JP3784317B2 - Tunnel excavator for pipe formation - Google Patents

Tunnel excavator for pipe formation Download PDF

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Publication number
JP3784317B2
JP3784317B2 JP2001386121A JP2001386121A JP3784317B2 JP 3784317 B2 JP3784317 B2 JP 3784317B2 JP 2001386121 A JP2001386121 A JP 2001386121A JP 2001386121 A JP2001386121 A JP 2001386121A JP 3784317 B2 JP3784317 B2 JP 3784317B2
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Prior art keywords
pipe
excavator
tunnel
tunnel excavator
cutter head
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JP2001386121A
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JP2003184487A (en
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正明 大林
啓氏 片平
潤治 小野
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Okumura Corp
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Okumura Corp
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Description

【0001】
【発明の属する技術分野】
本発明は地中に小口径の管体を埋設して管路を形成するためのトンネル掘削機に関するものである。
【0002】
【従来の技術】
従来から、地中に下水管等の小口径の管体を埋設するには、発進立坑から到達立坑に向かってトンネル掘削機を発進させ、一定長のトンネルが掘削される毎にトンネル掘削機の後端に管体を順次、直列状に後続させて管路を形成しながら推進、埋設していくことが行われている。そして、到達立坑まで管路が形成されると、到達立坑内からトンネル掘削機を引き上げることにより撤去している。
【0003】
しかしながら、到達立坑が既設のマンホール等の狭隘な立坑である場合には、到達立坑を通じてのトンネル掘削機の引き上げが行えないため、トンネル掘削機を解体して撤去、回収しなければならず、その作業に多大な手間と労力を要することになる。
【0004】
このため、特公平7−68871号公報に記載されているように、トンネル掘削機を管体の内径よりも小径に形成して先頭の管体内に設置し、カッターヘッドを該管体の開口前端から突出させた状態にしてその胴体部の周壁に径方向に進退自在に螺通している押圧ボルトの先端押止板を上記管体の内周面に圧着させることにより固定し、この状態でトンネル掘削機を管体と共に推進させて一定長のトンネルを掘削する毎に順次、管体を接続することにより管路を構成し、トンネル掘削機が到達立坑に達すると、押圧ボルトを緩めて管体に対するトンネル掘削機の固定を解いたのち、トンネル掘削機を管路内を通じて発進立坑側に引き出し、撤去する管路の形成方法が開発された。
【0005】
【発明が解決しようとする課題】
しかしながら、上記管路の形成方法によれば、トンネル掘削機を管体に固定するには、その胴体部の周壁に螺通している押圧ボルトを管体の内周面に圧着させることによって行っているために、掘進時には押圧ボルトに軸心に対して直交する方向に大きな推進反力が作用して押圧ボルトの先端押止板と管体の内周面との圧着力ではその推進反力を受止することが困難であり、この推進反力によって押止板が管体の内周面を後方に摺動してトンネル掘削機が後退し、カッターヘッドによる掘削が行えなくなるばかりでなく、カッターヘッドが管体の前端面に当たってカッターヘッドや管体が損傷するという問題点があった。
【0006】
また、必要以上に押圧ボルトを管体の内周面に押し付けると、管体が破損する虞れがあるばかりでなく、推進反力によって押圧ボルト自体が湾曲変形したり破断し、作業を続行することができなくなるという問題点があった。このため、トンネル掘削機の後方の管体内周面に反力支持部材を複数本のアンカーボルトによって固定することも考えられるが、この場合には管体に反力支持部材固定用のボルト孔を穿設しなければならず、その上、管路の形成後にトンネル掘削機を引き戻す際に該反力支持部材を取り外すと、管体に上記多数のボルト孔が残存するために、このボルト孔を間詰めする必要が生じて施工が煩雑になると共に、ボルト孔の穿設によって管体が破損する虞れがあった。
【0007】
本発明は上記のような問題点に鑑みてなされたもので、その目的とするところは、トンネル掘進時に作用する推進反力をその反力方向に面した管体の端面によって強固に受止させて円滑且つ確実な掘進を可能にすると共に管体に破損や欠損を生じさせる虞れのない管路形成用トンネル掘削機を提供するにある。
【0008】
【課題を解決するための手段】
上記目的を達成するために本発明のトンネル掘削機は、請求項1に記載したように、地中にトンネルを掘削しながら後続する管体を順次トンネル内に推進、埋設することによって管路を形成するトンネル掘削機であって、外径が管体の内径よりも小径に形成され、管路内を通じて後方に撤去可能に先頭の管体内に配設されているトンネル掘削機の本体と、この掘削機本体に回転自在に支持され且つ上記先頭の管体の開口端から前方に突出しているカッタヘッドと、このカッターヘッドの駆動機構と、掘削機本体の後方に配されてトンネル掘削機の推進反力を受止する反力受け手段とからなり、この反力受け手段は隣接する管体の接合端面間に抜き取り可能に介装したリング部材から構成している。
【0009】
上記トンネル掘削機において請求項2に係る発明は、上記リング部材を管路の周方向に円弧状に湾曲した複数枚の分割リング片の組み合わせによって形成していると共に、該分割リング片のうちの少なくとも一片はその周方向の両側接合端面を内周側に向かうに従って外方に傾斜した形状とし、このリング部材を隣接する前後管体間の接合端面間にその外周部を抜き取り可能に介装し、管体から内方に突出した内周部で掘削機本体の後端を受止していることを特徴とする。
【0010】
さらに、請求項3に係る発明は、先頭の管体に接続した管体の前後側にそれぞれ上記リング部材を配設し、これらの前後リング部材における管体内に突出した内周部の対向面間に補強枠体を介在、連結してあり、この補強枠体は前後両端面を上記前後リング部材における管路内に突出した内周部の対向面に取り外し可能に連結し且つ管路の周方向に所定間隔毎に配設されている複数本の水平支持部材と、隣接する水平支持部材の対向面間に取り外し可能に連結した複数の円弧状枠材とから構成していることを特徴とする。
【0011】
また、請求項4に係る発明は、掘削機本体の後端を直接、補強枠体に支持させることなく、該掘削機本体の後端部を補強枠体に複数本の方向修正ジャッキを介して連結している構造としている。
【0012】
請求項5に係る発明は、掘削機本体のローリング防止手段であって、管路における先頭の管体の前端面に円環状の端面板を取り外し可能に固定し、この端面板の外周縁に前方に向かってフード部を突設していると共に、内周部を管体の内周面よりも内方に突出させてその後面に掘削機本体の前端面をボルトにより着脱自在に連結してなる構造を有している。
【0013】
また、請求項6に係る発明は、カッターヘッドの構造であって、このカッターヘッドの外径を管路の内径よりも小径に形成していると共に、その外周から放射状に出没するカッターツースを配設していることを特徴としている。
【0014】
【作用】
発進立坑内から地中にトンネル掘削機の本体を内装している管体を推進させ、該管体の開口前端から突出しているカッターヘッドを回転されながらトンネルを掘進していく。この際、カッターヘッドの外周からカッターツースを突出させて管体が進入、埋設可能な径を有するトンネルを掘削する。管体の推進は発進立坑内に配設している推進ジャッキを伸長させることによって行われ、一本の管体の長さに等しい長さのトンネルが掘削される毎に、次の管体を後続させてその管体の後端面を推進ジャッキにより押し進める作業を繰り返すことにより地中に管路を形成していく。
【0015】
管体を押し進めながらトンネル掘削機によって掘進する際に、管体の推進反力がカッターヘッドを介して掘削機本体に作用するが、掘削機本体の後端はリング部材に支持されてあり、このリング部材は隣接する管体の接合端面間に介装しているから、上記推進反力はこの推進反力の作用する方向に面した後続管体の前端面によって受止されることになる。そのため、推進反力が管体に強固に受止されてトンネル掘削機が後退することなく、さらには管体を損傷させることなく、円滑に掘進させることができる。
【0016】
また、上記リング部材を先頭の管体に後続する管体の前後に配設する一方、補強枠体をこれらの前後リング部材における管路内に突出した内周部の対向面に介在させてこの補強枠体における管路の周方向に所定間隔毎に配設されている複数本の水平支持部材を前後リング部材の対向面に取り外し可能に連結すると共に隣接する水平支持部材間を円弧状枠材によって連結した構造としておくことにより、リング部材や補強枠体を管体にボルト止めすることなく強固な反力受け手段を形成することができ、従って、管壁に損傷を与えることはないと共にその撤去作業も容易に行える。
