both ends or the whole with a shrinkable film or a stretch film is described, it is conceivable to apply these to packaging of a heat insulating cylinder.

しかしながら、特開昭52−54591号公報に記載の包装方法では、コの字状ガイドに積み重ねた状態で両端のキャップを組み立てるため生産性が良くないという問題がある。また、特公昭62−4294号公報に記載の包装方法では、形成された包装体の両端部に保護材がないため、該包装体を、端部を上下にして取り扱う場合には破損の恐れがあった。
特開昭52−54591号公報 特公昭62−4294号公報
However, the packaging method described in Japanese Patent Application Laid-Open No. 52-54591 has a problem that productivity is not good because caps at both ends are assembled in a state of being stacked on a U-shaped guide. Further, in the packaging method described in Japanese Patent Publication No. 62-4294, there is no protective material at both ends of the formed package, so that there is a risk of damage when the package is handled with its ends up and down. there were.
JP-A-52-54591 Japanese Patent Publication No.62-4294

本発明はかかる問題点に鑑みてなされたもので、無機繊維製の保温筒のように押し潰されやすい繊維材料製の筒状体を段ボール箱詰に比べて少ない包装資材によって生産性良く、且つ端部の破損を生じにくい包装形態の包装体を形成するように包装する技術を提供すること課題とする。   The present invention was made in view of such a problem, and a cylindrical body made of a fiber material that is easily crushed like a heat insulating cylinder made of inorganic fiber is good in productivity with less packaging material than cardboard box packing, and It is an object of the present invention to provide a technique for packaging so as to form a packaging body in a packaging form in which the end portion is not easily damaged.

本願請求項1に係る発明は、押し潰されやすい繊維材料製の筒状体の包装方法において、複数の筒状体を寝かせて受台に並べる工程と、該受台に並べられた筒状体の両端面に保護材を当てる工程と、それぞれの保護材を、前記受台に並べられた複数の筒状体の両端の外側にそれぞれ配置され、前記保護材を筒状体の端面に押し付けるためのワーク押し部材と該ワーク押し部材を前記筒状体の長手方向に往復動させる機構を備えた第一プッシャ及び第二プッシャによって、外面側から押して前記筒状体の端面に押し付け、並べられた筒状体が崩れないように拘束する工程と、前記保護材及び筒状体を、前記第一プッシャ及び第二プッシャで崩れないように拘束した状態で、該第一プッシャ及び第二プッシャによって前記受台から前記筒状体の長手方向に取り出す工程と、前記受台から取り出し中若しくは取り出し後の、前記第一プッシャ及び第二プッシャによって拘束された状態の前記保護材及び筒状体の周囲にフィルム状の軟包装材を巻き付けて包装する工程を含むことを特徴とするものである。 The invention according to claim 1 of the present invention relates to a method of packaging a cylindrical body made of a fiber material that is easily crushed, and a step of laying a plurality of cylindrical bodies on a cradle and a tubular body that is laid on the cradle A step of applying a protective material to the both end surfaces of each of the plurality of cylindrical bodies, and the respective protective materials are arranged on the outer sides of both ends of the plurality of cylindrical bodies arranged on the cradle, and the protective material is pressed against the end faces of the cylindrical bodies The first pusher and the second pusher provided with a work push member and a mechanism for reciprocating the work push member in the longitudinal direction of the cylindrical body, and pressed from the outer surface side to the end face of the tubular body, and arranged The step of restraining the cylindrical body so as not to collapse, and the first pusher and the second pusher in the state where the protective material and the cylindrical body are restrained so as not to collapse with the first pusher and the second pusher. the length of the tubular body from the cradle Wound taking out direction, after NakaWaka Shikuwa extraction taken out of the cradle, a film-like flexible packaging around the protective member and the cylindrical body in a state of being constrained by the first pusher and the second pusher It includes a process of packaging.

請求項2に係る発明も、押し潰されやすい繊維材料製の筒状体の包装方法であって、複数の筒状体を寝かせて且つ該複数の筒状体の胴部の長手方向の少なくとも一部領域が全周に渡って露出する形態で受台に並べる工程と、該受台に並べられた筒状体の、全周に渡って露出した領域に結束用材料を巻き、並べられた筒状体が崩れないように仮固定する工程と、仮固定する工程の前又は後で、並べられた筒状体の両端面に保護材を当てる工程と、それぞれの保護材を、前記受台に並べられた複数の筒状体の両端の外側にそれぞれ配置され、前記保護材を筒状体の端面に押し付けるためのワーク押し部材と該ワーク押し部材を前記筒状体の長手方向に往復動させる機構を備えた第一プッシャ及び第二プッシャによって、外面側から押して前記筒状体の端面に押し付ける工程と、仮固定された筒状体を、その両端面に保護材を前記第一プッシャ及び第二プッシャで押し付けた状態で、前記第一プッシャ及び第二プッシャによって前記受台から前記筒状体の長手方向に取り出す工程と、前記受台から取り出し中若しくは取り出し後の、前記第一プッシャ及び第二プッシャによって拘束された状態の前記筒状体及び保護材の周囲にフィルム状の軟包装材を巻き付けて包装する工程を含むことを特徴とするものである。 The invention according to claim 2 is also a packaging method for a cylindrical body made of a fiber material that is easily crushed, and lays the plurality of cylindrical bodies and at least one of the longitudinal directions of the body portions of the cylindrical bodies. A step in which the partial area is arranged on the pedestal in a form that is exposed over the entire circumference, and a cylindrical material that is arranged on the pedestal, the binding material is wound around the area that is exposed over the entire circumference, and the cylinder is arranged A step of temporarily fixing the cylindrical body so as not to collapse, a step of applying a protective material to both end faces of the arranged cylindrical bodies before or after the temporary fixing step, and the respective protective materials on the cradle. A work pushing member for pressing the protective material against the end surface of the cylindrical body, and the work pushing member reciprocatingly moved in the longitudinal direction of the cylindrical body. Pressed from the outer surface side by the first pusher and the second pusher provided with the mechanism, the cylindrical shape A step of pressing the end surface of, the temporary fixed cylindrical member, in a state where the protective material was pressed by the first pusher and the second pusher on both end faces thereof, from the cradle by the first pusher and the second pusher A step of taking out in the longitudinal direction of the cylindrical body, and a film-like shape around the cylindrical body and the protective material in a state of being restrained by the first pusher and the second pusher during or after taking out from the cradle The method includes a step of wrapping and packaging a flexible packaging material.

請求項に係る発明は、請求項1又は2の発明において前記フィルム状の軟包装材としてストレッチフィルムを用いることを特徴とするものである。 The invention according to claim 3 is characterized in that a stretch film is used as the film-like flexible packaging material in the invention of claim 1 or 2 .

請求項に係る発明は、請求項1又は2の発明において前記フィルム状の軟包装材として熱収縮性フィルムを用い、筒状体と保護材とをその熱収縮性フィルムで包装した後、前記熱収縮性フィルムに熱を加え、収縮させる工程を行うことを特徴とするものである。 The invention according to claim 4 uses a heat-shrinkable film as the film-like soft wrapping material in the invention of claim 1 or 2 , and after packaging the tubular body and the protective material with the heat-shrinkable film, The heat shrinkable film is heated and contracted.

請求項に係る発明は、請求項1からのいずれかの発明において、前記筒状体が、無機繊維製の保温筒であることを特徴とするものである。 The invention according to claim 5 is the invention according to any one of claims 1 to 4 , wherein the cylindrical body is a heat insulating cylinder made of inorganic fibers.

