JP3906347B2 - Copper foil for printed circuit - Google Patents
Copper foil for printed circuit Download PDFInfo
- Publication number
- JP3906347B2 JP3906347B2 JP16324898A JP16324898A JP3906347B2 JP 3906347 B2 JP3906347 B2 JP 3906347B2 JP 16324898 A JP16324898 A JP 16324898A JP 16324898 A JP16324898 A JP 16324898A JP 3906347 B2 JP3906347 B2 JP 3906347B2
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- copper foil
- layer
- plating
- cobalt
- nickel
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
- C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
Description
【0001】
【発明の属する技術分野】
本発明は印刷回路板用銅箔に関し、詳しくは、エッチング及びスズメッキ処理時の回路、基材との密着性を保持させつつ、回路作製後の特性としてマイグレーション特性を向上させた印刷回路用銅箔に関する。
【0002】
【従来の技術及び発明が解決しようとする課題】
印刷回路板を作成する場合、銅箔とのり基材等の印刷回路板用基材とを加熱圧着等により接着し、導体回路形成のために不要部分の銅箔を酸又はアルカリのエッチング液により除去を行う。次いで、得られた回路表面をスズメッキによって防錆及び外部との接合性確保のための処理を施す。
【0003】
従来、銅箔の基材との接着面側は接着強度を増加させるために、粒状銅層が電着により設けられる。さらに導体回路を形成した後に起こる種々の問題点の改善のために、この上に亜鉛又は亜鉛−ニッケル合金メッキ又は銅合金メッキ、クロメート処理、シランカップリング剤・クロム化合物処理によって防錆層を形成させる(特開昭61−110794号公報、特開平7−231161号公報等)。これらの防錆処理により改善される特性は、耐熱性、耐薬品性、耐湿性、基材との接着性といったものが挙げられる。
【0004】
このような印刷回路用銅箔にあっては、基材と加熱圧着後に、上述のように、導体回路形成のために不要部分の銅箔を酸又はアルカリのエッチング液によって除去したり、得られた回路表面をスズメッキ液によって防錆処理を施すが、この際に、エッチング液やスズメッキ液によってメッキ皮膜が溶解し、基材と銅箔界面との間で剥離が起こるといった問題を生じる。
【0005】
他方、特開平6−13749号公報には、マイグレーションを改善する提案がなされている。ここでいうマイグレーションとは、印刷回路板の回路間や層間で電位差が生じると、湿気や水分が介在する場合、回路となる銅箔がイオン化して溶出が起こり、溶出する銅イオンが時間の経過と共に還元されて金属あるいは化合物状態となって樹枝状に成長することである。そして、これが金属等からなる基材に到達して固着すると、品質上極めて致命的な欠陥、すなわち短絡という不良の発生を招くことになる。いわゆる銅マイグレーションによる短絡の発生である。また、近年は100℃以上の常圧高温領域で同様の現象が発生するマイグレーション(高温マイグレーション)が問題となっている。
【0006】
このように、印刷回路板用銅箔には、エッチング及びスズメッキ処理時の回路、基材との密着性を保持させると同時に、マイグレーション特性を向上させる必要があるが、上述した従来技術においては、双方の要求特性を併せて有するものではなかった。
【0007】
従って、本発明の目的は、エッチング及びスズメッキ処理時の回路、基材との密着性を保持させつつ、マイグレーション特性を向上させた印刷回路用銅箔を提供することにある。
【0008】
【課題を解決するための手段】
本発明者らは検討の結果、銅箔の印刷回路板用基材との接着面側に設けられた粒状銅層の上に、亜鉛−ニッケル−コバルトからなるメッキ層を設けることによって、上記目的を達成し得ることを知見した。
【0009】