【0017】
さらに、管路の前端面に端面板を取付けておき、この端面板に掘削機本体の前端面をボルトによって連結しておけば、カッターヘットの回転反力による掘削機本体のローリングの発生を防止することができる。
【0018】
掘削機本体は、その後端面を上記リング部材に直接、受止させておいてもよいが、該掘削機本体の後端部と反力受け手段の上記補強枠体間を複数本の方向修正ジャッキにより連結しておけば、管路の方向修正や曲線管路の形成が容易に行うことができる。
【0019】
トンネル掘削機が到達立坑に達すると、カッターヘッドにおける管体前方を掘削する上記カッターツースをカッターヘッド内に没入させる一方、掘削機本体とリング部材又は補強枠体との連結を解いたのちこれらのリング部材と補強枠体とを管路を通じて発進立坑側に撤去する。なお、管体前方を掘削するカッターツースに代えて上記カッターヘッドの外周に円環形状の外周カッター部材を着脱自在に装着しておいてもよく、この場合にはこのカッター部材を到達立坑内を通じて撤去する。また、上述したように、リング部材を複数枚の分割リング片の組み合わせによって形成しておけば、管体同士の接合端面間からの抜き取り作業が簡単に行える。こうして、リング部材又はリング部材と補強枠体とからなる反力受け手段を撤去したのち、トンネル掘削機を管路を通じて発進立坑側に引き戻すことにより撤去、回収する。
【0020】
【発明の実施の形態】
次に本発明の具体的な実施の形態を図面について説明すると、トンネル掘削機Aはヒューム管からなる埋設すべき先頭の管体Pの管長よりも短い長さを有し、且つ、外径が上記管体Pの内径よりも小径に形成されている円筒胴形状の掘削機本体1と、この掘削機本体1の開口前端に一体に固着して該開口前端を閉塞している円板形状の隔壁板2と、この隔壁板2の中心部にその中心回転軸3aを回転自在に挿通、支持され且つ外径を上記管体Pの内径よりも小径に形成されているカッターヘッド3と、隔壁板2の背面に装着されてカッタヘッド3を回転駆動するモータ4aを備えた駆動機構4と、前端開口部を上記隔壁板2の下端部を貫通させた上記カッターヘッド3の下部背面に臨ませている土砂排出手段5とを備えてなるものである。
【0021】
なお、上記土砂排出手段5は、円筒形状のケーシング5a内にスクリュー5bを回転自在に配設したスクリューコンベアから構成されてあり、前端から後端に向かって斜め上方に傾斜させた状態にして掘削機本体1に支持杆6によって支持されている。5cはスクリュー5bを回転駆動モータ、5dはケーシング5aの後端下周部に開閉板5eによって開閉させられる土砂排出口である。また、掘削機本体1はその下周部に管体Pの内底面上を転動可能なガイドローラ10を回転自在に軸支していてこのガイドローラ10を介して管体Pの内底面上に支持されている。
【0022】
掘削機本体1の隔壁板2から前方に突出している上記カッターヘッド3は、図2に示すように中心駆動軸3aと外径が管体Pの内径よりも小径に形成している円環形状の周枠3bとの間に複数本のスクレーパツース31を前方に向かって突設しているアーム32と、複数本のカッタービット33を突設しているアーム34とを周方向に交互に中間駆動軸3aから放射状に配設してこれらのアーム32、34の外端を周枠3bに一体に固着してなり、さらに、カッタービット33を突設しているアーム34は中空に形成されていてこの中空内にカッターヘッド3の外周、即ち、周枠3bからアーム34の延長方向に突出するカッターツース35を備えた可動アーム部材36を出没自在に収納している。
【0023】
この可動アーム部材36の出没手段は、図1に示すように上記アーム34内にジャッキ37を配設し、このジャッキ37のロッドの先端を可動アーム部材36に連結して該ロッドの伸縮によって行われ、伸長させた時に可動アーム部材36をカッターヘッド3から突出させて先頭の管体Pの前方地盤を掘削するように構成している。
【0024】
また、この先頭の管体P内に配設された掘削機本体1の後端は、この管体Pの後端面に前端面を突き合わせ状に接続する後続管体P1側に装着した反力受け手段6に連結、支持させている。この反力受け手段6は前後に隣接する管体同士の接合端面間に抜き取り可能に介装したリング部材6Aと、このリング部材6Aに取り外し可能に装着した補強枠体6Bとからなり、リング部材6Aは図3、図5及び図6に示すように、外径が管体Pの外径と同等、若しくは僅かに小径で、内径が管体Pの内径よりも小径の一定厚みの円環形状の鋼板からなり、その内周部を管体Pの内周面からトンネルT内に突出させている。
【0025】
このリング部材6Aは管体Pの周方向に円弧状に湾曲した所定の円弧長を有する複数枚の分割リング片6a、6a・・を組み合わせることによって形成されているもので、各分割リング片6a、6aにおける管体Pから内方に突出する内周部の片面には複数条の補強リブ61を周方向に一定間隔毎に突設していると共に両端縁に分割リング片同士をボルト63によって連結するためのボルト孔を設けたフランジ62を突設してあり、さらに、各分割リング片6aの内周側中央部に補強枠体6Bの水平支持部材6b1 の前後両端面をボルト64によって連結させるためのボルト孔を設けている。また、分割リング片6a、6a・・・のうち、頂部に配設されたリング片6a'は、リング部材6Aの組立て並びに解体を容易に行うために、他のリング片6aが前後管体の接合端面間に組み付けられた状態で、径方向に抜き差し可能となるように、その周方向の両側接合端面を内周側に向かうに従って外方に傾斜した形状となっている。
【0026】
このように構成したリング部材6Aは、掘削機本体1を内装している上記先頭の管体Pとこの管体Pに後続する管体P1との接合端面間と、該後続管体P1とこの後続管体P1に接続した次の管体P2との接合端面間にその外周部を抜き取り可能に介装させてある。
【0027】
一方、補強枠体6Bは図3、図4に示すように、上記後続管体P1と略同長の複数本の水平支持部材6b1 と、周方向に隣接する水平支持部材6b1 、6b1 間を連結する複数個の円弧状枠材6b2 とからなり、各水平支持部材6b1 を前後に対向する上記リング部材6A、6Aの内周部間に周方向に所定間隔毎に介在、配設して、その前後端面を周方向に一定間隔毎に設けている上記前後リング部材6A、6Aのボルト孔にボルト64により順次取り外し可能に連結している。さらに、円弧状枠材6b2 を周方向に隣接する水平支持部材6b1 、6b1 の前端部間と後端部間とに順次、介在させてその両端面をボルト65により取り外し可能に連結することによってリング状の補強枠部を形成している。また、上記リング部材6Aにおける頂部に配設した分割リング片6a' と同様に、円弧状枠材6b2 のうち、頂部に配設された円弧状枠材6b2'を他の円弧状枠材6b2 が組み付けられた状態で径方向に抜き差し可能となるように、その周方向の両側接合端面を内周側に向かうに従って外方に傾斜した形状にして補強枠体6Bの組立て並びに解体が容易に行えるように構成している。
【0028】
この補強枠体6Bと上記リング部材6Aとからなる反力受け手段6は、トンネル掘削機Aの掘進時における推進反力を受止して先頭管体P内でのトンネル掘削機Aの後退を阻止するものであり、図1、図3においては掘削機本体1の後端部内周面と反力受け手段6における補強枠体6Bの各水平支持部材6b1 の前端部内周面間に複数本の方向修正ジャッキ7を連結し、この方向修正ジャッキ7を介して掘削機本体1に作用する推進反力を補強枠体6Bに支持させている。この場合、補強枠体6Bの各水平支持部材6b1 は方向修正ジャッキ7の周方向の配設間隔に等しい間隔毎に且つ各方向修正ジャッキ7と前後に対向するように組み立てられると共に方向修正ジャッキ7の後端に連結板9を取付けておき、この連結板9をボルトによって上記水平支持部材6b1 の前端部内面に取り外し可能に固定している。
【0029】
なお、掘削機本体1を方向修正ジャッキ7を介して反力受け手段6に支持させることなく、直接、反力受け手段6に支持させるように構成しておいてもよい。図7はその一例を示すもので、反力受け手段6を上記前側のリング部材6Aのみ、即ち、先頭の管体Pと後続管体P1との接合端面間に抜き取り可能に介装した複数の分割リング片6aからなるリング部材6Aのみから構成しておき、このリング部材6Aにおける管体Pから内方に突出した内周部前面に掘削機本体1の後端面を当接、受止させた構造としているものである。
【0030】
一方、掘削機本体1の前端側は先頭の管体Pの前端面に固定されている。この固定構造は図1、図7に示すように、先頭の管体Pの前端面に、外径が管体Pの外形に略等しく、内径が管体Pの内径よりも小径であってその内周部を管体Pの内方に突出させるように形成している円環状の端面板8を当てがって前面側からボルト81により管体Pの前端面に取り外し可能に固定していると共に、管体Pの前端面から内方に突出している該端面板8の内周部後面を掘削機本体1の前端面に当接させて前面側からボルト82により掘削機本体1の前端面、即ち、上記隔壁板2の外周部を端面板8の内周部に固定している。
【0031】
次に、以上のように構成したトンネル掘削機によって発進立坑Bと到達立坑C間に管路Dを形成する方法について説明する。まず、先に埋設すべき管体P内にトンネル掘削機Aを配設して掘削機本体1の前端面を上述したように端面板8によって管体Pの前端面に回り止め状態に固定すると共に後端を反力受け手段6に支持させた状態にし、このトンネル掘削機Aを内装した管体Pと後続管体P1とを発進立坑B内に設置して、後続管体P1の後端面を発進立坑Bに配置している複数本の推進ジャッキ11を伸長させることにより推進させ、カッターヘッド3を回転させながら到達立坑Cに向かって掘進させる。この際、カッターヘッド3によってトンネル掘削機Aの前方地盤を掘削し、カッターヘッド3のアーム34から可動アーム部材36を突出させて管体Pの前方地盤を掘削する。