請求項1に係る発明では、複数の筒状体の包装に当たって、複数の筒状体を寝かせて受台に並べることで、簡単に複数の筒状体を包装に適した形態に揃えることができ、次いで、並べられた筒状体の両端に保護材を当て、その外側から該保護材を第一プッシャ及び第二プッシャによって前記筒状体に押し付け、並べられた状態の筒状体を崩れないように拘束し、その状態で前記第一プッシャ及び第二プッシャによって前記受台から筒状体の長手方向に取り出すことにより、並べられた保護材の周囲及び保護材の周囲が露出された状態となるので、その保護材及び筒状体の周囲にフィルム状の軟包装材を巻き付けることで、生産性良く包装することができる。この包装方法に使用する包装資材は両端の保護材と軟包装材のみであるので、段ボール箱詰に比べて小量であり、コストダウンを図ると共にゴミ発生量を削減でき、更に、得られた包装体では筒状体の端部に保護材があるので、その包装体を縦置きにしても筒状体の端部が破損することがないといった効果が得られる。 In the invention according to claim 1, when packaging a plurality of cylindrical bodies, the plurality of cylindrical bodies can be laid and placed on a cradle so that the plurality of cylindrical bodies can be easily arranged in a form suitable for packaging. Then, a protective material is applied to both ends of the arranged cylindrical bodies, and the protective material is pressed against the cylindrical bodies from the outside by the first pusher and the second pusher so that the arranged cylindrical bodies are not collapsed. In such a state, the first pusher and the second pusher are taken out from the pedestal in the longitudinal direction of the cylindrical body by the first pusher and the second pusher, so that the periphery of the protective materials arranged and the periphery of the protective material are exposed. Therefore, it can be packaged with good productivity by winding a film-like soft packaging material around the protective material and the cylindrical body. Since the packaging materials used in this packaging method are only protective materials and soft packaging materials at both ends, the amount is smaller than that of corrugated cardboard boxes, which can reduce costs and reduce the amount of dust generated. Since there is a protective material at the end of the cylindrical body in the package, the effect that the end of the cylindrical body is not damaged even when the package is placed vertically is obtained.

請求項2に係る発明では、複数の筒状体の包装に当たって、複数の筒状体を寝かせて受台に並べることで、簡単に複数の筒状体を包装に適した形態に揃えることができ、次いで、並べられた筒状体の、全周に渡って露出した領域に結束用材料を巻くことによって、並べられた筒状体が崩れないように仮固定することができ、その仮固定の前または後で、並べられている複数の筒状体の両端面に保護材を当て、その外側から該保護材を第一プッシャ及び第二プッシャによって前記筒状体に押し付け、次いで、その第一プッシャ及び第二プッシャによって、仮固定された筒状体を両端面の保護材と共に前記受台から筒状体の長手方向に取り出し、その筒状体及び保護材の周囲にフィルム状の軟包装材を巻き付けることで、生産性良く包装することができる。この包装方法に使用する包装資材も、複数の筒状体を仮固定するための結束用材料と両端の保護材と軟包装材のみであるので、段ボール箱詰に比べて小量であり、コストダウンを図ると共にゴミ発生量を削減でき、更に、得られた包装体では筒状体の端部に保護材があるので、その包装体を縦置きにしても筒状体の端部が破損することがないといった効果が得られる。 In the invention according to claim 2, when packaging a plurality of cylindrical bodies, the plurality of cylindrical bodies can be laid and placed on a cradle, so that the plurality of cylindrical bodies can be easily arranged in a form suitable for packaging. Then, by winding the binding material around the entire exposed area of the cylindrical bodies, the aligned cylindrical bodies can be temporarily fixed so as not to collapse. Before or after, a protective material is applied to both end faces of the plurality of arranged cylindrical bodies, the protective material is pressed against the cylindrical bodies from the outside by the first pusher and the second pusher, and then the first The cylindrical body temporarily fixed by the pusher and the second pusher is taken out from the cradle together with the protective material on both end faces in the longitudinal direction of the cylindrical body, and a film-like flexible packaging material is provided around the cylindrical body and the protective material. Packaging with good productivity by winding It can be. The packaging materials used in this packaging method are also only a binding material for temporarily fixing a plurality of cylindrical bodies, protective materials at both ends, and soft packaging materials. It is possible to reduce the amount of dust generated and reduce the amount of dust generated. Furthermore, since the obtained packaging body has a protective material at the end of the cylindrical body, the end of the cylindrical body is damaged even when the packaging body is placed vertically. The effect that there is nothing is obtained.

請求項に係る発明では、包装に、伸びが大きく且つ自己粘着性を備えたストレッチフィルムを用いたことで、そのストレッチフィルムを筒状体及びその両端面に配した保護材の周囲に巻き付けることで容易に、被包装物の形状に従ったタイトな包装を行うことができ、得られた包装体は、荷崩れを起こしにくいといった効果が得られる。 In the invention according to claim 3 , by using a stretch film having large elongation and self-adhesiveness for packaging, the stretch film is wound around the cylindrical body and the protective material disposed on both end faces thereof. Thus, it is possible to easily carry out tight packaging in accordance with the shape of the packaged article, and the obtained package can obtain an effect of being less likely to collapse.

請求項に係る発明では、包装に熱収縮性フィルムを用い、それを収縮させておくことにより、筒状体を締め付けて包装でき、荷崩れを起こしにくいといった効果が得られる。 In the invention according to claim 4 , by using a heat-shrinkable film for packaging and shrinking the film, the tubular body can be tightened and packaged, and the effect of preventing collapse of the load can be obtained.

請求項に係る発明では、前記筒状体を無機繊維製の保温筒としたことにより、保温筒を両端面に保護材を配し軟包装材によって包装できる。 In the invention which concerns on Claim 5 , by making the said cylindrical body into the heat insulating cylinder made from an inorganic fiber, a heat insulating cylinder can be provided with a protective material on both end surfaces, and it can package with a soft packaging material.

本発明おける包装の対象は、圧縮された際に潰れやすい繊維材料製の筒状体であれば任意であり、形状も円筒状、角筒状等任意である。なお、本明細書において筒状体とは中空構造のものに限らず、中実構造のものも含むものとする。筒状体の代表例としては、ロックウールやガラスウールなどの無機繊維製の保温筒を挙げることができる。以下、保温筒を例に取って本発明の実施の形態を説明する。   The object of packaging in the present invention is arbitrary as long as it is a cylindrical body made of a fiber material that is easily crushed when compressed, and the shape is also arbitrary, such as a cylindrical shape or a rectangular tube shape. In this specification, the cylindrical body is not limited to a hollow structure, but includes a solid structure. As a typical example of the cylindrical body, a heat insulating cylinder made of inorganic fibers such as rock wool and glass wool can be given. Hereinafter, an embodiment of the present invention will be described by taking a heat insulating cylinder as an example.