本発明は、上記知見に基づきなされたもので、銅箔の印刷回路板用基材との接着面側に設けられた粒状銅層の上に、亜鉛−ニッケル−コバルトからなるメッキ層を有し、また該メッキ層上にクロメート防錆層を有し、さらに該クロメート層上にシランカップリング剤とクロム化合物を含む防錆層が設けられており、亜鉛−ニッケル−コバルトからなるメッキ層の析出量が100〜150mg/m 2 であることを特徴とする印刷回路用銅箔を提供するものである。
【0010】
【発明の実施の形態】
以下、本発明を説明する。
図1は、本発明の印刷回路板用銅箔の構成を示す概略断面図を示す。同図において、1は銅箔、2は亜鉛−ニッケル−コバルトからなるメッキ層、3はクロメート層、4はシランカップリング剤とクロム化合物を含む防錆層をそれぞれ示す。
【0011】
図1における銅箔1の印刷回路板用基材との接着面側には、粒状銅層(図示せず)を電着して粗面化処理し、銅箔と基材の接着性の向上を図る。銅箔への粒状銅の電着は、通常3段メッキ処理で行われ、第1段メッキで銅箔に微細構造の粒状銅を電着し、第2段で微細構造の粒状銅の脱落を防ぐためにカブセメッキし、第3段で超微細構造の粒状銅の電着を行う。また、ここに用いられる銅箔は、電解銅箔でも圧延銅箔のいずれでもよい。また、印刷回路板用基材との接着面が電解銅箔の粗面、光沢面のいずれでもよい。
【0012】
そして、この粒状銅層により粗面化処理された上には、亜鉛−ニッケル−コバルトからなるメッキ層2を有する。このようなメッキ層2を設けることによって、エッチング及びスズメッキ処理時の回路、基材との密着性を保持させると同時に、マイグレーション特性を向上させることができる。
【0013】
亜鉛−ニッケル−コバルトからなるメッキ層2中の各成分の含有量は、亜鉛10mg/m2以下、ニッケル20〜35mg/m2、コバルト80〜100mg/m2が好ましい。各成分の含有量を上記範囲とすることで、特にマイグレーション特性を維持させながら、エッチング及びメッキ液に対して皮膜溶解防止効果も良好となる。この亜鉛−ニッケル−コバルトからなるメッキ層の析出量は100〜150mg/m2である。
【0014】
このような亜鉛−ニッケル−コバルトメッキからなるメッキ層を形成する際の電解液の基本組成の一例を次に示す。
Zn:0.2〜2g/l
Ni:0.5〜4g/l
Co:0.5〜4g/l
K4 P2 O7 :50〜200g/l
pH;9〜12
液温;20〜60℃
【0015】
各成分の含有量は、亜鉛、ニッケル、コバルトの各濃度比によって変えることができる。また、電流密度によっても各成分の含有量を変えることができる。マイグレーション特性は、特にコバルト含有量として80mg/m2 以上とした時、マイグレーション評価における電流値(測定開始後10分における平均リーク電流値)を5mA以下と低く抑えることで特性を改善することができる。このことは図2〜4に示されるグラフから明らかである。図2〜4は、それぞれ亜鉛含有量、ニッケル含有量及びコバルト含有量と電流値の関係を示すグラフである。
【0016】
次に、エッチング液による評価として、皮膜が溶解しずらかった各成分の含有量は、亜鉛10mg/m2 以下、ニッケル20〜40mg/m2 、コバルト40〜100mg/m2 である。
【0017】
さらに、スズメッキ液による評価として、皮膜が溶解しずらかった各成分の含有量は、亜鉛10mg/m2 以下、ニッケル10〜35mg/m2 、コバルト70〜140mg/m2 である。
【0018】
そして、これらの適性範囲とマイグレーション特性に効果がある条件としてコバルト80mg/m2 以上の含有量ということで最適の各成分の含有量は、上述したように、亜鉛10mg/m2 以下、ニッケル20〜35mg/m2 、コバルト80〜110mg/m2 である。
【0019】
このメッキ層2の上には、メッキ層2の防錆効果を充分に得るために、クロメート層3が設けられている。
【0020】
このクロメート処理は、電解クロメートによって行われる。処理条件の一例を次に示す。なお、この場合、pHについてはアルカリ条件に調整して処理しているが、酸性条件として処理を行っても同様の効果が得られる。電解時間は1〜8秒であるが、効果に対する時間の影響は小さい。
・クロム酸;0.2〜5g/l
・pH;9〜13
・電流密度;0.1〜3A/dm2
【0021】
さらに、クロメート層の上には、シランカップリング剤とクロム化合物を含む防錆層4を有し、この防錆層4において、印刷回路板用基材と接合される。
【0022】
・シランカップリング剤;0.5〜10g/l
・クロム酸;0.1〜2g/l
・pH;2〜12
【0023】