【0032】
なお、トンネル掘削機Aを内装している管体Pを推進ジャッキ11によって推進させたのち、この管体Pに後続管体P1を直列に接続して該後続管体P1を推進ジャッキ11によって推進させてもよい。この場合、管体Pの端面と掘削機本体1の後端面とを推進ジャッキ11によって同時に押し進め、カッターヘッド3を回転させながら発進口から地中に推進させたのち、後続管体P1を先頭の管体Pの後端面に接合、連結し、この後続管体P1に上記反力受け手段6を取付けてこの反力受け手段6に掘削機本体1の後端部を支持させた状態にしたのち、後続管体P1の後端面を推進ジャッキ11によって押し進める。
【0033】
先頭の管体Pと後続管体P1との接続は、内周面に突出幅が管体Pの肉厚に等しいリング状の仕切板部12a を一体に設けている短筒形状のカラー12によって行われる。即ち、図6に示すように、このカラー12の前半部内周面に先頭の管体Pの後端部外周面に設けている周段部13をシール材14を介して内嵌させて該管体Pの後端面を仕切板部12a の前面に当接させる一方、カラー12の後半部内周面に後続管体P1の前端部外周面に設けている周段部13を同じくシール材14を介して内嵌させることによって行われる。
【0034】
この後続管体P1の接続時に、反力受け手段6のリング部材6Aにおける外周部をカラー12の後面に重ね合わせ、このリング部材6Aの外周部後面に後続管体P1の先端面を突き合わすようにして当接させてリング部材6Aが内方に向かって抜き取り可能にカラー12の仕切板部12a と後続管体P1の先端面間に介装させる。
【0035】
さらに、反力受け手段6として上記リング部材6Aと共に補強枠体6Bを用いる場合には、後続管体P1の後端面にリング部材6Aにおける外周部前面を当接させたのち、後続管体P1の後端部外周面に設けている周段部13に上記形状のカラー12の前半部を外嵌させてその仕切板部12a の前面をリング部材6Aの外周部後面に重ね合わせることにより、後続管体P1の後端面とカラー12とでリング部材6Aを内方に向かって抜き取り可能に挟持させる。
【0036】
この状態にして後続管体P1の前後端面から内方に突出している前後リング部材6A、6Aの内周部対向面間に上述したように複数本の水平支持部材6b1 を周方向に所定間隔毎に配設してその両端面をボルト64により前後リング部材6A、6Aの内周部に固定したのち、円弧状枠材6b2 を隣接する水平支持部材6b1 、6b1 の前端部間と後端部間とに順次、ボルト65により連結し、しかるのち、方向修正ジャッキ7を連結板9を介して各水平支持部材6b1 の前端部内周面にボルトによって連結する。そして、後続管体P1がトンネル掘削機Aによって掘削されるトンネル内に発進口から挿入されたのち、この後続管体P1に次の管体P2をその前端部外周面に設けている周段部13をカラー12の後半部内に挿嵌させることにより接続する。
【0037】
このように、トンネル掘削機Aを内装している先頭の管体Pに後続した管体P1の後端面を発進立坑B側から推進ジャッキ11の伸長により押圧して管体を推進させながらトンネル掘削機Aのカッタヘッド3により管体が挿入可能な径を有するトンネルTを掘進し、一定長のトンネルの掘削後に新たな管体P'をカラー12を介して継ぎ足しながら、図8に示すように、直列状に接続した複数本の管体列からなる管路を形成していく。
【0038】
この際、推進ジャッキ11による管体列の推進反力がカッターヘッド3を介して掘削機本体1を後退させる方向に作用するが、この推進反力は後続管体P1側に装着されている上記反力受け手段6のリング部材6Aを介して後続管体P1の前端面に強固に受止される。即ち、掘削機本体1の後端面を先頭の管体Pと後続管体P1との対向端面間に介装しているリング部材6Aの内周部前面に直接支持させている場合には、このリング部材6Aを介して推進反力を後続管体P1に支持させることができ、掘削機本体1の後端を複数本の方向修正ジャッキ11を介して反力受け手段6の補強枠体6Bにおける水平支持部材6b1 に連結している場合には、方向修正ジャッキ11と水平支持部材6b1 を介して上記リング部材6Aに支持させることができるものである。
【0039】
トンネル掘削機Aを内装している先頭の管体Pが図9に示すように、到達立坑Cに達して発進立坑Bと到達立坑C間に多数本の管体が直列状に接続してなる管路が形成されると、トンネル掘削機Aを回収、撤去する。このトンネル掘削機Aの回収、撤去作業は、まず、カッターヘッド3の外周面から突出している可動アーム部材36をカッターヘッド3のアーム34内に没入させたのち、到達立坑C内から先頭の管体Pの前端面と掘削機本体1の前端面に固定している端面板8をボルト81、82を抜き取ることによって取り外し、到達立坑C内を通じて上方に撤去する。
【0040】
さらに、掘削機本体1の後端を図7に示すように、反力受け手段6のリング部材6Aのみによって支持している場合には、該リング部材6Aを先頭の管体Pと後続管体P1との対向端面間から抜き取り、掘削機本体1が上記のように反力受け手段6の前後リング部材6A、6A間に組み立てている補強枠体6Bを介してリング部材6Aに支持させている場合には、方向修正ジャッキ11の連結板9を各水平支持部材6b1 から取り外すと共に隣接する水平支持部材6b1 、6b1 間を連結している円弧状枠材6b2 を順次、取り外したのち、全ての水平支持部材6b1 を前後リング部材6A、6Aから取り外し、次いで、前後リング部材6A、6Aを抜き取る。
【0041】
そして、抜き取ったリング部材6Aの跡に形成される前後管体の端面間の隙間を、発進立坑B側から上記推進ジャッキ11によって管列を押し進めることによりなくし、管体の対向端面間でカラー12の仕切板部12a を挟着させた状態にする。
【0042】
こうして、支持部材6を解体、撤去したのち、トンネル掘削機Aの掘削機本体1を発進立坑B側からワイヤーロープ等によって牽引し、掘削機本体1の下周部に設けているガイドローラ10を管路の内底面に転動させながらトンネル掘削機Aを発進立坑B内に回収し、発進立て坑Bを通じて撤去するものである。
【0043】
【発明の効果】
以上のように本発明の管路形成用トンネル掘削機によれば、請求項1に記載したように、地中にトンネルを掘削しながら後続する管体を順次トンネル内に推進、埋設することによって管路を形成する掘削装置であって、外径が管体の内径よりも小径に形成され、管路内を通じて後方に撤去可能に先頭の管体内に配設されているトンネル掘削機の本体と、この掘削機本体に回転自在に支持され且つ上記先頭の管体の開口端から前方に突出しているカッタヘッドと、このカッターヘッドの駆動機構と、掘削機本体の後方に配されてトンネル掘削機の推進反力を受止する反力受け手段とからなり、この反力受け手段は隣接する管体の接合端面間に抜き取り可能に介装したリング部材から構成しているので、管体の埋設時における推進反力を反力受け手段であるリング部材を介して該推進反力が作用する方向に面した後続管体の前端面により強固に受止させることができ、トンネル掘削機が後退することなく円滑に発進立坑から到達立坑に向かってトンネルを掘進していくことができる。
【0044】
さらに、上記リング部材はボルトにより管体に固定することなく、隣接する管体の接合端面間に抜き取り可能に介装させているだけであるから、その装着作業が簡単に行えると共に撤去作業も容易に行えて作業能率が向上すると共に、管体に何らの損傷や欠損を与えることなくリング部材の装着及びトンネル掘削機による掘進が可能となり、その上、発進立坑と到達立坑間に多数本の管体の埋設による管路を形成したのち、上記リング部材を撤去することによって管路内を通じてトンネル掘削機を発進立坑側に容易に回収することができる。
【0045】
また、請求項2に係る発明によれば、上記リング部材を管路の周方向に円弧状に湾曲した複数枚の分割リング片の組み合わせからなり、且つ該分割リング片のうちの少なくとも一片はその周方向の両側接合端面を内周側に向かうに従って外方に傾斜した形状とし、このリング部材を隣接する前後管体間の接合端面間にその外周部を抜き取り可能に介装した構造としているので、取扱いが容易であると共に前後管体間への介装、組立作業や管路形成後の抜き取り解体作業が容易に且つ円滑に行うことができる。
【0046】
さらに、請求項3に係る発明は、上記補強枠体を、前後リング部材における管路内に突出した内周部の対向面に前後両端面を取り外し可能に連結し且つ管路の周方向に所定間隔毎に配設されている複数本の水平支持部材と、隣接する水平支持部材の対向面間に取り外し可能に連結した複数の円弧状枠材とから構成しているので、リング部材や補強枠体を管体にボルト止めすることなく該管体に装着することができ、従って、管壁に損傷を与えることはないのは勿論、上記推進反力を強固に支持し得る反力受け手段を構成することができ、また、その撤去作業も容易に行えるものである。
【0047】
請求項4に係る発明は、掘削機本体の後端部と補強枠体間を複数本の方向修正ジャッキにより連結していると共に、掘削機本体の前端は請求項5に記載したように、先頭の管体の前端面に固定した端面板にボルトにより着脱自在に連結しているので、方向修正ジャッキを作動させて方向修正を行う時に、掘削機本体が先頭の管体に内装しているにもかかわらず、この管体と共にトンネル掘削機を後続管体の前端面を支点として所定方向に傾動させて方向修正を確実に行うことができ、また、トンネル掘削機の掘進時に発生するローリングを上記端面板を介して先頭の管体により確実に防止することができる。
【0048】
その上、この端面板の外周縁に前方に向かってフード部を突設しているので、カッターヘッドによって掘削される土砂をこのフード部内に収納して機内側に円滑に搬出することができる。
【0049】