図1は本発明の包装方法によって形成する包装体の一例を示すものである。全体を参照符号1で示す包装体は、無機繊維製の複数の保温筒2を包装したものであり、複数の保温筒2が胴部を接する形態で且つ図1(c)に示すように全体が四角形状となるように並べられ、並べられた保温筒2の両端面に板状の保護材3が当てられ、複数の保温筒2と保護材3の周囲にフィルム状の軟包装材4が巻き付けられて全体が一体化されている。ここで用いる保護材3は保温筒2の端面を保護するためのものであり、一緒に包装する複数の保温筒2の端面を覆うことができる大きさを有すると共に保護に必要な強度を備えたものが用いられる。また、保護材3は軽量で且つ廃棄等の処分を容易に行うことができるものが好ましく、具体的には紙製の段ボールが好適である。保護材3の平面形状は、図1(c)では、複数の保温筒2の配列に合わせて四角形としている。なお、保護材3の角部は、出っ張らないように斜めにカットするとか、保温筒2の形状に合わせて円弧状とするといった変更を加えても良い。更に、保護材3は単に平板状のものに限らず、図2に示す包装体1Aに用いた保護材3Aのように、保温筒2の端面に押し当てる平坦部3aの周縁に、保温筒2の端部外周面を保護するための直立壁部3bを設けたものとしてもよい。またこの直立壁部3bは、平坦部3aの全周に設ける場合に限らず、平坦部3aの周縁の一部領域或いは複数領域に設ける等の変更を加えても良い。なお、この形態の保護材3Aは、保護材3Aに用いる段ボール等の板材を適当な位置で折り曲げることで容易に形成できる。   FIG. 1 shows an example of a package formed by the packaging method of the present invention. The whole package denoted by reference numeral 1 is a package of a plurality of heat insulating cylinders 2 made of inorganic fibers. The plurality of heat insulating cylinders 2 are in contact with the body and as shown in FIG. 1 (c). Are arranged so as to form a quadrangular shape, plate-like protective materials 3 are applied to both end faces of the arranged heat insulating cylinders 2, and a film-like soft packaging material 4 is provided around the plurality of heat insulating cylinders 2 and the protective materials 3. It is wound and integrated as a whole. The protective material 3 used here is for protecting the end face of the heat insulating cylinder 2, and has a size capable of covering the end faces of the plurality of heat insulating cylinders 2 to be packaged together and has a strength necessary for protection. Things are used. Further, the protective material 3 is preferably lightweight and can be easily disposed of such as disposal. Specifically, paper cardboard is suitable. The planar shape of the protective material 3 is a quadrangle in accordance with the arrangement of the plurality of heat insulating cylinders 2 in FIG. It should be noted that the corners of the protective material 3 may be modified so as to be cut obliquely so as not to protrude or to have an arc shape in accordance with the shape of the heat insulating cylinder 2. Furthermore, the protective material 3 is not limited to a flat plate, and the heat insulating cylinder 2 is provided on the periphery of the flat portion 3a pressed against the end surface of the heat insulating cylinder 2 as in the protective material 3A used in the package 1A shown in FIG. It is good also as what provided the upright wall part 3b for protecting the outer peripheral surface of this edge part. The upright wall portion 3b is not limited to being provided on the entire circumference of the flat portion 3a, but may be modified such as being provided in a partial region or a plurality of regions on the periphery of the flat portion 3a. The protective material 3A in this form can be easily formed by bending a plate material such as corrugated cardboard used for the protective material 3A at an appropriate position.

図1において、保温筒2を保護材3と共に包み込むための軟包装材4は、保温筒2と保護材3を一体に包み込むことができるものであれば、種々のものを用いることができ、樹脂フィルム、積層フィルム、紙等を例示できる。また、図面では、狭い幅の軟包装材4をらせん状に且つ部分的に重なるように巻き付けることで保温筒2の全長を包装しているが、この形態に限らず、保温筒2の長さよりも広い幅の軟包装材を用いて包装してもよい。保温筒2の両端においては、軟包装材4を、その幅方向の一部が保護材3よりも外側に(保温筒2とは反対側に)延び出すように巻き付けており、これにより、軟包装材4の幅方向の一部4aが保護材3の外側の面に巻きつくような形態となって保護材3を保温筒2に固定した状態に保つことができる。なお、必要なら、軟包装材の一部4aを粘着テープ、接着剤等の適当な手段を用いて保護材3に貼り付けても良い。軟包装材4として樹脂フィルムを用いる場合、ストレッチフィルム又は熱収縮性フィルムを用いることが好ましい。ストレッチフィルムは通常、大きい伸び及び自己粘着性を備えているので、そのストレッチフィルムを保温筒2及び保護材3に適当な張力で巻き付けるのみで、保温筒2や保護材3の形状に従ってタイトに包装でき、包装作業が容易であると共に得られた包装体では保温筒2と保護材3がストレッチフィルムでタイトに包装されているため、長期間に渡って運搬中の荷崩れを防止できる。熱収縮性フィルムを用いた場合には、包装後に熱収縮させることで、保温筒2及び保護材3をタイトに包装でき、長期間に渡って運搬中の荷崩れを防止できる。   In FIG. 1, as the soft wrapping material 4 for wrapping the heat insulating tube 2 together with the protective material 3, various materials can be used as long as they can wrap the heat insulating tube 2 and the protective material 3 integrally. A film, a laminated film, paper, etc. can be illustrated. Moreover, in the drawing, the entire length of the heat insulating cylinder 2 is wrapped by winding the soft packaging material 4 having a narrow width in a spiral shape so as to partially overlap. However, the length of the heat insulating cylinder 2 is not limited to this form. Alternatively, packaging may be performed using a wide width soft packaging material. At both ends of the heat insulating cylinder 2, the soft packaging material 4 is wound so that a part of the width direction extends outward from the protective material 3 (on the side opposite to the heat insulating cylinder 2). The part 4 a in the width direction of the packaging material 4 is wound around the outer surface of the protective material 3, and the protective material 3 can be kept fixed to the heat insulating cylinder 2. If necessary, a part 4a of the soft wrapping material may be attached to the protective material 3 using an appropriate means such as an adhesive tape or an adhesive. When using a resin film as the flexible packaging material 4, it is preferable to use a stretch film or a heat-shrinkable film. Stretch film usually has large elongation and self-adhesiveness, so it is tightly wrapped according to the shape of the heat insulation cylinder 2 and the protective material 3 just by winding the stretch film around the heat insulation cylinder 2 and the protective material 3 with an appropriate tension. In addition, since the heat insulating cylinder 2 and the protective material 3 are tightly packaged with the stretch film in the obtained package, it is possible to prevent the collapse of the load during transportation for a long period of time. When the heat-shrinkable film is used, the heat-insulating cylinder 2 and the protective material 3 can be tightly packaged by heat-shrinking after packaging, and the collapse of the load during transportation can be prevented over a long period of time.

次に、上記構成の包装体1を形成するための包装方法及び包装装置を説明する。図3は包装装置10を側方から見た概略断面図、図4は図3に示す包装装置10の受台11を、その中に複数の保温筒2を並べた状態で示す概略正面図、図5は図3に示す包装装置10のフィルム巻き付け装置18を、保温筒2に対する軟包装材4巻き付け時の状態で示す概略正面図、図6(a)、(b)、(c)は包装装置10による包装動作を示す概略断面図である。図3〜図6において、11は複数の保温筒2を所定の配列になるように並べるための受台である。この受台11は、保温筒2のほぼ全長を支える長さを有すると共に、図4に示すように、複数の保温筒2を四角形となるように並べることができるよう、断面略コ字状のものである。なお、受台11は、必ずしも保温筒2の全長を支持するものに限らず、保温筒2をあまりたわまない状態で支持しうるものであれば、保温筒2より短いものであってもよいし、保温筒2の長手方向の複数箇所を支持するように、複数に分割された構成のものであってもよい。   Next, a packaging method and a packaging apparatus for forming the package 1 having the above-described configuration will be described. FIG. 3 is a schematic cross-sectional view of the packaging device 10 as viewed from the side, FIG. 4 is a schematic front view showing the cradle 11 of the packaging device 10 shown in FIG. 5 is a schematic front view showing the film winding device 18 of the packaging device 10 shown in FIG. 3 in a state when the flexible packaging material 4 is wound around the heat insulating cylinder 2, and FIGS. 6 (a), 6 (b) and 6 (c) are packaging. FIG. 4 is a schematic cross-sectional view showing a packaging operation by the device 10. 3 to 6, reference numeral 11 denotes a cradle for arranging a plurality of heat insulating cylinders 2 in a predetermined arrangement. The cradle 11 has a length that supports substantially the entire length of the heat insulating cylinder 2 and, as shown in FIG. 4, has a substantially U-shaped cross section so that a plurality of the heat insulating cylinders 2 can be arranged in a square shape. Is. Note that the cradle 11 is not limited to the one that supports the entire length of the heat insulating cylinder 2, and may be shorter than the heat insulating cylinder 2 as long as it can support the heat insulating cylinder 2 in a state where it is not bent. Alternatively, it may be configured to be divided into a plurality of parts so as to support a plurality of positions in the longitudinal direction of the heat insulating cylinder 2.