シランカップリング剤とクロム化合物を含む防錆層が設けられた本発明の印刷回路用銅箔は、水洗、乾燥された後、印刷回路板用基材と加熱圧着により接合され、銅張積層板とされ、これをエッチング、さらにはスズメッキを施すことによって印刷回路板とされる。
【0024】
【実施例】
以下、実施例等に基づいて本発明を具体的に説明する。
【0025】
〔実施例1〕
厚さ35μmの電解銅箔の印刷回路板用基材との接着面側に、接着強度増加のための粗面化処理(粒状銅層の形成)を行った。粗面化処理は、以下に示す第1〜3段メッキによって行った。
【0026】
(第1段メッキ条件)
Cu 12g/l
H2 SO4 180g/l
液温 30℃
電流密度 30A/dm2
電解時間 4秒
【0027】
第1段メッキにより形成された微細構造の電着銅の脱落を防ぐため被せ平滑メッキとして第2段メッキを行った。
【0028】
(第2段メッキ条件)
Cu 70g/l
H2 SO4 180g/l
液温 48℃
電流密度 32A/dm2
電解時間 4秒
【0029】
第2段メッキによりカブセメッキを行った後に、超微細構造の粒状銅を電着するため第3段メッキを行った。
【0030】
(第3段メッキ条件)
Cu:8g/l
H2 SO4 :80g/l
Cl:25ppm
電流密度:10A/dm2
電解時間:4秒
【0031】
第1〜3段メッキにより、施された電着銅(コブ、ヒゲ処理面)の上に順次下記の条件で防錆処理を施した。
【0032】
(亜鉛−ニッケル−コバルトメッキ浴組成)
Zn:0.5g/l
Ni:2g/l
Co:2g/l
K4 P2 O7 :100g/l
pH;10.5
【0033】
(メッキ条件)
液温 ;40℃
電流密度;2A/dm2
電解時間;4秒
【0034】
この条件で亜鉛−ニッケル−コバルトメッキを行い、直ちに水洗し、この面に次の条件でクロメート処理を行った。
【0035】
CrO3 1g/l
pH 12.0
電流密度 1.5A/dm2
電解時間 4秒
【0036】
クロメート処理後の銅箔を、直ちに水洗し、この銅箔にシランカップリング剤5g/lとクロム酸1g/lを含有する溶液によるシランカップリング剤・クロム処理を施した。この銅箔を水洗後、乾燥して印刷回路用銅箔とした。
【0037】
〔実施例2〜6及び比較例1〜3〕
メッキ浴の組成を変え、亜鉛、ニッケル及びコバルトの含有量を表1に示す通りとした以外は、実施例1と同様にして印刷回路用銅箔とした。
【0038】
実施例1〜6及び比較例1〜3で得られた印刷回路用銅箔を下記方法によりエッチング簡易評価試験(Et後)を行った。また、同様に下記方法によりスズメッキ簡易評価試験(Sn後)を行った。結果を表1に示す。
【0039】
エッチング簡易評価試験(Et後)は、印刷回路用銅箔に塩酸と過酸化水素水の混合液からなるエッチング液によりエッチングを行った。また、スズメッキ簡易評価試験(Sn後)は、スズを含有しない模擬液を用いて行った。これらの評価試験の評価方法は下記の通りである。
【0040】
<表面処理皮膜に対する残存率>
3:残存率98%以上
2:残存率51%以上98%未満
1:残存率1%以上51%未満
【0041】
【表1】
【0042】
【発明の効果】
以上説明したように、本発明の印刷回路用銅箔によって、エッチング及びスズメッキ処理時の回路、基材との密着性を保持させることができ、またマイグレーション特性を向上させることができる。
【図面の簡単な説明】
【図1】 本発明の印刷回路用銅箔の構成を示す概略断面図。
【図2】 銅箔に設けられたメッキ層中の亜鉛含有量と電流値の関係を示すグラフ。
【図3】 銅箔に設けられたメッキ層中のニッケル含有量と電流値の関係を示すグラフ。
【図4】 銅箔に設けられたメッキ層中のコバルト含有量と電流値の関係を示すグラフ。
【符号の説明】
1:銅箔
2:亜鉛−ニッケル−コバルトからなるメッキ層
3:クロメート層
4:シランカップリング剤とクロム化合物を含む防錆層[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a copper foil for a printed circuit board, and more specifically, a printed circuit copper foil having improved migration characteristics as characteristics after circuit fabrication while maintaining adhesion to the circuit and substrate during etching and tin plating. About.