請求項6に係る発明によれば、上記カッターヘッドの外径を管路の内径よりも小径に形成していると共に、このカッターヘッドにカッターヘッドの外周から放射状に出没するカッターツースを配設しているので、掘進時は該カッターツースを突出させることによって管体が進入可能な径を有するトンネルを確実に掘削することができ、トンネル掘削機が到達立坑に達した時に、このカッターツースを没入させると共に上記端面板及び反力受け手段を撤去することによってトンネル掘削機を管路を通じて発進立坑側に容易に回収することができる。
【図面の簡単な説明】
【図1】トンネル掘削装置の縦断側面図、
【図2】カッターヘッドの正面図、
【図3】支持部材の縦断側面図、
【図4】その補強枠体部分の縦断正面図、
【図5】リング部材の半部分を切欠いた状態の正面図、
【図6】管体間にリング部材を介装している状態の拡大縦断側面図、
【図7】別な反力受け構造(支持部材)を示す一部分の縦断側面図、
【図8】管路を形成している状態の簡略縦断側面図、
【図9】発進立坑と到達立坑間に管路が形成された状態の簡略縦断側面図、
【図10】トンネル掘削機を回収している状態を示す簡略縦断側面図。
【符号の説明】
A トンネル掘削機
P 管体
1 掘削機本体
3 カッタヘッド
4 駆動機構
6 反力受け手段
6A リング部材
6a 分割リング片
6B 補強枠体
6b1 水平支持部材
6b2 円弧状枠材
7 方向修正ジャッキ
8 端面板
11 推進ジャッキ
12 カラー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tunnel excavator for embedding a small-diameter pipe body in the ground to form a pipe line.
[0002]
[Prior art]
Conventionally, in order to embed a small-diameter pipe such as a sewage pipe in the ground, a tunnel excavator is started from the starting shaft to the reaching shaft, and the tunnel excavator is It has been practiced to push and embed the pipe body at the rear end in succession in series, forming a pipe line. And when a pipe line is formed to a reaching shaft, it is removed by pulling up a tunnel excavator from the reaching shaft.
[0003]
However, when the reach shaft is a narrow shaft such as an existing manhole, the tunnel excavator cannot be pulled up through the reach shaft, so the tunnel excavator must be disassembled and removed and recovered. The work requires a great deal of labor and labor.
[0004]
For this reason, as described in Japanese Patent Publication No. 7-68871, a tunnel excavator is formed with a diameter smaller than the inner diameter of the pipe body and installed in the head pipe body, and the cutter head is opened at the front end of the pipe body. In this state, it is fixed by crimping the end stop plate of the pressure bolt, which is threaded so as to be able to advance and retreat in the radial direction to the peripheral wall of the body portion, and is fixed to the inner peripheral surface of the tube. Each time a certain length of tunnel is excavated by driving the excavator with the pipe, a pipe is constructed by connecting the pipes in sequence, and when the tunnel excavator reaches the reach shaft, the pressure bolt is loosened and the pipe After the tunnel excavator was unfixed against the tunnel, a method of forming a pipeline was developed in which the tunnel excavator was pulled out to the start shaft through the pipeline and removed.
[0005]
[Problems to be solved by the invention]
However, according to the method for forming a pipe line, the tunnel excavator is fixed to the pipe body by pressing a pressing bolt threaded through the peripheral wall of the trunk portion to the inner peripheral surface of the pipe body. Therefore, during excavation, a large thrust reaction force acts on the pressure bolt in a direction perpendicular to the axis, and the pressure reaction force between the pressure stop bolt and the inner peripheral surface of the tube is reduced. It is difficult to receive, and this propulsion reaction force causes the retaining plate to slide backward on the inner peripheral surface of the pipe body, causing the tunnel excavator to retreat, and not being able to excavate with the cutter head. There is a problem that the head hits the front end face of the tube and the cutter head and the tube are damaged.
[0006]
Further, if the pressing bolt is pressed more than necessary against the inner peripheral surface of the tube body, the tube body may be damaged, and the pressing bolt itself may be deformed or broken by the propulsion reaction force, and the operation is continued. There was a problem that it was impossible. For this reason, it is conceivable to fix the reaction force support member to the peripheral surface of the pipe body behind the tunnel excavator with a plurality of anchor bolts. In this case, a bolt hole for fixing the reaction force support member is provided in the pipe body. In addition, if the reaction force support member is removed when the tunnel excavator is pulled back after the pipe is formed, the bolt holes remain in the pipe body. There is a possibility that the construction becomes complicated due to the necessity of stuffing, and there is a possibility that the pipe body may be damaged by the drilling of the bolt holes.