図3〜図6において、13は、受台11に支持されている複数の保温筒2の両端面に当てた保護材3を外側から保温筒2の端面に押し付け、並べられた保温筒2を崩れないように拘束すると共に、保護材3及び保温筒2を崩れないように拘束した状態で長手方向に移動させて受台11から取り出すためのワーク拘束移動装置である。このワーク拘束移動装置13は、受台11内に並べられている保温筒2の一方の端面に配置された保護材3を保温筒2に押し付けるためのワーク押し部材14aとそのワーク押し部材14aを、受台11内の保温筒2の長手方向に往復動させるエアシリンダなどのシリンダ機構14bとを備えた第一プッシャ14と、保温筒2の他方の端面に配置された保護材3を保温筒2に押し付けるためのワーク押し部材15aとそのワーク押し部材15aを保温筒2の長手方向に往復動させるエアシリンダなどのシリンダ機構15bとを備えた第二プッシャ15とを備えている。ここで、ワーク押し部材14a、14bは、保護材3のワーク押し部材に面する表面の周縁領域を露出させた状態で保護材3を押すことができるように、保護材3よりもかなり小面積に作られている。これは、保護材3の周囲に軟包装材4を巻き付けた際に、軟包装材の一部が保護材3の表面に巻き込まれる[図1(a)に符号4aで示す部分参照]ことを許容するためである。なお、ワーク押し部材14a、14bを往復動させる手段は、シリンダ機構に限らず、他の機構、例えばモータを用いた機構等を用いても良い。   3 to 6, reference numeral 13 denotes a heat insulating cylinder 2 arranged by pressing the protective material 3 applied to both end faces of the plurality of heat insulating cylinders 2 supported by the cradle 11 against the end faces of the heat insulating cylinders 2 from the outside. This is a workpiece restraint moving device for restraining the crucible so as not to collapse and moving the protective material 3 and the heat insulation cylinder 2 in the longitudinal direction in a restrained state so as not to collapse and taking them out from the cradle 11. The work restraint moving device 13 includes a work pressing member 14a for pressing the protective material 3 arranged on one end face of the heat insulating cylinder 2 arranged in the cradle 11 against the heat insulating cylinder 2, and the work pressing member 14a. The first pusher 14 provided with a cylinder mechanism 14b such as an air cylinder that reciprocates in the longitudinal direction of the heat insulating cylinder 2 in the cradle 11 and the protective material 3 disposed on the other end face of the heat insulating cylinder 2 2 and a second pusher 15 including a cylinder mechanism 15b such as an air cylinder that reciprocates the workpiece pressing member 15a in the longitudinal direction of the heat retaining cylinder 2. Here, the work pressing members 14a and 14b have a considerably smaller area than the protective material 3 so that the protective material 3 can be pressed in a state where the peripheral region of the surface of the protective material 3 facing the workpiece pressing member is exposed. Is made. This means that when the soft wrapping material 4 is wound around the protective material 3, a part of the soft wrapping material is wound on the surface of the protective material 3 [see the part indicated by reference numeral 4a in FIG. 1 (a)]. This is to allow. The means for reciprocating the workpiece pushing members 14a and 14b is not limited to the cylinder mechanism, and other mechanisms such as a mechanism using a motor may be used.

18は、複数の保温筒2の周囲に軟包装材4を巻き付けて包装するためのフィルム巻き付け装置である。このフィルム巻き付け装置18は、図5から良く分かるように、複数の保温筒2が通過する領域を取り囲んで配置されたリング状のガイド19と、そのガイド19に沿って移動可能に保持された軟包装材繰り出し装置20と、その軟包装材繰り出し装置20をガイド19に沿って移動させる駆動手段を備えており、軟包装材繰り出し装置20に、複数の保温筒2に巻き付けるための軟包装材4、例えばストレッチフィルムを繰り出す軟包装材ロール4Aが保持されている。なお、軟包装材繰り出し装置20には、繰り出される軟包装材4に適当な張力を付与することができるよう、張力付与手段、例えばブレーキも設けられている。22は複数の保温筒2を移動可能に支持するガイドローラである。   Reference numeral 18 denotes a film wrapping device for wrapping the soft wrapping material 4 around the plurality of heat insulating cylinders 2. As can be clearly understood from FIG. 5, the film winding device 18 includes a ring-shaped guide 19 disposed so as to surround a region through which the plurality of heat insulating cylinders 2 pass, and a soft guide held movably along the guide 19. The packaging material feeding device 20 and a driving means for moving the flexible packaging material feeding device 20 along the guide 19 are provided, and the flexible packaging material 4 for winding the flexible packaging material feeding device 20 around the plurality of heat insulating cylinders 2. For example, a soft packaging material roll 4A for feeding out a stretch film is held. The soft wrapping material feeding device 20 is also provided with a tension applying means, for example, a brake so that an appropriate tension can be applied to the soft wrapping material 4 to be fed. Reference numeral 22 denotes a guide roller that movably supports the plurality of heat insulating cylinders 2.

次に、上記構成の包装装置10による包装方法を説明する。図6(a)において、受台11内に複数の保温筒2を、手作業で或いは適当な搬送ロボットを使用して供給する。供給された複数の保温筒2は、図4に示すように受台11の内面形状に倣って、四角形状に配列される。次に、受台11内の複数の保温筒2の両端面に保護材3を、手作業で或いは適当な搬送ロボットを使用して押し当て、次いで、図6(b)に示すように、第一プッシャ14、第二プッシャ15を作動させ、ワーク押し部材14a、14bによって保護材3を外側から保温筒2の端面に押し付け、並べられた状態の保温筒2を崩れないように拘束する。   Next, a packaging method by the packaging apparatus 10 having the above configuration will be described. In FIG. 6A, a plurality of heat insulating cylinders 2 are supplied into the cradle 11 manually or using an appropriate transfer robot. The plurality of supplied heat insulating cylinders 2 are arranged in a quadrangular shape following the shape of the inner surface of the cradle 11 as shown in FIG. Next, the protective material 3 is pressed against the both end surfaces of the plurality of heat insulating cylinders 2 in the cradle 11 manually or using an appropriate transfer robot, and then, as shown in FIG. The one pusher 14 and the second pusher 15 are actuated, and the protective material 3 is pressed against the end face of the heat insulation cylinder 2 from the outside by the work pushing members 14a and 14b, and the heat insulation cylinders 2 in the arranged state are restrained so as not to collapse.