[0002]
[Prior art and problems to be solved by the invention]
When creating a printed circuit board, the copper foil and a printed circuit board substrate such as a paste substrate are bonded by thermocompression bonding, etc., and an unnecessary part of the copper foil is formed with an acid or alkali etching solution for forming a conductor circuit. Perform removal. Next, the surface of the obtained circuit is subjected to a process for preventing rust and securing the bonding property with the outside by tin plating.
[0003]
Conventionally, a granular copper layer is provided by electrodeposition in order to increase the adhesive strength on the adhesive surface side of the copper foil with the base material. Furthermore, in order to improve various problems that occur after the formation of the conductor circuit, a rust prevention layer is formed thereon by zinc or zinc-nickel alloy plating or copper alloy plating, chromate treatment, silane coupling agent / chromium compound treatment. (Japanese Patent Laid-Open Nos. 61-110794, 7-231161, etc.). Properties improved by these rust prevention treatments include heat resistance, chemical resistance, moisture resistance, and adhesion to a substrate.
[0004]
In such a printed circuit copper foil, after the thermocompression bonding with the base material, as described above, an unnecessary portion of the copper foil is removed with an acid or alkali etching solution to form a conductor circuit. The circuit surface is subjected to a rust prevention treatment with a tin plating solution. At this time, the plating film is dissolved by the etching solution or the tin plating solution, causing a problem that peeling occurs between the substrate and the copper foil interface.
[0005]
On the other hand, Japanese Patent Laid-Open No. 6-13749 proposes to improve migration. Migration here means that when a potential difference occurs between printed circuit board circuits or between layers, when moisture or moisture is present, the copper foil that becomes the circuit ionizes and elution occurs, and the elution of copper ions elapses over time. Along with this, it is reduced to a metal or compound state and grows in a dendritic shape. And when this reaches and adheres to a base material made of metal or the like, an extremely fatal defect in quality, that is, a failure such as a short circuit is caused. This is the occurrence of a short circuit due to so-called copper migration. In recent years, migration (high temperature migration) in which the same phenomenon occurs in a normal pressure high temperature region of 100 ° C. or higher has been a problem.
[0006]
Thus, in the copper foil for printed circuit boards, it is necessary to improve the migration characteristics at the same time as maintaining the adhesion with the circuit and the base material at the time of etching and tin plating treatment. It did not have both required characteristics together.
[0007]
Accordingly, an object of the present invention is to provide a printed circuit copper foil having improved migration characteristics while maintaining adhesion to a circuit and a substrate during etching and tin plating.
[0008]
[Means for Solving the Problems]
As a result of the study, the above object is achieved by providing a plated layer made of zinc-nickel-cobalt on the granular copper layer provided on the adhesive surface side of the copper foil with the printed circuit board substrate. It was found that can be achieved.
[0009]
This invention was made based on the said knowledge, and has a plating layer which consists of zinc-nickel-cobalt on the granular copper layer provided in the adhesion surface side with the base material for printed circuit boards of copper foil. In addition, a chromate rust preventive layer is provided on the plated layer, and further a rust preventive layer containing a silane coupling agent and a chromium compound is provided on the chromate layer, so that a plating layer made of zinc-nickel-cobalt is deposited. the amount is intended to provide a copper foil for printed circuit according to
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described below.
FIG. 1 is a schematic cross-sectional view showing a configuration of a copper foil for a printed circuit board according to the present invention. In the figure, 1 is a copper foil, 2 is a plated layer made of zinc-nickel-cobalt, 3 is a chromate layer, and 4 is a rust preventive layer containing a silane coupling agent and a chromium compound.
[0011]
On the adhesion surface side of the copper foil 1 in FIG. 1 to the printed circuit board substrate, a granular copper layer (not shown) is electrodeposited and roughened to improve the adhesion between the copper foil and the substrate. Plan. Electrodeposition of granular copper on copper foil is usually performed by a three-step plating process. The first step of plating deposits fine-grained granular copper on the copper foil, and the second step removes fine-grained granular copper. In order to prevent this, galvanizing is performed, and electrodeposition of ultrafine grained granular copper is performed in the third stage. The copper foil used here may be either an electrolytic copper foil or a rolled copper foil. Further, the adhesive surface with the printed circuit board substrate may be either a rough surface or a glossy surface of the electrolytic copper foil.