[0007]
The present invention has been made in view of the above-mentioned problems, and the object of the present invention is to firmly receive the propulsion reaction force acting during tunnel excavation by the end face of the tubular body facing the reaction force direction. It is another object of the present invention to provide a tunnel excavating machine for forming a pipeline that enables smooth and reliable excavation and that does not cause damage or breakage of the pipe body.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, a tunnel excavator according to the present invention, as described in claim 1, squeezes a pipe line by sequentially propelling and burying a succeeding pipe body in the tunnel while excavating the tunnel in the ground. A tunnel excavator to be formed, the outer diameter of the tunnel excavator being smaller than the inner diameter of the pipe, and the main body of the tunnel excavator disposed in the top pipe so as to be removable backward through the pipe, A cutter head that is rotatably supported by the excavator body and protrudes forward from the opening end of the top pipe body, a driving mechanism for the cutter head, and a tunnel excavator disposed behind the excavator body The reaction force receiving means is constituted by a ring member that is detachably interposed between the joining end faces of the adjacent pipes.
[0009]
In the tunnel excavator, the invention according to claim 2 is characterized in that the ring member is formed by a combination of a plurality of split ring pieces curved in an arc shape in the circumferential direction of the pipe line, and of the split ring pieces, At least one piece has a shape in which both side joining end faces in the circumferential direction are inclined outwardly toward the inner circumference side, and this ring member is interposed between the joining end faces between adjacent front and rear pipe bodies so that the outer circumference can be extracted. The rear end of the excavator main body is received by the inner peripheral portion protruding inward from the tube body.
[0010]
Furthermore, in the invention according to claim 3, the ring members are disposed on the front and rear sides of the tubular body connected to the leading tubular body, and between the opposing surfaces of the inner peripheral portion protruding into the tubular body in these front and rear ring members. Reinforcing frame members are interposed and connected to each other, and the reinforcing frame members are detachably connected to opposite surfaces of the inner peripheral portion protruding into the pipe line in the front and rear ring members, and the circumferential direction of the pipe line Multiple horizontal lines arranged at predetermined intervals Support member And a plurality of arcuate frame members detachably connected between opposing surfaces of adjacent horizontal support members.
[0011]
In the invention according to claim 4, the rear end of the excavator body is not directly supported by the reinforcing frame, but the rear end of the excavator body is connected to the reinforcing frame via a plurality of direction correcting jacks. The structure is linked.
[0012]
The invention according to claim 5 is a rolling preventing means for the excavator body, wherein an annular end face plate is detachably fixed to the front end face of the leading pipe body in the pipe, and the front end face of the end face plate is moved forward. The hood part is projected toward the inner side, the inner peripheral part protrudes inward from the inner peripheral surface of the tubular body, and the front end surface of the excavator body is detachably connected to the rear surface by a bolt. It has a structure.
[0013]
The invention according to claim 6 is the structure of the cutter head, wherein the outer diameter of the cutter head is formed smaller than the inner diameter of the pipe line, and the cutter teeth that appear and disappear radially from the outer periphery are arranged. It is characterized by having installed.
[0014]
[Action]
The pipe body in which the main body of the tunnel excavator is housed is propelled from the start shaft into the ground, and the tunnel is dug while the cutter head protruding from the opening front end of the pipe body is rotated. At this time, the cutter tooth is protruded from the outer periphery of the cutter head to excavate a tunnel having a diameter that allows the tube to enter and embed. The tube is propelled by extending the propulsion jack installed in the starting shaft, and every time a tunnel with a length equal to the length of one tube is excavated, the next tube is A pipe line is formed in the ground by repeating the subsequent operation of pushing the rear end face of the pipe body with a propulsion jack.
[0015]
When digging with a tunnel excavator while pushing the tube, the propulsion reaction force of the tube acts on the excavator body via the cutter head, but the rear end of the excavator body is supported by a ring member. Since the ring member is interposed between the joining end faces of the adjacent pipes, the propulsion reaction force is received by the front end face of the succeeding pipe body facing in the direction in which the propulsion reaction force acts. Therefore, the propulsion reaction force is firmly received by the pipe body, and the tunnel excavator does not move backward, and further, the pipe body can be smoothly dug without being damaged.
[0016]
Further, the ring member is disposed before and after the pipe body following the leading pipe body, and the reinforcing frame body is interposed on the opposing surfaces of the inner peripheral portions protruding into the pipe lines of the front and rear ring members. A plurality of horizontal lines arranged at predetermined intervals in the circumferential direction of the pipeline in the reinforcing frame Support member Is removably connected to the opposing surfaces of the front and rear ring members, and the adjacent horizontal support members are connected by an arcuate frame material, so that the ring member and the reinforcing frame body can be strengthened without bolting to the tube body. The reaction force receiving means can be formed, so that the tube wall is not damaged and the removal operation can be easily performed.
[0017]
Furthermore, if an end face plate is attached to the front end face of the pipe and the front end face of the excavator body is connected to the end face plate with a bolt, the excavator body rolling due to the rotational reaction force of the cutter head is prevented. can do.
[0018]
The excavator main body may have its rear end face directly received by the ring member, but a plurality of direction correcting jacks are provided between the rear end of the excavator main body and the reinforcing frame body of the reaction force receiving means. If they are connected, the direction of the pipeline can be corrected and the curved pipeline can be easily formed.
[0019]
When the tunnel excavator reaches the reach shaft, the cutter tooth excavating the front of the pipe body in the cutter head is immersed in the cutter head, and after the connection between the excavator body and the ring member or the reinforcing frame is released, these The ring member and the reinforcing frame are removed to the start shaft side through the pipeline. In addition, instead of the cutter tooth excavating the front of the tube body, an annular outer peripheral cutter member may be detachably attached to the outer periphery of the cutter head. In this case, the cutter member is passed through the reaching shaft. Remove. Further, as described above, if the ring member is formed by a combination of a plurality of divided ring pieces, it is possible to easily perform the extraction operation from between the joining end surfaces of the tubular bodies. In this way, after removing the ring member or the reaction force receiving means composed of the ring member and the reinforcing frame, the tunnel excavator is pulled back to the start shaft side through the pipeline and removed and collected.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Next, a specific embodiment of the present invention will be described with reference to the drawings. The tunnel excavator A has a length shorter than the pipe length of the first pipe body P to be embedded, which is made of a fume pipe, and has an outer diameter. A cylindrical body-shaped excavator body 1 formed with a diameter smaller than the inner diameter of the tube P, and a disk-shaped excavator body 1 that is integrally fixed to the opening front end of the excavator body 1 and closes the opening front end. A partition plate 2, a cutter head 3 that is rotatably inserted and supported in the central portion of the partition plate 2, and whose outer diameter is smaller than the inner diameter of the tubular body P; A drive mechanism 4 equipped with a motor 4a that is mounted on the back surface of the plate 2 and rotationally drives the cutter head 3, and a front end opening portion faces the lower back surface of the cutter head 3 that penetrates the lower end portion of the partition plate 2. The earth and sand discharging means 5 is provided.
[0021]
The earth and sand discharging means 5 is constituted by a screw conveyor in which a screw 5b is rotatably disposed in a cylindrical casing 5a, and excavated in a state inclined obliquely upward from the front end toward the rear end. The machine main body 1 is supported by a support rod 6. 5c is a rotary drive motor for the screw 5b, and 5d is a sediment discharge port that is opened and closed by an opening / closing plate 5e at the lower peripheral portion of the rear end of the casing 5a. Further, the excavator main body 1 rotatably supports a guide roller 10 that can roll on the inner bottom surface of the pipe body P at the lower peripheral portion thereof, and on the inner bottom surface of the pipe body P via the guide roller 10. It is supported by.
[0022]
The cutter head 3 projecting forward from the partition plate 2 of the excavator body 1 has an annular shape in which the central drive shaft 3a and the outer diameter are smaller than the inner diameter of the tube P as shown in FIG. The arm 32 having a plurality of scraper teeth 31 projecting forward from the peripheral frame 3b and the arm 34 having a plurality of cutter bits 33 projecting alternately are intermediate in the circumferential direction. Radially arranged from the drive shaft 3a, the outer ends of these arms 32, 34 are integrally fixed to the peripheral frame 3b, and the arm 34 projecting the cutter bit 33 is formed hollow. A movable arm member 36 provided with a cutter tooth 35 protruding in the extending direction of the arm 34 from the outer periphery of the cutter head 3, that is, the peripheral frame 3b, is housed in the hollow of the cutter.