次に、ワーク押し部材14a、14bによって保護材3及び保温筒2を崩れないように拘束した状態で、第一プッシャ14の押力を高くし、図6(c)に示すように、保護材3及び保温筒2を長手方向に押して受台11の外に移動させる。そして、その先端がフィルム巻き付け装置18に達すると、軟包装材4の巻き付けを開始する。すなわち、軟包装材繰り出し装置20にセットしている軟包装材ロール4Aから引き出した軟包装材4の先端を保温筒2の先端部分及びそれに当接している保護材3の周囲に、幅方向の一部が保護材3の外側(保温筒2とは反対側)となるように巻き付け、次いで、保護材3及び保温筒2を前進させながら、軟包装材繰り出し装置20をガイド19に沿って旋回させ、軟包装材繰り出し装置20からの軟包装材4を保温筒2の周囲に巻き付けて行く。この際、軟包装材繰り出し装置20が、軟包装材4に対して予め設定している張力を掛けている。これにより、軟包装材4は所定の張力で保温筒2の周囲にらせん状に且つ部分的に重なる状態に巻き付けられて行く。また、巻き始めにおいて、保護材3よりも外側に巻かれた軟包装材の部分はそれに作用する張力により保護材3の外側の表面に巻き込まれ、保護材3を保温筒2に固定する。軟包装材4の巻き付けを保温筒2の後端領域まで行い、軟包装材の幅方向の一部が後端側の保護材3よりも外側となるまで巻き付ける。これにより、保護材3より外側に巻かれた軟包装材の部分は自身の張力により保護材3の外側の表面に巻き込まれる。その後、保温筒2の移動及び軟包装材繰り出し装置20の旋回を停止し、軟包装材4を切断して、その端部を先に巻かれている軟包装材や保護材3の表面に押し付け、固定する。この際、軟包装材4としてストレッチフィルムを用いた場合には、ストレッチフィルムの自己粘着性により接着できるので、粘着テープや接着剤を用いる必要はなく、このため、巻き付けた軟包装材4の端部の始末を容易に行うことができる。なお、軟包装材4が自己粘着性を備えていない場合には、粘着テープや接着剤を用いて軟包装材4の端部を始末をすればよい。以上の操作によって、図1に示す形態の包装体1が作成される。   Next, the pressing force of the first pusher 14 is increased in a state where the protective material 3 and the heat retaining cylinder 2 are restrained so as not to collapse by the workpiece pressing members 14a and 14b, and as shown in FIG. 3 and the heat insulating cylinder 2 are pushed in the longitudinal direction and moved out of the cradle 11. And when the front-end | tip reaches the film winding apparatus 18, winding of the flexible packaging material 4 is started. That is, the tip of the soft wrapping material 4 drawn from the soft wrapping material roll 4A set in the soft wrapping material feeding device 20 is placed in the width direction around the tip portion of the heat insulating cylinder 2 and the protective material 3 in contact with the tip. Wrap so that a part is outside the protective material 3 (opposite side of the heat insulating cylinder 2), and then turn the soft packaging material feeding device 20 along the guide 19 while moving the protective material 3 and the heat insulating cylinder 2 forward The flexible packaging material 4 from the flexible packaging material feeding device 20 is wound around the heat insulating cylinder 2. At this time, the flexible packaging material feeding device 20 applies a preset tension to the flexible packaging material 4. As a result, the flexible packaging material 4 is wound around the heat retaining cylinder 2 in a spiral shape and partially overlapping with a predetermined tension. In addition, at the beginning of winding, the portion of the soft wrapping material wound outside the protective material 3 is wound on the outer surface of the protective material 3 by the tension acting on the portion, and the protective material 3 is fixed to the heat insulating cylinder 2. The flexible packaging material 4 is wound up to the rear end region of the heat insulating cylinder 2 and is wound until a part of the width direction of the flexible packaging material is outside the protective material 3 on the rear end side. Thereby, the part of the soft packaging material wound outside the protective material 3 is wound on the outer surface of the protective material 3 by its own tension. Thereafter, the movement of the heat insulating cylinder 2 and the turning of the soft packaging material feeding device 20 are stopped, the soft packaging material 4 is cut, and the end portion is pressed against the surface of the soft packaging material or the protective material 3 which has been wound first. , Fix. At this time, when a stretch film is used as the soft wrapping material 4, it can be bonded by the self-adhesiveness of the stretch film, so there is no need to use an adhesive tape or an adhesive. The part can be easily cleaned up. In addition, what is necessary is just to clean up the edge part of the soft packaging material 4 using an adhesive tape or an adhesive agent, when the soft packaging material 4 is not provided with self-adhesiveness. By the above operation, the package 1 having the form shown in FIG. 1 is created.

保温筒2を包装するため軟包装材として熱収縮性フィルムを用いた場合には、図6(c)に示すように、フィルム巻き付け装置18の下流に、加熱装置25を設けておき、上記と同様にして、複数の保温筒2の周囲に軟包装材4(熱収縮性フィルム)を巻き付けながら、巻き終わった領域の熱収縮性フィルムを加熱して収縮させればよい。熱収縮性フィルムを用いて包装する場合には、複数の保温筒2の周囲に熱収縮性フィルムを巻き付ける際の張力をあまり高くしなくても、或いは張力をかけなくても、巻き付け後に熱収縮させて締め付けることができるので支障はない。このため、巻き付け時の張力調整はほとんど必要なく、巻き付け作業が容易となる。   When a heat-shrinkable film is used as a soft wrapping material to wrap the heat insulating cylinder 2, a heating device 25 is provided downstream of the film winding device 18 as shown in FIG. Similarly, the heat-shrinkable film in the wound region may be heated and shrunk while the soft packaging material 4 (heat-shrinkable film) is wound around the plurality of heat retaining cylinders 2. When packaging with a heat-shrinkable film, the heat-shrinkable film can be heat-shrinked after winding, even if the tension at the time of winding the heat-shrinkable film around the plurality of heat insulating cylinders 2 is not so high or tension is not applied. There is no problem because it can be tightened. For this reason, tension adjustment at the time of winding is almost unnecessary, and winding work becomes easy.

以上のように、この包装装置10を用いた包装方法は、単に、複数の保温筒2を受台11に入れ、その両端面に保護材3を当て、ワーク拘束移動装置13によってその保護材3を保温筒2に押し付け、保護材3及び保温筒2を崩れないように拘束しながら、受台11からフィルム巻き付け装置18のところへ送り出し、そのフィルム巻き付け装置18によって保温筒2及びその両端面の保護材3の周囲に軟包装材4を巻き付けるという簡単な操作で、図1に示す形態の包装体1を形成でき、生産性よく保温筒の包装を行うことができる。   As described above, the packaging method using the packaging apparatus 10 simply puts the plurality of heat insulating cylinders 2 in the receiving base 11, applies the protective material 3 to both end faces thereof, and the protective material 3 by the work restraint moving device 13. Is pressed against the heat insulating tube 2 and restrained so that the protective material 3 and the heat insulating tube 2 are not collapsed, and is sent out from the cradle 11 to the film winding device 18. By the simple operation of winding the soft packaging material 4 around the protective material 3, the packaging body 1 having the form shown in FIG. 1 can be formed, and the heat insulation cylinder can be packaged with high productivity.

以上の包装方法によって形成された包装体1は、保温筒2を、両端に配した保護材3と軟包装材4のみで包装しているので、段ボール箱に収納する従来の形態に比べてはるかに少量の包装資材で包装でき、包装コストを削減できる。運搬や保管に当たっては、包装体1を縦置きにしても、潰れやすい保温筒2の端部が保護材3で保護されているため、端部が破損することがない。更に、包装資材を少なくした結果、工事現場での開梱作業が容易であると共にゴミ発生量を削減できるといった種々な利点を有している。   Since the packaging body 1 formed by the above packaging method wraps the heat insulating cylinder 2 only with the protective material 3 and the soft packaging material 4 arranged at both ends, it is far more than the conventional form stored in the cardboard box. It can be packed with a small amount of packaging material, and the packaging cost can be reduced. In transporting and storing, even if the package 1 is placed vertically, the end of the heat retaining cylinder 2 that is easily crushed is protected by the protective material 3, so that the end is not damaged. Furthermore, as a result of reducing the packaging materials, there are various advantages such that the unpacking operation at the construction site is easy and the amount of generated dust can be reduced.