[0012]
And it has the
[0013]
Zinc - nickel - content of each component in the plating
[0014]
An example of the basic composition of the electrolytic solution when forming a plating layer made of such zinc-nickel-cobalt plating is shown below.
Zn: 0.2-2 g / l
Ni: 0.5-4 g / l
Co: 0.5-4 g / l
K 4 P 2 O 7 : 50 to 200 g / l
pH; 9-12
Liquid temperature: 20-60 degreeC
[0015]
The content of each component can be changed according to each concentration ratio of zinc, nickel, and cobalt. The content of each component can also be changed depending on the current density. The migration characteristics can be improved by keeping the current value in migration evaluation (average leak
[0016]
Then, as the evaluation by the etchant, the content of each component coating was Zuraka' dissolve,
[0017]
Furthermore, the evaluation by the tin plating solution, the content of each component coating was Zuraka' dissolve,
[0018]
And, as described above, the optimum content of each component is that the content of cobalt is 80 mg / m 2 or more as a condition having an effect on the suitability range and the migration characteristics, as described above, the content of zinc is 10 mg / m 2 or less,
[0019]
A chromate layer 3 is provided on the
[0020]
This chromate treatment is performed by electrolytic chromate. An example of processing conditions is shown below. In this case, the pH is adjusted to the alkaline condition for the treatment, but the same effect can be obtained even if the treatment is performed under the acidic condition. The electrolysis time is 1 to 8 seconds, but the influence of the time on the effect is small.
-Chromic acid; 0.2-5 g / l
・ PH: 9-13
・ Current density: 0.1 to 3 A / dm 2
[0021]
Furthermore, on the chromate layer, it has the rust prevention layer 4 containing a silane coupling agent and a chromium compound, and in this rust prevention layer 4, it joins with the base material for printed circuit boards.
[0022]
Silane coupling agent: 0.5 to 10 g / l
-Chromic acid; 0.1-2 g / l
-PH; 2-12
[0023]
The copper foil for printed circuit of the present invention provided with a rust-preventing layer containing a silane coupling agent and a chromium compound is washed with water and dried, and then bonded to a printed circuit board substrate by thermocompression bonding, and is a copper-clad laminate. This is etched to form a printed circuit board by tin plating.
[0024]
【Example】
Hereinafter, the present invention will be specifically described based on examples and the like.
[0025]
[Example 1]
A roughening treatment (formation of a granular copper layer) for increasing the adhesive strength was performed on the side of the adhesive surface of the 35 μm-thick electrolytic copper foil with the printed circuit board substrate. The roughening treatment was performed by first to third stage plating shown below.
[0026]
(First stage plating conditions)
Cu 12g / l
H 2 SO 4 180 g / l
Current density 30A / dm 2
Electrolysis time 4 seconds 【0027】
In order to prevent the fine electrodeposited copper formed by the first step plating from falling off, the second step plating was performed as a covering smooth plating.
[0028]
(Second stage plating conditions)
Cu 70g / l
H 2 SO 4 180 g / l
Liquid temperature 48 ℃
Current density 32A / dm 2
Electrolysis time 4 seconds 【0029】
After performing Kabuse plating by second-stage plating, third-stage plating was performed to electrodeposit ultrafine granular copper.
[0030]
(Third stage plating conditions)
Cu: 8 g / l
H 2 SO 4 : 80 g / l
Cl: 25 ppm
Current density: 10 A / dm 2
Electrolysis time: 4 seconds [0031]
By the first to third step plating, rust prevention treatment was sequentially performed on the applied electrodeposited copper (cobbed and bearded surface) under the following conditions.
[0032]
(Zinc-nickel-cobalt bath composition)
Zn: 0.5 g / l
Ni: 2 g / l
Co: 2 g / l
K 4 P 2 O 7 : 100 g / l
pH; 10.5
[0033]
(Plating conditions)
Liquid temperature: 40 ° C
Current density: 2 A / dm 2
Electrolysis time: 4 seconds
Zinc-nickel-cobalt plating was performed under these conditions, immediately washed with water, and chromated on the surface under the following conditions.