[0023]
As shown in FIG. 1, the movable arm member 36 is provided with a jack 37 in the arm 34, and the rod tip of the jack 37 is connected to the movable arm member 36 to expand and contract the rod. In other words, the movable arm member 36 is projected from the cutter head 3 when it is extended to excavate the front ground of the top tubular body P.
[0024]
Further, the rear end of the excavator main body 1 disposed in the head pipe P is a reaction force receiver mounted on the rear pipe P1 side where the front end face is connected to the rear end face of the pipe P in abutting manner. Connected to and supported by means 6. The reaction force receiving means 6 includes a ring member 6A that is detachably interposed between joint end surfaces of adjacent pipe bodies in the front and rear directions, and a reinforcing frame body 6B that is detachably attached to the ring member 6A. As shown in FIGS. 3, 5 and 6, 6A is an annular shape having a constant thickness whose outer diameter is equal to or slightly smaller than the outer diameter of the tube P, and whose inner diameter is smaller than the inner diameter of the tube P. The inner peripheral portion of the steel plate P protrudes from the inner peripheral surface of the tubular body P into the tunnel T.
[0025]
The ring member 6A is formed by combining a plurality of split ring pieces 6a, 6a,... Having a predetermined arc length curved in an arc shape in the circumferential direction of the tube P, and each split ring piece 6a , 6a has a plurality of reinforcing ribs 61 projecting at regular intervals in the circumferential direction on one side of the inner peripheral portion projecting inward from the tube P, and the split ring pieces are connected to both ends by bolts 63. A flange 62 provided with a bolt hole for connection is projected, and the front and rear end faces of the horizontal support member 6b1 of the reinforcing frame 6B are connected by bolts 64 to the inner peripheral side center of each split ring piece 6a. Bolt holes are provided for this purpose. Further, among the divided ring pieces 6a, 6a, the ring piece 6a 'disposed at the top of the ring piece 6a is arranged so that the ring member 6A can be easily assembled and disassembled. In a state assembled between the joining end faces, the both end joining end faces in the circumferential direction are inclined outwardly toward the inner peripheral side so that they can be inserted and removed in the radial direction.
[0026]
The ring member 6A configured as described above is formed between the joint end surface of the head pipe P that houses the excavator body 1 and the pipe body P1 that follows the pipe body P, the subsequent pipe body P1, The outer peripheral portion is interposed between the joining end faces of the next pipe body P2 connected to the succeeding pipe body P1 so as to be extracted.
[0027]
On the other hand, as shown in FIGS. 3 and 4, the reinforcing frame 6B has a plurality of horizontal frames having substantially the same length as that of the succeeding tubular body P1. Support member 6b1 and horizontal adjacent to the circumferential direction Support member 6b1 and 6b1 and a plurality of arc-shaped frame members 6b2 connecting the horizontal Support member The front and rear ring members 6b1 are disposed and arranged at predetermined intervals in the circumferential direction between the inner peripheral portions of the ring members 6A and 6A opposed to the front and rear, and the front and rear end surfaces thereof are provided at regular intervals in the circumferential direction. The bolt holes of 6A and 6A are detachably connected by bolts 64 in sequence. In addition, the arc-shaped frame member 6b2 Support member A ring-shaped reinforcing frame portion is formed by sequentially interposing between the front end portion and the rear end portion of 6b1 and 6b1 and detachably connecting the both end faces with bolts 65. Similarly to the split ring piece 6a ′ disposed at the top of the ring member 6A, the arc-shaped frame member 6b2 ′ disposed at the top of the arc-shaped frame member 6b2 is replaced by another arc-shaped frame member 6b2. In order to enable easy assembly and disassembly of the reinforcing frame 6B by making the joint end surfaces in the circumferential direction inclined outward toward the inner peripheral side so that it can be inserted and removed in the radial direction in the assembled state. It is configured.
[0028]
The reaction force receiving means 6 composed of the reinforcing frame 6B and the ring member 6A receives the propulsion reaction force during the excavation of the tunnel excavator A and prevents the tunnel excavator A from retreating in the top pipe P. In FIG. 1 and FIG. 3, there are a plurality of pieces between the inner peripheral surface of the rear end portion of the excavator body 1 and the inner peripheral surface of the front end portion of each horizontal support member 6 b 1 of the reinforcing frame 6 B in the reaction force receiving means 6. A direction correcting jack 7 is connected, and a propulsion reaction force acting on the excavator main body 1 via the direction correcting jack 7 is supported by the reinforcing frame 6B. In this case, each horizontal support member 6b1 of the reinforcing frame 6B is assembled at intervals equal to the circumferential arrangement interval of the direction correction jack 7 and is opposed to each direction correction jack 7 in the front-rear direction, and the direction correction jack 7 A connecting plate 9 is attached to the rear end, and this connecting plate 9 is detachably fixed to the inner surface of the front end portion of the horizontal support member 6b1 with bolts.
[0029]
The excavator body 1 may be directly supported by the reaction force receiving means 6 without being supported by the reaction force receiving means 6 via the direction correcting jack 7. FIG. 7 shows an example, and a plurality of reaction force receiving means 6 are detachably interposed between only the front ring member 6A, that is, between the joining end faces of the leading tube P and the succeeding tube P1. The ring member 6A is composed only of the split ring piece 6a, and the rear end surface of the excavator body 1 is brought into contact with and received by the front surface of the inner peripheral portion of the ring member 6A protruding inward from the pipe P. It is a structure.
[0030]
On the other hand, the front end side of the excavator main body 1 is fixed to the front end surface of the leading tubular body P. As shown in FIGS. 1 and 7, this fixing structure has an outer diameter substantially equal to the outer shape of the tubular body P on the front end surface of the leading tubular body P, and the inner diameter is smaller than the inner diameter of the tubular body P. An annular end face plate 8 formed so that the inner peripheral portion protrudes inward of the pipe body P is applied and fixed to the front end face of the pipe body P by a bolt 81 from the front side. At the same time, the rear surface of the inner peripheral portion of the end face plate 8 projecting inwardly from the front end face of the tube P is brought into contact with the front end face of the excavator body 1 and the front end face of the excavator body 1 from the front side by the bolts 82. That is, the outer peripheral portion of the partition plate 2 is fixed to the inner peripheral portion of the end face plate 8.
[0031]
Next, a method for forming the pipeline D between the start shaft B and the arrival shaft C using the tunnel excavator configured as described above will be described. First, the tunnel excavator A is disposed in the pipe P to be buried first, and the front end face of the excavator body 1 is fixed to the front end face of the pipe P by the end face plate 8 as described above. At the same time, the rear end is supported by the reaction force receiving means 6, and the pipe body P and the subsequent pipe body P1 in which the tunnel excavator A is installed are installed in the start shaft B, and the rear end face of the subsequent pipe body P1. Is propelled by extending a plurality of propulsion jacks 11 arranged in the start shaft B, and the cutter head 3 is rotated toward the reaching shaft C while rotating. At this time, the front ground of the tunnel excavator A is excavated by the cutter head 3, and the movable arm member 36 is projected from the arm 34 of the cutter head 3 to excavate the front ground of the pipe body P.
[0032]
In addition, after propelling the pipe P in which the tunnel excavator A is installed by the propulsion jack 11, the subsequent pipe P1 is connected to the pipe P in series, and the subsequent pipe P1 is propelled by the propulsion jack 11. You may let them. In this case, the end face of the tubular body P and the rear end face of the excavator main body 1 are simultaneously pushed by the propulsion jack 11 and propelled from the starting port into the ground while rotating the cutter head 3, and then the succeeding tubular body P1 is moved to the top. After joining and connecting to the rear end surface of the pipe P, the reaction force receiving means 6 is attached to the subsequent pipe P1, and the rear end of the excavator body 1 is supported by the reaction force receiving means 6. Then, the rear end face of the succeeding pipe body P1 is pushed forward by the propulsion jack 11.
[0033]
The connection between the leading tubular body P and the succeeding tubular body P1 is made by a short cylindrical collar 12 integrally provided with a ring-shaped partition plate portion 12a having a protruding width equal to the thickness of the tubular body P on the inner peripheral surface. Done. That is, as shown in FIG. 6, a circumferential step portion 13 provided on the outer peripheral surface of the rear end portion of the leading tubular body P is fitted on the inner peripheral surface of the front half portion of the collar 12 via a sealing material 14 and the tube 12 is inserted. While the rear end surface of the body P is brought into contact with the front surface of the partition plate portion 12a, the circumferential step portion 13 provided on the outer peripheral surface of the front end portion of the succeeding tubular body P1 is provided on the inner peripheral surface of the rear portion of the collar 12 through the sealing material 14 as well. This is done by fitting them inside.