なお、図6(c)に示した実施の形態では、フィルム巻き付け装置18を受台11の近くに配置し、複数の保温筒2を受台11から取り出し途中から、軟包装材の巻き付けを開始する構成としているが、本発明はこの構成に限らず、フィルム巻き付け装置18を受台11から更に離した位置に配置し、保温筒2を受台11から完全に取り出した後で軟包装材の巻き付けを行う構成としてもよい。更に、上記した実施形態では、受台11を図4に示すように、略コ字状とし、複数の保温筒2を四角形状に配列しているが、複数の保温筒2の配列形状並びに受台11の形状も適宜変更可能である。その例を図7(a)、(b)に示す。図7(a)に示す受台11Aは略V字状のものであり、その中に保温筒2を四角形状に配列することができる。また、図7(b)に示す受台11Bは逆台形状のものであり、その中に保温筒2を六角形状に配列することができる。   In addition, in embodiment shown in FIG.6 (c), the film winding apparatus 18 is arrange | positioned near the base 11, and winding of a soft packaging material is started from the middle of taking out the several heat insulation cylinder 2 from the base 11. However, the present invention is not limited to this configuration, and the film winding device 18 is disposed at a position further away from the cradle 11 and the heat insulating cylinder 2 is completely removed from the cradle 11 and then the flexible packaging material is removed. It is good also as a structure which winds. Furthermore, in the above-described embodiment, the cradle 11 is substantially U-shaped as shown in FIG. 4 and the plurality of heat insulating cylinders 2 are arranged in a quadrangular shape. The shape of the table 11 can also be changed as appropriate. Examples are shown in FIGS. 7 (a) and 7 (b). The cradle 11A shown in FIG. 7A is substantially V-shaped, and the heat insulating cylinders 2 can be arranged in a quadrilateral shape therein. Moreover, the cradle 11B shown in FIG.7 (b) is a reverse trapezoid shape, and the thermal insulation cylinder 2 can be arranged in hexagon shape in it.

更に、図6に示す実施形態では、受台11上に並べた複数の保温筒2をその両端面に当てた保護材3の外側からワーク拘束移動装置13によって押さえることで複数の保温筒2を崩れないように拘束しているが、この代わりに或いはこれと併用して、複数の保温筒2を適当な結束用材料で縛って崩れないように仮固定する構成とすることもできる。以下、その場合の実施形態を説明する。   Further, in the embodiment shown in FIG. 6, the plurality of heat insulation cylinders 2 are held by pressing the plurality of heat insulation cylinders 2 arranged on the cradle 11 from the outside of the protective material 3 applied to both end surfaces thereof by the work restraint moving device 13. Although it restrains so that it may not collapse, it can also be set as the structure fixed temporarily so that it may not be collapsed by tying the several heat insulation cylinders 2 with the appropriate binding material instead of using together or this. Hereinafter, an embodiment in that case will be described.

図8は、複数の保温筒2を結束用材料で巻いて仮固定する工程を含む包装方法の実施に用いる包装装置10Aを示すものである。この包装装置10Aでは、複数の保温筒2を揃えるための受台として、保温筒2よりも短い受台11Cを用いている。その他の構成は、図6に示す包装装置と同様である。図8に示す包装装置10Aによって包装を行う場合には、まず、図8(a)に示すように、受台11C内に複数の保温筒2を供給し、所定の配列となるように並べる。この際、保温筒2の両端領域が受台11Cの外側に延び出すように保温筒2をセットする。次に、図8(b)に示すように、その複数の保温筒2の両端面に保護材3を押し当て、次いで、第一プッシャ14、第二プッシャ15を作動させ、ワーク押し部材14a、14bによって保護材3を外側から保温筒2に押し付け、保護材3及び保温筒2を拘束する。この際の第一プッシャ14、第二プッシャ15による拘束力は、保温筒2を受台11Cから取り出した際に保温筒2が崩れないように拘束できる大きさとする必要はなく、従って、図6に示す実施形態の場合よりも小さくて良い。この状態で、複数の保温筒2の両端領域の、受台11Cより外側に突出している部分に、結束用材料30を巻き付けて複数の保温筒2が崩れないように仮固定する。ここで用いる結束用材料30は、複数の保温筒2に巻き付けて保温筒2を崩れないように仮固定することができるものであれば任意であり、フィルム、テープ、紐、バンド等を例示できるが、なかでも、ストレッチフィルムを用いることが、巻き付けて固定する作業が容易であるので好ましい。また、結束用材料30としてストレッチフィルムを用いる場合には、保温筒2のみならず、その端面に押し当てられている保護材3の周囲にもストレッチフィルムを巻き付け、保護材3を保温筒2に固定しておいてもよい。複数の保温筒2に結束用材料30を巻き付ける作業は、手作業で行っても良いし、適当な結束装置を設けておいて、それを用いて行っても良い。   FIG. 8 shows a packaging apparatus 10A used for carrying out a packaging method including a step of winding a plurality of heat insulating cylinders 2 with a binding material and temporarily fixing them. In this packaging apparatus 10 </ b> A, a receiving base 11 </ b> C shorter than the heat insulating cylinder 2 is used as a receiving base for arranging a plurality of heat insulating cylinders 2. Other configurations are the same as those of the packaging device shown in FIG. When packaging is performed by the packaging apparatus 10A shown in FIG. 8, first, as shown in FIG. 8A, a plurality of heat insulating cylinders 2 are supplied into the cradle 11C and arranged so as to have a predetermined arrangement. At this time, the heat insulating tube 2 is set so that both end regions of the heat insulating tube 2 extend outside the cradle 11C. Next, as shown in FIG. 8 (b), the protective material 3 is pressed against both end faces of the plurality of heat insulating cylinders 2, and then the first pusher 14 and the second pusher 15 are operated, and the workpiece pressing member 14a, The protective material 3 is pressed against the heat insulating cylinder 2 from the outside by 14b, and the protective material 3 and the heat insulating cylinder 2 are restrained. The restraining force by the first pusher 14 and the second pusher 15 at this time does not need to be large enough to restrain the heat retaining tube 2 so that it does not collapse when the heat retaining tube 2 is taken out from the cradle 11C. It may be smaller than the case of the embodiment shown in FIG. In this state, the binding material 30 is wound around portions of the both end regions of the plurality of heat retaining cylinders 2 that protrude outward from the cradle 11C, and the plurality of heat retaining cylinders 2 are temporarily fixed so as not to collapse. The binding material 30 used here is arbitrary as long as it can be wound around a plurality of heat insulating cylinders 2 and temporarily fixed so as not to collapse the heat insulating cylinders 2, and examples thereof include films, tapes, strings, bands, and the like. However, it is preferable to use a stretch film because it is easy to wrap and fix. When a stretch film is used as the binding material 30, the stretch film is wound not only on the heat insulating cylinder 2 but also around the protective material 3 pressed against the end surface thereof, and the protective material 3 is wrapped around the heat insulating cylinder 2. It may be fixed. The operation of winding the binding material 30 around the plurality of heat insulating cylinders 2 may be performed manually, or may be performed using an appropriate binding device provided.