[0035]
CrO 3 1g / l
pH 12.0
Current density 1.5A / dm 2
Electrolysis time 4 seconds [0036]
The copper foil after the chromate treatment was immediately washed with water, and this copper foil was subjected to a silane coupling agent / chromium treatment with a solution containing 5 g / l of silane coupling agent and 1 g / l of chromic acid. This copper foil was washed with water and dried to obtain a printed circuit copper foil.
[0037]
[Examples 2-6 and Comparative Examples 1-3]
A copper foil for a printed circuit was prepared in the same manner as in Example 1 except that the composition of the plating bath was changed and the contents of zinc, nickel and cobalt were as shown in Table 1.
[0038]
The copper foil for printed circuits obtained in Examples 1 to 6 and Comparative Examples 1 to 3 was subjected to a simple etching evaluation test (after Et) by the following method. Similarly, a tin plating simple evaluation test (after Sn) was conducted by the following method. The results are shown in Table 1.
[0039]
In the simple etching evaluation test (after Et), the copper foil for printed circuit was etched with an etching solution composed of a mixture of hydrochloric acid and hydrogen peroxide. Moreover, the tin plating simple evaluation test (after Sn) was performed using the simulation liquid which does not contain tin. The evaluation methods of these evaluation tests are as follows.
[0040]
<Remaining ratio to surface treatment film>
3: Residual rate 98% or more 2: Residual rate 51% or more and less than 98% 1: Residual rate 1% or more and less than 51%
[Table 1]
[0042]
【The invention's effect】
As described above, the printed circuit copper foil of the present invention can maintain the adhesion to the circuit and the substrate during etching and tin plating, and can improve the migration characteristics.
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view showing a configuration of a copper foil for printed circuit according to the present invention.
FIG. 2 is a graph showing the relationship between the zinc content in a plating layer provided on a copper foil and the current value.
FIG. 3 is a graph showing the relationship between the nickel content in the plating layer provided on the copper foil and the current value.
FIG. 4 is a graph showing the relationship between the cobalt content in the plating layer provided on the copper foil and the current value.
[Explanation of symbols]
1: Copper foil 2: Plating layer made of zinc-nickel-cobalt 3: Chromate layer 4: Rust prevention layer containing silane coupling agent and chromium compound
Claims (2)
Priority Applications (1)
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JP16324898A JP3906347B2 (en) | 1998-06-11 | 1998-06-11 | Copper foil for printed circuit |
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JP16324898A JP3906347B2 (en) | 1998-06-11 | 1998-06-11 | Copper foil for printed circuit |
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JPH11354901A JPH11354901A (en) | 1999-12-24 |
JP3906347B2 true JP3906347B2 (en) | 2007-04-18 |
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Families Citing this family (9)
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JP3258308B2 (en) * | 2000-02-03 | 2002-02-18 | 株式会社日鉱マテリアルズ | Copper foil excellent in laser drilling property and method for producing the same |
KR100491385B1 (en) * | 2001-07-04 | 2005-05-24 | 닛꼬 긴조꾸 가꼬 가부시키가이샤 | Copper alloy foil for laminated sheet |
JP4379854B2 (en) * | 2001-10-30 | 2009-12-09 | 日鉱金属株式会社 | Surface treated copper foil |
WO2003102277A1 (en) * | 2002-06-04 | 2003-12-11 | Mitsui Mining & Smelting Co.,Ltd. | Surface treatment copper foil for low dielectric substrate, copper clad laminate including the same and printed wiring board |
JP2004363364A (en) * | 2003-06-05 | 2004-12-24 | Hitachi Chem Co Ltd | Metal surface processing method, method of manufacturing multilayer circuit substrate, method of manufacturing semiconductor chip mounting substrate, method of manufacturing semiconductor package and semiconductor package |
JP2005344174A (en) * | 2004-06-03 | 2005-12-15 | Mitsui Mining & Smelting Co Ltd | Surface-treated copper foil, flexible copper-clad laminate manufactured using the same, and film carrier tape |
JP4757666B2 (en) * | 2005-03-14 | 2011-08-24 | 新日鐵化学株式会社 | Copper-clad laminate |
TWI406977B (en) * | 2005-03-14 | 2013-09-01 | Nippon Steel & Sumikin Chem Co | Copper clad laminate |
JP4907580B2 (en) * | 2008-03-25 | 2012-03-28 | 新日鐵化学株式会社 | Flexible copper clad laminate |
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