[0034]
At the time of connection of the succeeding tubular body P1, the outer peripheral portion of the ring member 6A of the reaction force receiving means 6 is superimposed on the rear surface of the collar 12, and the front end surface of the subsequent tubular body P1 is abutted against the rear surface of the outer peripheral portion of the ring member 6A. In this manner, the ring member 6A is interposed between the partition plate portion 12a of the collar 12 and the distal end surface of the succeeding tubular body P1 so that the ring member 6A can be extracted inward.
[0035]
Furthermore, when the reinforcing frame 6B is used as the reaction force receiving means 6 together with the ring member 6A, the rear end surface of the subsequent tubular body P1 is brought into contact with the front surface of the outer peripheral portion of the ring member 6A, and then the subsequent tubular body P1. By fitting the front half of the collar 12 having the above-mentioned shape to the circumferential step 13 provided on the outer peripheral surface of the rear end portion and superimposing the front surface of the partition plate portion 12a on the rear surface of the outer peripheral portion of the ring member 6A, The ring member 6A is clamped between the rear end face of the body P1 and the collar 12 so as to be able to be pulled out inward.
[0036]
In this state, as described above, the plurality of horizontal support members 6b1 are arranged at predetermined intervals in the circumferential direction between the inner peripheral facing surfaces of the front and rear ring members 6A and 6A protruding inward from the front and rear end surfaces of the succeeding tubular body P1. Are fixed to the inner peripheral portion of the front and rear ring members 6A and 6A with bolts 64, and then the arc-shaped frame member 6b2 is placed between the front end portion and the rear end portion of the adjacent horizontal support members 6b1 and 6b1. Then, the bolts 65 are sequentially connected to each other, and then the direction correcting jack 7 is connected to the inner peripheral surface of the front end portion of each horizontal support member 6b1 via the connecting plate 9 with the bolts. Then, after the succeeding tube P1 is inserted into the tunnel excavated by the tunnel excavator A from the starting port, the subsequent tube P1 is provided with the next tube P2 on the outer peripheral surface of the front end thereof. Connect 13 by inserting it into the rear half of collar 12.
[0037]
In this way, tunnel excavation is carried out while pushing the rear end face of the pipe P1 following the head pipe P in which the tunnel excavator A is installed by the extension of the propulsion jack 11 from the start shaft B side to propel the pipe. As shown in FIG. 8, a tunnel T having a diameter into which the pipe can be inserted is dug by the cutter head 3 of the machine A, and a new pipe P ′ is added through the collar 12 after excavation of the fixed length tunnel. Then, a pipe line composed of a plurality of tube bodies connected in series is formed.
[0038]
At this time, the propulsion reaction force of the tube row by the propulsion jack 11 acts in the direction of retracting the excavator body 1 via the cutter head 3, and this propulsion reaction force is attached to the succeeding tube body P1 side. It is firmly received by the front end face of the succeeding pipe body P1 through the ring member 6A of the reaction force receiving means 6. That is, when the rear end surface of the excavator body 1 is directly supported on the inner peripheral front surface of the ring member 6A interposed between the opposed end surfaces of the leading tube P and the succeeding tube P1, The propulsion reaction force can be supported by the succeeding tube body P1 via the ring member 6A, and the rear end of the excavator body 1 is connected to the reinforcement frame 6B of the reaction force receiving means 6 via a plurality of direction correcting jacks 11. When connected to the horizontal support member 6b1, the ring member 6A can be supported via the direction correcting jack 11 and the horizontal support member 6b1.
[0039]
As shown in FIG. 9, the top pipe body P that houses the tunnel excavator A reaches the arrival shaft C, and a large number of tubes are connected in series between the start shaft B and the arrival shaft C. When the pipeline is formed, the tunnel excavator A is recovered and removed. The tunnel excavator A is recovered and removed by first immersing the movable arm member 36 protruding from the outer peripheral surface of the cutter head 3 into the arm 34 of the cutter head 3, and then the leading pipe from the reaching shaft C. The end face plate 8 fixed to the front end face of the body P and the front end face of the excavator main body 1 is removed by pulling out the bolts 81 and 82, and is removed upward through the reach shaft C.
[0040]
Furthermore, when the rear end of the excavator body 1 is supported only by the ring member 6A of the reaction force receiving means 6 as shown in FIG. 7, the ring member 6A is connected to the leading tube P and the succeeding tube. The excavator body 1 is extracted from between the end faces facing P1 and supported by the ring member 6A via the reinforcing frame 6B assembled between the front and rear ring members 6A, 6A of the reaction force receiving means 6 as described above. In this case, the connecting plate 9 of the direction correcting jack 11 is removed from each horizontal support member 6b1, and the arcuate frame member 6b2 connecting the adjacent horizontal support members 6b1 and 6b1 is sequentially removed, and then all the horizontal plates are removed. The support member 6b1 is removed from the front and rear ring members 6A and 6A, and then the front and rear ring members 6A and 6A are extracted.
[0041]
Then, the gap between the end faces of the front and rear pipe bodies formed in the trace of the extracted ring member 6A is eliminated by pushing the pipe row from the start shaft B side by the propulsion jack 11, and the collar 12 between the opposite end faces of the pipe bodies is eliminated. The partition plate portion 12a is sandwiched.
[0042]
After dismantling and removing the support member 6 in this way, the excavator body 1 of the tunnel excavator A is pulled from the start shaft B side by a wire rope or the like, and the guide roller 10 provided on the lower periphery of the excavator body 1 is provided. The tunnel excavator A is collected in the start shaft B while being rolled to the inner bottom surface of the pipe, and is removed through the start shaft B.
[0043]
【The invention's effect】
As described above, according to the tunnel excavating machine for forming a pipeline according to the present invention, as described in claim 1, by sequentially propelling and burying the subsequent pipe body in the tunnel while excavating the tunnel in the ground. A tunnel excavator for forming a pipe, the outer diameter of which is smaller than the inner diameter of the pipe, and the main body of the tunnel excavator disposed in the top pipe so as to be removable backward through the pipe; A cutter head that is rotatably supported by the excavator body and protrudes forward from the opening end of the top tube, a drive mechanism for the cutter head, and a tunnel excavator disposed behind the excavator body The reaction force receiving means is composed of a ring member that is detachably interposed between the joining end faces of adjacent pipe bodies, so that the pipe body is buried in the reaction force receiving means. Receiving propulsion reaction force at times It can be firmly received by the front end surface of the succeeding pipe body facing the direction in which the propulsion reaction force acts through a ring member that is a step, and the tunnel shaft can be smoothly reached from the start shaft without retreating. You can dig a tunnel towards.
[0044]
Furthermore, since the ring member is not fixed to the pipe body with a bolt, but is simply detachably interposed between the joining end faces of adjacent pipe bodies, the mounting work can be easily performed and the removal work can be easily performed. In addition, the work efficiency is improved and the ring member can be mounted and tunnel excavation can be carried out without causing any damage or loss to the pipe body. In addition, a large number of pipes can be installed between the starting shaft and the reaching shaft. After forming the pipeline by burying the body, the tunnel excavator can be easily recovered to the start shaft side through the pipeline by removing the ring member.
[0045]
According to the invention of claim 2, the ring member is composed of a combination of a plurality of divided ring pieces curved in an arc shape in the circumferential direction of the pipe, and at least one of the divided ring pieces is Since the circumferentially opposite side joining end faces are inclined outwardly toward the inner circumference side, this ring member has a structure in which the outer peripheral portion is interposed between the joining end faces between the adjacent front and rear tube bodies so that it can be extracted. It is easy to handle and can be easily and smoothly carried out between the front and rear pipes, assembling work, and removing and disassembling work after forming the pipe line.