複数の保温筒2に結束用材料30を巻いて崩れないように仮固定した後は、図6の実施形態で説明したのと同様に、図8(c)に示すように、複数の保温筒2及びその両端面の保護材3をフィルム巻き付け装置18のところに移動させ、そのフィルム巻き付け装置18によって保温筒2及びその両端面の保護材3の周囲に軟包装材4を巻き付けることで、生産性よく保温筒の包装を行うことができる。この実施形態では、受台11Cから複数の保温筒2を取り出す前に、その複数の保温筒2に結束用材料30を巻き付けて複数の保温筒2が崩れないように固定しているので、第一プッシャ14、第二プッシャ15による拘束力が小さくても、複数の保温筒2が移動中に崩れるということがなく、常に良好な包装を行うことができる。なお、以上の説明では、受台11C内に並べた複数の保温筒2の両端面に保護材3を当て、第一プッシャ14、第二プッシャ15によって保温筒2の端面に押し付けた状態で、複数の保温筒2に結束用材料30を巻き付けて仮固定しているが、この代わりに、先に複数の保温筒2に結束用材料30を巻き付けて仮固定し、その後、その保温筒2の両端面に保護材3を当て、第一プッシャ14、第二プッシャ15によって保温筒2の端面に押し付けるように変更してもよい。ただし、保温筒2に結束用材料30を巻き付けて仮固定する前に、保温筒2の両端面に保護材3を当て、第一プッシャ14、第二プッシャ15によって保温筒2の端面に押し付けておく方が、複数の保温筒2の長手方向の位置を合わせることができるので好ましい。   After the binding material 30 is wound around the plurality of heat insulation cylinders 2 and temporarily fixed so as not to collapse, as shown in FIG. 8C, a plurality of heat insulation cylinders are provided as described in the embodiment of FIG. 2 and the protective material 3 on both end surfaces thereof are moved to the film winding device 18, and the flexible packaging material 4 is wound around the heat insulating cylinder 2 and the protective material 3 on both end surfaces by the film winding device 18. The heat insulation cylinder can be packaged with good quality. In this embodiment, before the plurality of heat insulation cylinders 2 are taken out from the cradle 11C, the binding material 30 is wound around the plurality of heat insulation cylinders 2 and fixed so that the plurality of heat insulation cylinders 2 do not collapse. Even if the restraining force by the one pusher 14 and the second pusher 15 is small, the plurality of heat insulating cylinders 2 are not collapsed during movement, and good packaging can always be performed. In the above description, the protective material 3 is applied to both end faces of the plurality of heat insulating cylinders 2 arranged in the cradle 11C, and pressed against the end face of the heat insulating cylinder 2 by the first pusher 14 and the second pusher 15, The binding material 30 is wound around the plurality of heat insulating cylinders 2 and temporarily fixed. Instead, the binding material 30 is first wound around the plurality of heat insulating cylinders 2 and temporarily fixed. The protective material 3 may be applied to both end surfaces, and the first pusher 14 and the second pusher 15 may be used to press against the end surface of the heat retaining cylinder 2. However, before the binding material 30 is wound around the heat retaining tube 2 and temporarily fixed, the protective material 3 is applied to both end surfaces of the heat retaining tube 2 and pressed against the end surface of the heat retaining tube 2 by the first pusher 14 and the second pusher 15. It is preferable to place the plurality of heat retaining cylinders 2 in the longitudinal direction.

図9は図8の包装装置によって作成した包装体1Bを示すものであり、この包装体1Bでは、並べられた複数の保温筒2が、両端近傍を結束用材料30で縛られ、更に、保温筒2の両端面に保護材3が当てられ、複数の保温筒2と保護材3の周囲に軟包装材4が巻き付けられて全体が一体化されている。この包装体1Bでも、複数の保温筒2が、結束用材料30と、両端に配した保護材3と軟包装材4のみで包装されているので、段ボール箱に収納する従来の形態に比べてはるかに少量の包装資材で包装されており、包装コストを削減できる。運搬や保管に当たっては、包装体1を縦置きにしても、潰れやすい保温筒2の端部が保護材3で保護されているため、端部が破損することがない。更に、包装資材を少なくした結果、工事現場での開梱作業が容易であると共にゴミ発生量を削減できるといった種々な利点を有している。   FIG. 9 shows a package 1B created by the packaging apparatus of FIG. 8, and in this package 1B, a plurality of heat insulating cylinders 2 arranged are bound by binding materials 30 at both ends, and further the heat insulating The protective material 3 is applied to both end faces of the tube 2, and the flexible packaging material 4 is wound around the plurality of heat insulating tubes 2 and the protective material 3 so as to be integrated as a whole. Also in this package 1B, since the plurality of heat insulating cylinders 2 are packaged only with the binding material 30, the protective material 3 and the flexible packaging material 4 disposed at both ends, compared with the conventional form stored in the cardboard box. It is packaged with a much smaller amount of packaging material, reducing packaging costs. In transporting and storing, even if the package 1 is placed vertically, the end of the heat retaining cylinder 2 that is easily crushed is protected by the protective material 3, so that the end is not damaged. Furthermore, as a result of reducing the packaging materials, there are various advantages such that the unpacking operation at the construction site is easy and the amount of generated dust can be reduced.

なお、図8の実施形態では、受台11Cに保持している複数の保温筒2の両端近傍に結束用材料を巻き付けて、保温筒2が崩れないように固定しているが、結束用材料を巻き付ける位置はこれに限らず、適宜変更可能であり、例えば、図10に示す包装装置10Bのように、受台11Dとして、間隔を開けて配置された二つの受台要素11a、11aを備えたものを用い、保温筒2の中央領域(二つの受台要素11a、11aの間に位置する領域)に結束用材料30を巻き付ける構成としてもよい。この包装装置10Bによっても、図10(a)、(b)、(c)に示すように、図8に示す包装装置10Aと同様の手順で保温筒2の包装を生産性良く行うことができる。   In the embodiment of FIG. 8, the binding material is wound around both ends of the plurality of heat insulating cylinders 2 held on the cradle 11C and fixed so that the heat insulating cylinder 2 does not collapse. The position for winding is not limited to this, and can be changed as appropriate. For example, like the packaging device 10B shown in FIG. 10, two receiving elements 11a and 11a arranged at intervals are provided as the receiving table 11D. It is good also as a structure which wraps the binding material 30 around the center area | region (area | region located between the two cradle elements 11a and 11a) of the heat insulation cylinder 2 using a thing. Also with this packaging apparatus 10B, as shown in FIGS. 10 (a), (b), and (c), the heat insulation cylinder 2 can be packaged with high productivity in the same procedure as the packaging apparatus 10A shown in FIG. .

本発明の包装方法は、ロックウールやガラスウールなどの無機繊維製の保温筒にきわめて好適であり、保温筒の包装に適用することで、保温筒の包装コストを削減できると共に保温筒の施工現場での解梱作業を容易とし且つゴミの発生量を削減できるといった効果を有しているが、保温筒以外にも、押し潰されやすい繊維材料製の任意の筒状体の包装に適用可能である。   The packaging method of the present invention is extremely suitable for a thermal insulation tube made of inorganic fibers such as rock wool and glass wool, and can be applied to the packaging of the thermal insulation tube to reduce the packaging cost of the thermal insulation tube and to construct the thermal insulation tube. In addition to the heat retaining cylinder, it can be applied to the packaging of any cylindrical body made of fiber material that is easily crushed. is there.

(a)は本発明に係る包装方法で形成する包装体の1例を示す概略斜視図、(b)はその包装体の概略断面図、(c)はその包装体における保温筒の配列と保護材の形状を示す概略端面図(A) is a schematic perspective view which shows one example of the package formed with the packaging method which concerns on this invention, (b) is a schematic sectional drawing of the package, (c) is the arrangement | sequence and protection of the heat insulation cylinder in the package Schematic end view showing the shape of the material 包装体の他の例を、外周の軟包装材と保護材を断面として示す概略側面図Schematic side view showing other examples of the package as a cross section of the outer soft packaging material and the protective material 本発明の包装方法の実施に用いる包装装置の一例の概略断面図The schematic sectional drawing of an example of the packaging apparatus used for implementation of the packaging method of this invention 図3に示す包装装置の受台を、その中に複数の保温筒を並べた状態で示す概略正面図The schematic front view which shows the cradle of the packaging apparatus shown in FIG. 3 in the state which arranged the several thermal insulation cylinder in it 図3に示す包装装置のフィルム巻き付け装置を、保温筒に対する軟包装材巻き付け時の状態で示す概略正面図、The schematic front view which shows the film winding apparatus of the packaging apparatus shown in FIG. 3 in the state at the time of flexible packaging material winding with respect to a heat insulation cylinder, (a)、(b)、(c)は、図3に示す包装装置による包装動作を示す概略断面図(A), (b), (c) is a schematic sectional drawing which shows the packaging operation | movement by the packaging apparatus shown in FIG. (a)、(b)は受台の変形例を示す概略正面図(A), (b) is a schematic front view which shows the modification of a receiving stand (a)、(b)、(c)は、包装装置の他の例による包装動作を示す概略断面図(A), (b), (c) is a schematic sectional drawing which shows the packaging operation | movement by the other example of a packaging apparatus. (a)は図8に示す包装装置で形成した包装体を示す概略斜視図、(b)はその包装体の概略断面図、(c)はその包装体における保温筒の配列と保護材の形状を示す概略端面図(A) is a schematic perspective view which shows the package formed with the packaging apparatus shown in FIG. 8, (b) is a schematic sectional drawing of the package, (c) is the arrangement | positioning of the thermal insulation cylinder in the package, and the shape of a protective material Schematic end view showing (a)、(b)、(c)は、包装装置の更に他の例による包装動作を示す概略断面図(A), (b), (c) is a schematic sectional drawing which shows the packaging operation | movement by the further another example of a packaging apparatus.