[0046]
Further, the invention according to claim 3 is characterized in that the reinforcing frame body is detachably connected to the opposite surface of the inner peripheral portion protruding into the pipe line in the front and rear ring members so that both front and rear end faces can be removed, and is predetermined in the circumferential direction of the pipe line. Multiple horizontal lines arranged at intervals Support member And a plurality of arc-shaped frame members removably connected between the opposing surfaces of the adjacent horizontal support members, so that the ring member and the reinforcing frame body can be attached to the tube body without bolting to the tube body. Therefore, it is possible to configure a reaction force receiving means that can firmly support the propulsion reaction force, and the removal work can be easily performed. It can be done.
[0047]
In the invention according to claim 4, the rear end portion of the excavator main body and the reinforcing frame are connected by a plurality of direction correcting jacks, and the front end of the excavator main body is the leading end as described in claim 5. Since the bolt is detachably connected to the end plate fixed to the front end face of the pipe body, the excavator body is built in the top pipe body when the direction correction jack is operated to correct the direction. Nevertheless, the tunnel excavator can be tilted in a predetermined direction with the front end face of the succeeding pipe as a fulcrum together with this pipe, and the direction correction can be surely performed. This can be reliably prevented by the leading tube through the end face plate.
[0048]
In addition, since the hood portion projects forward from the outer peripheral edge of the end face plate, the earth and sand excavated by the cutter head can be stored in the hood portion and smoothly carried out to the inside of the machine.
[0049]
According to the sixth aspect of the present invention, the outer diameter of the cutter head is formed to be smaller than the inner diameter of the pipe line, and the cutter teeth that protrude radially from the outer periphery of the cutter head are disposed on the cutter head. Therefore, when excavating, it is possible to reliably excavate a tunnel having a diameter that allows the tubular body to enter by projecting the cutter tooth. When the tunnel excavator reaches the reach shaft, the cutter tooth is immersed. In addition, by removing the end face plate and the reaction force receiving means, the tunnel excavator can be easily recovered to the start shaft side through the pipeline.
[Brief description of the drawings]
FIG. 1 is a longitudinal side view of a tunnel excavator,
FIG. 2 is a front view of the cutter head,
FIG. 3 is a longitudinal side view of a support member;
FIG. 4 is a longitudinal front view of the reinforcing frame part,
FIG. 5 is a front view of a state in which half of the ring member is cut away;
FIG. 6 is an enlarged vertical side view of a state in which a ring member is interposed between pipe bodies,
FIG. 7 is a partial longitudinal side view showing another reaction force receiving structure (support member);
FIG. 8 is a simplified longitudinal sectional side view of a state in which a pipe line is formed;
FIG. 9 is a simplified vertical side view of a state in which a pipe line is formed between a starting shaft and a reaching shaft,
FIG. 10 is a simplified vertical side view showing a state where the tunnel excavator is being collected.
[Explanation of symbols]
A Tunnel excavator
P tube
1 Excavator body
3 Cutter head
4 Drive mechanism
6 Reaction force receiving means
6A ring member
6a Split ring piece
6B Reinforcement frame
6b1 Horizontal support member
6b2 Arc frame material
7 direction correction jack
8 End plate
11 Propulsion jack
12 colors

Claims (6)

地中にトンネルを掘削しながら後続する管体を順次トンネル内に推進、埋設することによって管路を形成するトンネル掘削機であって、外径が管体の内径よりも小径に形成され、管路内を通じて後方に撤去可能に先頭の管体内に配設されているトンネル掘削機の本体と、この掘削機本体に回転自在に支持され且つ上記先頭の管体の開口端から前方に突出しているカッタヘッドと、このカッターヘッドの駆動機構と、掘削機本体の後方に配されてトンネル掘削機の推進反力を受止する反力受け手段とからなり、この反力受け手段は隣接する管体の接合端面間に抜き取り可能に介装したリング部材から構成していることを特徴とする管路形成用トンネル掘削機。A tunnel excavator that forms a pipeline by sequentially propelling and burying the following pipes in the tunnel while excavating the tunnel in the ground, and the outer diameter is smaller than the inner diameter of the pipe. The main body of the tunnel excavator that is disposed in the head tube so as to be removable rearward through the road, and is rotatably supported by the main body of the excavator and protrudes forward from the opening end of the head tube. The cutter head comprises a cutter head drive mechanism, and a reaction force receiving means disposed behind the excavator body for receiving the driving reaction force of the tunnel excavator. A tunnel excavating machine for forming a pipeline, characterized in that it is constituted by a ring member that is detachably interposed between the joint end faces. リング部材は管路の周方向に円弧状に湾曲した複数枚の分割リング片を組み合わせてなり、該分割リング片のうちの少なくとも一片はその周方向の両側接合端面を内周側に向かうに従って外方に傾斜した形状とし、このリング部材を隣接する前後管体間の接合端面間にその外周部を抜き取り可能に介装し、管体から内方に突出した内周部で掘削機本体の後端を受止していることを特徴とする請求項1に記載の管路形成用トンネル掘削機。The ring member is a combination of a plurality of split ring pieces that are curved in an arc shape in the circumferential direction of the pipe line, and at least one of the split ring pieces is outer as the both side joint end faces in the circumferential direction face the inner peripheral side. This ring member is interposed between the joint end surfaces of the adjacent front and rear pipe bodies so that the outer peripheral part can be extracted, and the inner peripheral part protruding inward from the pipe body is the rear of the excavator body. The tunnel excavating machine for forming a pipeline according to claim 1, wherein the end is received. リング部材は先頭の管体に接続した管体の前後にそれぞれ配設されていると共にこれらの前後リング部材における管体内に突出した内周部の対向面間に補強枠体を介在、連結してあり、この補強枠体は前後両端面を上記前後リング部材における管路内に突出した内周部の対向面に取り外し可能に連結し且つ管路の周方向に所定間隔毎に配設されている複数本の水平支持部材と、隣接する水平支持部材の対向面間に取り外し可能に連結した複数の円弧状枠材とからなることを特徴とする請求項1又は請求項2に記載の管路形成用トンネル掘削機。The ring members are respectively arranged on the front and rear sides of the pipe body connected to the leading pipe body, and a reinforcing frame body is interposed between and connected to the opposing surfaces of the inner peripheral portions of the front and rear ring members protruding into the pipe body. The reinforcing frame body is detachably connected to the opposing surface of the inner peripheral portion protruding into the pipe line in the front and rear ring members at the front and rear end faces, and is disposed at predetermined intervals in the circumferential direction of the pipe line. The pipe line formation according to claim 1 or 2, comprising a plurality of horizontal support members and a plurality of arcuate frame members detachably connected between opposing surfaces of adjacent horizontal support members. Tunnel excavator. 掘削機本体の後端部と補強枠体間を複数本の方向修正ジャッキにより連結していることを特徴とする請求項1、請求項2又は請求項3に記載の管路形成用トンネル掘削機。4. The tunnel excavator for forming a pipeline according to claim 1, wherein the rear end portion of the excavator body and the reinforcing frame are connected by a plurality of direction correcting jacks. . 管路における先頭の管体の前端面に円環状の端面板を取り外し可能に固定し、この端面板の外周縁に前方に向かってフード部を突設していると共に、内周部を管体の内周面よりも内方に突出させてその後面にトンネル掘削機の掘削機本体の前端面をボルトにより着脱自在に連結し、トンネル掘削機のローリングを防止していることを特徴とする請求項1に記載の管路形成用トンネル掘削機。An annular end face plate is detachably fixed to the front end face of the first pipe body in the pipe line, and a hood portion projects forward from the outer peripheral edge of the end face plate, and the inner peripheral portion is the pipe body. The inner end surface of the tunnel excavator is protruded inward, and the front end surface of the excavator body of the tunnel excavator is detachably connected to the rear surface by a bolt to prevent the tunnel excavator from rolling. Item 2. A tunnel excavator for forming a pipeline according to Item 1. カッターヘッドの外径を管路の内径よりも小径に形成していると共に、このカッターヘッドにカッターヘッドの外周から放射状に出没するカッターツースを配設していることを特徴とする請求項1に記載の管路形成用トンネル掘削機。The outer diameter of the cutter head is formed to be smaller than the inner diameter of the pipe line, and cutter teeth that protrude radially from the outer periphery of the cutter head are disposed on the cutter head. The tunnel excavator for pipe formation as described.
JP2001386121A 2001-12-19 2001-12-19 Tunnel excavator for pipe formation Expired - Lifetime JP3784317B2 (en)

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