符号の説明Explanation of symbols

1 包装体
2 保温筒
3、3A 保護材
4 軟包装材
10、10A、10B 包装装置
11、11B、11C 受台
13 ワーク拘束移動装置
14 第一プッシャ
14a ワーク押し部材
14b シリンダ機構
15 第二プッシャ
15a ワーク押し部材
15b シリンダ機構
18 フィルム巻き付け装置
19 ガイド
20 軟包装材繰り出し装置
22 ガイドローラ
25 加熱装置
30 結束用材料
DESCRIPTION OF SYMBOLS 1 Packing body 2 Thermal insulation cylinder 3, 3A Protective material 4 Soft packaging material 10, 10A, 10B Packaging apparatus 11, 11B, 11C Receptacle 13 Work restraint movement apparatus 14 First pusher 14a Work pushing member 14b Cylinder mechanism 15 Second pusher 15a Work pressing member 15b Cylinder mechanism 18 Film winding device 19 Guide 20 Flexible packaging material feeding device 22 Guide roller 25 Heating device 30 Bundling material

Claims (5)

押し潰されやすい繊維材料製の筒状体の包装方法において、複数の筒状体を寝かせて受台に並べる工程と、該受台に並べられた筒状体の両端面に保護材を当てる工程と、それぞれの保護材を、前記受台に並べられた複数の筒状体の両端の外側にそれぞれ配置され、前記保護材を筒状体の端面に押し付けるためのワーク押し部材と該ワーク押し部材を前記筒状体の長手方向に往復動させる機構を備えた第一プッシャ及び第二プッシャによって、外面側から押して前記筒状体の端面に押し付け、並べられた筒状体が崩れないように拘束する工程と、前記保護材及び筒状体を、前記第一プッシャ及び第二プッシャで崩れないように拘束した状態で、前記第一プッシャ及び第二プッシャによって前記受台から前記筒状体の長手方向に取り出す工程と、前記受台から取り出し中若しくは取り出し後の、前記第一プッシャ及び第二プッシャによって拘束された状態の前記保護材及び筒状体の周囲にフィルム状の軟包装材を巻き付けて包装する工程を含むことを特徴とする筒状体の包装方法。 In the method of packaging a tubular body made of a fiber material that is easily crushed, a step of laying a plurality of tubular bodies on a cradle and a step of applying a protective material to both end surfaces of the tubular bodies laid on the cradle And a work pressing member for respectively pressing the protective material against the end surface of the cylindrical body, and the work pressing member for arranging the protective material on the outer sides of both ends of the plurality of cylindrical bodies arranged on the cradle. The first pusher and the second pusher having a mechanism for reciprocally moving the cylindrical bodies in the longitudinal direction of the cylindrical bodies are pressed from the outer surface side and pressed against the end faces of the cylindrical bodies, and the aligned cylindrical bodies are restrained so as not to collapse. And in a state in which the protective material and the cylindrical body are constrained by the first pusher and the second pusher so as not to collapse, the first pusher and the second pusher extend the longitudinal direction of the cylindrical body from the cradle. a step of taking out the direction, After NakaWaka Shikuwa extraction removed from serial cradle, to include the first pusher and the step of wrapping by winding a film-shaped flexible packaging material around the protective member and the cylindrical body in a state of being constrained by the second pusher A method of packaging a cylindrical body characterized by the above. 押し潰されやすい繊維材料製の筒状体の包装方法において、複数の筒状体を寝かせて且つ該複数の筒状体の胴部の長手方向の少なくとも一部領域が全周に渡って露出する形態で受台に並べる工程と、該受台に並べられた筒状体の、全周に渡って露出した領域に結束用材料を巻き、並べられた筒状体が崩れないように仮固定する工程と、仮固定する工程の前又は後で、並べられた筒状体の両端面に保護材を当てる工程と、それぞれの保護材を、前記受台に並べられた複数の筒状体の両端の外側にそれぞれ配置され、前記保護材を筒状体の端面に押し付けるためのワーク押し部材と該ワーク押し部材を前記筒状体の長手方向に往復動させる機構を備えた第一プッシャ及び第二プッシャによって、外面側から押して前記筒状体の端面に押し付ける工程と、仮固定された筒状体を、その両端面に保護材を前記第一プッシャ及び第二プッシャで押し付けた状態で、前記第一プッシャ及び第二プッシャによって前記受台から前記筒状体の長手方向に取り出す工程と、前記受台から取り出し中若しくは取り出し後の、前記第一プッシャ及び第二プッシャによって拘束された状態の前記筒状体及び保護材の周囲にフィルム状の軟包装材を巻き付けて包装する工程を含むことを特徴とする筒状体の包装方法。 In a packaging method for a cylindrical body made of a fiber material that is easily crushed, a plurality of cylindrical bodies are laid down, and at least a partial region in the longitudinal direction of the trunk portion of the plurality of cylindrical bodies is exposed over the entire circumference. The step of arranging the pedestal in the form, and winding the binding material around the entire area of the cylindrical body arranged on the cradle, and temporarily fixing the arranged cylindrical body so as not to collapse. Before or after the step of temporarily fixing, the step of applying a protective material to both end faces of the arranged cylindrical bodies, and the respective protective materials at both ends of the plurality of cylindrical bodies arranged on the cradle A first pusher and a second pusher, each of which is disposed on the outside of the cylinder and includes a work pressing member for pressing the protective material against an end surface of the cylindrical body, and a mechanism for reciprocating the workpiece pressing member in the longitudinal direction of the cylindrical body. A pusher is used to press against the end surface of the cylindrical body by pushing from the outer surface side. When the provisionally fixed cylindrical member, in a state where the protective material was pressed by the first pusher and the second pusher on the end faces, of the cylindrical body from the cradle by the first pusher and the second pusher A film-like soft wrapping material is wound around the cylindrical body and the protective material in a state of being restrained by the first pusher and the second pusher during or after taking out from the cradle. A method of packaging a cylindrical body, comprising a step of packaging. 前記フィルム状の軟包装材がストレッチフィルムであることを特徴とする請求項1又は2記載の筒状体の包装方法。 The cylindrical packaging method according to claim 1 or 2, wherein the film-shaped soft packaging material is a stretch film . 前記フィルム状の軟包装材が熱収縮性フィルムであり、その熱収縮性フィルムで前記保護材及び筒状体を包装した後、前記熱収縮性フィルムに熱を加え、収縮させる工程を行うことを特徴とする請求項1又は2記載の筒状体の包装方法。 The film-like soft wrapping material is a heat-shrinkable film, and after the protective material and the tubular body are packaged with the heat-shrinkable film, the heat-shrinkable film is heated and contracted. The cylindrical body packaging method according to claim 1 or 2, characterized in that 前記筒状体が、無機繊維製の保温筒であることを特徴とする請求項1から4のいずれか1項記載の筒状体の包装方法。 The tubular body packaging method according to any one of claims 1 to 4, wherein the tubular body is a thermal insulation tube made of inorganic fibers .
JP2003348857A 2003-10-07 2003-10-07 Cylindrical packaging method Expired - Fee Related JP3933119B2 (en)

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